US3350775A - Process of making solar cells or the like - Google Patents
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- US3350775A US3350775A US313478A US31347863A US3350775A US 3350775 A US3350775 A US 3350775A US 313478 A US313478 A US 313478A US 31347863 A US31347863 A US 31347863A US 3350775 A US3350775 A US 3350775A
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- 238000000034 method Methods 0.000 title claims description 20
- 230000000873 masking effect Effects 0.000 claims description 11
- 239000000463 material Substances 0.000 claims description 9
- 239000004065 semiconductor Substances 0.000 claims description 8
- 238000007747 plating Methods 0.000 claims description 7
- 239000012535 impurity Substances 0.000 claims description 6
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 20
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 10
- 235000012239 silicon dioxide Nutrition 0.000 description 10
- 239000000377 silicon dioxide Substances 0.000 description 10
- 238000005530 etching Methods 0.000 description 7
- XUIMIQQOPSSXEZ-UHFFFAOYSA-N Silicon Chemical compound [Si] XUIMIQQOPSSXEZ-UHFFFAOYSA-N 0.000 description 5
- 229910052710 silicon Inorganic materials 0.000 description 5
- 239000010703 silicon Substances 0.000 description 5
- 238000004140 cleaning Methods 0.000 description 4
- 230000005855 radiation Effects 0.000 description 3
- 239000000969 carrier Substances 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000009792 diffusion process Methods 0.000 description 2
- 238000005488 sandblasting Methods 0.000 description 2
- 229910000990 Ni alloy Inorganic materials 0.000 description 1
- GRYLNZFGIOXLOG-UHFFFAOYSA-N Nitric acid Chemical compound O[N+]([O-])=O GRYLNZFGIOXLOG-UHFFFAOYSA-N 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000007796 conventional method Methods 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 230000008030 elimination Effects 0.000 description 1
- 238000003379 elimination reaction Methods 0.000 description 1
- MSNOMDLPLDYDME-UHFFFAOYSA-N gold nickel Chemical compound [Ni].[Au] MSNOMDLPLDYDME-UHFFFAOYSA-N 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910017604 nitric acid Inorganic materials 0.000 description 1
- 229920002120 photoresistant polymer Polymers 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
Images
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/04—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices
- H01L31/06—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof adapted as photovoltaic [PV] conversion devices characterised by potential barriers
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01L—SEMICONDUCTOR DEVICES NOT COVERED BY CLASS H10
- H01L31/00—Semiconductor devices sensitive to infrared radiation, light, electromagnetic radiation of shorter wavelength or corpuscular radiation and specially adapted either for the conversion of the energy of such radiation into electrical energy or for the control of electrical energy by such radiation; Processes or apparatus specially adapted for the manufacture or treatment thereof or of parts thereof; Details thereof
- H01L31/18—Processes or apparatus specially adapted for the manufacture or treatment of these devices or of parts thereof
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E10/00—Energy generation through renewable energy sources
- Y02E10/50—Photovoltaic [PV] energy
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S148/00—Metal treatment
- Y10S148/12—Photocathodes-Cs coated and solar cell
Definitions
- This invention relates to semiconductor devices and more particularly relates to photovoltaic devices such as solar cells and a process of making them.
- an improved process for forming cells of this general type.
- the process utilizes various masking steps, including the formation of an oxide mask, to permit great flexibility in the applying of diffused layers and contact areas.
- the use of the present process eliminates the need for etching the P-N junction and also permits the use of simple masks and milder or less reactive etching and/or cleaning solutions.
- the process also provides protection for the P-N junction where it comes to the surface of the cell.
- FIGURE 1 is a perspective view of a first type of solar cell formed according to the present invention.
- FIGURE 2 is a bottom plan view of the solar cell of FIGURE 1.
- FIGURE 3 is a cross-sectional view taken along lines 3-3 of FIGURE 1. 1
- FIGURE 4 is a flow diagram showing the steps in the process of the present invention.
- I FIGURE 5 is a cross-sectional view of a second type of solar cell made according to the present invention.
- FIGURES 1, 2 and 3 there is shown a blank of semiconductor material 10, preferably silicon, of a first conductivity type having formed therein a region 12 of the opposite conductivity type.
- This region 12 covers the entire top surface of the blank 10, continues around one edge, and extends a small distance onto the bottom surface of the blank.
- a first ohmic contact 14 3,350,775 Patented Nov. 7, 1967 covers the edge and bottom portion of the region 12 while a second ohmic contact 16 covers the majority of the remainder or major portion of the bottom of the blank 10.
- the contacts 14 and 16 are separated by a thin strip of silicon dioxide 18.
- the silicon dioxide strip 18 overlies the area where the P-N junction 20 between the two regions of opposite conductivity type comes to the surface of the blank.
- the upper surface of the region 12 is provided with a number of grid strips 22 which connect with the ohmic contact 14.
- a layer 24 of silicon dioxide is present on the end of the blank 10 opposite the contact 14.
- a cell formed in this fashion provides a maximum of surface exposure for receiving radiation as no contact strip along one edge is necessary.
- the surface area can be even further increased by deleting the grid strips 22.
- these strips increase the efficiency of the cell by decreasing the average distance that the current carriers need travel before being collected by a metallic contact. This has the effect of lowering the series resistance presented to the current carriers and thus increasing the cell efliciency.
- a silicon blank of either conductivity type for example, of N type is covered or masked on all surfaces with a layer of silicon dioxide.
- This oxide mask can be applied by any of the conventional methods known to those skilled in the art.
- a mask of wax, tape or other suitable material is then applied to one end, the major portion of the bottom and the corresponding major portion of the sides of the blank. The masking on the sides of the blank can be carried to the end if desired.
- the silicon dioxide is now removed from the unmasked portion of the blank with hydrofluoric acid and the mask then removed from the remainder of the blank.
- An impurity of the opposite conductivity type is then diffused into the exposed portion of the blank to form a region of opposite conductivity type with the resultant P-N junction.
- the blank 10 may now be subjected to whatever post diffusion cleaning and scale removal is necessary.
- a small strip of the oxide on the bottom of the blank adjoining the now diffused minor portion of the bottom is now masked with tape or other suitable material.
- the oxide mask on the remainder of the major portion of the bottom of the blank is now removed for example, by use of hydrofluoric acid.
- the diffused minor portion of the bottom may be masked as well as the small strip of oxide and the remaining oxide removed by sandblasting.
- the mask is now removed and the desired grid pattern formed on the top of the blank by any conventional masking technique such as by use of ink or photo resist. All of the contact surfaces are now plated with a suitable contact material such as a gold-nickel alloy.
- a suitable contact material such as a gold-nickel alloy.
- the narrow strip of silicon dioxide remaining on the bottom of the blank assures that the two contacts are kept separate and protects the area along which the P-N junction comes to the surface and prevents this junction from being shorted by the plating.
- the layer 24 of oxide may now be removed if so desired.
- the use of any etching or cleaning solution stronger than hydrofluoric acid may be eliminated. Since this is the case, the masks which are used can be much less resistant than the types normally used where solutions containing nitric acid are used. These less resistant masks are much easier to apply and particularly to remove, and thus considerably simplify and speed up the manufacturing process.
- the process also eliminates the need for etching the silicon blank itself to form a groove or separation between the contacts and to prevent the shorting of the junction by the wrap-around contact. The elimination of this etching is a desirable feature as such etching can sometimes have a deleterious effect on the blank and must in all cases be carefully controlled.
- the narrow oxide strip on the bottom of the blank formed by use of the process of the present invention protects the P-N junction from being shorted by the plated contacts and also assures that the two contacts will be electrically separated without the necessity of the further step of removing some of the plating.
- FIGURE 5 there is shown a spherical photovoltaic device such as that disclosed in U.S. Patent No. 2,904,613 issued Sept. 15, 1959, to Maurice E. Paradise but constructed by the previously described process.
- this device comprises a partially spherical body of semiconductor material 30 of a first conductivity type having formed therein a region 32 of a second conductivity type. This region 32 extends over the upper hemisphere of the body 30.
- An ohmic contact 34 in the form of an annular ring is formed on the region 32, as is a plurality of grid strips 36, only one of which is shown.
- a second ohmic contact 38 is plated on the bottom of the body 30, which, as illustrated, has been flattened by lapping or the like.
- the contacts 34 and 38 are separated by an annular strip of silicon dioxide 40.
- This device is made in the same manner as the device of FIG- URES 1-3.
- a spherical body of semiconductor material of a first conductivity type is completely covered with a layer of silicon dioxide.
- the lower hemisphere is then masked and the silicon dioxide is removed from the unmasked upper portion by hydrofluoric acid.
- the mask is then removed from the lower hemisphere and an impurity of the opposite conductivity type is diifused into the exposed upper portion of the spherical body to form a P-N junction therein.
- the body is then subjected to post-diffusion cleaning.
- a portion of the lower hemisphere of the body is now exposed. This can be done by masking an annular strip of the oxide and then removing the remainder of the oxide by means of hydrofluoric acid or by sandblasting or may be done by simply lapping the bottom of the sphere. In either case, an exposed area of silicon is formed on the bottom hemisphere, this exposed area being separated from the upper hemisphere by an annular strip of silicon dioxide. The upper hemisphere is now masked to form a grid and contact pattern and then all of the contact surfaces are plated. As was the case with the embodiment of FIGURES 1 through 3, the resultant device has a pair of contacts which are separated by an oxide strip, the oxide strip also protecting the P-N junction and preventing it from being shorted by the plating.
- a process of forming a photovoltaic device comprising: forming an oxide layer on all surfaces of a blank of semi-conductor material of a first conductivity type, removing the oxide layer from the top, one end and a minor portion of the bottom of said blank to form an exposed area, diffusing an impurity of the opposite conductivity type into said exposed area to form a junction in said blank, masking a strip of the remaining oxide layer adjacent said diffused area and overlying the area where said junction comes to the surface of said blank, removing the oxide layer from the remainder of the bottom of said blank to form an exposed area, and plating metallic contacts on the diffused end and bottom areas of said blank and on said exposed area, said contacts being separated and prevented from shorting said junction by the remaining oxide strip.
- a process of forming a photovoltaic device comprising: forming an oxide layer on all surfaces of a blank of semiconductor material of a first conductivity type, masking one end, a major portion of the bottom and a major portion of each side of said oxidized blank, removing the oxide layer from the unmasked portions of said blank, diffusing an impurity of an opposite conductivity type into the oxide free portion of said blank to form a junction therein, masking a strip of the oxide layer remaining on the major portion of said bottom adjacent said diffused area and overlying the area where said junction comes to the surface of said blank, removing the oxide layer from the remaining unmasked portion of said bottom of said blank to form an exposed area and plating metallic contacts on the diffused end and bottom areas of said blank and on said exposed area, said contacts being separated and prevented from shorting said junction by the remaining oxide strip.
- a process of forming a solar cell or the like comprising: forming an oxide layer on all surfaces of a blank of silicon of a first conductivity type, masking one end, a major portion of the bottom and a major portion of each side of said oxidized blank, removing said mask, diffusing an impurity of an opposite conductivity type into the oxide free top, end and minor bottom portions of said blank to form a junction therein, masking a narrow strip of the oxide layer remaining on the bottom of said blank adjacent said diffused area and overlying the area Where said junction comes to the surface of said blank, removing the oxide layer from the remaining unmasked portion of said bottom of said blank to form an exposed area, masking said top of said blank to form a grid pattern thereon, and plating said grid pattern, the end and minor bottom portion of said blank and the exposed area of said bottom with a conductive material to form ohmic contacts to the two conductivity regions of said blank, said contacts being separated and prevented from shorting said junction by the remaining oxide strip.
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- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Condensed Matter Physics & Semiconductors (AREA)
- Electromagnetism (AREA)
- General Physics & Mathematics (AREA)
- Computer Hardware Design (AREA)
- Microelectronics & Electronic Packaging (AREA)
- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Photovoltaic Devices (AREA)
Description
United States Patent 3,350,775 PROCESS OF MAKING SOLAR CELLS OR THE LIKE Peter Albert Iles, Arcadia, Calif., assignor to Hoffman Electronics Corporation, El Monte, Calif, a corporation of California Filed Oct. 3, 1963, Ser. No. 313,478
3 Claims. (Cl. 29-572) This invention relates to semiconductor devices and more particularly relates to photovoltaic devices such as solar cells and a process of making them.
In United States patent application Ser. No. 184,347 filed Apr. 2, 1962, by Bernd Ross et al. and entitled, Solar Cell Device, there is disclosed a solar cell having a greater radiation receiving area than those theretofore obtainable. The construction of these cells also facilitated their flat mounting on a large panel. Cells according to that application are formed with a P-type conductivity region covering the entire top surface of a solar cell, continuing completely around one edge, and extending a small distance onto the bottom surface of the cell. An ohmic contact covers the edge and bottom portions of the P-type region and connects with grid strips formed on the top surface of the P-type region. A second ohmic contact covers the entire remaining surface of the bottom of the cell except for a shallow groove which runs across the bottom of the cell and separates the P and N regions and the two contacts.
According to the present invention, an improved process is provided for forming cells of this general type. The process utilizes various masking steps, including the formation of an oxide mask, to permit great flexibility in the applying of diffused layers and contact areas. The use of the present process eliminates the need for etching the P-N junction and also permits the use of simple masks and milder or less reactive etching and/or cleaning solutions. The process also provides protection for the P-N junction where it comes to the surface of the cell.
It is therefore an object of the present invention to provide a process for forming solar cells and similar photovoltaic devices.
It is also an object of the present invention to provide such a process which permits the use of relatively mild etching or cleaning agents.
It is another object of the present invention to provide such a process for forming a solar cell having a P-N junction which is wrapped around the top, one edge and a minor portion of the bottom of a semiconductor blank.
It is a further object of the present invention to provide an improved solar cell having a relatively large radiation receiving area.
These and other objects and advantages of the present invention will become more apparent upon reference to the accompanying description and drawings in which:
FIGURE 1 is a perspective view of a first type of solar cell formed according to the present invention.
FIGURE 2 is a bottom plan view of the solar cell of FIGURE 1.
- FIGURE 3 is a cross-sectional view taken along lines 3-3 of FIGURE 1. 1
FIGURE 4 is a flow diagram showing the steps in the process of the present invention; and a I FIGURE 5 is a cross-sectional view of a second type of solar cell made according to the present invention.
Turning now to the FIGURES 1, 2 and 3, there is shown a blank of semiconductor material 10, preferably silicon, of a first conductivity type having formed therein a region 12 of the opposite conductivity type. This region 12 covers the entire top surface of the blank 10, continues around one edge, and extends a small distance onto the bottom surface of the blank. A first ohmic contact 14 3,350,775 Patented Nov. 7, 1967 covers the edge and bottom portion of the region 12 while a second ohmic contact 16 covers the majority of the remainder or major portion of the bottom of the blank 10. The contacts 14 and 16 are separated by a thin strip of silicon dioxide 18.
The silicon dioxide strip 18 overlies the area where the P-N junction 20 between the two regions of opposite conductivity type comes to the surface of the blank. The upper surface of the region 12 is provided with a number of grid strips 22 which connect with the ohmic contact 14. A layer 24 of silicon dioxide is present on the end of the blank 10 opposite the contact 14.
As pointed out in the aforementioned patent application of Ross et al., a cell formed in this fashion provides a maximum of surface exposure for receiving radiation as no contact strip along one edge is necessary. The surface area can be even further increased by deleting the grid strips 22. However, these strips increase the efficiency of the cell by decreasing the average distance that the current carriers need travel before being collected by a metallic contact. This has the effect of lowering the series resistance presented to the current carriers and thus increasing the cell efliciency.
The above described cell is made in the following manner, reference being had to the flow diagram of FIGURE 4. A silicon blank of either conductivity type for example, of N type is covered or masked on all surfaces with a layer of silicon dioxide. This oxide mask can be applied by any of the conventional methods known to those skilled in the art. A mask of wax, tape or other suitable material is then applied to one end, the major portion of the bottom and the corresponding major portion of the sides of the blank. The masking on the sides of the blank can be carried to the end if desired.
The silicon dioxide is now removed from the unmasked portion of the blank with hydrofluoric acid and the mask then removed from the remainder of the blank. An impurity of the opposite conductivity type is then diffused into the exposed portion of the blank to form a region of opposite conductivity type with the resultant P-N junction. The blank 10 may now be subjected to whatever post diffusion cleaning and scale removal is necessary.
A small strip of the oxide on the bottom of the blank adjoining the now diffused minor portion of the bottom is now masked with tape or other suitable material. The oxide mask on the remainder of the major portion of the bottom of the blank is now removed for example, by use of hydrofluoric acid. If desired, the diffused minor portion of the bottom may be masked as well as the small strip of oxide and the remaining oxide removed by sandblasting.
, The mask is now removed and the desired grid pattern formed on the top of the blank by any conventional masking technique such as by use of ink or photo resist. All of the contact surfaces are now plated with a suitable contact material such as a gold-nickel alloy. The narrow strip of silicon dioxide remaining on the bottom of the blank assures that the two contacts are kept separate and protects the area along which the P-N junction comes to the surface and prevents this junction from being shorted by the plating. The layer 24 of oxide may now be removed if so desired.
By constructing a solar cell according to the process described above, the use of any etching or cleaning solution stronger than hydrofluoric acid may be eliminated. Since this is the case, the masks which are used can be much less resistant than the types normally used where solutions containing nitric acid are used. These less resistant masks are much easier to apply and particularly to remove, and thus considerably simplify and speed up the manufacturing process. The process also eliminates the need for etching the silicon blank itself to form a groove or separation between the contacts and to prevent the shorting of the junction by the wrap-around contact. The elimination of this etching is a desirable feature as such etching can sometimes have a deleterious effect on the blank and must in all cases be carefully controlled. The narrow oxide strip on the bottom of the blank formed by use of the process of the present invention protects the P-N junction from being shorted by the plated contacts and also assures that the two contacts will be electrically separated without the necessity of the further step of removing some of the plating.
Referring now to FIGURE 5, there is shown a spherical photovoltaic device such as that disclosed in U.S. Patent No. 2,904,613 issued Sept. 15, 1959, to Maurice E. Paradise but constructed by the previously described process. As can be seen, this device comprises a partially spherical body of semiconductor material 30 of a first conductivity type having formed therein a region 32 of a second conductivity type. This region 32 extends over the upper hemisphere of the body 30. An ohmic contact 34 in the form of an annular ring is formed on the region 32, as is a plurality of grid strips 36, only one of which is shown.
A second ohmic contact 38 is plated on the bottom of the body 30, which, as illustrated, has been flattened by lapping or the like. The contacts 34 and 38 are separated by an annular strip of silicon dioxide 40. This device is made in the same manner as the device of FIG- URES 1-3. A spherical body of semiconductor material of a first conductivity type is completely covered with a layer of silicon dioxide. The lower hemisphere is then masked and the silicon dioxide is removed from the unmasked upper portion by hydrofluoric acid. The mask is then removed from the lower hemisphere and an impurity of the opposite conductivity type is diifused into the exposed upper portion of the spherical body to form a P-N junction therein. The body is then subjected to post-diffusion cleaning.
A portion of the lower hemisphere of the body is now exposed. This can be done by masking an annular strip of the oxide and then removing the remainder of the oxide by means of hydrofluoric acid or by sandblasting or may be done by simply lapping the bottom of the sphere. In either case, an exposed area of silicon is formed on the bottom hemisphere, this exposed area being separated from the upper hemisphere by an annular strip of silicon dioxide. The upper hemisphere is now masked to form a grid and contact pattern and then all of the contact surfaces are plated. As was the case with the embodiment of FIGURES 1 through 3, the resultant device has a pair of contacts which are separated by an oxide strip, the oxide strip also protecting the P-N junction and preventing it from being shorted by the plating.
While the above description deals primarily with solar cells, it should be obvious that this invention is equally useful in forming any similar photovoltaic device. The invention may also be embodied in other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered as illustrative and not restrictive, the scope of the invention being indicated by the appended claims and all changes which come within the meaning and range of equivalents of the claims are therefore intended to be embraced therein.
I claim:
1. A process of forming a photovoltaic device, comprising: forming an oxide layer on all surfaces of a blank of semi-conductor material of a first conductivity type, removing the oxide layer from the top, one end and a minor portion of the bottom of said blank to form an exposed area, diffusing an impurity of the opposite conductivity type into said exposed area to form a junction in said blank, masking a strip of the remaining oxide layer adjacent said diffused area and overlying the area where said junction comes to the surface of said blank, removing the oxide layer from the remainder of the bottom of said blank to form an exposed area, and plating metallic contacts on the diffused end and bottom areas of said blank and on said exposed area, said contacts being separated and prevented from shorting said junction by the remaining oxide strip.
2. A process of forming a photovoltaic device, comprising: forming an oxide layer on all surfaces of a blank of semiconductor material of a first conductivity type, masking one end, a major portion of the bottom and a major portion of each side of said oxidized blank, removing the oxide layer from the unmasked portions of said blank, diffusing an impurity of an opposite conductivity type into the oxide free portion of said blank to form a junction therein, masking a strip of the oxide layer remaining on the major portion of said bottom adjacent said diffused area and overlying the area where said junction comes to the surface of said blank, removing the oxide layer from the remaining unmasked portion of said bottom of said blank to form an exposed area and plating metallic contacts on the diffused end and bottom areas of said blank and on said exposed area, said contacts being separated and prevented from shorting said junction by the remaining oxide strip.
3. A process of forming a solar cell or the like, comprising: forming an oxide layer on all surfaces of a blank of silicon of a first conductivity type, masking one end, a major portion of the bottom and a major portion of each side of said oxidized blank, removing said mask, diffusing an impurity of an opposite conductivity type into the oxide free top, end and minor bottom portions of said blank to form a junction therein, masking a narrow strip of the oxide layer remaining on the bottom of said blank adjacent said diffused area and overlying the area Where said junction comes to the surface of said blank, removing the oxide layer from the remaining unmasked portion of said bottom of said blank to form an exposed area, masking said top of said blank to form a grid pattern thereon, and plating said grid pattern, the end and minor bottom portion of said blank and the exposed area of said bottom with a conductive material to form ohmic contacts to the two conductivity regions of said blank, said contacts being separated and prevented from shorting said junction by the remaining oxide strip.
References Cited UNITED STATES PATENTS 2,981,877 4/1961 Noyce 3l7235 3,147,152 9/1964 Mendel 148-1.5 3,158,788 11/1964 Last 317-101 3,212,162 10/1965 Moore 29-253 WILLIAM I. BROOKS, Primary Examiner.
JOHN F. CAMPBELL, Examiner.
Claims (1)
1. A PROCESS OF FORMING A PHOTOVOLTAIC DEVICE, COMPRISING: FORMING AN OXIDE LAYER ON ALL SURFACES OF A BLANK OF SEMI-CONDUCTOR MATERIAL OF A FIRST CONDUCTIVITY TYPE, REMOVING THE OXIDE LAYER FROM THE TOP, ONE END AND A MINOR PORTION OF THE BOTTOM OF SAID BLANK TO FORM AN EXPOSED AREA, DIFFUSING AN IMPURITY OF THE OPPOSITE CONDUCTIVITY TYPE INTO SAID EXPOSED AREA TO FORM A JUNCTION IN SAID BLANK, MASKING A STRIP OF THE REMAINING OXIDE LAYER ADJACENT SAID DIFFUSED AREA AND OVERLYING THE AREA WHERE SAID JUNCTION COMES TO THE SURFACE OF SAID BLANK REMOVING THE OXIDE LAYER FROM THE REMAINDER OF THE BOTTOM OF SAID BLANK TO FORM AN EXPOSED AREA, AND PLATING METALLIC CONTACTS ON THE DIFFUSED END AND BOTTOM AREAS OF SAID BLANK AND ON SAID EXPOSED AREA, SAID CONTACTS BEING SEPARATED AND PREVENTED FROM SHORTING SAID JUNCTION BY THE REMAINING OXIDE STRIP.
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US313478A US3350775A (en) | 1963-10-03 | 1963-10-03 | Process of making solar cells or the like |
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US313478A US3350775A (en) | 1963-10-03 | 1963-10-03 | Process of making solar cells or the like |
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US3350775A true US3350775A (en) | 1967-11-07 |
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Cited By (35)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3418545A (en) * | 1965-08-23 | 1968-12-24 | Jearld L. Hutson | Photosensitive devices having large area light absorbing junctions |
US3438120A (en) * | 1964-09-09 | 1969-04-15 | Us Air Force | Method of making solar cell |
US3493822A (en) * | 1966-02-24 | 1970-02-03 | Globe Union Inc | Solid state solar cell with large surface for receiving radiation |
US3502507A (en) * | 1966-10-28 | 1970-03-24 | Textron Inc | Solar cells with extended wrap-around electrodes |
US3509431A (en) * | 1964-06-22 | 1970-04-28 | Globe Union Inc | Array of photosensitive semiconductor devices |
US3527619A (en) * | 1968-04-15 | 1970-09-08 | Itek Corp | Solar cell array |
US3887995A (en) * | 1972-07-28 | 1975-06-10 | Telecommunications Sa | Process of manufacture of solar cells |
JPS5152677U (en) * | 1974-10-17 | 1976-04-21 | ||
US3962778A (en) * | 1973-12-17 | 1976-06-15 | General Dynamics Corporation | Photodetector array and method of manufacturing same |
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US5620904A (en) * | 1996-03-15 | 1997-04-15 | Evergreen Solar, Inc. | Methods for forming wraparound electrical contacts on solar cells |
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US7205626B1 (en) * | 2000-10-20 | 2007-04-17 | Josuke Nakata | Light-emitting or light-receiving with plurality of particle-shaped semiconductor devices having light-emitting or light-receiving properties |
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US20090311825A1 (en) * | 2008-06-13 | 2009-12-17 | Andreas Krause | Metallization method for solar cells |
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US3509431A (en) * | 1964-06-22 | 1970-04-28 | Globe Union Inc | Array of photosensitive semiconductor devices |
US3438120A (en) * | 1964-09-09 | 1969-04-15 | Us Air Force | Method of making solar cell |
US3418545A (en) * | 1965-08-23 | 1968-12-24 | Jearld L. Hutson | Photosensitive devices having large area light absorbing junctions |
US3493822A (en) * | 1966-02-24 | 1970-02-03 | Globe Union Inc | Solid state solar cell with large surface for receiving radiation |
US3502507A (en) * | 1966-10-28 | 1970-03-24 | Textron Inc | Solar cells with extended wrap-around electrodes |
US3527619A (en) * | 1968-04-15 | 1970-09-08 | Itek Corp | Solar cell array |
US3887995A (en) * | 1972-07-28 | 1975-06-10 | Telecommunications Sa | Process of manufacture of solar cells |
US3962778A (en) * | 1973-12-17 | 1976-06-15 | General Dynamics Corporation | Photodetector array and method of manufacturing same |
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US4021323A (en) * | 1975-07-28 | 1977-05-03 | Texas Instruments Incorporated | Solar energy conversion |
US4104084A (en) * | 1977-06-06 | 1978-08-01 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Solar cells having integral collector grids |
US4135290A (en) * | 1977-06-06 | 1979-01-23 | The United States Of America As Represented By The Administrator Of The National Aeronautics And Space Administration | Method for fabricating solar cells having integrated collector grids |
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US5028546A (en) * | 1989-07-31 | 1991-07-02 | Texas Instruments Incorporated | Method for manufacture of solar cell with foil contact point |
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US20030089393A1 (en) * | 2000-04-27 | 2003-05-15 | Peter Fath | Method for producing a solar cell, and solar cell |
US6846984B2 (en) | 2000-04-27 | 2005-01-25 | Universitat Konstanz | Solar cell and method for making a solar cell |
US7205626B1 (en) * | 2000-10-20 | 2007-04-17 | Josuke Nakata | Light-emitting or light-receiving with plurality of particle-shaped semiconductor devices having light-emitting or light-receiving properties |
US7244998B2 (en) | 2001-08-13 | 2007-07-17 | Josuke Nakata | Light-emitting or light-receiving semiconductor module and method of its manufacture |
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US7220997B2 (en) | 2002-06-21 | 2007-05-22 | Josuke Nakata | Light receiving or light emitting device and itsd production method |
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US7387400B2 (en) | 2003-04-21 | 2008-06-17 | Kyosemi Corporation | Light-emitting device with spherical photoelectric converting element |
US20070034246A1 (en) * | 2003-06-09 | 2007-02-15 | Josuke Nakata | Power generation system |
US7378757B2 (en) | 2003-06-09 | 2008-05-27 | Kyosemi Corporation | Power generation system |
US7214557B2 (en) | 2003-10-24 | 2007-05-08 | Kyosemi Corporation | Light receiving or light emitting modular sheet and process for producing the same |
US20060169992A1 (en) * | 2003-10-24 | 2006-08-03 | Josuke Nakata | Light receiving or light emitting modular sheet and process for producing the same |
US7772486B2 (en) * | 2004-01-13 | 2010-08-10 | Sanyo Electric Co., Ltd. | Photovoltaic device |
US20050150543A1 (en) * | 2004-01-13 | 2005-07-14 | Sanyo Electric Co, Ltd. | Photovoltaic device |
US20050247338A1 (en) * | 2004-04-26 | 2005-11-10 | Kyocera Corporation | Photovoltaic conversion device, optical power generator and manufacturing method of photovoltaic conversion device |
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US20090145479A1 (en) * | 2007-12-11 | 2009-06-11 | Evergreen Solar, Inc. | Shaped Tab Conductors for a Photovoltaic Cell |
US8334453B2 (en) | 2007-12-11 | 2012-12-18 | Evergreen Solar, Inc. | Shaped tab conductors for a photovoltaic cell |
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US7939437B2 (en) | 2008-06-13 | 2011-05-10 | Deutsche Cell Gmbh | Metallization method for solar cells |
US20090311825A1 (en) * | 2008-06-13 | 2009-12-17 | Andreas Krause | Metallization method for solar cells |
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Owner name: APPLIED SOLAR ENERGY CORPORATION, 15251 E. DON JUL Free format text: OPTION;ASSIGNOR:OPTICAL COATING LABORATORY, INC.;REEL/FRAME:003932/0635 Effective date: 19790625 |