US3235156A - Door section assembly apparatus - Google Patents

Door section assembly apparatus Download PDF

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Publication number
US3235156A
US3235156A US272475A US27247563A US3235156A US 3235156 A US3235156 A US 3235156A US 272475 A US272475 A US 272475A US 27247563 A US27247563 A US 27247563A US 3235156 A US3235156 A US 3235156A
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Prior art keywords
door section
frame
side rails
pressure
door
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Expired - Lifetime
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US272475A
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Wilbur L Jones
Merwyn P Martin
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Overhead Door Corp
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Overhead Door Corp
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B27—WORKING OR PRESERVING WOOD OR SIMILAR MATERIAL; NAILING OR STAPLING MACHINES IN GENERAL
    • B27M—WORKING OF WOOD NOT PROVIDED FOR IN SUBCLASSES B27B - B27L; MANUFACTURE OF SPECIFIC WOODEN ARTICLES
    • B27M3/00—Manufacture or reconditioning of specific semi-finished or finished articles
    • B27M3/18—Manufacture or reconditioning of specific semi-finished or finished articles of furniture or of doors
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00—Metal working
    • Y10T29/53—Means to assemble or disassemble
    • Y10T29/534—Multiple station assembly or disassembly apparatus
    • Y10T29/53417—Means to fasten work parts together

Definitions

  • This invention relates to apparatus for quickly aligning and rigidly assemblying a door or door section and it particularly relates to apparatus for aligning and securing side rails to the center stiles of a garage door section so as to provide uniformly and rigidly assembled garage door sections.
  • the side rails of the door section be at substantially right angles to the cross supports or center stiles which are positioned between the side rails, that the side rails be substantially parallel to each other, that the center stiles also be substantially parallel to each other, and that the center stiles and side rails be uniformly spaced. From the standpoint of appearance, by constructing a door section according to the above provisions, the center stiles and side rails will not be askew and will be uniformly spaced, so as to provide an attractive lappearing door section. Functionally, a door or door section which is so constructed will properly t its matching door frame or other mating part.
  • the present invention which accomplishes all the afore-mentioned objects and which is useful for quickly and conveniently aligning and rigidly assembling a door section having side rails and cross supports positioned between the side rails, includes a frame for supporting the door section, means mounted on the frame for maintaining parts of the door section in substantially the same 3,235,156 Patented Feb. l5, 1966 vertical plane, means mounted on the frame for applying crosswise and endwise pressure to the door section so as to rigidly hold the cross supports and side rails together, and means for fastening the cross supports to the side rails while the door section parts are being maintained in substantially the same plane and while the door section is under crosswise and endwise pressure whereby the door section is quickly and rigidly assembled.
  • FIG. 1 is a side elevational view of the door section assembly apparatus
  • FIG. 2 is a rear elevational view of the apparatus of FIG. l;
  • FIG. 3 is an enlarged elevational View of one end of the embodiment of FIGS. 1 and 2;
  • FIG. 4 is an end elevational view, similar to FIG. 3, except that the overhead hold-down apparatus is shown in the lowered position;
  • FIG. 5 is an enlarged, end elevational View of the other end of the embodiment of FIGS. 1 and 2;
  • FIG. 6 is a top plan view of a door section in position on the support frame
  • FIG. 7 is a partially broken, sectional view taken along line 7-7 of FIG. 3;
  • FIG. 8 is a partially broken, sectional view taken along line 8-8 of FIG. 4;
  • FIG. 1l is a detailed, side elevational View of the means for ejecting a door section from the apparatus;
  • FIG. l2 is a partially sectioned, detail view of means for applying crosswise pressure to the door section
  • FIG. 13 is an end, elevational view of the embodiment of FIG. 12;
  • FIG. 14 is a view, similar to FIG. 12, except that the crosswise pressure applying means is shown out of its operating position;
  • FIG. 15 is a detail view of the contact member which applies endwise pressure to a door section.
  • the frame for supporting the door section is generally referred to by the letter A
  • the means for maintaining parts of the door section in substantially the same plane is generally designated by the letter B
  • the means for applying crosswise pressure to the door section is generally referred to by the letter C
  • the means for applying endwise pressure to the door section is generally designated by the letter D
  • the means for fastening the cross supports to the side rails is generally designated by the letter E
  • the means for rejecting the assembled door section is generally designated by the letter F.
  • the frame A of the apparatus 10 includes a pair of longitudinal channel beams 11 which rest upon transverse I-beams 12a, which in turn are positionedvon support blocks 13.
  • the beams 11 are secured together at both ends by channel members 12.
  • the channel members 12 support a pair of elongated I-beams 14 and channel members 15, which carry the door section base plate 16.
  • the Iupper surface of the plate 16 iixedly carries a longitudinal angle member 17 and xed transverse bars 18, against which parts of a door section 20 may be buttressed for receiving crosswise pressure and endwise pressure.
  • the frame A includes a roller table which is used in the loose manual assembly of a door section 2l).
  • the top of the roller table 21 is tapered downwardly from the upper front portion 22 to the lower rear portion 23, which is positioned above the door stop member 17 so that a door section 20 may be readily pushed on the support plate 16.
  • the table 21 is rollably andy movably positioned by means of roller members 24 which are xedly carried by the shaft 25.
  • Shaft 25 is rotatably mounted in the supports 26 which are carried by the underside of the table 21.
  • the rollers 2d are adapted to ride on tracks 27 which extend from and are affixed to beams 14. and channel members 15,
  • the rollers 24 include integral sides 28 which guide the movement of the roller table 21 on the tracks 27. Suitable stops (not shown) are provided to prevent overtravel of the roller table, both in moving towards and away from the working area of the machine.
  • the drive means 3i Positioned under the frame A is the drive means 3i) which, through suitable means, rotates the rear drive shaft 31.
  • the shaft 31 is rotatably carried in the pillow blocks 32 which in turn are fixed to the frame A.
  • the drive means is positioned within a framework 33, which has both vertical support members 34 and horizontal support members 35.
  • the drive means 3d includes a motor 36 and a gear reduction unit 37 which, through suitable operating connections, rotates shaft 31.
  • the gear reducer 37 drives a pulley 172 which rotates a Worm (not shown) and thereby the worm gear 38 and the shaft 31.
  • the rear drive shaft 31 is adapted to rotate the end shafts 40 through the bevel gears 4-1, mounted on both ends of the shaft 31, and the bevel gears 42, mounted on both end shafts 4t).
  • the shafts 40 are rotatably carried by the pillow blocks 43, which are fixed to the channel members 12 through spacers d4.
  • the means B for maintaining substantially all parts of the door section 20 in substantially the same Vertical. plane generally includes an overheadl hold-down frame and a lowering mechanism generally 51.
  • the overhead hold-down frame 50 which is vertically movable, includes a laterally immobile side 52 and a laterally mobile side 53. Each side is provided with horizontal support arms 54, which are secured to the vertical guide rods 611 positioned near the four corners of the frame A.
  • Two vertical bar supports 55 are tixedly mounted on the extremities of the elongated overhead members 151 and 152.
  • the supports 55 slidably carry elongated guide rods 95 which in turn xedly carry pad support arms 153.
  • the extensions 154 of the pad support arms 153 are provided with rollers 155 which are adapted to ride on the tracks 156 which are provided on the overhead members 152.
  • the pad support arms 153 securely maintain the holddown pads 56.
  • the pads 56 serve a twofold function in that they are positioned in close proximity to the upper side of a door section 2.0 so as to maintain all parts thereof in substantially the same plane and also they provide a support for the air guns 57 which drive dowels or other fastening means into the door section 20 (air guns 57 not shown in FIGS. 3-5 and l0).
  • the side 53 is laterally movable toward the stationary side 52 by means of rollers 5S, which are rotatably mounted to the horizontal support 54 of the mobile side 53 and are adapted to be guided during lateral movement by the guide bar 59 which is securely fastened to the support 54 of the immobile side 52.
  • the sides 52 and 53 are both movable in a vertical direction and are fixed to vertical guide rods 60 which rotatably carry a circular cam follower 61 at their lower end.
  • the rods 6) are slidably mounted within the ⁇ guide blocks 62.
  • the four rods 60 are each provided with fixed collars 63 which are adapted to abut against the blocks 62 so as to support the frame Stb in its lowered position.
  • the block 62a on the immobile side 52 is affixed to the frame A whereas the block 62h on the mobile side 53 is laterally movable and is secured to the crosswise pressure applying means D, which will described in greater detail in a subsequent portion of this specication.
  • the mobile block 6212 is attached to supports 65 and 66.
  • the support 66 is provided with a saddle member 67 which rides on a sleeve 68, mounted around the end shaft 40.
  • the saddle 67 is adapted to slidably move along the sleeve 68 as thc mobile side 53 is moved towards or away from the stationary side 52.
  • the cam 71a on the laterally mobile side 53 has a wider working surface than the cam "llb on the laterally immobile side 52 so ⁇ that the follower 61 is always positioned over the cam 71a.
  • the lowering mechanism 51 includes four cam members 71 which are fixed to the end shaft dil. As the drive means 3@ operates the back drive shaft 31 and rotates both end shafts di), the cams 71 are also rotated. Since the cams 71 are aligned with the followers 61, the corner guide rods 60 and the entire frame 50 are lowered as the followers 61 enter the recessed area of the cams 71a and 71h. Referring to FIG. 7, one cam 71 is shown in the raised position where the overhead frame 50 is ready to receive a door section 2t?. in FiG. 8, the cam 71 is shown in the lowered position, where the collar 63 abuts a block 62 whereby the overhead frame 50 is supported in the desired vertical position, relative to the door section 20. In FIG. 4, there is an end view of a door section 20 on the base 16 showing the hold-down pads 56 in position above the door section 2t?.
  • the endwise pressure applying means C may be more clearly understood by referring particularly to FGS. 5, 6 and 9.
  • the endwise pressure means C applies pressure against the end cross support or stile Si)V as shown in FIG. 6, whereby pressure is applied to the door section 20, since the opposite end stile 82 abuts the end blocks 18.
  • the side rails 81 of the door 20 receive endwise pressure so that the ends of the rails S1 are aligned with the end stiles 8i) and 82.
  • the intermediate stiles S3 and 84v are adapted to abut the stile stops 85, which are detachably mounted on the support plate 16 and t beneaththe door panels 86.
  • Endwise pressure is ⁇ applied through the operation of the rockable members 87 which are pivotally mounted at one end of the frame A, as at 8S.
  • the lower ends of the rockable members 87 are provided with cam roller followers 39 which are operably aligned against the cams 90.
  • the cams 9i) are fixed to the end shaft 40. Referring particularly to FIG. 9, as the cams 90 are rotated by the shaft 4t) to the dotted line position shown in FlG. 9, the rockable member 87 is forced to the vertical position, also shown in dotted view.
  • a pressure bar 92. attached to and passing between the rockable members 87, -contacts and forces the end blocks 91 toward the opposite end of the machine 10.
  • the movement of the blocks 91 also imparts linear movement to the rods 95. Also, since the guide rods 95 xedly carry the hold-down pads 56 and air guns 57, as the rods 95 are moved, the hold-down plates 56 and air guns 57 are moved into their appropriate positions for doweling or fastening the Stiles Si?, 52, 33 and 34 to the side rails 81.
  • endwise pressure is directly applied to a door section 20 by means of resiliently mounted pusher members 96 which are positioned on the spaanse underside of the two hold-down pads 56 nearest the endwise pressure applying means C, whereby force is applied to both the side rails 81 andthe end stile 80.
  • the stile 82 and opposite ends of the side rails 81 abut the block members 13 and the stiles 31S, 33 and 84 abut the block members 85.
  • the guide rods are returned to the operating position by compression springs (not shown) which are mounted integral with the rods 95 at the end of the machine 10 which is opposite to the endwise pressure applying means C.
  • crosswise pressure applying means D may be most clearly understood by referring to FIGS. 2, l2, 13 and 14.
  • Crosswise pressure is applied to a door section 2t) by means of lever arms 100 which are p fulcrumed at 161 near the bottom of the machine 1t).
  • fulcrurned levers are provided with cam follower rollers 102 which are aligned with cams 103.
  • the cams 103 are iixedly secured to the rear drive shaft 25.
  • the cams 163 and levers 191i are shown before pressure is applied to a side rail 81 and in FIG. 12, the ⁇ cams 103 have rotated the lever 160 inwardly, whereby crosswise pressure is being applied to the door section 20.
  • the pressure is directly applied to the rail 81 by the channel member 105 which is slidably mounted on the support plate 16 and is secured to the roller block 106, which is also slidably mounted on the plate 16.
  • the sliding movement of the channel member 1415 and block 106 is assisted by the upper rollers 107 and 108, which are rotatably mounted within the roller block 106 and the channel member 165 respectively.
  • lower rollers 109 are provided on the under side of the support plate 16.
  • the rollers 169 are rotatably carried by the block 110 which is secured to the channel 165.
  • the rollers 1119 are adapted to avoid tipping or rotation of the channel member 105 4as pressure is being applied.
  • the member 165 is resiliently mounted to the adjusting bar by the cushion springs 116 and 117.
  • Cushion spring 116 is a heavy spring positioned between the roller block 1116 and the adjusting bar 115 and the cushion spring 117, lighter than spring 116, is positioned between the angle member 113 of the block 106 and the angle member 119 of the adjusting bar 115.
  • the adjusting member 115 is provided with a plurality of openings 1213 so that the channel member 165 may be moved to various places on the support plate 16 whereby door sections of different widths may be accommodated.
  • the adjustment for accommodating varying widths of door sections 2t) is accomplished by means of the apparatus, generally 125.
  • the adjusting apparatus includes a lever arm 126 and linkage 127, which are pivotally carried by legs 123 and 129.
  • the legs 128 and 129 are pivotally mounted on the base leg 13@ which is carried by the yoke member 131a.
  • the legs 128 and 129 are positioned within slots provided in the slotted pin members 131 and 132 and are maintained in place in the slots of pin members 131 and 132 by the L-shaped retaining members 133 which block the slot openings.
  • a tension spring 135 is positioned between the pivots 136 of linkage 127 and leg 129 and of arm 126 and leg 128 whereby the leading portions of the pin members 131 and 132 are maintained in place in the openings of the adjusting member 115.
  • the pin members 131 and 132 are readily movable to different openings 120, so as to accommodate different width door sections 20 by a simple manual operation.
  • the operator simply rotates the lever arm downwardly and against the tension of spring 135. This movement causes the legs 123 and 129 to pivot outwardly and abut the blocking arm of retaining members 133 so that the pins 131 and 132 are removed from one opening 121B and movable to another.
  • the lever 126 is rotated upwardly and the spring retains the legs 128 and 129 in place.
  • the fastening means E As the door section is being held in proper vertical position, and while crosswise and endwise pressure are being applied, the fastening means E, and specifically, the air guns 57 drive rivets or dowels into the rails or stiles so as to rigidly assemble the door section 20.
  • the particular guns 57 which are used are well known devices and a detailed description is believed to be unnecessary. However, briefly, the guns are provided with a magazine for carrying a plurality of dowels, and upon the appropriate signal indicating the endwise pressure and crosswise pressure are being applied and that the door section 20 is being maintained in proper vertical alignment, compressed air simultaneously drives all the dowels.
  • the dowels are driven at precisely the desired position on. given door sections having a certain length and width and having a certain number of stiles since all door sections are held in a uniform crosswise position and endwise position on the base 16.
  • the ejection means F removes the section from the machine.
  • the overhead frame 50 is raised by the raised portion of the cams 71 and end pressure is also be released.
  • the cams 14d which are xed to the end shafts 4i?, raise the cam follower members 141.
  • the members 141 through channel members 142, carry elongated plate supports 143.
  • the plate 143 carries a plurality of upright supports 144 which rotatably carry a plurality of shafts 145.
  • the shafts 145 carry sprockets 146 which mesh with chains 147 that transfer the rotation of one 145 to the next shaft 145.
  • the shafts 145 Mounted on the ends of the shafts 145 are serrated wheels 143 which are adapted to pass through suitable openings provided in the plate 16 as the cams 14) raise the .cam follower members 141 and thereby the shaft 145 and wheels 148.
  • One of the shafts 145 is operably connected to a drive means 160, by a chain 161 whereby rotational movement is imparted to all the Wheels 148.
  • the wheels 143 As the wheels 143 are rotated in the raised position and in the direction illustrated by the arrows in FIG. 11, the wheels 1415 contact the underside of the rails 81 of an assembled door section 20 Vand eject the section from the machine 10.
  • the motor is started by a limit switch 165 which is actuated by a cam 166 which is adapted to start and stop the motor 150 at the appropriate time.
  • a door section 2G is first loosely assembled by manual operation on the roller table 21. After the ejection means F has ejected a door section 20, the table 21 may be rolled forward to the operating portion of the machine 10, and the loosely assembled section is easily placed on the support plate 16. When the door section 20 is in position, a switch is manually actuated and the operating cycle starts.
  • the drive means 30 Upon actuating the drive circuit, the drive means 30 rotates the back drive shaft 31, and, through bevel gears 41 and 42, the end shafts 40 are also rotated. This causes the cams '71 to rotate thereby lowering the overhead holddown assembly 50, [until the collars 63 abut the blocks 62. The overhead assembly Sil ⁇ is completely lowered after about a 40 rotation of the back shaft 31.
  • the holddown pads 56 are then within approximately 1/64 of the upperside of the door section 2i). It is important that the hold-down pads 56 tbe in place before substantial endwise pressure or crosswise pressure is applied, since otherwise the door section 20 would be likely to buckle from the pressure,
  • the back shaft 31 and end shafts 49 continue rotating and the rotation of the cams 90 of the endwise pressure applying means C force the rockable members 37 to the vertical position.
  • the press-ure rod 92 7 appliespressure against the end plates 91, thereby pushing the guide rods 95 and applying endwise pressure to the door section 2d;
  • the movement is directly applied to the ends of the side rails 81 and to the stile 80 by the resiliently 4mounted pressure applying means 95, which are mounted on tneunderside of the hold-down pads 56 closest to the endwise pressure applying means C.
  • the endwise pressure is gradually applied'during approximately a 90 rotation of the end shafts 40.
  • the air guns 57 When the crosswise and endwise pressure are being applied to the door section 22.6 and when the door section 2tl'is being maintained in approximate vertical alignment by the'hold-down pads 56, the air guns 57 receive a signal that conditions for securing all parts of the door section Z are proper, and compressed air drives the dowels in the guns 57 into the door section, whereby the Stiles are securely fastened tothe .side rails. Specifically, the dowels are driven into mortise and tenon joints 17S so as to rigidly connect both ends of each of the center stiles to the side rails 8l, as shown in FiG. 6. Further, as shown best in FlGS. l2 and 14, the panels 86 are securely maintained in place in the grooves provided in the side rails Si and also in the center stiles. The doweling operation takes place during approximately a 20 rotation of the back drive shaft 31.
  • the cams 140 move the cam rfollowers 141 and thereby the eject wheels M8 upwardly until the wheels 148 contact the underside of the door section Ztl.
  • the rotation of the wheels 148 quickly removes the assemlbled door section from the bed 16.
  • the ejecting operation is completed during appromixately a 100 rotation of the back shaft 31. After the door section 2d is removed, the operation is stopped during approximately a 30 rotation of the back shaft 3l.
  • a door section is quickly and eiiiciently aligned and secured, the side rails being substantially parallel to each other and substantially perpendicular to the center stiles, which in turn are substantially parallel to each other.
  • the machine is adapted to assemble a plurality of door sections, all of which are uniformly assembled.
  • the apparatus 10 is not only a great labor saving d-evice, but it also makes a greatly .improved door section which is both properly aligned and securely fastened.
  • Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails comprising a frame tor supporting said door section, an overhead assembly mounted on said frame, said assembly having laterally stationary and laterally movable sides and hold-down plates mounted on each of said sides, both ⁇ of said sides being movable in a vertical direction whereby said hold-down plates maintain said door section in position against said frame, support inemlbers slidably carried by said overhead assembly and xedly carrying said hold-down plates, .contact members mounted on the under side of said holddown plates and being adapted to transmit endwise pressure to said door section, means for sliding said support members whereby endwise pressure is applied to said door section by said contact lmembers for rigidly alignin7 saidv cross supports with said side rails, means lmounted on .said frame for applying crosswise pressure to said door section so as to align said rails with said cross supports whereby said cross supports and said rails are rigidly heid in place, and
  • said means for sliding said support members includes a rockabl'e member having a bar for applying pressure to said support members and cam means for pivoting said rockable member 'whereby said support members are moved and pressure is applied to said door section.
  • Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails Comprising a frame for supporting said door section, an overhead assembly mounted on said frame, Said assembly having laterally stationary and laterally movable sides and hold-down plates mounted on each of said sides, both of said sides being movable in a vertical direction whereby said hold-down plates maintain said door section in position against said frame, rods slidably carried by said overhead assembly and lixedly carrying said hold-down plates, contact members mounted on the under sides of said hold-down plates, said contact members being adapted to transmit endwise pressure to said door section, means mounted on said frame for sliding said rods whereby endwise pressure is applied for rigidly aligning said cross supports with said side rails, a stationary bar mounted on said frame for aligning one of said side rails, a back support movably mounted on said frame for aligning a second side rail, cam means mounted on said frame for moving said movable back support toward said stationary bar whereby crosswise pressure is applied to said
  • Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails comprising a frame for supporting said door section, an overhead assembly mounted on said frame, said assembly having laterally stationary and laterally movable sides and hold-down plates mounted on each of said sides, both of said sides being movable in a vertical direction so that said hold-down plates maintain said door section in Iposition against said frame, rods slidably carried by said overhead assembly and xedly carrying said hold-down plates, contact members mounted on the under side of said hold-down plates, said Contact members being ⁇ adapted to transmit endwise pressure to said door section, means mounted on said frame for sliding said rods whereby endwise pressure is applied for rigidly aligning said cross supports with said side rails, a stationary bar mounted on said frame for aligning one of said side rails, back support movably mounted on said frame for aligning a second side rail, cam means mounted on said frame for moving said movable back support toward said stationary bar whereby said door ⁇ section in under crosswise
  • Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails comprising a frame for supporting said door section, said frame having a table for supporting said door section during the initial loose assembly of the door section, vertically movable means mounted on said frame for holding said door section against said frame whereby parts of said door section are maintained in substantially the same plane, said holding means including plates for maintaining said door seution against said frame, means mounted on said frame for applying endwise pressure to said door section so as to align said cross supports with said Side rails, means mounted on said frame for applying cro-sswise pressure to said side rails so as to align said side rails with said cross supports whereby parts of said door section are rigidly held together, said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, drive means mounted on said frame for moving and maintaining said holding means, said endwise pressure applying means and said crosswise pressure applying means against said door section, means for fastening said cross support-s and said side rails together as
  • Apparatus for rigidly assembly a door section having side rails and cross supports positioned between the side rails comprising a frame for supporting said door section, an overhead assembly mounted on said frame, said assembly having laterally immovable and laterally movable sides and hold-down plates mounted on each or said sides, both of said sides being movable in a vertical direction whereby said hold-down plates maintain said door section in position against said frame, means mounted on said frame for applying crosswise pressure to said door section, means mounted on said frame for applying endwise pressure to said door section while crosswise pressure is being applied to said door section supports and said side rails are rigidly held together, both of said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, and means for fastening said cross supports and said side rails together as parts of said door section are being maintained in su'bstantially the same plane and as Said door section is under both crosswise and endwise pressure so as to rigidly assemble said door section, said fastening means being carried by said
  • Apparatus for rigidly and uniformly assembling door sections having side rails and cross supports positioned between the side rails comprising a frame for Supporting said door section, movable means mounted on said frame for maintaining parts of said door section in substantially the same vertical plane and on said frame, means mounted on said frame for applying cross- 10 wise pressure to said door section, means mounted on said frame for applying endwise pressure to said door section while crosswise pressure is being applied to said door section whereby said cross supports and said side rails are held together, both of said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, means mounted on said frame for fastening said cross supports and said side rails together as parts of said door section are being maintained in proper vertical alignment and as said door section is undergoing both crosswise and endwise pressure so as to rigidly and uniformly assemble said door section, a plurality of rollers mounted on said frame means for moving said rollers in an upward direction so as to raise said door section from said frame, and means mounted on Said frame for rotating
  • Apparatus for rigidly and uniformly assembling door sections having side rails and cross supports positioned between the side rails comprising a rst frame for supporting said door section, a vertically movable frame having hold-down plates mounted thereon, said hold-down plates being mounted over said rst frame for maintaining parts of said door section in substantially the same vertical plane and against said first frame, means mounted on said rst frame for applying crosswise pressure to said door section, means mounted on said first frame for applying endwise pressure to said door section while crosswise pressure is being applied to said door section whereby said cross supports and said side rails of said door section are rigidly .held together, both of said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, and means mounted on said hold-down plates for fastening said cross supports and side rails together as said parts of said door section are being maintained in proper vertical alignment against said trst frame and as said door section is undergoing both crosswise and endwise pressure so as to rigidly and uniform
  • Apparatus for rigidly and uniformly assembling door sections having side rails and cross supports positioned between the side rails comprising a frame lfor supporting said door section, vertically movable means including hold-down plates mounted over said frame for maintaining parts or Said door section in substantially the same vertical plane and against said frame, means mounted on said frame for applying crosswise pressure to said door section, means mounted on said frame for applying endwise pressure to said door section While crosswise pressure is being applied to said door section whereby said cross supports and said side rails of said door section are held together, both of said pressure applying means causing the parts of said door section to be properly held in position Iprior to Ibeing fastened together, means mounted on said hold-down plates for fastening said cross supports and said side rails together as parts of said ⁇ door section are being maintained in proper vertical alignment against said frame and as said door section is undergoing both crosswise and endwise pressure so as to rigidly and uniformly assemble said door section, and means mounted on said frame for ejecting the door section from said frame after the fastening
  • Apparatus for rigidly and uniformly assembling a door section having side rails and cross supports positioned between the side rails comprising a first frame for supporting said door section, a vertically movable frame having hold-down plates mounted thereon, said hold-down plates being mounted over said tirst frame for holding said door section against said first frame whereby substantially all parts of said door section are maintained in substantially the same plane, means lli mounted on said rst frame for applying endwise pressure to said door section in order to properly align said cross supports with said side rails, means mounted on said rst frame for applying erosswise pressure to said side rails in order to align said side rails with said cross supports whereby parts of said door section are rigidly held together, said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, drive means mounted on said iirst frame for moving and maintaining said holding means, said endwise pressure applying means, and said crosswise pressure applying means against said door section, and means mounted on said hold-down plates
  • Apparatus for rigidly assemblying a door section having rst and second side rails and cross supports positioned between the side rails comprising a frame for supporting said door section, vertically movable means including hold-down plates mounted over said frame for maintaining parts of said door section in substantially the same plane and .against said frame, ymeans mounted on said frame for applying endwise pressure to said door section While in position on said frame so as to rigidly alin said cross supports with said side rails, a stationary bar mounted on said frame for aligning said first side rail, a back support movably mounted on said frame for aligning said second side rail, cam means mounted on said frame for moving said movable back support toward said stationary bar with said door section therebetween whereby crossvvise pressure is appiied to said door section so as to rigidly hold said cross supports and side rails in place, and means mounted on said holddown plates for fastening said cross supports and said side rails together as parts of said door section are being maintained in substantially the same plane against said frame and as Said

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  • Forests & Forestry (AREA)
  • Support Devices For Sliding Doors (AREA)

Description

Feb. 15, 1966 w. L. JONES ETAL DOOR SECTION ASSEMBLY APPARATUS 7 Sheets-Shea?l 1 Filed April ll, 1965 Feb. 15, 1966 W L. JONES ETAL DOOR SECTION ASSEMBLY APPARATUS '7 Sheets-Sheet 2 Filed April 1l, 1963 Wmv. wm) NT3 MAQ, J N ou @Q do ou s 5m f P E E 11. 11. 1. N A @mx \A hh/FQ mwM m i u mmv w. L. P m wmv i E @mv N VN, W 7 R QN\\ 1S U w Qmv\ PL. AfL. AL .L B R O O M M wm. om o um MQ A l H h5 wf AQ m AS AQ n Q\ .nu Nmw mm. w wv N NM A, MS QQ mv www Q* A A AAA A fAAA Il w\ A R Nrw G, R Nw A www m. @A m mw MW m u E Q Feb. l5, 1966 w. l.. JoNEs ETAL 3,235,156
DOOR SECTION ASSEMBLY APPARATUS Filed April ll, 1965 7 Sheets-Sheet 3 DQT) /VVE'NTORS W/LBUR L. JO/VES ME'RWYN R MART/N 5)/,wl mm M Feb. 15, 1966 Filed April ll, 1963 W. L. JONES ETAL DOOR SECTION ASSEMBLY APPARATUS '7 Sheets-Sheet 4 :i 'I ATTORNEYS Feb. l5, 1966 W, L JQNES ETAL 3,235,156
DOOR SECTION ASSEMBLY APPARATUS Filed April ll, 1963 7 Sheets-Sheet 5 l /A/v/SNTORS W/BUQ A/ONES l mmm/wv P, MART/N l' m4 52W/WMU BYWWM Arran/V5 Feb. 15, 1966 w. L. JONES ETAL DOOR SECTION ASSEMBLY APPARATUS 7 Sheets-Sheet 6 Filed April ll, 1965 MERwY/v R MART/N man( Slm/'KMQ ATTORNEYS Feb. 15, 1966 w. L. JONES ETAL 3,235,156
DOOR SECTION ASSEMBLY APPARATUS Filed April ll, 1965 '7 Sheets-Sheet '7 /M/wTo/es W/LBUR L. JONES ME'RWYN P. MART/N rfm, 52mm 9L Wav/M ne, wrom/Frs United States Patent O 3,235,156 DOOR SECTION ASSEMBLY APPARATUS Wilbur L. Jones and Merwyn P. Martin, Hartford City,
Ind., assignors to Overhead Door Corporation, a corporation of Indiana Filed Apr. 11, 1963, Ser. No. 272,475 12 Claims. (Cl. 227-153) This invention relates to apparatus for quickly aligning and rigidly assemblying a door or door section and it particularly relates to apparatus for aligning and securing side rails to the center stiles of a garage door section so as to provide uniformly and rigidly assembled garage door sections.
In assembling the parts of any door or door section, it is always important, from the standpoint of both appearance and function, to properly align and secure all parts of the door section. More specifically, it is important to provide that the side rails of the door section be at substantially right angles to the cross supports or center stiles which are positioned between the side rails, that the side rails be substantially parallel to each other, that the center stiles also be substantially parallel to each other, and that the center stiles and side rails be uniformly spaced. From the standpoint of appearance, by constructing a door section according to the above provisions, the center stiles and side rails will not be askew and will be uniformly spaced, so as to provide an attractive lappearing door section. Functionally, a door or door section which is so constructed will properly t its matching door frame or other mating part.
The importance of .the above provisions is greatly increased When assembling a plurality of door sections for use on an overhead garage door when the sections are contiguous and hingedly secured together along their side rails. For example, if the side rails of a series of door sections are even fractionally misaligned, the error will be increased by the number of sections being hinged together, thereby resulting in a poorly constructed and unattractive garage door. Furthermore, by having all the stiles parallel and uniformly spaced, and by having the side rails parallel and uniformly spaced, there will be a uniform appearance among all door sections yof the garage door, which is important from the standpoint of appearance.
Therefore, it is a primary object of this invention to provide apparatus useful for rigidly and uniformly assembling door sections.
It is another object of this invention to provide apparatus for aligning and rigidly fastening the side rails and center stiles of a door section.
It is also an object of this invention to provide apparatus for assembling all the side rails substantially parallel to each other and the center stiles substantially parallel to each other, while maintaining .the rails and stiles at substantially right angles to each other.
It is a further object of this invention to provide a door section assembly apparatus which rigidly secures the door section while all par-ts of the door section are being maintained in substantially the same plane and as endwise and crosswise pressure are being applied to the door section.
Further purposes and objects of this invention will appear as the specification proceeds.
The present invention, which accomplishes all the afore-mentioned objects and which is useful for quickly and conveniently aligning and rigidly assembling a door section having side rails and cross supports positioned between the side rails, includes a frame for supporting the door section, means mounted on the frame for maintaining parts of the door section in substantially the same 3,235,156 Patented Feb. l5, 1966 vertical plane, means mounted on the frame for applying crosswise and endwise pressure to the door section so as to rigidly hold the cross supports and side rails together, and means for fastening the cross supports to the side rails while the door section parts are being maintained in substantially the same plane and while the door section is under crosswise and endwise pressure whereby the door section is quickly and rigidly assembled.
One embodiment of the present invention is illustrated in the accompanying drawings, wherein:
FIG. 1 is a side elevational view of the door section assembly apparatus;
p FIG. 2 is a rear elevational view of the apparatus of FIG. l;
FIG. 3 is an enlarged elevational View of one end of the embodiment of FIGS. 1 and 2;
FIG. 4 is an end elevational view, similar to FIG. 3, except that the overhead hold-down apparatus is shown in the lowered position;
FIG. 5 is an enlarged, end elevational View of the other end of the embodiment of FIGS. 1 and 2;
FIG. 6 is a top plan view of a door section in position on the support frame;
FIG. 7 is a partially broken, sectional view taken along line 7-7 of FIG. 3;
FIG. 8 is a partially broken, sectional view taken along line 8-8 of FIG. 4;
FIG. 9 is a partially broken, side elevational view of means for applying endwise pressure to a door section; l FIG. 10 is an end elevational view, similar to FIG. 3, except that the means for ejecting an assembled door section from the apparatus is shown in the raised position;
FIG. 1l is a detailed, side elevational View of the means for ejecting a door section from the apparatus;
FIG. l2 is a partially sectioned, detail view of means for applying crosswise pressure to the door section;
FIG. 13 is an end, elevational view of the embodiment of FIG. 12;
FIG. 14 is a view, similar to FIG. 12, except that the crosswise pressure applying means is shown out of its operating position; and
FIG. 15 is a detail view of the contact member which applies endwise pressure to a door section.
In describing the door section assembly apparatus 10, the frame for supporting the door section is generally referred to by the letter A, the means for maintaining parts of the door section in substantially the same plane is generally designated by the letter B, the means for applying crosswise pressure to the door section is generally referred to by the letter C, the means for applying endwise pressure to the door section is generally designated by the letter D, the means for fastening the cross supports to the side rails is generally designated by the letter E, and the means for rejecting the assembled door section is generally designated by the letter F.
Referring particularly to FIGS. 1, 2 and 3, the frame A of the apparatus 10 includes a pair of longitudinal channel beams 11 which rest upon transverse I-beams 12a, which in turn are positionedvon support blocks 13. The beams 11 are secured together at both ends by channel members 12. The channel members 12 support a pair of elongated I-beams 14 and channel members 15, which carry the door section base plate 16. The Iupper surface of the plate 16 iixedly carries a longitudinal angle member 17 and xed transverse bars 18, against which parts of a door section 20 may be buttressed for receiving crosswise pressure and endwise pressure.
Referring to FIG. l, the frame A includes a roller table which is used in the loose manual assembly of a door section 2l). The top of the roller table 21 is tapered downwardly from the upper front portion 22 to the lower rear portion 23, which is positioned above the door stop member 17 so that a door section 20 may be readily pushed on the support plate 16. The table 21 is rollably andy movably positioned by means of roller members 24 which are xedly carried by the shaft 25. Shaft 25 is rotatably mounted in the supports 26 which are carried by the underside of the table 21. The rollers 2d are adapted to ride on tracks 27 which extend from and are affixed to beams 14. and channel members 15, The rollers 24 include integral sides 28 which guide the movement of the roller table 21 on the tracks 27. Suitable stops (not shown) are provided to prevent overtravel of the roller table, both in moving towards and away from the working area of the machine.
Positioned under the frame A is the drive means 3i) which, through suitable means, rotates the rear drive shaft 31. The shaft 31 is rotatably carried in the pillow blocks 32 which in turn are fixed to the frame A. The drive means is positioned within a framework 33, which has both vertical support members 34 and horizontal support members 35.
Referring to FIG. 2, the drive means 3d includes a motor 36 and a gear reduction unit 37 which, through suitable operating connections, rotates shaft 31. Specifically, the gear reducer 37 drives a pulley 172 which rotates a Worm (not shown) and thereby the worm gear 38 and the shaft 31.
The rear drive shaft 31 is adapted to rotate the end shafts 40 through the bevel gears 4-1, mounted on both ends of the shaft 31, and the bevel gears 42, mounted on both end shafts 4t). The shafts 40 are rotatably carried by the pillow blocks 43, which are fixed to the channel members 12 through spacers d4.
Referring particularly to FIGS. 1-3, the means B for maintaining substantially all parts of the door section 20 in substantially the same Vertical. plane, generally includes an overheadl hold-down frame and a lowering mechanism generally 51.
The overhead hold-down frame 50, which is vertically movable, includes a laterally immobile side 52 and a laterally mobile side 53. Each side is provided with horizontal support arms 54, which are secured to the vertical guide rods 611 positioned near the four corners of the frame A.
Two vertical bar supports 55 are tixedly mounted on the extremities of the elongated overhead members 151 and 152. The supports 55 slidably carry elongated guide rods 95 which in turn xedly carry pad support arms 153. The extensions 154 of the pad support arms 153 are provided with rollers 155 which are adapted to ride on the tracks 156 which are provided on the overhead members 152.
The pad support arms 153 securely maintain the holddown pads 56. The pads 56 serve a twofold function in that they are positioned in close proximity to the upper side of a door section 2.0 so as to maintain all parts thereof in substantially the same plane and also they provide a support for the air guns 57 which drive dowels or other fastening means into the door section 20 (air guns 57 not shown in FIGS. 3-5 and l0).
The side 53 is laterally movable toward the stationary side 52 by means of rollers 5S, which are rotatably mounted to the horizontal support 54 of the mobile side 53 and are adapted to be guided during lateral movement by the guide bar 59 which is securely fastened to the support 54 of the immobile side 52.
As previously mentioned, the sides 52 and 53 are both movable in a vertical direction and are fixed to vertical guide rods 60 which rotatably carry a circular cam follower 61 at their lower end. The rods 6) are slidably mounted within the` guide blocks 62. Also, the four rods 60 are each provided with fixed collars 63 which are adapted to abut against the blocks 62 so as to support the frame Stb in its lowered position. The block 62a on the immobile side 52 is affixed to the frame A whereas the block 62h on the mobile side 53 is laterally movable and is secured to the crosswise pressure applying means D, which will described in greater detail in a subsequent portion of this specication.
The mobile block 6212 is attached to supports 65 and 66. The support 66 is provided with a saddle member 67 which rides on a sleeve 68, mounted around the end shaft 40. The saddle 67 is adapted to slidably move along the sleeve 68 as thc mobile side 53 is moved towards or away from the stationary side 52. Also the cam 71a on the laterally mobile side 53 has a wider working surface than the cam "llb on the laterally immobile side 52 so` that the follower 61 is always positioned over the cam 71a.
The lowering mechanism 51 includes four cam members 71 which are fixed to the end shaft dil. As the drive means 3@ operates the back drive shaft 31 and rotates both end shafts di), the cams 71 are also rotated. Since the cams 71 are aligned with the followers 61, the corner guide rods 60 and the entire frame 50 are lowered as the followers 61 enter the recessed area of the cams 71a and 71h. Referring to FIG. 7, one cam 71 is shown in the raised position where the overhead frame 50 is ready to receive a door section 2t?. in FiG. 8, the cam 71 is shown in the lowered position, where the collar 63 abuts a block 62 whereby the overhead frame 50 is supported in the desired vertical position, relative to the door section 20. In FIG. 4, there is an end view of a door section 20 on the base 16 showing the hold-down pads 56 in position above the door section 2t?.
Further, much of the weight of the overhead frame 50 against the cams 71 and the cam followers 61 is relieved by counterweights 75, which are carried by the cables 75 which pass over ball bearing pulleys 77 and are attached either to the horizontal support 54 of side 52 or to the horizontal guide member 59. The pulleys 76 and 77 are rotatably mounted on support arms 157 which are fixedly mounted on the base 16.
The description of the endwise pressure applying means C may be more clearly understood by referring particularly to FGS. 5, 6 and 9. After the frame 5@ has been lowered so as to maintain the door section parts in place against the support plate 16, the endwise pressure means C applies pressure against the end cross support or stile Si)V as shown in FIG. 6, whereby pressure is applied to the door section 20, since the opposite end stile 82 abuts the end blocks 18. Also, the side rails 81 of the door 20 receive endwise pressure so that the ends of the rails S1 are aligned with the end stiles 8i) and 82. Furthermore, the intermediate stiles S3 and 84v are adapted to abut the stile stops 85, which are detachably mounted on the support plate 16 and t beneaththe door panels 86.
Endwise pressure is `applied through the operation of the rockable members 87 which are pivotally mounted at one end of the frame A, as at 8S. The lower ends of the rockable members 87 are provided with cam roller followers 39 which are operably aligned against the cams 90. The cams 9i) are fixed to the end shaft 40. Referring particularly to FIG. 9, as the cams 90 are rotated by the shaft 4t) to the dotted line position shown in FlG. 9, the rockable member 87 is forced to the vertical position, also shown in dotted view. During movement to the vertical position, a pressure bar 92., attached to and passing between the rockable members 87, -contacts and forces the end blocks 91 toward the opposite end of the machine 10. Since the guide rods 95 are fixed to the end blocks 91, the movement of the blocks 91 also imparts linear movement to the rods 95. Also, since the guide rods 95 xedly carry the hold-down pads 56 and air guns 57, as the rods 95 are moved, the hold-down plates 56 and air guns 57 are moved into their appropriate positions for doweling or fastening the Stiles Si?, 52, 33 and 34 to the side rails 81.
As shown best by FIGS. 6 and l5, endwise pressure is directly applied to a door section 20 by means of resiliently mounted pusher members 96 which are positioned on the spaanse underside of the two hold-down pads 56 nearest the endwise pressure applying means C, whereby force is applied to both the side rails 81 andthe end stile 80. As pressure is being applied by the pusher members 96, the stile 82 and opposite ends of the side rails 81 abut the block members 13 and the stiles 31S, 33 and 84 abut the block members 85. The guide rods are returned to the operating position by compression springs (not shown) which are mounted integral with the rods 95 at the end of the machine 10 which is opposite to the endwise pressure applying means C.
The description of the crosswise pressure applying means D may be most clearly understood by referring to FIGS. 2, l2, 13 and 14. Crosswise pressure is applied to a door section 2t) by means of lever arms 100 which are p fulcrumed at 161 near the bottom of the machine 1t). The
fulcrurned levers are provided with cam follower rollers 102 which are aligned with cams 103. The cams 103 are iixedly secured to the rear drive shaft 25. In FG. 14, the cams 163 and levers 191i are shown before pressure is applied to a side rail 81 and in FIG. 12, the `cams 103 have rotated the lever 160 inwardly, whereby crosswise pressure is being applied to the door section 20.
The pressure is directly applied to the rail 81 by the channel member 105 which is slidably mounted on the support plate 16 and is secured to the roller block 106, which is also slidably mounted on the plate 16. The sliding movement of the channel member 1415 and block 106 is assisted by the upper rollers 107 and 108, which are rotatably mounted within the roller block 106 and the channel member 165 respectively. Furthermore, lower rollers 109 are provided on the under side of the support plate 16. The rollers 169 are rotatably carried by the block 110 which is secured to the channel 165. The rollers 1119 are adapted to avoid tipping or rotation of the channel member 105 4as pressure is being applied.
The member 165 is resiliently mounted to the adjusting bar by the cushion springs 116 and 117. Cushion spring 116 is a heavy spring positioned between the roller block 1116 and the adjusting bar 115 and the cushion spring 117, lighter than spring 116, is positioned between the angle member 113 of the block 106 and the angle member 119 of the adjusting bar 115.
The adjusting member 115 is provided with a plurality of openings 1213 so that the channel member 165 may be moved to various places on the support plate 16 whereby door sections of different widths may be accommodated. Referring particularly to FIG. 13, the adjustment for accommodating varying widths of door sections 2t) is accomplished by means of the apparatus, generally 125. The adjusting apparatus includes a lever arm 126 and linkage 127, which are pivotally carried by legs 123 and 129. The legs 128 and 129 are pivotally mounted on the base leg 13@ which is carried by the yoke member 131a. The legs 128 and 129 are positioned within slots provided in the slotted pin members 131 and 132 and are maintained in place in the slots of pin members 131 and 132 by the L-shaped retaining members 133 which block the slot openings. A tension spring 135 is positioned between the pivots 136 of linkage 127 and leg 129 and of arm 126 and leg 128 whereby the leading portions of the pin members 131 and 132 are maintained in place in the openings of the adjusting member 115.
The pin members 131 and 132 are readily movable to different openings 120, so as to accommodate different width door sections 20 by a simple manual operation. The operator simply rotates the lever arm downwardly and against the tension of spring 135. This movement causes the legs 123 and 129 to pivot outwardly and abut the blocking arm of retaining members 133 so that the pins 131 and 132 are removed from one opening 121B and movable to another. When the pins 131 and 132 are aligned with the desired aperture 120, the lever 126 is rotated upwardly and the spring retains the legs 128 and 129 in place.
As the door section is being held in proper vertical position, and while crosswise and endwise pressure are being applied, the fastening means E, and specifically, the air guns 57 drive rivets or dowels into the rails or stiles so as to rigidly assemble the door section 20. The particular guns 57 which are used are well known devices and a detailed description is believed to be unnecessary. However, briefly, the guns are provided with a magazine for carrying a plurality of dowels, and upon the appropriate signal indicating the endwise pressure and crosswise pressure are being applied and that the door section 20 is being maintained in proper vertical alignment, compressed air simultaneously drives all the dowels. The dowels are driven at precisely the desired position on. given door sections having a certain length and width and having a certain number of stiles since all door sections are held in a uniform crosswise position and endwise position on the base 16.
After a door section 20 has been assembled the ejection means F removes the section from the machine. The overhead frame 50 is raised by the raised portion of the cams 71 and end pressure is also be released. At this time, referring to FIG, l0, the cams 14d, which are xed to the end shafts 4i?, raise the cam follower members 141. The members 141, through channel members 142, carry elongated plate supports 143. Referring particularly to FIG. l1, the plate 143 carries a plurality of upright supports 144 which rotatably carry a plurality of shafts 145. The shafts 145 carry sprockets 146 which mesh with chains 147 that transfer the rotation of one 145 to the next shaft 145. Mounted on the ends of the shafts 145 are serrated wheels 143 which are adapted to pass through suitable openings provided in the plate 16 as the cams 14) raise the .cam follower members 141 and thereby the shaft 145 and wheels 148. One of the shafts 145 is operably connected to a drive means 160, by a chain 161 whereby rotational movement is imparted to all the Wheels 148. As the wheels 143 are rotated in the raised position and in the direction illustrated by the arrows in FIG. 11, the wheels 1415 contact the underside of the rails 81 of an assembled door section 20 Vand eject the section from the machine 10. The motor is started by a limit switch 165 which is actuated by a cam 166 which is adapted to start and stop the motor 150 at the appropriate time.
Although the operation of the door section assembly apparatus 10 should be apparent from the foregoing description, a brief description of the operation will be operated in order that the invention will be thoroughly understood.
A door section 2G is first loosely assembled by manual operation on the roller table 21. After the ejection means F has ejected a door section 20, the table 21 may be rolled forward to the operating portion of the machine 10, and the loosely assembled section is easily placed on the support plate 16. When the door section 20 is in position, a switch is manually actuated and the operating cycle starts.
Upon actuating the drive circuit, the drive means 30 rotates the back drive shaft 31, and, through bevel gears 41 and 42, the end shafts 40 are also rotated. This causes the cams '71 to rotate thereby lowering the overhead holddown assembly 50, [until the collars 63 abut the blocks 62. The overhead assembly Sil `is completely lowered after about a 40 rotation of the back shaft 31. The holddown pads 56 are then within approximately 1/64 of the upperside of the door section 2i). It is important that the hold-down pads 56 tbe in place before substantial endwise pressure or crosswise pressure is applied, since otherwise the door section 20 would be likely to buckle from the pressure,
After the overhead hold-down assembly `51D' is in place, the back shaft 31 and end shafts 49 continue rotating and the rotation of the cams 90 of the endwise pressure applying means C force the rockable members 37 to the vertical position. During this movement, the press-ure rod 92 7 appliespressure against the end plates 91, thereby pushing the guide rods 95 and applying endwise pressure to the door section 2d; The movement is directly applied to the ends of the side rails 81 and to the stile 80 by the resiliently 4mounted pressure applying means 95, which are mounted on tneunderside of the hold-down pads 56 closest to the endwise pressure applying means C. The endwise pressure is gradually applied'during approximately a 90 rotation of the end shafts 40.
Approximately 65 after the overhead hold-down assernibly has been lowered, and while endwise pressure is being applied to the door section 2d', the back rail M35 is being pushed towards the angle member 17 so as to apply 4crosswise pressure to the door section 20 as the cam 103 pivots the lever 100 into the position shown in FG. 12.
When the crosswise and endwise pressure are being applied to the door section 22.6 and when the door section 2tl'is being maintained in approximate vertical alignment by the'hold-down pads 56, the air guns 57 receive a signal that conditions for securing all parts of the door section Z are proper, and compressed air drives the dowels in the guns 57 into the door section, whereby the Stiles are securely fastened tothe .side rails. Specifically, the dowels are driven into mortise and tenon joints 17S so as to rigidly connect both ends of each of the center stiles to the side rails 8l, as shown in FiG. 6. Further, as shown best in FlGS. l2 and 14, the panels 86 are securely maintained in place in the grooves provided in the side rails Si and also in the center stiles. The doweling operation takes place during approximately a 20 rotation of the back drive shaft 31.
When the doweling operation is completed, the rail ltii .is moved back approximately 1/2 by means of the compressed spring 170, and the end-wise pressure is released as the cam 90 is rotated to allow the rocking member 87 to move towards the starting position by action of springs (not shown) which are integrally mounted with the guide rods 95, whereby the rods 9S are returned to the starting position. Further, the cams 7l begin to lift the overhead frame S0 upwardly.
Approximately after an additional 40 rotation of the .back shaft l, the cams 140 move the cam rfollowers 141 and thereby the eject wheels M8 upwardly until the wheels 148 contact the underside of the door section Ztl. The rotation of the wheels 148 quickly removes the assemlbled door section from the bed 16. The ejecting operation is completed during appromixately a 100 rotation of the back shaft 31. After the door section 2d is removed, the operation is stopped during approximately a 30 rotation of the back shaft 3l.
The complete cycle orf operations described takes place in a single 360 revolution of the back shaft 3l and is completed in less than fifteen seconds.
It should be readily apparent from the above description that all of the objects previously set forth have been accomplished. iIt is seen that a door section is quickly and eiiiciently aligned and secured, the side rails being substantially parallel to each other and substantially perpendicular to the center stiles, which in turn are substantially parallel to each other. Furthermore, the machine is adapted to assemble a plurality of door sections, all of which are uniformly assembled. Further, the apparatus 10 is not only a great labor saving d-evice, but it also makes a greatly .improved door section which is both properly aligned and securely fastened.
While there has been shown and described a particular embodiment of this invention, it will be obvious to those skilled in the art that various changes and modifications may be made therein without departing from the invention, and, therefore, it is intended in the appended claims to cover all such changes and modifications as fall within the tnuespirit and scope of the invention.
What I' claim as new and desire to secure by Letters Patent; of theUnited States is:
ll. Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails, comprising a frame tor supporting said door section, an overhead assembly mounted on said frame, said assembly having laterally stationary and laterally movable sides and hold-down plates mounted on each of said sides, both `of said sides being movable in a vertical direction whereby said hold-down plates maintain said door section in position against said frame, support inemlbers slidably carried by said overhead assembly and xedly carrying said hold-down plates, .contact members mounted on the under side of said holddown plates and being adapted to transmit endwise pressure to said door section, means for sliding said support members whereby endwise pressure is applied to said door section by said contact lmembers for rigidly alignin7 saidv cross supports with said side rails, means lmounted on .said frame for applying crosswise pressure to said door section so as to align said rails with said cross supports whereby said cross supports and said rails are rigidly heid in place, and means mounted on said frame for fastening said cross supports and said side rails together as parts of said door section are being maintained in substantially the same plane and as said door section is under crosswise and endwise pressure so as to rigidly assemble said door section.
2. The apparatus of claim l wherein said means for sliding said support members includes a rockabl'e member having a bar for applying pressure to said support members and cam means for pivoting said rockable member 'whereby said support members are moved and pressure is applied to said door section.
3. Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails, Comprising a frame for supporting said door section, an overhead assembly mounted on said frame, Said assembly having laterally stationary and laterally movable sides and hold-down plates mounted on each of said sides, both of said sides being movable in a vertical direction whereby said hold-down plates maintain said door section in position against said frame, rods slidably carried by said overhead assembly and lixedly carrying said hold-down plates, contact members mounted on the under sides of said hold-down plates, said contact members being adapted to transmit endwise pressure to said door section, means mounted on said frame for sliding said rods whereby endwise pressure is applied for rigidly aligning said cross supports with said side rails, a stationary bar mounted on said frame for aligning one of said side rails, a back support movably mounted on said frame for aligning a second side rail, cam means mounted on said frame for moving said movable back support toward said stationary bar whereby crosswise pressure is applied to said door section so as to rigidly hold said cross supports and said side rails in place, and means mounted on said hold-down plates for fastening said cross supports and said side rails together as parts of said door section are being maintained in substantially the same plane and as said door section is under crosswise and cndwise pressure so as to rigidly assemble said door section.
4. Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails, comprising a frame for supporting said door section, an overhead assembly mounted on said frame, said assembly having laterally stationary and laterally movable sides and hold-down plates mounted on each of said sides, both of said sides being movable in a vertical direction so that said hold-down plates maintain said door section in Iposition against said frame, rods slidably carried by said overhead assembly and xedly carrying said hold-down plates, contact members mounted on the under side of said hold-down plates, said Contact members being `adapted to transmit endwise pressure to said door section, means mounted on said frame for sliding said rods whereby endwise pressure is applied for rigidly aligning said cross supports with said side rails, a stationary bar mounted on said frame for aligning one of said side rails, back support movably mounted on said frame for aligning a second side rail, cam means mounted on said frame for moving said movable back support toward said stationary bar whereby said door `section in under crosswise pressure, means mounted on said hold-down plates for fastening said cross supports and said side rails together as parts of said door section are under crosswise and endwise pressure in order to rigidly assemble said door section, a plurality of rollers mounted on said frame, said rollers being movable in an upward direction and being adapted to raise said door section from said frame, and means mounted on said frame for rotating said rollers for ejecting said door section from said frame.
5. Apparatus for rigidly assembling a door section having side rails and cross supports positioned between the side rails, comprising a frame for supporting said door section, said frame having a table for supporting said door section during the initial loose assembly of the door section, vertically movable means mounted on said frame for holding said door section against said frame whereby parts of said door section are maintained in substantially the same plane, said holding means including plates for maintaining said door seution against said frame, means mounted on said frame for applying endwise pressure to said door section so as to align said cross supports with said Side rails, means mounted on said frame for applying cro-sswise pressure to said side rails so as to align said side rails with said cross supports whereby parts of said door section are rigidly held together, said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, drive means mounted on said frame for moving and maintaining said holding means, said endwise pressure applying means and said crosswise pressure applying means against said door section, means for fastening said cross support-s and said side rails together as sai-d drive means maintains said holding means and said pressure applying means against said door section, said fastening means being carried by said plates, and means mounted on said frame for ejecting the door section from said frame after the fastening of said cross supports and side rails together.
d. Apparatus for rigidly assembly a door section having side rails and cross supports positioned between the side rails, comprising a frame for supporting said door section, an overhead assembly mounted on said frame, said assembly having laterally immovable and laterally movable sides and hold-down plates mounted on each or said sides, both of said sides being movable in a vertical direction whereby said hold-down plates maintain said door section in position against said frame, means mounted on said frame for applying crosswise pressure to said door section, means mounted on said frame for applying endwise pressure to said door section while crosswise pressure is being applied to said door section supports and said side rails are rigidly held together, both of said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, and means for fastening said cross supports and said side rails together as parts of said door section are being maintained in su'bstantially the same plane and as Said door section is under both crosswise and endwise pressure so as to rigidly assemble said door section, said fastening means being carried by said hold-down plates.
'7. Apparatus for rigidly and uniformly assembling door sections having side rails and cross supports positioned between the side rails, comprising a frame for Supporting said door section, movable means mounted on said frame for maintaining parts of said door section in substantially the same vertical plane and on said frame, means mounted on said frame for applying cross- 10 wise pressure to said door section, means mounted on said frame for applying endwise pressure to said door section while crosswise pressure is being applied to said door section whereby said cross supports and said side rails are held together, both of said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, means mounted on said frame for fastening said cross supports and said side rails together as parts of said door section are being maintained in proper vertical alignment and as said door section is undergoing both crosswise and endwise pressure so as to rigidly and uniformly assemble said door section, a plurality of rollers mounted on said frame means for moving said rollers in an upward direction so as to raise said door section from said frame, and means mounted on Said frame for rotating said rollers for ejecting the door section from said frame as said drive means maintains said holding means and said pressure applying means against said door section.
S. Apparatus for rigidly and uniformly assembling door sections having side rails and cross supports positioned between the side rails, comprising a rst frame for supporting said door section, a vertically movable frame having hold-down plates mounted thereon, said hold-down plates being mounted over said rst frame for maintaining parts of said door section in substantially the same vertical plane and against said first frame, means mounted on said rst frame for applying crosswise pressure to said door section, means mounted on said first frame for applying endwise pressure to said door section while crosswise pressure is being applied to said door section whereby said cross supports and said side rails of said door section are rigidly .held together, both of said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, and means mounted on said hold-down plates for fastening said cross supports and side rails together as said parts of said door section are being maintained in proper vertical alignment against said trst frame and as said door section is undergoing both crosswise and endwise pressure so as to rigidly and uniformly assemble said door section.
9. Apparatus for rigidly and uniformly assembling door sections having side rails and cross supports positioned between the side rails, comprising a frame lfor supporting said door section, vertically movable means including hold-down plates mounted over said frame for maintaining parts or Said door section in substantially the same vertical plane and against said frame, means mounted on said frame for applying crosswise pressure to said door section, means mounted on said frame for applying endwise pressure to said door section While crosswise pressure is being applied to said door section whereby said cross supports and said side rails of said door section are held together, both of said pressure applying means causing the parts of said door section to be properly held in position Iprior to Ibeing fastened together, means mounted on said hold-down plates for fastening said cross supports and said side rails together as parts of said `door section are being maintained in proper vertical alignment against said frame and as said door section is undergoing both crosswise and endwise pressure so as to rigidly and uniformly assemble said door section, and means mounted on said frame for ejecting the door section from said frame after the fastening of said cross supports and side rails together.
10. Apparatus for rigidly and uniformly assembling a door section having side rails and cross supports positioned between the side rails, comprising a first frame for supporting said door section, a vertically movable frame having hold-down plates mounted thereon, said hold-down plates being mounted over said tirst frame for holding said door section against said first frame whereby substantially all parts of said door section are maintained in substantially the same plane, means lli mounted on said rst frame for applying endwise pressure to said door section in order to properly align said cross supports with said side rails, means mounted on said rst frame for applying erosswise pressure to said side rails in order to align said side rails with said cross supports whereby parts of said door section are rigidly held together, said pressure applying means causing the parts of said door section to be properly held in position prior to being fastened together, drive means mounted on said iirst frame for moving and maintaining said holding means, said endwise pressure applying means, and said crosswise pressure applying means against said door section, and means mounted on said hold-down plates for fastening said cross support and said side rails together as said drive means maintains said holding means and said pressure applying means against said door section.
11. The apparatus of claim 10 wherein means are mounted on said frame for ejecting the door section from said frame after the fastening of the said cross supports and side `rails together.
l2. Apparatus for rigidly assemblying a door section having rst and second side rails and cross supports positioned between the side rails, comprising a frame for supporting said door section, vertically movable means including hold-down plates mounted over said frame for maintaining parts of said door section in substantially the same plane and .against said frame, ymeans mounted on said frame for applying endwise pressure to said door section While in position on said frame so as to rigidly alin said cross supports with said side rails, a stationary bar mounted on said frame for aligning said first side rail, a back support movably mounted on said frame for aligning said second side rail, cam means mounted on said frame for moving said movable back support toward said stationary bar with said door section therebetween whereby crossvvise pressure is appiied to said door section so as to rigidly hold said cross supports and side rails in place, and means mounted on said holddown plates for fastening said cross supports and said side rails together as parts of said door section are being maintained in substantially the same plane against said frame and as Said door section is under crosswise vand endwise pressure so as to rigidly assemble said door section.
References Cited by the Examiner UNITED STATES PATENTS 1,151,892 8/195 Madsen 227-6 2,488,757 ll/l949 Benson 227-153 2,540,106 2/1951 Eielielberger 227-152 2,544,499 3/1951 Hovey 227--153 2,554,026 5/1951 Harrison 227-154 XR 2,594,100 4/1952 Verrinder et al. 227--154 3,001,248 12/1961 Gilkey 29-211 3,079,607 3/1963 ureit 10G- 280 WHiTMRE A. \7LTZ, Primary Examiner.
THOMAS H. EAGER, Examiner.

Claims (1)

1. APPARATUS FOR RIGIDLY ASSEMBLING A DOOR SECTION HAVING SIDE RAILS AND CROSS SUPPORTS POSITIONED BETWEEN THE SIDE RAILS, COMPRISING A FRAME FOR SUPPORTING SAID DOOR SECTION, AN OVERHEAD ASSEMBLY MOUNTED ON SAID FRAME, SAID ASSEMBLY HAVING LATERALLY ASSEMBLY MOUNTED AND LATERALLY MOVABLE SIDES AND HOLD-DOWN PLATES MOUNTED ON EACH OF SAID SIDES, BOTH OF SAID SIDES BEING MOVABLE IN A VERTICAL DIRECTION WHEREBY SAID HOLD-DOWN PLATES MAINTAIN SAID DOOR SECTION IN POSITION AGAINST SAID FRAME, SUPPORT MEMBERS SLIDABLY CARRIED BY SAID OVERHEAD ASSEMBLY AND FIXEDLY CARRYING SAID HOLD-DOWN PLATES, CONTACT MEMBERS MOUNTED ON THE UNDER SIDE OF SAID HOLD-DOWN PLATES AND BEING ADAPTED TO TRANSMIT ENDWISE PRESSURE TO SAID DOOR SECTION, MEANS FOR SLIDING SAID SUPPORT MEMBERS WHEREBY ENDWISE PRESSURE IS APPLIED TO SAID DOOR SECTION BY SAID CONTACT MEMBERS FOR RIGIDLY ALIGNING SAID CROSS SUPPORTS WITH SAID SIDE RAILS, MEANS MOUNTED ON SAID FRAME FOR APPLYING CROSSWISE PRESSURE TO SAID DOOR SECTION SO AS TO ALIGN SAID RAILS WITH SAID CROSS SUPPORTS WHEREBY SAID CROSS SUPPORTS AND SAID RAILS ARE RIGIDLY HELD IN PLACE, AND MEANS MOUNTED ON SAID FRAME FOR FASTENING SAID CROSS SUPPORTS AND SAID SIDE RAILS TOGETHER AS PARTS OF SAID DOOR SECTION ARE BEING MAINTAINED IN SUBSTANTIALLY THE SAME PLANE AND AS SAID DOOR SECTION IS UNDER CROSSWISE AND ENDWISE PRESSURE SO AS TO RIGIDLY ASSEMBLE SAID DOOR SECTION.
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3314457A (en) * 1965-02-08 1967-04-18 Jiffy Dor Company Door manufacturing machine
US3367010A (en) * 1965-09-27 1968-02-06 Panel Clip Company Jig for assembling roof trusses
CN102555000A (en) * 2011-12-29 2012-07-11 大连佳林设备制造有限公司 Full-automatic door sheet assembling machine

Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1151892A (en) * 1914-03-02 1915-08-31 Curtis Brothers And Company Sash-making machine.
US2488757A (en) * 1947-08-04 1949-11-22 Gen Nailing Mach Boxmaking machine
US2540106A (en) * 1946-06-03 1951-02-06 James K Eichelberger Nailing machine
US2544499A (en) * 1950-06-10 1951-03-06 Selden P Hovey Combined frame squaring and nailing machine
US2554026A (en) * 1949-06-07 1951-05-22 Frank M Harrison Basket stapling and punching machine
US2594100A (en) * 1949-10-29 1952-04-22 Fmc Corp Nailing machine
US3001248A (en) * 1960-05-02 1961-09-26 Adlake Co Double glazed sash
US3079607A (en) * 1960-11-03 1963-03-05 Automated Building Components Concrete press

Patent Citations (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1151892A (en) * 1914-03-02 1915-08-31 Curtis Brothers And Company Sash-making machine.
US2540106A (en) * 1946-06-03 1951-02-06 James K Eichelberger Nailing machine
US2488757A (en) * 1947-08-04 1949-11-22 Gen Nailing Mach Boxmaking machine
US2554026A (en) * 1949-06-07 1951-05-22 Frank M Harrison Basket stapling and punching machine
US2594100A (en) * 1949-10-29 1952-04-22 Fmc Corp Nailing machine
US2544499A (en) * 1950-06-10 1951-03-06 Selden P Hovey Combined frame squaring and nailing machine
US3001248A (en) * 1960-05-02 1961-09-26 Adlake Co Double glazed sash
US3079607A (en) * 1960-11-03 1963-03-05 Automated Building Components Concrete press

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3314457A (en) * 1965-02-08 1967-04-18 Jiffy Dor Company Door manufacturing machine
US3367010A (en) * 1965-09-27 1968-02-06 Panel Clip Company Jig for assembling roof trusses
CN102555000A (en) * 2011-12-29 2012-07-11 大连佳林设备制造有限公司 Full-automatic door sheet assembling machine

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