US3352793A - Cooling water treatment and compositions useful therein - Google Patents

Cooling water treatment and compositions useful therein Download PDF

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US3352793A
US3352793A US342799A US34279964A US3352793A US 3352793 A US3352793 A US 3352793A US 342799 A US342799 A US 342799A US 34279964 A US34279964 A US 34279964A US 3352793 A US3352793 A US 3352793A
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alkali metal
water
ammonium
chromate
tannin
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Reed S Robertson
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ChampionX LLC
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Nalco Chemical Co
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    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F11/00Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent
    • C23F11/08Inhibiting corrosion of metallic material by applying inhibitors to the surface in danger of corrosion or adding them to the corrosive agent in other liquids

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  • the instant invention is generally concerned with corrosion compositions and their use in the treatments of cooling water systems. More specifically, the present invention relates to cooling water compositions having dual activity in both preventing corrosion of metal surfaces in contact with cooling waters, and in inhibiting fouling or build-up of deposits upon those same surfaces.
  • Second is gradual build-up of voluminous deposits upon the metal surfaces, particularly on heat transfer surfaces, until a point is reached whereby water flow is impeded through the heat exchangers and a severe reduction of heat transfer coeflicient occurs.
  • composition could be devised which had excellent activity in both inhibiting corrosion and reducing fouling tendencies of the metal surfaces in contact with cooling water systems.
  • a further advantage would accure if this composition could be fed in dry form such as in form of balls or pellets, or else could be applied with equal success as a liquid concentrate.
  • a special object of the invention is to provide a combination of compounds in a single composition of liquid or solid form which will protect metal surfaces in the presence of cooling waters from corrosion over long periods of time at relatively low dosages as well as concurrently keeping the metal surfaces free of unwanted deposits.
  • a composition useful in inhibiting corrosion and fouling tendencies of metal surfaces in contact with industrial cooling waters comprises two components; one useful in preventing and inhibiting corrosion, and the other having excellent activity in preventing deposit build-up of various impurities in coolng waters upon metal surfaces.
  • the corrosion inhibitor which comprises 10-90% by weight of the composition is a water-soluble chromate salt, and may include either chromate or dichromate salts or both.
  • the other component making up 570% by weight of the composition is a water-dispersible tannin. This particular composition is quite specific in its chemcal definition.
  • this water-dispersible tannin is one wherein a natural tannin has been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cyanide, an alkali metal cyanide, ammonium thiocyanate, an alkali metal thiocyanate, nitric acid and sulfuric acid. Presence of both the above two constituents making up the overall composition is an essential in order to effect both corrosion control and proper inhibition of deposition upon the metal surfaces of the cooling tower. Omission of one or the other of the two ingredients does not give the proper dual protection.
  • the specific compounds making up the sum total corrosion inhibiting and antifoulin-g composition may be added to a cooling water separately, or they may be combined into a single product, either liquid or granular in form, or in the form of a shaped article of manufacture, e.g., a water treating ball.
  • the subject composition may be readily formed into compact balls which may then be conveniently added to the cooling water.
  • these materials are reaction products of tannins having been modified by a variety of synthetic methods. Natural tannins are reacted with various chemical reagents to produce the tannin antifoulants. Mixtures of these modified tannins may also be used in preparing the subject compositions.
  • the tannins have been divided into two principal groups-the catechol tannins and the pyrogallol tannins. After dry distillation the catechol tannins yield catechol as a principal product of decomposition, and the pyrogallol tannins after dry distillation yield pyrogallol. Solutions containing catechol give a greenish-black precipitate with ferric salts, whereas solutions containing pyrogallol tannins give a bluish-black precipitate with ferric salts. In general, only pyrocatechol derivatives are found in catechol tannins, whereas gallic acid is always present in pyrogallol tannins. The preferred tannins for use in the subject process are the catechol tannins, although pyrogallol tannins can also be used in the process.
  • Natural tannins can be obtained from a number of materials.
  • One of the principal sources is the quebracho trees, the wood of which contains about 20% to 23% of easily extractable tannin of the catechol type.
  • Other sources include chestnut Wood, redwood bark, divi-divi pods, mangrove bark cutch (one of the preferred sources along with quebracho trees), wattle bark, gallnuts, hemlock bark, sumac, and oak bark.
  • the tannins are bisulfited by reaction with sulfite, bisulfite or formaldehyde and bisulfite, or are modified by reaction with sodium or ammonium cyanides, with sodium chloroacetate, with sulfuric acid (either sulfonation or oxidation), with nitric acid (which would involve either oxidation or nitration), etc., to produce functonal group changes in the natural tannin.
  • its performance is markedly improved as an aid to its action in the subject treatment.
  • a preferred group of modified tannins which can be used in the subject invention is described in US. Patent 2,831,022.
  • water solutions of sulfurous acid salts of alkali metals or ammonia are caused to react with the insoluble portion of western hemlock bark at increased temperatures and in the presence of an excess of sulfurous acid.
  • the watersoluble alkali sulfonic acid salts which are produced are separated as Water solutions from the reaction mixture.
  • the water solutions can include aqueous sodium sulfite and aqueous sodium bisulfite.
  • the produced compounds are sulfonic acid derivatives or sodium sulfonate derivatives of the tannins occurring in the bark. Such compounds have a high content of phenolic hydroxyl and are relative non-methoxylated.
  • the disclosure of US. Patent 2,831,022 is included in this specification by reference.
  • tannins from sources other than hemlock bark which are modified as described in US. Patent 2,831,022 also can be used with great success.
  • EXAMPLE I This example shows one method which can be used to modify tannins.
  • 100 grams of mangrove tannin was dissolved in 150 ml. of distilled water.
  • a second solution was formed by dissolving 16.6 grams of sodium chloroacetate in 50 ml. of distilled water.
  • the second solution was added slowly to the first solution as the tannin was being heated.
  • the mixture of the two solutions was agitated for one hour at a temperature slightly below boiling.
  • 10 ml. of a sodium hydroxide solution was added to maintain the pH of the mixture above 8.
  • the final solution could be used as one of the component inhibitors of the invention or further processed to active solid form.
  • EXAMPLE II This example illustrates a second method which can be used to produce the modified tannins of the subject invention.
  • 50 grams of chestnut tannin was mixed with 0.1 gram of V 0.5 n11. of a partially polymerized ethyl silicate (about 5 met units) and 1 ml. of distilled water.
  • the chestnut tannin had previously been passed through an ion exchange resin to remove cations.
  • the tannins can be reacted with nitric acid in a manner similar to sulfuric acid. In both cases the reaction is a nitration or sulfonation and/ or oxidation reaction.
  • the modification can be carried out through the use of sodium, potassium or ammonium cyanide or sodium, potassium or ammonium thiocyanate in which case the modification procedure would be carried out in a manner similar to that shown above in Example I in connection with sodium chloroacetate.
  • sodium chloroacetate one can use any sodium or potassium haloacetate, halopropionate or halobutyrate.
  • the preferred halogens are chlorine, bromine and iodine.
  • the tannins can also be modified by the method shown in US Patent 2,831,022.
  • the sulfite or bisulfite modifications shown in the patent are preferred for preparation of tannins for use in connection with this invention.
  • the reaction is carried out initially at a moderate pH (5-7) whereby the bisulfite addition takes place with the oxy ring structure being split to form additional -OH groups.
  • the solubilizing of the product with caustic preferably is then carried out under sufiiciently mild condition (pH of 8-9) so as not to cause the product to hydrolyze or to revert to its original condition.
  • Potassium or ammonium sulfite or bisulfite can be substituted for sodium sulfite or bisulfite in the process.
  • any natural tannin may besubstituted for the hemlock tannin of US. Patent 2,831,022.
  • the preferred tannins are the mangrove and/ or quebracho tannins.
  • the just described modified tannins have excellent activity in minimizing deposition of various solids carried in suspension in the cooling water, on metal surfaces such as heat exchange surfaces.
  • the water-dispersible tannins are particularly useful in preventing deposition of alumina fioc upon the metal surfaces of the cooling tower unit.
  • This alumina floc is carried in the water along with other solids as carryover from various clarification operations used to pretreat the cooling water.
  • the total concentration of alumina fioc in solids in cooling waters may be only a few parts per million due to circulation in the system, they tend to agglomerate into larger particles and stick on surfaces of the cooling system such as cooling tower decks, and especially on heat transfer surfaces.
  • the other essential ingredient used in making up the compositions of the invention is a water-soluble chromate salt.
  • This chromate salt may contain either a chromate or dichromate ion.
  • the chromates and dichromates are primarily corrosion inhibitors for ferrous metals, i.e., iron or steels.
  • the salts particularly protect iron or steel heat exchange tubes and other ferrous metal components in the cooling tower against substantial corrosion.
  • the most preferred chromate compositions are alkali metal chromates and dichromates such as potassium and sodium derivatives. Ammonium chromates and dichromates may also be employed. Again, mixtures of both chromates and dichromates may be used in conjunction with the Waterdispersible modified natural tannins.
  • lignosulfonates which have only minimal amounts of reducing sugars are particularly advantageous, since reducing sugars appear to induce pitting of Admiralty metal surfaces.
  • water-soluble lignosulfonates from which the reducing sugars have been removed as by mild oxidation with air, especially those in which the reducing sugars have been oxidized to sugar acids ranging from about 10-40% by weight of the lignosulfonate.
  • naphthalene sulfonates which contain one or more sulfonated naphthalene nuclei.
  • watersoluble naphthalene sulfonates which can be used in accordance with the invention are polymethylene-bis-naphthalene sulfonate, the sodium or potassium salts thereof, and alkyl naphthalene sulfonates or the sodium or potassium salts thereof in which the alkyl group contains about 1-12 carbon atoms.
  • composition A When a water-soluble lignin sulfonate is employed along with the chromate-tannin mixture, the following general ranges of proportions are preferably used to compound the composition. Composition A below sets out these ranges.
  • Composition A Other chemicals may also be included with the chromate-tannin combination, used with or without lignin.
  • water-soluble inorganic metal salts having polyvalent cations are an aid to the chromate or dichromate corrosion protection of ferrous metals.
  • These polyvalent metal ions are preferably selected from among zinc, nickel, cadmium, manganese, aluminum and cobalt.
  • Preferred sources of the above ions are water-soluble salts of these metals such as halides, acetates, nitrates and sulfates. Most preferred are the zinc and cobalt salts in any water-soluble form.
  • Composition B below sets forth preferred ranges when these metal ions are used in conjunction with chromate, tannin and lignin.
  • Composition B Percent by wt.
  • Composition C Compound: Percent by wt. Chromate 10-70 Tannin 5-40 Lignin 10-70 Inorganic metal salt 0.5-15 Molecularly dehydrated phosphate 05-20
  • additional reagents For example, where nickel or copper alloys as well as iron come in contact with the cooling water, sulfhydryl-containing compounds may be employed. These may be classified broadly as nitrogen containing heterocyclic compounds characterized by a ring nitrogen atom bonded to a ring carbon atom. To the ring carbon atom is attached a non-ring sulfhydryl group.
  • compositions of the invention should preferably contain one or more of the just described chemicals to protect the alloy against corrosion.
  • a particularly preferred chemical is mercaptobenzothiazole or water-soluble salts thereof, e.g., the sodium, potassium and ammonium salts. This chemical has been found particularly useful in protecting Admiralty metals and brass against corrosion.
  • Admiralty metals are a class of alloys of copper, zinc and tin, ranging from about 65-90% copper, 4-34% zinc, and l-10% tin.
  • Exemplary Admiralty metals are (a) 87% copper, 5% zinc and 8% tin, and (b) 70% copper, 29% zinc, and 1% tin.
  • preferred ranges of this material as well as those of other corrosion control substances are set out in Composition D.
  • composition D When a ball from the chromate-tannin composition with or without any one or more of the just described additional additives is desired, certain water-soluble binding agents are generally used to hold the solid particles together in a shaped article, e.g., water treating hall.
  • water treating hall e.g., water treating hall.
  • dextrin, sodium chloride, and soda ash may be usefully employed in this role either alone or in some combination one with the other.
  • the chromate and tannin constituent of the composition of the invention as well as the other discussed corrosion and fouling aids may be added separately to the cooling water, or first made up into a total composition which is then used as a sole treatment agent.
  • the latter method is preferred, particularly since there is no interference of chromate With the antifoulant activity of the tannin nor interference of the corrosion properties of the chromate by inclusion with tannin substance.
  • Use amounts of the corrosion inhibiting composition may be varied according to the severity of the corrosion problem. Generally from about 10 to about 500 parts of composition comprising chromate and tannin or chromatetannin-based compositions, per million parts of cooling water, should be employed. More preferably 25-3 00 p.p.m. are used with the most preferred use range being from 30 to about p.p.m.
  • One specific type of useful application involves a short, high level initial treatment followed by continual low level treatment. For example, cooling Water may be treated with about 300 p.p.m. of the composition of the invention for several days, followed by a 30-7-5 p.p.m. level treatment.
  • the pH of water itself is preferably adjusted prior to treatment. For optimum results the pH should range from about 6.0 to about 8.0.
  • the effectiveness of the modified tannin component was especially noticeable in comparing its antifoulant activity to that of another similar organic material, namely, a sodium lignosulfonate.
  • the modified tannin was surprisingly more effective than this organic substance in preventing unwanted deposition upon the metal surfaces of steel heat transfer tubes.
  • the heat transfer tubes were assembled in a number of apparatus corresponding to the number of tests to be run. Heated water having the just discussed amounts of corrosive ingredients was circulated around the heat transfer tube for a total of 14 days. The heat transfer tubes which had been previously weighed were then dried and reweighed and deposition and corrosion rates determined.
  • the formulations used in the tests include the following:
  • Formulations 1, 3, and 5 which contain the Rayflo modified tannin constitutent have superior activity in reducting the total amount of deposit on the heat trans-fer tubes.
  • deposition is highest on heat transfer tubes and obviation of this problem in cooling tower systems is particularly arduous.
  • the addition of the Rayfio material did not in any way effect the anticorrosive ability imparted by the sodium chromate component. Reliance on sodium lignosulfonate as an organic antifoulant proved to be unsuccessful and resulted in a good deal more deposit being formed upon the heat transfer tube.
  • a treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate salt selected from the group consisting of chromate and dichromate salts, and 5-70% by weight of a water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutryrate, ammonium cyanide, an alkali metal cyanide, ammonium thiocyanate, alkali metal thiocyanate, nitric acid and sulfuric acid.
  • a material selected from the group consisting of an
  • a treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate compound selected from the group consisting of chromate and dichromate salts, 540% by weight of water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium bisulfite, ammonium sulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cyanide, an alkali metal cyanide, ammonium thiocyanate, an alkali metal thiocyanate, nitric acid and sulfuric acid, and 10-70% by weight of a water-soluble sulf
  • a treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate compound selected from the group consisting of chromate and dichromate salts, -40% by weight of water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cynide, an alkali metal cyanide, ammonium thiocyanate, alkali metal thiocyanate, nitric acid and sulfuric acid, -70% by weight of a watersoluble sulf
  • a treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount suificient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate selected from the group consisting of chromate and dichromate salts, 5-40% by weight of a water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cyanide, an alkili metal cyanide, ammonium thiocyanate, alkali metal thiocyanate, nitric acid and sulfuric acid, 10-70% by weight of a water-soluble
  • a treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate compound selected from the group consisting of chromate and dichromate salts, 5-40% by weight of a water-dispersible natural tannin having been modified by reaction with a material se lected from a group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cynide, an alkali metal cyanide, ammonium thiocyanate, an alkali metal thiocyanate, nitric and sulfuric acid, 10-70% by weight of a

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Description

United States Patent 3,352,793 COOLING WATER TREATMENT AND COMPOSITIONS USEFUL THEREIN Reed S. Robertson, Glen Ellyn, 111., assignor to Nalco Chemical Company, Chicago, 111., a corporation of Delaware No Drawing. Filed Feb. 5, 1964, Ser. No. 342,799
5 Claims. (Cl. 252389) The instant invention is generally concerned with corrosion compositions and their use in the treatments of cooling water systems. More specifically, the present invention relates to cooling water compositions having dual activity in both preventing corrosion of metal surfaces in contact with cooling waters, and in inhibiting fouling or build-up of deposits upon those same surfaces.
Two primary problems exist with respect to cooling water systems. First is gradual deterioration of metals in contact with the corrosive cooling water media. Second is gradual build-up of voluminous deposits upon the metal surfaces, particularly on heat transfer surfaces, until a point is reached whereby water flow is impeded through the heat exchangers and a severe reduction of heat transfer coeflicient occurs.
It is generally accepted that no single chemical compound can obviate both just discussed problems by additive treatment. Combinations of various chemicals must be employed which will overcome both conditions of corrosion and fouling so as to allow proper equipment utilization and long-term equipment use.
However, certain problems arise with respect to the use of some chemical combinations in treatment of cooling water systems. First, in some instances the anti-corrosion activity attributed to one chemical is decreased in some manner via use of the second chemical designed to overcome fouling. The converse situation may also occur. Thus, a chemical successful in reducing corrosion when used as a sole treating agent may be partially or wholly inactivated by combination with a chemical tailored to prevent fouling. Likewise, an antifoulin'g chemical may have its activity debilitated when employed in concert with a corrosion inhibitor.
Other problems may also occur in combination treatments. For example, if a single composition is desired, comprising a mixture of corrosion inhibiting and fouling reducing reagents, oftentimes chemical reaction between the two may occur, destroying effectiveness of one or both. Again, it is sometimes impossible to prepare a single composition comprising two or more useful chemicals which can exist in a single solid or liquid phase. Related problems of formulation may also occur.
It would therefore be a benefit to the art if a composition could be devised which had excellent activity in both inhibiting corrosion and reducing fouling tendencies of the metal surfaces in contact with cooling water systems. A further advantage would accure if this composition could be fed in dry form such as in form of balls or pellets, or else could be applied with equal success as a liquid concentrate.
It therefore becomes an object of the invention to provide a composition having usefulness in both preventing metal corrosion and inhibiting build-up of deposits upon metal surfaces in contact with cooling waters.
A special object of the invention is to provide a combination of compounds in a single composition of liquid or solid form which will protect metal surfaces in the presence of cooling waters from corrosion over long periods of time at relatively low dosages as well as concurrently keeping the metal surfaces free of unwanted deposits.
Other objects will appear hereinafter.
In accordance with the invention, a composition useful in inhibiting corrosion and fouling tendencies of metal surfaces in contact with industrial cooling waters has been discovered. Broadly speaking this composition comprises two components; one useful in preventing and inhibiting corrosion, and the other having excellent activity in preventing deposit build-up of various impurities in coolng waters upon metal surfaces. The corrosion inhibitor which comprises 10-90% by weight of the composition is a water-soluble chromate salt, and may include either chromate or dichromate salts or both. The other component making up 570% by weight of the composition is a water-dispersible tannin. This particular composition is quite specific in its chemcal definition. From among the broad genus of tannin substances, it, has been found that a particular group of water-dispersible tannins has surprisingly excellent fouling control in comparison to other tannin type materials. Specifically, this water-dispersible tannin is one wherein a natural tannin has been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cyanide, an alkali metal cyanide, ammonium thiocyanate, an alkali metal thiocyanate, nitric acid and sulfuric acid. Presence of both the above two constituents making up the overall composition is an essential in order to effect both corrosion control and proper inhibition of deposition upon the metal surfaces of the cooling tower. Omission of one or the other of the two ingredients does not give the proper dual protection.
The specific compounds making up the sum total corrosion inhibiting and antifoulin-g composition may be added to a cooling water separately, or they may be combined into a single product, either liquid or granular in form, or in the form of a shaped article of manufacture, e.g., a water treating ball. The subject composition may be readily formed into compact balls which may then be conveniently added to the cooling water.
With more specific reference to the water-dispersible tannins forming a part of the subject matter of the invention, these materials are reaction products of tannins having been modified by a variety of synthetic methods. Natural tannins are reacted with various chemical reagents to produce the tannin antifoulants. Mixtures of these modified tannins may also be used in preparing the subject compositions.
The tannins have been divided into two principal groups-the catechol tannins and the pyrogallol tannins. After dry distillation the catechol tannins yield catechol as a principal product of decomposition, and the pyrogallol tannins after dry distillation yield pyrogallol. Solutions containing catechol give a greenish-black precipitate with ferric salts, whereas solutions containing pyrogallol tannins give a bluish-black precipitate with ferric salts. In general, only pyrocatechol derivatives are found in catechol tannins, whereas gallic acid is always present in pyrogallol tannins. The preferred tannins for use in the subject process are the catechol tannins, although pyrogallol tannins can also be used in the process.
Natural tannins can be obtained from a number of materials. One of the principal sources is the quebracho trees, the wood of which contains about 20% to 23% of easily extractable tannin of the catechol type. Other sources include chestnut Wood, redwood bark, divi-divi pods, mangrove bark cutch (one of the preferred sources along with quebracho trees), wattle bark, gallnuts, hemlock bark, sumac, and oak bark.
A discussion of tannins and tannin chemistry is set forth in the Encyclopedia of Chemical Technology, vol. 13, pages 578-599, which article is by reference included as part of this disclosure.
In the modification step the tannins are bisulfited by reaction with sulfite, bisulfite or formaldehyde and bisulfite, or are modified by reaction with sodium or ammonium cyanides, with sodium chloroacetate, with sulfuric acid (either sulfonation or oxidation), with nitric acid (which would involve either oxidation or nitration), etc., to produce functonal group changes in the natural tannin. Thereby its performance is markedly improved as an aid to its action in the subject treatment.
A preferred group of modified tannins which can be used in the subject invention is described in US. Patent 2,831,022. In the process disclosed in this patent, water solutions of sulfurous acid salts of alkali metals or ammonia are caused to react with the insoluble portion of western hemlock bark at increased temperatures and in the presence of an excess of sulfurous acid. The watersoluble alkali sulfonic acid salts which are produced are separated as Water solutions from the reaction mixture. The water solutions can include aqueous sodium sulfite and aqueous sodium bisulfite. The produced compounds are sulfonic acid derivatives or sodium sulfonate derivatives of the tannins occurring in the bark. Such compounds have a high content of phenolic hydroxyl and are relative non-methoxylated. The disclosure of US. Patent 2,831,022 is included in this specification by reference. In the instant process tannins from sources other than hemlock bark which are modified as described in US. Patent 2,831,022 also can be used with great success.
The following examples will serve to illustrate synthetic modes of preparation of modified tannins which are usefully employed in the invention.
EXAMPLE I This example shows one method which can be used to modify tannins. In this method, 100 grams of mangrove tannin was dissolved in 150 ml. of distilled water. A second solution was formed by dissolving 16.6 grams of sodium chloroacetate in 50 ml. of distilled water. The second solution was added slowly to the first solution as the tannin was being heated. The mixture of the two solutions was agitated for one hour at a temperature slightly below boiling. During the mixing, 10 ml. of a sodium hydroxide solution was added to maintain the pH of the mixture above 8. The final solution could be used as one of the component inhibitors of the invention or further processed to active solid form.
EXAMPLE II This example illustrates a second method which can be used to produce the modified tannins of the subject invention. In this method, 50 grams of chestnut tannin was mixed with 0.1 gram of V 0.5 n11. of a partially polymerized ethyl silicate (about 5 met units) and 1 ml. of distilled water. The chestnut tannin had previously been passed through an ion exchange resin to remove cations.
Twenty-five (25) ml. of a concentrated sulfuric acid was added to the above mixture and the mixture was allowed to react in its own heat for 20 minutes. After 20 minutes, 275 ml. of distilled water was introduced into the reaction mixture. Initially a thick paste was formed which thinned as more water was added. Twenty-five (25) ml. of isopropanol was added to precipitate the reaction product. The precipitate on filtration gave a black-brown cake. The cake was solubilized in water by raising its pH to about 11 with caustic. Again, the solution as diluted could be directly employed or active solid material could be extracted out.
The tannins can be reacted with nitric acid in a manner similar to sulfuric acid. In both cases the reaction is a nitration or sulfonation and/ or oxidation reaction. Likewise, the modification can be carried out through the use of sodium, potassium or ammonium cyanide or sodium, potassium or ammonium thiocyanate in which case the modification procedure would be carried out in a manner similar to that shown above in Example I in connection with sodium chloroacetate. As a substitute for sodium chloroacetate one can use any sodium or potassium haloacetate, halopropionate or halobutyrate. The preferred halogens are chlorine, bromine and iodine. As has been indicated previously, the tannins can also be modified by the method shown in US Patent 2,831,022. The sulfite or bisulfite modifications shown in the patent are preferred for preparation of tannins for use in connection with this invention. In the bisulfite treatment, the reaction is carried out initially at a moderate pH (5-7) whereby the bisulfite addition takes place with the oxy ring structure being split to form additional -OH groups. The solubilizing of the product with caustic preferably is then carried out under sufiiciently mild condition (pH of 8-9) so as not to cause the product to hydrolyze or to revert to its original condition. Potassium or ammonium sulfite or bisulfite can be substituted for sodium sulfite or bisulfite in the process. As was indicated above, any natural tannin may besubstituted for the hemlock tannin of US. Patent 2,831,022. The preferred tannins, however, are the mangrove and/ or quebracho tannins.
As mentioned above, the just described modified tannins have excellent activity in minimizing deposition of various solids carried in suspension in the cooling water, on metal surfaces such as heat exchange surfaces. The water-dispersible tannins are particularly useful in preventing deposition of alumina fioc upon the metal surfaces of the cooling tower unit. This alumina floc is carried in the water along with other solids as carryover from various clarification operations used to pretreat the cooling water. Though the total concentration of alumina fioc in solids in cooling waters may be only a few parts per million due to circulation in the system, they tend to agglomerate into larger particles and stick on surfaces of the cooling system such as cooling tower decks, and especially on heat transfer surfaces. Other suspended matter such as microbiological growths, corrosion products, silt and the like also have a tendency to be occluded upon the metal surfaces of the cooling tower. Over a period of time the suspended solids in the recirculating cooling water build up a voluminous, fiocculant deposit which can severely reduce heat transfer coefiicients and impede Water fiow through heat exchangers. This deposit, though light in density, adheres tightly to hot metal surfaces and is not readily removed by simply increasing the water velocity through heat exchanger tubes during normal operations. While the chromate portion of the compositions of the invention has excellent activity in preventing corrosion, this component has little or no ability to prevent the just discussed deposition. The above described water-dispersible natural tannins having been modified by any number of processes, have excellent activity in preventing formation of deposits upon metal surfaces of the cooling system and/ or in cleaning metal surfaces already fouled.
The other essential ingredient used in making up the compositions of the invention is a water-soluble chromate salt. This chromate salt may contain either a chromate or dichromate ion. The chromates and dichromates are primarily corrosion inhibitors for ferrous metals, i.e., iron or steels. The salts particularly protect iron or steel heat exchange tubes and other ferrous metal components in the cooling tower against substantial corrosion. The most preferred chromate compositions are alkali metal chromates and dichromates such as potassium and sodium derivatives. Ammonium chromates and dichromates may also be employed. Again, mixtures of both chromates and dichromates may be used in conjunction with the Waterdispersible modified natural tannins.
Other components are usefully included with the above two essential ingredients. It has been discovered that additional benefit is imparted to the chromate-tannin combination when a water-soluble lignin sulfonate is also employed as a cooling tower additive. Particularly preferred are water-soluble lignosulfonates derived as by-products in the manufacture of sulfite pulp where wood is cooked with calcium bisulfite-magnesium bisulfite-sulfur dioxide liquor. In this process the lignin is converted to lignosulfonic acid which is thereafter converted to a solid product such as calcium lignosulfonate, ammonium lignosulfonate, potassium lignosulfonate, sodium lignosulfonate, etc. Those lignosulfonates which have only minimal amounts of reducing sugars are particularly advantageous, since reducing sugars appear to induce pitting of Admiralty metal surfaces. Thus, it is preferred to use water-soluble lignosulfonates from which the reducing sugars have been removed, as by mild oxidation with air, especially those in which the reducing sugars have been oxidized to sugar acids ranging from about 10-40% by weight of the lignosulfonate.
Another preferred class of useful water-soluble sulfonates are naphthalene sulfonates which contain one or more sulfonated naphthalene nuclei. Examples of watersoluble naphthalene sulfonates which can be used in accordance with the invention are polymethylene-bis-naphthalene sulfonate, the sodium or potassium salts thereof, and alkyl naphthalene sulfonates or the sodium or potassium salts thereof in which the alkyl group contains about 1-12 carbon atoms.
When a water-soluble lignin sulfonate is employed along with the chromate-tannin mixture, the following general ranges of proportions are preferably used to compound the composition. Composition A below sets out these ranges.
Composition A Other chemicals may also be included with the chromate-tannin combination, used with or without lignin. As an example, it has been found that water-soluble inorganic metal salts having polyvalent cations are an aid to the chromate or dichromate corrosion protection of ferrous metals. These polyvalent metal ions are preferably selected from among zinc, nickel, cadmium, manganese, aluminum and cobalt. Preferred sources of the above ions are water-soluble salts of these metals such as halides, acetates, nitrates and sulfates. Most preferred are the zinc and cobalt salts in any water-soluble form. Composition B below sets forth preferred ranges when these metal ions are used in conjunction with chromate, tannin and lignin.
Composition B Percent by wt.
Compound:
Chromate 10-70 Tannin 5-40 Lignin -70 Inorganic metal salt 0.5-
Composition C Compound: Percent by wt. Chromate 10-70 Tannin 5-40 Lignin 10-70 Inorganic metal salt 0.5-15 Molecularly dehydrated phosphate 05-20 In special corrosion problems other materials may also be added to the cooling water along with the chromatetannin combination and any one or more of the just described additional reagents. For example, where nickel or copper alloys as well as iron come in contact with the cooling water, sulfhydryl-containing compounds may be employed. These may be classified broadly as nitrogen containing heterocyclic compounds characterized by a ring nitrogen atom bonded to a ring carbon atom. To the ring carbon atom is attached a non-ring sulfhydryl group. Compounds of this type are 2-mercaptothiazole, Z-mercaptobenzimidazole, Z-mercaptobenzoxazole, 2-mercaptobenzothiazole, and alkali metal salts of the foregoing. Particularly where heat exchange tubes are made of alloys such as Admiralty metals which are high in copper, the compositions of the invention should preferably contain one or more of the just described chemicals to protect the alloy against corrosion. Here a particularly preferred chemical is mercaptobenzothiazole or water-soluble salts thereof, e.g., the sodium, potassium and ammonium salts. This chemical has been found particularly useful in protecting Admiralty metals and brass against corrosion. Admiralty metals are a class of alloys of copper, zinc and tin, ranging from about 65-90% copper, 4-34% zinc, and l-10% tin. Exemplary Admiralty metals are (a) 87% copper, 5% zinc and 8% tin, and (b) 70% copper, 29% zinc, and 1% tin. When the nitrogencontaining heterocyclic compound is employed, preferred ranges of this material as well as those of other corrosion control substances are set out in Composition D.
Composition D When a ball from the chromate-tannin composition with or without any one or more of the just described additional additives is desired, certain water-soluble binding agents are generally used to hold the solid particles together in a shaped article, e.g., water treating hall. For example, dextrin, sodium chloride, and soda ash may be usefully employed in this role either alone or in some combination one with the other.
The chromate and tannin constituent of the composition of the invention as well as the other discussed corrosion and fouling aids may be added separately to the cooling water, or first made up into a total composition which is then used as a sole treatment agent. The latter method is preferred, particularly since there is no interference of chromate With the antifoulant activity of the tannin nor interference of the corrosion properties of the chromate by inclusion with tannin substance.
Use amounts of the corrosion inhibiting composition may be varied according to the severity of the corrosion problem. Generally from about 10 to about 500 parts of composition comprising chromate and tannin or chromatetannin-based compositions, per million parts of cooling water, should be employed. More preferably 25-3 00 p.p.m. are used with the most preferred use range being from 30 to about p.p.m. One specific type of useful application involves a short, high level initial treatment followed by continual low level treatment. For example, cooling Water may be treated with about 300 p.p.m. of the composition of the invention for several days, followed by a 30-7-5 p.p.m. level treatment. The pH of water itself is preferably adjusted prior to treatment. For optimum results the pH should range from about 6.0 to about 8.0.
In order to determine the effectiveness of the subject chromate-modified tannin compositions, a series of tests were devised using steel heat transfer tubes as test materials. A particular aim of these tests was to demonstrate effectiveness of the modified tannin substituent as an antifoulant. This material not only gave excellent deposition control, but also did not destroy in any way the anticorrosion effectiveness of the chromate component.
The effectiveness of the modified tannin component was especially noticeable in comparing its antifoulant activity to that of another similar organic material, namely, a sodium lignosulfonate. The modified tannin Was surprisingly more effective than this organic substance in preventing unwanted deposition upon the metal surfaces of steel heat transfer tubes.
The tests themselves were run at a pH of 6.0 to 6.5 and at a temperature of 120 F. The flow rates in all the tests were 2.0 g.p.m. (gallons per minute). A complete description of the test procedures is set forth in Materials Protection, volume I, pages 23-30, October 1962.
In the experiments the following test water was used:
P.p.m.
Total hardness 138 as CaCO Bicarbonate alkalinity 50 Calcium hardness a- 97 as CaCl Magnesium hardness 41 as NaCl. Chloride 300 as NaCl. Sulfate 400' as Na SO Silica 20 as SiO Fluoride 4 as F. Iron 0.5 as Fe. Copper 0.8 as Cu. Aluminum 10 as A1 The heat transfer tubes were assembled in a number of apparatus corresponding to the number of tests to be run. Heated water having the just discussed amounts of corrosive ingredients was circulated around the heat transfer tube for a total of 14 days. The heat transfer tubes which had been previously weighed were then dried and reweighed and deposition and corrosion rates determined.
The formulations used in the tests include the following:
Formulation No. 1 P.p.m. added Component:
Sodium chromate as CrO Rayflo (a modified tannin produced by the method disclosed in US. Patent 2,831,022) 8 Sodium lignosulfonate 12 Molecularly dehydrated phosphate 3.5 Zinc sulfate monohydrate as Zn 1 2-mercaptobenzotiazole 1.5
Formulation No. 2 P.p.m. added Component:
Sodium chromate as CrO 10 Sodium lignosulfonate 12 Molecularly dehydrated phosphate 3.5 Zinc sulfate monohydrate as Zn 1 Z-mercaptobenzothiazole 1.5
Formulation No. 3- P.p.m. added Component:
Sodium chromate as CrO 10 Rayflo (a modified tannin produced by the method disclosed in US. Patent 2,831,022) 12 Molecularly dehydrated phosphate 3.5 Zinc sulfate monohydrate as Zn 1.0 Z-mercaptobenzothiazole 1.5
Formulation No. 4 P.p.m. added Component:
Sodium chromate as CrO 10 Sodium lignosulfonate 20 Molecularly dehydrated phosphate 3.5 Zinc sulfate monohydrate as Zn 1 Z-mercaptobenzothiazole 1.5
8 Formulation No. 5- P.p.m. added Component:
Sodium chromate as CrO 10 Rayfio (a modified tannin produced by the method disclosed in US. Patent 2,831,022) 20 Molecularly dehydrated phosphate 3.5 Zinc sulfate monohydrate as Zn 1 2-mercaptobenzothiazole 1.5
The results obtained using the subject formulations are set forth in the following table:
TABLE I Heat Transfer Tube Formulation N0.
Corrosion, Deposit,
MPY Total Mg.
As is apparent from the above table, Formulations 1, 3, and 5 which contain the Rayflo modified tannin constitutent have superior activity in reducting the total amount of deposit on the heat trans-fer tubes. Generally, deposition is highest on heat transfer tubes and obviation of this problem in cooling tower systems is particularly arduous. Moreover, the addition of the Rayfio material did not in any way effect the anticorrosive ability imparted by the sodium chromate component. Reliance on sodium lignosulfonate as an organic antifoulant proved to be unsuccessful and resulted in a good deal more deposit being formed upon the heat transfer tube.
Thus, it is evident that use of a combination of chromates and modified tannins provides highly advantageous results in both inhibiting corrosion and fouling of metal surfaces coming in contact with the cooling waters. Only by inclusion of both types of materials it is possible to receive the wanted dual benefits of anti-corrosion and antifoulant activity.
Obviously many modifications and variations of the invention as hereinbefore set forth may be made without departing from the spirit and scope thereof, and therefore only such limitations should be imposed as are indicated in the appended claims.
This invention is hereby claimed as follows:
1. A treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate salt selected from the group consisting of chromate and dichromate salts, and 5-70% by weight of a water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutryrate, ammonium cyanide, an alkali metal cyanide, ammonium thiocyanate, alkali metal thiocyanate, nitric acid and sulfuric acid.
2. A treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate compound selected from the group consisting of chromate and dichromate salts, 540% by weight of water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium bisulfite, ammonium sulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cyanide, an alkali metal cyanide, ammonium thiocyanate, an alkali metal thiocyanate, nitric acid and sulfuric acid, and 10-70% by weight of a water-soluble sulfonate compound selected from the group consisting of lignosulfonates and naphthalene sulfonate.
3. A treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate compound selected from the group consisting of chromate and dichromate salts, -40% by weight of water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cynide, an alkali metal cyanide, ammonium thiocyanate, alkali metal thiocyanate, nitric acid and sulfuric acid, -70% by weight of a watersoluble sulfonate selected from the group consisting of lignosulfonates and naphthalene sulfonate and 05-15% by weight of a watersoluble inorganic metal salt having a polyvalent cation.
4. A treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount suificient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate selected from the group consisting of chromate and dichromate salts, 5-40% by weight of a water-dispersible natural tannin having been modified by reaction with a material selected from the group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cyanide, an alkili metal cyanide, ammonium thiocyanate, alkali metal thiocyanate, nitric acid and sulfuric acid, 10-70% by weight of a water-soluble sulfonate selected from the group consisting of lignosulfonate and naphthalene sulfonate, 05-15% by weight of a water-soluble inorganic metal salt having a polyvalent cation, and 05-20% by weight of a molecularly dehydrated phosphate compound.
5. A treated industrial cooling water which comprises a major portion of an industrial cooling water having a tendency to corrode and foul metal surfaces in contact therewith, and a minor portion of a composition present in an amount sufficient to inhibit said tendency, said composition consisting essentially of 10-90% by weight of a water-soluble chromate compound selected from the group consisting of chromate and dichromate salts, 5-40% by weight of a water-dispersible natural tannin having been modified by reaction with a material se lected from a group consisting of an alkali metal sulfite, an alkali metal bisulfite, ammonium sulfite, ammonium bisulfite, an alkali metal haloacetate, an alkali metal halopropionate, an alkali metal halobutyrate, ammonium cynide, an alkali metal cyanide, ammonium thiocyanate, an alkali metal thiocyanate, nitric and sulfuric acid, 10-70% by weight of a water-soluble sulfonate selected from the group consisting of lignosulfonate and water-soluble naphthalene sulfonates, 05-15% by weight of a watersoluble inorganic metal salt having a polyvalent cation, 05-20% by weight of a molecularly dehydrated phosphate, and 01-10% by weight of a nitrogen-containing heterocyclic compound characterized by a ring nitrogen bonded to a ring carbon to which is attached a sulfhydryl group.
References Cited UNITED STATES PATENTS 2,358,222 9/1944 Fink 252 X 2,742,369 4/1956 Hatch 252-389 X 2,831,022 4/1958 Van Blaricom et a1. 252-8.5 2,868,726 1/1959 Brukner et al. 2528.5 3,019,195 1/1962 Denman et al 252389 3,085,975 4/1963 Jennings 252-181 X 3,173,864 3/1965 Freedman 252181 X 3,184,407 5/1965 Kahler et al. 252181 X 3,188,289 6/1965 Kahler et a1. 252-181 X 3,256,203 6/1966 Robertson et al. 252181 FOREIGN PATENTS 649,962 10/ 1962 Canada.
LEON D. ROSDOL, Primary Examiner.
M. WEINBLATT, Assistant Examiner.

Claims (1)

  1. 2. A TREATED INDUSTRIAL COOLING WATER WHICH COMPRISES A MAJOR PORTION OF AN INDUSTRIAL COOLING WATER HAVING A TENDENCY TO CORRODE AND FOUL METAL SURFACES IN CONTACT THEREWITH, AND A MINOR PORTION OF A COMPOSITION PRESENT IN AN AMOUNT SUFFICIENT TO INHIBIT SAID TENDENCY, SAID COMPOSITION CONSISTING ESSENTIALLY OF 10-90% BY WEIGHT OF A WATER-SOLUBLE CHROMATE COMPOUND SELECTED FROM THE GROUP CONSISTING OF CHROMATE AND DICHROMATE SALTS 5-40% BY WEIGHT OF WATER-DISPERSIBLE NATURAL TANNIN HAVING BEEN MODIFIED BY REACTION WITH A MATERIAL SELECTED FROM THE GROUP CONSISTING OF AN ALKALI METAL SULFITE, AN ALKALI METAL BISULIFTE, AMMONIUM B''SULFITE, AMMONIUM SULFITE, AN ALKALI METAL HALOACETATE, AN ALKALI METAL HALOPROPIONATE, AN ALKALI METAL HALOBUTYRATE, AMMONIUM CYANIDE, AN ALKALI METAL CYANIDE, AMMONIUM THIOCYANATE, AN ALKALI METAL THIOCYANATE, NITRIC ACID AND SULFURIC ACID, AND 10-70% BY WEIGHT OF A WATER-SOLUBLE SULFONATE COMPOUND SELECTED FROM THE GROUP CONSISTING OF LIGNOSULFONATES AND NAPHTHALENE SULFONATE.
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US3547817A (en) * 1967-06-22 1970-12-15 Betz Laboratories Inhibition of scale formation
US3639263A (en) * 1968-07-31 1972-02-01 Nalco Chemical Co Corrosion inhibition with a tannin, cyanohydrinated lignosulfonate, and an inorganic metal salt composition
US5401419A (en) * 1988-12-12 1995-03-28 Kocib; Sidney Z. Conservation of water in operating evaporative coolers
US5587109A (en) * 1992-08-17 1996-12-24 W. R. Grace & Co.-Conn. Method for inhibition of oxygen corrosion in aqueous systems by the use of a tannin activated oxygen scavenger
WO2019185906A1 (en) 2018-03-29 2019-10-03 Suez Groupe Method for preventing the formation of white rust on a zinc-coated steel surface

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US3639263A (en) * 1968-07-31 1972-02-01 Nalco Chemical Co Corrosion inhibition with a tannin, cyanohydrinated lignosulfonate, and an inorganic metal salt composition
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WO2019185906A1 (en) 2018-03-29 2019-10-03 Suez Groupe Method for preventing the formation of white rust on a zinc-coated steel surface

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