US3320190A - Polyurethanes preparation utilizing piperidine compounds as catalysts - Google Patents
Polyurethanes preparation utilizing piperidine compounds as catalysts Download PDFInfo
- Publication number
- US3320190A US3320190A US523269A US52326966A US3320190A US 3320190 A US3320190 A US 3320190A US 523269 A US523269 A US 523269A US 52326966 A US52326966 A US 52326966A US 3320190 A US3320190 A US 3320190A
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- United States
- Prior art keywords
- parts
- organic
- catalysts
- compounds
- reaction
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 239000004814 polyurethane Substances 0.000 title claims description 25
- 229920002635 polyurethane Polymers 0.000 title claims description 25
- 239000003054 catalyst Substances 0.000 title description 21
- 238000002360 preparation method Methods 0.000 title description 8
- 150000003053 piperidines Chemical class 0.000 title 1
- 150000001875 compounds Chemical class 0.000 claims description 37
- 150000003512 tertiary amines Chemical class 0.000 claims description 31
- 238000000034 method Methods 0.000 claims description 28
- 229920001228 polyisocyanate Polymers 0.000 claims description 17
- 239000005056 polyisocyanate Substances 0.000 claims description 17
- 238000004519 manufacturing process Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 12
- 230000003197 catalytic effect Effects 0.000 claims description 8
- 239000000203 mixture Substances 0.000 description 28
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 27
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 19
- 238000006243 chemical reaction Methods 0.000 description 17
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 15
- 239000006260 foam Substances 0.000 description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 12
- 239000000047 product Substances 0.000 description 10
- 150000001412 amines Chemical class 0.000 description 9
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 9
- 229920000570 polyether Polymers 0.000 description 9
- 239000011541 reaction mixture Substances 0.000 description 9
- 239000002253 acid Substances 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- -1 tertiary amine salts Chemical class 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 7
- 229920000728 polyester Polymers 0.000 description 7
- CURLTUGMZLYLDI-UHFFFAOYSA-N Carbon dioxide Chemical compound O=C=O CURLTUGMZLYLDI-UHFFFAOYSA-N 0.000 description 6
- NQRYJNQNLNOLGT-UHFFFAOYSA-N Piperidine Chemical compound C1CCNCC1 NQRYJNQNLNOLGT-UHFFFAOYSA-N 0.000 description 6
- ZMANZCXQSJIPKH-UHFFFAOYSA-N Triethylamine Chemical compound CCN(CC)CC ZMANZCXQSJIPKH-UHFFFAOYSA-N 0.000 description 6
- 238000009835 boiling Methods 0.000 description 6
- 230000001413 cellular effect Effects 0.000 description 6
- 150000005846 sugar alcohols Polymers 0.000 description 6
- LRWFEZNFQMNVGD-UHFFFAOYSA-N 1-methyl-4-(1-methylpiperidin-4-yl)piperidine Chemical group C1CN(C)CCC1C1CCN(C)CC1 LRWFEZNFQMNVGD-UHFFFAOYSA-N 0.000 description 5
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 5
- DNIAPMSPPWPWGF-UHFFFAOYSA-N Propylene glycol Chemical compound CC(O)CO DNIAPMSPPWPWGF-UHFFFAOYSA-N 0.000 description 5
- 239000007789 gas Substances 0.000 description 5
- 150000002736 metal compounds Chemical class 0.000 description 5
- 229920006149 polyester-amide block copolymer Polymers 0.000 description 5
- 150000003839 salts Chemical class 0.000 description 5
- KSBAEPSJVUENNK-UHFFFAOYSA-L tin(ii) 2-ethylhexanoate Chemical compound [Sn+2].CCCCC(CC)C([O-])=O.CCCCC(CC)C([O-])=O KSBAEPSJVUENNK-UHFFFAOYSA-L 0.000 description 5
- PUPZLCDOIYMWBV-UHFFFAOYSA-N (+/-)-1,3-Butanediol Chemical compound CC(O)CCO PUPZLCDOIYMWBV-UHFFFAOYSA-N 0.000 description 4
- ZJCCRDAZUWHFQH-UHFFFAOYSA-N Trimethylolpropane Chemical compound CCC(CO)(CO)CO ZJCCRDAZUWHFQH-UHFFFAOYSA-N 0.000 description 4
- WNLRTRBMVRJNCN-UHFFFAOYSA-N adipic acid Chemical compound OC(=O)CCCCC(O)=O WNLRTRBMVRJNCN-UHFFFAOYSA-N 0.000 description 4
- 125000002947 alkylene group Chemical group 0.000 description 4
- 239000007795 chemical reaction product Substances 0.000 description 4
- 125000005442 diisocyanate group Chemical group 0.000 description 4
- 238000007429 general method Methods 0.000 description 4
- WXZMFSXDPGVJKK-UHFFFAOYSA-N pentaerythritol Chemical compound OCC(CO)(CO)CO WXZMFSXDPGVJKK-UHFFFAOYSA-N 0.000 description 4
- 229920000642 polymer Polymers 0.000 description 4
- VOZKAJLKRJDJLL-UHFFFAOYSA-N tolylenediamine group Chemical group CC1=C(C=C(C=C1)N)N VOZKAJLKRJDJLL-UHFFFAOYSA-N 0.000 description 4
- IMNIMPAHZVJRPE-UHFFFAOYSA-N triethylenediamine Chemical compound C1CN2CCN1CC2 IMNIMPAHZVJRPE-UHFFFAOYSA-N 0.000 description 4
- 229940113165 trimethylolpropane Drugs 0.000 description 4
- YMWUJEATGCHHMB-UHFFFAOYSA-N Dichloromethane Chemical compound ClCCl YMWUJEATGCHHMB-UHFFFAOYSA-N 0.000 description 3
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 3
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 3
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical class C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 3
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 3
- UKLDJPRMSDWDSL-UHFFFAOYSA-L [dibutyl(dodecanoyloxy)stannyl] dodecanoate Chemical compound CCCCCCCCCCCC(=O)O[Sn](CCCC)(CCCC)OC(=O)CCCCCCCCCCC UKLDJPRMSDWDSL-UHFFFAOYSA-L 0.000 description 3
- 150000007513 acids Chemical class 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 150000001414 amino alcohols Chemical class 0.000 description 3
- 239000001569 carbon dioxide Substances 0.000 description 3
- 229910002092 carbon dioxide Inorganic materials 0.000 description 3
- 125000004122 cyclic group Chemical group 0.000 description 3
- 239000012975 dibutyltin dilaurate Substances 0.000 description 3
- 150000001991 dicarboxylic acids Chemical class 0.000 description 3
- SZXQTJUDPRGNJN-UHFFFAOYSA-N dipropylene glycol Chemical compound OCCCOCCCO SZXQTJUDPRGNJN-UHFFFAOYSA-N 0.000 description 3
- 239000004615 ingredient Substances 0.000 description 3
- DSSXKBBEJCDMBT-UHFFFAOYSA-M lead(2+);octanoate Chemical compound [Pb+2].CCCCCCCC([O-])=O DSSXKBBEJCDMBT-UHFFFAOYSA-M 0.000 description 3
- 229910052751 metal Inorganic materials 0.000 description 3
- 239000002184 metal Substances 0.000 description 3
- 150000002894 organic compounds Chemical class 0.000 description 3
- 229920000768 polyamine Polymers 0.000 description 3
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- DVKJHBMWWAPEIU-UHFFFAOYSA-N toluene 2,4-diisocyanate Chemical compound CC1=CC=C(N=C=O)C=C1N=C=O DVKJHBMWWAPEIU-UHFFFAOYSA-N 0.000 description 3
- 229940058015 1,3-butylene glycol Drugs 0.000 description 2
- PAMIQIKDUOTOBW-UHFFFAOYSA-N 1-methylpiperidine Chemical compound CN1CCCCC1 PAMIQIKDUOTOBW-UHFFFAOYSA-N 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 2
- PAYRUJLWNCNPSJ-UHFFFAOYSA-N Aniline Chemical compound NC1=CC=CC=C1 PAYRUJLWNCNPSJ-UHFFFAOYSA-N 0.000 description 2
- PIICEJLVQHRZGT-UHFFFAOYSA-N Ethylenediamine Chemical compound NCCN PIICEJLVQHRZGT-UHFFFAOYSA-N 0.000 description 2
- OAKJQQAXSVQMHS-UHFFFAOYSA-N Hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- YNAVUWVOSKDBBP-UHFFFAOYSA-N Morpholine Chemical compound C1COCCN1 YNAVUWVOSKDBBP-UHFFFAOYSA-N 0.000 description 2
- 229910019142 PO4 Inorganic materials 0.000 description 2
- 229920005830 Polyurethane Foam Polymers 0.000 description 2
- GOOHAUXETOMSMM-UHFFFAOYSA-N Propylene oxide Chemical compound CC1CO1 GOOHAUXETOMSMM-UHFFFAOYSA-N 0.000 description 2
- LNWBFIVSTXCJJG-UHFFFAOYSA-N [diisocyanato(phenyl)methyl]benzene Chemical compound C=1C=CC=CC=1C(N=C=O)(N=C=O)C1=CC=CC=C1 LNWBFIVSTXCJJG-UHFFFAOYSA-N 0.000 description 2
- 239000001361 adipic acid Substances 0.000 description 2
- 235000011037 adipic acid Nutrition 0.000 description 2
- 150000003863 ammonium salts Chemical class 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- QMKYBPDZANOJGF-UHFFFAOYSA-N benzene-1,3,5-tricarboxylic acid Chemical compound OC(=O)C1=CC(C(O)=O)=CC(C(O)=O)=C1 QMKYBPDZANOJGF-UHFFFAOYSA-N 0.000 description 2
- 235000019437 butane-1,3-diol Nutrition 0.000 description 2
- WERYXYBDKMZEQL-UHFFFAOYSA-N butane-1,4-diol Chemical compound OCCCCO WERYXYBDKMZEQL-UHFFFAOYSA-N 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 239000003795 chemical substances by application Substances 0.000 description 2
- 125000000753 cycloalkyl group Chemical group 0.000 description 2
- 150000004985 diamines Chemical class 0.000 description 2
- ZBCBWPMODOFKDW-UHFFFAOYSA-N diethanolamine Chemical compound OCCNCCO ZBCBWPMODOFKDW-UHFFFAOYSA-N 0.000 description 2
- 150000002334 glycols Chemical class 0.000 description 2
- 150000008282 halocarbons Chemical class 0.000 description 2
- TZMQHOJDDMFGQX-UHFFFAOYSA-N hexane-1,1,1-triol Chemical class CCCCCC(O)(O)O TZMQHOJDDMFGQX-UHFFFAOYSA-N 0.000 description 2
- NAQMVNRVTILPCV-UHFFFAOYSA-N hexane-1,6-diamine Chemical compound NCCCCCCN NAQMVNRVTILPCV-UHFFFAOYSA-N 0.000 description 2
- 239000001257 hydrogen Substances 0.000 description 2
- 229910052739 hydrogen Inorganic materials 0.000 description 2
- 238000005984 hydrogenation reaction Methods 0.000 description 2
- 125000004433 nitrogen atom Chemical group N* 0.000 description 2
- AHHWIHXENZJRFG-UHFFFAOYSA-N oxetane Chemical compound C1COC1 AHHWIHXENZJRFG-UHFFFAOYSA-N 0.000 description 2
- 239000010452 phosphate Substances 0.000 description 2
- NBIIXXVUZAFLBC-UHFFFAOYSA-K phosphate Chemical compound [O-]P([O-])([O-])=O NBIIXXVUZAFLBC-UHFFFAOYSA-K 0.000 description 2
- 239000011496 polyurethane foam Substances 0.000 description 2
- 125000002924 primary amino group Chemical group [H]N([H])* 0.000 description 2
- 239000000126 substance Substances 0.000 description 2
- 150000003504 terephthalic acids Chemical class 0.000 description 2
- KQTIIICEAUMSDG-UHFFFAOYSA-N tricarballylic acid Chemical compound OC(=O)CC(C(O)=O)CC(O)=O KQTIIICEAUMSDG-UHFFFAOYSA-N 0.000 description 2
- CYRMSUTZVYGINF-UHFFFAOYSA-N trichlorofluoromethane Chemical compound FC(Cl)(Cl)Cl CYRMSUTZVYGINF-UHFFFAOYSA-N 0.000 description 2
- 229940029284 trichlorofluoromethane Drugs 0.000 description 2
- QXJQHYBHAIHNGG-UHFFFAOYSA-N trimethylolethane Chemical compound OCC(C)(CO)CO QXJQHYBHAIHNGG-UHFFFAOYSA-N 0.000 description 2
- RBACIKXCRWGCBB-UHFFFAOYSA-N 1,2-Epoxybutane Chemical compound CCC1CO1 RBACIKXCRWGCBB-UHFFFAOYSA-N 0.000 description 1
- DDMOUSALMHHKOS-UHFFFAOYSA-N 1,2-dichloro-1,1,2,2-tetrafluoroethane Chemical compound FC(F)(Cl)C(F)(F)Cl DDMOUSALMHHKOS-UHFFFAOYSA-N 0.000 description 1
- PFUKECZPRROVOD-UHFFFAOYSA-N 1,3,5-triisocyanato-2-methylbenzene Chemical compound CC1=C(N=C=O)C=C(N=C=O)C=C1N=C=O PFUKECZPRROVOD-UHFFFAOYSA-N 0.000 description 1
- ALQLPWJFHRMHIU-UHFFFAOYSA-N 1,4-diisocyanatobenzene Chemical class O=C=NC1=CC=C(N=C=O)C=C1 ALQLPWJFHRMHIU-UHFFFAOYSA-N 0.000 description 1
- SBJCUZQNHOLYMD-UHFFFAOYSA-N 1,5-Naphthalene diisocyanate Chemical compound C1=CC=C2C(N=C=O)=CC=CC2=C1N=C=O SBJCUZQNHOLYMD-UHFFFAOYSA-N 0.000 description 1
- KSYQGOYOIKQFNA-UHFFFAOYSA-N 1-benzyl-3-methylbenzene Chemical compound CC1=CC=CC(CC=2C=CC=CC=2)=C1 KSYQGOYOIKQFNA-UHFFFAOYSA-N 0.000 description 1
- SXNBVULTHKFMNO-UHFFFAOYSA-N 2,2-dihydroxyoctadecanoic acid Chemical compound CCCCCCCCCCCCCCCCC(O)(O)C(O)=O SXNBVULTHKFMNO-UHFFFAOYSA-N 0.000 description 1
- NBUGUQFIYUNXCW-UHFFFAOYSA-N 2,3,3-trimethylpentane-2,4-diamine Chemical compound CC(N)C(C)(C)C(C)(C)N NBUGUQFIYUNXCW-UHFFFAOYSA-N 0.000 description 1
- PQXKWPLDPFFDJP-UHFFFAOYSA-N 2,3-dimethyloxirane Chemical compound CC1OC1C PQXKWPLDPFFDJP-UHFFFAOYSA-N 0.000 description 1
- HZAXFHJVJLSVMW-UHFFFAOYSA-N 2-Aminoethan-1-ol Chemical compound NCCO HZAXFHJVJLSVMW-UHFFFAOYSA-N 0.000 description 1
- UPMLOUAZCHDJJD-UHFFFAOYSA-N 4,4'-Diphenylmethane Diisocyanate Chemical compound C1=CC(N=C=O)=CC=C1CC1=CC=C(N=C=O)C=C1 UPMLOUAZCHDJJD-UHFFFAOYSA-N 0.000 description 1
- CPELXLSAUQHCOX-UHFFFAOYSA-M Bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 1
- NRMYFXUYBRZOSL-UHFFFAOYSA-N CN1CC(CCC1)C1=CC=NC=C1 Chemical compound CN1CC(CCC1)C1=CC=NC=C1 NRMYFXUYBRZOSL-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- FBPFZTCFMRRESA-JGWLITMVSA-N D-glucitol Chemical compound OC[C@H](O)[C@@H](O)[C@H](O)[C@H](O)CO FBPFZTCFMRRESA-JGWLITMVSA-N 0.000 description 1
- 239000004338 Dichlorodifluoromethane Substances 0.000 description 1
- QXNVGIXVLWOKEQ-UHFFFAOYSA-N Disodium Chemical class [Na][Na] QXNVGIXVLWOKEQ-UHFFFAOYSA-N 0.000 description 1
- BRLQWZUYTZBJKN-UHFFFAOYSA-N Epichlorohydrin Chemical compound ClCC1CO1 BRLQWZUYTZBJKN-UHFFFAOYSA-N 0.000 description 1
- 239000001856 Ethyl cellulose Substances 0.000 description 1
- ZZSNKZQZMQGXPY-UHFFFAOYSA-N Ethyl cellulose Chemical compound CCOCC1OC(OC)C(OCC)C(OCC)C1OC1C(O)C(O)C(OC)C(CO)O1 ZZSNKZQZMQGXPY-UHFFFAOYSA-N 0.000 description 1
- CTKINSOISVBQLD-UHFFFAOYSA-N Glycidol Chemical compound OCC1CO1 CTKINSOISVBQLD-UHFFFAOYSA-N 0.000 description 1
- 239000005057 Hexamethylene diisocyanate Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Malonic acid Chemical compound OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- PWHULOQIROXLJO-UHFFFAOYSA-N Manganese Chemical compound [Mn] PWHULOQIROXLJO-UHFFFAOYSA-N 0.000 description 1
- TXOFSCODFRHERQ-UHFFFAOYSA-N N,N-Dimethylphenethylamine Chemical compound CN(C)CCC1=CC=CC=C1 TXOFSCODFRHERQ-UHFFFAOYSA-N 0.000 description 1
- YZHYQPQWMQKOOS-UHFFFAOYSA-N N,N-dimethyl-1-phenylmethanamine 2-hydroxypropanoic acid Chemical compound CC(O)C(O)=O.CN(C)CC1=CC=CC=C1 YZHYQPQWMQKOOS-UHFFFAOYSA-N 0.000 description 1
- SVYKKECYCPFKGB-UHFFFAOYSA-N N,N-dimethylcyclohexylamine Chemical compound CN(C)C1CCCCC1 SVYKKECYCPFKGB-UHFFFAOYSA-N 0.000 description 1
- WMTLVUCMBWBYSO-UHFFFAOYSA-N N=C=O.N=C=O.C=1C=CC=CC=1OC1=CC=CC=C1 Chemical compound N=C=O.N=C=O.C=1C=CC=CC=1OC1=CC=CC=C1 WMTLVUCMBWBYSO-UHFFFAOYSA-N 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- CZMRCDWAGMRECN-UGDNZRGBSA-N Sucrose Chemical compound O[C@H]1[C@H](O)[C@@H](CO)O[C@@]1(CO)O[C@@H]1[C@H](O)[C@@H](O)[C@H](O)[C@@H](CO)O1 CZMRCDWAGMRECN-UGDNZRGBSA-N 0.000 description 1
- 229930006000 Sucrose Natural products 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical class OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- ISKQADXMHQSTHK-UHFFFAOYSA-N [4-(aminomethyl)phenyl]methanamine Chemical compound NCC1=CC=C(CN)C=C1 ISKQADXMHQSTHK-UHFFFAOYSA-N 0.000 description 1
- KXBFLNPZHXDQLV-UHFFFAOYSA-N [cyclohexyl(diisocyanato)methyl]cyclohexane Chemical compound C1CCCCC1C(N=C=O)(N=C=O)C1CCCCC1 KXBFLNPZHXDQLV-UHFFFAOYSA-N 0.000 description 1
- 125000005595 acetylacetonate group Chemical group 0.000 description 1
- 239000012190 activator Substances 0.000 description 1
- 239000000654 additive Substances 0.000 description 1
- 150000001279 adipic acids Chemical class 0.000 description 1
- 238000013019 agitation Methods 0.000 description 1
- 229910021529 ammonia Inorganic materials 0.000 description 1
- 150000001450 anions Chemical class 0.000 description 1
- 239000003963 antioxidant agent Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 159000000032 aromatic acids Chemical class 0.000 description 1
- 150000004982 aromatic amines Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- WPYMKLBDIGXBTP-UHFFFAOYSA-N benzoic acid group Chemical group C(C1=CC=CC=C1)(=O)O WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 1
- OWBTYPJTUOEWEK-UHFFFAOYSA-N butane-2,3-diol Chemical compound CC(O)C(C)O OWBTYPJTUOEWEK-UHFFFAOYSA-N 0.000 description 1
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 1
- 239000004359 castor oil Substances 0.000 description 1
- 235000019438 castor oil Nutrition 0.000 description 1
- 238000004040 coloring Methods 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- AZSZCFSOHXEJQE-UHFFFAOYSA-N dibromodifluoromethane Chemical compound FC(F)(Br)Br AZSZCFSOHXEJQE-UHFFFAOYSA-N 0.000 description 1
- PXBRQCKWGAHEHS-UHFFFAOYSA-N dichlorodifluoromethane Chemical compound FC(F)(Cl)Cl PXBRQCKWGAHEHS-UHFFFAOYSA-N 0.000 description 1
- 235000019404 dichlorodifluoromethane Nutrition 0.000 description 1
- 229940042935 dichlorodifluoromethane Drugs 0.000 description 1
- UMNKXPULIDJLSU-UHFFFAOYSA-N dichlorofluoromethane Chemical compound FC(Cl)Cl UMNKXPULIDJLSU-UHFFFAOYSA-N 0.000 description 1
- 229940099364 dichlorofluoromethane Drugs 0.000 description 1
- 229940087091 dichlorotetrafluoroethane Drugs 0.000 description 1
- 235000014113 dietary fatty acids Nutrition 0.000 description 1
- 239000000539 dimer Substances 0.000 description 1
- XXBDWLFCJWSEKW-UHFFFAOYSA-N dimethylbenzylamine Chemical compound CN(C)CC1=CC=CC=C1 XXBDWLFCJWSEKW-UHFFFAOYSA-N 0.000 description 1
- ZZTCPWRAHWXWCH-UHFFFAOYSA-N diphenylmethanediamine Chemical compound C=1C=CC=CC=1C(N)(N)C1=CC=CC=C1 ZZTCPWRAHWXWCH-UHFFFAOYSA-N 0.000 description 1
- 125000001033 ether group Chemical group 0.000 description 1
- 150000002170 ethers Chemical class 0.000 description 1
- 229920001249 ethyl cellulose Polymers 0.000 description 1
- 235000019325 ethyl cellulose Nutrition 0.000 description 1
- KIWBPDUYBMNFTB-UHFFFAOYSA-M ethyl sulfate Chemical compound CCOS([O-])(=O)=O KIWBPDUYBMNFTB-UHFFFAOYSA-M 0.000 description 1
- 239000000194 fatty acid Substances 0.000 description 1
- 229930195729 fatty acid Natural products 0.000 description 1
- 150000004665 fatty acids Chemical class 0.000 description 1
- 150000002191 fatty alcohols Chemical class 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000004872 foam stabilizing agent Substances 0.000 description 1
- SLGWESQGEUXWJQ-UHFFFAOYSA-N formaldehyde;phenol Chemical compound O=C.OC1=CC=CC=C1 SLGWESQGEUXWJQ-UHFFFAOYSA-N 0.000 description 1
- 150000002311 glutaric acids Chemical class 0.000 description 1
- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
- RRAMGCGOFNQTLD-UHFFFAOYSA-N hexamethylene diisocyanate Chemical compound O=C=NCCCCCCN=C=O RRAMGCGOFNQTLD-UHFFFAOYSA-N 0.000 description 1
- 229930195733 hydrocarbon Natural products 0.000 description 1
- 150000002430 hydrocarbons Chemical class 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- WGCNASOHLSPBMP-UHFFFAOYSA-N hydroxyacetaldehyde Natural products OCC=O WGCNASOHLSPBMP-UHFFFAOYSA-N 0.000 description 1
- 238000011065 in-situ storage Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- ZFSLODLOARCGLH-UHFFFAOYSA-N isocyanuric acid Chemical compound OC1=NC(O)=NC(O)=N1 ZFSLODLOARCGLH-UHFFFAOYSA-N 0.000 description 1
- 150000002531 isophthalic acids Chemical class 0.000 description 1
- 229940046892 lead acetate Drugs 0.000 description 1
- 150000002611 lead compounds Chemical class 0.000 description 1
- 229910052748 manganese Inorganic materials 0.000 description 1
- 239000011572 manganese Substances 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 1
- 229940073584 methylene chloride Drugs 0.000 description 1
- DAZXVJBJRMWXJP-UHFFFAOYSA-N n,n-dimethylethylamine Chemical compound CCN(C)C DAZXVJBJRMWXJP-UHFFFAOYSA-N 0.000 description 1
- SLCVBVWXLSEKPL-UHFFFAOYSA-N neopentyl glycol Chemical compound OCC(C)(C)CO SLCVBVWXLSEKPL-UHFFFAOYSA-N 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 229910052757 nitrogen Inorganic materials 0.000 description 1
- BDJRBEYXGGNYIS-UHFFFAOYSA-N nonanedioic acid Chemical compound OC(=O)CCCCCCCC(O)=O BDJRBEYXGGNYIS-UHFFFAOYSA-N 0.000 description 1
- RNVCVTLRINQCPJ-UHFFFAOYSA-N o-toluidine Chemical compound CC1=CC=CC=C1N RNVCVTLRINQCPJ-UHFFFAOYSA-N 0.000 description 1
- 235000019645 odor Nutrition 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid group Chemical group C(CCCCCCC\C=C/CCCCCCCC)(=O)O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 150000007524 organic acids Chemical class 0.000 description 1
- 239000003960 organic solvent Substances 0.000 description 1
- SWYHWLFHDVMLHO-UHFFFAOYSA-N oxetan-3-ylmethanol Chemical compound OCC1COC1 SWYHWLFHDVMLHO-UHFFFAOYSA-N 0.000 description 1
- 229920001568 phenolic resin Polymers 0.000 description 1
- WLJVXDMOQOGPHL-UHFFFAOYSA-N phenylacetic acid Chemical compound OC(=O)CC1=CC=CC=C1 WLJVXDMOQOGPHL-UHFFFAOYSA-N 0.000 description 1
- 150000004986 phenylenediamines Chemical class 0.000 description 1
- 150000003022 phthalic acids Chemical class 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 125000003386 piperidinyl group Chemical group 0.000 description 1
- 125000005936 piperidyl group Chemical group 0.000 description 1
- 239000004014 plasticizer Substances 0.000 description 1
- 229920001451 polypropylene glycol Polymers 0.000 description 1
- 229920001296 polysiloxane Polymers 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- ADRDEXBBJTUCND-UHFFFAOYSA-N pyrrolizidine Chemical compound C1CCN2CCCC21 ADRDEXBBJTUCND-UHFFFAOYSA-N 0.000 description 1
- 239000000376 reactant Substances 0.000 description 1
- 239000011369 resultant mixture Substances 0.000 description 1
- 150000003330 sebacic acids Chemical class 0.000 description 1
- 125000000467 secondary amino group Chemical group [H]N([*:1])[*:2] 0.000 description 1
- 239000002904 solvent Substances 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 150000003442 suberic acids Chemical class 0.000 description 1
- 150000003444 succinic acids Chemical class 0.000 description 1
- 239000005720 sucrose Substances 0.000 description 1
- 229910021653 sulphate ion Inorganic materials 0.000 description 1
- 239000004094 surface-active agent Substances 0.000 description 1
- 239000006188 syrup Substances 0.000 description 1
- 235000020357 syrup Nutrition 0.000 description 1
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Chemical class C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 1
- 150000003606 tin compounds Chemical class 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07D—HETEROCYCLIC COMPOUNDS
- C07D211/00—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings
- C07D211/04—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings with only hydrogen or carbon atoms directly attached to the ring nitrogen atom
- C07D211/06—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having no double bonds between ring members or between ring members and non-ring members
- C07D211/08—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having no double bonds between ring members or between ring members and non-ring members with hydrocarbon or substituted hydrocarbon radicals directly attached to ring carbon atoms
- C07D211/10—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having no double bonds between ring members or between ring members and non-ring members with hydrocarbon or substituted hydrocarbon radicals directly attached to ring carbon atoms with radicals containing only carbon and hydrogen atoms attached to ring carbon atoms
- C07D211/14—Heterocyclic compounds containing hydrogenated pyridine rings, not condensed with other rings with only hydrogen or carbon atoms directly attached to the ring nitrogen atom having no double bonds between ring members or between ring members and non-ring members with hydrocarbon or substituted hydrocarbon radicals directly attached to ring carbon atoms with radicals containing only carbon and hydrogen atoms attached to ring carbon atoms with hydrocarbon or substituted hydrocarbon radicals attached to the ring nitrogen atom
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G18/00—Polymeric products of isocyanates or isothiocyanates
- C08G18/06—Polymeric products of isocyanates or isothiocyanates with compounds having active hydrogen
- C08G18/08—Processes
- C08G18/16—Catalysts
- C08G18/18—Catalysts containing secondary or tertiary amines or salts thereof
- C08G18/20—Heterocyclic amines; Salts thereof
- C08G18/2081—Heterocyclic amines; Salts thereof containing at least two non-condensed heterocyclic rings
Definitions
- tertiary amines vary considerbly in their suitability as catalysts for this reaction, some being much more active than others.
- the catalytic activity of any particular amine cannot be accurately predicted since there is no simple relationship, for example, between catalytic activity and base strength. Structural factors, other than those which influence base strength, are believed to influence catalytic activity.
- tertiary amines may be employed as catalysts although it is usually desirable to use those which have greatest eifect.
- R which is attached to a carbon atom in the 3 or 4 position of the piperidine ring, represents a 2'-, 3'-, or 4'-pyridyl or a 1'-methyl-2-, l'-methyl-3'- or l'-methyl- 4-piperidyl radical.
- the tertiary amines used in the process of the present invention may be made in good yield by known processes such as hydrogenation of bipyridyls to bipiperidyls which are subsequently methylated on the N atoms of the piperidyl nuclei to provide the catalyst, or by the hydrogenation of bipyridyls by methods whereby only one nucleus is reduced. Other suitable methods are described in the prior art.
- the tertiary amines used in accordance with the present invention may be incorporated in polyurethane-forming reaction mixtures without ditficulty.
- Their water-solubility is often such that they can be incorporated as aqueous solutions when used in polyurethane systems of which water is one of the ingredients.
- organic solvents such as dipropylene glycol may be preferred. Because of their low volatility the amines are not unpleasant to use and do not confer undesirable odors upon the derived polyurethane products as do, for example, amines such as N-methylpiperidine.
- tertiary amines suitable for use in the process of the present invention include 1,1-dimethyl- 4,4-bipiperidyl, 1-methyl-4(4'-pyridyl)piperidine, 1,1- dimethyl-4,3'-bipiperidyl, l,l'-dimethyl 4,2 bipiperidyl, l-methyl-4-(3-pyridyl)-piperidine and 1-methyl-3-(4-pyridyl) piperidine.
- the tertiary amines are used in catalytic amounts, that is in amounts suflicient to catalyse the polyurethane reaction to a significant extent.
- Suitable quantities are normally between 0.01% and 5% and preferably between 0.05% and 1.0% by weight of the organic polyhydroxy compound. The optimum proportions, however, will necessarily depend to a considerable extent upon the particular reaction components and conditions employed and may not always fall within the aforesaid normal ranges of proportions.
- the catalysts of the present invention may, if desired, be used in the form of salts of weak acids.
- Suitable weak acids are, for example, formic, acetic, lauric, methacrylic, oleic, oxalic, adipic, maleic, citn'c, phenylacetic, benzoic, salicyclic and terephthalic acids.
- the amines may be used in the form of neutral salts, the amine and acid being present in equivalent proportions or, alternatively a deficiency or an excess of the acid may be used.
- the tertiary amine salts may be added to the polyurethaneforming reaction mixture as such or, alternatively, the salts may :be formed in situ by adding the amine and the acid to the reaction mixture separately.
- the starting materials to be used in the process of the present invention may be those fully described in the prior art relating to the manufacture of polyurethanes.
- suitable organic polyisocyanates include aliphatic diisocyanates such as hexamethylene diisocyanate, aromatic diisocyanates such as tolylene-2,4-diisocyanate, tolylene-Z,6-diisocyanate, diphenylmethane-4,4'-diisocyanate, 3 methyldiphenylmethane 4 diisocyanate, mand p-phenylene diisocyanates, chlorophenylene-2,4-diisocyanate, naphthalene-1,5-diisocyanate, diphenyl-4,4-diisocyanate, 3,3'-dimethyldiphenyl-4,4'-diisocyanate, or diphenyl ether diisocyanate and cycloaliphatic diisocyanates such as dicyclohexylmethane diisocyanate.
- aromatic diisocyanates such as tolylene-2,4-diisocyanate,
- Triisocyanates which may be used include aromatic triisocyanates such as 2,4,6-triisocyanatotoluene, and 2,4,4-triisocyanatodiphenylether.
- aromatic triisocyanates such as 2,4,6-triisocyanatotoluene, and 2,4,4-triisocyanatodiphenylether.
- suitable organic polyisocyanates comprise the reaction products of an excess of a diisocyanate with polyhydric alcohols such as trimethylolpropane and uretedione dimers and isocyanurate polymers of diisocyanates, for example, of tolylene-2,4- diisocyanate. Mixtures of polyisocyanates may be used.
- suitable mixtures include mixtures of tolylene- 2,4- and 2,6-diisocyanates and the polyisocyanate compositions obtained by the phosgenation of the mixed polyamine reaction products of formaldehyde and aromatic amines such as aniline and orthotoluidine.
- Suitable polyhydroxy compounds include hydroxyl group-containing polyesters, polyesteramides, polyethers and non-polymeric oxyalkylation products of active hydrogen-containing compounds.
- the polyesters or polyesteramides may be made for example from dicarboxylic acids and polyhydric alcohols, and, as necessary, minor proportions of diamines or aminoalcohols.
- Suitable dicarboxylic acids include succinic, glutaric, adipic, suberic, azelaic and sebacic acids as well as aromatic acids such as phthalic, isophthalic and terephthalic acids. Mixtures of acids may be used.
- polyhydric alcohols include glycols such as ethylene glycol, 1,2-propylene glycol, 1,3-butylene glycol, 2,3- butylene glycol, diethylene glycol, tetramethylene glycol, and 2,2-dimethyltrimethylene glycol.
- polyhydric alcohls containing more than two hydroxyl groups per molecule may be used, for example trimethylolpropane and other hexanetriols, trimethylolethane, pentaerythritol and glycerol. Such compounds are included in varying amounts according to the desired rigidity of the polyurethane products.
- polyhydric alcohols and dicarboxylic acids there may also be reacted compounds containing more than two groups selected from hydroxyl, carboxyl and secondary and primary amino groups, of which examples include diethanolamine, trimesic acid, dihydroxystearic acid and tricarballylic acid.
- polyesteramides examples include ethylene diamine, hexamethylene diamine, monoethanolarnine, phenylene diamines and tolylene diamines.
- polyesters and polyesteramides normally have molecular Weights of from 200 to 5000, with predominantly primary hydroxyl end groups.
- polyethers for use in the production of the polyurethane materials there may be mentioned hydroxyl-ended polymers and co-polymers of cyclic oxides, for example 1,2-alkylene oxides such as ethylene oxide, epichlorohydrin, 1,2-propylene oxide, 1,2-butylene oxide and 2,3-butylene oxide, oxacyclobutane and substituted oxacyclobutanes, and tetrahydrofuran.
- Such polyethers may be linear polyether glycols as are prepared, for example by the polymerisation :of an alkylene oxide in the presence of a basic catalyst such as potassium hydroxide and a glycol or a primary monoamine.
- branched polyethers prepared for example by the polymerisation of an alkylene oxide in the presence of a basic catalyst and a substance having more than two active hydrogen atoms per molecule, for example ammonia, hydrazine and polyhydroxy compounds such as glycerol, trimethylolpropane and other hexanetriols, trimethylolethane, triethanolamine, pentaerythritol, sorbitol, sucrose and phenol-formaldehyde reaction products, aminoalcohols such as monoethanolamine and diethanolamine, and polyamines such as ethylene diamine, tolylene diamine and diaminodiphenylmethane.
- Branched poly- for example by the polymerisation of an alkylene oxide in the presence of a basic catalyst and a substance having more than two active hydrogen atoms per molecule, for example ammonia, hydrazine and polyhydroxy compounds such as glycerol, trimethylolpropane and other hexanetriol
- ethers may also be produced by copolymerising a cyclic oxide of the type already mentioned with cyclic oxides having a functionality greater than two, for example diepoxides, glycidol and 3-hydroxymethyloxacyclobutane.
- the polyethers normally have molecular weights of from 200 to 8000. Mixtures of linear and branched polyethers may be used if desired.
- the non-polymeric oxyalkylation products of active hydrogen-containing compounds which may be used in the production of the polyurethane materials are polyhydroxy compounds in which the degree of oxyalkylation is insufficiently high for the compounds to contain a plurality of ether groups.
- the non-polymeric oxyalkylation products of primary and secondary polyamines such as, for example, the reaction products of tolylene diamine with up to 5 moles per mole of alkylene oxide.
- Mixtures of polyhydroxy compounds may be used if desired.
- the foam-forming gas may be generated by a variety of methods.
- the gas may be carbon dioxide generated by the reaction of a proportion of the organic polyisocyanate with water incorporated in the reaction mixture.
- the gas may be generated by incorporating in the reaction mixture a suitable low boiling liquid which, when the reaction mixture heats or is heated above the boiling point of the said liquid, volatilises to give the foam forming gas. Combinations of methods, for example of the above two methods, may be used.
- Water is usually employed in amounts of from 1% to 10% by weight of the polyhydroxy compound when used as a gas-generating agent.
- Suitable low boiling point liquids are liquids that are inert towards the polyurethane foam-forming ingredients and have boiling points not exceeding 75 C. at atmosheric pressure and preferably between -40 C. and 50 C.
- halogenated hydrocarbons such as methylene chloride, trichloromonofluoromethane, dichlorodifluoromethane, dichloromonofluoromethane, m'onochlorodifluoromethane, dichlorotetrafluoroethane, l,1,2-trichloro-l,2,2-trifluoroethane, dibromodifluoromethane and monobromotrifiuoroethane.
- Such liquids are usually employed in amounts of from 1% to preferably 5% to 50% by weight of the polyhydroxy compound.
- the preparation of the foamed, cellular polyurethanes may be carried out by the general methods fully described in the prior art.
- the materials may be mixed continuously or discontinuously and the organic polyhydroxy compound may be first reacted with a part or the whole of the organic polyisocyanate before the final reaction to give a foam is carried out in a second stage.
- This convenient one-stage process cannot always be satisfactorily carried out with all organic polyhydroxy compounds. In particular those compounds containing predominantly secondary hydroxyl groups do not normally give satisfactory foam using a one-stage process unless particular catalysts are employed.
- Examples of predominantly secondary hydroxyl groupcontaining polyhydroxy compounds include polyesters and polyesteramides prepared from an excess of polyhydric alcohol and amino compounds over dicarboxylic acid, wherein the polyhydric alcohol contains secondary hydroxyl groups, for example propylene glycol, 1,3-butylene glycol or glycerol.
- Secondary hydroxyl-ended polyethers include polymers and copolymers of substituted 1,2-alkylene oxides such as propylene and butylene oxides. It is preferred to use predominantly secondary hydroxyl-ended polymers of propylene oxide, especially those with molecular weights of from 400 to 6000.
- the tertiary amines proposed herein can usually be employed at lower concentrations than the tertiary amine catalysts previously proposed. Furthermore the derived foams are characterized by more rapid surface cure than foams made with other tertiary amine catalysts such as triethylene diamine.
- tertiary amines herein proposed as catalysts are extremely effective and may be used as the sole catalytic entity in polyurethane-forming systems it is common practice especially in the production of foamed poly urethanes to employ more than one catalyst.
- one or more tertiary amines in conjunction with an organic compound of a metal.
- Organic metal compounds which may be used include tin compounds, for example stannous octoate, dibutyltin dilaurate and dibutyltin diacetate, lead compounds, for example, lead acetate and lead octoate and coordination compounds of the transistion metals, for example, the acetylacetonates of iron and manganese.
- tertiary amines amy be used together with the tertiary amines proposed herein, optionally in the presence of an organic metal compound.
- suitable tertiary amines include triethylamine, dimethylethylamine, dimethylbenzylamine, dimethylcyclohexylamine, dimethylphenylethylamine, tetramethyl 1,3 butanediamine, triethylene diamine, N-akyhnorpholines, N-alkylpyrrolidines, N-alkylpiperidines, N-(fi-dimethylaminoethyl)-N'-methylpiperazine, pyrrolizidine, fi-dimethylaminopropducnide and fully N-substituted 4-aminopyri dines such as 4-dirnethylaminopyridine.
- Amine salts such as dimethylbenzylamine lactate are also suitable.
- the general methods of preparation of polyurethanes may include the incorporation in the polyurethane-forming mixture of various additives such as surface-active agents, for example oxyethylated fatty alkyl phenols, oxyethylated fatty alcohols, salts of sulphuric acid derivatives of high molecular weight organic compounds and alkyl and aryl polysiloxanes and copolymers thereof with alkylene oxides, foam-stabilising agents, for example ethyl cellulose, colouring matters, plasticisers, fire-proofing agents, for example tris-2-chloroethylphosphate and tris-2,3-dibr0mopropyl phosphate and antioxidants.
- additives such as surface-active agents, for example oxyethylated fatty alkyl phenols, oxyethylated fatty alcohols, salts of sulphuric acid derivatives of high molecular weight organic compounds and alkyl and aryl polysiloxa
- R has the significance hereinbefore stated with one molecular proportion of a compound of the general formula R'X Where R represents an alkyl, cycloalkyl or aralkyl radical and X represents an atom or group capable of ionising to form the anion of the quaternary ammonium salt.
- the compound R'X is preferably an alkyl, cycloalkyl or aralkyl halide, particularly a chloride or bromide but it may also be an alkyl sulphate, particularly methyl or ethyl sulphate.
- the quarternary ammonium salts may be prepared by the general methods described in the prior art for such reactions.
- the tertiary amine and the compound R'X may be reacted together in the proportions stated, at normal or elevated temperatures, optionally in the presence of a solvent for the reactants.
- the products are monoquaternary ammonium salts containing a tertiary nitrogen atom may be used as catalysts in polyurethane processes using the general methods described in the prior art and particularly those hereinbefore described with reference to the tertiary amines from which the quaternary ammonium salts are derived. They are of particular value in processes where a water-soluble catalyst of low volatility is required.
- Example 1 To 100 parts of an oxypropylated glycerol of molecular weight approximately 3000 and hydroxyl value 56 mg. KOH/ g. is added 0.5 part of stannous octoate. To this mixture is then added 3.8 parts of a solution comprising 2.9 parts of water, 0.8 part of a siloxane-oxyalkylene copolymer and 0.1 part of 1,1-dimethyl-4,4'-bipiperidyl. 38 parts of an :20 mixture of tolylene-2,4 and 2,6- diisocyanates are rapidly stirred into the blend and the mixture is poured into a mould. A foam forms which cures to give a resilient cellular product having low density and good structure.
- Example 2 If in the foregoing Example 1 the 1,1'-dirnethyl-4,4'- bipiperidyl is replaced by an equal weight of 1-methyl-4- (4-pyridy1)piperidine a resilient cellular product of low density and good structure is similarly obtained.
- Example 3 If in the foregoing Example 1 the 1,1-dimethyl-4,4'- bipiperidyl is replaced by an equal weight of 1,l'-dimethyl-4,2-bipiperidyl a resilient cellular product of low density and good structure is similarly obtained.
- Example 4 If in the foregoing Example 1 the 1,1'-dimethyl-4,4'- bipiperidyl is replaced by an equal weight of l,1'-dimethyl-3,2'-bipiperidyl a resilient cellular product of low density and good structure is similarly obtained.
- Example 5 parts of oxypropylated glycerol of molecular weight approximately 3000 are continuously blended with 44.7 parts of an 80:20 mixture of tolylene-224- and 2:6-diisocyanates, 0.3 part of stannous octoate, 3.5 parts of water, 1.0 part of a siloxane-oxyalkylene copolymer, and 0.075 part of 1,1-dimethyl-4,4-bipiperidyl and the liquid mixture dispensed on to a moving mould.
- a length of approximately 30 ft. is continuously produced, the foam having excellent stability during processing.
- the resultant flexible foam is of fine even texture and has good physical properties.
- Example 6 A mixture comprising 100 parts of oxyproplated tri methylolpropane (hydroxyl value 540 mg. KOH/g.), 2 parts of water, 15 parts of triethanolamine, 38 parts of trichlorofiuoromethane, 3 parts of a siloxane-oxyalkylene copolymer and 4 parts of a solution comprising 2 parts of 1,1'-dimethyl-4,4-bipiperidyl and 2 parts of dipropylene glycol is prepared and then rapidly mixed with 230 part of a diisocyanatodiphenylmethane composition. The mixture is poured into a mould and after 1 minute a rigid foam is obtained with a tack-free surface.
- oxyproplated tri methylolpropane hydroxyl value 540 mg. KOH/g.
- Example 8 A mixture comprising 50 parts of oxypropylated tolylene diamine (hydroxyl value 480 mg. KOH/g.), 50 parts of oxypropylated triethanolamine (hydroxyl value 520 mg. KOH/g.), 30 parts of tris-2-chloroethy1 phosphate, 2 parts of water, 3 parts of a siloxane-oxyalkylene copolymer, 33 parts of trichlorofluoromethane and 2 parts of a solution comprising 1 part of 1,1'-dimethyl-4,4'-bipiperidyl and 1 part of dipropylene glycol is prepared. and then rapidly mixed with 168 parts of a diisocyanatodiphenylmethane composition. The mixture is poured into a mould and after 90 seconds a rigid foam is obtained with a tack-free surface.
- Example 9 10 parts of a polyester prepared from 64 parts of adipic acid, 51 parts of diethylene glycol and 2.3 parts of pentaerythritol having an acid value of 2.9 mg. KOH/g, a hydroxyl value of 76 mg. KOH/ g. and a viscosity of 93 poises at 25 C. are stirred with 0.05 part of 1,1'-di methyl-4,4-bipiperidyl. 0.95 part of tolylene diisocyanate is then stirred in rapidly and the resultant mixture sets to a non-flowing rubbery composition within 2 minutes. If the 1,1-dimethyl-4,4-bipiperidyl is omitted from the above composition the mixture still remains as ,a viscous syrup after 1 hour.
- Example 10 100 parts of a polyester prepared from 228 parts of adipic acid, 177 parts of diethylene glycol and 8.16 parts of pentaerythritol having an acid value of mg. KOH/g., a hydroxyl value of 67 mg. KOH/ g. are mixed with 62 parts of a 65:35 mixture of tolylene-2,4- and 2,6-diisocyanates. To this mixture is added with vigorous agitation an activator mixture consisting of 5 parts of water, 0.2 part of 1,1'-dimethy1-4,4'vbipiperidyl, 1 part of a.
- a process for the manufacture of polyurethane materials which comprises reacting an organic polyisocyanate with an organic polyhydroxy compound in the presence of a catalytic amount of a tertiary amine of the general formula:
- R which is attached to a carbon atom in the 3 or 4 position, represents a 2'-, 3'- or 4'-pyridyl or a 1- methyl-2-, 1'-methyl-3- or 1'-methyl-4'-piperidyl radical.
- organic polyhydroxy compound is selected from the group consisting of hydroxyl group-containing polyesters, and hydroxyl polyethers.
- tertiary amine is used in conjunction with an organic compound of a metal selected from the group consisting of stannous octoate, dibutyltin dilaurate and lead octoate.
Landscapes
- Chemical & Material Sciences (AREA)
- Organic Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Polyurethanes Or Polyureas (AREA)
- Pyridine Compounds (AREA)
Applications Claiming Priority (4)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
GB4682/65A GB1131301A (en) | 1965-02-03 | 1965-02-03 | Polyurethanes |
GB1410465 | 1965-08-11 | ||
GB468266 | 1966-01-19 | ||
GB3436765 | 1966-01-19 |
Publications (1)
Publication Number | Publication Date |
---|---|
US3320190A true US3320190A (en) | 1967-05-16 |
Family
ID=27447390
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US523269A Expired - Lifetime US3320190A (en) | 1965-02-03 | 1966-01-27 | Polyurethanes preparation utilizing piperidine compounds as catalysts |
Country Status (7)
Country | Link |
---|---|
US (1) | US3320190A (enrdf_load_stackoverflow) |
BE (1) | BE675966A (enrdf_load_stackoverflow) |
DE (1) | DE1595823A1 (enrdf_load_stackoverflow) |
DK (1) | DK113885B (enrdf_load_stackoverflow) |
GB (1) | GB1131301A (enrdf_load_stackoverflow) |
NL (1) | NL6601199A (enrdf_load_stackoverflow) |
SE (1) | SE312682B (enrdf_load_stackoverflow) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3897396A (en) * | 1973-11-06 | 1975-07-29 | Bridgestone Tire Co Ltd | With substituted benzoic acid catalysts accelerating the cure of polyurethaneureas |
EP0068454A1 (en) * | 1981-07-01 | 1983-01-05 | Takeda Chemical Industries, Ltd. | Composition for polyurethane resins and production of the resins |
US4450246A (en) * | 1982-10-26 | 1984-05-22 | W. R. Grace & Co. | Novel polyurethane catalysts in polyurethane foam process |
US11557335B2 (en) | 2020-07-07 | 2023-01-17 | International Business Machines Corporation | Erasing a partition of an SRAM array with hardware support |
Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3109825A (en) * | 1959-02-27 | 1963-11-05 | Ici Ltd | Manufacture of polyurethane materials |
-
1965
- 1965-02-03 GB GB4682/65A patent/GB1131301A/en not_active Expired
-
1966
- 1966-01-27 US US523269A patent/US3320190A/en not_active Expired - Lifetime
- 1966-01-27 DK DK44166AA patent/DK113885B/da unknown
- 1966-01-31 NL NL6601199A patent/NL6601199A/xx unknown
- 1966-02-01 SE SE1274/66A patent/SE312682B/xx unknown
- 1966-02-02 BE BE675966D patent/BE675966A/xx unknown
- 1966-02-03 DE DE19661595823 patent/DE1595823A1/de active Pending
Patent Citations (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3109825A (en) * | 1959-02-27 | 1963-11-05 | Ici Ltd | Manufacture of polyurethane materials |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3897396A (en) * | 1973-11-06 | 1975-07-29 | Bridgestone Tire Co Ltd | With substituted benzoic acid catalysts accelerating the cure of polyurethaneureas |
EP0068454A1 (en) * | 1981-07-01 | 1983-01-05 | Takeda Chemical Industries, Ltd. | Composition for polyurethane resins and production of the resins |
US4450246A (en) * | 1982-10-26 | 1984-05-22 | W. R. Grace & Co. | Novel polyurethane catalysts in polyurethane foam process |
US11557335B2 (en) | 2020-07-07 | 2023-01-17 | International Business Machines Corporation | Erasing a partition of an SRAM array with hardware support |
Also Published As
Publication number | Publication date |
---|---|
SE312682B (enrdf_load_stackoverflow) | 1969-07-21 |
DE1595823A1 (de) | 1970-02-12 |
DK113885B (da) | 1969-05-05 |
NL6601199A (enrdf_load_stackoverflow) | 1966-08-04 |
GB1131301A (en) | 1968-10-23 |
BE675966A (enrdf_load_stackoverflow) | 1966-08-02 |
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