US3362173A - Liquefaction process employing cascade refrigeration - Google Patents
Liquefaction process employing cascade refrigeration Download PDFInfo
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- US3362173A US3362173A US432962A US43296265A US3362173A US 3362173 A US3362173 A US 3362173A US 432962 A US432962 A US 432962A US 43296265 A US43296265 A US 43296265A US 3362173 A US3362173 A US 3362173A
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- nitrogen
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- 238000005057 refrigeration Methods 0.000 title description 20
- 238000000034 method Methods 0.000 title description 18
- 230000008569 process Effects 0.000 title description 16
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 147
- 229910052757 nitrogen Inorganic materials 0.000 description 72
- 239000007789 gas Substances 0.000 description 60
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 48
- 238000001816 cooling Methods 0.000 description 24
- 239000003345 natural gas Substances 0.000 description 20
- 239000003507 refrigerant Substances 0.000 description 14
- 239000003949 liquefied natural gas Substances 0.000 description 10
- 238000004172 nitrogen cycle Methods 0.000 description 10
- 239000007788 liquid Substances 0.000 description 8
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 7
- 239000005977 Ethylene Substances 0.000 description 7
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 7
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 7
- 238000012546 transfer Methods 0.000 description 6
- 238000009835 boiling Methods 0.000 description 5
- 239000000463 material Substances 0.000 description 5
- 238000010586 diagram Methods 0.000 description 4
- 229910001873 dinitrogen Inorganic materials 0.000 description 3
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 2
- 230000006835 compression Effects 0.000 description 2
- 238000007906 compression Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 1
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 1
- 206010019233 Headaches Diseases 0.000 description 1
- 241000357437 Mola Species 0.000 description 1
- 240000002834 Paulownia tomentosa Species 0.000 description 1
- 235000010678 Paulownia tomentosa Nutrition 0.000 description 1
- MURDEGVTNMXAIT-UHFFFAOYSA-N [N].C=CC.C=C Chemical compound [N].C=CC.C=C MURDEGVTNMXAIT-UHFFFAOYSA-N 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 230000002378 acidificating effect Effects 0.000 description 1
- 239000003570 air Substances 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000008878 coupling Effects 0.000 description 1
- 238000010168 coupling process Methods 0.000 description 1
- 238000005859 coupling reaction Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000000446 fuel Substances 0.000 description 1
- 239000001307 helium Substances 0.000 description 1
- 229910052734 helium Inorganic materials 0.000 description 1
- SWQJXJOGLNCZEY-UHFFFAOYSA-N helium atom Chemical compound [He] SWQJXJOGLNCZEY-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001294 propane Substances 0.000 description 1
- 230000002441 reversible effect Effects 0.000 description 1
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Classifications
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0005—Light or noble gases
- F25J1/0007—Helium
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- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0012—Primary atmospheric gases, e.g. air
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0012—Primary atmospheric gases, e.g. air
- F25J1/0015—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0012—Primary atmospheric gases, e.g. air
- F25J1/0017—Oxygen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/0002—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the fluid to be liquefied
- F25J1/0022—Hydrocarbons, e.g. natural gas
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/005—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by expansion of a gaseous refrigerant stream with extraction of work
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/003—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production
- F25J1/0047—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle
- F25J1/0052—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the kind of cold generation within the liquefaction unit for compensating heat leaks and liquid production using an "external" refrigerant stream in a closed vapor compression cycle by vaporising a liquid refrigerant stream
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/007—Primary atmospheric gases, mixtures thereof
- F25J1/0072—Nitrogen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/008—Hydrocarbons
- F25J1/0085—Ethane; Ethylene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/006—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures characterised by the refrigerant fluid used
- F25J1/008—Hydrocarbons
- F25J1/0087—Propane; Propylene
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0203—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle
- F25J1/0207—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process using a single-component refrigerant [SCR] fluid in a closed vapor compression cycle as at least a three level SCR refrigeration cascade
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0228—Coupling of the liquefaction unit to other units or processes, so-called integrated processes
- F25J1/0229—Integration with a unit for using hydrocarbons, e.g. consuming hydrocarbons as feed stock
- F25J1/023—Integration with a unit for using hydrocarbons, e.g. consuming hydrocarbons as feed stock for the combustion as fuels, i.e. integration with the fuel gas system
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0257—Construction and layout of liquefaction equipments, e.g. valves, machines
- F25J1/0262—Details of the cold heat exchange system
- F25J1/0264—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams
- F25J1/0265—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer
- F25J1/0267—Arrangement of heat exchanger cores in parallel with different functions, e.g. different cooling streams comprising cores associated exclusively with the cooling of a refrigerant stream, e.g. for auto-refrigeration or economizer using flash gas as heat sink
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J1/00—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures
- F25J1/02—Processes or apparatus for liquefying or solidifying gases or gaseous mixtures requiring the use of refrigeration, e.g. of helium or hydrogen ; Details and kind of the refrigeration system used; Integration with other units or processes; Controlling aspects of the process
- F25J1/0243—Start-up or control of the process; Details of the apparatus used; Details of the refrigerant compression system used
- F25J1/0279—Compression of refrigerant or internal recycle fluid, e.g. kind of compressor, accumulator, suction drum etc.
- F25J1/0285—Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings
- F25J1/0288—Combination of different types of drivers mechanically coupled to the same refrigerant compressor, possibly split on multiple compressor casings using work extraction by mechanical coupling of compression and expansion of the refrigerant, so-called companders
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25J—LIQUEFACTION, SOLIDIFICATION OR SEPARATION OF GASES OR GASEOUS OR LIQUEFIED GASEOUS MIXTURES BY PRESSURE AND COLD TREATMENT OR BY BRINGING THEM INTO THE SUPERCRITICAL STATE
- F25J2220/00—Processes or apparatus involving steps for the removal of impurities
- F25J2220/60—Separating impurities from natural gas, e.g. mercury, cyclic hydrocarbons
- F25J2220/62—Separating low boiling components, e.g. He, H2, N2, Air
Definitions
- ABSTRACT OF THE DISCLGSURE A process for liquefying a gas such as natural gas, wherein the gas is cooled and liquefied in a plurality of refrigeration stages and the liquefied gas is sub-cooled by indirect heat transfer with a closed compression-expansion nitrogen cycle.
- the nitrogen after subcooling the liquefied gas is passed in an indirect heat transfer relationship with compressed nitrogen gas, compressed and the compressed nitrogen gasV cooled by the aforementioned indirect heat transfer.
- the compressed nitrogen gas is expanded and employed for subcooling the liquefied gas.
- This invention relates, in general, to a method of removing heat at low temperatures and, more particularly, at temperatures between the boiling point of methane at elevated pressures (about 120 F.) and the boiling point, at about atmospheric pressure, of air on nitrogen (about 320 F.).
- the invention finds application in processes for liquefying cryogenic gases such as air, nitrogen, methane, natural gas and the like, under circumstances wherein it is necessary to reduce the temperature of the already-liquefied material in order to reduce its vapor pressure to atmospheric or near atmospheric pressure for the purpose of storing or transporting it.
- Liquefaction of natural gas is of even greater importance in making it possible to transport the gas from a source of plentiful supply to a distant market where a deficiency exists, especially when the source of supply cannot be directly joined with the market by a pipeline or like means for the transportation of the gaseous fuel in a gaseous state.
- surplus natural gas is available in the Gulf States of the United States, in Venezuela, and in the Persian Gulf, while deficiences exist in the northern parts of the United States, the European countries, and Japan, yet these sources of supply cannot be joined by pipeline with some of the markets.
- Ship transportation in the gaseous state would be uneconomical, unless the gaseous materials were com- 3,362,173 Patented dan. 9, 1968 ICC pressed. and then the system would not be commercial because it would be impractical to provide containers of suitable strength and capacity.
- natural gas when shipped from the United States or Venezuela in large volumes in liquefied state, can be made available in Great Britain, for example, at a price which is considerably less than locally manufactured gas.
- the liquefied natural gas will have a boiling point within the range of 240 F. to 258 F. at atmospheric pressure.
- the present invention contemplates the initial liquefaction of natural gas in incremental steps by use of a plurality of refrigerants in such a manner that each refrigerant is used to remove the maximum amount of heat, followed by sub-cooling the liquefied gas in a closed compressor-expander nitrogen system.
- the liquefied natural gas is then reduced in pressure for storage purposes, an off-gas produced on reduction of pressure being used to cool the compressed nitrogen gas prior to expansion.
- FIGURE 1 is a condensation curve for natural gas at 500 p.s.i.a., showing the amount of heat which must be removed per 100 mols of gas between 50 and 250 F.;
- FIGURE 2 is a simplified fiow sheet or fiow diagram illustrating an embodiment of the invention as applied to the liquefaction and sub-cooling of natural gas;
- FIGURE 3 is a Mollier diagram of the nitrogen cycle as employed in the invention.
- the natural gas or liquefied natural gas has the following composition, it being understood that water and acidic components are removed therefrom by conventional means prior to liquefaction:
- temperature is plotted as the ordinate and the amount of heat removed (below F.) for 100 mols of gas is plotted as the abscissa.
- the curve shown is for natural gas of the above-noted composition at 500 p.s.i.a, this being a convenient pressure in that it corresponds approximately to well-head pressures generally found,
- condensation of the gas begins at point a, the first discontinuity, at a temperature of 65 F.
- Liquefaction is completed at point b, the second discontinuity, at a temperature of 127 F.
- liqucfaction i.e. to reach point b
- this may be done by, firstly, a propylene refrigeration cycle and, secondly, an ethylene refrigeration cycle.
- FIGURE 2 there is illustrated a simplified schematic flow sheet of a preferred embodiment of the invention as it is applied to the liquefaction and sub-cooling of natural gas. It is to be understood that various additional pieces of apparatus will be employed in any given plant, which pieces are not shown in FIGURE 2; for example, pumps, valves, control means and circuitry, and the like. Their placement and usage, however, will be obvious to those skilled in the art.
- natural gas entering through line is rst desulphurized and dehydrated so as to remove all acid components and water vapor; means for accomplishing the foregoing are indicated generally at 12.
- the gas is tirst cooled to about 30 F. over chillers 14, 16, and 18, it being understood that the number of Chillers employed in this and other steps of the process may be varied to suit the conditions of a particular installation.
- a propylene refrigerant in lines 42, 44 is employed, refrigeration systern 40 completing the propylene cycle.
- the gas is further cooled to 127 F.
- Condensed LNG leaves chiller 24 in line 25 slightly below the point of complete liquefaction and is passed from there into subcooler 26 wherein it is cooled to 252 F. by nitrogen, in the manner described hereinbelow.
- the LNG is passed via line 27, at 252 F. and still at 500 p.s.i.a., into flashdrum 28 where the pressure is reduced to near atmospheric pressure, the LNG is passed through line 30, pump 32, and line 34 into storage or the transport means (not shown).
- Off-gas from ashdrum 28 passes through line 100 and is treated as described in detail hereinbelow.
- Compressed nitrogen in line 92 is further cooled in heat exchanger 72, chiller 70, heat exchanger 68, and chiller 66.
- Chillers 66 and 70 are provided with ethylene refrigerant at 65 F. in line 120 and ethylene at 140 F. in line 122, respectively.
- the nitrogen passes out of subcooler 26 in line 62 and is reheated against returning, warm, high-pressure nitrogen in heat exchangers 68 and 72. This brings the nitrogen back to line 94 at a temperature of about 80 F. and a pressure of about 96 p.s.i.a., thus completing the nitrogen cycle.
- FIG- URE 3 is a Mollier diagram of the nitrogen cycle.
- the diagram in the lower right corner of FIGURE 3 represents the idealized cycle, composed of an adiabatic compressor and expander, and a heat exchanger.
- Point a in FIGURE 3 corresponds to nitrogen in line 94 of FIGURE 2.
- the nitrogen is compressed in three stages from 96 to 620 p.s.i.a., point b, intercoolers 80 and 82 and aftercooler 84 removing heat as indicated.
- the compressed nitrogen is cooled from 90 F. to 137 F., point c, as it passes over chillers 70, 66 and heat exchangers 72, 68.
- Process for the lique-faction and sub-cooling of a cryogenic gas supplied at an elevated temperature and a high pressure that comprises:
- step (d) passing effluent nitrogen from step (c) in indirect heat exchange with highly compressed nitrogen, whereby said effluent nitrogen is heated and said compressed nitrogen is cooled;
- step (f) further cooling the compressed nitrogen from step (e) by passing it in indirect heat exchange with said efliuent nitrogen in step (d);
- step (g) expanding the cooled, compressed nitrogen from step (f), whereby the temperature is lowered to below the desired final temperature of said liquefied gas and the pressure of said nitrogen is reduced;
- step (i) reducing the pressure of the liquefied gas from step (c) to about atmospheric pressure, whereby a gaseous fraction of said gas is produced;
- step (j) passing said gaseous fraction in indirect heat transfer with refrigerant in the refrigeration stages of step (a).
- step (f) further cooling the compressed nitrogen from step (e) by passing it in indirect heat exchange with said effluent nitrogen in step (d);
- step (g) expanding the cooled, compressed nitrogen from step (f), whereby the temperature is lowered to below the desired final temperature of said liquefied gas and the pressure of said nitrogen is reduced;
- step (i) reducing the pressure of the liquefied gas from step (c) to about atmospheric pressure, whereby a gaseous fraction of said gas is produced;
- step (j) passing said gaseous fraction in indirect heat exchange with said highly compressed nitrogen in step (d), whereby Said compressed nitrogen is further cooled;
- step (k) passing the gaseous fraction from step (j) in indirect heat transfer with refrigerant in the refrigeration stages of step (a).
- step (d) passing efiuent nitrogen from step (c) in indirect heat exchange with highly compressed nitrogen, W-hereby said effluent nitrogen is heated and said compressed nitrogen is cooled;
- step (f) further cooling the compressed nitrogen from step (e) by passing it in indirect heat exchange with said effluent nitrogen in step (d);
- step (g) expanding the cooled compressed nitrogen from step (f), whereby the temperature is lowered to below the desired final temperature of said liquefied gas and the pressure of said nitrogen is reduced;
- step (j) passing said gaseous fraction in indirect heat exchange with said compressed nitrogen in step (d), thereby further cooling said compressed nitrogen;
- step (k) passing the gaseous fraction from step (j) in indirect heat transfer with refrigerant in the refrigeration stages of step (a).
- Process for the liquefaction and subcooling of natural gas supplied at an elevated temperature and a high pressure that comprises:
- step (e) passing effluent nitrogen from step (d) in indirect heat exchange with highly compressed nitrogen whereby said effluent nitrogen is heated and said compressed nitrogen is cooled;
- step (g) further cooling the compressed nitrogen from step (1f) to about 137 F. by heat exchange with the efuent nitrogen in step (e) and by heat exchange with an ethylene refrigerant;
- step (h) expanding the cooled, compressed nitrogen from step (g) and thereby lowering the temperature thereof to about 258 F.;
- step (i) passing the nitrogen from step (h) to step (d);
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Mechanical Engineering (AREA)
- Thermal Sciences (AREA)
- General Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Combustion & Propulsion (AREA)
- Health & Medical Sciences (AREA)
- Emergency Medicine (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Oil, Petroleum & Natural Gas (AREA)
- Separation By Low-Temperature Treatments (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US432962A US3362173A (en) | 1965-02-16 | 1965-02-16 | Liquefaction process employing cascade refrigeration |
GB6265/66A GB1106736A (en) | 1965-02-16 | 1966-02-11 | Gas liquefaction process |
NL6601927A NL6601927A (enrdf_load_html_response) | 1965-02-16 | 1966-02-15 | |
DE19661501725 DE1501725A1 (de) | 1965-02-16 | 1966-02-15 | Verfahren zur Verfluessigung und Unterkuehlung eines kryogenen Gases |
FR49735A FR1468311A (fr) | 1965-02-16 | 1966-02-15 | Procédé de liquéfaction et de sous-refroidissement de gaz |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US432962A US3362173A (en) | 1965-02-16 | 1965-02-16 | Liquefaction process employing cascade refrigeration |
Publications (1)
Publication Number | Publication Date |
---|---|
US3362173A true US3362173A (en) | 1968-01-09 |
Family
ID=23718276
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US432962A Expired - Lifetime US3362173A (en) | 1965-02-16 | 1965-02-16 | Liquefaction process employing cascade refrigeration |
Country Status (5)
Country | Link |
---|---|
US (1) | US3362173A (enrdf_load_html_response) |
DE (1) | DE1501725A1 (enrdf_load_html_response) |
FR (1) | FR1468311A (enrdf_load_html_response) |
GB (1) | GB1106736A (enrdf_load_html_response) |
NL (1) | NL6601927A (enrdf_load_html_response) |
Cited By (25)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS4910325B1 (enrdf_load_html_response) * | 1968-09-18 | 1974-03-09 | ||
US5483806A (en) * | 1994-05-16 | 1996-01-16 | Miller; Jeremy P. | Refrigeration system |
US5755114A (en) * | 1997-01-06 | 1998-05-26 | Abb Randall Corporation | Use of a turboexpander cycle in liquefied natural gas process |
US5931021A (en) * | 1997-06-24 | 1999-08-03 | Shnaid; Isaac | Straightforward method and once-through apparatus for gas liquefaction |
US6105390A (en) * | 1997-12-16 | 2000-08-22 | Bechtel Bwxt Idaho, Llc | Apparatus and process for the refrigeration, liquefaction and separation of gases with varying levels of purity |
US20060218939A1 (en) * | 2001-05-04 | 2006-10-05 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of natural gas and methods relating to same |
US20070107465A1 (en) * | 2001-05-04 | 2007-05-17 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of gas and methods relating to same |
US20070107464A1 (en) * | 2005-11-14 | 2007-05-17 | Ransbarger Weldon L | LNG system with high pressure pre-cooling cycle |
US7219512B1 (en) | 2001-05-04 | 2007-05-22 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of natural gas and methods relating to same |
US20070137246A1 (en) * | 2001-05-04 | 2007-06-21 | Battelle Energy Alliance, Llc | Systems and methods for delivering hydrogen and separation of hydrogen from a carrier medium |
US20070235629A1 (en) * | 2006-04-05 | 2007-10-11 | Jos Systems, Inc. | Concrete Tie With Reusable Wedge |
US20070245770A1 (en) * | 2006-04-19 | 2007-10-25 | Saudi Arabian Oil Company | Optimization of a dual refrigeration system natural gas liquid plant via empirical experimental method |
US20090071634A1 (en) * | 2007-09-13 | 2009-03-19 | Battelle Energy Alliance, Llc | Heat exchanger and associated methods |
US20090145167A1 (en) * | 2007-12-06 | 2009-06-11 | Battelle Energy Alliance, Llc | Methods, apparatuses and systems for processing fluid streams having multiple constituents |
US7594414B2 (en) | 2001-05-04 | 2009-09-29 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of natural gas and methods relating to same |
US7637122B2 (en) | 2001-05-04 | 2009-12-29 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of a gas and methods relating to same |
US20110094262A1 (en) * | 2009-10-22 | 2011-04-28 | Battelle Energy Alliance, Llc | Complete liquefaction methods and apparatus |
US20110094263A1 (en) * | 2009-10-22 | 2011-04-28 | Battelle Energy Alliance, Llc | Methods of natural gas liquefaction and natural gas liquefaction plants utilizing multiple and varying gas streams |
US20110094261A1 (en) * | 2009-10-22 | 2011-04-28 | Battelle Energy Alliance, Llc | Natural gas liquefaction core modules, plants including same and related methods |
US9217603B2 (en) | 2007-09-13 | 2015-12-22 | Battelle Energy Alliance, Llc | Heat exchanger and related methods |
US9254448B2 (en) | 2007-09-13 | 2016-02-09 | Battelle Energy Alliance, Llc | Sublimation systems and associated methods |
US9574713B2 (en) | 2007-09-13 | 2017-02-21 | Battelle Energy Alliance, Llc | Vaporization chambers and associated methods |
WO2018157019A1 (en) | 2017-02-24 | 2018-08-30 | Praxair Technology, Inc. | Liquid natural gas liquefier utilizing mechanical and liquid nitrogen refrigeration |
US10655911B2 (en) | 2012-06-20 | 2020-05-19 | Battelle Energy Alliance, Llc | Natural gas liquefaction employing independent refrigerant path |
US11536511B2 (en) | 2019-08-08 | 2022-12-27 | Herbert L. Williams | Method and system for liquifying a gas |
Families Citing this family (2)
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RU2137067C1 (ru) * | 1997-07-17 | 1999-09-10 | Закрытое акционерное общество "Криогенная технология" | Установка ожижения природного газа |
CN110801639B (zh) * | 2019-11-11 | 2021-06-01 | 杭州快凯高效节能新技术有限公司 | 一种工业尾气多级液化及分级制冷回收二氧化碳方法 |
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US2896414A (en) * | 1955-09-12 | 1959-07-28 | Constock Liquid Methane Corp | Methane liquefaction cycle |
US2960837A (en) * | 1958-07-16 | 1960-11-22 | Conch Int Methane Ltd | Liquefying natural gas with low pressure refrigerants |
US3020723A (en) * | 1957-11-25 | 1962-02-13 | Conch Int Methane Ltd | Method and apparatus for liquefaction of natural gas |
US3066492A (en) * | 1959-05-15 | 1962-12-04 | Air Liquide | Process for the liquefaction of a gas |
US3144316A (en) * | 1960-05-31 | 1964-08-11 | Union Carbide Corp | Process and apparatus for liquefying low-boiling gases |
US3194025A (en) * | 1963-01-14 | 1965-07-13 | Phillips Petroleum Co | Gas liquefactions by multiple expansion refrigeration |
US3203191A (en) * | 1960-09-02 | 1965-08-31 | Conch Int Methane Ltd | Energy derived from expansion of liquefied gas |
US3224207A (en) * | 1962-02-12 | 1965-12-21 | Conch Int Methane Ltd | Liquefaction of gases |
US3254495A (en) * | 1963-06-10 | 1966-06-07 | Fluor Corp | Process for the liquefaction of natural gas |
-
1965
- 1965-02-16 US US432962A patent/US3362173A/en not_active Expired - Lifetime
-
1966
- 1966-02-11 GB GB6265/66A patent/GB1106736A/en not_active Expired
- 1966-02-15 DE DE19661501725 patent/DE1501725A1/de active Pending
- 1966-02-15 FR FR49735A patent/FR1468311A/fr not_active Expired
- 1966-02-15 NL NL6601927A patent/NL6601927A/xx unknown
Patent Citations (9)
Publication number | Priority date | Publication date | Assignee | Title |
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US2896414A (en) * | 1955-09-12 | 1959-07-28 | Constock Liquid Methane Corp | Methane liquefaction cycle |
US3020723A (en) * | 1957-11-25 | 1962-02-13 | Conch Int Methane Ltd | Method and apparatus for liquefaction of natural gas |
US2960837A (en) * | 1958-07-16 | 1960-11-22 | Conch Int Methane Ltd | Liquefying natural gas with low pressure refrigerants |
US3066492A (en) * | 1959-05-15 | 1962-12-04 | Air Liquide | Process for the liquefaction of a gas |
US3144316A (en) * | 1960-05-31 | 1964-08-11 | Union Carbide Corp | Process and apparatus for liquefying low-boiling gases |
US3203191A (en) * | 1960-09-02 | 1965-08-31 | Conch Int Methane Ltd | Energy derived from expansion of liquefied gas |
US3224207A (en) * | 1962-02-12 | 1965-12-21 | Conch Int Methane Ltd | Liquefaction of gases |
US3194025A (en) * | 1963-01-14 | 1965-07-13 | Phillips Petroleum Co | Gas liquefactions by multiple expansion refrigeration |
US3254495A (en) * | 1963-06-10 | 1966-06-07 | Fluor Corp | Process for the liquefaction of natural gas |
Cited By (34)
Publication number | Priority date | Publication date | Assignee | Title |
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JPS4910325B1 (enrdf_load_html_response) * | 1968-09-18 | 1974-03-09 | ||
US6425263B1 (en) | 1992-12-16 | 2002-07-30 | The United States Of America As Represented By The Department Of Energy | Apparatus and process for the refrigeration, liquefaction and separation of gases with varying levels of purity |
US5483806A (en) * | 1994-05-16 | 1996-01-16 | Miller; Jeremy P. | Refrigeration system |
US5755114A (en) * | 1997-01-06 | 1998-05-26 | Abb Randall Corporation | Use of a turboexpander cycle in liquefied natural gas process |
US5931021A (en) * | 1997-06-24 | 1999-08-03 | Shnaid; Isaac | Straightforward method and once-through apparatus for gas liquefaction |
US6105390A (en) * | 1997-12-16 | 2000-08-22 | Bechtel Bwxt Idaho, Llc | Apparatus and process for the refrigeration, liquefaction and separation of gases with varying levels of purity |
US20060218939A1 (en) * | 2001-05-04 | 2006-10-05 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of natural gas and methods relating to same |
US20070107465A1 (en) * | 2001-05-04 | 2007-05-17 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of gas and methods relating to same |
US7591150B2 (en) | 2001-05-04 | 2009-09-22 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of natural gas and methods relating to same |
US7219512B1 (en) | 2001-05-04 | 2007-05-22 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of natural gas and methods relating to same |
US20070137246A1 (en) * | 2001-05-04 | 2007-06-21 | Battelle Energy Alliance, Llc | Systems and methods for delivering hydrogen and separation of hydrogen from a carrier medium |
US20100186446A1 (en) * | 2001-05-04 | 2010-07-29 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of a gas and methods relating to same |
US7637122B2 (en) | 2001-05-04 | 2009-12-29 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of a gas and methods relating to same |
US7594414B2 (en) | 2001-05-04 | 2009-09-29 | Battelle Energy Alliance, Llc | Apparatus for the liquefaction of natural gas and methods relating to same |
US20070107464A1 (en) * | 2005-11-14 | 2007-05-17 | Ransbarger Weldon L | LNG system with high pressure pre-cooling cycle |
US20070235628A1 (en) * | 2006-04-05 | 2007-10-11 | Joslyn Mark A | Concrete tie with reusable wedge |
US20070235629A1 (en) * | 2006-04-05 | 2007-10-11 | Jos Systems, Inc. | Concrete Tie With Reusable Wedge |
US20070245770A1 (en) * | 2006-04-19 | 2007-10-25 | Saudi Arabian Oil Company | Optimization of a dual refrigeration system natural gas liquid plant via empirical experimental method |
US8061413B2 (en) | 2007-09-13 | 2011-11-22 | Battelle Energy Alliance, Llc | Heat exchangers comprising at least one porous member positioned within a casing |
US9217603B2 (en) | 2007-09-13 | 2015-12-22 | Battelle Energy Alliance, Llc | Heat exchanger and related methods |
US9574713B2 (en) | 2007-09-13 | 2017-02-21 | Battelle Energy Alliance, Llc | Vaporization chambers and associated methods |
US9254448B2 (en) | 2007-09-13 | 2016-02-09 | Battelle Energy Alliance, Llc | Sublimation systems and associated methods |
US20090071634A1 (en) * | 2007-09-13 | 2009-03-19 | Battelle Energy Alliance, Llc | Heat exchanger and associated methods |
US8544295B2 (en) | 2007-09-13 | 2013-10-01 | Battelle Energy Alliance, Llc | Methods of conveying fluids and methods of sublimating solid particles |
US20090145167A1 (en) * | 2007-12-06 | 2009-06-11 | Battelle Energy Alliance, Llc | Methods, apparatuses and systems for processing fluid streams having multiple constituents |
US20110094261A1 (en) * | 2009-10-22 | 2011-04-28 | Battelle Energy Alliance, Llc | Natural gas liquefaction core modules, plants including same and related methods |
US8899074B2 (en) | 2009-10-22 | 2014-12-02 | Battelle Energy Alliance, Llc | Methods of natural gas liquefaction and natural gas liquefaction plants utilizing multiple and varying gas streams |
US8555672B2 (en) | 2009-10-22 | 2013-10-15 | Battelle Energy Alliance, Llc | Complete liquefaction methods and apparatus |
US20110094263A1 (en) * | 2009-10-22 | 2011-04-28 | Battelle Energy Alliance, Llc | Methods of natural gas liquefaction and natural gas liquefaction plants utilizing multiple and varying gas streams |
US20110094262A1 (en) * | 2009-10-22 | 2011-04-28 | Battelle Energy Alliance, Llc | Complete liquefaction methods and apparatus |
US10655911B2 (en) | 2012-06-20 | 2020-05-19 | Battelle Energy Alliance, Llc | Natural gas liquefaction employing independent refrigerant path |
WO2018157019A1 (en) | 2017-02-24 | 2018-08-30 | Praxair Technology, Inc. | Liquid natural gas liquefier utilizing mechanical and liquid nitrogen refrigeration |
US11402151B2 (en) | 2017-02-24 | 2022-08-02 | Praxair Technology, Inc. | Liquid natural gas liquefier utilizing mechanical and liquid nitrogen refrigeration |
US11536511B2 (en) | 2019-08-08 | 2022-12-27 | Herbert L. Williams | Method and system for liquifying a gas |
Also Published As
Publication number | Publication date |
---|---|
DE1501725A1 (de) | 1969-10-30 |
FR1468311A (fr) | 1967-02-03 |
NL6601927A (enrdf_load_html_response) | 1966-08-17 |
GB1106736A (en) | 1968-03-20 |
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