US330291A - beightmore - Google Patents

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US330291A
US330291A US330291DA US330291A US 330291 A US330291 A US 330291A US 330291D A US330291D A US 330291DA US 330291 A US330291 A US 330291A
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plungers
shaft
frame
molds
feed
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C43/00Compression moulding, i.e. applying external pressure to flow the moulding material; Apparatus therefor
    • B29C43/32Component parts, details or accessories; Auxiliary operations
    • B29C43/50Removing moulded articles
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S425/00Plastic article or earthenware shaping or treating: apparatus
    • Y10S425/11Heated mold

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  • Our invention relates to that class of machines for molding plastic substances in which a series of molds are used and a series of blocks produced at one operation, the term plastic substances applying to clay,whether tempered or in its natural or semi-dry state, or to compositions for the manufacture of blocks for building, paving, or other purposes.
  • Our invention consists of certain details in the construction of machines of this class, with the View of rendering them efficient in action, and of obtaining an improved product.
  • Figurel is a longitudinal section of our improved machine; Fig. 2, a transverse section of the same; Figs. 3, 4:, 5, 6 and 7, detached views illustrating parts of the machine; Fig. 8, a sectional view of the molded block, and Figs. 9 to 13, diagrams illustrating the operation of the machine.
  • a A are the side frames of the machine, suitably braced or bolted to a proper foundation, these frames being provided with bearings for the main shaft B, belted, keyed, or otherwise secured to which, at each end, is a cam-disk, D.
  • the side frames of the machine are connected at the top by at-ransverse brace, 0, depending from which are legs 6, carrying at their lower ends bearing-blocks for the shaft B, so that the springing of the latter is prevented when the blocks of plastic material are being compressed in the molds, as described hereinafter.
  • each of the cam-disks Forming part of each of the cam-disks is a spur-wheel, a, gearing into a pinion, b, on a counter-shaft, b, which is geared to the driving-shaft F, the latter being adapted to bearings in suitable standards on the foundation, and receiving power from any adjacent counter-shaft by means of belts or gearing.
  • Bolted to the opposite side-frames, A, of the machine is a bed or table, G, in
  • plungers H carried by a transverse bar, d, to the opposite ends of which are secured rods d, carrying at the upper ends anti-friction rollers e, which are acted upon by cams f on the opposite disks, D D.
  • a transverse frame, J Suitably guided between the frames A A, above the molds, is a transverse frame, J, to the under side ofwhich are secured a series of plungers, K, one for each mold, thesejplungers, as well as the lower plungers, H, being adapted to snugly fit the molds.
  • the frame J has at its opposite ends projecting studs 9, which carry anti-friction rollers g, acted upon by cams h h on the disks D, and on the back of the frame J are bearings for a shaft, is, on which are a series of rolls or collars, it, upon which act tappets M M on the main shaft B.
  • Detachable plugs t in the disk, D permit access to the anti friction rollers 9 without disturbing said disks or the frame J.
  • a feed-box, N Resting on the table G is a feed-box, N, which is reciprocated by means of cams m m on the disks D, these cams acting upon anti-friction rollers n, carried by arms 02, secured to the opposite sides of the feed-box. (See Fig. 5.)
  • an inclined hopper, P which supplies material to the feed-box N, this hopper containing two blades, 1) p, hung to opposite ends of an arm, suspended by means ofa link from a guided box, q, above the hopper, avertical reciprocating motion being imparted to this box from a suitable cam or crank operated by the shaft B, and acting through the medium of a bell-crank lever, Q.
  • the plate 1) is thrust inward, owing to its bearing against one of the inclined sides of the hopper P, in contact with which it is held by a spring, 8.
  • the opposite plate is thrust inward, by reason of its bearing against the opposite inclined side of the hopper, and
  • chine are both hollow, and are intended to be heated by steam, so as to dry or partially dry the opposite faces of the brick and insure their free and clean delivery from the plungers.
  • the frame J In order to supply steam tothe upper plungers, the frame J carries two pipes, H, the former being in communication with a steamsupply pipe and the latter with an exhaustpipe.
  • the pipet is in communication with plungers through a and a similar communication is established between the interior of the plungers and the pipe 25 by means of branches 1), Fig. 4, so that a constant circulation of steam through the plungers is effected.
  • a similar arrangement of pipes and branches is carried by the lower bar, d, in order to supply the lower plungers, H.
  • the feed box has an adjustable upper plate, or, the position of which is governed by the adjustment ofa wedge, 00, Fig.
  • said plate can be caused at all times to bear firmly against and make a tight joint with the lower end of the hopper P, and permit the elevation of said hopper, so as to practically deepen the feed-box and increase the capacity of the same to suit different clays.
  • the operation of the machine will be understood on reference to the diagrams, Figs. 9 to 13.
  • the feedbox moves forward and deposits its charge of material in the molds when thelower plungers are down, but while the upper plungers are still retained in an elevated position by the cams h. As soon as the latter release the frame J, however, said frame and its plungers fall, the plungers passing down through the feed-box and driving all'the material therefrom into the molds, as shown in'Fig. 9.
  • the first pressure upon the material is caused by the action of the tappets M upon the collars k of the shaft 70, carried by the frame J, as shown in Fig. 10, and after this initial pressure has been imparted the upper plungers are raised by the action of the cams h, and the feed-box is retracted by the cams m, to receive a fresh charge of material from the feedhopper, as shown in Fig. 11.
  • the cams h release the frame J, carrying the upper plungers
  • Both sets of plungers are then raised together by the action of the cams f and h, and on the first part of the forward movement of the feed-box, due to the cams m, the push-bar N, carried by the front end of the feed-box,'moves the finished blocks from the upper ends of the plungers H onto the table G, Fig. 12, from which they are removed by hand, or by an endless belt or other suitable means.
  • the feed-hopper may be dispensed with, and in its place may be used an intermittently-operating feed-belt, whereby roughly-formed blocks may be delivered to the feed-box for transfer to the molds for the purpose of receiving therein supplementary pressure, as in ordinary repressing-machines.
  • the combination of the guided plungerframe J, having a shaft, is, with collars thereon, cams acting upon the opposite ends of the frame to raise the same, and tappets for acting on the collars of the shaft to depress the frame, as specified.

Description

(No Model.) 3 Sheets-Sheet 1. S. BBIGHTMORE & A. DIXON. MAGHINE FOR MOLDING PLASTIC MATERIALS INTO BRICKS, &c- N0. 330,291.
Patented Nov. 10, 1885.
RJQINRN N UNLW N PUERS, Phciu'Lithagnphnr. Washington. D. C.
s Sheets Sheet 2. NI
(No Model.)
S. BRIGHTMORE & A. DIXO MACHINE FOR MOLDING PLASTIG MATERIALS INTO'BRIGKS No. 330,291.
\ Patented N0v..l0, 1885.
ML J I m mm a EM
- N. PUER$- Phnkmulhogmphor. Washington, D4 C.
(No Model.) 3 Sheets-Sheet 3.
S. BRIGHTMORE 8a A. DIXON. 1 MACHINE FOR MOLDING PLASTIC MATERIALS INTO BRICKS, 8m.
Patented Nov. 10
n, D. C.
N. PETERS. Phnlo-Ldhngraphe NITED STATES PATENT rrrcn.
SAMUELEBRIGHTMORE AND ALLEN DIXON, OF PHILADELPHIA, PA.
MACHINE FOR MOLDING PLASTIC MATERIALS INTO BRlOKS,&C.
SPECIFICATION forming part of Letters Patent No. 330,291, dated November 10, 1885. Application filed April 27, 1885. Serial No. 163,546. (No model.)
To all whom it may concern:
Be it known that we, SAMUEL BRIGHTMORE, a citizen of the United States, and a resident of Philadelphia, Pennsylvania, and ALLEN DIXON, a subject of the Queen of Great Britain and Ireland, and a resident of Philadelphia, Pennsylvania, have invented certain Improvements in Machines for Molding Plastic Materials, of which the following is a specification.
Our invention relates to that class of machines for molding plastic substances in which a series of molds are used and a series of blocks produced at one operation, the term plastic substances applying to clay,whether tempered or in its natural or semi-dry state, or to compositions for the manufacture of blocks for building, paving, or other purposes.
Our invention consists of certain details in the construction of machines of this class, with the View of rendering them efficient in action, and of obtaining an improved product.
In the accompanying drawings, Figurel is a longitudinal section of our improved machine; Fig. 2, a transverse section of the same; Figs. 3, 4:, 5, 6 and 7, detached views illustrating parts of the machine; Fig. 8, a sectional view of the molded block, and Figs. 9 to 13, diagrams illustrating the operation of the machine.
A A are the side frames of the machine, suitably braced or bolted to a proper foundation, these frames being provided with bearings for the main shaft B, belted, keyed, or otherwise secured to which, at each end, is a cam-disk, D. The side frames of the machine are connected at the top by at-ransverse brace, 0, depending from which are legs 6, carrying at their lower ends bearing-blocks for the shaft B, so that the springing of the latter is prevented when the blocks of plastic material are being compressed in the molds, as described hereinafter. Forming part of each of the cam-disks is a spur-wheel, a, gearing into a pinion, b, on a counter-shaft, b, which is geared to the driving-shaft F, the latter being adapted to bearings in suitable standards on the foundation, and receiving power from any adjacent counter-shaft by means of belts or gearing. Bolted to the opposite side-frames, A, of the machine is a bed or table, G, in
which are formed a series of molds for the bricks or other block of plastic material to be produced, and adapted to these molds are plungers H, carried by a transverse bar, d, to the opposite ends of which are secured rods d, carrying at the upper ends anti-friction rollers e, which are acted upon by cams f on the opposite disks, D D. Suitably guided between the frames A A, above the molds, is a transverse frame, J, to the under side ofwhich are secured a series of plungers, K, one for each mold, thesejplungers, as well as the lower plungers, H, being adapted to snugly fit the molds. The frame J has at its opposite ends projecting studs 9, which carry anti-friction rollers g, acted upon by cams h h on the disks D, and on the back of the frame J are bearings for a shaft, is, on which are a series of rolls or collars, it, upon which act tappets M M on the main shaft B. Detachable plugs t in the disk, D permit access to the anti friction rollers 9 without disturbing said disks or the frame J. Resting on the table G is a feed-box, N, which is reciprocated by means of cams m m on the disks D, these cams acting upon anti-friction rollers n, carried by arms 02, secured to the opposite sides of the feed-box. (See Fig. 5.)
Supported on the frame of the machine above the table G is an inclined hopper, P, which supplies material to the feed-box N, this hopper containing two blades, 1) p, hung to opposite ends of an arm, suspended by means ofa link from a guided box, q, above the hopper, avertical reciprocating motion being imparted to this box from a suitable cam or crank operated by the shaft B, and acting through the medium of a bell-crank lever, Q. As the bar Q is lifted, the plate 1) is thrust inward, owing to its bearing against one of the inclined sides of the hopper P, in contact with which it is held by a spring, 8. When the bar descends, the opposite plate is thrust inward, by reason of its bearing against the opposite inclined side of the hopper, and
the constant agitation of the material at the lower or discharge end of the hopper is thus insured, so as to prevent clogging of said hopper.
The upper and lower plungers of, the mathe interior of each of the branch, 1),
chine are both hollow, and are intended to be heated by steam, so as to dry or partially dry the opposite faces of the brick and insure their free and clean delivery from the plungers.
In order to supply steam tothe upper plungers, the frame J carries two pipes, H, the former being in communication with a steamsupply pipe and the latter with an exhaustpipe. The pipet is in communication with plungers through a and a similar communication is established between the interior of the plungers and the pipe 25 by means of branches 1), Fig. 4, so that a constant circulation of steam through the plungers is effected. A similar arrangement of pipes and branches is carried by the lower bar, d, in order to supply the lower plungers, H. The feed box has an adjustable upper plate, or, the position of which is governed by the adjustment ofa wedge, 00, Fig. 1, so that said plate can be caused at all times to bear firmly against and make a tight joint with the lower end of the hopper P, and permit the elevation of said hopper, so as to practically deepen the feed-box and increase the capacity of the same to suit different clays.
The operation of the machine will be understood on reference to the diagrams, Figs. 9 to 13. The feedbox moves forward and deposits its charge of material in the molds when thelower plungers are down, but while the upper plungers are still retained in an elevated position by the cams h. As soon as the latter release the frame J, however, said frame and its plungers fall, the plungers passing down through the feed-box and driving all'the material therefrom into the molds, as shown in'Fig. 9.
The first pressure upon the material is caused by the action of the tappets M upon the collars k of the shaft 70, carried by the frame J, as shown in Fig. 10, and after this initial pressure has been imparted the upper plungers are raised by the action of the cams h, and the feed-box is retracted by the cams m, to receive a fresh charge of material from the feedhopper, as shown in Fig. 11. Before the feedbox again advances, however, the cams h release the frame J, carrying the upper plungers,
and said plungers descend into the molds, and the material is again subjected to pressure, owing to the action of the tappets M. (See Fig.12.) Both sets of plungers are then raised together by the action of the cams f and h, and on the first part of the forward movement of the feed-box, due to the cams m, the push-bar N, carried by the front end of the feed-box,'moves the finished blocks from the upper ends of the plungers H onto the table G, Fig. 12, from which they are removed by hand, or by an endless belt or other suitable means. of the upper plungers has formed in it a ventopening, w, for the discharge of any surplus Each 7 material from the mold, and when the plunger rises from the face of the block this surplus material is broken off, thus in some cases leaving a rough projection. In order that this projection may not interfere with the desired flat surface of the block, I form around the mouth of the vent-opening w an annular rib, w, Figs. 6 and 7, which forms in the face of the block a recess for containing the projection due to the breaking off of the surplus material, this recess also serving for the lodgment of the cement or mortar used in building, and thereby increasing the security of the joints between adjacent blocks. For the same reason the nuts y, whereby the detachable face-plates y of the plungers H and K are held in place, are permitted to project above the faces of said plates, so as to form in the upper and lower faces of the blocks, near the ends, recesses 3 for a similar purpose. (See Fig. 8.)
In constructing our machine for the purpose of repressing-blocks the feed-hopper may be dispensed with, and in its place may be used an intermittently-operating feed-belt, whereby roughly-formed blocks may be delivered to the feed-box for transfer to the molds for the purpose of receiving therein supplementary pressure, as in ordinary repressing-machines.
We claim as our invention- 1. The combination of the table and its molds, upper and lower transverse plungercarriers guided in the frame, and a transverse shaft having at its opposite ends cam-disks for acting upon both sets of plungerrcarriers, as set forth.
2. The combination of the table and its molds, the upper transverse plunger-carrier guided in the frame, and a transverse shaft having at the opposite ends cam-disks acting upon the projecting opposite ends of the plungar-carrier, said shaft being also provided with tappets, whereby a molding-pressure is imparted to the plunger-carrier, as specified.
3. The combination of the guided plungerframe J, having a shaft, is, with collars thereon, cams acting upon the opposite ends of the frame to raise the same, and tappets for acting on the collars of the shaft to depress the frame, as specified.
4t. The combination of the guided plungerframe having projecting studs with anti-friction rollers g thereon, and the cam-disks D, having removable plugs t, for permitting access to said rollers, as specified.
5. The combination of the molds, the upper plunger-carrier, and the tappet-shaft B, with a frame having a transverse brace, O, with bearings which serve to prevent springing of the shaft, as set forth. I
6. The combination of a series of plungers and a plunger-carrier, with steam supply and discharge pipes secured to said carrier, and having 'branchcs whereby each plunger is caused to communicate with each of the pipes, names to this specification in the presence of n as specified. two subscribing Witnesses.
7. The combination of the feed-hopper having inclined sides, theinternal agitating-plates MORE 5 having a bearing against the sides of the hopper, and means for reciprocating said plates, Witnesses: as specified. HENRY Bossvmcr, i In testimony whereof we have signed our HARRY SMITH.
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