US3254706A - Machine cooling - Google Patents
Machine cooling Download PDFInfo
- Publication number
- US3254706A US3254706A US249065A US24906563A US3254706A US 3254706 A US3254706 A US 3254706A US 249065 A US249065 A US 249065A US 24906563 A US24906563 A US 24906563A US 3254706 A US3254706 A US 3254706A
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- United States
- Prior art keywords
- blades
- rotor
- flow
- heat
- stator
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
- F04D29/282—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis
- F04D29/283—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis rotors of the squirrel-cage type
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/26—Making other particular articles wheels or the like
- B21D53/267—Making other particular articles wheels or the like blower wheels, i.e. wheels provided with fan elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C45/00—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor
- B29C45/0053—Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor combined with a final operation, e.g. shaping
- B29C45/006—Joining parts moulded in separate cavities
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D17/00—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps
- F04D17/02—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal
- F04D17/04—Radial-flow pumps, e.g. centrifugal pumps; Helico-centrifugal pumps having non-centrifugal stages, e.g. centripetal of transverse-flow type
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F04—POSITIVE - DISPLACEMENT MACHINES FOR LIQUIDS; PUMPS FOR LIQUIDS OR ELASTIC FLUIDS
- F04D—NON-POSITIVE-DISPLACEMENT PUMPS
- F04D29/00—Details, component parts, or accessories
- F04D29/26—Rotors specially for elastic fluids
- F04D29/28—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps
- F04D29/281—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers
- F04D29/282—Rotors specially for elastic fluids for centrifugal or helico-centrifugal pumps for radial-flow or helico-centrifugal pumps for fans or blowers the leading edge of each vane being substantially parallel to the rotation axis
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F8/00—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying
- F24F8/10—Treatment, e.g. purification, of air supplied to human living or working spaces otherwise than by heating, cooling, humidifying or drying by separation, e.g. by filtering
-
- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K9/00—Arrangements for cooling or ventilating
- H02K9/02—Arrangements for cooling or ventilating by ambient air flowing through the machine
- H02K9/04—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium
- H02K9/06—Arrangements for cooling or ventilating by ambient air flowing through the machine having means for generating a flow of cooling medium with fans or impellers driven by the machine shaft
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/01—General aspects dealing with the joint area or with the area to be joined
- B29C66/05—Particular design of joint configurations
- B29C66/10—Particular design of joint configurations particular design of the joint cross-sections
- B29C66/12—Joint cross-sections combining only two joint-segments; Tongue and groove joints; Tenon and mortise joints; Stepped joint cross-sections
- B29C66/126—Tenon and mortise joints
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C66/00—General aspects of processes or apparatus for joining preformed parts
- B29C66/50—General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
- B29C66/51—Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
- B29C66/54—Joining several hollow-preforms, e.g. half-shells, to form hollow articles, e.g. for making balls, containers; Joining several hollow-preforms, e.g. half-cylinders, to form tubular articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29L—INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES
- B29L2031/00—Other particular articles
- B29L2031/08—Blades for rotors, stators, fans, turbines or the like, e.g. screw propellers
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F24—HEATING; RANGES; VENTILATING
- F24F—AIR-CONDITIONING; AIR-HUMIDIFICATION; VENTILATION; USE OF AIR CURRENTS FOR SCREENING
- F24F2221/00—Details or features not otherwise provided for
- F24F2221/12—Details or features not otherwise provided for transportable
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/4932—Turbomachine making
- Y10T29/49325—Shaping integrally bladed rotor
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T29/00—Metal working
- Y10T29/49—Method of mechanical manufacture
- Y10T29/49316—Impeller making
- Y10T29/49329—Centrifugal blower or fan
Definitions
- rotational apparatus generate heat in operation, which has to be got rid of.
- Examples of such apparatus are brakes, and electric motors and generators.
- the general object of the invention is to provide improved cooling means for apparatus such as above mentioned which dissipates heat therefrom into a fluid stream.
- apparatus having a heat-conducting rotating part liable to become hot is provided with fluid impeller blades of heat-conducting material which are connected in heat-transmitting relation with said part so that in operation unwanted heat is conducted from the rotating part to the blades and thence dissipated to the fluid stream which they set up. It is strongly preferred to arrange the blades generally parallel to the rotational axis and in a ring thereabout and to provide guide means co-operating with the blades to induce a flow of fluid from a suction region through the path of the rotating blades into the inferior space defined by the blades and thence again through the path of the rotating blades to a pressure region.
- guide means are employed, as explained, and may be such as to co-operate with the blades to set up and stabilize a vortex of Rankine type having a core region interpenetrating the path of the rotating blades.
- Guide means such as just referred to will preferably lie outside the blades, the interior space within which is obstructed as little as possible.
- the Rankine vortex flow referred to has been found to be exceptionally eflicient, and inter alia has the advantage that throttling of the flow reduces the power requirement of the blades, and so enables power to be taken only when cooling is required, in apparatus where the waste heat appears-only intermittently.
- the guide means may also take the form of one or more guide bodies of airfoil profile in cross-section located in the interior space defined by the blades: this arrangement can be used with advantage where a shaft or some other object (axial-type comutator brushes for example) would otherwise seriously obstruct flow through this space, since such object can conveniently be accommodated in the profile of the guide body or bodies.
- Another form of guide means comprises two sets of stationary guide vanes disposed close about the envelope of the fluid impeller blades over two opposed arcs.
- FIGURES 1 and 2 are respectively a longitudinal and a transverse section of an induction motor, the section plane for FIGURE 2 being indicated at II-II in FIG- URE 1;
- FIGURES 3 and 4 are views similar to FIGURES '1 and 2 of a second induction motor, the section plane of FIGURE 4 being indicated at IVIV in FIGURE 3';
- FIGURES 5 and 5a are further transverse sections of the second motor taken on planes indicated at V-V and Va-Va in FIGURE 3;
- FIGURES 6 and 7 are views similar to FIGURES 1 and 2 of a third induction motor, the section line of FIGURE 7 being indicated at VII-VII in FIGURE 6;
- FIGURES 8 and 9 are views similar to FIGURES 1 and 2 of a fourth induction motor, the section line of FIGURE 9 being indicated at -IX-IX in FIGURE 8;
- FIGURE 9a is a section of the fourth motor of FIGURES 8 and 9 being indicated at IXaIXa in FIGURE 8;
- FIGURE 10- is an axial section of an external-rotor motor having a different cooling arrangement at each end;
- FIGURES 11- and 12 are transverse sections of the 'FIGURE 10 motor, on the lines XIXI, XII-XII FIGURES 1 and 2 show an induction motor having a rotor 101 and a stator 102 mounted in a casing designated generally 103 and comprising a cylindrical portion 104 carried by end portions 105, 106 which support bearings 107, 108 for the rotor shaft 109 which runs the Whole length of the casing.
- the rotor 101 has profiled blades 110 longitudinally extending from each end and terminating just short of the corresponding casing end portion 105, 106.
- the free ends of the blades 110 are connected to a ring 110a received in a recess 11% in the casing end portion 105, 106.
- the blades 110 are arranged 'in a ring about the rotor axis, and are concave facing the direction of rotation (indicated by the arrow 111) with their outer edges leading.
- the blades 110 are of metal and in heat conducting relation with the body of the rotor 101 so that heat generated therein is conducted into the blades.
- the casing end portions 105, 106 carry similar guide bodies 112 in the form of integral projections of air-foil cross-section through which the rotor shaft 109 extends.
- the blades 110 and guide body 112 constitute a cross-flow blower and co-operate in operation to set up a stream of air through the blades as indicated by the arrows 113, and as described more fully hereinafter. Heat conducted from the rotor into the blades 110 is dissipated therefrom into the air stream.
- the stat'or 102 includes windings 114 which are brought out beyond the ends 115 of the stator body 102a to form loops 116 through which the air stream passes.
- the loops 116 turn opposite the outer end portions of the blades 110 but are spaced somewhat from the casing end portions 105, 106.
- the cylindrical casing portion 104 is apertured at 117 between the ends 115 of the stator body 102a and the casing end portions 105, 106.
- the air passes mostly through the loops 116, but a minor proportion of the flow takes place around the ends of the loops.
- the turns of the loops 116 are located to cause some deflection of the air stream out of the radial planes which it would follow but for the windings.
- the casing 103 is shown as a single piece, while in practice it may be made of die-cast end portions 5, 6 and a sheet metal central part 4 located on the end portions as by some kind of spigot arrangement, the whole assembly being held together by bolts extending from end to end of the casing.
- FIGURES 3 to 5a show a second motor where parts similar to those described above are given the same reference numbers and will not need further description. The chief differences between the second motor and the first are that in the former:
- stator winding loops 116 are much closer to the ends 115 of the stator body 102a, and opposite the inner end portions of the blades 110, so that most of the air flow takes place around the ends of the loops and only a minor proportion through them.
- stator body 102a is supported in spaced relation to the interior of the cylindrical portion 104 with the aid of four walls 120a, 120b, 120a, 120d extending in diametral planes at right angles, and is held in place by four bolts 102b extending through the casing 103 and secured to the end portions 105, 106 thereof.
- the casing portion 104 is formed with opposite apertures 121, 122 half-way along its length.
- stator cooling is better, and the casing will be cooler, other things being equal. A greater pressure drop between inlet and outlet is to be expected.
- the guide bodies 112, for both motors, may be cast integrally with the casing end portions 105, 106, and
- a third motor, shown in FIGURES 6 and 7 generally resembles the second: similar parts are given the same reference numerals and once again will need no further description.
- the third motor differs from that of FIGURES 3 to 5 chiefly in that at each end the guide means is not an interior body 112 but a series of guide blades 130 disposed in two arcs close to and outside the blades on the rotor 101.
- the flow is taken through the casing 103 at apertures 117 at the ends of the portion 104, as in FIGURE 8.
- the pattern of flow is as shown in FIGURE 2 by the arrows 131: air passes around and between the windings 114 on the stator 102 which however are not shown in FIGURE 7.
- the guide blades of FIGURES 6 and 7 are more fully described later.
- the motor shown in FIGURES 8, 9 comprises a casing designated generally 141 having two end walls 142, 143 interconnected by a generally cylindrical wall 144.
- a flange 145 on the cylindrical wall 144 just inward of the end wall 142 allows the motor to be fixed to a panel P about an aperture therein through which the major part of the motor projects.
- the motor includes a stator 146 having windings 147 and being supported in the casing 141 by four thin longitudinal ribs 148 integral with and projecting inwardly from the casing wall 144 at 90 spacing, and defining two pairs of passages 149, 150 between them.
- the motor further includes a rotor 151 mounted within the stator 146 upon a shaft 152 carried in axially spaced bearings 153, 154 of the sintered type.
- the bearings 153, 154 are mounted within a tube 155 integral with and projecting inwardly from the end wall 142 to a point near the further end of the rotor 151, the rotor having a bore to accommodate the tube with clearance.
- One bearing 153 is secured adjacent the end wall 142 so 'as effectively to be supported thereon, while the other bearing, 154, lies at the further end of the tube 155.
- the rotor shaft 152 is of reduced diameter where it extends through the bearing 154 and the rotor 151 beyond the tube, the shoulder 156 thus formed abutting an end of the bearing 154.
- the extreme end of the shaft 152 projecting beyond the tube 155 carries an impeller designated generally 157 and comprising an end disc 158 secured at the end of the shaft, a coaxial parallel end disc 159 received in a recess 160 in the end wall 143 so as to present an inner surface flush with that of the wall 143 and blades 161 arranged in a ring and supported between the end discs.
- the blades 161 are concave facing the direction of rotation indicated by the arrow 162, with their outer edges leading.
- the impeller 157 co-operates with guide means in the form of metal stator blades 163 arranged over two arcs close outside the impeller and secured in heat-transmitting relation between the end wall 143 and a mounting ring 16312 on the adjacent end of the stator 146.
- the impeller 157 and stator blades 163 combine to form a blower producing an air flow as indicated in FIGURE 9, in operation of the motor.
- the blades 163 will be further described below.
- the end wall 142 is formed with inlet and outlet apertures 164, 165, the first connecting with the longitudinal passages 149 and the second with the passages 150, flow between aperture 164 and passages 149 being separated from that between passages 150 and aperture 165 by a wall (not shown) extending inwards from the end wall 142 and serving also to rigidify the construction.
- impeller 157 In operation the blower formed by impeller 157 and stator blades 163 induces a flow of air through inlet aperture 164, passages 159, impeller 157, passages 150 and outlet aperture 165.
- the air flows over the ends of the winding 147 and the outer surface of the stator 146 and cools them: it also keeps the casing cool.
- the windings 147 project into the stream through the impeller 157 so as to be directly cooled thereby.
- the impeller 157 (which is conveniently constructed as a unit) is made of a metal which acts as a good conductor of heat, e.g.,
- the impeller is conveniently formed as a unit.
- the stator blades 163 which are also good heat conductors, conduct heat away from the stator 146, and this heat is also dissipated into the air stream.
- windings 147 may be brought out to form loops as in the motor of FIGURES 1 and 2.
- FIGURES to 12 show two forms of external-rotor motor having cooling arrangements at either end: for economy of illustration the axial section of FIGURE 10 shows one form of cooling arrangement at one end, the transverse section of which appears in FIGURE 11, and another form of such arrangement at the otherend, the transverse section of which appears in FIGURE 12: in practice however a given motor will in general be cooled by similar arrangements at both ends.
- the motor comprises a base plate 300 mounting upstanding end plates 301, 302 between which is secured a horizontal shaft 303 carrying a laminated stator 304 having windings 305.
- the disc 306 mounts a large ball bearing 308 supporting one end member 309 of a rotor designated generally 310.
- the other end member 311 of the rotor 310 is mounted on the shaft 303 by a small ball bearing 312 adjacent end plate 302.
- the rotor 310 includes a' central laminated generally cylindrical part 313 and two series of longitudinally extending blades 314, 315 arranged in a ring about the axis, one at either end of the part 313, which blades mount that part between the end members 309, 311.
- the blades 314, 315 are of heat conducting metal secured to metal rings 314a, 315a fixed at opposite ends of the rotor laminations, so that heat can be conducted readily from the laminations to the blades.
- the blades 314, 315 are concave facing in the direction of intended rotation shown by the arrow 316 and have their outer edges leading their inner edges.
- a drive pulley 311a is secured to the end plate 311.
- the base plate mounts a guide body 317 of rounded generally triangular formation extending the length of the blades 314 and having one concave surface 318 defining with the envelope of the blades'314 a gap 319 which tapers in the direction of rotor rotation as shown by the arrow 316.
- the blades 314 and guide body combine to set up a vortex having a core V and to cause flow through the blades as indicated by the arrows F, MF.
- the shaft 303 carries a fixed guide body 320- of airfoil cross-section extending over the length of the blades 315; the body 320 is recessed at 321 to accommodate the ends of the windings 305.
- a flow is set up as shown by the arrows.
- FIGURE 13 shows a blower comprising a rotor designated generally 400 mounted by means not shown for rotation about its axis in the direction of the arrow 400a.
- the rotor 400 has a series of blades 401 arranged in a ring about the axis and extending parallel to it.
- the blades 401 are similar, and similarly oriented, and
- the blades 401 are concave facing in the direction of rotation shown by arrow 400a and have their outer edges 403.1eading their inner edges 402: preferably, but not essentially, the blades have an airfoil profile with the inner edges 402 the thicker.
- the ends of the rotor 400 are closed, and its interior is wholly uobstructed.
- a guide body 406 extends the length of the rotor 400 vwith constant cross section, and presents thereto a concave surface 407 defining a gap 408 tapering in the direction of rotation.
- the guide body 406 subtends only a small arc say 20-at the rotor axis.
- a guide wall 409 may also be present opposite the guide body 406, and is shown dotted.
- the guide body 406 and guide wall 409 (if present) are spaced from the rotor 400 by at least half the radial depth of the blades 401 at the lines of nearest approach: at such lines they define an entry are of just over while on the exit side they define an outlet duct, which may take the form of a diflusor.
- blower In operation of the FIGURE 13 blower a vortex of Rankine type is set up, the core region of which is eccentric to the rotor axis and indicated by the flow lines shown chain dotted at V; the whole throughput flows twice through the rotor blades 401 in a direction always perpendicular to the rotor axis as indicated in general direction only by the chain dotted flow lines F, MF.
- FIGURE 14 shows the distribution of velocity in the vortex.
- the chain dotted line 441 represents a diameter of the rotor taken through the axis 442 of the vortex core V.
- Velocity of fluid at points on the line 441 by reason of the vortex is indicated by the horizontal lines 443a, 443b, etc. the length of each line 443a, 443b, etc., being a measure of the velocity at the point 443a, 443b', etc. respectively.
- the envelope of these lines is shown by the curve 444, which hastwo portions, one 444a approximately a rectangular hyperbola and the other, 444! a straight line.
- the curve 444a relates to the field region of the vortex and the curve 444b to the core region.
- the core V of the vortex is a whirling mass of air with no translational movement as a whole, and velocity diminishes going from the periphery of the core to its axis 442.
- Static pressure along the line 441 is shown by the curve 445: it will be seen that the vortex core V is a region of low pressure. The location of the core region can be discovered by investigation of pressure distribution within the rotor.
- the velocity profile of the air at the second entrance thereof to the rotor blades will be that of the vortex.
- this profile will be that of the Rankine vortex there shown by curves 444a, 444b; in an actual case the profile will still have the general character of a Rankine vortex.
- region of the periphery of the core V a flow of high velocity indicated at MP in FIGURE 13 by the heavier chain dots while the flow tubes remote from the periphery of the core will have a very much smaller velocity.
- a velocity profile such as shown (somewhat exaggerated) in FIGURE 16a .where the line PQ represents the exit arc and the ordinates represent velocity.
- the curve exhibits a pronounced maximum at R which is much higher than the average velocity represented by the dotted line (the average being obtainedby dividing the total through- Thus there will be in the is concentrated in the portion of the output represented by the line ST corresponding to the points A and E on the line PQ, which is less than 30% of the total exit arc. A much smaller arc is in fact all that needs to be considered.
- a normal velocity profile for a fluid flow in a defined passage is shown by way of contrast in FIGURE 16b; those skilled in the art will regard this as an approximately rectangular profile.
- the maximum velocity R as shown in FIGURE 16a appertains to 'a maximum-velocity flow tube indicated in FIGURE 11 by the heavier chain dots and designated MF.
- the physical location of the flow tube MP is fairly closely defined. Therefore in the restricted zone of the rotor blades 3 through which this flow tube MF passes, the relative velocity between blades and fluid is much higher than it would be in a flow machine which following the principles adhered to hitherto in the art, was designed for a rectangular velocity profile and uniform loading of the blades in the zones thereof where fluid passes.
- the Reynolds number at a particular fluid flow condition is a dimensionless number representing the ratio of the product of flow velocity and a character linear dimension of the part under observation to the kinematic viscosity of the fluid.
- Re Reynolds number
- d being the blade depth in the radial direction the peripheral speed of the rotor and v the kinematic viscosity, the latter being equal to the quotient of dynamic viscosity and density.
- a Reynolds number is considered herein to be low, if as above-defined, it is less than x10 It will be appreciated that the air passing a rotor forming part of apparatus according to the invention will be heated by the heat developed in operation of the apparatus: this increases the kinematic viscosity and reduces the Re number.
- FIGURE shows the maximum velocity flow tube MF intersecting the envelope 404 at 460, 461. It will be seen that ideally the maximum velocity flow tube MF undergoes a change of direction of about 180 in passing through the interior of the rotor, and that the major part of the throughput (represented by the flow tube MF) passes through the rotor blades where they have a component of velocity in a direction opposite to the main direction of fio-w within the rotor indicated in FIGURE 15 by the arrow A.
- FIGURE 15 Vector diagrams are shown in FIGURE 15 for the velocities at the points 460 and 461.
- U is the velocity of the inner edges of the blades at the points 460, 461 respectively
- VA the absolute velocity of the air in the flow tube MF at the point 460, 461
- V'R the velocity of that air relative to the blade as found by completing the triangle.
- the rotor blade angles can be designed for shock-free flow of the maximum flow tube MF since, as shown above, it flows through narrowly defined zones of the rotor.
- angles and curvature of the blades 401 determine the character of the vortex while the position of the vortex core is determined by means of the guide body 406.
- blade angles and blade curvature depends on the following parameters among others: the diameter of the blades, the depth of the blade in radial direction, the density and viscosity of the fluid, the dispositions of the external guide body, the rotational speed of the rotor, as well as on the ratio between overall pressure and back pressure. These parameters must be adapted to correspond to the operating conditions ruling in a given case. In a given case the teaching given imposes the adoption of quite definite blade angles and curvature (blade curvature is in this connection to be understood to mean not only the curvature of a blade of uniform thickness, but also, the curvatures .of the contours of profiled blades).
- FIGURES l0 ancl 11 operate on the principles enunciated in FIGURES 13 to 16b; the description of those embodiments should be read with the disclosures of FIGURES 13 to 16b in mind.
- An apparatus comprising a rotary heat-conducting part from which heat is to be dissipated in operation, heat dissipation 'means comprising a series of fluid impeller blades of 'high heat conducting material mounted for rotation with said rotary part, connecting means of high heat conducting material and substantially coextensive in area with the end of the rotor connecting the outer axial extremity of said rotary heat conducting part and said heat dissipation means, said blades being arranged in a ring about the rotational axis and extending generally longitudinally thereof and defining an interior space, and means to guide cooling fluid through the rotor in a radial direction from one radial side of the ring of blades through the path of the rotating blades to the interior space and thence curved in the direction of rotation to pass again through the path of the rotating blades to another radial side of the ring of blades, said cooling fluid twice flowing past the blades in opposite directions rela tive to a given blade in its passage from said one to said other side
- An electric machine comprising a stator, a rotor mounted for rotation about an axis fixed with respect to the stator, a series of air impeller blades of conductive material rotating with the rotor and mounted on the outer axial extremity thereof in heat transmitting relation therewith and arranged in a ring about the axis to extend generally longitudinally thereof and define an interior space, means substantially closing the ends of the space, guide means cooperating with said blades on rotation of the rotor to induce a flow of cooling air generally transverse to the axis from one side of the ring of blades through the path of the rotating blades to the interior space and thence again through the path of the rotating blades to another side of the ring of blades said cooling air twice flowing past the blades, in opposite directions relative to a given blade, and heat being conducted from the rotor to said blades and being dissipated therefrom to said cooling air as it passes over the blades.
- An electric machine comprising a stator, a casing surrounding said stator and defining with portions of said stator inlet and outlet flow passages, a rotor mounted for rotation about an axis fixed with respect to the stator, a series of air impeller blades rotating with the rotor and arranged in a ring about the axis to extend generally longitudinally thereof and define an interior space, means substantially closing the ends of the space, guide means co-operating with said blades on rotation of the rotor to induce a flow of cooling air for the machine through an inlet flow passage to one radial side of the ring of blades through the path of the rotating blades to the interior space and thence again through the rotating blades to another radial side of said ring of blades and through an outlet flow passage whereby cooling air flows over" a portion of said stator; said stator being external to said rotor and said machine and said guide means comprising stator blades of heat conductive material secured in heat transmitting relation between the stator and the casing with References Cited
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Description
N. LAING MACHINE COOLING June 7, 19 66 5 Sheets-Sheet 1.
Filed Jan. 2, 1963 lkolpus Lcing 2.94 M
ATTORNEYS N. LAING 3,254,706
June 7, 1966 MACHINE COOLING 5 Sheets-Sheet 2 Filed Jan. 2, 1963 INVENTOR Nikolaus Luing M Z X 7 ATTORNEYS June 7, 1966 N. LAlNG MACHINE COOLING Filed Jan. 2, 1963 5 Sheets-Sheet 5 INVENTOR ykolous Laing BY W M ATTORNEYS June 7, 1966 N. LAING 3,254,706
MACHINE COOLING Filed Jan. 2, 1965 5 Sheets-Sheet 4 INVENTOR Nikolaus Loin B M 114%, 7-72% X ATTORNEYS June 7, 1966 N. LAING 3,254,706
' MACHINE COOLING Filed Jan. 2, 1963 5 Sheets-Sheet 5 505 a: 3/6 50/? "5&2 .lllllllllnlllllllllllll 152/ /Ql I (A l\ Z 4 504 5/5 b K J o h INVENTOR ykolous Lam? United States Patent This invention relates to the cooling of machine parts and is a continuation-in-part of my application No. 701,600 dated Dec. '9, 1957.
Many types of rotational apparatus generate heat in operation, which has to be got rid of. Examples of such apparatus are brakes, and electric motors and generators.
In other types of apparatus, such as furnaces, it may be necessary to rotate some part having a high temperature,
and means are required to stop undue heat flow along the shaft or other rotating means to the drive mechanism.
The general object of the invention is to provide improved cooling means for apparatus such as above mentioned which dissipates heat therefrom into a fluid stream.
According to one aspect of the invention, apparatus having a heat-conducting rotating part liable to become hot is provided with fluid impeller blades of heat-conducting material which are connected in heat-transmitting relation with said part so that in operation unwanted heat is conducted from the rotating part to the blades and thence dissipated to the fluid stream which they set up. It is strongly preferred to arrange the blades generally parallel to the rotational axis and in a ring thereabout and to provide guide means co-operating with the blades to induce a flow of fluid from a suction region through the path of the rotating blades into the inferior space defined by the blades and thence again through the path of the rotating blades to a pressure region. In this way the fluid flows over each blade first in one direction (in its first passage through the path of the blades) and then in the other direction (in its second passage through the path of the blades), this reversal occurring twice in every revolution of the rotor. The reversal of flow over the blades has been discovered substantially to reduce the stagnant boundary layer of fluid that would otherwise build up on the blades and effectively insulate them against efficient dissipation of heat into the fluid stream.
In certain cases it is possible to do without the guide means referred to and rely on free vortex formation, as will be mentioned later, to provide the required flow over the blades. Normally however guide means are employed, as explained, and may be such as to co-operate with the blades to set up and stabilize a vortex of Rankine type having a core region interpenetrating the path of the rotating blades. Guide means such as just referred to will preferably lie outside the blades, the interior space within which is obstructed as little as possible. The Rankine vortex flow referred to has been found to be exceptionally eflicient, and inter alia has the advantage that throttling of the flow reduces the power requirement of the blades, and so enables power to be taken only when cooling is required, in apparatus where the waste heat appears-only intermittently.
However the guide means may also take the form of one or more guide bodies of airfoil profile in cross-section located in the interior space defined by the blades: this arrangement can be used with advantage where a shaft or some other object (axial-type comutator brushes for example) would otherwise seriously obstruct flow through this space, since such object can conveniently be accommodated in the profile of the guide body or bodies.
Another form of guide means comprises two sets of stationary guide vanes disposed close about the envelope of the fluid impeller blades over two opposed arcs.
'ice
The exceptional freedom of design brought about by the wide range of combinations of impeller blades and guide means which are possible on the lines indicated enables the invention to be applied to a wide variety of apparatus, as will be understood from what follows.
Further features and advantages of the invention will appear from the following description of various embodiments thereof, given by way of example with reference to the accompanying drawings, in which:
FIGURES 1 and 2 are respectively a longitudinal and a transverse section of an induction motor, the section plane for FIGURE 2 being indicated at II-II in FIG- URE 1;
FIGURES 3 and 4 are views similar to FIGURES '1 and 2 of a second induction motor, the section plane of FIGURE 4 being indicated at IVIV in FIGURE 3';
FIGURES 5 and 5a are further transverse sections of the second motor taken on planes indicated at V-V and Va-Va in FIGURE 3;
FIGURES 6 and 7 are views similar to FIGURES 1 and 2 of a third induction motor, the section line of FIGURE 7 being indicated at VII-VII in FIGURE 6;
FIGURES 8 and 9 are views similar to FIGURES 1 and 2 of a fourth induction motor, the section line of FIGURE 9 being indicated at -IX-IX in FIGURE 8; FIGURE 9a is a section of the fourth motor of FIGURES 8 and 9 being indicated at IXaIXa in FIGURE 8;
FIGURE 10- is an axial section of an external-rotor motor having a different cooling arrangement at each end; and
FIGURES 11- and 12 are transverse sections of the 'FIGURE 10 motor, on the lines XIXI, XII-XII FIGURES 1 and 2 show an induction motor having a rotor 101 and a stator 102 mounted in a casing designated generally 103 and comprising a cylindrical portion 104 carried by end portions 105, 106 which support bearings 107, 108 for the rotor shaft 109 which runs the Whole length of the casing. The rotor 101 has profiled blades 110 longitudinally extending from each end and terminating just short of the corresponding casing end portion 105, 106. The free ends of the blades 110 are connected to a ring 110a received in a recess 11% in the casing end portion 105, 106. The blades 110 are arranged 'in a ring about the rotor axis, and are concave facing the direction of rotation (indicated by the arrow 111) with their outer edges leading. The blades 110 are of metal and in heat conducting relation with the body of the rotor 101 so that heat generated therein is conducted into the blades. The casing end portions 105, 106 carry similar guide bodies 112 in the form of integral projections of air-foil cross-section through which the rotor shaft 109 extends. At each end of the rotor the blades 110 and guide body 112 constitute a cross-flow blower and co-operate in operation to set up a stream of air through the blades as indicated by the arrows 113, and as described more fully hereinafter. Heat conducted from the rotor into the blades 110 is dissipated therefrom into the air stream.
The stat'or 102 includes windings 114 which are brought out beyond the ends 115 of the stator body 102a to form loops 116 through which the air stream passes. The loops 116 turn opposite the outer end portions of the blades 110 but are spaced somewhat from the casing end portions 105, 106. The cylindrical casing portion 104 is apertured at 117 between the ends 115 of the stator body 102a and the casing end portions 105, 106. Thus at each end of the motor air passes into the casing 103, through the blades 110 and out of the casing, and in passing through the casing flows twice over the windings 114 so as to extract heat directly from them. The air passes mostly through the loops 116, but a minor proportion of the flow takes place around the ends of the loops. The turns of the loops 116 are located to cause some deflection of the air stream out of the radial planes which it would follow but for the windings.
It will be seen in FIGURE 2 that the lower arrows 113 are bolder than the upper arrows, by way of indication where the flow is stronger as will be understood from later description. Conduction of heat through the windings will tend to equalize the temperatures therein, but as an aid to such equalization the guide body 112 at the end of the motor not shown in FIGURE 2 is oriented at 90 to that shown in FIGURE 2.
constructional details which have nothing to do with the invention are shown only summarily in the figures. Thus the casing 103 is shown as a single piece, while in practice it may be made of die-cast end portions 5, 6 and a sheet metal central part 4 located on the end portions as by some kind of spigot arrangement, the whole assembly being held together by bolts extending from end to end of the casing.
FIGURES 3 to 5a show a second motor where parts similar to those described above are given the same reference numbers and will not need further description. The chief differences between the second motor and the first are that in the former:
(1) The stator winding loops 116 are much closer to the ends 115 of the stator body 102a, and opposite the inner end portions of the blades 110, so that most of the air flow takes place around the ends of the loops and only a minor proportion through them.
(2) The stator body 102a is supported in spaced relation to the interior of the cylindrical portion 104 with the aid of four walls 120a, 120b, 120a, 120d extending in diametral planes at right angles, and is held in place by four bolts 102b extending through the casing 103 and secured to the end portions 105, 106 thereof. In place of the end apertures 117, the casing portion 104 is formed with opposite apertures 121, 122 half-way along its length.
' Instead of having the guide bodies 112 oriented at 90 they have a similar orientation, which is such that the diametral plane nearest approaching the airfoil chord intersects the apertures. An opposed pair of walls 120a, 120a lie in this plane; they extend only over the length of the stator body 102a and divide each of the apertures 121, 122 into two equal parts. The other walls 120b, 120d extend the length of the casing 103, and between the ends 115 of the stator body and the casing end portions 105, 106 extend into close proximity to the rotor blades 110, being notched at 120e to accommodate the stator windings. By this division of the space within the easing the air is forced to enter the casing centrally at one side through aperture 121, flow to either end of the casing, pass through the respective rotor blades 110, and finally, flow out through apertures 122. In this way air flows over the Whole of the exterior of the stator body 102a, as well as past the windings at the ends of the body.
In the second motor the stator cooling is better, and the casing will be cooler, other things being equal. A greater pressure drop between inlet and outlet is to be expected.
The guide bodies 112, for both motors, may be cast integrally with the casing end portions 105, 106, and
there may be at least two such bodies for each ring of blades in larger constructions, if desired.
A third motor, shown in FIGURES 6 and 7 generally resembles the second: similar parts are given the same reference numerals and once again will need no further description. The third motor differs from that of FIGURES 3 to 5 chiefly in that at each end the guide means is not an interior body 112 but a series of guide blades 130 disposed in two arcs close to and outside the blades on the rotor 101. In addition, the flow is taken through the casing 103 at apertures 117 at the ends of the portion 104, as in FIGURE 8. The pattern of flow is as shown in FIGURE 2 by the arrows 131: air passes around and between the windings 114 on the stator 102 which however are not shown in FIGURE 7. The guide blades of FIGURES 6 and 7 are more fully described later.
The motor shown in FIGURES 8, 9 comprises a casing designated generally 141 having two end walls 142, 143 interconnected by a generally cylindrical wall 144. A flange 145 on the cylindrical wall 144 just inward of the end wall 142 allows the motor to be fixed to a panel P about an aperture therein through which the major part of the motor projects.
The motor includes a stator 146 having windings 147 and being supported in the casing 141 by four thin longitudinal ribs 148 integral with and projecting inwardly from the casing wall 144 at 90 spacing, and defining two pairs of passages 149, 150 between them. The motor further includes a rotor 151 mounted within the stator 146 upon a shaft 152 carried in axially spaced bearings 153, 154 of the sintered type. The bearings 153, 154 are mounted within a tube 155 integral with and projecting inwardly from the end wall 142 to a point near the further end of the rotor 151, the rotor having a bore to accommodate the tube with clearance. One bearing 153, is secured adjacent the end wall 142 so 'as effectively to be supported thereon, while the other bearing, 154, lies at the further end of the tube 155. For convenience of endwise location the rotor shaft 152 is of reduced diameter where it extends through the bearing 154 and the rotor 151 beyond the tube, the shoulder 156 thus formed abutting an end of the bearing 154.
The extreme end of the shaft 152 projecting beyond the tube 155 carries an impeller designated generally 157 and comprising an end disc 158 secured at the end of the shaft, a coaxial parallel end disc 159 received in a recess 160 in the end wall 143 so as to present an inner surface flush with that of the wall 143 and blades 161 arranged in a ring and supported between the end discs. The blades 161 are concave facing the direction of rotation indicated by the arrow 162, with their outer edges leading. The impeller 157 co-operates with guide means in the form of metal stator blades 163 arranged over two arcs close outside the impeller and secured in heat-transmitting relation between the end wall 143 and a mounting ring 16312 on the adjacent end of the stator 146. The impeller 157 and stator blades 163 combine to form a blower producing an air flow as indicated in FIGURE 9, in operation of the motor. The blades 163 will be further described below.
The end wall 142 is formed with inlet and outlet apertures 164, 165, the first connecting with the longitudinal passages 149 and the second with the passages 150, flow between aperture 164 and passages 149 being separated from that between passages 150 and aperture 165 by a wall (not shown) extending inwards from the end wall 142 and serving also to rigidify the construction.
In operation the blower formed by impeller 157 and stator blades 163 induces a flow of air through inlet aperture 164, passages 159, impeller 157, passages 150 and outlet aperture 165. The air flows over the ends of the winding 147 and the outer surface of the stator 146 and cools them: it also keeps the casing cool. The windings 147 project into the stream through the impeller 157 so as to be directly cooled thereby. The impeller 157 (which is conveniently constructed as a unit) is made of a metal which acts as a good conductor of heat, e.g.,
copper or brass, and is in heat-transmitting relation with the rotor 151 through end disc 158 which is made of a good heat conductor so that heat generated therein is conducted to the rotor blades 161 and thence dissipated into the air stream. The impeller is conveniently formed as a unit. The stator blades 163; which are also good heat conductors, conduct heat away from the stator 146, and this heat is also dissipated into the air stream.
If desired, the windings 147 may be brought out to form loops as in the motor of FIGURES 1 and 2.
FIGURES to 12 show two forms of external-rotor motor having cooling arrangements at either end: for economy of illustration the axial section of FIGURE 10 shows one form of cooling arrangement at one end, the transverse section of which appears in FIGURE 11, and another form of such arrangement at the otherend, the transverse section of which appears in FIGURE 12: in practice however a given motor will in general be cooled by similar arrangements at both ends.
Referring to FIGURES 10 and 11, the motor comprises a base plate 300 mounting upstanding end plates 301, 302 between which is secured a horizontal shaft 303 carrying a laminated stator 304 having windings 305. Adjacent the end plate 301 the shaft 303 carries a fixed disc 306 with a bushing 307 for leads (not shown) to the stator 304. At its periphery the disc 306 mounts a large ball bearing 308 supporting one end member 309 of a rotor designated generally 310. The other end member 311 of the rotor 310 is mounted on the shaft 303 by a small ball bearing 312 adjacent end plate 302. The rotor 310 includes a' central laminated generally cylindrical part 313 and two series of longitudinally extending blades 314, 315 arranged in a ring about the axis, one at either end of the part 313, which blades mount that part between the end members 309, 311. The blades 314, 315 are of heat conducting metal secured to metal rings 314a, 315a fixed at opposite ends of the rotor laminations, so that heat can be conducted readily from the laminations to the blades. The blades 314, 315 are concave facing in the direction of intended rotation shown by the arrow 316 and have their outer edges leading their inner edges. A drive pulley 311a is secured to the end plate 311.
Turning to the left hand end of FIGURE 10, and FIGURE 11, the base plate mounts a guide body 317 of rounded generally triangular formation extending the length of the blades 314 and having one concave surface 318 defining with the envelope of the blades'314 a gap 319 which tapers in the direction of rotor rotation as shown by the arrow 316. On rotation of the rotor 310 the blades 314 and guide body combine to set up a vortex having a core V and to cause flow through the blades as indicated by the arrows F, MF.
Turning now to the right hand end of FIGURE 10 and FIGURE 12, the shaft 303 carries a fixed guide body 320- of airfoil cross-section extending over the length of the blades 315; the body 320 is recessed at 321 to accommodate the ends of the windings 305. On rotation of the rotor blades 315 in the direction of the arrow 316 a flow is set up as shown by the arrows.
In both cooling arrangements of FIGURES 10 to 12 heat generated in the rotor part 313 is conducted into the blades 314 or 315 and dissipated in the air stream, while this air stream cools the ends of the stator 304 and windings 305 thereon.
FIGURE 13 shows a blower comprising a rotor designated generally 400 mounted by means not shown for rotation about its axis in the direction of the arrow 400a. The rotor 400 has a series of blades 401 arranged in a ring about the axis and extending parallel to it. The blades 401 are similar, and similarly oriented, and
have inner and outer edges 402, 403 on inner and outer 'coaxial cylindrical envelopes 404, 405. The blades 401 are concave facing in the direction of rotation shown by arrow 400a and have their outer edges 403.1eading their inner edges 402: preferably, but not essentially, the blades have an airfoil profile with the inner edges 402 the thicker. The ends of the rotor 400 are closed, and its interior is wholly uobstructed.
A guide body 406 extends the length of the rotor 400 vwith constant cross section, and presents thereto a concave surface 407 defining a gap 408 tapering in the direction of rotation. The guide body 406 subtends only a small arc say 20-at the rotor axis. A guide wall 409 may also be present opposite the guide body 406, and is shown dotted. The guide body 406 and guide wall 409 (if present) are spaced from the rotor 400 by at least half the radial depth of the blades 401 at the lines of nearest approach: at such lines they define an entry are of just over while on the exit side they define an outlet duct, which may take the form of a diflusor.
In operation of the FIGURE 13 blower a vortex of Rankine type is set up, the core region of which is eccentric to the rotor axis and indicated by the flow lines shown chain dotted at V; the whole throughput flows twice through the rotor blades 401 in a direction always perpendicular to the rotor axis as indicated in general direction only by the chain dotted flow lines F, MF.
FIGURE 14 shows the distribution of velocity in the vortex. The chain dotted line 441 represents a diameter of the rotor taken through the axis 442 of the vortex core V. Velocity of fluid at points on the line 441 by reason of the vortex is indicated by the horizontal lines 443a, 443b, etc. the length of each line 443a, 443b, etc., being a measure of the velocity at the point 443a, 443b', etc. respectively. The envelope of these lines is shown by the curve 444, which hastwo portions, one 444a approximately a rectangular hyperbola and the other, 444!) a straight line. The curve 444a relates to the field region of the vortex and the curve 444b to the core region.
The core V of the vortex is a whirling mass of air with no translational movement as a whole, and velocity diminishes going from the periphery of the core to its axis 442. Static pressure along the line 441 is shown by the curve 445: it will be seen that the vortex core V is a region of low pressure. The location of the core region can be discovered by investigation of pressure distribution within the rotor.
It will be understood that the curves in FIGURE 11 are those of an ideal or mathematical Rankine vortex and actual flow conditions will only approximate to those curves. Although for convenience the vortex core V has been shown circular and has been regarded as possessing an axis, the core will usually not be truly circular.
The velocity profile of the air at the second entrance thereof to the rotor blades will be that of the vortex. In the ideal case of FIG. 14 this profile will be that of the Rankine vortex there shown by curves 444a, 444b; in an actual case the profile will still have the general character of a Rankine vortex. region of the periphery of the core V a flow of high velocity indicated at MP in FIGURE 13 by the heavier chain dots while the flow tubes remote from the periphery of the core will have a very much smaller velocity. On account of the vortex there is at the exit from the rotor 1 a velocity profile such as shown (somewhat exaggerated) in FIGURE 16a .where the line PQ represents the exit arc and the ordinates represent velocity. The curve exhibits a pronounced maximum at R which is much higher than the average velocity represented by the dotted line (the average being obtainedby dividing the total through- Thus there will be in the is concentrated in the portion of the output represented by the line ST corresponding to the points A and E on the line PQ, which is less than 30% of the total exit arc. A much smaller arc is in fact all that needs to be considered. A normal velocity profile for a fluid flow in a defined passage is shown by way of contrast in FIGURE 16b; those skilled in the art will regard this as an approximately rectangular profile.
The maximum velocity R as shown in FIGURE 16a appertains to 'a maximum-velocity flow tube indicated in FIGURE 11 by the heavier chain dots and designated MF. With a given construction the physical location of the flow tube MP is fairly closely defined. Therefore in the restricted zone of the rotor blades 3 through which this flow tube MF passes, the relative velocity between blades and fluid is much higher than it would be in a flow machine which following the principles adhered to hitherto in the art, was designed for a rectangular velocity profile and uniform loading of the blades in the zones thereof where fluid passes.
The Reynolds number at a particular fluid flow condition is a dimensionless number representing the ratio of the product of flow velocity and a character linear dimension of the part under observation to the kinematic viscosity of the fluid. For a given bladed rotor the Reynolds number (Re) is herein defined as:
Re=d.c./11
d being the blade depth in the radial direction the peripheral speed of the rotor and v the kinematic viscosity, the latter being equal to the quotient of dynamic viscosity and density. A Reynolds number is considered herein to be low, if as above-defined, it is less than x10 It will be appreciated that the air passing a rotor forming part of apparatus according to the invention will be heated by the heat developed in operation of the apparatus: this increases the kinematic viscosity and reduces the Re number.
Very often the designer will be forced to operate the rotor under conditions of low Reynolds numbers despite the fact that it is well known that separation losses are much greater when flow takes place under those conditions.
As the velocity of the flow tube MP is several times greater than the average velocity (see FIGURE 16a), in the restricted blade zones through which the flow tube MF passes there will be much less separation loss than if that tube flowed at the average velocity of throughput; in the flow tube MF, that is, transfer of momentum to the air occurs under excellent conditions. The transfer of momentum in the flow tubes travelling below the average velocity will be poorer, but on balance there is a substantial gain because by far the greater proportion of throughput is associated with the flow tube MF.
It follows that the throughput is greater than with a comparable rotor and guide means as heretofore known operating under the same conditions.
FIGURE shows the maximum velocity flow tube MF intersecting the envelope 404 at 460, 461. It will be seen that ideally the maximum velocity flow tube MF undergoes a change of direction of about 180 in passing through the interior of the rotor, and that the major part of the throughput (represented by the flow tube MF) passes through the rotor blades where they have a component of velocity in a direction opposite to the main direction of fio-w within the rotor indicated in FIGURE 15 by the arrow A.
Vector diagrams are shown in FIGURE 15 for the velocities at the points 460 and 461. In the diagrams U is the velocity of the inner edges of the blades at the points 460, 461 respectively, VA the absolute velocity of the air in the flow tube MF at the point 460, 461, and V'R the velocity of that air relative to the blade as found by completing the triangle. The rotor blade angles can be designed for shock-free flow of the maximum flow tube MF since, as shown above, it flows through narrowly defined zones of the rotor.
It is considered that the angles and curvature of the blades 401 determine the character of the vortex while the position of the vortex core is determined by means of the guide body 406.
It is considered that in a given case the particular blade angles and blade curvature, depends on the following parameters among others: the diameter of the blades, the depth of the blade in radial direction, the density and viscosity of the fluid, the dispositions of the external guide body, the rotational speed of the rotor, as well as on the ratio between overall pressure and back pressure. These parameters must be adapted to correspond to the operating conditions ruling in a given case. In a given case the teaching given imposes the adoption of quite definite blade angles and curvature (blade curvature is in this connection to be understood to mean not only the curvature of a blade of uniform thickness, but also, the curvatures .of the contours of profiled blades). Whether or not the angles and curvatures have been fixed at optimum values is to be judged by the criterion that the flow tubes close to the vortex core should be deflected by approximately An important advantage of the rotor and guide means described is that when the throughput is throttled to zero the power consumption of the rotor is very small. Thus the throughput may be throttled to provide whatever cooling may be necessary without consuming more power than is absolutely essential.
It will be seen that the embodiments of FIGURES l0 ancl 11 operate on the principles enunciated in FIGURES 13 to 16b; the description of those embodiments should be read with the disclosures of FIGURES 13 to 16b in mind.
I claim:
1. An apparatus comprising a rotary heat-conducting part from which heat is to be dissipated in operation, heat dissipation 'means comprising a series of fluid impeller blades of 'high heat conducting material mounted for rotation with said rotary part, connecting means of high heat conducting material and substantially coextensive in area with the end of the rotor connecting the outer axial extremity of said rotary heat conducting part and said heat dissipation means, said blades being arranged in a ring about the rotational axis and extending generally longitudinally thereof and defining an interior space, and means to guide cooling fluid through the rotor in a radial direction from one radial side of the ring of blades through the path of the rotating blades to the interior space and thence curved in the direction of rotation to pass again through the path of the rotating blades to another radial side of the ring of blades, said cooling fluid twice flowing past the blades in opposite directions rela tive to a given blade in its passage from said one to said other side and heat being conducted from the rotary part of said blades and being dissipated therefrom to said cooling fluid as it passes over said blades.
2. An electric machine comprising a stator, a rotor mounted for rotation about an axis fixed with respect to the stator, a series of air impeller blades of conductive material rotating with the rotor and mounted on the outer axial extremity thereof in heat transmitting relation therewith and arranged in a ring about the axis to extend generally longitudinally thereof and define an interior space, means substantially closing the ends of the space, guide means cooperating with said blades on rotation of the rotor to induce a flow of cooling air generally transverse to the axis from one side of the ring of blades through the path of the rotating blades to the interior space and thence again through the path of the rotating blades to another side of the ring of blades said cooling air twice flowing past the blades, in opposite directions relative to a given blade, and heat being conducted from the rotor to said blades and being dissipated therefrom to said cooling air as it passes over the blades.
3. An electric machine as claimed in claim 2, wherein the impeller blades are mounted on a heat-conducting member substantially coextensive in area with the end of the rotor and secured in area heat-transmitting contact with one end lamination of the rotor.
4. An electric machine comprising a stator, a casing surrounding said stator and defining with portions of said stator inlet and outlet flow passages, a rotor mounted for rotation about an axis fixed with respect to the stator, a series of air impeller blades rotating with the rotor and arranged in a ring about the axis to extend generally longitudinally thereof and define an interior space, means substantially closing the ends of the space, guide means co-operating with said blades on rotation of the rotor to induce a flow of cooling air for the machine through an inlet flow passage to one radial side of the ring of blades through the path of the rotating blades to the interior space and thence again through the rotating blades to another radial side of said ring of blades and through an outlet flow passage whereby cooling air flows over" a portion of said stator; said stator being external to said rotor and said machine and said guide means comprising stator blades of heat conductive material secured in heat transmitting relation between the stator and the casing with References Cited by the Examiner UNITED STATES PATENTS 1,559,883 11/1925 Karr et a1. 16586 X 1,764,535 6/ 1930 Simmon 16592 1,823,579 9/193 1 Anderson.
1,843,817 2/ 1932 Holton.
2,327,786 8/1943 Heintz 16586 2,65 8,700 11/1953 Howell.
2,729,758 1/ 1356 Knapp 3 l059 2,942,773 6/1960 Eck 2301 17 X FOREIGN PATENTS 252,373 4/1927 Great Britain.
' FREDERICK L. MATTESON, IR., Primary Examiner.
CHARLES SUKALO, Examiner.
Claims (1)
1. AN APPARATUS COMPRISING A ROTARY HEAT-CONDUCTING PART FROM WHICH IS TO BE DISSIPATED IN OPERATION, HEAT DISSIPATION MEANS COMPRISING A SERIES OF FLUID IMPELLER BLADES OF HIGH HEAT CONDUCTING MATERIAL MOUNTED FOR ROTATION WITH SAID ROTARY PART, CONNECTING MEANS OF HIGH HEAT CONDUCTING MATERIAL AND SUBSTANTIALLY COEXTENSIVE IN AREA WITH THE END OF THE ROTOR CONNECTING THE OUTER AXIAL EXTREMITY OF SAID ROTARY HEAT CONDUCTING PART AND SAID HEAT DISSIPATION MEANS, SAID BLADES BEING ARRANGED IN A RING ABOUT THE ROTATIONAL AXIS AND EXTENDING GENERALLY LONGITUDINALLY THEREOF AND DEFINING AN INTERIOR SPACE, AND MEANS TO GUIDE COOLING FLUID THROUGH THE ROTOR IN A RADIAL DIRECTION FROM ONE RADIAL SIDE OF THE RING OF BLADES THROUGH THE PATH OF THE ROTATING BLADES TO THE INTERIOR SPACE AND THENCE CURVED IN THE DIRECTION OF ROTATION TO
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DEL0026390 | 1956-12-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3254706A true US3254706A (en) | 1966-06-07 |
Family
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Family Applications (4)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US221626A Expired - Lifetime US3175757A (en) | 1956-12-07 | 1962-09-05 | Rotor construction |
| US249065A Expired - Lifetime US3254706A (en) | 1956-12-07 | 1963-01-02 | Machine cooling |
| US263647A Expired - Lifetime US3227902A (en) | 1956-12-07 | 1963-03-07 | Electric motor cooling means |
| US443588A Expired - Lifetime US3239920A (en) | 1956-12-07 | 1965-03-29 | Method of making a bladed cylindrical rotor |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US221626A Expired - Lifetime US3175757A (en) | 1956-12-07 | 1962-09-05 | Rotor construction |
Family Applications After (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US263647A Expired - Lifetime US3227902A (en) | 1956-12-07 | 1963-03-07 | Electric motor cooling means |
| US443588A Expired - Lifetime US3239920A (en) | 1956-12-07 | 1965-03-29 | Method of making a bladed cylindrical rotor |
Country Status (4)
| Country | Link |
|---|---|
| US (4) | US3175757A (en) |
| AT (1) | AT238874B (en) |
| CH (1) | CH380864A (en) |
| DE (1) | DE1403052A1 (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5231747A (en) * | 1990-12-21 | 1993-08-03 | The Boeing Company | Drill/rivet device |
| US5263236A (en) * | 1990-12-21 | 1993-11-23 | The Boeing Company | Drill quill bearing assembly |
| US5623829A (en) * | 1996-01-17 | 1997-04-29 | Btu International | Vortex tube cooling system for solder reflow convection furnaces |
| EP1345309A3 (en) * | 2002-03-16 | 2005-09-14 | Robert Bosch Gmbh | Electric power tool with a fan |
Families Citing this family (17)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3325089A (en) * | 1965-02-02 | 1967-06-13 | Firth Cleveland Ltd | Flow machines |
| US3285187A (en) * | 1965-11-05 | 1966-11-15 | Msl Ind Inc | Impeller for use in centrifugal pump or blower and a method of manufacture thereof |
| US4086028A (en) * | 1976-12-08 | 1978-04-25 | Felter John V | Turbine ventilators and method of manufacture |
| JPS5388205A (en) * | 1977-01-14 | 1978-08-03 | Hitachi Ltd | Centrifugal type hydraulic machine |
| YU39856B (en) * | 1978-12-14 | 1985-04-30 | Inst Rade Koncar | Assembly for generating intensive underpressure in an electric rotary machine |
| US4484860A (en) * | 1982-05-17 | 1984-11-27 | Donaldson Company, Inc. | Radial tube centrifugal fan |
| SE444838B (en) * | 1983-07-28 | 1986-05-12 | Drester Ab | AIR-DRIVE ENGINE FOR PUMP DRIVING |
| DE19701297A1 (en) * | 1997-01-16 | 1998-07-23 | Wilo Gmbh | Impeller of a centrifugal pump |
| US6024543A (en) * | 1997-11-07 | 2000-02-15 | Zero Corporation | Blower wheel having interior motor cooling ribs |
| US20040051412A1 (en) * | 2002-07-10 | 2004-03-18 | Moteurs Leroy Somer | Alternator |
| US6914355B2 (en) * | 2002-12-19 | 2005-07-05 | Honeywell International Inc. | Common radial plane motor cooling |
| US8039999B2 (en) * | 2009-06-26 | 2011-10-18 | Bach Pangho Chen | Heat dissipation structure for sealed machine tools |
| DE102011115455A1 (en) | 2011-09-12 | 2013-03-14 | Brose Fahrzeugteile GmbH & Co. Kommanditgesellschaft, Würzburg | Breathing electric motor |
| US20140030099A1 (en) * | 2012-07-27 | 2014-01-30 | GM Global Technology Operations LLC | Pump impeller |
| WO2014036613A1 (en) * | 2012-09-07 | 2014-03-13 | Csr Building Products Limited | Rotor ventilator |
| US9316405B2 (en) * | 2014-07-10 | 2016-04-19 | Dana Electronics Co., Ltd. | Cyclone type humidifier and wet air purifier combination device using centrifugal force |
| FR3122791A1 (en) * | 2021-05-07 | 2022-11-11 | Valeo Systemes Thermiques | VENTILATION DEVICE FOR MOTOR VEHICLE COOLING MODULE |
Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1559883A (en) * | 1923-03-07 | 1925-11-03 | Alfred D Karr | Air-cooled refrigerating machine |
| GB252373A (en) * | 1925-05-19 | 1927-04-14 | Simmon Maschf Hans | Process and apparatus for the exchange of heat between gaseous, vapour like or liquid bodies |
| US1764535A (en) * | 1925-05-19 | 1930-06-17 | Simmon Hans | Apparatus for exchange of heat |
| US1823579A (en) * | 1930-06-16 | 1931-09-15 | American Blower Corp | Unit heater and ventilator |
| US1843817A (en) * | 1930-09-20 | 1932-02-02 | Carrier Res Corp | Heat exchange air circulating unit |
| US2327786A (en) * | 1941-09-15 | 1943-08-24 | Jack & Heintz Inc | Cooling method and apparatus |
| US2658700A (en) * | 1943-07-28 | 1953-11-10 | Power Jets Res & Dev Ltd | Turbocompressor power plant for aircraft |
| US2729758A (en) * | 1952-09-10 | 1956-01-03 | Reamstown Products Company | Electric motor |
| US2942773A (en) * | 1953-07-17 | 1960-06-28 | Paul Pollrich & Comp | Fans |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| USRE25365E (en) * | 1963-04-02 | Bj-sjeo e | ||
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| US1143365A (en) * | 1907-12-16 | 1915-06-15 | American Blower Co | Centrifugal fan and pump. |
| US1513763A (en) * | 1922-03-17 | 1924-11-04 | American Blower Co | Fan wheel and method of making same |
| US1808845A (en) * | 1929-10-08 | 1931-06-09 | Leland Gifford Co | Cooling device for motors |
| US1950768A (en) * | 1930-06-12 | 1934-03-13 | American Blower Corp | Unit heater and ventilator |
| US1920952A (en) * | 1931-01-02 | 1933-08-08 | American Blower Corp | Line flow fan |
| US1919970A (en) * | 1933-02-07 | 1933-07-25 | Gen Electric | Impeller |
| US2003981A (en) * | 1933-07-24 | 1935-06-04 | Youngstown Pressed Steel Compa | Method of corrugating sheet metal receptacles |
| US2209028A (en) * | 1940-01-25 | 1940-07-23 | Anthony T Kortz | Rotor |
| US2362868A (en) * | 1943-05-18 | 1944-11-14 | Torrington Mfg Co | Blower wheel blade construction |
| US2549208A (en) * | 1946-05-20 | 1951-04-17 | American Blower Corp | Fan and method of assembly and disassembly |
| US2958459A (en) * | 1956-06-01 | 1960-11-01 | Alwin B Newton | Blower fabrication |
| US3008630A (en) * | 1957-04-01 | 1961-11-14 | Torrington Mfg Co | Blower wheel and blade strip therefor and method of making blade strip |
-
1956
- 1956-12-07 DE DE19561403052 patent/DE1403052A1/en active Pending
-
1957
- 1957-07-05 AT AT533360A patent/AT238874B/en active
- 1957-09-19 CH CH776162A patent/CH380864A/en unknown
-
1962
- 1962-09-05 US US221626A patent/US3175757A/en not_active Expired - Lifetime
-
1963
- 1963-01-02 US US249065A patent/US3254706A/en not_active Expired - Lifetime
- 1963-03-07 US US263647A patent/US3227902A/en not_active Expired - Lifetime
-
1965
- 1965-03-29 US US443588A patent/US3239920A/en not_active Expired - Lifetime
Patent Citations (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US1559883A (en) * | 1923-03-07 | 1925-11-03 | Alfred D Karr | Air-cooled refrigerating machine |
| GB252373A (en) * | 1925-05-19 | 1927-04-14 | Simmon Maschf Hans | Process and apparatus for the exchange of heat between gaseous, vapour like or liquid bodies |
| US1764535A (en) * | 1925-05-19 | 1930-06-17 | Simmon Hans | Apparatus for exchange of heat |
| US1823579A (en) * | 1930-06-16 | 1931-09-15 | American Blower Corp | Unit heater and ventilator |
| US1843817A (en) * | 1930-09-20 | 1932-02-02 | Carrier Res Corp | Heat exchange air circulating unit |
| US2327786A (en) * | 1941-09-15 | 1943-08-24 | Jack & Heintz Inc | Cooling method and apparatus |
| US2658700A (en) * | 1943-07-28 | 1953-11-10 | Power Jets Res & Dev Ltd | Turbocompressor power plant for aircraft |
| US2729758A (en) * | 1952-09-10 | 1956-01-03 | Reamstown Products Company | Electric motor |
| US2942773A (en) * | 1953-07-17 | 1960-06-28 | Paul Pollrich & Comp | Fans |
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US5231747A (en) * | 1990-12-21 | 1993-08-03 | The Boeing Company | Drill/rivet device |
| US5263236A (en) * | 1990-12-21 | 1993-11-23 | The Boeing Company | Drill quill bearing assembly |
| US5404633A (en) * | 1990-12-21 | 1995-04-11 | The Boeing Company | Method of dynamically supporting a drill quill in a drill/rivet machine |
| US5577315A (en) * | 1990-12-21 | 1996-11-26 | The Boeing Company | Method of upsetting rivets |
| US5621963A (en) * | 1990-12-21 | 1997-04-22 | The Boeing Company | Differential capacitance in an electromagnetic riveter |
| US5685058A (en) * | 1990-12-21 | 1997-11-11 | The Boeing Company | Method for direct insertion of a headed rivet into a countersunk hole |
| US5752306A (en) * | 1990-12-21 | 1998-05-19 | The Boeing Company | Method for upsetting a headed rivet by differential initiation of opposed electromagnetic rivet drivers |
| US5623829A (en) * | 1996-01-17 | 1997-04-29 | Btu International | Vortex tube cooling system for solder reflow convection furnaces |
| EP1345309A3 (en) * | 2002-03-16 | 2005-09-14 | Robert Bosch Gmbh | Electric power tool with a fan |
Also Published As
| Publication number | Publication date |
|---|---|
| US3175757A (en) | 1965-03-30 |
| US3227902A (en) | 1966-01-04 |
| AT238874B (en) | 1965-03-10 |
| CH380864A (en) | 1964-08-15 |
| DE1403052A1 (en) | 1969-01-30 |
| US3239920A (en) | 1966-03-15 |
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