US3269852A - Cellulosic product of improved strength and process therefor - Google Patents
Cellulosic product of improved strength and process therefor Download PDFInfo
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- US3269852A US3269852A US255700A US25570063A US3269852A US 3269852 A US3269852 A US 3269852A US 255700 A US255700 A US 255700A US 25570063 A US25570063 A US 25570063A US 3269852 A US3269852 A US 3269852A
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- dialdehyde
- dialdehyde polysaccharide
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- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
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- This invention relates to the improvement of the physical properties of cellulosic materials. In one of its more particular aspects this invention relates to a process for producing cellulosic materials of greatly enhanced strength characteristics, particularly high wet strength.
- cellulosic fibers dispersed in water have a negative surface potential and are therefore not substantive to various negatively charged materials whch could otherwise be used to impart desired properties to the cellulosic fibers.
- the polymeric aldehydes produced by the periodate oxidation of polysaccharides referred to hereinafter as dialdehyde polysaccharides, are known to contribute strength characteristics to cellulosic fibers when utilized as additives to the wet end of the paper making process.
- dialdehyde polysaccharides to the negatively charged cellulosic fibers has posed certain problems which it has been possible to solve only by resorting to involved and time consuming operations in which the cellulosic fibers have been pretreated with chemical agents which reverse the charge of the cellulosic surface prior to the addition of a dialdehyde polysaccharide to the cellulosic fibers.
- the aqueous fiber slurries have been contacted with such strongly cationic water-soluble materials as large amounts of alum, aqueous dispersions of cationic starches, polymeric amides and other suitable cationic substances.
- This procedure is sometimes referred to as fiber pretreatment and the materials used for this purpose are known as retention aids or coupling agents.
- strongly anionic dispersions of dialdehyde polysaccharides may be added to the pretreated fibers and retained by means of electrostatic attraction.
- dialdehy-de starch a preferred dialdehyde polysaccharide, has been utilized as a wet end additive.
- Another object of this invention is to provide a process for improving the properties of cellulosic fibers which is more economical and more effective than the aforementioned prior art processes.
- a further object of this invention is to provide such a process which is characterized by practical convenience coupled with the attainment of optimum results.
- Yet another object of this invention is to provide a process for the preparation of cellulosic web materials which process may be readily adapted to conventional techniques utilized in the manufacture of such materials.
- the process generally comprises the cationization of a dialdehyde polysaccharide with a suitably formulated cationizing agent under conditions such that interaction be tween the cationizing agent and the dialdehyde polysaccharide results in the provision of a product which is cationic in nature and definitely substantive to anoinic cellulose.
- the cationic nature of the reaction product between the dialdehyde polysaccharide and the cationizing agent can be demonstrated by means of electrophoresis.
- a dialdehyde polysaccharide is first dispersed in water to form an aqueous dispersion of the dialdehyde polysaccharide. Dispersion is accomplished by heating a dialdehyde polysaccharide in water to a temperature of about from 60 C. to C.
- the concentration of the dialdehyde polysaccharide in the aqueous dispersion may be about from 1% to 30% by weight, preferably about from 3% to 10%.
- Cooking the rdialdehyde polysaccharide in water functions to rupture the granules of the dialdehyde polysaccharide.
- the cock is generally considered to be complete when no unruptured granules are found to be phosphate, :borax or sodium hexametaphosphate.
- the dispersion of the dialdehyde polysaccharide can be facilitated by the use of a small amount of a buffer salt such as sodium acetate, sodium citrate, monosodium
- a buffer salt such as sodium acetate, sodium citrate, monosodium
- the amount of salt used should be in the range of about from 0.1% to 5%, preferably about'from 0.5% to 2.5 of the weight of dialdehyde polysaccharide used.
- Both the temperature of dispersion and the necessity for use of a salt are to a large extent dependent upon the composition of the water used for preparing the dispersion. For instance,
- 200 p.p.m. or higher requires a cooking temperature, for a 3% to 5% dispersion, in the range of about from 60 C. to 70 C.
- Water of lower alkalinity for example, about 100 p.p.m. or below, may require a cooking temperature of upwards of about 80 C., for instance, temperatures in the range of about from 80 C. to 90 C. It should be noted that the use of low temperatures is possible where water of high alkalinity is used or where basic reacting buffer salts are added.
- the total alkalinity may be defined as ten times the number of milliliters of 0.02 N sulfuric acid required to reduce the pH of a 100 milliliter water sample to pH 4.0. This test is recorded as Tappi Standard T 62.0 m55, Sheet 4.
- the lowering of the pH of the dialdehyde polysaccharide dispersion may be conveniently accomplished by adding any dilute acid such as hydrochloric acid, sulfuric acid or formic acid. Sulfuric acid is generally preferred for this purpose.
- This pH adjustment prevents alkaline material which may be present in the water used for preparing the dispersion from further degrading the dialdehyde polysaccharide. Such degradation results in undesirably low wet strength being attained from use of such dispersions, especially where the dispersions are subjected to long periods of heating.
- This pH adjustment also exerts beneficial effects in the later processing steps serving to both catalyze the reaction between the dialdehyde polysaccharide and the cationizing agent and to prevent agglomeration upon interaction between these materials.
- the cationizing agent to be used is added to the dialdehyde polysaccharide dis-
- the cationizing agent is then allowed to react with the dialdehyde polysaccharide in dispersion for a period, generally, of about from one minute to minutes in length.
- the resulting dispersion of cationized dialdehyde polysaccharide is of colloidal nature and may then be utilized in application to cellulosic fibers such as by adding said cationized dialdehyde polysaccharide to an aqueous suspension of cellulosic fibers such as found in the beater of a paper machine during the process of paper manufacture.
- the addition may be at various other points in the paper making process or corresponding points in the processing of other cellulosic fibers.
- Wet strength increases in the range of about 100 to 1000% over the blank have been realized using this process, depending on the type of fiber and the amount of cationized dialdehyde polysaccharide added.
- the suggested pH range of pH 3.0 to 4.0, and prefarably pH 3.5, is an optimum one for facilitating the interaction between the dispersed dialdehyde polysaccharide and the cationizing agent.
- the cationized dialdehyde polysaccharide formed at this pH is a bydrophilic colloid 'which has shown excellent stability upon prolonged storage with no formation of agglomerates. The use of ,these dispersions are used.
- dispersions of dialdehyde polysaccharides which have not been pH adjusted as taught herein and having a pH above about pH 4.0, on the other hand, has resulted in the instantaneous agglomeration of colloidal particles upon addition of the .cationizing agent.
- the use of such dispersions results in very little, if any, wet strength improvement.
- the amount of cationizing agent added to the dispersion of the dialdehyde polysaccharide depends upon its chemical nature. Economic considerations are also in volved. Optimum results vary with each type used. The general range, however, is about from 1% to 50% by weight of the dialdehyde polysaccharide, and preferably about from 10% to 30%.
- the cationized dialdehyde polysaccharide dispersion may be incorporated into various points in cellulose processing.
- the paper making process it may be incorporated into the pulp slurry at any point at the wet end of the paper machine.
- it may be applied from a tub size or at a size press or from showers to the dried or partially dried sheet.
- the cationized dialdehyde polysaccharide dispersion prepared as above described has been found to be highly substantive to cellulosic fibers such that the addition of a salt such as aluminum sulfate is unnecessary where It is believed that the attractive forces between the electropositively charged macromolecules of cationized dialdehyde polysaccharide and the electronegatively charged fiber surfaces are of a sufficient magnitude to obviate the necessity for the use of any other substance.
- dialdehyde polysaccharides utilized in the process of this invention comprise a series of materials which are known to be capable of cross-linking cellulose. These materials may be generally described as polymeric dialdehydes, a preferred embodiment of which is dialdehyde starch. They are frequently referred to as periodate oxidized polysaccharides because of their preparation by the well known oxidation of polysaccharides with periodic acid. This preparation may be illustrated by the conversion of starch to dialdehyde starch or periodate oxidized starch using periodic acid in accordance with the following equation:
- n stands for the number of repeating structural units in the molecule, which may range from as few as about 20 to as many as several thousand.
- the dialdehyde polysaccharide to be used in the process of this invention may be the dialdehyde derivative of any polysaccharide such as corn, wheat, rice, tapioca or potato starches, amyloses, amylopectins, celluloses, gums, dextrans, .algins, inulins and others.
- the dialdehyde derivatives of starch known generically as dialdehyde starch are the best known and most widely used. However, where it is desired to have derivatives of other polysaccharides, these may be used as well.
- dialdehyde polysaccharides which are about from 90% to 100% oxidized, that is those wherein 90 to 100 of each 100 of the original anhydroglucose units have been converted to dialdehyde units such as by periodate oxidation as above described.
- the cationizing agent may be characterized as a water soluble nitrogen-containing polymer which is electropositively charged in solution.
- a water soluble nitrogen-containing polymer which is electropositively charged in solution.
- materials which are commercially available.
- polyamides derived from polyalkylene polyamines and dicarboxylic acids may be used.
- a particularly preferred group of such materials is described in US. Patent No. 2,926,154, to Gerald I. Keim.
- the polyamides described in this patent are water soluble long chain polyamides containing the recurring groups:
- n and x are each 2 or more and R is :the divalent organic radical of a dicarboxylic acid.
- the incorporation of epichlorohydrin into the polyamide chain results in the formation of water soluble cationic thermosetting resins.
- the amines which may be used in the formation of these polyamides include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenetriamine, and mixtures of polyethylene polyamines obtained by the reaction of ammonia with ethylene dichloride.
- aliphatic diamines such as ethylenediamine, propylenedi'amine, hexamethylenediamine and heterocyclic diamines such as piperazine or the like.
- the dicarboxylic acids which may be used include the saturated aliphatic dicarboxylic acids such as malonic, succinic, glutaric or adipic, and may also include diglyco-lic acid and blends of two or more of these dicarboxylic acids. In addition, the higher saturated aliphatic dicarboxylic acids such as azelaic and sebacic acids may be included.
- Another series of cationizing agents which have been found effective in carrying out the process of this invention are complex polymeric Water-soluble materials which are multistage reaction products of a nitrogenous compound such as dicyandiamide, acrylamide, urea, or guanidine and formaldehyde.
- a polycondensation product resulting from the reaction of dicyandiamide and formaldehyde has been found especially effective.
- the degree of polymerization may be kept under strict control so that a water-soluble condensate of low molecular weight forms. It is essential that no formation of insoluble matter is discernible in the water-soluble condensate subsequent to its standing at room temperature for several years.
- Such product is a colorless, viscous liquid with the mold-like odor of formaldehyde.
- the material is readily dilutable with water, cationically active and chemically reactive. It imparts by itself no wet strength properties when added to aqueous fiber suspensions.
- the cationized dialdehyde polysaccharide dispersion may be added to any desired cellulosic material. More particularly, these dispersions may be added to a wide variety of cellulosic fibers or mixtures thereof. For example, any of the following as well as others may be successfully employed: unbleached kraft pulp, semi-bleached kraft pulp, bleached kraft pulp, unbleached sulfite pulp,
- a quantity of 900 ml. of tap water was adjusted to a total alkalinity of 100 p.p.m. (from 210 p.p.m.) using dilute sulfuric acid.
- the water was heated on a steam bath at C. and 50 g. of periodate oxidized corn starch was added with stirring.
- the degree of oxidation of the periodate oxidized corn starch (dialdehyde starch) was 94% and the material had a moisture content of 9%.
- the pH of the dispersion was lowered to pH 3.5 using 5% sulfuric acid and 50 ml.
- Kymene 557 a water soluble cationic thermosetting polyamide resin available from Hercules Powder Company, was added. Kymene 557 is supplied as an aqueous solution containing 10% active ingredients. The amount added corresponds to 10% on the weight of dialdehyde starch (solids basis). For complete interaction with the dialdehyde starch heating at 85 C. was continued for a period of 3 minutes. The reaction product was then cooled and the cationized dialdehyde starch dispersion was ready for use.
- SHEET-MAKING PROCEDURE The pulp was slurried in water to a consistency of 1% and the pH of the slurry was adjusted to pH 4.5-5.5 with dilute sulfuric acid. The required amount of pulp slurry to make 20 sheets was then withdrawn and treated with the cationized dialdehyde starch. After mixing thoroughly 25.0 ml. portions of the treated slurry were measured out for each 2.5 g. sheet and added to the prefilled Deckle box of a Noble and Wood sheet machine. Water used to fill the deckle box was adjusted to a pH of 4.55.5.
- Pulp consistency in the deckle box was ap- After forming the sheet using a white water return system, the wet sheet was pressed with a felt press of the Noble and Wood machine to a consistency of approximately 32%. The sheet, still on the wire, was then dried at 220 F. during a three-minute drying cycle on the steam heated dryer of the sheet machine.
- the dicyandiamide-formalscribed i is I Orme m 6 Same manner as dehyde pmduct was prepared as follows: The followin p results hown i T bl III b 1 To a 50 gallon corrosion resistant kettle equipped with obtained with agbleachedsk ft C S F e OW were a recording thermometer, agitator, reflux condenser and m a jacket or coil for cooling were charged 154.6 lb. of di- TABLE III cyandiamide, 248 1b. of 40% aqueous formaldehyde and Cationized dialdehyde Wet breakinglength 27.3 lb. Of ammonium chloride.
- the slurry WEIS hea e Hand-Sheet Material starch added to o.d. (ofl machine), meters at 30 C., at which point an exotherm1c reaction started. P l Percent Within 30 to minutes the temperature rose to 70 C. and all sol-id material was in solution. After the exo- 3 2 fig thermic reaction came to a halt another 13.6 lb. of am- Bleached Kraft, 450 0150 21310 monium chloride was added. After 15 :minutes the last g3 37%;? part of the catalyst (13.6 lb.) was added and the mixture 40 was stirred for three hours between 65 C. and 70 C. Then it was cooled.
- the total solids content was 67.5% (with catalyst), active ingredients 55.5%. Either 25 ml. or 50 ml. of a 30% solids containing solution of this dicyand-iamide-formaldehyde-polycondensation product was added. This corresponds to 15% and 30% additions of cationizing agent on the weight of dialdehyde polysaccharide.
- the sheet making procedure and testing of the hand-sheets were the same as shown in Example I.
- this invention relates to cellulosic materials which have enhanced wet and dry strength and to a convenient process for their preparation.
- the process comprises treating oellulosic fibers with a reaction product of a dialdehyde polysaccharide and a cationizing agent which is:
- a process for improving the physical properties of cellulosic materials which comprises reacting an aqueous dispersion of a dialdehyde polysaccharide containing from about 1 to about 30 weight percent of the dialdehyde polysaccharide with a water-soluble polymeric nitrogen-containing cationizing agent selected from the class 8%) was added under stirring and the temperature kept at consisting of water-soluble polyamides derived from polyalkylene polyarnines and dicarboxylic acids and dicyandiarnide formaldehyde polycondensation products at a pH of from about 3.0 to about 4.0 and a temperature of from about 60 C. to about 90 C.
- said cationizing agent being employed in an amount of from about 1 to about 50 Weight percent based on the weight of the dialdehyde polysacch'aride and adding the resulting cationized dialdehyde polysaccharide to an aqueous slurry of cellulosic fibers.
- the cationizing agent is a water-soluble polyamide derived from polyalkylene polyarnines and dicarboxylic acids.
- a process according to claim 1 wherein the cationizing agent is a dicyandiamine-formaldehyde polycondensation product.
- dialdehyde polysaccharide is dialdehyde starch.
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Description
United States Patent 3,269,852 CELLULOSIC PRODUCT 0F IMPROVED STRENGTH AND PROCESS THEREFOR Peter Jochen Borchert, Willard Lee Kaser, and John Mirza, Elkhart, Ind., assignors to Miles Laboratories,
Inc., Elkhart, Ind., a corporation of Indiana No Drawing. Filed Feb. 1, 1963, Ser. No. 255,700
4 Claims. (Cl. 106-213) This invention relates to the improvement of the physical properties of cellulosic materials. In one of its more particular aspects this invention relates to a process for producing cellulosic materials of greatly enhanced strength characteristics, particularly high wet strength.
It has been known for some time that cellulosic fibers dispersed in water have a negative surface potential and are therefore not substantive to various negatively charged materials whch could otherwise be used to impart desired properties to the cellulosic fibers. For example, the polymeric aldehydes produced by the periodate oxidation of polysaccharides, referred to hereinafter as dialdehyde polysaccharides, are known to contribute strength characteristics to cellulosic fibers when utilized as additives to the wet end of the paper making process. However, the addition of dialdehyde polysaccharides to the negatively charged cellulosic fibers has posed certain problems which it has been possible to solve only by resorting to involved and time consuming operations in which the cellulosic fibers have been pretreated with chemical agents which reverse the charge of the cellulosic surface prior to the addition of a dialdehyde polysaccharide to the cellulosic fibers.
For instance, the aqueous fiber slurries have been contacted with such strongly cationic water-soluble materials as large amounts of alum, aqueous dispersions of cationic starches, polymeric amides and other suitable cationic substances. This procedure is sometimes referred to as fiber pretreatment and the materials used for this purpose are known as retention aids or coupling agents. Once the cellulosic fibers have been so treated, strongly anionic dispersions of dialdehyde polysaccharides may be added to the pretreated fibers and retained by means of electrostatic attraction. In recent years a variety of procedures have been developed in which dialdehy-de starch, a preferred dialdehyde polysaccharide, has been utilized as a wet end additive. Such procedures are described in G. E. Hamerstrand, B. T. Hofreiter, C. L. Mehltretter, W. E. Schache and D. I. Kay, Tappi, 44, 430 (1961), and in B. T. Ho freiter, G. E. Hamerstrand, D. J. Kay and C. E. Rist, Tappi, 45, 177 (1962).-
Most such processes utilize a dispersion of a dialdehyde polysaccharide in the presence of an inorganic bisulfite salt to render the dialdehyde polysaccharide strongly anionic.
Thus, in the prior art processes it is necessary to (1) add a suitable retention aid or coupling agent to the cellulosic fibers and (2) thereafter add to the pretreated cellulosic fibers a dispersion of a strongly anionic dialdehyde polysaccharide dispersion. In practice the process is carried out at various points in the manufacture of cellulosic web materials. For instance, addition has been suggested at the beater, t-he headbox, the fan pump, and various other points at the wet end of the manufacturing process.
Certain decided disadvantages to the aforementioned methods for the treatment of cellulosic fibers have been encountered. One of these disadvantages is the uneconomical requirement for the use of relatively large amounts of retention aid or coupling agent. It is believed that the use of substantial proportions of such cationic materials results in surface areas of the fibers Patented August 30, 1966 ice which would otherwise be available as potential reaction sites for interaction between the cellulose and the aldehyde groups of the dialdehyde polysaccharide being occupied by these materials. This may be visualized as a situation wherein the strength-imparting material has fewer contact points available at the fibers surfaces than are needed for full strength development.
Another disadvantage to the use of the aforementioned methods for imparting high wet strength to paper and other cellulosic materials lies in the problems inherent in the use of an inorganic bisulfite salt. It has been found that the use of bisulfite salts in the preparation of dialdehyde polysaccharide dispersions limits the concentration of these dispersions to a maximum of about 3%. The reason for this is that at higher concentrations highly viscous thixotropic gels are formed during the cooking procedures.- These gels have considerable resistance to break-down into fragments of lower molecular weight which break-down is necessary for their successful use. Furthermore, no consistent heat transfer is possible after reaching the peak gel stage.
It is, accordingly, a principal object of this invention to provide cellulosic materials which are characterized by having excellent strength characteristics, particularly with respect to wet strength.
Another object of this invention is to provide a process for improving the properties of cellulosic fibers which is more economical and more effective than the aforementioned prior art processes.
A further object of this invention is to provide such a process which is characterized by practical convenience coupled with the attainment of optimum results.
Yet another object of this invention is to provide a process for the preparation of cellulosic web materials which process may be readily adapted to conventional techniques utilized in the manufacture of such materials.
Other objects and advantages of this invention will be apparent to those skilled in the art from the following detailed disclosure and description.
It has now been found that the disadvantages inherent in previously available processes for the provision of cellulosic materials having improved strength characteristics can be overcome by means of a simple and convenient technique for the treatment of cellulosic fibers. The process generally comprises the cationization of a dialdehyde polysaccharide with a suitably formulated cationizing agent under conditions such that interaction be tween the cationizing agent and the dialdehyde polysaccharide results in the provision of a product which is cationic in nature and definitely substantive to anoinic cellulose. The cationic nature of the reaction product between the dialdehyde polysaccharide and the cationizing agent can be demonstrated by means of electrophoresis. As developer certain anionic dyes such as Halopont Blue RN M (Du -Pont) can be used. This process results in full availability of the cellulosic fibers to adherence by a cationized dialdehyde polysaccharide. Other advantages, yet, .will accrue from the operation of this process; These additional advantages will be further disclosed below.
For the operation of the process of this invention a dialdehyde polysaccharide is first dispersed in water to form an aqueous dispersion of the dialdehyde polysaccharide. Dispersion is accomplished by heating a dialdehyde polysaccharide in water to a temperature of about from 60 C. to C. The concentration of the dialdehyde polysaccharide in the aqueous dispersion may be about from 1% to 30% by weight, preferably about from 3% to 10%. Cooking the rdialdehyde polysaccharide in water functions to rupture the granules of the dialdehyde polysaccharide. The cock is generally considered to be complete when no unruptured granules are found to be phosphate, :borax or sodium hexametaphosphate.
'persion at the cooking temperature thereof.
present. This can be ascertained by means of centrifugation or by other appropriate analytical means. Sometimes the dispersion of the dialdehyde polysaccharide can be facilitated by the use of a small amount of a buffer salt such as sodium acetate, sodium citrate, monosodium The use of such salts is particularly desirable where dispersions of relatively high concentrations, for example, of above about 10% are required. In general, the amount of salt used should be in the range of about from 0.1% to 5%, preferably about'from 0.5% to 2.5 of the weight of dialdehyde polysaccharide used. Both the temperature of dispersion and the necessity for use of a salt are to a large extent dependent upon the composition of the water used for preparing the dispersion. For instance,
water having a relatively high alkalinity, for example,
200 p.p.m. or higher, requires a cooking temperature, for a 3% to 5% dispersion, in the range of about from 60 C. to 70 C. Water of lower alkalinity, for example, about 100 p.p.m. or below, may require a cooking temperature of upwards of about 80 C., for instance, temperatures in the range of about from 80 C. to 90 C. It should be noted that the use of low temperatures is possible where water of high alkalinity is used or where basic reacting buffer salts are added. The total alkalinity may be defined as ten times the number of milliliters of 0.02 N sulfuric acid required to reduce the pH of a 100 milliliter water sample to pH 4.0. This test is recorded as Tappi Standard T 62.0 m55, Sheet 4.
Following the step of dispersing the dialdehyde polysaccharide .in water the pH of the resulting dispersion -is lowered to one in the range of about from pH 3.0
to pH 4.0 and preferably about pH 3.5. The lowering of the pH of the dialdehyde polysaccharide dispersion may be conveniently accomplished by adding any dilute acid such as hydrochloric acid, sulfuric acid or formic acid. Sulfuric acid is generally preferred for this purpose.
This pH adjustment prevents alkaline material which may be present in the water used for preparing the dispersion from further degrading the dialdehyde polysaccharide. Such degradation results in undesirably low wet strength being attained from use of such dispersions, especially where the dispersions are subjected to long periods of heating. This pH adjustment also exerts beneficial effects in the later processing steps serving to both catalyze the reaction between the dialdehyde polysaccharide and the cationizing agent and to prevent agglomeration upon interaction between these materials.
Following adjustment of the pH of the aqueous dialdehyde polysaccharide dispersion the cationizing agent to be used is added to the dialdehyde polysaccharide dis- The cationizing agent is then allowed to react with the dialdehyde polysaccharide in dispersion for a period, generally, of about from one minute to minutes in length. The resulting dispersion of cationized dialdehyde polysaccharide is of colloidal nature and may then be utilized in application to cellulosic fibers such as by adding said cationized dialdehyde polysaccharide to an aqueous suspension of cellulosic fibers such as found in the beater of a paper machine during the process of paper manufacture. Likewise, the addition may be at various other points in the paper making process or corresponding points in the processing of other cellulosic fibers. Wet strength increases in the range of about 100 to 1000% over the blank have been realized using this process, depending on the type of fiber and the amount of cationized dialdehyde polysaccharide added.
The suggested pH range of pH 3.0 to 4.0, and prefarably pH 3.5, is an optimum one for facilitating the interaction between the dispersed dialdehyde polysaccharide and the cationizing agent. Further, the cationized dialdehyde polysaccharide formed at this pH is a bydrophilic colloid 'which has shown excellent stability upon prolonged storage with no formation of agglomerates. The use of ,these dispersions are used.
dispersions of dialdehyde polysaccharides which have not been pH adjusted as taught herein and having a pH above about pH 4.0, on the other hand, has resulted in the instantaneous agglomeration of colloidal particles upon addition of the .cationizing agent. The use of such dispersions results in very little, if any, wet strength improvement.
The amount of cationizing agent added to the dispersion of the dialdehyde polysaccharide depends upon its chemical nature. Economic considerations are also in volved. Optimum results vary with each type used. The general range, however, is about from 1% to 50% by weight of the dialdehyde polysaccharide, and preferably about from 10% to 30%.
As pointed out above, the cationized dialdehyde polysaccharide dispersion may be incorporated into various points in cellulose processing. For example, in the paper making process it may be incorporated into the pulp slurry at any point at the wet end of the paper machine. Alternatively, it may be applied from a tub size or at a size press or from showers to the dried or partially dried sheet.
The cationized dialdehyde polysaccharide dispersion prepared as above described has been found to be highly substantive to cellulosic fibers such that the addition of a salt such as aluminum sulfate is unnecessary where It is believed that the attractive forces between the electropositively charged macromolecules of cationized dialdehyde polysaccharide and the electronegatively charged fiber surfaces are of a sufficient magnitude to obviate the necessity for the use of any other substance.
The dialdehyde polysaccharides utilized in the process of this invention comprise a series of materials which are known to be capable of cross-linking cellulose. These materials may be generally described as polymeric dialdehydes, a preferred embodiment of which is dialdehyde starch. They are frequently referred to as periodate oxidized polysaccharides because of their preparation by the well known oxidation of polysaccharides with periodic acid. This preparation may be illustrated by the conversion of starch to dialdehyde starch or periodate oxidized starch using periodic acid in accordance with the following equation:
(l/H2011 H H C11 OH H HIO: i\| I L l l H OH 11 CHaOH C 0 II I] O O n wherein n stands for the number of repeating structural units in the molecule, which may range from as few as about 20 to as many as several thousand. The preparation of dialdehyde starch is more particularly described in US. Patent No. 2,713,553, to Charles L. Mehltretter.
The dialdehyde polysaccharide to be used in the process of this invention may be the dialdehyde derivative of any polysaccharide such as corn, wheat, rice, tapioca or potato starches, amyloses, amylopectins, celluloses, gums, dextrans, .algins, inulins and others. Of these polysaccharides, the dialdehyde derivatives of starch known generically as dialdehyde starch are the best known and most widely used. However, where it is desired to have derivatives of other polysaccharides, these may be used as well.
In general, it is preferred to use dialdehyde polysaccharides which are about from 90% to 100% oxidized, that is those wherein 90 to 100 of each 100 of the original anhydroglucose units have been converted to dialdehyde units such as by periodate oxidation as above described.
The cationizing agent may be characterized as a water soluble nitrogen-containing polymer which is electropositively charged in solution. There are a wide variety of such materials which are commercially available. For example, polyamides derived from polyalkylene polyamines and dicarboxylic acids may be used. A particularly preferred group of such materials is described in US. Patent No. 2,926,154, to Gerald I. Keim. The polyamides described in this patent are water soluble long chain polyamides containing the recurring groups:
wherein n and x are each 2 or more and R is :the divalent organic radical of a dicarboxylic acid. The incorporation of epichlorohydrin into the polyamide chain results in the formation of water soluble cationic thermosetting resins. The amines which may be used in the formation of these polyamides include diethylenetriamine, triethylenetetramine, tetraethylenepentamine, dipropylenetriamine, and mixtures of polyethylene polyamines obtained by the reaction of ammonia with ethylene dichloride. In addition, there may be included aliphatic diamines such as ethylenediamine, propylenedi'amine, hexamethylenediamine and heterocyclic diamines such as piperazine or the like. The dicarboxylic acids which may be used include the saturated aliphatic dicarboxylic acids such as malonic, succinic, glutaric or adipic, and may also include diglyco-lic acid and blends of two or more of these dicarboxylic acids. In addition, the higher saturated aliphatic dicarboxylic acids such as azelaic and sebacic acids may be included.
Another series of cationizing agents which have been found effective in carrying out the process of this invention are complex polymeric Water-soluble materials which are multistage reaction products of a nitrogenous compound such as dicyandiamide, acrylamide, urea, or guanidine and formaldehyde. A polycondensation product resulting from the reaction of dicyandiamide and formaldehyde has been found especially effective. The degree of polymerization may be kept under strict control so that a water-soluble condensate of low molecular weight forms. It is essential that no formation of insoluble matter is discernible in the water-soluble condensate subsequent to its standing at room temperature for several years.
Such product is a colorless, viscous liquid with the mold-like odor of formaldehyde. The material is readily dilutable with water, cationically active and chemically reactive. It imparts by itself no wet strength properties when added to aqueous fiber suspensions.
In addition to these specific exemplifications of cationizing agents which may be reacted with dialdehyde polysaccharides in accordance with the process of this invention, it is possible to use a wide variety of other materials as the cat-ionizing agent so long as these essential requirements are met:
The cationized dialdehyde polysaccharide dispersion may be added to any desired cellulosic material. More particularly, these dispersions may be added to a wide variety of cellulosic fibers or mixtures thereof. For example, any of the following as well as others may be successfully employed: unbleached kraft pulp, semi-bleached kraft pulp, bleached kraft pulp, unbleached sulfite pulp,
. proximately 0.05%.
semi-bleached sulfite pulp, bleached sulfite pulp, unbleached semi-chemical pulp, semi-bleached semi-chemical pulp, bleached semi-chemical pulp, unbleached soda pulp, semi-bleached soda pulp, bleached soda pulp, unbleached and cooked cotton rag stock, semi-bleached and cooked cotton rag stock, bleached and cooked cotton rag stock, cooked bagasse fibers, either acid or alkali cooked cotton linter pulp of various types and grades, mechanical pulp from both coniferous and deciduous woods, cooked and semi-cooked hemp, sisal, ramie, jute, car-0a and other bast fibers such as bamboo, palm and many grasses, old paper stock made up of any or all of any mixture of used papermaking fibers, cooked straw fibers, cooked flax fibers, and, in fact, any fibrous cellulosic material that lends itself to the formation of water laid cellulosic webs or form fabrics from an aqueous suspension of its fibers.
This invention will be better understood by reference to the following detailed examples which, however, are not to be considered as unduly limiting the scope of the in stant invention, which is defined in the claims appended hereto.
EXAMPLE I Dispersion preparation A 5% dialdehyde polysaccharide dispersion using a water soluble cat-ionic thermosetting polyamide resin as cationizing agent was prepared as follows:
A quantity of 900 ml. of tap water was adjusted to a total alkalinity of 100 p.p.m. (from 210 p.p.m.) using dilute sulfuric acid. The water was heated on a steam bath at C. and 50 g. of periodate oxidized corn starch was added with stirring. The degree of oxidation of the periodate oxidized corn starch (dialdehyde starch) was 94% and the material had a moisture content of 9%. After 35 minutes of continued heating the slurry had thickened and thinned out upon 10 more :minutes of heating. Then the pH of the dispersion was lowered to pH 3.5 using 5% sulfuric acid and 50 ml. of Kymene 557, a water soluble cationic thermosetting polyamide resin available from Hercules Powder Company, was added. Kymene 557 is supplied as an aqueous solution containing 10% active ingredients. The amount added corresponds to 10% on the weight of dialdehyde starch (solids basis). For complete interaction with the dialdehyde starch heating at 85 C. was continued for a period of 3 minutes. The reaction product was then cooled and the cationized dialdehyde starch dispersion was ready for use.
SHEET-MAKING PROCEDURE The pulp was slurried in water to a consistency of 1% and the pH of the slurry was adjusted to pH 4.5-5.5 with dilute sulfuric acid. The required amount of pulp slurry to make 20 sheets was then withdrawn and treated with the cationized dialdehyde starch. After mixing thoroughly 25.0 ml. portions of the treated slurry were measured out for each 2.5 g. sheet and added to the prefilled Deckle box of a Noble and Wood sheet machine. Water used to fill the deckle box was adjusted to a pH of 4.55.5. Pulp consistency in the deckle box was ap- After forming the sheet using a white water return system, the wet sheet was pressed with a felt press of the Noble and Wood machine to a consistency of approximately 32%. The sheet, still on the wire, was then dried at 220 F. during a three-minute drying cycle on the steam heated dryer of the sheet machine.
The blanks, in which no cationized dialdehyde starch was added were formed in the same manner, omitting the addition of the cationized dialdehyde starch.
TESTING OF HAND-SHEETS The hand-sheets were tested for dry tensile strength and wet tensile strength using one-half inch strips over a four-inch span of the tensile tester. The wet and dry tensile data were converted to breaking length of paper ac- '7 cording to Tappi Standard T 220, T 404. and T 456. The data are shown in Table I below:
'8 60 C. until all granules were disrupted and a uniform dispersion formed. This took a total of 30 minutes.
TABLE I Cationized Wet Breaking Dry Breaking dialdehyde Length, meters Length, meters Hand-Sheet Material starch added to oven dry (o.d.) pulp, Off Cured 1 Ofl Cured percent machine machine 1 a a: it? as; 0. 25 ,0 gg g lgleached Kraft 450 0.50 1,190 1, 470 8,907 9,000 1.00 1,700 2, 000 8,810 8, 420 2. 50 2, 590 3, 470 9, 087 9, 860 0 1 8 as as; 0 25 961 7 9 Northern Unbleached Kraft,
0. 50 1, 210 1, 330 9, 180 9, 270 450 1.00 1, 510 1, 780 9, 280 560 2. 50 2, 540 2, 590 10, 400 10, 300 O I as 6 223 as 0.25 694 Southern Unbleached Kraft 1 105 C. for 10 minutes.
EXAMPLE II Then 100 ml. of a 10% solution of Kymene 557 was A 5% dialdehyde starch dispersion using a water-Sol- 22222 325 g z gzg g i l f 3 3 uble dicyandiamide-formaldehyde polycondensation proddiluted to a 801i g i fi f iig was e an not as cationizing agent was prepared in the same manner Hand she t e f d d as described in Example I. The dicyandiamide-formalscribed i is I Orme m 6 Same manner as dehyde pmduct was prepared as follows: The followin p results hown i T bl III b 1 To a 50 gallon corrosion resistant kettle equipped with obtained with agbleachedsk ft C S F e OW were a recording thermometer, agitator, reflux condenser and m a jacket or coil for cooling were charged 154.6 lb. of di- TABLE III cyandiamide, 248 1b. of 40% aqueous formaldehyde and Cationized dialdehyde Wet breakinglength 27.3 lb. Of ammonium chloride. The slurry WEIS hea e Hand-Sheet Material starch added to o.d. (ofl machine), meters at 30 C., at which point an exotherm1c reaction started. P l Percent Within 30 to minutes the temperature rose to 70 C. and all sol-id material was in solution. After the exo- 3 2 fig thermic reaction came to a halt another 13.6 lb. of am- Bleached Kraft, 450 0150 21310 monium chloride was added. After 15 :minutes the last g3 37%;? part of the catalyst (13.6 lb.) was added and the mixture 40 was stirred for three hours between 65 C. and 70 C. Then it was cooled. The total solids content was 67.5% (with catalyst), active ingredients 55.5%. Either 25 ml. or 50 ml. of a 30% solids containing solution of this dicyand-iamide-formaldehyde-polycondensation product was added. This corresponds to 15% and 30% additions of cationizing agent on the weight of dialdehyde polysaccharide. The sheet making procedure and testing of the hand-sheets were the same as shown in Example I.
In summary, this invention relates to cellulosic materials which have enhanced wet and dry strength and to a convenient process for their preparation. The process comprises treating oellulosic fibers witha reaction product of a dialdehyde polysaccharide and a cationizing agent which is:
1. Water soluble 2. Polymeric 3. Nitrogen-containing, and
The results obtained are shown 1n Table II below: 4. Cat1on1c 1n aqueous solution.
TABLE II Cationized Wet breaking length, meters 1 Dry breaking length, meters 1 dialdehyde Hand-Sheet Material, starch added 450 cc. C.S.F. to oven dry Ofi machine Cured on machine Cured (o.d.) pulp, percent 0 211 211 364 7, 363 7, 363 Northern bleached 0. 25 760 1, 290 1, 360 Kraft. 0. 50 1, 330 1, 500 1, 610 1. 00 1, 753 1, 876 3, 080 2. 50 2, 880 3, 127 3, 520 0 334 486 Northern Unbleached 0. 25 1, 220 1, 450 Kraft. 0.50 1, 570 1, 800 1. 00 2, 000 2, 600 2. 50 3, 010 3, 660
1 Percent dicyandiamide-formaldehyde polycondensation product solids on weight of dialdehyde starch.
EXAMPLE III What is claimed is:
1. A process for improving the physical properties of cellulosic materials which comprises reacting an aqueous dispersion of a dialdehyde polysaccharide containing from about 1 to about 30 weight percent of the dialdehyde polysaccharide with a water-soluble polymeric nitrogen-containing cationizing agent selected from the class 8%) was added under stirring and the temperature kept at consisting of water-soluble polyamides derived from polyalkylene polyarnines and dicarboxylic acids and dicyandiarnide formaldehyde polycondensation products at a pH of from about 3.0 to about 4.0 and a temperature of from about 60 C. to about 90 C. for a period of from about 1 minute to about 10 minutes, said cationizing agent being employed in an amount of from about 1 to about 50 Weight percent based on the weight of the dialdehyde polysacch'aride and adding the resulting cationized dialdehyde polysaccharide to an aqueous slurry of cellulosic fibers.
2. A process according to claim 1 wherein the cationizing agent is a water-soluble polyamide derived from polyalkylene polyarnines and dicarboxylic acids.
3. A process according to claim 1 wherein the cationizing agent is a dicyandiamine-formaldehyde polycondensation product.
4. A process according to claim 1 wherein the dialdehyde polysaccharide is dialdehyde starch.
References Cited by the Examiner UNITED STATES PATENTS 2,302,310 11/1942 Glarum et al. 106213 2,566,842 9/1951 Landes et a1. 106213 3,016,325 1/ 1962 Pattilloch 162182 3,067,088 12/1962 Hofreiter et a1. 162175 3,100,203 8/1963 Borchert 260209 3,138,473 6/1964 Floyd et al 106--163 ALEXANDER H. BRODMERKEL, Primary Examiner.
ALFRED L. LEAV'IT I, Examiner.
L. HAYES, Assistant Examiner.
Claims (1)
1. A PROCESS FOR IMPROVING THE PHYSICAL PROPERITES OF CELLULOSIC MATERIALS WHICH COMPRISES REACTING AN AQUEOUS DISPERSION OF A DIALDEHYDE POLYSACCHARIDE CONTAINING FROM ABOUT 1 TO ABOUT 30% WEIGHT PERCENT OF THE DIALDEHYDE POLYSACCHARIDE WITH A WATER-SOLUBLE POLYMERIC NITROGEN-CONTAINING CATIONIZING AGENT SELECTED FROM THE CLASS CONSISTING OF WATER-SOLUBLE POLYAMIDES DERIVED FROM POLYALKYLENE POLYAMINES AND DICARBOXYLIC ACIDS AND DICYANDIAMIDEFORMALDEHYDE POLYCONDENSATION PRODUCTS AT A PH OF FROM ABOUT 3.0 TO ABOUT 4.0 AND A TEMPERATURE OF FROM ABOUT 60* C. TO ABOUT 90* C. FOR A PERIOD OF FROM ABOUT 1 MINUTE TO ABOUT 10 MINUTES, SAID CATIONIZING AGENT BEING EMPLOYED IN AN AMOUNT OF FROM ABOUT 1 TO ABOUT 50 WEIGHT PERCENT BASED ON THE WEIGHT OF THE DIALDEHYDE POLYSACCHARIDE AND ADDING THE RESULTING CATIONIZED DIALDEHYDE POLYSACCHARIDE TO AN AQUEOUS SLURRY OF CELLULOSIC FIBERS.
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US255700A US3269852A (en) | 1963-02-01 | 1963-02-01 | Cellulosic product of improved strength and process therefor |
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US255700A US3269852A (en) | 1963-02-01 | 1963-02-01 | Cellulosic product of improved strength and process therefor |
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Cited By (6)
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US3479427A (en) * | 1965-10-22 | 1969-11-18 | Dart Ind Inc | Composition for application to hair |
US3610245A (en) * | 1969-04-10 | 1971-10-05 | Kimberly Clark Co | Flushable wrapper for absorbent pads and pad covered therewith |
EP0147380A2 (en) * | 1983-12-16 | 1985-07-03 | Akzo N.V. | Functionalized polyacrylamide grafted starch polymer wet strength additives |
US5129989A (en) * | 1987-03-13 | 1992-07-14 | Roquette Freres | Manufacturing process for paper |
US20030157312A1 (en) * | 2000-09-18 | 2003-08-21 | Naganori Sagawa | Processed board-type products made of non-wooden fibers |
WO2010059946A1 (en) | 2008-11-21 | 2010-05-27 | Georgia-Pacific Chemicals Llc | Blends of glyoxalated polyacrylamides and paper strengthening agents |
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US2302310A (en) * | 1939-10-19 | 1942-11-17 | Rohm & Haas | Stabilized partially hydrolyzed starch pastes |
US2566842A (en) * | 1948-05-05 | 1951-09-04 | American Cyanamid Co | Starch composition |
US3016325A (en) * | 1955-11-01 | 1962-01-09 | Electro Chem Fiber Seal Corp | Process of combining water-insoluble additament with organic fibrous material |
US3067088A (en) * | 1960-03-24 | 1962-12-04 | Bernard T Hofreiter | Process for making high wet-strength paper containing polymeric dialdehyde |
US3100203A (en) * | 1960-05-06 | 1963-08-06 | Miles Lab | Dialdehyde polysaccharide-acrylamide derivatives |
US3138473A (en) * | 1962-01-26 | 1964-06-23 | Gen Mills Inc | Compositions and process to increase the wet strength of paper |
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Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2302310A (en) * | 1939-10-19 | 1942-11-17 | Rohm & Haas | Stabilized partially hydrolyzed starch pastes |
US2566842A (en) * | 1948-05-05 | 1951-09-04 | American Cyanamid Co | Starch composition |
US3016325A (en) * | 1955-11-01 | 1962-01-09 | Electro Chem Fiber Seal Corp | Process of combining water-insoluble additament with organic fibrous material |
US3067088A (en) * | 1960-03-24 | 1962-12-04 | Bernard T Hofreiter | Process for making high wet-strength paper containing polymeric dialdehyde |
US3100203A (en) * | 1960-05-06 | 1963-08-06 | Miles Lab | Dialdehyde polysaccharide-acrylamide derivatives |
US3138473A (en) * | 1962-01-26 | 1964-06-23 | Gen Mills Inc | Compositions and process to increase the wet strength of paper |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3479427A (en) * | 1965-10-22 | 1969-11-18 | Dart Ind Inc | Composition for application to hair |
US3610245A (en) * | 1969-04-10 | 1971-10-05 | Kimberly Clark Co | Flushable wrapper for absorbent pads and pad covered therewith |
EP0147380A2 (en) * | 1983-12-16 | 1985-07-03 | Akzo N.V. | Functionalized polyacrylamide grafted starch polymer wet strength additives |
EP0147380A3 (en) * | 1983-12-16 | 1987-01-28 | Monsanto Company | Functionalized polyacrylamide grafted starch polymer wet strength additives |
US5129989A (en) * | 1987-03-13 | 1992-07-14 | Roquette Freres | Manufacturing process for paper |
US20030157312A1 (en) * | 2000-09-18 | 2003-08-21 | Naganori Sagawa | Processed board-type products made of non-wooden fibers |
WO2010059946A1 (en) | 2008-11-21 | 2010-05-27 | Georgia-Pacific Chemicals Llc | Blends of glyoxalated polyacrylamides and paper strengthening agents |
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