US3285161A - Method and apparatus for pressing and slicing - Google Patents

Method and apparatus for pressing and slicing Download PDF

Info

Publication number
US3285161A
US3285161A US440968A US44096864A US3285161A US 3285161 A US3285161 A US 3285161A US 440968 A US440968 A US 440968A US 44096864 A US44096864 A US 44096864A US 3285161 A US3285161 A US 3285161A
Authority
US
United States
Prior art keywords
product
chains
slicing
cavity
pressing
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US440968A
Inventor
Ogden A Clemens
Bernard T Hensgen
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
JBS USA LLC
Original Assignee
Swift and Co Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Swift and Co Inc filed Critical Swift and Co Inc
Priority to US440968A priority Critical patent/US3285161A/en
Application granted granted Critical
Publication of US3285161A publication Critical patent/US3285161A/en
Assigned to SWIFT INDEPENDENT PACKING COMPANY reassignment SWIFT INDEPENDENT PACKING COMPANY CHANGE OF NAME (SEE DOCUMENT FOR DETAILS). Assignors: SWIFT & COMPANY
Assigned to SWIFT & COMPANY, (FORMERLY NAMES TRANSITORY FOOD PROCESSORS, INC.) reassignment SWIFT & COMPANY, (FORMERLY NAMES TRANSITORY FOOD PROCESSORS, INC.) CONDITIONAL ASSIGNMENT (SEE DOCUMENT FOR DETAILS). Assignors: SWIFT INDEPENDENT PACKING COMPANY
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D7/00Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
    • B26D7/06Arrangements for feeding or delivering work of other than sheet, web, or filamentary form
    • B26D7/0608Arrangements for feeding or delivering work of other than sheet, web, or filamentary form by pushers
    • AHUMAN NECESSITIES
    • A22BUTCHERING; MEAT TREATMENT; PROCESSING POULTRY OR FISH
    • A22CPROCESSING MEAT, POULTRY, OR FISH
    • A22C7/00Apparatus for pounding, forming, or pressing meat, sausage-meat, or meat products
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B26HAND CUTTING TOOLS; CUTTING; SEVERING
    • B26DCUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
    • B26D2210/00Machines or methods used for cutting special materials
    • B26D2210/02Machines or methods used for cutting special materials for cutting food products, e.g. food slicers
    • B26D2210/04Machines or methods used for cutting special materials for cutting food products, e.g. food slicers controlling the volume by pressing the food product, e.g. meat to a predetermined shape before cutting

Definitions

  • This invention relates to an improved method and apparatus for both press shaping and slicing slabs of material; and more specifically deals with improved method and apparatus for pressing and immediately slicing bacon bellies.
  • the production of sliced bacon has heretofore been accomplished in two separate and distinct operations.
  • the bellies have been pressed or shaped to square them up so that they will display substantially uniform thickness and width dimensions throughout their length.
  • the shaped bellies have been stored in coolers according to classifications based upon the size of the pressed slab.
  • the slabs in a given size range have been removed from the cooler and sliced.
  • the slicing is usually accomplished by an operator who manually inserts each slab, in turn, in a slicing machine.
  • the pressed bacon slabs exhibit a tendency to creep and revert toward their original unpressed shape. Over a period of a day or more storage, the creep in a bacon slab becomes noticeable. When such slabs are sliced, it is found that the ends will have become rounded, and a substantial portion of the slices from a given slab will be undersized and of an unpleasing shape. Accordingly a given number of slices will not always amount to a certain weight; and much of this product must be sold as an inferior grade of sliced bacon and commands a relatively low price per pound of product.
  • the present invention involves the classification of cured, but unpressed bacon bellies according to broad-size ranges, whereafter the bellies are pressed and shaped in the order of available size ranges, and immediately after pressing each slab is sliced without any period of storage.
  • the most significant advantage of this process is the elimination of creep in the pressed bellies with a consequent gain in the percent yield of uniform size slices from each slab.
  • a still further object of the present invention is to provide an improved apparatus for slicing pressed bacon bellies wherein an improved power-driven continuous feed means engages the top of a belly through a distance ending closely adjacent a slicer blade.
  • the. present invention involves the steps of pressing individual bacon bellies by exerting a high force against one end thereof, ejecting each pressed belly longitudinally from the zone wherein it is pressed and advancing the same toward the path of a slicing knife and into abutment with the immediately preceding pressed slab. Thereafter the abutted pressed slabs are advanced into the path of the slicing knife while the next succeeding item of product is being pressed.
  • Apparatus devised for performing the foregoing method comprises a slicing knife having a continuous feed means feeding thereto, such feed means being constructed to accept successive pressed slabs of product into end-to-end abutment with one another while advancing the same to a point closely adjacent the knife.
  • a press means for shaping the items of product Spaced a short distance from the continuous feed means away from the slicer knife is a press means for shaping the items of product; and a transfer means, for advancing pressed slabs from the press into abutment with the immediately preceding pressed slab and into contact with said continuous feed means, is located to travel between the press and aforementioned continuous feed means.
  • the press means includes a cavity having a removable lateral side for horizontal loading of the press, and a removable longitudinal end for unloading the press, the latter being opposite a longitudinally reciprocable end ram that is operable to press a belly with the cavity and move it beyond the removable end when the latter is opened.
  • FIGURE 1 is a side elevation of a preferred embodiment of the apparatus of this invention.
  • FIGURE 2 is a plan view of the apparatus shown in FIGURE 1;
  • FIGURE 3 ' is an end elevation of the apparatus shown in FIGURES 1 and 2 take from the right end thereof;
  • FIGURE 4 is a partial sectional elevlation taken at about line 4-4 in FIGURE 1 with additional parts removed for clarity;
  • FIGURE 5 is a partial side view of the apparatus, with parts removed for clarity, showing the press. portion of the apparatus;
  • FIGURE 6 is a detailed side elevation of the transfer means of the apparatus shown in FIGURE 2;
  • FIGURE 7 is a detailed plan view of the apparatus of FIGURE 6;
  • FIGURE 8 is a partial side elevation of the apparatus of FIGURE 1, with parts removed for clarity, showing the slicer and continuous feed means;
  • FIGURE 9 is an end elevation of the apparatus of FIG- URE 8 taken from the left end thereof.
  • the present method of pressing and slicing food product comprises, first, the classification of cured but unpressed bacon bellies according to rough-size range. Due to the broad weight range of meat animals, bacon bellies will vary widely in size. The shape of all unpressed bellies is generally irregular and they must be pressed and shaped to substantially even dimensions throughout for economical slicing on automatic equipment. Mechanical pressing, however, is limited somewhat to the extent to which a bacon belly can be reformed. That is, it is undesirable to attempt to compress the larger bellies to the same width and height dimensions to which the smallest bellies are pressed. Accordingly, the cured bellies will be classified as to small,
  • each successive belly is ted laterally into an automatic press wherein preferably a large force of as much as 15,000 pounds is applied longitudinally of the belly (some initial reshaping of the height and width of the belly may be accomplished during the According longitudinally along a path toward a slicer. 'I'he pressed.
  • the slab is immediately advanced along the path toward the slicer with only sufficient force to overcome the sliding friction.
  • the slab is advanced into close end-to-end abutment with the rear end of the immediately preceding pressed slab which is already being sliced.
  • the abutted slabs are then further advanced at a given rate into the slicer, such rate being dependent upon the thickness of slice desired.
  • the force at which the pressed slab is advanced away from the press cavity is not suificient to advance the slab upon abutment with the preceding item, the latter being accomplished by a separate slicer feed means.
  • the apparatus supported thereon includes a bacon belly press, generally '16, a bacon slicer, generally 17, a continuous slicer feed means, generally 18,. and a transfer means, generally 19, for conveying pressed bacon slabs from the press into the continuous feed means.
  • the slicer and continuous feed means At the forward end of the machine (to the left in FIG- I URES 1 and 2) the slicer generally 17 and continuous teed means-18 are mounted above the slicer bed 13.
  • slicer is of substantially standard construction incorporating a flyweighted involute blade 22 fixed upon a rotatable drive shaft 23 within a housing 24. Blade 22 is positioned to rotate in a plane adjacent a cooperating anvil 25 (shown in FIGURES 8 and 9).
  • the drive shaft 23 is continuous ly driven from a suitable source of power such as an electric motor 26 through a belt 27 trained about pulleys 28, 29 fixed to the drive shaft and motor shaft, respectively.
  • the continuous feed means generally 18 (shown in detail in FIGURES 8 and 9) is located immediately behind the blade 22 and is devised to continuously accept and advance successive bacon slabs for slicing in end-to end abutment.
  • a first pair of parallel endless chains 32 carry a plurality of transversely placed spiny cleats 33 which form a gripping surface between the horizontal runs of the chains 32.
  • the chains 32 are trained about drive pulleys 34 and idler pulleys 35 positioned to locate the upper sunfaoe of the cleats 33 substantially coplanar with the upper surfiace of the anvil 25.
  • the drive pulleys 34 are secured to a first power shaft 36.
  • Two pairs of second endless chains 38 each pair of chains carrying a.
  • the drive pulleys 40 are similanly secured to a second power shaft 42. Both the drive pulleys 40- and idler pulleys are mounted between a pair of arms 45 pivotally supported from the slicer housing 24 above the chains 32 and behind the knife blade 22. The rear ends of the arms 45 are biased to pivot downwardly toward the lower chains 32 by means of a spring 46. Both sets of drive pulley-s 34, 40 are continuously driven to move the opposing runs of endless chains 32, 38 toward the blade by means of a power source, such as an electric motor and gear reducer 47, suitably connected to the power shafts 36, 42.
  • a power source such as an electric motor and gear reducer 47
  • bacon slabs upon reaching the continuous feed generally 18, will be gripped between cleats 33, 39 on on the lower and upper endless chains 32, 38, respectively, and positively advanced toward the slicer blade.
  • the numerous spines on the cleats insure adequate gripping of each slab to prevent back slippage.
  • the forward ends of the runs of cleats end short of the path of the blade 22.
  • Additional engaging means are provided to guide the upper surface of the slabs to points closely adjacent the blade.
  • a plurality of barbed chains 50 are trained about pulleys (not shown) on the second power shaft 42, interspaced between pulleys 40, and pairs of small diameter idler pulleys 51, 52 closely adjacent the path of the blade 22.
  • the diameters and placement of the pulleys is such as to form runs substantially coextensive of the runs of the upper endless chains 38.
  • the small diameter idler pulleys 51, 52 are mounted on arms 45 adjacent downwardly biased presser foot assemblies 53 and the barbed chains 50 are urged into engagement with bacon slabs moving across the anvil 25.
  • the press Spaced a short distance rearwardly of the slicer generally 17 and continuous feed means generally 18, isthe pressing unit generally 16.
  • the press utilizes a highpressnre cavity defined by a fixed bottom platen 56 formed of heavy steel plate, a fixed side wall 57 similarly constructed, and an adjustable upper platen 58 (shown best in FIGURES 3, 4 and 5). A force of about 15,000 pounds is applied against one end of bacon bellies therein.
  • Adjustment of the upper platen is obtained through relative movement of cooperating upright and inverted wedges 59, 60, respectively (seen in FIGURES 3 and 4), by means of hand wheels63,r64.and,associated screwshafts 65, 66, respectively' J
  • a plurality of large vertical studs 67 extend upwardly from the bottom platen 56-. .An upper cover plate 68 and a force plate 69, spaced therebeneath, are firmly secured to the upper portions of the studs 67.
  • the plurality of inverted wedges 60 are welded to a yoke plate 70 and are slideable across the underside of the force plate 69.
  • the upright wedges 59 are welded to the upper surface of the upper platen 58 in positions where the inclined surfaces of the respective inverted and upright wedges are in contact. Sufficient wedges are provided to evenly distribute force across the force plate 69.
  • Screwshaft 65 is rotatably attached to the upper platen 58 and extends through a threaded collar above the force plate 69 whereby the upper platen 58 may be raised or lowered by turning hand wheel 63.
  • screwshaft 66 extends through a threaded collar at the edge of force plate 69 and is rotatably attached to the yoke plate 70 connecting the vertical ends of the inverted wedges 60 whereby the latter may be moved horizontally by turning the hand wheel 64.
  • the upper wedges 60 are first backed off a distance and then screwshaft 65 turned to raise the upper platen 58 to the desired position.
  • the inverted wedges 60 are then forced forward into engagement with the inclined surface of the upright wedges 59.
  • the screwshaft 65 is turned until the platen 58 is properly positioned and the inverted wedges 60 are forced forward into engagement with the upright Wedges 59.
  • Unpressed bacon bellies are inserted in the high pressure cavity, heretofore defined, by means of a side ram 72 reciprocable laterally of the cavity.
  • the face of the side ram 72 is replaceable with members selected to closely fit in the adjustable space between the top and bottom platens 58, 56, respectively.
  • the top platen 58 extends sideways of the cavity (to the left in the drawings) a significant distance.
  • the side ram 72 is held horizontal and supported by a carriage 73- which slides between the upper platen 58 and the force plate 69.
  • the side ram is movable from a first position adjacent the outer edge of the upper platen 58 to a second position between the upper and lower platens where it forms a second wall of the cavity opposite the fixed side wall 57.
  • a rocker frame comprising a pair of pivoted members 74, 75 to which the carriage 73 is pivotally attached by studs slideable within slots 76, is the means for reciprocating the side ram between its first and second positions.
  • the rocker frame is pivotal about an axle 77 journaled in the machine frame generally beneath the path of the side ram 72. Movement is imparted to the rocker frame by means of a suitable reciprocable drive such as a pneumatic cylinder 78 (partially visible in FIGURES 1 and 3).
  • the pneumatic cylinder 78 is located adjacent the floor lateral to the press cavity and connected by its piston rod 79 to a downwardly extending yoke 80 attached to the members 74, 75 of the rocker frame.
  • Reciprocation of the side ram 72 by actuating the pneumatic cylinder 78 is controlled, in part, by limit switches 81, 82 located on the force plate 69 in position to be actuated by a cam 83 on the carriage 73 upon the side ram reaching the first and second positions, respectively. Operation of the limit switches 81, 82 will become clear in the course of the remaining description.
  • a bacon belly is positioned forward of the ram for delivery to the cavity.
  • the elevator means comprises a platform 88 which is movable from a lower position to an upper position, the latter placing the surface of the platform 88 coplanar with the bottom platen 56, by means of a suitable reciprocable drive such as an air cylinder 89 (visible in FIGURE 4).
  • the air cylinder 89 causes the platform 88 to be lifted so as to place a bacon belly against the upper platen 58 between the side ram 72 and the cavity.
  • the ram 72 will be moved to slide the belly across the platform 88; and, due to the vertical forces on the belly, considerable bending moment will be exerted on the platform.
  • the platform 88 is mounted upon a large diameter cylindrical sleeve 90 which is slideable telescopically upon a cylindrical canister 91 mounted on the frame 10.
  • air cylinder 89 is mounted within the canister with the piston rod thereof extending upwardly and connected to the underside of platform 88.
  • a pair of limit switches 92, 93 (seen in FIGURE 4) are mounted on the frame 10 beneath the path of platform 88 and are tripped by a dog 94 mounted upon a rod 95 depending from the elevator generally 86.
  • Switch 93 will be tripped upon the platform 88 reaching its upper position, and switch 92 will be tripped upon the platform reaching its lower position. The full function of the switches will subsequently become clearer.
  • actuation of air cylinders 78 and 89, for moving the side ram 72, and platform 88, respectively, is controlled by switches 92, 93 and 81, 82.
  • the pneumatic cylinder 78 will be actuated to move side ram 72 from the first to second position only when the platform 88 is elevated and switch 93 tripped; and from the second to first position only when the platform is lowered and switch 92 tripped.
  • the air cylinder 89 will move platform 88 upwardly only when the side ram 72 is withdrawn to its first position tripping switch 81; and downwardly only when the side ram is advanced to the cavity (second position) and switch 82 is tripped.
  • the elevator platform 88 When the elevator platform 88 is in its lower position, it is even with the aforementioned loading tray 87 which is a horizontal surface secured to the frame 10. Individual bacon bellies are manually placed on the loading tray and at the appropriate time, when the elevator means generally 86 is lowered even therewith, pushed forward onto the elevator platform 88.
  • the bacon bellies may be either automatically or manually advanced across the tray 87 by a slide pusher 97, a manually operable mechanism being illustrated.
  • the side ram 72 upon being advanced to its second position within the press cavity, is locked in place by suitable means such as a pair of locking pins 98, shown in FIGURE 1, receivable in holes in the underside of ram 72.
  • Pins 98 are moved by solenoids 99 which are actuated to raise the pins by the tripping of limit switch 82, and to lower the pins by the tripping of another limit switch to be subsequently explained.
  • the pins 98 actuate limit switches 100 which prevent actuation of the side ram 72 until the pins are withdrawn.
  • the gate is reciprocably mounted at one side of the press generally 16, at the side opposite side ram 72 as shown in FIGURE 2, and comprises a plate 104 slideable in a heavy track 105 across the front end opening of the cavity facing the slicer generally 17.
  • a suitable actuator such as a pneumatic or hydraulic cylinder 106 is connected to advance and withdraw the end gate. In the preferred apparatus the connection is made through a pilot rod 107 to conserve space.
  • a pair of limit switches 108, 109 secured adjacent the path of the plate 104 to detect the fully advanced and withdrawn positions, respectively. The functions of these switches will subsequently be explained.
  • the elevator means generally 86 actually may partially press a bacon belly, and conform its thickness to a desired dimension, when it is lifted against the top platen 58.
  • the side ram 72 may partially press a belly, to a desired width, when it is advanced into the cavity against the fixed side wall 57.
  • the major pressing force, and often the only force actually reshapness than desired is applied longitudinally of the press cavity and belly, in the direction of the slicer generally 17, by a reciprocal end ram 112.
  • the working face of the end ram is interchangeable so as to closely and slidingly fit within the cavity defined by the adjustable top platen 58 and replaceable side ram 72.
  • the end ram 112 is mounted on an end of a bar 113 which is horizontally reciprocable in a pair of ways 114 secured to the I beams 12 of the press 'bed generally 11.
  • the pneumatic cylinder 117 is controlled by limit switches 108 and 100 so that it will not be actuated to advance the swinging beam 116, bar 113, and end ram 112 from the first to the second positions until both the gate member generally 103 is in position to close the front of the cavity and locking pins 98 are raised insuring that the side ram 72 is positioned in the cavity. Only when these conditions are satisfied will the end ram 112 be moved forward toward the end gate 103 and against a belly within the cavity.
  • Limit switch 120 is preferably adjusta'bly mounted so as to be movable in the direction of the bar 113 so that the second or compression position of the end ram 112 may be pre-established, according to the size of bellies being pressed, to create a force in the range of 15,000 pounds against the bacon belly being pressed.
  • Switch 121 which is tripped upon the end ram 112 reaching full forward, again reverses the action of cylinder 117 to withdraw the end ram, and additionally actuates solenoids 99 to withdraw the locking pins 98 from the side ram 72, and allow the latter to be returned to its first position to receive the next belly.
  • This switch also initiates the transfer means generally 19 to advance the slab toward the slicer.
  • Switch 119 will be tripped upon the end ram 112 being fully withdrawn to its first position. Upon the latter switch being tripped the end gate 103 is closed by cylinder 106; and the cylinder 78 of side ram 72 is readied to advance the latter to its second position when the next belly is properly positioned by the elevator means 86.
  • the previously-mentioned transfer means generally 19 is located to advance a slab ejected from the pressing cavity into the continuous feed generally 17.
  • the transfer mechanism Specifically, the transfer means, details of which are best shown in FIGURES 6 and 7, comprises a pusher bar 123 connected by a piston rod 124 to a pneumatic cylinder 125, the latter being suspended beneath the lower platen 56.
  • the pusher bar 123 is slideable along the dead plate 122 from a first position adjacent the lower platen 56 to a second position just a few inches from the continuous feed chains generally 18.
  • One side of the pusher bar 123 is preferably connected to a telescopic guide rod 126 extending rearwardly parallel to the piston rod 124.
  • the outer portion of the guide rod is reciprocably supported in a bearing block 127 secured to the press bed generally 11 while the inner stationary portion thereof is fastened to the bed at its end 128.
  • a pair of limit switches 129, 130 are secured to the I beams 12 of the press bed 11 opposite the forward and rear ends, respectively, of the pneumatic cylinder 125 and are actuated by a pair of annular lugs 131 fixed to the reciprocal portion of the guide rod 126.
  • the forward limit switch 129 will be tripped by the one lug 131 when the pusher is fully advanced to its second position toward the slicer feed 18, and switch 130 will be tripped by a lug 131 when the pusher bar 123 is fully withdrawn to the first position.
  • the apparatus is interconnected so that the end gate 103 will not be withdrawn until the pusher bar 123 is in its first position and switch 130 tripped thereby (in addition to switch 120 being tripped). It is to be noted also that the end ram 112 will not be advanced to its third position to eject a slab until the gate 103 is withdrawn and switch 109 is tripped.
  • the limit switch 129 merely causes the pneumatic cylinder 125 to reverse the pusher bar 123 when the latter reaches its full forward or second position.
  • the pneumatic cylinder operates on low-pressure air from a suitable source and control valve (neither shown), and is of a suitable size to exert a force through the pusher bar 123 which is only sufficient to overcome the friction of a pressed slab on the dead plate 122.
  • a suitable source and control valve either shown
  • the pusher bar 123 will gradually advance fully to its second or forward position, insuring that the last pressed slab is engaged by the continuous feed and closely abuts the end of the preceding slab.
  • An improved method for pressing and slicing food product comprising the steps of confining a unit of product having a major longitudinal dimension within a pressing zone having given cross-sectional dimensions defined by four contiguous side walls and an end wall, by inserting the unit therein in a lateral direction; applying a force against the unit of product longitudinally of said product and said zone walls toward said end to conform the product to the shape of said zone; removing said end wall of said zone and thereafter ejecting the product from said zone in the longitudinal direction beyond said end; immediately advancing said ejected product in said longitudinal direction toward a slicing means; continuing to advance said ejected product in said direction until it is in abutment with the immediately preceding ejected item of product; thereafter continuously feeding said abutted items of product by separate means in said direction into said slicing means, and repeating the preceding steps upon successive items ofproduct.
  • An improved method for pressing and slicing bacon bellies comprising the steps of confining one bacon belly within a pressing zone having given crosssectional dimensions defined by four contiguous side walls and an end wall by inserting the unit therein in a lateral direction; applying a force longitudinally against said one bacon belly toward said end to shape the belly to conform to the dimensions of said zone; releasing said force on said belly; removing said end wall of said zone and thereafter ejecting the shaped belly from said zone in the longitudinal direction beyond said end and to a level below said zone; immediately urging said shaped and ejected belly with minimum force along a path in said direction longitudinal to said belly toward a slicing means; continuing to advance said belly along said path until said one belly abuts a preceding shaped belly whereby said minimum force is overcome; thereafter continuously feeding the abutted bellies in said longitudinal direction by separate means into said slicing means; and repeating the preceding steps to abut a further shaped belly into abutment with said one belly.
  • An apparatus for pressing and slicing food product comprising in combination: a slicing means; continuous feed means at one side of said slicing means for constantly urging a unit of food product to the path of slicing means; press means having a cavity defined by four contiguous side walls and an end wall, said press means positioned at said one side of said slicing means spaced from said continuous feed means and adapted for pressing irregular items of food product in a lengthwise direction aligned with said continuous feed means into regularly-shaped slabs of predetermined and uniform width and thickness dimensions, one of said sidewalls being movable to laterally and horizontally feed the food product into said cavity; means to eject food product slabs in said lengthwise direction from one end of said press means toward said slicing means; and transfer means movable in said lengthwise direction directly and toward said slicing means between said one end of said press means to said continuous feed means to advance food product slabs immediately upon being ejected from said press means toward said slicing means and until
  • An apparatus for pressing and slicing food product comprising in combination: a rotary slicer blade; a plurality of endless chains at one side of said blade for constantly urging units of food product into the path of said blade; press means at said one side of said blade spaced from said endless chains, said press means being for shaping irregular items of product and disposed to eject shaped units of product toward said endless chains; and a transfer ram reciprocably mounted beneath said press means, said ram disposed to extend toward said endless chains and move ejected units of product from said press means into engagement with said chains and into abutment with a preceding shaped unit of product.
  • endless chains comprise a first lower set of chains and a second upper set of chains for engaging the upper and lower surfaces of the units of product, and wherein one of said first and second sets of chains are biased toward the other set.
  • the plurality of endless chains comprises a first lower set of chains and at least a second upper set of chains, both first and second sets of chains bearing cleats for engaging said bacon slabs, said first and second sets of chains terminating a short distance from said rotary slicer blade, and a plurality of relatively short endless chains carrying barbs thereon, said short endless chains being in line with said second set of chains and extending to adjacent said rotary slicer blade.
  • the plurality of endless chains comprises a first lower set of chains and at least a second upper set of chains, both said first and second sets bearing cleats for engaging said bacon slabs, said first and second sets of chains terminating a short distance from said rotary slicer blade with said second upper set of chains being pivotally mounted thereat; a plurality of relatively short endless chains carrying barbs thereon, said short endless chains .being in line with said second set of chains and, extending to adjacent said rotary slicer blade; and means to bias the second set of chains about the pivotal mounting toward said first set of chains.
  • an apparatus for slicing food product including a rotary slicer blade
  • the improvement comprising: a first lower set of chains at one side of said blade, said first set of chains being driven to move the upper run thereof toward said blade; and a second upper set of chains spaced above said first set of chains and extending toward said blade, said second set of chains being driven to move the lower run thereof toward said blade, one of said first and second sets of chains being biased toward the other; and additional independent engaging means positioned between said blade and second chains extending from said second set of chains to points closely adjacent said blade.
  • first and second sets of chains bear cleats for engaging said food product, said first and second sets of chains terminating a short distance from said rotary slicer blade, and a plurality of relatively short endless chains carry ing barbs thereon, said short endless chains being in line with said second set of chains,'and extending to points closely adjacent said rotary slicer blade.
  • both first and second sets of chains bear cleats for engaging said food product, said first and second sets of chains terminating a short distance from said rotary slicer blade with said second upper set of chains being pivotally mounted thereat; a plurality of relatively short endless chains carrying barbs thereon, said short endless chains being in line with the second set of chains and extending to points closely adjacent said rotary slicer blade; and means to bias the second set of chains about the pivotal mounting toward said first set of chains.
  • an apparatus for pressing food product including a rectangular cavity having a major longitudinal axis disposed horizontally
  • the improvement comprising: loading means to insert product into said cavity horizontally and laterally of said axis; reciprocable means at one longitudinal end of said cavity movable longitudinal and inwardly thereof toward an opposite end to compress and reform a unit of food product contained within said cavity; means to move said reciprocable means part way into said cavity to compress said product therein; means to move said reciprocable means further into said cavity to eject product therefrom after compression; and a removable end gate positionable to close said cavity during compression of said product and to open said cavity for ejection of said product.
  • the improved apparatus of claim 12 wherein the cavity has a removable lateral side for horizontally introducing a unit of food therein.
  • the improved apparatus of claim 12 including a transfer means positioned external of the cavity and movable parallel to said reciprocable means for advancing a unit of food after it has been ejected beyond said end gate.
  • the improved apparatus of claim 13 including a transfer means positioned external of the cavity and movable parallel to said reciprocable means for advancing a unit of food after it has been ejected beyond said end gate.
  • an apparatus for pressing food product including a rectangular cavity having a major longitudinal axis disposed horizontally, the improvement comprising: fixed top, one side, and bottom walls of said cavity, said top extending outwardly of said cavity opposite said one side; a removable sidewall opposite said fixed sidewall, said removable sidewall being reciprocably movable horizontally lateral to said cavity in sliding contact with said top; platform means adjacent said cavity and beneath said outwardly extending top, said platform means being movable to present a unit of food product to a position between said cavity andsaid removable sidewall when I the latter is outward of said cavity whereby inward movement of said removable sidewall will advance such product laterally into said cavity; reciprocable means at one longitudinal end of said cavity movable longitudinally and inwardly thereof toward an opposite end to compress and reform a unit of food product contained within said cavity; means to move said reciprocable means part way into said cavity to compress said product therein; means to move said reciprocable means further into said cavity to eject product therefrom after compression; and a removable end gate positionable to

Landscapes

  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Forests & Forestry (AREA)
  • Mechanical Engineering (AREA)
  • Wood Science & Technology (AREA)
  • Zoology (AREA)
  • Food Science & Technology (AREA)
  • Meat, Egg Or Seafood Products (AREA)

Description

Nov. 15, 1966 o. A. CLEMENS ETAL 3,285,161
METHOD AND APPARATUS FOR PRESSING AND SLICING Original Filed June 17, 1963 6 Sheets-Sheet 1 IN VEN TORS OGDEN ALCLEMENS BERNARD T. HENSGEN METHOD AND APPARATUS FOR PRESSING AND SLICING 6 Sheets-Sheet 2 Original Filed June 17, 1963 INVENTORS. OGDEN A. CLEMENS BERNARD 7T HENSGEN Nov. 15, 1966 o. A. CLEMENS ETAL 3,285,161
METHOD AND APPARATUS FOR PRESSING AND SLICING Original Filed June 17, 1963 6 Sheets-Sheet 3 aw R m5 V/ W0 A m 6 0 BERNARD r HENSGEN By AZZ f ATTU NEY.
1966 o. A: CLEMENS ETAL 3, 85,161
METHOD AND APPARATUS FOR PRESSING AND SLICING Original Filed June 17, 1963 6 Sheets-Sheet 4 in I" //a 2 t \l/a FT q 5 INVENTORS'.
OGDEN ,4. CLEMENS BERNARD THENSGE/V ATTU Y.
Nov. 15, 1966 o. A. CLEMENS ETAL 3,285,151
METHOD AND APPARATUS FOR PRESSING AND SLICING Original Filed June 17, 1963 6 Sheets-Sheet 6 United States Patent 3,285,161 METHOD AND APPARATUS FOR PRESSING AND SLICING Ogden A. Clemens, Chicago, and Bernard T. Hensgen, Highland Park, Ill., assignors to Swift & Company, Chicago, 111., a corporation of Illinois Continuation of application Ser. No. 288,358, June 17, 1963. This application Dec. 24, 1964, Ser. No. 440,968
16 Claims. (Cl. 100-39) This application is a continuation of our prior application S.N. 288,358 filed June 17, 1963, now abandoned.
This invention relates to an improved method and apparatus for both press shaping and slicing slabs of material; and more specifically deals with improved method and apparatus for pressing and immediately slicing bacon bellies.
In the meat packing industry the production of sliced bacon has heretofore been accomplished in two separate and distinct operations. Starting with pork bellies that have been appropriately cured, the bellies have been pressed or shaped to square them up so that they will display substantially uniform thickness and width dimensions throughout their length. Thereafter, the shaped bellies have been stored in coolers according to classifications based upon the size of the pressed slab. Subsequently, sometimes a number of days after pressing, the slabs in a given size range have been removed from the cooler and sliced. The slicing is usually accomplished by an operator who manually inserts each slab, in turn, in a slicing machine.
Most packers utilize automatic equipment for assembling groups of slices, totalling half orone pound of product. Usually equipment for this purpose simply counts out a number of slices which have been calculated to closely approximate a weight of product, such calculations being based upon the dimension of the slab being sliced. Accordingly, it has been the practice to accumulate pressed slabs until a suflicient number thereof, having substantially equal width and thickness dimensions, have been collected to warrant a full day, or a substantial portion of a day, of slicing without the necessity of changing the slicer or packaging equipment control settings.
Unfortunately, the pressed bacon slabs exhibit a tendency to creep and revert toward their original unpressed shape. Over a period of a day or more storage, the creep in a bacon slab becomes noticeable. When such slabs are sliced, it is found that the ends will have become rounded, and a substantial portion of the slices from a given slab will be undersized and of an unpleasing shape. Accordingly a given number of slices will not always amount to a certain weight; and much of this product must be sold as an inferior grade of sliced bacon and commands a relatively low price per pound of product.
Additionally, the separate pressing, storing and slicing of bacon slabs, as heretofore practiced, necessitates a large amount of manual handling, with resultant cost of labor; and a substantial cooler storage capacity for the pressed slabs, with a resultant high capital expenditure requirement.
Accordingly, the present invention involves the classification of cured, but unpressed bacon bellies according to broad-size ranges, whereafter the bellies are pressed and shaped in the order of available size ranges, and immediately after pressing each slab is sliced without any period of storage. The most significant advantage of this process is the elimination of creep in the pressed bellies with a consequent gain in the percent yield of uniform size slices from each slab. By immediately slicing after pressing, the slabs are processed during a period where they are nearly identical in width and height throughout their length, and uneven ends are reduced. Once sliced, the
individual slices show insignificant tendency to creep or "ice revert in dimension with the result that a significantly higher percent of the product is of uniform dimension and pleasing shape. A
Accordingly, it is a primary object of the present invention to provide an improved method and apparatus for pressing and shaping food product and immediately thereafter slicing the shaped product.
It is an additional object of the present invention to provide an improved method and apparatus for pressing and shaping and immediately thereafter slicing food product wherein the slicing of successively pressed slabs is accomplished substantially continuously with the successive slabs abutting one another without interruption.
It is a further object of the present invention to provide an improved apparatus wherein bacon bellies are pressed and shaped and immediately thereafter sliced.
It is still another object of the present invention to provide an improved apparatus for pressing bacon bellies and providing for more rapid operation through horizontal infeed of an unpressed belly and automatic longitudinal ejection of the finished bacon belly.
A still further object of the present invention is to provide an improved apparatus for slicing pressed bacon bellies wherein an improved power-driven continuous feed means engages the top of a belly through a distance ending closely adjacent a slicer blade. I
Briefly, the. present invention involves the steps of pressing individual bacon bellies by exerting a high force against one end thereof, ejecting each pressed belly longitudinally from the zone wherein it is pressed and advancing the same toward the path of a slicing knife and into abutment with the immediately preceding pressed slab. Thereafter the abutted pressed slabs are advanced into the path of the slicing knife while the next succeeding item of product is being pressed.
Apparatus devised for performing the foregoing method comprises a slicing knife having a continuous feed means feeding thereto, such feed means being constructed to accept successive pressed slabs of product into end-to-end abutment with one another while advancing the same to a point closely adjacent the knife. Spaced a short distance from the continuous feed means away from the slicer knife is a press means for shaping the items of product; and a transfer means, for advancing pressed slabs from the press into abutment with the immediately preceding pressed slab and into contact with said continuous feed means, is located to travel between the press and aforementioned continuous feed means. Preferably the press means includes a cavity having a removable lateral side for horizontal loading of the press, and a removable longitudinal end for unloading the press, the latter being opposite a longitudinally reciprocable end ram that is operable to press a belly with the cavity and move it beyond the removable end when the latter is opened.
Further objects and advantages of the present invention will become apparent upon reading the following detailed specification in conjunction with the drawings wherein:
FIGURE 1 is a side elevation of a preferred embodiment of the apparatus of this invention;
FIGURE 2 is a plan view of the apparatus shown in FIGURE 1;
FIGURE 3 'is an end elevation of the apparatus shown in FIGURES 1 and 2 take from the right end thereof;
FIGURE 4 is a partial sectional elevlation taken at about line 4-4 in FIGURE 1 with additional parts removed for clarity;
FIGURE 5 is a partial side view of the apparatus, with parts removed for clarity, showing the press. portion of the apparatus;
FIGURE 6 is a detailed side elevation of the transfer means of the apparatus shown in FIGURE 2;
FIGURE 7 is a detailed plan view of the apparatus of FIGURE 6;
FIGURE 8 is a partial side elevation of the apparatus of FIGURE 1, with parts removed for clarity, showing the slicer and continuous feed means; and
FIGURE 9 is an end elevation of the apparatus of FIG- URE 8 taken from the left end thereof.
The present method of pressing and slicing food product, with particular reference to the operations conducted in the production of sliced bacon, comprises, first, the classification of cured but unpressed bacon bellies according to rough-size range. Due to the broad weight range of meat animals, bacon bellies will vary widely in size. The shape of all unpressed bellies is generally irregular and they must be pressed and shaped to substantially even dimensions throughout for economical slicing on automatic equipment. Mechanical pressing, however, is limited somewhat to the extent to which a bacon belly can be reformed. That is, it is undesirable to attempt to compress the larger bellies to the same width and height dimensions to which the smallest bellies are pressed. Accordingly, the cured bellies will be classified as to small,
medium or large size and then all bellies within a given size range will be pressed in sequence. When the pressing of a difierent size range of bellies is commenced, the press apparatus is adjusted to accommodate the diiference in size.
In the present invention, each successive belly is ted laterally into an automatic press wherein preferably a large force of as much as 15,000 pounds is applied longitudinally of the belly (some initial reshaping of the height and width of the belly may be accomplished during the According longitudinally along a path toward a slicer. 'I'he pressed.
slab is immediately advanced along the path toward the slicer with only sufficient force to overcome the sliding friction. The slab is advanced into close end-to-end abutment with the rear end of the immediately preceding pressed slab which is already being sliced. The abutted slabs are then further advanced at a given rate into the slicer, such rate being dependent upon the thickness of slice desired. The force at which the pressed slab is advanced away from the press cavity is not suificient to advance the slab upon abutment with the preceding item, the latter being accomplished by a separate slicer feed means.
As one pressed slab is advanced toward the slicer, the next succeeding bacon belly is pressed as described above and subsequently ejected and advanced into abutting re-- I right members bearing a press bed geneua-lly 11, comprising a pair of .I beams 12,- and a slicer bed generally 13. The apparatus supported thereon includes a bacon belly press, generally '16, a bacon slicer, generally 17, a continuous slicer feed means, generally 18,. and a transfer means, generally 19, for conveying pressed bacon slabs from the press into the continuous feed means.
The slicer and continuous feed means At the forward end of the machine (to the left in FIG- I URES 1 and 2) the slicer generally 17 and continuous teed means-18 are mounted above the slicer bed 13. The
slicer is of substantially standard construction incorporating a flyweighted involute blade 22 fixed upon a rotatable drive shaft 23 within a housing 24. Blade 22 is positioned to rotate in a plane adjacent a cooperating anvil 25 (shown in FIGURES 8 and 9). The drive shaft 23 is continuous ly driven from a suitable source of power such as an electric motor 26 through a belt 27 trained about pulleys 28, 29 fixed to the drive shaft and motor shaft, respectively.
The continuous feed means generally 18 (shown in detail in FIGURES 8 and 9) is located immediately behind the blade 22 and is devised to continuously accept and advance successive bacon slabs for slicing in end-to end abutment. A first pair of parallel endless chains 32 carry a plurality of transversely placed spiny cleats 33 which form a gripping surface between the horizontal runs of the chains 32. The chains 32 are trained about drive pulleys 34 and idler pulleys 35 positioned to locate the upper sunfaoe of the cleats 33 substantially coplanar with the upper surfiace of the anvil 25. The drive pulleys 34 are secured to a first power shaft 36. Two pairs of second endless chains 38, each pair of chains carrying a. plurality of spiny cleats 39, are trained about drive pulleys 40 and idler pulleys 41 spaced above the endless chains 32. The drive pulleys 40 are similanly secured to a second power shaft 42. Both the drive pulleys 40- and idler pulleys are mounted between a pair of arms 45 pivotally supported from the slicer housing 24 above the chains 32 and behind the knife blade 22. The rear ends of the arms 45 are biased to pivot downwardly toward the lower chains 32 by means of a spring 46. Both sets of drive pulley- s 34, 40 are continuously driven to move the opposing runs of endless chains 32, 38 toward the blade by means of a power source, such as an electric motor and gear reducer 47, suitably connected to the power shafts 36, 42.
Thus, bacon slabs, upon reaching the continuous feed generally 18, will be gripped between cleats 33, 39 on on the lower and upper endless chains 32, 38, respectively, and positively advanced toward the slicer blade. The numerous spines on the cleats insure adequate gripping of each slab to prevent back slippage.
However, due to the curvature of the pulleys 34, 40 the forward ends of the runs of cleats end short of the path of the blade 22. Additional engaging means are provided to guide the upper surface of the slabs to points closely adjacent the blade. To provide positive feed across the remaining space a plurality of barbed chains 50 are trained about pulleys (not shown) on the second power shaft 42, interspaced between pulleys 40, and pairs of small diameter idler pulleys 51, 52 closely adjacent the path of the blade 22. The diameters and placement of the pulleys is such as to form runs substantially coextensive of the runs of the upper endless chains 38. The small diameter idler pulleys 51, 52 are mounted on arms 45 adjacent downwardly biased presser foot assemblies 53 and the barbed chains 50 are urged into engagement with bacon slabs moving across the anvil 25.
The press Spaced a short distance rearwardly of the slicer generally 17 and continuous feed means generally 18, isthe pressing unit generally 16. The press utilizes a highpressnre cavity defined by a fixed bottom platen 56 formed of heavy steel plate, a fixed side wall 57 similarly constructed, and an adjustable upper platen 58 (shown best in FIGURES 3, 4 and 5). A force of about 15,000 pounds is applied against one end of bacon bellies therein. Adjustment of the upper platen is obtained through relative movement of cooperating upright and inverted wedges 59, 60, respectively (seen in FIGURES 3 and 4), by means of hand wheels63,r64.and,associated screwshafts 65, 66, respectively' J It will be apparent in the drawings that a plurality of large vertical studs 67 extend upwardly from the bottom platen 56-. .An upper cover plate 68 and a force plate 69, spaced therebeneath, are firmly secured to the upper portions of the studs 67. The plurality of inverted wedges 60 are welded to a yoke plate 70 and are slideable across the underside of the force plate 69. The upright wedges 59 are welded to the upper surface of the upper platen 58 in positions where the inclined surfaces of the respective inverted and upright wedges are in contact. Sufficient wedges are provided to evenly distribute force across the force plate 69. Screwshaft 65 is rotatably attached to the upper platen 58 and extends through a threaded collar above the force plate 69 whereby the upper platen 58 may be raised or lowered by turning hand wheel 63. Similarly, screwshaft 66 extends through a threaded collar at the edge of force plate 69 and is rotatably attached to the yoke plate 70 connecting the vertical ends of the inverted wedges 60 whereby the latter may be moved horizontally by turning the hand wheel 64.
To raise the upper platen, the upper wedges 60 are first backed off a distance and then screwshaft 65 turned to raise the upper platen 58 to the desired position. The inverted wedges 60 are then forced forward into engagement with the inclined surface of the upright wedges 59. To lower the upper platen, the screwshaft 65 is turned until the platen 58 is properly positioned and the inverted wedges 60 are forced forward into engagement with the upright Wedges 59.
Unpressed bacon bellies are inserted in the high pressure cavity, heretofore defined, by means of a side ram 72 reciprocable laterally of the cavity. The face of the side ram 72 is replaceable with members selected to closely fit in the adjustable space between the top and bottom platens 58, 56, respectively. As may be seen in FIGURES 3 and 4, the top platen 58 extends sideways of the cavity (to the left in the drawings) a significant distance. The side ram 72 is held horizontal and supported by a carriage 73- which slides between the upper platen 58 and the force plate 69. Thus, the side ram is movable from a first position adjacent the outer edge of the upper platen 58 to a second position between the upper and lower platens where it forms a second wall of the cavity opposite the fixed side wall 57.
A rocker frame, comprising a pair of pivoted members 74, 75 to which the carriage 73 is pivotally attached by studs slideable within slots 76, is the means for reciprocating the side ram between its first and second positions. The rocker frame is pivotal about an axle 77 journaled in the machine frame generally beneath the path of the side ram 72. Movement is imparted to the rocker frame by means of a suitable reciprocable drive such as a pneumatic cylinder 78 (partially visible in FIGURES 1 and 3). In this installation, the pneumatic cylinder 78 is located adjacent the floor lateral to the press cavity and connected by its piston rod 79 to a downwardly extending yoke 80 attached to the members 74, 75 of the rocker frame.
Reciprocation of the side ram 72 by actuating the pneumatic cylinder 78 is controlled, in part, by limit switches 81, 82 located on the force plate 69 in position to be actuated by a cam 83 on the carriage 73 upon the side ram reaching the first and second positions, respectively. Operation of the limit switches 81, 82 will become clear in the course of the remaining description.
When the side ram 72 is at its first position spaced from the cavity, a bacon belly is positioned forward of the ram for delivery to the cavity. This is accomplished by a vertically movable elevator means generally 86 and a loading tray 87. The elevator means comprises a platform 88 which is movable from a lower position to an upper position, the latter placing the surface of the platform 88 coplanar with the bottom platen 56, by means of a suitable reciprocable drive such as an air cylinder 89 (visible in FIGURE 4). The air cylinder 89 causes the platform 88 to be lifted so as to place a bacon belly against the upper platen 58 between the side ram 72 and the cavity. Thereafter, the ram 72 will be moved to slide the belly across the platform 88; and, due to the vertical forces on the belly, considerable bending moment will be exerted on the platform. To absorb the latter moment the platform 88 is mounted upon a large diameter cylindrical sleeve 90 which is slideable telescopically upon a cylindrical canister 91 mounted on the frame 10. The
air cylinder 89 is mounted within the canister with the piston rod thereof extending upwardly and connected to the underside of platform 88.
A pair of limit switches 92, 93 (seen in FIGURE 4) are mounted on the frame 10 beneath the path of platform 88 and are tripped by a dog 94 mounted upon a rod 95 depending from the elevator generally 86. Switch 93 will be tripped upon the platform 88 reaching its upper position, and switch 92 will be tripped upon the platform reaching its lower position. The full function of the switches will subsequently become clearer. However, actuation of air cylinders 78 and 89, for moving the side ram 72, and platform 88, respectively, is controlled by switches 92, 93 and 81, 82. In this regard, the pneumatic cylinder 78 will be actuated to move side ram 72 from the first to second position only when the platform 88 is elevated and switch 93 tripped; and from the second to first position only when the platform is lowered and switch 92 tripped. Similarly the air cylinder 89 will move platform 88 upwardly only when the side ram 72 is withdrawn to its first position tripping switch 81; and downwardly only when the side ram is advanced to the cavity (second position) and switch 82 is tripped.
When the elevator platform 88 is in its lower position, it is even with the aforementioned loading tray 87 which is a horizontal surface secured to the frame 10. Individual bacon bellies are manually placed on the loading tray and at the appropriate time, when the elevator means generally 86 is lowered even therewith, pushed forward onto the elevator platform 88. The bacon bellies may be either automatically or manually advanced across the tray 87 by a slide pusher 97, a manually operable mechanism being illustrated.
It should be noted that the side ram 72, upon being advanced to its second position within the press cavity, is locked in place by suitable means such as a pair of locking pins 98, shown in FIGURE 1, receivable in holes in the underside of ram 72. Pins 98 are moved by solenoids 99 which are actuated to raise the pins by the tripping of limit switch 82, and to lower the pins by the tripping of another limit switch to be subsequently explained. Also, the pins 98 actuate limit switches 100 which prevent actuation of the side ram 72 until the pins are withdrawn.
Before a bacon belly is forced into the cavity by the side ram 72, the forward end of the cavity is closed by a gate member generally 103. The gate is reciprocably mounted at one side of the press generally 16, at the side opposite side ram 72 as shown in FIGURE 2, and comprises a plate 104 slideable in a heavy track 105 across the front end opening of the cavity facing the slicer generally 17. A suitable actuator such as a pneumatic or hydraulic cylinder 106 is connected to advance and withdraw the end gate. In the preferred apparatus the connection is made through a pilot rod 107 to conserve space. A pair of limit switches 108, 109 secured adjacent the path of the plate 104 to detect the fully advanced and withdrawn positions, respectively. The functions of these switches will subsequently be explained.
The description of the press portion of the present apparatus has thus far explained five of the six surfaces which completely enclose the press cavity. It will be understood that the elevator means generally 86 actually may partially press a bacon belly, and conform its thickness to a desired dimension, when it is lifted against the top platen 58. Also, the side ram 72 may partially press a belly, to a desired width, when it is advanced into the cavity against the fixed side wall 57. However, the major pressing force, and often the only force actually reshapness than desired, is applied longitudinally of the press cavity and belly, in the direction of the slicer generally 17, by a reciprocal end ram 112. The working face of the end ram is interchangeable so as to closely and slidingly fit within the cavity defined by the adjustable top platen 58 and replaceable side ram 72.
The end ram 112 is mounted on an end of a bar 113 which is horizontally reciprocable in a pair of ways 114 secured to the I beams 12 of the press 'bed generally 11.
at 'bellies are fully pressed; and finally a third full forward position where bellies are ejected from the cavity.
The pneumatic cylinder 117 is controlled by limit switches 108 and 100 so that it will not be actuated to advance the swinging beam 116, bar 113, and end ram 112 from the first to the second positions until both the gate member generally 103 is in position to close the front of the cavity and locking pins 98 are raised insuring that the side ram 72 is positioned in the cavity. Only when these conditions are satisfied will the end ram 112 be moved forward toward the end gate 103 and against a belly within the cavity.
Three limit switches 119, 120 and 121 are positioned along the path of the bar 113 to be tripped by a lug thereon when the end ram 112 is at the first, second and 7 third positions respectively. Limit switch 120 is preferably adjusta'bly mounted so as to be movable in the direction of the bar 113 so that the second or compression position of the end ram 112 may be pre-established, according to the size of bellies being pressed, to create a force in the range of 15,000 pounds against the bacon belly being pressed. When the limit switch 120 is tripped as the ram 112 advances (reverse motion will not trip this switch) the pneumatic cylinder 117 is momentarily reversed, to relieve the force on the bacon belly, and cylinder 106 may be actuated to withdraw the front gate 103 from the press cavity. The latter movement occurs when a further switch, to be explained, is also actuated third position to eject the pressed slab from the open cavity.
Switch 121, which is tripped upon the end ram 112 reaching full forward, again reverses the action of cylinder 117 to withdraw the end ram, and additionally actuates solenoids 99 to withdraw the locking pins 98 from the side ram 72, and allow the latter to be returned to its first position to receive the next belly. This switch also initiates the transfer means generally 19 to advance the slab toward the slicer. Switch 119 will be tripped upon the end ram 112 being fully withdrawn to its first position. Upon the latter switch being tripped the end gate 103 is closed by cylinder 106; and the cylinder 78 of side ram 72 is readied to advance the latter to its second position when the next belly is properly positioned by the elevator means 86.
When the pressed bacon slab is ejected from the cavity by the end ram 112 it will be driven off of the forward which extends to the slicer feed chains generally 17. The previously-mentioned transfer means generally 19 is located to advance a slab ejected from the pressing cavity into the continuous feed generally 17.
The transfer mechanism Specifically, the transfer means, details of which are best shown in FIGURES 6 and 7, comprises a pusher bar 123 connected by a piston rod 124 to a pneumatic cylinder 125, the latter being suspended beneath the lower platen 56. The pusher bar 123 is slideable along the dead plate 122 from a first position adjacent the lower platen 56 to a second position just a few inches from the continuous feed chains generally 18. One side of the pusher bar 123 is preferably connected to a telescopic guide rod 126 extending rearwardly parallel to the piston rod 124. The outer portion of the guide rod is reciprocably supported in a bearing block 127 secured to the press bed generally 11 while the inner stationary portion thereof is fastened to the bed at its end 128. A pair of limit switches 129, 130 are secured to the I beams 12 of the press bed 11 opposite the forward and rear ends, respectively, of the pneumatic cylinder 125 and are actuated by a pair of annular lugs 131 fixed to the reciprocal portion of the guide rod 126. The forward limit switch 129 will be tripped by the one lug 131 when the pusher is fully advanced to its second position toward the slicer feed 18, and switch 130 will be tripped by a lug 131 when the pusher bar 123 is fully withdrawn to the first position.
The apparatus is interconnected so that the end gate 103 will not be withdrawn until the pusher bar 123 is in its first position and switch 130 tripped thereby (in addition to switch 120 being tripped). It is to be noted also that the end ram 112 will not be advanced to its third position to eject a slab until the gate 103 is withdrawn and switch 109 is tripped. The limit switch 129, however, merely causes the pneumatic cylinder 125 to reverse the pusher bar 123 when the latter reaches its full forward or second position. It should also be understood that the pneumatic cylinder operates on low-pressure air from a suitable source and control valve (neither shown), and is of a suitable size to exert a force through the pusher bar 123 which is only sufficient to overcome the friction of a pressed slab on the dead plate 122. Thus, when a slab is advanced thereby it will push very lightly against any preceding slab, and the additional sliding resistance of such preceding slab will fully equal the force exerted by the cylinder 125. As a result there will be no tendency for the transfer means generally 19 to force slabs into the path of the knife blade 22 and the latter will be controlled solely by the continuous feed generally 18. However, the pusher bar 123 will gradually advance fully to its second or forward position, insuring that the last pressed slab is engaged by the continuous feed and closely abuts the end of the preceding slab.
Obviously many modifications and variations of the invention as hereinbefore set forth may be made without departing from the spirit and scope thereof, and therefore only such limitations should be imposed as are indicated in the appended claims.
We claim:
1. An improved method for pressing and slicing food product, said method comprising the steps of confining a unit of product having a major longitudinal dimension within a pressing zone having given cross-sectional dimensions defined by four contiguous side walls and an end wall, by inserting the unit therein in a lateral direction; applying a force against the unit of product longitudinally of said product and said zone walls toward said end to conform the product to the shape of said zone; removing said end wall of said zone and thereafter ejecting the product from said zone in the longitudinal direction beyond said end; immediately advancing said ejected product in said longitudinal direction toward a slicing means; continuing to advance said ejected product in said direction until it is in abutment with the immediately preceding ejected item of product; thereafter continuously feeding said abutted items of product by separate means in said direction into said slicing means, and repeating the preceding steps upon successive items ofproduct.
2. An improved method for pressing and slicing bacon bellies, said method comprising the steps of confining one bacon belly within a pressing zone having given crosssectional dimensions defined by four contiguous side walls and an end wall by inserting the unit therein in a lateral direction; applying a force longitudinally against said one bacon belly toward said end to shape the belly to conform to the dimensions of said zone; releasing said force on said belly; removing said end wall of said zone and thereafter ejecting the shaped belly from said zone in the longitudinal direction beyond said end and to a level below said zone; immediately urging said shaped and ejected belly with minimum force along a path in said direction longitudinal to said belly toward a slicing means; continuing to advance said belly along said path until said one belly abuts a preceding shaped belly whereby said minimum force is overcome; thereafter continuously feeding the abutted bellies in said longitudinal direction by separate means into said slicing means; and repeating the preceding steps to abut a further shaped belly into abutment with said one belly.
3. An apparatus for pressing and slicing food product, said apparatus comprising in combination: a slicing means; continuous feed means at one side of said slicing means for constantly urging a unit of food product to the path of slicing means; press means having a cavity defined by four contiguous side walls and an end wall, said press means positioned at said one side of said slicing means spaced from said continuous feed means and adapted for pressing irregular items of food product in a lengthwise direction aligned with said continuous feed means into regularly-shaped slabs of predetermined and uniform width and thickness dimensions, one of said sidewalls being movable to laterally and horizontally feed the food product into said cavity; means to eject food product slabs in said lengthwise direction from one end of said press means toward said slicing means; and transfer means movable in said lengthwise direction directly and toward said slicing means between said one end of said press means to said continuous feed means to advance food product slabs immediately upon being ejected from said press means toward said slicing means and until positively engaged by said continuous feed means.
4. An apparatus for pressing and slicing food product, said apparatus comprising in combination: a rotary slicer blade; a plurality of endless chains at one side of said blade for constantly urging units of food product into the path of said blade; press means at said one side of said blade spaced from said endless chains, said press means being for shaping irregular items of product and disposed to eject shaped units of product toward said endless chains; and a transfer ram reciprocably mounted beneath said press means, said ram disposed to extend toward said endless chains and move ejected units of product from said press means into engagement with said chains and into abutment with a preceding shaped unit of product.
5. The apparatus of claim 4 wherein the endless chains comprise a first lower set of chains and a second upper set of chains for engaging the upper and lower surfaces of the units of product, and wherein one of said first and second sets of chains are biased toward the other set.
6. The apparatus of claim 4 wherein the plurality of endless chains comprises a first lower set of chains and at least a second upper set of chains, both first and second sets of chains bearing cleats for engaging said bacon slabs, said first and second sets of chains terminating a short distance from said rotary slicer blade, and a plurality of relatively short endless chains carrying barbs thereon, said short endless chains being in line with said second set of chains and extending to adjacent said rotary slicer blade.
7. The apparatus of claim 4 wherein the plurality of endless chains comprises a first lower set of chains and at least a second upper set of chains, both said first and second sets bearing cleats for engaging said bacon slabs, said first and second sets of chains terminating a short distance from said rotary slicer blade with said second upper set of chains being pivotally mounted thereat; a plurality of relatively short endless chains carrying barbs thereon, said short endless chains .being in line with said second set of chains and, extending to adjacent said rotary slicer blade; and means to bias the second set of chains about the pivotal mounting toward said first set of chains.
8. In an apparatus for slicing food product including a rotary slicer blade, the improvement comprising: a first lower set of chains at one side of said blade, said first set of chains being driven to move the upper run thereof toward said blade; and a second upper set of chains spaced above said first set of chains and extending toward said blade, said second set of chains being driven to move the lower run thereof toward said blade, one of said first and second sets of chains being biased toward the other; and additional independent engaging means positioned between said blade and second chains extending from said second set of chains to points closely adjacent said blade.
9. The improved apparatus of claim 8 wherein the second upper set of chains are supported between a pair of arms, one end of said arms being pivotally mounted adjacent said blade; and a bias means is connected to the opposite end of said arms to normally pivot the rear portions of said upper chains toward said first chains whereby product entering therebetween will be engaged by both said sets of chains throughout substantially the entire length of said upper and lower runs.
10. The improved apparatus of claim 8 wherein both first and second sets of chains bear cleats for engaging said food product, said first and second sets of chains terminating a short distance from said rotary slicer blade, and a plurality of relatively short endless chains carry ing barbs thereon, said short endless chains being in line with said second set of chains,'and extending to points closely adjacent said rotary slicer blade.
11. The improved apparatus of claim 8 wherein both first and second sets of chains bear cleats for engaging said food product, said first and second sets of chains terminating a short distance from said rotary slicer blade with said second upper set of chains being pivotally mounted thereat; a plurality of relatively short endless chains carrying barbs thereon, said short endless chains being in line with the second set of chains and extending to points closely adjacent said rotary slicer blade; and means to bias the second set of chains about the pivotal mounting toward said first set of chains.
12. In an apparatus for pressing food product including a rectangular cavity having a major longitudinal axis disposed horizontally, the improvement comprising: loading means to insert product into said cavity horizontally and laterally of said axis; reciprocable means at one longitudinal end of said cavity movable longitudinal and inwardly thereof toward an opposite end to compress and reform a unit of food product contained within said cavity; means to move said reciprocable means part way into said cavity to compress said product therein; means to move said reciprocable means further into said cavity to eject product therefrom after compression; and a removable end gate positionable to close said cavity during compression of said product and to open said cavity for ejection of said product.
13. The improved apparatus of claim 12 wherein the cavity has a removable lateral side for horizontally introducing a unit of food therein.
14. The improved apparatus of claim 12 including a transfer means positioned external of the cavity and movable parallel to said reciprocable means for advancing a unit of food after it has been ejected beyond said end gate.
15. The improved apparatus of claim 13 including a transfer means positioned external of the cavity and movable parallel to said reciprocable means for advancing a unit of food after it has been ejected beyond said end gate.
16. In an apparatus for pressing food product including a rectangular cavity having a major longitudinal axis disposed horizontally, the improvement comprising: fixed top, one side, and bottom walls of said cavity, said top extending outwardly of said cavity opposite said one side; a removable sidewall opposite said fixed sidewall, said removable sidewall being reciprocably movable horizontally lateral to said cavity in sliding contact with said top; platform means adjacent said cavity and beneath said outwardly extending top, said platform means being movable to present a unit of food product to a position between said cavity andsaid removable sidewall when I the latter is outward of said cavity whereby inward movement of said removable sidewall will advance such product laterally into said cavity; reciprocable means at one longitudinal end of said cavity movable longitudinally and inwardly thereof toward an opposite end to compress and reform a unit of food product contained within said cavity; means to move said reciprocable means part way into said cavity to compress said product therein; means to move said reciprocable means further into said cavity to eject product therefrom after compression; and a removable end gate positionable to close said opposite end of said cavity during compression of said product and to open said cavity for ejection of said product.
References Cited'by the Examiner UNITED STATES PATENTS 603,945 5/ 1898 Edgerton. 1,973,919 9/1934 Walter 14695 X 2,275,780 3/1942 Maloney l0041 3,162,226 12/1964 Toby et al. 146-95 3,185,074 5/1965 Jay et al. 100248 X LOUIS O. MAASSEL, Primary Examiner.

Claims (1)

1. AN IMPROVED METHOD FOR PRESSING AND SLICING FOOD PRODUCT, SAID METHOD COMPRISING THE STEPS OF CONFINING A UNIT OF PRODUCT HAVING A MAJOR LONGITUDINAL DIMENSION WITHIN A PRESSING ZONE HAVING GIVEN CROSS-SECTIONAL DIMENSIONS DEFINED BY FOUR CONTIGUOUS SIDE WALLS AND AN END WALL, BY INSERTING THE UNIT THEREIN IN A LATERAL DIRECTION; APPLYING A FORCE AGAINST THE UNIT OF PRODUCT LONGITUDINALLY OF SAID PRODUCT AND SAID ZONE WALLS TOWARD SAID END TO CONFORM THE PRODUCT TO THE SHAPE OF SAID ZONE; REMOVING SAID END WALL OF SAID ZONE AND THEREAFTER EJECTING THE PRODUCT FROM SAID ZONE IN THE LONGITUDINAL DIRECTION BEYOND SAID END; IMMEDIATELY ADVANCING SAID EJECTED PRODUCT IN SAID LONGITUDINAL DIRECTION TOWARD A SLICING MEANS; CONTINUING TO ADVANCE SAID EJECTED PRODUCT IN SAID DIRECTION UNTIL IT IS IN ABUTMENT WITH THE IMMEDIATELY PRECEDING EJECTED ITEM OF PRODUCT; THEREAFTER CONTINUOUSLY FEEDING SAID ABUTTED ITEMS OF PRODUCT BY SEPARATE MEANS IN SAID DIRECTION INTO SAID SLICING MEANS, AND REPEATING THE PROCEDING STEPS UPON SUCCESSIVE ITEMS OF PRODUCT.
US440968A 1964-12-24 1964-12-24 Method and apparatus for pressing and slicing Expired - Lifetime US3285161A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
US440968A US3285161A (en) 1964-12-24 1964-12-24 Method and apparatus for pressing and slicing

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
US440968A US3285161A (en) 1964-12-24 1964-12-24 Method and apparatus for pressing and slicing

Publications (1)

Publication Number Publication Date
US3285161A true US3285161A (en) 1966-11-15

Family

ID=23750957

Family Applications (1)

Application Number Title Priority Date Filing Date
US440968A Expired - Lifetime US3285161A (en) 1964-12-24 1964-12-24 Method and apparatus for pressing and slicing

Country Status (1)

Country Link
US (1) US3285161A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3901140A (en) * 1973-11-14 1975-08-26 Cashin Systems Corp Bacon press with slab ejector
US4967652A (en) * 1988-12-15 1990-11-06 Oscar Mayer Foods Corporation Pressing system for shaping bacon bellies and the like
US5064667A (en) * 1988-12-15 1991-11-12 Oscar Mayer Foods Corporation Method for shaping bacon bellies
WO1993022114A1 (en) * 1992-04-23 1993-11-11 Townsend Engineering Company Meat slicing machine and method of use thereof
FR2805487A1 (en) * 2000-02-24 2001-08-31 Michel Emsens Machine for cutting food products, e.g. belly pork, into measured portions has linked compression and cutting chambers and rotary blade

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US603945A (en) * 1898-05-10 Process of and apparatus for continuously filtering and pressing garbage
US1973919A (en) * 1932-04-21 1934-09-18 Swift & Co Feeding device
US2275780A (en) * 1938-10-03 1942-03-10 Frank P Maloney Machine and method of forming meat
US3162226A (en) * 1962-12-14 1964-12-22 Toby Entpr Slicing machine feed apparatus
US3185074A (en) * 1959-03-09 1965-05-25 Jay George Machine for recompressing baled hay

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US603945A (en) * 1898-05-10 Process of and apparatus for continuously filtering and pressing garbage
US1973919A (en) * 1932-04-21 1934-09-18 Swift & Co Feeding device
US2275780A (en) * 1938-10-03 1942-03-10 Frank P Maloney Machine and method of forming meat
US3185074A (en) * 1959-03-09 1965-05-25 Jay George Machine for recompressing baled hay
US3162226A (en) * 1962-12-14 1964-12-22 Toby Entpr Slicing machine feed apparatus

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3901140A (en) * 1973-11-14 1975-08-26 Cashin Systems Corp Bacon press with slab ejector
US4967652A (en) * 1988-12-15 1990-11-06 Oscar Mayer Foods Corporation Pressing system for shaping bacon bellies and the like
US5064667A (en) * 1988-12-15 1991-11-12 Oscar Mayer Foods Corporation Method for shaping bacon bellies
WO1993022114A1 (en) * 1992-04-23 1993-11-11 Townsend Engineering Company Meat slicing machine and method of use thereof
FR2805487A1 (en) * 2000-02-24 2001-08-31 Michel Emsens Machine for cutting food products, e.g. belly pork, into measured portions has linked compression and cutting chambers and rotary blade

Similar Documents

Publication Publication Date Title
TWI525028B (en) Feeder for machine for canning tuna and the like and relevant operating cycle
US2565245A (en) Method and means for shaping meats
US3285161A (en) Method and apparatus for pressing and slicing
GB2280869A (en) Forming portions of foodstuffs
DE2244144B2 (en) Device for cutting slices from a block of material
DE3608780A1 (en) METHOD AND DEVICE FOR CUTTING FOODSTUFFS
EP2248641B1 (en) Device and method for portioning food products
US2950815A (en) Extrusion conveying apparatus
US3326120A (en) Bacon pressing
US3901140A (en) Bacon press with slab ejector
CN218192228U (en) Food package iron box forming device
US20030061924A1 (en) Cutting apparatus for cutting thermoformed plastic sheet
CN209998474U (en) Automatic separating device for aluminum profile cutting
CN115446182B (en) Hardware stamping device convenient to fix hardware
CA1059827A (en) Multiple-stage gang-type plug pushing assembly
CA2029688C (en) Method and apparatus for manufacturing sheets
US3417425A (en) Molding apparatus for plastic material
US6631672B2 (en) Method and apparatus for processing large square hay bales into smaller recompressed bales
US3285162A (en) Bacon pressing
US3759170A (en) Food press
CA1151369A (en) Frame for freezing fish
CN207188648U (en) A kind of bender automatic loading and unloading device
CN221089233U (en) Bean product cutter
US3157083A (en) Scrap cutter with material responsive control means
JP3333436B2 (en) Separate stacking device for sheet material

Legal Events

Date Code Title Description
AS Assignment

Owner name: SWIFT INDEPENDENT PACKING COMPANY

Free format text: CHANGE OF NAME;ASSIGNOR:SWIFT & COMPANY;REEL/FRAME:003847/0067

Effective date: 19801024

Owner name: SWIFT INDEPENDENT PACKING COMPANY, ILLINOIS

Free format text: CHANGE OF NAME;ASSIGNOR:SWIFT & COMPANY;REEL/FRAME:003847/0067

Effective date: 19801024

AS Assignment

Owner name: SWIFT & COMPANY, (FORMERLY NAMES TRANSITORY FOOD P

Free format text: CONDITIONAL ASSIGNMENT;ASSIGNOR:SWIFT INDEPENDENT PACKING COMPANY;REEL/FRAME:003842/0177

Effective date: 19801027