US3251112A - Method of inspecting, grading, and treating cloth - Google Patents

Method of inspecting, grading, and treating cloth Download PDF

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US3251112A
US3251112A US315423A US31542363A US3251112A US 3251112 A US3251112 A US 3251112A US 315423 A US315423 A US 315423A US 31542363 A US31542363 A US 31542363A US 3251112 A US3251112 A US 3251112A
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cloth
tabulating
strip
shaft
defects
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US315423A
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Jr Robert M Ingham
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Deering Milliken Research Corp
Milliken Research Corp
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Milliken Research Corp
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06HMARKING, INSPECTING, SEAMING OR SEVERING TEXTILE MATERIALS
    • D06H3/00Inspecting textile materials

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  • FIGURE 16 is an enlarged longitudinal sectional view through the over-riding and slip clutch mechanisms for imparting rotation to one of the reels and maintaining tension in the tabulating strip, taken substantially along line 16-16 in FIGURE 4;
  • FIGURE 9 a suitable stop motion is shown in FIGURE 9 wherein it will be observed that the electric motor 62 has wires or conductors 285, 286 connected to opposite sides thereof which lead to a plug 287 adapted to be connected to a suitable source of electrical energy, not shown.
  • the conductors 285, 286 have respective switches 290 and s interposed therein, the switch 290 being a manually operable switch or master switch and the switch s being a part of a manually reset relay broadly designated at R.
  • the switch s is normally closed whenever the coil 291 of the relay R is de-energized.
  • the relay R also includes a normally open switch s which is adapted, when closed, to close a circuit between the coil 291 of the relay R and a grounded conductor 202.
  • the method of detecting the presence of certain defects in a length of cloth while moving the cloth lengthwise which comprises inspecting the cloth while moving a recording medium of shorter effective length than, in synchronism with, and at a slower speed than, the cloth, forming indicia on the recording medium corresponding to defects occurring in the cloth whereby the quality of the cloth may be evaluated fro-m a review of the recording medium, then moving the same cloth longitudinally while again moving the corresponding recording medium in synchronism with, and at a slower speed than, the cloth, and automatically detecting the presence of certain of said indicia previously for-med on the recording medium to determine the presence of defects denoted by the latter indicia in the corresponding portions of the cloth.
  • a method of controlling the movement of a length of cloth which comprises inspecting a length of cloth while moving a tabulating strip, of shorter length than, in synchronism with, and at a relatively slower speed than the length of cloth, forming indicia on the tabulating strip corresponding to certain defects in the cloth whereby the quality of the cloth may be evaluated from a review of the tabulating strip, and then moving the tabulating strip past a detector in synchronism with and at a relatively slower speed than, movement of the cloth whereby the detector automatically detects the presence of certain indic'ia aligned therewith during the course of movement of the tabulating strip and stopping the moving advance of said cloth upon detection of one of said defects.

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Materials Engineering (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)

Description

y 17, 1966 R. M. INGHAM, JR 3,251,112
METHOD OF INSPECTING, GRADING, AND TREATING CLOTH Original Filed Oct. 10, 1955 6 Sheets-Sheet I BERT M. hemp 1,312.,
INVENTOR BY al rwm ATTORNEYS May 17, 1966 M |NGHAM, JR 3,251,112
METHOD OF INSPECTING, GRADING, AND TREATING CLOTH Original Filed Oct. 10, 1955 6 Sheets-Sheet 2 D IDIQIDIDIG'JIQ xmlnn q n R M 1INVENTOR: W5 OBERT NGHAM IR. g t a a a 9 m a g Q ATTORNEYS y 7, 1966 R. M. INGHAM, JR 3,251,112
METHOD OF INSPECTING, GRADING, AND TREATING CLOTH Original Filed Oct. 10, 1955 6 Sheets-Sheet 3 INVENTOR:
A RQBERT M. KNGHAMJR.
F T 5 BY adkm w ATTORNEYS May 17, 1966 R. M. INGHAM, JR
METHOD OF INSPECTING, GRADING, AND TREATING CLOTH Original Filed Oct. 10, 1955 6 Sheets-Sheet 4 E MI Q J OBERT wmmw g ATTORNEYS y 7, 1966 R. M. INGHAM, JR 3,251,112
METHOD OF INSPECTING, GRADING, AND TREATING CLOTH Original Filed Oct. 10, 1955 6 Sheets-Sheet 6 ROBERT M. 1NGHAM,JR. INVENTOR BY atu-guq ATTORNEYS United States Patent 3,251,112 METHOD OF llNSPECTING, GRADING, AND
TREATING CLOTH Robert M. Ingham, Jr., Spartanhurg, S.C., assignor t0 Deering Milliken Research Corporation, Spartanburg,
S.C., a corporation of Delaware Continuation of application Ser. No. 40,961, July 5, 1960, which is a continuation of application Ser. No. 539,408, Oct. 10, 1955. This application Oct. 4, 1963, Ser. No. 315,423
6 Claims. (Cl. 28-72) to an improved method and means for recording or tabulating defects in cloth and determining the quality of the cloth from the recorded or tabulated information.
Heretofore, the usual practice is to subject cloth to separate inspection and grading operations. In the inspecting operation, the usual practice is to move the cloth past lighted inspection frames for visual inspection at which time many of the defects, such as slubs and gouts are removed from the cloth by the inspectors. Other defects are suitably marked as by sewing a piece of coarse thread or string in one edge of the cloth, so that graders can subsequently reinspect the cloth as a whole to determine the sum of the strung defects, consider their location and then decide whether the cloth should be cut to remove the bad portions thereof or whether the whole section of cloth should be of first or second quality.
After the inspecting operation, the cloth is usually folded and graded or classified according to quality. Frequently it has been necessary to again pass the folded cloth through still another inspection or checking operation to determine whether portions of the cloth should be cut away to improve the grade.
In order to more accurately determine whether a particular section of cloth should be of first or second quality or grade and to eliminate the grading of cloth, by reinspection of the defects or defect markers on the cloth itself, as a separate operation, it is an object of this invention to provide an improved method of inspecting and grading cloth and eliminating defects therein.
According to this method, cloth defects are recorded upon visual inspection by suitable indicia to distinguish between defects to be removed and those not to be removed. The recorded information is then utilized to automatically stop the movement of cloth in a subsequent operation such as folding to permit indicated sections to be removed. In practice, the cloth is visually inspected while moving a strip of paper or similar material past a given point in synchronism with the movement of the cloth, but at a substantially slower speed than the cloth, and a recording or tabulating device is used to form an identifying mark, aperture, irregularity or other indicia on the paper strip or the like each time a defect is found in the cloth by the inspector. Upon a relatively large number of defects being thus recorded or tabulated by the in spector while inspecting a given length of cloth, the operator or inspector then causes a further identifying mark or opening to be formed on or in the strip to indicate that a given portion of the cloth is to be removed therefrom.
Since the tabulating strip is moved at a substantially slowerspeed than the cloth, it follows that the length of that portion of the strip corresponding to any given length of the cloth is substantially less than said given length of the cloth, and the longitudinal distances between adjacent indicia are in a low ratio to the longitudinal distances between these defects in the cloth corresponding to the recorded indicia. The ratio between the speed of the cloth and the speed of the tabulating strip is such that the total lengh of the strip, or portion thereof, corresponding to a given length of cloth of up to, and even exceeding, four hundred yards, is substantially within a single comprehensive view of a person when viewed at a distance whereat the recorded indicia are each and all visible in detail. Thus, the grading of, and locations at which the cloth should be severed to remove undesirable portions therefrom, wherein the length of the cloth is substantially longer than can be surveyed in detail by a person substantially in one view, may be quickly and accurately determined.
As a further step in the improved process, the marks or openings made in a section of the tabulating strip to identify portions of cloth which should be cut away, are used for actuating a stop motion for a cloth-folding machine and will thereby cause the cloth-folding machine to stop automatically at such times as a defective piece of cloth appears at the folding station so the operator of the folding machine may remove the defective portion of cloth.
It is another object of this invention to provide means for recording defects found by the inspector of a section of cloth comprising a platform, platen or plate against which a strip of paper is moved in timed relation to, but slower than, the movement of the cloth as it is inspected. Suitable means such as electrically operable punches are provided in association with the plate for punching or marking the paper strip to identify the location and type of defects in the cloth. I
The electrically operable plungers are controlled by individual switches and another switch is electrically con-' nected with a tabulating counter. The counter is used to 7 indicate slubs and gouts found by the inspector. Thus,
each time the operator views a defect in the cloth which would normally be identified by stringing, the operator will momentarily close the appropriate switch defining the defect to cause a corresponding hole or mark to be made in the tabulating strip so that the different types of defects in the cloth are recorded or indicated on the strip of paper. Also, the number of slubs and gouts which the operator removes is recorded on the counter so that the number of slubs and gouts per yard may be calculated. This information is then checked with standards and, if excessive, the weaving, spining, and carding departments are notified so the cause of the excessive slubs and gouts can be found and corrected. This information is also used to evaluate the work output of the operator in each instance. If a portion of cloth is exceedingly defective the inspector may then identify points at which the cloth should be cut by closing the appropriate switch. Of course, the appropriate switch is also closed each time a seam is observed.
Thereafter, the inspected length or roll of cloth is removed from the inspecting machine and is passed through a folding machine, and the tabulating strip is also removed from the inspecting machine and is caused to move in synchronism with the cloth as it is subsequently passed through the folding machine. The holes formed in the strip of paper, for identifying points at which the cloth is to be out, are used as means to actuate a stop motion on the folding machine so the attendant of the folding machine may then tear the cloth each time the folding machine is stopped to either remove defective sections of the cloth or to separate the cloth at the seams.
Some of the objects of the invention having been stated, other objects will appear as the description proceeds when taken in connection with the accompanying drawings, in
which: 7
FIGURE 1 is a somewhat schematic side elevation of an inspecting frame or machine showing the improved recording and tabulating apparatus thereon for moving the tabulating strip or web in timed relation to movement of the cloth during its inspection;
FIGURE 2 is a somewhat schematic perspective view of a typical folding machine showing the means for receiving the tabulating strip after it has been removed from the apparatus shown in FIGURE 1 and for actuating the stop motion of the folding machine upon holes in the tabulating strip identifying points of cut moving past a detecting means;
FIGURE 3 is an enlarged fragmentary view of the right-hand central portion of FIGURE 1 showing, more in detail, the device for feeding and punching holes in the tabulating strip at the inspection machine;
FIGURE 4 is a fragmentary view looking at the lefthand side of FIGURE 3;
FIGURE 5 is a schematic diagram of an electrical circuit for the cloth-inspecting machine of FIGURE 1 and for the tabulating device, but omitting many of the switches, punches and solenoids associated with the tabulating device;
FIGURE 6 is an enlarged fragmentary detail looking at the back of the strip-punching or tabulating unit sub stantially along line 66 in FIGURE 3;
FIGURE 7 is a longitudinal sectional View taken substantially along line 7-7 in FIGURE 6;
FIGURE 8 is a transverse sectional view taken substantially along line 88 in FIGURE 6;
FIGURE 9 is a schematic diagram of an electrical stop motion for the cloth-folding machine and showing the circuit for stopping the machine upon a hole in the tabulating strip registering with a detecting means;
or tabulating mechanism and a corresponding section of cloth has been inspected;
FIGURE 13 is an enlarged front elevation of the playback or transcribing mechanism shown in the central lefthand portion of FIGURE 2;
FIGURE 14 is a view looking at the right-hand side of FIGURE 13 with the tabulating strip partially broken away for purposes of clarity;
FIGURE 15 is a fragmentary view taken substantially along line 15I5 in FIGURE 14;
FIGURE 16 is an enlarged longitudinal sectional view through the over-riding and slip clutch mechanisms for imparting rotation to one of the reels and maintaining tension in the tabulating strip, taken substantially along line 16-16 in FIGURE 4;
FIGURE 17 is a fragmentary view, partially in section, taken substantially along line 17-17 in FIGURE 16.
Referring more specifically to the drawings, a typical cloth-inspecting machine is broadly designated at in FIGURE 1 and a typical cloth-folding machine is broadly designated at 12 in FIGURE 2. As is, usual, during the cloth inspection process, cloth Y is drawn from a roll 13 past an illuminated screen 14 carried by a housing having suitable illuminating means therein, not shown. A series of idler rolls 20 to 25, inclusive, are used for guiding the cloth Y from the roll 13 to and past the front surface of the illuminated screen 14. The illuminated screen 14 is usually made from a sheet of translucent material such as glass or plastic.
The cloth Y passes from beneath the roll 25 along the upper surface of an inclined table 26 and then partially around another idler roll 27 and successively passes in engagement with a series of rolls 30 to 34, inclusive, from whence it passes to a suitable take-up means shown in the form of a roll 35 upon which a roll of cloth 36 is formed about a shaft or roll 37. The rolls 20 to Z5, 27 and 30 to 35, inclusive, may be supported and journaled in any desired manner and are, therefore, only shown schematically in FIGURE 1.
The table 26 and housing 15 are supported on suitable front and rear legs 40, 41 and opposed end portions of the roll or shaft 37, which supports the roll of cloth 36 as it is taken up, bear against a pair of standards 42, only one of which is shown in FIGURE 1, positioned immediately forwardly of the take-up roll 35.
Any suitable folding machine may be used and the cloth-folding machine 12 shown in FIGURE 2 is conventional and of a type such as is manufactured by Curtis and Marble Machine Company, 72 Cam-bridge Street, Worcester, Massachusetts, and as is disclosed in their bulletin No. 111. A similar machine is also disclosed in U.S. Patent No. 604,749, dated May 31, 1898, and issued to Edward Hall. Accordingly, only so much of the cloth folding machine 12 will be described as is deemed necessary to a clear understanding of the present invention.
After the cloth Y has been inspected, the roll 36, thus formed on the shaft 37, is mounted on standards 50, only one of which is shown in FIGURE 2, and the cloth is drawn therefrom between feed rolls 51, 52, through a scray 53 and then upwardly and over a platform 55 which directs the cloth to a folding blade 56. The folding blade 56 operates in a conventional manner to fold the cloth on a platform 57, as is fully disclosed in said Patent No. 604,749. Also, the folding blade 56 draws the cloth between a pair of automatically operable gripping devices 60, 61 which alternately grip as the folding blade 56 moves away from the respective gripping devices 60, 61.
The folding machine 12 is driven by an electric motor 62 connected by a belt 63 and pulleys 64, 65 to a shaft 66 journaled in the frame of the cloth folding machine 12. An idler shaft 67, also journaled in said frame, is driven by shaft 66 through the medium of a belt 70 and pulleys 71, 72. The shaft 67, in turn, drives a crank shaft 73 and the feed rolls SI, 52. The crank shaft 73 is also suitably journaled in the frame of the cloth-folding machine 12 and is connected with shaft 67 by means of the pulley 72, a belt 75 and a pulley 76. The shaft 67 drives the feed rolls 51, 52 through the medium of a pulley 77 about which a belt 80 is entrained and the upper and lower runs of the belt 80 engage idler wheels or pulleys 81, 82 journaled on one of a pair of standards 83 in whose upper portions the feed rolls 51, 52 are suitably journaled. The belt 80 also engages a pulley 85 fixed to the feed roll 51.
The folding blade 56 is reciprocated by means of a pair of cranks 86, only one of which is shown in FIG- URE 2, fixed on shaft 73, and the free end of each crank 86 has a link 8'7 pivotally connected thereto whose other end is pivotally connected to the folding blade 56. A link 90 is also pivotally connected to each end of the folding blade 56 and extends downwardly therefrom and is connected to the lower portion of the corresponding side of the cloth folding machine 12 to assist in guiding the cloth-folding blade 56 during reciprocation thereof. As heretofore stated, the means for reciprocating the folding blade 56 is fully disclosed in said Patent No. 604,749 and a similar means is also disclosed in U.S. Patent No. 2,572,289, issued to Grover C. Truslow et al. on October 23, 1951. The description of the means for reciprocating the folding blade 56 is given merely for the purpose of illustrating the co-action between the improved tabulating strip and the'drive mechanism for the cloth folding machine 12.
As heretofore stated, the improved cloth processing method includes the steps of actuating one of a plurality of switches on a switch unit broadly designated at 100 which, as shown in FIGURE 1, is positioned within easy reach of the inspector. Each of the switches denotes a particular type of defect which is observed by the inspector as the cloth Y move past the screen 14 on the clothinspecting machine in FIGURE 1. Each time any one of the switches of the switch unit 100 is closed by the inspector, this actuates a corresponding punch or marking element plunger, to be presently described, associated with an improved recording or tabulating device broadly designated at 102.
As will be presently described, the recording or tabulating device 102 has means thereon for supporting and imparting movement to a tabulating strip made from a web of pliable material such as paper and which is broadly designated at 103. The tabulating strip 103 is moved in synchronism with the cloth being inspected but preferably at a slower rate of speed and, upon actuation of any one of the punches or marking elements of the recording or tabulating device 102 a corresponding hole or mark is made on the tabulating strip 103. A counter 101 is also provided adjacent the tabulating device 102 and is operated by a foot pedal switch 101a (FIGURES 1 and 5) to record each defectsuch as slubs or gouts burled or removed by the inspector.
After the roll of cloth 36 is completely formed, the
portion of the tabulating strip corresponding thereto is cut away or torn from the remaining portion of the tabulating strip and removed from the tabulating or recording device 102 and mounted on a play-back mechanism or transcribing device broadly designated at 105 and which is positioned on or adjacent the cloth-folding machine 12 in FIGURE 2.
As the folding blade 56 draws the cloth and folds it on the platform 57, the transcribing device or play-back mechanism 105 imparts corresponding movement to the tape or strip 103 mounted thereon and feeler devices, to be later described, detect the presence of certain marks or holes in the tabulating strip to thereby actuate a conventional stop motion to break the electric circuit, to the motor 62 and stop the machine, so the operator may remove the defective sections of the cloth or may separate adjacent non-defective sections or cuts of the cloth at the seams.
Tabulating strip A portion of a tabulating strip 103 is shown in detail in FIGURE 12. Opposite side portions of the strip are preferably provided with rows of traction holes 110, 111 for maintaining the tabulating strip in engagement with rolls of the tabulating or recording device 102 and roll of the transcribing device or play-back mechanism 105 (FIGURES 1 and 2, respectively).
The strip 103 is provided with evenly spaced transverse lines 113 superimposed thereon as by being printed thereon, and these lines denote given lengths of cloth. For example, the transverse lines 113 may be spaced at one inch intervals, each representative of ten yards of cloth.
The tabulating strip 103 also has a plurality of transversely spaced longitudinally extending lines or marks superimposed or printed thereon which are indicated at a through I and which correspond with respective push-button switches A to L, inclusiveassociated with the switch unit 100 as will be more fully described hereinafter. The switch unit 100 also includes additional push-button switches such as are indicated at M, N, and O, which may be used in the event that it is desired to provide additional corresponding longitudinal lines on the tabulating strip 103.
Upon the termination of inspection of each length or roll of cloth Y on the cloth-inspecting machine 10 of FIGURE 1, it ispreferable that the corresponding portion of the tabulating strip 103 be printed with words defining the meaning of the various longitudinal lines a through 1 on the tabulating strip 103, as shown in the right-hand portion of FIGURE 12. These words also 6 preferably include places at which the inspector may write the loom number, style, the number of yards in the piece inspected and the amount of time spent in the inspection process.
As is apparent, by referring to FIGURE 12, the latter printed matter signifies that any holes or indicia formed along line a designates the location of aseam or seamsin the corresponding section of cloth; any holes or indicia along the line I) each designates the location of a thin place in the cloth; any holes or indicia made along the line 0 each indicates the location of a shuttle mark; any holes or indicia made along the line d indicate the location of points in which bad weaving has occurred in the cloth and any holes or indicia along the line e indicates points along the length of the cloth in which thick places may have been present.
Also, any holes or indicia made along the lines 1 through j, respectively, designate points in the corresponding portions of the cloth in Which kinky filling, ropy filling, oil, jerk-in filling, and over-shots have been found by the inspector and any holes made along line I indicate points at which a mandatory cut is required to be made in the cloth.
Due to the predominately large number of slubs and gouts usually found during inspection of cloth, the longitudinal line k on the tabulating strip 103 of FIGURE 12 may be omitted and the number of slubs and gouts which have accumulated as indicated on the counter 101 (FIGURES l, 3, 4 and 5) may be written by the inspector adjacent the words slubs and gouts on the tabulating strip 103.
As is the normal practice, the inspector usually uses a burl'ing iron (tweeze like device) to actually remove the slubs or gouts. Once removed, they no longer are a stringable defect and thus they should not be recorded on the tabulating strip for grading purposes or counted as a defect in the grading. They are, however, a serious matter, for the inspector spends a great deal of time removing them, and this represents additional labor in the manufacture of the cloth, the counter 101 being used for counting these removed defects. The total number of slubs or gouts burled or removed is then recorded on the tabulating strip at the time that the total of all defects are entered thereon, merely by referring to counter 101. This permits proper evaluation of the inspectors actual total work, and also provides needed information useful in determining any manufacturing processing such as the weaving, spinning, carding, etc., which need corrections or attention.
. Switch unit and tabulating device The switch unit may be of any desired or conventional construction and is preferably supported on a suitable platform supported on one of the front legs of normally open push-button switches may be used, a
detailed description thereof will not be given.'
The switches A to O, inclusive, are electrically connected in parallel with each other and each is in series with a corresponding solenoid coil. Said coils control respective solenoid plungers A to O inclusive, associated with the improved tabulating or recording device 102 (FIGURES 6 and 7).
The switches A through 0 may be connected with said coils in the manner in which each of two of such switches are shown in FIGURE 5 wherein it will be observed that each switch has conductors 116, 117 connected to opposite sides thereof, the end of conductor 117 remote from each switch being connected to one end of the corresponding coil, each of said coils being indicated at 120. The other end of each coil-120 has a conductor 121 connected thereto and the ends of the conductors 116, 121
7 remote from each of said switches and remote from each of said coils 120 are connected to respective lead wires or conductors 122, 123. The conductors 122, 123 are shown in FIGURE as being connected to opposite sides of a plug 125 adapted to be connected to a suitable source of electrical energy, not shown. The solenoid plungers A to O, inclusive, control respective marking elements or punches at to 0, inclusive, each by means of a corresponding link or lever 126. In other words, the switch unit 100 includes fifteen normally opened switches A through 0 which control fifteen respective solenoid plungers A through 0 through the medium of fifteen coils 120, and said fifteen plungers are connected by fifteen levers or links 126 to respective marking elements or punches a through 0 (FIGURES 6, 7, 8, 10, and 11).
In this instance, the punches n, m, o are not used and, accordingly, the remaining twelve punches a through I coincide with the longitudinal lines a through I on the tabulating strip 103 (FIGURE when it is passed through the recording or tabulating mechanism 102 in a manner to be presently described. Obviously, the number of punches might be more or less than fifteen, as may be desired or necessary for the individual case.
The tabulating or recording device 102 includes a pair of spaced parallel guide plates 130, 131 which are slid ably penetrated by the punches a through 0 (FIGURES 7 and 8). The front or outer plate 130 may. also be termed as a platen in engagement with which the tabulating strip 103 passes with movement of the cloth Y.
The plate 131 is supported in spaced relation to the plate 130 by means of a plurality of tubular housing members 133 each of which has one of said solenoid coils 120 therein, there being one of the solenoid coils 120 surrounding a portion of each of the solenoid plungers A through 0. It will be observed in FIGURE 7 that the solenoid plungers each loosely or slidably penetrate the inner plate 131 and each of these plungers is bifurcated and has the outer end of the corresponding link 126 pivotally connected thereto, as at 135.
Those links 126 connected to the solenoid plungers A, B, D, E, G, H, I, and L extend inwardly or upwardly in FIGURE 6 and are guided in suitable slots provided in a combination pivot and guide bar 136 suitably secured to the rear surface of the guide plate 131. The ends of the links 126 remote from the plungers are pivotally mounted in a combination pivot and guide bar 137 spaced from the bar 136. Conversely, the ends of the links or levers 126 remote from the solenoid plungers C, F, I, K, M, N and O loosely penetrate suitable slots provided therefore in the bar 137 and are pivotally supported in the bar 136. The medial portions of the links 126 between the two bars 136, 137 engage corresponding ends of the marking elements or punches a through 0.
Each of the punches at through 0 is urged outwardly or to the right in FIGURE 7 by a compression spring 140 which surrounds a portion of the same and one end of which bears against a stop or pin 138 and the other end of which bears against the rear surface of the platen 130. The arrangement of the solenoid plungers and links 126 is such that all the punches at through 0 are disposed in a row extending transverly of the platen 130 and there will be observed in FIGURES 7 and 8 a die plate 142 which extends transversely of and is spaced outwardly of the outer surface of the platen 130 to permit the tabulating strip 103 to pass between the platen 130 and the die plate 142. Opposite ends of the die plate 142 have projections 143 thereon which engage the outer surface of and are suitably secured to the plate 130 for maintaining the central portion of the die plate 142 in proper spaced relation to the platen 130., The die plate 142 has a row of holes or apertures 144 therein, there being one of these apertures corresponding to each of'the plungers or marking elements a through 0 as best shown in FIG- I URE 8.
As heretofore stated, the solenoid coils 120 for the solenoid plungers A through Oare connected in series with the respective push-button switches A to O and it is apparent that, upon any one of the switches A to 0 being closed, the corresponding solenoid coil is energized to cause movement to be imparted to the corresponding one of the punches a through 0 so it will project through the paper strip 103 and form a hole therein at the corresponding one of the lines a through I shown on the tabulating strip 103 in FIGURE 12 as the latter punch passes into the corresponding opening 144.
It will be noted that the die plate 142 is relatively narrower and has a pair of space- d reinforcing ribs 146, 147 suitably secured to the outer surface thereof or integral therewith. The outer surface of the projection or rib 147 has an L-shaped member 150 suitably secured there to, one of the legs of which projects outwardly in off-set relation to the path of travel of the strip 103 as shown in FIGURE 4 and this L-shaped member 150 may be used as a guide for properly positioning the rubber stamp used for printing the printed matter on the right-hand portion of the strip 103 as shown in FIGURE 12.
Referring to FIGURES 3 and 4, it will be observed that the upper and lower ends of the platen 130 are supported between respective pairs of spaced frame members 152, 153 and 154, 155 whose rear ends are suitably secured to a vertically disposed plate 156. The vertically disposed plate 156 has a pair of inwardly projecting portions 157 thereon which are suitably secured to the housing 15 of the cloth-inspecting machine 10. The frame members 153, 155 have respective spindles or shafts 160, 161 suitably journaled therein for receiving respective reels 162, 163 thereon. The reels 162, 163 are suitably removably secured on the spindles 160, 161, as will be later described.
It will be noted that the tabulating strip 103 is let-off from the reel 162 and passes partially around the roller 165 and along the front surface of the platen 130, then beneath and partially around a roller 166 and to the reel 163. Each of the rollers 165, 166 preferably has a pair of circular rows of spaced traction pins 167 thereon which are adapted to engage with the holes 110, 111 (FIGURE 12) in the tabulating strip 103.
In order to further assist in maintaining the tabulating strip 103 in engagement with the rollers 165, 166, each of the rollers 165, 166 is engaged by corresponding pressure rolls 170, reduced opposite ends of the pressure rolls 170 being loosely mounted in corresponding notches 171 provided in the upper and lower frame members 152 to 155, inclusive. These pressure rolls 170 are preferably mounted .in such a manner as to be easily removed by the operator for the purpose of threading the strip 103 through the tabulating device 102. To this end, the reduced medial portion of each roller 170 is retained in the respective notches 171 by a leaf spring 1'72 (FIGURE 3) carried by a bar 173. The bars 173 are suitably supported by the respective pairs of frame members 152, 153 and 154, 155.
The rollers 165, 166 are suitably journaled in the respective pairs of frame members 152, 153 and 154, 155, and it will be observed in FIGURE 4 that reduced corresponding ends of the rollers 165, 166 have respective sprocket wheels 174, 175 fixed thereon which are connected by an endless sprocket chain 176.
Any suitable means may be provided for imparting rotation to the reels 162, 163 for taking-up the tabulating strip 103 with respective upward and downward movements of the tabulating strip and the cloth Y in FIG- URES 3 and 4. One embodiment of such means is disclosed in the present drawings with particular reference being made to FIGURES 3, 4, 16 and 17. It will be observed in FIGURES 3 and 4 that the rear run of the sprocket chain 176 engages a pair of sprocket wheels 177, 177 which, through overriding and slip clutch mechanisms, to be presently described, alternately impart rotation to the respective spindles 161, 160, depending upon the direction of movement of the cloth Y and the tabulating stripv 103. The slip clutch mechanisms are broadly designated at 180, 180' and the overriding clutch mechanisms are formed as parts of the sprocket wheels 1'77, 177'. Since the overriding clutch mechanisms associated with the respective sprocket wheels 177, 177 may be identical, except being operable in'opposite directions, only the overriding clutch mechanism associated with the sprocket wheel 177 will be described in detail and like parts of the overriding clutch mechanism associated with the sprocket wheel 177, Where visible, will bear the same reference characters with the prime notation added. Also, since both of the slip clutch mechanisms 180, 180 are identical, only the slip clutch mechanism 180 will be described in detail and like parts associated with slip clutch mechanism 180' will bear the same reference characters with the prime notation added.
Referring to FIGURES 16 and 17, the overriding and slip clutch mechanisms associated with the spindle or shaft 161 are illustrated wherein it will be observed that the overriding clutch mechanism is in the form of a hub 181, integral with sprocket wheel 177, which is loosely mounted on a tubular member or hub member 182 having a disk 182a on its outer end which serves as a spring seat for the friction clutch 180. The tubular member 182 and disk 182a are loosely mounted on the shaft 161. The friction clutch 180 also comprises a rotor element or disk 183, a friction disk 184 and a stator element or disk 185, the latter being adjustably secured on the outer end of shaft 161. A compression spring 186 is positioned between and its two ends are anchored in the proximal surfaces of the disks 182a and 183 to transmit rotary movement from disk 182a to disk 183, and to normally urge the disk 183 against the friction disk 184. The stator or disk 185 is adjustable longitudinally of the shaft 161 to permit varying the amount of pressure exerted thereon by the disks 184, 183, and the spring 186.
The inner end of the tubular member or hub 182 contacts a collar 187 fixed on the shaft orxspindl'e 161 and the inner surface of the collar 187 is adapted to move, at times, in sliding rotational engagement with the outer surface of the frame member 155. The sprocket wheel 177 and hub 181 are loosely positioned between disk 182a and collar 187. The inner surface of frame member 155 is engaged by a collar 188 fixed on the shaft or spindle 161 and against which the corresponding reel 163 is secured by means of disk or washer 189 and screw 198. the screw 193 being threaded into the corresponding end of the spindle shaft 161.
The hub 181 of sprocket wheel 177 is loose on the tubular member 182 and its inner periphery is provided with a plurality of circularly spaced slots or notches V therein whose bottoms, or surfaces remote from the tubular member 182, are disposed at an angle with respect to a line drawn from the center of the shaft 161 and bisecting each of the slots V. A ball or roller W is disposed in each of the slots or notches V, the rollers W being of substantially greater diameter than the shallowest portions of the slots V and of substantially lesser diameter than the deepest portions of the slots V. The deepest portions of the slots V have respective relatively light compression springs X therein which urge the respective rollers W toward the small ends of the respective slots V and, accordingly, into engagement with the angular surfaces or bottoms of the slots V and the periphery of the tubular member 182. It is apparent that the small ends of the slots such as those indicated at V in FIGURE 17 face in the opposite direction in the hub 181' from that in which the small ends of the slots V face in the sprocket wheel177 (FIGURE 17).
In operation, with movement of the sprocket wheel 175 in a counterclockwise direction in FIGURE 3, the tabulating strip 103 is caused to move downwardly and rotation is imparted to the sprocket wheel 177 in a clockwise direction in FIGURES 3 and 17. Since the small ends of motor 201.
the slots V then tend to move toward the rollers W, it is apparent that the sprocket Wheel 177 then imparts rotation to the tubular member 182, disk 182a, spring 186 and the rotor friction clutch member 183. Of course, the clutch member 183 then imparts rotation to the disks 184, 185 and. shaft 161, but the amount of pressure exerted by the spring 186 permits rotor element or disk 183 to rotate relative to the shaft'161 while maintaining tension in the tabulating strip 103 as it is taken up on the reel 163.
On the other hand, with rotation of the sprocket wheels 174, 175 in the opposite or clockwise direction in FIG- URE 3, it is apparent that the sprocket wheels 177, 177' are then driven in a counterclockwise direction so the large ends of the slots V (FIGURE 17) tend to move toward the rollers W so the sprocket wheel 177 may rotate substantially freely relative to the shaft 161 while the sprocket wheel 177' drives the shaft and with the result that the'tabulating strip 103 is taken up by the reel 162 and maintained taut between the reel 163 and the shaft 160, since the hub 181 and sprocket wheel 177 are loosely positioned between the disk 182a and collar 187.
It is, of course, apparent that the sprocket wheel 177' also idles with movement of the sprocket wheels 174, in a counterclockwise direction in FIGURE 3 as the sprocket wheel 177 imparts rotation to the shaft or spindle 161 through the intervening slip clutch mechanism 180.
As heretofore stated, means are provided to impart I movement to the tabulating strip 103, while on the tabulating device 102, in synchronism with the movement of the cloth Y, but at a proportionally reduced speed wherein, for example, the ta'bulating strip 103 moves one inch for each ten yards of movement of the cloth Y. To this end, it will be observed in FIGURES 3 and 4 that the reduced end of the roller 165 having the sprocket wheel 174 thereon also has a gear fixed thereon which meshes with a gear 191 fixed on an output shaft 192 of a suitable gear reduction or speed reduction unit 193. The gear reduction unit 193 is fixed on a plate 194 suitably secured to the frame members 152, 153. An input shaft 195 of the gear reduction unit 193 has a pulley 196 fixed thereon which is engaged by an endless belt 197 driven by a pulley 200 (FIGURE 1) which is fixed on one reduced end of the-conventional take-up roll 35.
The conventional take-up roll is driven to rotate in either direction under control of the operator by conventional means, including a reversible electric motor 201 which is connected with the take-up roll 35 by means of the pulley 200, the endless belt 202 and a pulley 203, the latter pulley 203 being fixed on the shaft of the electric Referring to FIGURE 5, the electric motor 201 is controlled by a manually operable switch 205 which, at times establishes contact between a conductor 206 and a conductor 207 and, at other times, the switch 205 establishes contact between a conductor 210 and a conductor 211. The conductors 207, 210 are connected to the electric motor 210 and conductors 212, 213 are also connected to the electric motor 201 and lead therefrom to the respective lead wires or conductors 122, 123. The ends of the conductors 206, 211 remote from the switch 205 are connected to the respective conductors 213, 212. Each time a slub or gout is found by the inspector, the inspector depresses a pedal 220 which closes a normally open switch 221 (FIGURES 1 and 5) which normally open switch is interposed in a conductor 222. The Conductor 222 extends from the lead conductor 123 to one side of the electrically operable counter 101 and the other side of the counter 101 has a conductor 223 leading therefrom to the lead wire or conductor 122. It will be ob served in FIGURES 1, 3 and 4 that the electrically operable counter 101 is suitably secured to one side of the housing 15 of the cloth-inspecting machine 10.
It is thus seen that, during inspection of the cloth Y on the cloth-inspecting machine 10 in FIGURE 1, the defects observed by the inspector are tabulated by the 1.1 operator closing the appropriate switches A through L on the switch unit 1% in FIGURES 1, and 11. Thus, holes such as those indicated at 2-a through 2l may be formed in the tabulating strip 103 at the appropriate places along the respective lines a through I as shown in FIGURE 12..
When a given length or roll of cloth Y has been inspected on the cloth-inspecting machine 10 as heretofore described, a rubber stamp is positioned in engagement with the bar 147 and the locator 150 (FIGURES 4 and 7) to print the information shown in the right-hand portion of FIGURE 12 on the corresponding end portion of the tabulating strip 103, after which the tabulating strip is torn or otherwise severed and the reel 163 is then removed from the spindle 161 and positioned on a spindle or shaft 225 of the playback mechanism or transcribing device 105 (FIGURES 2, 9, 13, 14 and 15) associated with the clothfolding machine 12.
It will be observed in FIGURE 14 that the reel 163 is frictionally retained on the shaft or spindle 225 so as to maintain tension in the tabulating strip 163 as it is drawn from the reel 163 over a drive roller 226. In this instance, the reel 163 is frictionally retained on the shaft or spindle 225 by means of a compression spring 227, one end of which bears against a side frame member 231), in which one end of the shaft or spindle 225 is suitably secured, and the other end of which bears against one of tr e flanges of the reel 163. The other flange of the reel 163 is thus urged against a plate or washer 231'fixed on the free end of the shaft 225, as by a screw 232. A frame member 234 is spaced from the frame member 23% and these two frame members are fixed, at their lower ends, to opposite sides of a platform 235 suitably secured to the frame of the cloth-folding machine 12 as shown in FIGURES 2,
13 and 14.
It will be observed in FIGURE 13 that the frame memher 234 is cut away, as at 236, to permit the mounting of the reel 163 on the shaft .or spindle 225 and to also permit removal of the reel 163 from the shaft or spindle 225. The upper portions of the frame members 230, 234 are suitably secured to opposite ends of a plate 237 on which a pair of spaced substantially U-shaped brackets 240, 240', made from insulation, material, are suitably mounted for purposes to be presently described. The roll 226 has a pair of circular rows of circularly spaced traction pins 242'suitably secured thereto and projecting outwardly therefrom, which are adapted to register with the-traction holes 110, 111 adjacent opposite sides of the tabulating strip 1%. As the tabulating strip 163 is drawn from the reel 163 positioned on the transcribing device 105, by the drive roller 226, the tabulating strip then merely falls, by gravity, toward the floor on which the cloth-folding machine 12 rests. Of course, it is contemplated that suitable means may be provided for taking up the tabulating strip 103 as it passes over the roll226. The roll 226 is fixed on a shaft 245 journaled in the side frame members 230, 234 of the transcribing device 1115 and one end of the shaft 245 has a sprocket wheel 246 fixed thereon which is engaged by a sprocket chain 247. The sprocket chain 247 also engages a sprocket wheel 250 fixed on an output shaft 251 of a suitable gear or speed reduction unit 252. The speed reducingor gear reduction unit 252 is also suitably secured to the upper surface of the platform 235.
An input shaft 253 of the gear reduction unit 252 has a sprocket wheel 255 fixed thereon which is engaged by a sprocket chain 256. It will be observed in FIGURE 2 that the sprocket chain 256 extends longitudinally of the cloth-folding machine 12 and is mounted on a sprocket wheel 257 shown somewhat schematically in FIGURE 2. The sprocket wheel 257 is fixed on the shaft 73 which, as heretofore stated, is driven by the electric motor 62, throughinterventing connections, to impart rotation to the crank 86 and to thereby reciprocate the folding blade 56. The gear reduction unit 252 is also arranged to cause the tabulating strip 103 to move at the same speed relative to the speed of the cloth-folding machine as the tabulating strip 103 is caused to move relative to the cloth Y when it is' mounted on the tabulating device 192 as heretofore described.
In order to insure that the tabulating strip 103, while mounted on the transcribing device 105, is maintained tightly in engagement with the periphery of the drive roll or roller 226, it will be observed in FIGURES 13 and 14 that a pair of rollers 260, 261) rest upon the portion of the tabulating strip 103 passing in engagement with the apex of the drive roll 226 immediately adjacent the traction pins 242. The weight rolls 2613, 260' are formed integral with, or suitably secured to, a shaft 261 which is loosely mounted in bifurcated portions 262, 263 projecting upwardly from the upper surfaces of the side frame memhers-230, 234 of the transcribing device 105. The central portion of the shaft 261 is preferably grooved from the reception of one end of an arm 265 which extends upwardly and inwardly toward the vertical plane of the frame of the cloth-folding machine 12 and is fixed on a torsion bar or rod 266. The torsion rod 266 is journaled in upwardly projecting portions 267, 26% on the inner portions of the respective side frame members 230, 234. The torsion rod 266 is urged in a clockwise direction in FIGURE 13 by means of a torsion spring 27%, one end of which is fixed to a collar 2'71 fixed on the shaft 266, and the other end of which is connected to the upwardly projecting portion 267 of side frame member 230.
The brackets 24%, 240' are parts of detecting devices and, since both of these are identical, only the parts associated with bracket 2413 will be described in detail and like parts associated with the bracket 240' will bear the same reference characters with the prime notation added.
The bracket 240 has a shaft or bar 275 mounted therein to which one end of an electrical conductor 276 is suitably connected. A tubular member 277 is pivotally supported on the shaft 275 and has one end of a detector finger 281 fixed thereto, which detector finger extends downwardly and outwardly at an angle and is turned upwardly at its free end. The free end of the detector finger 280 is normally urged into engagement with the portion of the tabulating strip 103 which engages the apex of the driving roller 226, by means of a torsion spring 281, one end of which is connected to bracket 240, and the other end of which is connected to the detector finger 280.
It will be observed in FIGURE 14 that the detector fingers 280, 280" are so positioned as to engage the tabulating strip 103 as it passes over the driven roller 226, immediately adjacent or in alignment with the lines a, l on the tabulating strip 103. The detector fingers 280, 280 are made from an electrically conductive material and are connected with a suitable stop motion for the electric motor 62, as shown in FIGURE 9. Thus, each time a hole 2a denoting a seam in the corresponding portion of the cloth Y, registers with the detector finger 280, the detector finger 280 engages the periphery of the roll 226 to ground the circuit to the electrically operable stop motion. Also, each time a hole 2- l, denoting the point at which a mandatory cut is to be made in the cloth, registers with the detector finger 280 (FIGURES 12, 14, and 15) it is apparent that the circuit to the electrically operable stop motion will also be completed. Of course, this mechanism may be used for actuating any type of electrically operable apparatus, the stop motion being preferred.
By way of example, a suitable stop motion is shown in FIGURE 9 wherein it will be observed that the electric motor 62 has wires or conductors 285, 286 connected to opposite sides thereof which lead to a plug 287 adapted to be connected to a suitable source of electrical energy, not shown. The conductors 285, 286 have respective switches 290 and s interposed therein, the switch 290 being a manually operable switch or master switch and the switch s being a part of a manually reset relay broadly designated at R. The switch s is normally closed whenever the coil 291 of the relay R is de-energized. The relay R also includes a normally open switch s which is adapted, when closed, to close a circuit between the coil 291 of the relay R and a grounded conductor 202. The primary winding of a step-down transformer T is connected with the conductor 285 between the motor 62 and the switch 290' and is also connected with the conductor 286 between the switch s and the plug 287. The secondary winding of the transformer T is grounded at one endthereof to the frame of the cloth-folding machine and the other end thereof is connected to one end of the coil 291 of the relay R. The otherend of the coil 291 has the end of the conductor 276 remote from the shaft 275 (FIGURE 14) connected thereto and the end of the, conductor 276 remote from the shaft 275 (FIGURES 9 and 14) is connected to a medial portion of conductor 276'.
It is thus seen that upon either one of the detector fingers 280, 280, or both, being grounded by engagement with the periphery of the roller 226, the coil 291 of relay R is energized thus opening switch s and closing switch s to thereby stop the electric motor 62. The switch s' then serves to maintain energization of the relay R in the event that holes 2-a and/or 2l in the tabulating strip 103 (FIGURE 12) may have moved beyond the corresponding detector fingers 280, 280'. Afterthe operator of the cloth-folding machine has torn or otherwise severed the cloth at the fold-ing station, the relay -R may then be manually reset to close to switch s and open the switch s.
It is thus seen that I have provided an improved apparatus and method for grading cloth in which a tabulating strip is moved in synchronism with the cloth during inspection thereof and defects in thecloth are recorded on the tabulating strip 103, including places at which the cloth should be severed either because of a seam or because of a particularly defective portion of the cloth being determined and wherein the tabulating strip is then placed on a transcribing device which is associated with a cloth-folding machine and will automatically cause the machine to stop each time the cloth is to be severed.
In many instances, cloth is sold in rolled form instead of being folded and, heretofore, it has been necessary to fold the cloth in order to determine its quality and to then re-roll the cloth. The present cloth-inspecting system eliminates the intermediate step of folding when the cloth is sold in rolled form, since the portion of the tabulating strip 103 corresponding to each roll of cloth will remain with the roll of cloth when it is shipped from one place to another and the holes, irregularities or other indicia formed in or on the tabulating strip 103 are used for determining points at which the cloth should be severed during subsequent processing, such as at rolling and brushing machines, so that so-called shorts and seconds may be separated from the first grade cloth at any time during the processing of the cloth following the inspection of the cloth on a cloth-inspecting machine such as that indicated at in FIGURE 1. I
Shorts are distinguished from first grade lengths of cloth in that first grade cloth pieces are forty or more yards long and are usually approximately seventy-five yards long while shorts are less than forty yards long. Of course, the number of defects recorded on the lines a through I of a particular portion of the tabulating strip 103 are used to determine whether a corresponding length of cloth should be of first or second grade or quality, regardless of the length of the cloth.
In normal occurrence, rolls off the loom may be as much as 400 yards long. By inspecting and grading all 400 yards, before any cutting is done, four of five 75 yard pieces of first quality cloth may be obtained by properly spacing the cuts; whereas, cutting every 75 yards could put additional pieces into seconds. In the present and previous practice of grading cloth, it is very l4 difiicult to ascertain, except only in a very general way, just where the cuts could best be made to get the best return on the cloth, since there is so much length involved that the eye and the mind do not readily or clearly comprehend the entire piece of cloth as a unit as well as each of the possible sub-divisions thereof, andat the same time, the location and types of defects involved, some of which sub-divisions or portions thereof might possibly be gradable firsts, while other segments might be gradable as seconds, by thorough comprehensive study, which study is hardly possible with the present practice of viewing the long length of cloth itself in either complete roll form or smallsegments thereof at the most. Consequently, it often occurs in present prac tice that an entire piece will be graded second, whereas the defects may be highly concentrated in one area, and
if this particular area is cut out a remaining large segment of cloth may actually be graded as a first. With the method and apparatus of the instant invention, it is quite easy to scan the entire condensed, yet complete pattern of defects as they actually occur on the entire length of cloth merely by scanning the tabulating strip or tape with its corresponding indicia thereon. Obviously, any desired defectsmay be recorded in accordance with the instant method. In this manner, it will readily be apparent that a much more rapid and accurate grading can be facilely accomplished with the method of the instant invention and the illustrative or other suitable apparatus for practicing such method.
After the cloth has been inspected on the cloth-inspecting machine 10, the information recorded on the corresponding portion of the tabulating strip 103 may also be used as a record of loom performance to-thereby serve as a guide for correcting any mechanical defects in the loom as well as correcting any defects in various other machines involved in the processing of the cloth up to the time of inspection, including the spinning frames, roving frames, slashers, etc. Thus, the improved system greatly facilitates quality control from the initial processing of textile fibers throughout the various manufacturing processes involved in the manufacture of cloth, up to the time that the cloth is inspected, as well as eliminating the labor heretofore required specifically for classifying or grading the cloth and providing permanent records on the various styles of cloth and on individual looms.
While I have shown for illustrative purposes one physical embodiment for carrying out the method of my invention, it will readily be apparent to those skilled in the art that the invention is capable of many modificatrons without departing from the scope thereof, and that the invention is not to be taken as limited by this illus trative example, but only by the scope of the appended claims. For instance, obviously, other types of tabulating device, such as vacuum punches, etc., and other types of play-back and read-out devices might be used in lieu of the illustrated devices for these purposes. Also, the method is obviously usable in conjunction with other types of cloth moving machines, the illustrated cloth moving machines being disclosed only for the purpose of illustrating the method of this invention and the use of illustrative apparatus which may be used in effecting the method.
That which is claimed is:
1. The method of predeterminedly actuating an electrical circuit of an apparatus on which cloth is processed which comprises moving a section of cloth, of greater length than, in synchronism with, and at a faster speed than, a tabulating strip during inspection thereof, recording the presence of a plurality of different defects in the cloth with corresponding detectably distinct indicia and in linearly proportionate reduced scale position on said tabulating strip whereby the quality of the cloth may be evaluated from a review of the tabulating strip, forming additional indicia on the tabulating strip at 15 points at which the cloth should be severed, and then using said "additional indicia formed on the tabulating strip for actuating said electrical circuit while moving the tabulating strip in syn-chronism with the cloth on said apparatus.
2. The method of detecting the presence of certain defects in a length of cloth while moving the cloth lengthwise which comprises inspecting the cloth while moving a recording medium of shorter effective length than, in synchronism with, and at a slower speed than, the cloth, forming indicia on the recording medium corresponding to defects occurring in the cloth whereby the quality of the cloth may be evaluated fro-m a review of the recording medium, then moving the same cloth longitudinally while again moving the corresponding recording medium in synchronism with, and at a slower speed than, the cloth, and automatically detecting the presence of certain of said indicia previously for-med on the recording medium to determine the presence of defects denoted by the latter indicia in the corresponding portions of the cloth.
3. The method of detecting defects in cloth which includes moving a tabulating strip of shorter length than, in synchronism with, and at a correspondingly-slower speed than movement of the cloth during inspection thereof, forming apertures in the tabulating strip along selected ones of several longitudinally extending laterally adjacent zones corresponding to each of several different defects observed in the cloth during inspection thereof whereby the quality of the cloth may be evalutated from a review of the tabulating strip, then moving the tabulating strip in synchronism with the cloth, and at the same speed ratio as during said first mentioned synchronous movement of said tabulating strip and cloth while automatically detecting the presence of certain of said apertures in the tabulating strip to indicate the detection of said certain defects whereby the position of the defective portions of the cloth may be ascertained with respect to the tabulating strip.
4. The method of detecting defects in cloth comprising moving a tabulating strip, of shorter length than, in synchronism with, and at a slower speed than, movement of the cloth during inspection thereof, forming indicia on the tabulating strip along selected ones of several longitudinally extending laterally adjacent zones corresponding to defects in the cloth whereby the quality of the cloth may be evaluated from a review of the tabulating strip, then moving the tabulating strip in synchronism with the cloth and at a speed ratio corresponding to the previous speed ratio thereof while automatically detecting the presence of selected ones only of said indicia on the tabulating strip, and effecting a desired operation on the cloth as a function of the detected selected indicia.
5. A method of controlling the movement of a length of cloth which comprises inspecting a length of cloth while moving a tabulating strip, of shorter length than, in synchronism with, and at a relatively slower speed than the length of cloth, forming indicia on the tabulating strip corresponding to certain defects in the cloth whereby the quality of the cloth may be evaluated from a review of the tabulating strip, and then moving the tabulating strip past a detector in synchronism with and at a relatively slower speed than, movement of the cloth whereby the detector automatically detects the presence of certain indic'ia aligned therewith during the course of movement of the tabulating strip and stopping the moving advance of said cloth upon detection of one of said defects.
6. That method of processing cloth material which comprises passing said material in synchronization with but at a greater speed than recording media and past an inspection station, marking the recording media to indicate the locations and types of each of a plurality of difierent types of defects in the cloth material whereby the quality of the cloth may be evaluated from a review of the recording media, then passing said cloth material through cloth handling apparatus while moving the recording media past actuating means at a slower speed than the cloth material, automatically stopping the cloth handling apparatus and the moving of the recording media in accordance with certain indicia marked on the recording media, and performing a defect removal operation upon said cloth adjacent the lengthwise portions of said cloth material corresponding to the lengthwise location of said certain indicia on said recording media.
References Cited by the Examiner UNITED STATES PATENTS 662,153 11/1900 Sauermilch 33132 1,172,058 2/1916 Scheyer 83-71 1,241,248 9/1917 Payne 83-71 1,320,643 11/1919 Newcomer 83-71 1,560,167 11/1925 Jones 24257 2,206,518 7/1940 Strzalkowski 66-82 2,377,573 6/1945 Potts 24257 2,537,499 1/1951 Williamson 200 -46 X 2,703,933 3/1955 Blake 33132 2,704,453 3/1955 Davis 73159 2,880,838 4/ 1959 Panissidi 2269 2,930,228 3/1960 Lawrence et a1 73l59 3,023,900 3/ 1962 Thier 346-33 3,094,261 6/ 1963 Thompson 2269 3,094,368 6/1963 Peck 73-159 X FOREIGN PATENTS 606,660 12/ 1934 Germany. 728,127 4/1955 Great Britain.
ROBERT R. MACKEY, Primary Examiner.
MERVIN STEIN, DONALD W. PARKER, Examiners.

Claims (1)

1. THE METHOD OF PREDETERMINEDLY ACTUATING AN ELECTRICAL CIRCUIT OF AN APPARATUS ON WHICH CLOTH IS PROCESSED WHICH COMPRISES MOVING A SECTION OF CLOTH, OF GREATER LENGTH THAN, IN SYNCHRONISM WITH, AND AT A FASTER SPEED THAN, A TABULATING STRIP DURING INSPECTION THEREOF, RECORDING THE PRESENCE OF A PLURALITY OF DIFFERENT DEFECTS IN THE CLOTH WITH CORRESPONDING DETECTABLY DISTINCT INDICIA AND IN LINEARLY PROPORTIONATE REDUCED SCALE POSITION ON SAID TABULATING STRIP WHEREBY THE QUALITY OF THE CLOTH MAY BE EVALUATED FROM A REVIEW OF THE TABULATING STRIP, FORMING ADDITIONAL INDICIA ON THE TABULATING STRIP AT POINTS AT WHICH THE CLOTH SHOULD BE SEVERED, AND THEN USING SAID ADDITIONAL INDICIA FORMED ON THE TABULATING STRIP FOR ACTUATING SAID ELECTRICAL CIRCUIT WHILE MOVING THE TABULATING STRIP IN SYNCHRONISM WITH THE CLOTH ON SAID APPARATUS.
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US3094368A (en) * 1960-09-15 1963-06-18 Tricot Equipment Company Inc Flaw recorder
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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3633211A (en) * 1969-10-17 1972-01-04 American Electronic Lab Inspection recorder means
US3962730A (en) * 1974-04-17 1976-06-15 Dennison Manufacturing Company Removal of faulty material in the manufacture of non-metallic webs
US3998075A (en) * 1975-04-28 1976-12-21 Deering Milliken Research Corporation Circular knitting machine quick drive disconnect
WO1995014805A1 (en) * 1993-11-24 1995-06-01 Retech Aktiengesellschaft H. Von Arx Process for monitoring faults in textile webs
US5873392A (en) * 1993-11-24 1999-02-23 Retech Aktiengesellschaft H. Von Arx Process for monitoring faults in textile webs
US7493678B1 (en) * 2007-09-13 2009-02-24 Ming-Tse Chen Method of inspecting cloth
US20090071563A1 (en) * 2007-09-13 2009-03-19 Ming-Tse Chen Method of inspecting cloth

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