US3234297A - Alkyl aryl sulfonate detergents - Google Patents
Alkyl aryl sulfonate detergents Download PDFInfo
- Publication number
- US3234297A US3234297A US3234297DA US3234297A US 3234297 A US3234297 A US 3234297A US 3234297D A US3234297D A US 3234297DA US 3234297 A US3234297 A US 3234297A
- Authority
- US
- United States
- Prior art keywords
- benzene
- alkyl
- acid
- temperatures
- sodium
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000003599 detergent Substances 0.000 title description 56
- VQOIVBPFDDLTSX-UHFFFAOYSA-M sodium;3-dodecylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCCCC1=CC=CC(S([O-])(=O)=O)=C1 VQOIVBPFDDLTSX-UHFFFAOYSA-M 0.000 title description 6
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Substances C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 92
- -1 alkyl benzene hydrocarbons Chemical class 0.000 description 48
- 150000001336 alkenes Chemical class 0.000 description 38
- 125000000217 alkyl group Chemical group 0.000 description 38
- 239000002253 acid Substances 0.000 description 36
- 239000000463 material Substances 0.000 description 36
- 125000004432 carbon atoms Chemical group C* 0.000 description 34
- 229910052799 carbon Inorganic materials 0.000 description 28
- SNRUBQQJIBEYMU-UHFFFAOYSA-N Dodecane Chemical group CCCCCCCCCCCC SNRUBQQJIBEYMU-UHFFFAOYSA-N 0.000 description 22
- 239000003054 catalyst Substances 0.000 description 22
- 238000000034 method Methods 0.000 description 22
- 125000001570 methylene group Chemical class [H]C([H])([*:1])[*:2] 0.000 description 22
- 125000001997 phenyl group Chemical class [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 22
- PXHVJJICTQNCMI-UHFFFAOYSA-N nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 20
- 238000002360 preparation method Methods 0.000 description 20
- 239000000047 product Substances 0.000 description 20
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 18
- 229910052783 alkali metal Inorganic materials 0.000 description 18
- 125000002485 formyl group Chemical class [H]C(*)=O 0.000 description 18
- 229910052739 hydrogen Inorganic materials 0.000 description 18
- 239000000203 mixture Substances 0.000 description 18
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 16
- 150000002430 hydrocarbons Chemical class 0.000 description 16
- BASFCYQUMIYNBI-UHFFFAOYSA-N platinum Chemical compound [Pt] BASFCYQUMIYNBI-UHFFFAOYSA-N 0.000 description 16
- 150000001350 alkyl halides Chemical class 0.000 description 14
- 238000006243 chemical reaction Methods 0.000 description 14
- 239000001257 hydrogen Substances 0.000 description 14
- 229920000642 polymer Polymers 0.000 description 14
- 239000010865 sewage Substances 0.000 description 14
- 229910052708 sodium Inorganic materials 0.000 description 14
- 239000011734 sodium Substances 0.000 description 14
- 238000005406 washing Methods 0.000 description 14
- KWKXNDCHNDYVRT-UHFFFAOYSA-N Dodecylbenzene Chemical compound CCCCCCCCCCCCC1=CC=CC=C1 KWKXNDCHNDYVRT-UHFFFAOYSA-N 0.000 description 12
- 241000196324 Embryophyta Species 0.000 description 12
- 150000001340 alkali metals Chemical class 0.000 description 12
- 125000003118 aryl group Chemical group 0.000 description 12
- UFHFLCQGNIYNRP-UHFFFAOYSA-N hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 12
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 12
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 12
- YXFVVABEGXRONW-UHFFFAOYSA-N toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 12
- 239000004215 Carbon black (E152) Substances 0.000 description 10
- 239000007818 Grignard reagent Substances 0.000 description 10
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical group [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 10
- GUTLYIVDDKVIGB-UHFFFAOYSA-N cobalt Chemical compound [Co] GUTLYIVDDKVIGB-UHFFFAOYSA-N 0.000 description 10
- 229910052803 cobalt Inorganic materials 0.000 description 10
- 239000010941 cobalt Substances 0.000 description 10
- 150000004795 grignard reagents Chemical class 0.000 description 10
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 10
- VSCWAEJMTAWNJL-UHFFFAOYSA-K Aluminium chloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 8
- 238000007792 addition Methods 0.000 description 8
- 238000009835 boiling Methods 0.000 description 8
- 239000004744 fabric Substances 0.000 description 8
- MHAJPDPJQMAIIY-UHFFFAOYSA-N hydrogen peroxide Chemical compound OO MHAJPDPJQMAIIY-UHFFFAOYSA-N 0.000 description 8
- 229910052759 nickel Inorganic materials 0.000 description 8
- KDLHZDBZIXYQEI-UHFFFAOYSA-N palladium Chemical compound [Pd] KDLHZDBZIXYQEI-UHFFFAOYSA-N 0.000 description 8
- 229910052697 platinum Inorganic materials 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- 241000894006 Bacteria Species 0.000 description 6
- QARVLSVVCXYDNA-UHFFFAOYSA-N Bromobenzene Chemical compound BrC1=CC=CC=C1 QARVLSVVCXYDNA-UHFFFAOYSA-N 0.000 description 6
- 230000002159 abnormal effect Effects 0.000 description 6
- 230000002152 alkylating Effects 0.000 description 6
- 238000004458 analytical method Methods 0.000 description 6
- 150000001721 carbon Chemical group 0.000 description 6
- 230000005591 charge neutralization Effects 0.000 description 6
- LHEFLUZWISWYSQ-CVBJKYQLSA-L cobalt(2+);(Z)-octadec-9-enoate Chemical compound [Co+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O LHEFLUZWISWYSQ-CVBJKYQLSA-L 0.000 description 6
- 229910052736 halogen Inorganic materials 0.000 description 6
- 150000002367 halogens Chemical class 0.000 description 6
- 238000007037 hydroformylation reaction Methods 0.000 description 6
- 238000005984 hydrogenation reaction Methods 0.000 description 6
- 238000004949 mass spectrometry Methods 0.000 description 6
- 229910052751 metal Inorganic materials 0.000 description 6
- 239000002184 metal Substances 0.000 description 6
- 239000003607 modifier Substances 0.000 description 6
- 230000001264 neutralization Effects 0.000 description 6
- 238000006386 neutralization reaction Methods 0.000 description 6
- 125000004043 oxo group Chemical group O=* 0.000 description 6
- 239000000243 solution Substances 0.000 description 6
- 239000007858 starting material Substances 0.000 description 6
- 239000000126 substance Substances 0.000 description 6
- 238000006277 sulfonation reaction Methods 0.000 description 6
- HCHKCACWOHOZIP-UHFFFAOYSA-N zinc Chemical compound [Zn] HCHKCACWOHOZIP-UHFFFAOYSA-N 0.000 description 6
- 229910052725 zinc Inorganic materials 0.000 description 6
- 239000011701 zinc Substances 0.000 description 6
- BFDNZQUBFCYTIC-UHFFFAOYSA-N 1-bromotridecane Chemical compound CCCCCCCCCCCCCBr BFDNZQUBFCYTIC-UHFFFAOYSA-N 0.000 description 4
- PNEYBMLMFCGWSK-UHFFFAOYSA-N AI2O3 Inorganic materials [O-2].[O-2].[O-2].[Al+3].[Al+3] PNEYBMLMFCGWSK-UHFFFAOYSA-N 0.000 description 4
- KCXMKQUNVWSEMD-UHFFFAOYSA-N Benzyl chloride Chemical compound ClCC1=CC=CC=C1 KCXMKQUNVWSEMD-UHFFFAOYSA-N 0.000 description 4
- VEXZGXHMUGYJMC-UHFFFAOYSA-N HCl Chemical compound Cl VEXZGXHMUGYJMC-UHFFFAOYSA-N 0.000 description 4
- 238000005481 NMR spectroscopy Methods 0.000 description 4
- NDVLTYZPCACLMA-UHFFFAOYSA-N Silver oxide Chemical compound [O-2].[Ag+].[Ag+] NDVLTYZPCACLMA-UHFFFAOYSA-N 0.000 description 4
- FYSNRJHAOHDILO-UHFFFAOYSA-N Thionyl chloride Chemical compound ClS(Cl)=O FYSNRJHAOHDILO-UHFFFAOYSA-N 0.000 description 4
- 238000006509 Wurtz-Fittig reaction Methods 0.000 description 4
- 125000002015 acyclic group Chemical group 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 238000005804 alkylation reaction Methods 0.000 description 4
- 125000002915 carbonyl group Chemical group [*:2]C([*:1])=O 0.000 description 4
- 238000005810 carbonylation reaction Methods 0.000 description 4
- 230000015556 catabolic process Effects 0.000 description 4
- 239000003795 chemical substances by application Substances 0.000 description 4
- HEDRZPFGACZZDS-UHFFFAOYSA-N chloroform Chemical compound ClC(Cl)Cl HEDRZPFGACZZDS-UHFFFAOYSA-N 0.000 description 4
- 239000007859 condensation product Substances 0.000 description 4
- 230000000875 corresponding Effects 0.000 description 4
- 230000001808 coupling Effects 0.000 description 4
- 238000010168 coupling process Methods 0.000 description 4
- 238000005859 coupling reaction Methods 0.000 description 4
- 230000004059 degradation Effects 0.000 description 4
- 238000006731 degradation reaction Methods 0.000 description 4
- 238000005187 foaming Methods 0.000 description 4
- 238000005194 fractionation Methods 0.000 description 4
- 239000010438 granite Substances 0.000 description 4
- 150000004820 halides Chemical class 0.000 description 4
- 125000004836 hexamethylene group Chemical class [H]C([H])([*:2])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[*:1] 0.000 description 4
- OAKJQQAXSVQMHS-UHFFFAOYSA-N hydrazine Chemical compound NN OAKJQQAXSVQMHS-UHFFFAOYSA-N 0.000 description 4
- 229910000042 hydrogen bromide Inorganic materials 0.000 description 4
- 229910000041 hydrogen chloride Inorganic materials 0.000 description 4
- 229910052920 inorganic sulfate Inorganic materials 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 4
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 4
- 244000005700 microbiome Species 0.000 description 4
- PMZURENOXWZQFD-UHFFFAOYSA-L na2so4 Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 4
- 229910052763 palladium Inorganic materials 0.000 description 4
- NBIIXXVUZAFLBC-UHFFFAOYSA-N phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 4
- 230000000379 polymerizing Effects 0.000 description 4
- 150000003138 primary alcohols Chemical class 0.000 description 4
- 230000035484 reaction time Effects 0.000 description 4
- 238000004904 shortening Methods 0.000 description 4
- 229910052938 sodium sulfate Inorganic materials 0.000 description 4
- 235000011152 sodium sulphate Nutrition 0.000 description 4
- 150000003460 sulfonic acids Chemical class 0.000 description 4
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 125000002889 tridecyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 4
- MCVUKOYZUCWLQQ-UHFFFAOYSA-N tridecylbenzene Chemical compound CCCCCCCCCCCCCC1=CC=CC=C1 MCVUKOYZUCWLQQ-UHFFFAOYSA-N 0.000 description 4
- PULUUPKYWQEYCF-UHFFFAOYSA-N 1,2,3,4-tetrapropylbenzene Chemical compound CCCC1=CC=C(CCC)C(CCC)=C1CCC PULUUPKYWQEYCF-UHFFFAOYSA-N 0.000 description 2
- MWKFXSUHUHTGQN-UHFFFAOYSA-N 1-Decanol Chemical compound CCCCCCCCCCO MWKFXSUHUHTGQN-UHFFFAOYSA-N 0.000 description 2
- HLZKNKRTKFSKGZ-UHFFFAOYSA-N 1-Tetradecanol Chemical compound CCCCCCCCCCCCCCO HLZKNKRTKFSKGZ-UHFFFAOYSA-N 0.000 description 2
- PRKWWWFQTPBHRO-UHFFFAOYSA-N 2,4,6,8-tetramethylnonan-1-ol Chemical class CC(C)CC(C)CC(C)CC(C)CO PRKWWWFQTPBHRO-UHFFFAOYSA-N 0.000 description 2
- PZZYQPZGQPZBDN-UHFFFAOYSA-N Aluminium silicate Chemical class O=[Al]O[Si](=O)O[Al]=O PZZYQPZGQPZBDN-UHFFFAOYSA-N 0.000 description 2
- FKABHBYDBHZSAN-UHFFFAOYSA-N CC(C(C)(C)Br)(CCCCCCC)C Chemical compound CC(C(C)(C)Br)(CCCCCCC)C FKABHBYDBHZSAN-UHFFFAOYSA-N 0.000 description 2
- JGDFBJMWFLXCLJ-UHFFFAOYSA-N Copper chromite Chemical compound [Cu]=O.[Cu]=O.O=[Cr]O[Cr]=O JGDFBJMWFLXCLJ-UHFFFAOYSA-N 0.000 description 2
- 229920000742 Cotton Polymers 0.000 description 2
- 239000005977 Ethylene Substances 0.000 description 2
- 241000282619 Hylobates lar Species 0.000 description 2
- 238000004566 IR spectroscopy Methods 0.000 description 2
- RBTARNINKXHZNM-UHFFFAOYSA-K Iron(III) chloride Chemical compound Cl[Fe](Cl)Cl RBTARNINKXHZNM-UHFFFAOYSA-K 0.000 description 2
- 241000158728 Meliaceae Species 0.000 description 2
- 235000003166 Opuntia robusta Nutrition 0.000 description 2
- 240000001188 Opuntia robusta Species 0.000 description 2
- YWAKXRMUMFPDSH-UHFFFAOYSA-N Pentene Chemical compound CCCC=C YWAKXRMUMFPDSH-UHFFFAOYSA-N 0.000 description 2
- 239000001888 Peptone Substances 0.000 description 2
- NHKJPPKXDNZFBJ-UHFFFAOYSA-N Phenyllithium Chemical compound [Li]C1=CC=CC=C1 NHKJPPKXDNZFBJ-UHFFFAOYSA-N 0.000 description 2
- 239000007868 Raney catalyst Substances 0.000 description 2
- 229910000564 Raney nickel Inorganic materials 0.000 description 2
- 229940100996 SODIUM BISULFATE Drugs 0.000 description 2
- 239000004115 Sodium Silicate Substances 0.000 description 2
- WBHQBSYUUJJSRZ-UHFFFAOYSA-M Sodium bisulfate Chemical compound [Na+].OS([O-])(=O)=O WBHQBSYUUJJSRZ-UHFFFAOYSA-M 0.000 description 2
- NTHWMYGWWRZVTN-UHFFFAOYSA-N Sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-L Sulphite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 2
- WWTORYHTBNJMMT-UHFFFAOYSA-N [K+].[O-2].[Na+] Chemical compound [K+].[O-2].[Na+] WWTORYHTBNJMMT-UHFFFAOYSA-N 0.000 description 2
- 239000004480 active ingredient Substances 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 229910052784 alkaline earth metal Inorganic materials 0.000 description 2
- 150000001342 alkaline earth metals Chemical class 0.000 description 2
- 125000003545 alkoxy group Chemical group 0.000 description 2
- 150000004996 alkyl benzenes Chemical class 0.000 description 2
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 2
- QGZKDVFQNNGYKY-UHFFFAOYSA-O ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 239000012298 atmosphere Substances 0.000 description 2
- 239000002585 base Substances 0.000 description 2
- 150000007514 bases Chemical class 0.000 description 2
- MWOBKFYERIDQSZ-UHFFFAOYSA-N benzene;sodium Chemical compound [Na].C1=CC=CC=C1 MWOBKFYERIDQSZ-UHFFFAOYSA-N 0.000 description 2
- 238000006065 biodegradation reaction Methods 0.000 description 2
- CPELXLSAUQHCOX-UHFFFAOYSA-M bromide Chemical compound [Br-] CPELXLSAUQHCOX-UHFFFAOYSA-M 0.000 description 2
- WKBOTKDWSSQWDR-UHFFFAOYSA-N bromine atom Chemical group [Br] WKBOTKDWSSQWDR-UHFFFAOYSA-N 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 239000000969 carrier Substances 0.000 description 2
- 238000004523 catalytic cracking Methods 0.000 description 2
- 239000003153 chemical reaction reagent Substances 0.000 description 2
- XCGBFXNVKPHVEQ-UHFFFAOYSA-N cobalt;2,3-dihydroxybutanedioic acid;ethane-1,2-diamine Chemical compound [Co].NCCN.NCCN.NCCN.OC(=O)C(O)C(O)C(O)=O XCGBFXNVKPHVEQ-UHFFFAOYSA-N 0.000 description 2
- 150000001875 compounds Chemical class 0.000 description 2
- 101700079569 con-8 Proteins 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 239000000470 constituent Substances 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 238000006297 dehydration reaction Methods 0.000 description 2
- 230000001419 dependent Effects 0.000 description 2
- 230000000881 depressing Effects 0.000 description 2
- 239000000539 dimer Substances 0.000 description 2
- 238000006471 dimerization reaction Methods 0.000 description 2
- 238000004851 dishwashing Methods 0.000 description 2
- 238000009826 distribution Methods 0.000 description 2
- VRPRIAVYSREHAN-UHFFFAOYSA-N dodecan-2-ylbenzene Chemical compound CCCCCCCCCCC(C)C1=CC=CC=C1 VRPRIAVYSREHAN-UHFFFAOYSA-N 0.000 description 2
- PGVOXXHNGYYHHB-UHFFFAOYSA-N dodecan-3-ylbenzene Chemical compound CCCCCCCCCC(CC)C1=CC=CC=C1 PGVOXXHNGYYHHB-UHFFFAOYSA-N 0.000 description 2
- RHDHXBLZBVAPTL-UHFFFAOYSA-N dodecan-4-ylbenzene Chemical compound CCCCCCCCC(CCC)C1=CC=CC=C1 RHDHXBLZBVAPTL-UHFFFAOYSA-N 0.000 description 2
- 230000001804 emulsifying Effects 0.000 description 2
- 150000002148 esters Chemical class 0.000 description 2
- VGGSQFUCUMXWEO-UHFFFAOYSA-N ethene Chemical class C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 2
- 239000006260 foam Substances 0.000 description 2
- 239000011521 glass Substances 0.000 description 2
- 239000008233 hard water Substances 0.000 description 2
- SNXYIOIMZXSIDC-UHFFFAOYSA-A hexadecasodium;phosphonato phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])([O-])=O.[O-]P([O-])(=O)OP([O-])([O-])=O SNXYIOIMZXSIDC-UHFFFAOYSA-A 0.000 description 2
- 229920001519 homopolymer Polymers 0.000 description 2
- 230000036571 hydration Effects 0.000 description 2
- 238000006703 hydration reaction Methods 0.000 description 2
- 150000002431 hydrogen Chemical class 0.000 description 2
- 125000004435 hydrogen atoms Chemical group [H]* 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000003999 initiator Substances 0.000 description 2
- 150000002500 ions Chemical class 0.000 description 2
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000006011 modification reaction Methods 0.000 description 2
- ZOKXTWBITQBERF-UHFFFAOYSA-N molybdenum Chemical compound [Mo] ZOKXTWBITQBERF-UHFFFAOYSA-N 0.000 description 2
- 229910052750 molybdenum Inorganic materials 0.000 description 2
- 239000011733 molybdenum Substances 0.000 description 2
- 235000015097 nutrients Nutrition 0.000 description 2
- 150000004967 organic peroxy acids Chemical class 0.000 description 2
- 239000007800 oxidant agent Substances 0.000 description 2
- 229910052760 oxygen Inorganic materials 0.000 description 2
- MYMOFIZGZYHOMD-UHFFFAOYSA-N oxygen Chemical compound O=O MYMOFIZGZYHOMD-UHFFFAOYSA-N 0.000 description 2
- 239000001301 oxygen Substances 0.000 description 2
- HWGNBUXHKFFFIH-UHFFFAOYSA-I pentasodium;[oxido(phosphonatooxy)phosphoryl] phosphate Chemical compound [Na+].[Na+].[Na+].[Na+].[Na+].[O-]P([O-])(=O)OP([O-])(=O)OP([O-])([O-])=O HWGNBUXHKFFFIH-UHFFFAOYSA-I 0.000 description 2
- NPDODHDPVPPRDJ-UHFFFAOYSA-N permanganate Chemical compound [O-][Mn](=O)(=O)=O NPDODHDPVPPRDJ-UHFFFAOYSA-N 0.000 description 2
- 150000002978 peroxides Chemical class 0.000 description 2
- 238000000053 physical method Methods 0.000 description 2
- 238000000746 purification Methods 0.000 description 2
- 238000007127 saponification reaction Methods 0.000 description 2
- 150000003333 secondary alcohols Chemical class 0.000 description 2
- 239000010801 sewage sludge Substances 0.000 description 2
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 229910001923 silver oxide Inorganic materials 0.000 description 2
- 239000010802 sludge Substances 0.000 description 2
- 229910000342 sodium bisulfate Inorganic materials 0.000 description 2
- CDBYLPFSWZWCQE-UHFFFAOYSA-L sodium carbonate Chemical class [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 2
- 239000001187 sodium carbonate Substances 0.000 description 2
- 235000011182 sodium carbonates Nutrition 0.000 description 2
- 239000011780 sodium chloride Substances 0.000 description 2
- 235000019795 sodium metasilicate Nutrition 0.000 description 2
- 229910052911 sodium silicate Inorganic materials 0.000 description 2
- 235000019832 sodium triphosphate Nutrition 0.000 description 2
- XZZDWCJZCAQFDF-UHFFFAOYSA-N sodium;tridecyl benzenesulfonate Chemical compound [Na].CCCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 XZZDWCJZCAQFDF-UHFFFAOYSA-N 0.000 description 2
- OFGIQHQRUSYPOU-UHFFFAOYSA-N sodium;tridecylbenzene Chemical compound [Na].CCCCCCCCCCCCCC1=CC=CC=C1 OFGIQHQRUSYPOU-UHFFFAOYSA-N 0.000 description 2
- 239000011949 solid catalyst Substances 0.000 description 2
- 238000010561 standard procedure Methods 0.000 description 2
- 125000000547 substituted alkyl group Chemical group 0.000 description 2
- QAOWNCQODCNURD-UHFFFAOYSA-L sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 2
- 150000003871 sulfonates Chemical class 0.000 description 2
- 239000000271 synthetic detergent Substances 0.000 description 2
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 2
- 150000003568 thioethers Chemical class 0.000 description 2
- ZCUFMDLYAMJYST-UHFFFAOYSA-N thorium dioxide Chemical compound O=[Th]=O ZCUFMDLYAMJYST-UHFFFAOYSA-N 0.000 description 2
- KRTNITDCKAVIFI-UHFFFAOYSA-N tridecyl benzenesulfonate Chemical compound CCCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 KRTNITDCKAVIFI-UHFFFAOYSA-N 0.000 description 2
- WFKWXMTUELFFGS-UHFFFAOYSA-N tungsten Chemical compound [W] WFKWXMTUELFFGS-UHFFFAOYSA-N 0.000 description 2
- 229910052721 tungsten Inorganic materials 0.000 description 2
- 239000010937 tungsten Substances 0.000 description 2
- 235000013311 vegetables Nutrition 0.000 description 2
- 150000003751 zinc Chemical class 0.000 description 2
- LPEBYPDZMWMCLZ-CVBJKYQLSA-L zinc;(Z)-octadec-9-enoate Chemical compound [Zn+2].CCCCCCCC\C=C/CCCCCCCC([O-])=O.CCCCCCCC\C=C/CCCCCCCC([O-])=O LPEBYPDZMWMCLZ-CVBJKYQLSA-L 0.000 description 2
Classifications
-
- C—CHEMISTRY; METALLURGY
- C11—ANIMAL OR VEGETABLE OILS, FATS, FATTY SUBSTANCES OR WAXES; FATTY ACIDS THEREFROM; DETERGENTS; CANDLES
- C11D—DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL
- C11D1/00—Detergent compositions based essentially on surface-active compounds; Use of these compounds as a detergent
- C11D1/02—Anionic compounds
- C11D1/12—Sulfonic acids or sulfuric acid esters; Salts thereof
- C11D1/22—Sulfonic acids or sulfuric acid esters; Salts thereof derived from aromatic compounds
Definitions
- This invention is concerned with new alkyl benzene hydrocanbons which are useful in the production of superior synthetic detergents, and vw'th the preparation of these hydrocarbons. More particularly, this invention is concerned with the production of alkyl benzene hydrocarbons having at least one nuclear substituted alkyl chain containing from 8 to 24 carbon atoms, said alkyl chain having the structure of a methylene group attached between the benzene nucleus and a highly branched alkyl group. Most particularly this invention relates to a mono alkyl benzene hydrocarbon of the above described structure.
- the new alkyl benzene hydrocarbons of this invention may be represented by the following general formula: RCH R wherein R is benzene and R is a branched, acyclic hydrocarbon group of from 10 to 18 carbon atoms.
- the degree of branching of R is such that about 50 to 95%, preferably 50 to 80%, of the total carbon atoms in the alkyl group (including the methylene group) are in a straight chain of carbon atoms.
- the alkali metal sulfonate salts of these alkyl benzene hydrocarbons have now been found to be highly superior to other similar type detergents known in the prior art. This is true not only with respect to the washing properties of these detergents but also with respect to their capacity to be removed in conventional sewage disposal plants.
- This the present detergents have been found to be substantially entirely absent from the eflluent from such a sewage treatment, having been removed by biodegradation, adsorption, and the like. This property is an extremely important factor in preventing the foaming which has been encountered in rivers and streams into which the eflluent from sewage disposal plants is discharged. It should be noted that it is surprising that both of these improvements are obtained at the same time by utilizing the present easily and cheaply prepared materials having molecular structures as above described.
- R R and R are alkyl groups.
- the presence of, and the relative proportion of alkylatcd aromatics having a tri substituted carbon atom attached to the ring may be estimated by means of mass spectroscopy, nuclear magnetic resonance or infrared spectroscopy.
- mass spectroscopy for estimating the presence and relative amount of ring-substituted quaternary carbon in an alkylated benzene is by determining the ratio of the amount of mass 91 fragments CH (representing a methylene attached to the ring) to mass 119 fragments with R and R each being a methyl group).
- a wide variety of methods may be used in preparing the new alkyl aromatics of the present invention.
- -A preferred method utilizes a highly branched material such as a tetrapropylenefraction of U.O.P. type polymer as the starting material.
- Olefin polymers suitable for use as feeds'for this process may be obtained from a process as described in US. Patents 2,486,533 and 2,695,326 both of which deal with polymers of C to C normal olefins herein termed U.O.P. type polymers.
- a fraction of such polymer containing between 9 and 18 carbon atoms to the molecule may be used but a C to C out which is predominantly C is preferred.
- polymers of butene-l and butene-Z and their copolymers with propylene in addition to homopolymers of propylene are preferred. Of these tetrapropylene is most preferred.
- These materials may be either (a) oxonated to insert a reactive additional carbon atom in the molecule which is then reacted to form the methylene link between the aromatic ring and the alkyl group or '(b) converted to a halide which is then reacted with a material such as ('1) toluene in the presence of an alkali metal or (2) with an alkali metal benzyl material, or a Grignard reagent prepared from a benzyl halide to produce a compound having the desired methylene link "between the aromatic ring and the alkyl group.
- a material such as ('1) toluene in the presence of an alkali metal or (2) with an alkali metal benzyl material, or a Grignard reagent prepared from a benzyl halide to produce a compound having the desired methylene link "between the aromatic ring and the alkyl group.
- Methods for carrying out this reaction are disclosed for example in US. Patent 2,636,903.
- 'Thus in general, temperatures of 150 to-450 C.,e'g. 300 C., pressures of 1500 to 4500 p.s.i.g., e.g.
- Suitable catalysts are nickel, copper chromite, cobalt, sulfactive catalysts of the type of oxides and sulfides of tungsten, nickel, molybdenum and the like, either as such or supported on a carrier, e.g. Raney nickel.
- the alcohol is then converted to a monohalide by contacting it with a halogen acid, e.g. HBr at temperatures of 20 C. to 200 C., e.g. 120 C.,and pressures of l to-2 atmospheres,.e.g. 1 atmosphere.
- the h ide i then mixed with a monoh lo benzene, e.g.
- bromobenzene and is subjected to a Wurtz-Fittig reaction utilizing metallic sodium and temperatures of 20 C. to C., e.g. 35 C. to obtain the alkyl aromatic product.
- the molar ratios of monohalo benzene to alkyl monohalide for this reaction may be in the range of 0.8 to 1.5, e.g. H0 and the molar ratio of metallic sodium to monohalo benzene may be in the range of 2 to 5, e.g. 3.
- the extent of the branching of the acyclic hydrocarbon group attached to the methylene group in the alkyl aromatic hydrocarbon produced as above described can be calculated as follows (where '[l'l decyl oxo" alcohol is used as the starting material). If; is known (from a combination of physical methods such as infrared analysis and mass spectroscopy) that the in: decyl alcohol commercially prepared by oxo process consists primarily 'of 2,4,6,8-tetramethylnonanols.
- the longest straight chain of carbon atoms attached tothe benzene group contains 9 carbon atoms.
- the carbon atoms in the alkyl group of the alkyl benzene compound are in a straight chain of carbon atoms.
- An oxo aldehyde prepared as above described e.g., prepared from a tetrapropylene fraction, is reacted with the Grignard reagent of a benzene halide, e.g. the Grignard reagent of bromo benzene at temperatures of 20 C. to 40 C., e.g. 15 C., to obtain a condensation product.
- the molar ratios of Grignard reagent of a benzene halide to oxo aldehyde may be in the range of 1 to 2, e.g. 1.2:1.
- the condensation product obtained is then hydrolyzed at temperatures of 0 to 50 C., e.g. 20 C., to yield the secondary alcohol.
- This alcohol isthen dehydrated to the olefin at temperatures of 100 to 300 C., e.g. C., in the presence 'of a solid catalyst such as alumina, thoria, titania, aluminum silicates, sodium bisulfate or aqueous sulfuric acid, etc., e.g. alumina.
- a solid catalyst such as alumina, thoria, titania, aluminum silicates, sodium bisulfate or aqueous sulfuric acid, etc., e.g. alumina.
- the olefin so produced is then reduced by hydrogenation at temperatures of -20 to 100 C., e.g. 35 C., in the presence of a hydrogenation catalyst such as platinum, palladium, or nickel, e.g. platinum, to the desired alkyl benzene.
- An oxo aldehyde prepared as described in Method of Preparation 1 above e.g. prepared from a tetrapropylene fraction, is oxidizedto the acid at temperatures of 20 to 100 C., e.g. 60 C., .utilizing 0.5 to 3 moles, e.g. 1.2 moles, of an oxidizing agent such as alkaline permanganate, hydrogen peroxide, organic peracids, silver oxide, and molecular O e.g. hydrogen peroxide.
- the product acid is converted to an acid chloride-by means of PCl or thionyl chloride, e.g.
- a catalyst such as aluminum chloride, ferric chloride, etc., e.g. aluminum chloride at temperatures of 0 to80 C., e.g. 20 C., utilizing molar ratios of benzene to acid in'the range of 2 to 10, e.g. :5::-1, :to give a carbonyl link between ithebranched alkyl group and the aromatic ring.
- the carbonyl group link in this product is then reduced to a methylene group by means of zinc and a strong acid, i.e. HCl, or by means of hydrazine and alkali, i.e.
- the acid described above in Method of Preparation 4 may also be obtained by saponification of a lower alcohol ester obtained directly by performing the hydroformylation reaction in the presence of a (E -C monohydric alcohol, e.g. methanol, as described in US. Patent 2,688,627.
- a (E -C monohydric alcohol e.g. methanol
- temperatures of 100 to 200 C., e.g. 150 C. pressures of 2500 to 4000 .s.i.g., e.g. 3000 p.s.i.g., 1.0 to 3.0, e.g. 2.0, moles of CO per mole of olefin, 1 to 10, e.g.
- An aldehyde of the type described above in Method of Preparation 1 may also be prepared by a combination process in which the monomeric olefins are fed to the oxo process and hydroformylation and dimerization occur at the same time.
- a process is described, for example, in US. Patents 2,820,067 and 2,811,567.
- the process is operated by passing the olefin, hydrogen, CO, a cobalt carbonylation catalyst and a reaction modifier such as a zinc comprising material, e.g. zinc oleate into a carbonylation zone operated at temperatures of 200 to 400 C., e.g. 375 C., and pressures of 1500 to 4500 p.s.i.g., e.g.
- the H and C are supplied in a ratio of from 0.5 to 2, e.g. 1, volumes H per mole CO, while the cobalt salt is supplied to the extent of 0.2 to 0.5, e.g. 0.2 wt. percent, calculated as metal on olefin feed, and the zinc to the extent of 0.05 to 0.5, e.g. 0.1 wt. percent, again calculated as metal on olefin feed.
- Reaction times are 2 to 48, e.g. 8, hours.
- the aldehyde formed is then decobalted to remove suspended cobalt and reaction modifier components.
- the aldehyde is then reacted to obtain the desired hydrocarbon product by any of the methods previously described.
- pentene may be oxonated in the presence of modifiers, for example, zinc salts, so as to obtain a dimer alcohol having the general composition of C H CH(CH OH)(C H
- modifiers for example, zinc salts
- a primary tetradecyl alcohol may be made by oxonating either hexenes made by catalytic cracking process or hexenes obtained by polymerizing propylene, to give an aldehyde having the general composition 11 2 i r ra) (7)
- modifiers for example, zinc salts
- olefin as above described for example, tetrapropylene or triisobutylene is converted to a halide by reaction with a halogen acid, e.g. HCl, at temperatures of 20 C. to 20 C., e.g. 0 C. and pressures of 1.0 to 5 atm., e.g. 1.0 atm,
- a halogen acid e.g. HCl
- reagents such as potassium-sodium oxide
- the alkyl benzenes are then sulfonated by conventional means to obtain the desired alkyl aryl sulfonic acids for detergents, e.g. by contact with an excess of concentrated sulfuric acid.
- the sulfonation may be carried out at temperatures up to 50 C.
- the acid concentration is preferably at least 97%.
- Acid up to 100% concentration and oleum, containing up to 20 wt. percent S0 or higher, may be employed. With higher acid concentration, lower reaction times are required, e.g. about 8 hours with 98% acid and one hour with 100% acid.
- Volume ratios of sulfuric acid to hydrocarbon may range from The larger the ratio, the more inorganic sulfate will be present in the product, following neutralization. In many cases, the inorganic sulfate is a desirable constituent of the finished detergent composition.
- the sulfonation product mixture is preferably freed, e.g. by decanting, from unsulfonated hydrocarbons.
- the mixture is then neutralized, the sulfonic acids being thus converted to sulfonic acid salts and the excess sulfuric acid into sulfate.
- the neutralization may be carried out with any base or basic reacting inorganic or organic substance.
- aqueous sodium hydroxide or sodium carbonates are suitably employed.
- Other alkali metal, alkaline earth metal, ammonium or amine salts may be similarly produced from the corresponding basic compounds.
- the neutralization is generally carried out by contact with the aqueous solution at temperatures of from 20 to 100 C., those between and C. being preferred.
- the relative amounts of oil soluble and water soluble detergents obtained is of course dependent upon the distribution or amounts of the various chain lengths of the alkyl groups on the benzene ring and also on the average chain length of these alkyl groups.
- the alcohol was converted to the bromide by contacting it with anhydrous HBr at a temperature of C. and atmospheric pressure. After purification and fractionation, the tridecyl bromide boiled at 75 to 78 C. at a pressure of 0.8 mm. Hg.
- the equipment consisted of two banks of 4 glass columns each about 3 ft. high and 2 inches in'diameter. The columns were packed with beds of Nottingham granite on which colonies of bacteria had been developed over a period of weeks.
- a solution of the tW0 detergents to be evaluated (about 1 liter of concentration 10 to 50 ppm.) together with a standard nutrient for the bacteria (m alto-peptone) was added to each column and was circulated slowly around the system by means of an air pump. This insured that the column remained aerobic, the solution being circulated through the granite bed about seven times an hour.
- This type of submerged digesterf system is reasonably representative of the percolating filter type of commercial sewage plant which, according to Government reports, is used at sewage works serving about 22 million of the population of the United Kingdom.
- a hydrocarbon mixture suitable for sulfonation to form detergents consisting essentially of monoalkyl benzene hydrocarbon having the general formula RCH 10 R wherein R is benzene, R is a tetrapropylene radical and the degree of branching of R is such that about to of the total carbon atoms in the alkyl group (including the methylene group) are in a straight chain of carbon atoms.
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Description
United States Patent 3,234,297 ALKYL ARYL SULFONATE DETERGENTS Charles A. Cohen, Westfield, N.J., assignor to Esso Research and Engineering Company, a corporation of Delaware No Drawing. Filed Mar. 28, 1960, Ser. No. 17,796
The portion of the term of the patent subsequent to Dec. 25, 1980, has been disclaimed 1 Claim. (Cl. 260-668) This invention is concerned with new alkyl benzene hydrocanbons which are useful in the production of superior synthetic detergents, and vw'th the preparation of these hydrocarbons. More particularly, this invention is concerned with the production of alkyl benzene hydrocarbons having at least one nuclear substituted alkyl chain containing from 8 to 24 carbon atoms, said alkyl chain having the structure of a methylene group attached between the benzene nucleus and a highly branched alkyl group. Most particularly this invention relates to a mono alkyl benzene hydrocarbon of the above described structure.
Illustratedin chemical notation, the new alkyl benzene hydrocarbons of this invention may be represented by the following general formula: RCH R wherein R is benzene and R is a branched, acyclic hydrocarbon group of from 10 to 18 carbon atoms. The degree of branching of R is such that about 50 to 95%, preferably 50 to 80%, of the total carbon atoms in the alkyl group (including the methylene group) are in a straight chain of carbon atoms.
The alkali metal sulfonate salts of these alkyl benzene hydrocarbons have now been found to be highly superior to other similar type detergents known in the prior art. This is true not only with respect to the washing properties of these detergents but also with respect to their capacity to be removed in conventional sewage disposal plants. This the present detergents have been found to be substantially entirely absent from the eflluent from such a sewage treatment, having been removed by biodegradation, adsorption, and the like. This property is an extremely important factor in preventing the foaming which has been encountered in rivers and streams into which the eflluent from sewage disposal plants is discharged. It should be noted that it is surprising that both of these improvements are obtained at the same time by utilizing the present easily and cheaply prepared materials having molecular structures as above described.
The present invention will be more clearly understood from a consideration of prior art commercial detergent materials made by alkylating benzene with polymers of propylene containing from 10 to carbon atoms. These prior art detergent materials are the major ones used in the household detengents marketed today. These materials may be represented by the following chemical formula:
R1 b-R. it
3,234,297 Patented Feb. 8, 1966 sist predominantly of tri and tetra alkyl substituted ethylene Thus, the alkyl aromatics obtained on alkylating benzene with this material possess in large part a trialkyl substituted carbon atom adjacent and attached to the aromatic nucleus, i.e.
l. wherein R R and R are alkyl groups.
It is now known that these conventional commercial alkyl benzene sul-fonates having a trialkyl substituted carbon atom attached to the aromatic ring are particularly resistant to biological degradation by bacteria normally present in microorganism populations of activated sewage sludge (and that they are not otherwise removed by adsorption, etc). Further it is known that severe foaming and frothing have occurred in many locations Where sewage disposal plants discharge their efiluent into rivers and streams. It has now been found that the deter: gent material of the type described in this invention is readily degraded bio-logically or is otherwise removed by the microorganisms normally present in this sludge and when processed in a sewage plant produces an etiluent from said plant having little or no tendency to foam.
The presence of, and the relative proportion of alkylatcd aromatics having a tri substituted carbon atom attached to the ring may be estimated by means of mass spectroscopy, nuclear magnetic resonance or infrared spectroscopy. One means, that of mass spectroscopy, for estimating the presence and relative amount of ring-substituted quaternary carbon in an alkylated benzene is by determining the ratio of the amount of mass 91 fragments CH (representing a methylene attached to the ring) to mass 119 fragments with R and R each being a methyl group). For a large number of commercial alkylates, made by the alkylation of benzene wit-h tetrapropylene, this ratio is in'the order of 3.3 while in comparison, pure l-phenyl dodecane gives a ratio of nearly zero. A pure synthetic sample of 2- phenyl-Z-methyl undecane.
gave a ratio of 5.33. Another method for determining the nature and degree of branching on the carbon atom attached to the aromatic ring is by the use of nuclear magnetic resonance. By this means, pure alkylates consisting of l-zphenyl dodccane give values of about 2.2 hydrogen on the carbon adjacent to the ring (theory=2); 2, 3 or 4 phenyl dodecane gives values of about 1.25 hydrogen on the carbon adjacent to the ring (theory=1), and an alkylate made from commercial tetrapropylene shows 0.25 hydrogen on the same carbon (theory for a quaternary carb0n=0.0). Deviations from theory are probably due to calibration errors.
It has now also been discovered that superior washing properties-may be obtained by utilizing a molecular structure wherein 2. CH group links the benzene ring to a branched alkyl material having 50 to 95% of the 3 total carbon atoms in the longest straight chain of the alkyl group measured from said methylene group. Althoughv it is not intended to limit this invention by a particular theory, this improvement in Washing properties may be attributed to changing the molecular volume of the molecule by obtaining a proper balance in the length of the longest alkyl chain measured 'from its point of attachment to the methylene group. It should be noted that this object isnot attained merely by utilizing a higher olefin such as pent'apropylene or a higher fraction obtained from tetra'pr'opyle'ne as the alkylation feed as has been used in some commercial detergents. These detergents although superior in washing properties to conventional tetrapropylene obtained materials are still greatly inferior to the present invention detergents. Thus, it is theorized that just the right balance of solubility and emulsifying properties are obtained in the present product detergent.
A wide variety of methods may be used in preparing the new alkyl aromatics of the present invention. -A preferred method utilizes a highly branched material such as a tetrapropylenefraction of U.O.P. type polymer as the starting material. Olefin polymers suitable for use as feeds'for this process may be obtained from a process as described in US. Patents 2,486,533 and 2,695,326 both of which deal with polymers of C to C normal olefins herein termed U.O.P. type polymers. A fraction of such polymer containing between 9 and 18 carbon atoms to the molecule may be used but a C to C out which is predominantly C is preferred. More specifically the polymers of butene-l and butene-Z and their copolymers with propylene in addition to homopolymers of propylene, e.g. trip'ropylene and tetrapropylene, are preferred. Of these tetrapropylene is most preferred. These materials may be either (a) oxonated to insert a reactive additional carbon atom in the molecule which is then reacted to form the methylene link between the aromatic ring and the alkyl group or '(b) converted to a halide which is then reacted with a material such as ('1) toluene in the presence of an alkali metal or (2) with an alkali metal benzyl material, or a Grignard reagent prepared from a benzyl halide to produce a compound having the desired methylene link "between the aromatic ring and the alkyl group.
The following specific methods of preparation of the desired alkyl benzene hydrocarbons of this invention may be utilized.
(1) A fraction of polymeric U.O.P. olefin as above described, for example, a tetra'propylene or pentapropylene, is subjected to hydroformylation or x0 process to produce an aldehyde having one more carbon atom than the olefin starting material, e.g. tridecyl or hexadecy'l aldehyde. Methods for carrying out this reaction are disclosed for example in US. Patent 2,636,903. 'Thus, in general, temperatures of 150 to-450 C.,e'g. 300 C., pressures of 1500 to 4500 p.s.i.g., e.g. 3000 p.s.i.g., 0.5 to 2.0 molar proportions of .CO to H but preferably equal molar proportions of these materials, and from 0.8 to 2.0 moles, e.g. 1.2 moles, of CO and H per mole of olefin feed-along with 1 to 3 wt. percent of a cobalt catalyst, e.g. cobalt oleate per mole of olefin feed are used. The resulting aldehyde after decobaltingwith steam is reduced to a primary alcohol, also as described in the above'patent, by contacting it with 5,000 to20,000, e.g. 10,000 ft. per bbl. offeed of hydrogen at temperatures of 300 to 500 C., pressures of 2500 to 4500 p.s.i.g. and in the presence of any of the hydrogenation catalysts well known to the art. Suitable catalysts are nickel, copper chromite, cobalt, sulfactive catalysts of the type of oxides and sulfides of tungsten, nickel, molybdenum and the like, either as such or supported on a carrier, e.g. Raney nickel. The alcohol is then converted to a monohalide by contacting it with a halogen acid, e.g. HBr at temperatures of 20 C. to 200 C., e.g. 120 C.,and pressures of l to-2 atmospheres,.e.g. 1 atmosphere. The h ide i then mixed with a monoh lo benzene, e.g.
bromobenzene and is subjected to a Wurtz-Fittig reaction utilizing metallic sodium and temperatures of 20 C. to C., e.g. 35 C. to obtain the alkyl aromatic product. The molar ratios of monohalo benzene to alkyl monohalide for this reaction may be in the range of 0.8 to 1.5, e.g. H0 and the molar ratio of metallic sodium to monohalo benzene may be in the range of 2 to 5, e.g. 3.
It should be noted that the extent of the branching of the acyclic hydrocarbon group attached to the methylene group in the alkyl aromatic hydrocarbon produced as above described can be calculated as follows (where '[l'l decyl oxo" alcohol is used as the starting material). If; is known (from a combination of physical methods such as infrared analysis and mass spectroscopy) that the in: decyl alcohol commercially prepared by oxo process consists primarily 'of 2,4,6,8-tetramethylnonanols. Therefore, since the coupling of the tetramethylnonyl bromide to the benzene group occurs at the carbon atom bonded to the bromine atom, the longest straight chain of carbon atoms attached tothe benzene group contains 9 carbon atoms. Thus,'9 of the 13, or 70%, of the carbon atoms in the alkyl group of the alkyl benzene compound are in a straight chain of carbon atoms.
(2) An oxo aldehyde prepared as above described, e.g., prepared from a tetrapropylene fraction, is reacted with the Grignard reagent of a benzene halide, e.g. the Grignard reagent of bromo benzene at temperatures of 20 C. to 40 C., e.g. 15 C., to obtain a condensation product. The molar ratios of Grignard reagent of a benzene halide to oxo aldehyde may be in the range of 1 to 2, e.g. 1.2:1. The condensation product obtained is then hydrolyzed at temperatures of 0 to 50 C., e.g. 20 C., to yield the secondary alcohol. This alcohol isthen dehydrated to the olefin at temperatures of 100 to 300 C., e.g. C., in the presence 'of a solid catalyst such as alumina, thoria, titania, aluminum silicates, sodium bisulfate or aqueous sulfuric acid, etc., e.g. alumina. The olefin so produced is then reduced by hydrogenation at temperatures of -20 to 100 C., e.g. 35 C., in the presence of a hydrogenation catalyst such as platinum, palladium, or nickel, e.g. platinum, to the desired alkyl benzene. Although in the steps involved above such as coupling of a Grignard reagent with an aldehyde, hydrolysis to the alcohol, dehydration to the olefin and bydr-ogenation of the olefin certain procedures have been described, it is of course contemplated that the other alternate-methods described in standard texts of organic chemistry may also be use-d. This is true also of the steps in the preparations described below.
(3) An oxo derive-d alkyl halide produced as described in Method of Preparation 1 above, e.g. prepared from a tetrapropylene fraction is reacted with a substituted benzene wherein one of the hydrogen atoms attached to an aromatic ring carbon atom 'is replaced with an alkali metal, forexample, phenyl sodium-or phenyl lithium. The desired condensation is obtained at temperatures of l0 to C., e.g. 35 C., utilizing molar ratios of the alkyl halide t-o alkali metal substituted benzene in the range. of 0.8to 2.0,e.g. 1.221, to obtainthezdesired alkyl benzene. v
(4) An oxo aldehyde prepared as described in Method of Preparation 1 above, e.g. prepared from a tetrapropylene fraction, is oxidizedto the acid at temperatures of 20 to 100 C., e.g. 60 C., .utilizing 0.5 to 3 moles, e.g. 1.2 moles, of an oxidizing agent such as alkaline permanganate, hydrogen peroxide, organic peracids, silver oxide, and molecular O e.g. hydrogen peroxide. The product acid is converted to an acid chloride-by means of PCl or thionyl chloride, e.g. 'PCl and is then reacted with benzene in the presence of a catalyst such as aluminum chloride, ferric chloride, etc., e.g. aluminum chloride at temperatures of 0 to80 C., e.g. 20 C., utilizing molar ratios of benzene to acid in'the range of 2 to 10, e.g. :5::-1, :to give a carbonyl link between ithebranched alkyl group and the aromatic ring. The carbonyl group link in this product is then reduced to a methylene group by means of zinc and a strong acid, i.e. HCl, or by means of hydrazine and alkali, i.e. NaOH, or by means of hydrogen in the presence of a catalyst such as nickel, palladium or platinum, e.g. platinum, at temperatures of 20 to 100 C., e.g. 50 (1., and pressures of atmospheric to 50 atmospheres, e.g. 5 atmospheres, to give the desired alkyl benzene.
(5) The acid described above in Method of Preparation 4, e.g. prepared from a tetrapropylene fraction, may also be obtained by saponification of a lower alcohol ester obtained directly by performing the hydroformylation reaction in the presence of a (E -C monohydric alcohol, e.g. methanol, as described in US. Patent 2,688,627. Thus, temperatures of 100 to 200 C.,e.g. 150 C., pressures of 2500 to 4000 .s.i.g., e.g. 3000 p.s.i.g., 1.0 to 3.0, e.g. 2.0, moles of CO per mole of olefin, 1 to 10, e.g. 5, moles of alcohol per mole of olefin and 0.1 to 5.0 wt. percent of a cobalt catalyst, e.g. cobalt oleate (calculated as the metal and based on the olefin) are used. The resulting carbo alkoxy derivative after decobalting is then converted to its corresponding carboxylic acid by hydration with a moderately dilute acid, e.g. 20 wt. percent sul- *furic acid, used with or without the addition of an agent capable of depressing the interfacial tension such as mahogany sulfonates, Twitchell agents and the like. Alternatively, the ester may be saponified in conventional manner by means of an excess of alkali. The acid is then reacted as previously described in Method of Preparation 4 to obtain the desired alkyl benzene.
(6) An aldehyde of the type described above in Method of Preparation 1 may also be prepared by a combination process in which the monomeric olefins are fed to the oxo process and hydroformylation and dimerization occur at the same time. Such a process is described, for example, in US. Patents 2,820,067 and 2,811,567. The process is operated by passing the olefin, hydrogen, CO, a cobalt carbonylation catalyst and a reaction modifier such as a zinc comprising material, e.g. zinc oleate into a carbonylation zone operated at temperatures of 200 to 400 C., e.g. 375 C., and pressures of 1500 to 4500 p.s.i.g., e.g. 3000 p.s.i.g. The H and C are supplied in a ratio of from 0.5 to 2, e.g. 1, volumes H per mole CO, while the cobalt salt is supplied to the extent of 0.2 to 0.5, e.g. 0.2 wt. percent, calculated as metal on olefin feed, and the zinc to the extent of 0.05 to 0.5, e.g. 0.1 wt. percent, again calculated as metal on olefin feed. Reaction times are 2 to 48, e.g. 8, hours. The aldehyde formed is then decobalted to remove suspended cobalt and reaction modifier components. The aldehyde is then reacted to obtain the desired hydrocarbon product by any of the methods previously described. As an example of this modified 0x0 process, pentene may be oxonated in the presence of modifiers, for example, zinc salts, so as to obtain a dimer alcohol having the general composition of C H CH(CH OH)(C H In simi lar manner a primary tetradecyl alcohol may be made by oxonating either hexenes made by catalytic cracking process or hexenes obtained by polymerizing propylene, to give an aldehyde having the general composition 11 2 i r ra) (7) A fraction of polymeric U.O.P. olefin as above described, for example, tetrapropylene or triisobutylene is converted to a halide by reaction with a halogen acid, e.g. HCl, at temperatures of 20 C. to 20 C., e.g. 0 C. and pressures of 1.0 to 5 atm., e.g. 1.0 atm, The resulting alkyl halides are then reacted with either:
(a) 0.1 to 1, e.g. 3, moles of toluene per mole of alkyl halide in the presence of 1 to 2 e.g. 1.2, molar proportions of an alkali metal, e.g. sodium, based on alkyl halide, at temperatures of 20 to 110 C., e.g. 50 C.; or
(b) 0.5 to 1.5, e.g. 1, mole per mole of alkyl halide of an alkali metal benzyl product (produced by treatment of a benzyl halide with an alkali metal or of toluene 0.8:1 to 2.25:1, a 1:1 ratio being suitable.
with reagents such as potassium-sodium oxide) e.g.
sodium benzyl, at temperatures of 0 to 120 C., e.g.
50 C., to give the desired alkyl benzene hereinbefore described. It should be noted that in the reaction with the halogen acid to obtain the alkyl halide that conditions may be varied to obtain either normal or abnormal Markownikoif addition products. If lengthening of the longest alkyl chain is desired, abnormal Markownikoii addition should be promoted by the use of oxygen, light, peroxides, or ganic acid promoters and free radical initiators in such a reaction. In general abnormal Markownikofi addition is preferred.
The alkyl benzenes are then sulfonated by conventional means to obtain the desired alkyl aryl sulfonic acids for detergents, e.g. by contact with an excess of concentrated sulfuric acid. The sulfonation may be carried out at temperatures up to 50 C. The acid concentration is preferably at least 97%. Acid up to 100% concentration and oleum, containing up to 20 wt. percent S0 or higher, may be employed. With higher acid concentration, lower reaction times are required, e.g. about 8 hours with 98% acid and one hour with 100% acid. Volume ratios of sulfuric acid to hydrocarbon may range from The larger the ratio, the more inorganic sulfate will be present in the product, following neutralization. In many cases, the inorganic sulfate is a desirable constituent of the finished detergent composition.
The sulfonation product mixture is preferably freed, e.g. by decanting, from unsulfonated hydrocarbons. The mixture is then neutralized, the sulfonic acids being thus converted to sulfonic acid salts and the excess sulfuric acid into sulfate. The neutralization may be carried out with any base or basic reacting inorganic or organic substance. Thus, to produce sodium sulfonates, aqueous sodium hydroxide or sodium carbonates are suitably employed. Other alkali metal, alkaline earth metal, ammonium or amine salts may be similarly produced from the corresponding basic compounds. The neutralization is generally carried out by contact with the aqueous solution at temperatures of from 20 to 100 C., those between and C. being preferred. The relative amounts of oil soluble and water soluble detergents obtained is of course dependent upon the distribution or amounts of the various chain lengths of the alkyl groups on the benzene ring and also on the average chain length of these alkyl groups.
Neither the methods used for preparation of the desired alkyl benzene hydrocarbons, nor the method for preparing the detergent materials described above, nor the examples which follow are to be construed as limiting the methods which are suitable for the preparation of these materials, since other methods for accomplishing the desired end as described are known in the art.
EXAMPLE I.TRIDECYCL BENZEN E A commercial letrapropylene fraction boiling in the range of 180 C. to 220 C. made by polymerizing propylene containing a small amount of butenes Over a phosphoric acid on kieselguhr catalyst, was oxonated in the presence of 2 Wt. percent of a cobalt oleate catalyst utilizing 1.3/1 ratio of H /CO, a temperature of 150 C. and a pressure of 3000 p.s.i.g. The resulting aldehyde was reduced to a primary alcohol with hydrogen with the aid of a nickel catalyst and the alcohol after fractiona tion boiled at 173 to 176 C. at a pressure of 51 mm. Hg. The alcohol was converted to the bromide by contacting it with anhydrous HBr at a temperature of C. and atmospheric pressure. After purification and fractionation, the tridecyl bromide boiled at 75 to 78 C. at a pressure of 0.8 mm. Hg.
Two hundred and sixty-three grams of the tridecyl bromide were mixed With 157 grams of bromobenzene and subjected to a Wurtz-Fittig reaction using 60 grams of sodium at a temperatureof 35 C. Afterfisolationand 'refrac'tionation, "an alkylate was'obtained which boiled showed on analysis a carbon content of 87.71% and "the end point. 'fonate was substituted for the sodium tridecyl benzene cle-a'nsingjand the color disappears in the foamjust before A conventional 'tetrapropyl benzene sulsulfonate and was compoundedin the same concentrations as above and was tested for dishwashing in comhydrogen cont t f 12 29%, Analysis f the tridecyl parison with the product made in Example 11, giving the benzene by' means of a high temperature mass spectromeresults shown below in Table I.
ter showed the following composition: TABLE 1 1s11w ASKING TESTS Percent C benzene 1.02 d Ndil iber C12 benzene 25.40 not s lishes C benzene 60.85 Ion Washed C14 benzene 2 'lridecyl benzene 0.,01 "10 12 The ratio of the mass peaks at 119/91 equaled 0.100. gg y 'g g a g m 8:3? 3% This latter ratio as discussed. previously indicated the 15 Do 0. 03 15-16 high proportion of the alkylate which is of the A V EXAMPLE IV type as c e to i d' m CH n An additional amount of the sodium benzene s'ulfonate R2 prepared as described above was again compounded into I] a detergent also as described above and'tested in comparison with a number of other 'detergents'in a standard "R1 cloth washing test. From the data obtained, presented types below, it'can be'seen thatj'again'this material showed much improved results over the prior art tetrapropyl ben- EXAMPLE BENZENE zene commercial similarly built detergent material. In I the table US. stands for U.S. Testing Company, Dry Fifty grams of the tridecyl benzene prepared in Exam- Soiled Cloth; and TE. stands for TestFabric, Inc., 'ple 1 were sulfonated with 70 grams of 20% oleum in Oily Soiled Cloth.
TABLE II [Cotton detergency140 F.]
Concentration 0.03% 0.05% 0.10%
Water hardness 2 Gr. 8 Gt. 8 Gr. 8 Gr.
sen type U.S. T.F. U.S. T.F. U.S. m. U.S. 1 .1
Sample VAR tridecylbenzene detergent 11.6 23.3 8.9 23.2 10.6 21.4 10.0 22.7 Commercial sold similarly built tetrapropylbenzene detergents 5.7 11.7 5.1 10.2 8.0 12.9 10.6 16.2
cloth.
. k p H Wt. percent fiSodiurn 'tridecyl benzene sulfonate 15 fSodiumsulfate 40 "'Sodiummetasilicate (a'nhyd) 5 Sodium tripolyphosphate 30 Sodium tetrapyrophosphate 1O The test consisted in washing 8 inch white dinner plates,
havingjlJS grams of a hydrogenated vegetable shortening distributed over the' surface, in 6 liters of detergent solution made up with 2 grains hard Water in a dishpan weight percent based on the active ingredient content until r oarn disappearance occurred. A trace of a colloidaldye,'dispersed in the shortening, indicated lack of AR-Inerease in percent reflectance after washing compared to unwashed, soiled EXAMPLE V.BIOLOGICAL DEGRADATION A sample of the sodium tridecyl benzene sulfonate prepared as described in Example II was tested in comparison with a commercial detergent sulfonate prepared by alkylating benzene with tetrapropylene (the commercial detergent having present also 19 wt. percent of sodium sulfate and water). The equipment consisted of two banks of 4 glass columns each about 3 ft. high and 2 inches in'diameter. The columns were packed with beds of Nottingham granite on which colonies of bacteria had been developed over a period of weeks. In each case a solution of the tW0 detergents to be evaluated (about 1 liter of concentration 10 to 50 ppm.) together with a standard nutrient for the bacteria (m alto-peptone) was added to each column and was circulated slowly around the system by means of an air pump. This insured that the column remained aerobic, the solution being circulated through the granite bed about seven times an hour. This type of submerged digesterf system is reasonably representative of the percolating filter type of commercial sewage plant which, according to Government reports, is used at sewage works serving about 22 million of the population of the United Kingdom.
Samples were drawn from the columns after 15 minutes and after 1 hour, 2 hours and 24 hours. The quantity of detergent remaining in each sample was extracted with chloroform and the intensity'of blue color developed with methylene 'blue' was 'measured by a photoelectric absorptiometer in accordance with the standard method to obtain the percentage of detergent remaining in the sample.
The following data Were obtained and are shown in the following table.
TABLE III [Initial concentration 3060 p.pr1n.]
Wt. percent degraded alter Initial Detergent cone,
p.p.m. 15min. 1 hour 2 hours 24 hours 51. 8 54 71 79 96 Sodium trideeyl benzene 51.8 55 71 81 99 sullen-ate. 55, 7 58 82 1 52. a s9 68 88 50. 9 67 76 87 94 50. 17 31 2 9 23 Commercial tetrapropyl g benzene sull'onate (con- 8 18 20 2g 53 taining also 19 wt. percent 0 26 21 34 32 sodium sulfate and water). 34 32 51. 5 27 18 38 It is to be understood that this invention is not limited to the specific examples, which have been offered merely as illustrations, and that modifications may be made without departing from the spirit of this invention.
What is claimed is:
A hydrocarbon mixture suitable for sulfonation to form detergents consisting essentially of monoalkyl benzene hydrocarbon having the general formula RCH 10 R wherein R is benzene, R is a tetrapropylene radical and the degree of branching of R is such that about to of the total carbon atoms in the alkyl group (including the methylene group) are in a straight chain of carbon atoms.
References Cited by the Examiner UNITED STATES PATENTS OTHER REFERENCES Dyson, A Manual of Organic Chemistry, Vol. I (1950), page 72, pub. by Longmans, Green & Co.
Egloff, Physical Constants of Hydrocarbons, published by Reinhold Publ. Co. (N.Y.), 1946 (page relied upon).
DANIEL E. WYMAN, Primary Examiner.
LEON ZITVER, MILTON STERMAN, ALPHONSO D.
SULLIVAN, Examiners.
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US6048904A (en) * | 1998-12-01 | 2000-04-11 | Exxon Research And Engineering Co. | Branched alkyl-aromatic sulfonic acid dispersants for solublizing asphaltenes in petroleum oils |
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US1950827A (en) * | 1930-04-29 | 1934-03-13 | Ig Farbenindustrie Ag | Process for the manufacture of alkyl halides |
US2633473A (en) * | 1948-01-07 | 1953-03-31 | Du Pont | Sodium sulfate of highly branched primary heptadecanol |
US2609397A (en) * | 1948-07-24 | 1952-09-02 | Du Pont | Primary alcohol composition |
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US2854476A (en) * | 1955-04-21 | 1958-09-30 | Universal Oil Prod Co | Method of sulfonation with a sulfur trioxide addition product |
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US6048904A (en) * | 1998-12-01 | 2000-04-11 | Exxon Research And Engineering Co. | Branched alkyl-aromatic sulfonic acid dispersants for solublizing asphaltenes in petroleum oils |
WO2000032546A1 (en) * | 1998-12-01 | 2000-06-08 | Exxonmobil Research And Engineering Company | Branched alkyl-aromatic sulfonic acid dispersants for solubilizing asphaltenes in petroleum oils |
AU756901B2 (en) * | 1998-12-01 | 2003-01-23 | Exxonmobil Research And Engineering Company | Branched alkyl-aromatic sulfonic acid dispersants for solubilizing asphaltenes in petroleum oils |
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