US3219518A - Reaction product of dialdehyde with starch ether in paper - Google Patents
Reaction product of dialdehyde with starch ether in paper Download PDFInfo
- Publication number
- US3219518A US3219518A US268565A US26856563A US3219518A US 3219518 A US3219518 A US 3219518A US 268565 A US268565 A US 268565A US 26856563 A US26856563 A US 26856563A US 3219518 A US3219518 A US 3219518A
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- US
- United States
- Prior art keywords
- starch
- paper
- dialdehyde
- starch ether
- reaction product
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
Links
- 239000007795 chemical reaction product Substances 0.000 title claims description 49
- ZNZYKNKBJPZETN-WELNAUFTSA-N Dialdehyde 11678 Chemical compound N1C2=CC=CC=C2C2=C1[C@H](C[C@H](/C(=C/O)C(=O)OC)[C@@H](C=C)C=O)NCC2 ZNZYKNKBJPZETN-WELNAUFTSA-N 0.000 title claims description 13
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 title description 82
- 229920002472 Starch Polymers 0.000 title description 76
- 235000019698 starch Nutrition 0.000 title description 75
- 239000008107 starch Substances 0.000 title description 74
- 230000015572 biosynthetic process Effects 0.000 claims description 22
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 18
- 239000002002 slurry Substances 0.000 claims description 17
- 239000000835 fiber Substances 0.000 claims description 16
- 239000000047 product Substances 0.000 claims description 11
- 239000002657 fibrous material Substances 0.000 claims description 10
- 238000001035 drying Methods 0.000 claims description 4
- 230000006872 improvement Effects 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 claims description 3
- 239000000123 paper Substances 0.000 description 57
- -1 sizes Substances 0.000 description 27
- 239000000654 additive Substances 0.000 description 25
- 239000001341 hydroxy propyl starch Substances 0.000 description 24
- 235000013828 hydroxypropyl starch Nutrition 0.000 description 24
- 230000014759 maintenance of location Effects 0.000 description 17
- 229940037003 alum Drugs 0.000 description 16
- 230000000996 additive effect Effects 0.000 description 14
- 150000002170 ethers Chemical class 0.000 description 12
- LEQAOMBKQFMDFZ-UHFFFAOYSA-N glyoxal Chemical compound O=CC=O LEQAOMBKQFMDFZ-UHFFFAOYSA-N 0.000 description 12
- 229920002085 Dialdehyde starch Polymers 0.000 description 11
- 239000006185 dispersion Substances 0.000 description 11
- 239000000945 filler Substances 0.000 description 11
- 239000002023 wood Substances 0.000 description 11
- 229940015043 glyoxal Drugs 0.000 description 10
- 125000002768 hydroxyalkyl group Chemical group 0.000 description 10
- 125000000217 alkyl group Chemical group 0.000 description 9
- 239000000463 material Substances 0.000 description 9
- 125000002947 alkylene group Chemical group 0.000 description 8
- 239000007864 aqueous solution Substances 0.000 description 8
- 125000003710 aryl alkyl group Chemical group 0.000 description 8
- 125000003118 aryl group Chemical group 0.000 description 8
- 125000000753 cycloalkyl group Chemical group 0.000 description 8
- 125000000592 heterocycloalkyl group Chemical group 0.000 description 8
- TWNIBLMWSKIRAT-VFUOTHLCSA-N levoglucosan Chemical group O[C@@H]1[C@@H](O)[C@H](O)[C@H]2CO[C@@H]1O2 TWNIBLMWSKIRAT-VFUOTHLCSA-N 0.000 description 7
- 238000000034 method Methods 0.000 description 7
- 238000002360 preparation method Methods 0.000 description 7
- 239000000243 solution Substances 0.000 description 7
- 239000008399 tap water Substances 0.000 description 7
- 235000020679 tap water Nutrition 0.000 description 7
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 6
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 6
- 239000013055 pulp slurry Substances 0.000 description 6
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 6
- 230000008569 process Effects 0.000 description 5
- GWEVSGVZZGPLCZ-UHFFFAOYSA-N Titan oxide Chemical compound O=[Ti]=O GWEVSGVZZGPLCZ-UHFFFAOYSA-N 0.000 description 4
- 239000008187 granular material Substances 0.000 description 4
- 238000005303 weighing Methods 0.000 description 4
- 229910000329 aluminium sulfate Inorganic materials 0.000 description 3
- 235000011128 aluminium sulphate Nutrition 0.000 description 3
- 238000010009 beating Methods 0.000 description 3
- 239000004927 clay Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 3
- 238000002156 mixing Methods 0.000 description 3
- 238000003825 pressing Methods 0.000 description 3
- 238000010561 standard procedure Methods 0.000 description 3
- 239000005995 Aluminium silicate Substances 0.000 description 2
- VTYYLEPIZMXCLO-UHFFFAOYSA-L Calcium carbonate Chemical compound [Ca+2].[O-]C([O-])=O VTYYLEPIZMXCLO-UHFFFAOYSA-L 0.000 description 2
- 229920003043 Cellulose fiber Polymers 0.000 description 2
- 229920001612 Hydroxyethyl starch Polymers 0.000 description 2
- 229920000881 Modified starch Polymers 0.000 description 2
- 240000008042 Zea mays Species 0.000 description 2
- 235000002017 Zea mays subsp mays Nutrition 0.000 description 2
- 239000002253 acid Substances 0.000 description 2
- 238000005054 agglomeration Methods 0.000 description 2
- 230000002776 aggregation Effects 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- 235000012211 aluminium silicate Nutrition 0.000 description 2
- 238000010411 cooking Methods 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 239000000839 emulsion Substances 0.000 description 2
- 229940050526 hydroxyethylstarch Drugs 0.000 description 2
- NLYAJNPCOHFWQQ-UHFFFAOYSA-N kaolin Chemical compound O.O.O=[Al]O[Si](=O)O[Si](=O)O[Al]=O NLYAJNPCOHFWQQ-UHFFFAOYSA-N 0.000 description 2
- 239000002655 kraft paper Substances 0.000 description 2
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 235000019426 modified starch Nutrition 0.000 description 2
- 239000002245 particle Substances 0.000 description 2
- 150000003254 radicals Chemical class 0.000 description 2
- 239000000376 reactant Substances 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 239000004408 titanium dioxide Substances 0.000 description 2
- OGIDPMRJRNCKJF-UHFFFAOYSA-N titanium oxide Inorganic materials [Ti]=O OGIDPMRJRNCKJF-UHFFFAOYSA-N 0.000 description 2
- NGDLSKPZMOTRTR-OAPYJULQSA-N (4z)-4-heptadecylidene-3-hexadecyloxetan-2-one Chemical compound CCCCCCCCCCCCCCCC\C=C1/OC(=O)C1CCCCCCCCCCCCCCCC NGDLSKPZMOTRTR-OAPYJULQSA-N 0.000 description 1
- WWMIMRADNBGDHP-UHFFFAOYSA-N 2-hydroxyhexanedial Chemical compound O=CC(O)CCCC=O WWMIMRADNBGDHP-UHFFFAOYSA-N 0.000 description 1
- UMHJEEQLYBKSAN-UHFFFAOYSA-N Adipaldehyde Chemical compound O=CCCCCC=O UMHJEEQLYBKSAN-UHFFFAOYSA-N 0.000 description 1
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 1
- 240000003183 Manihot esculenta Species 0.000 description 1
- 235000016735 Manihot esculenta subsp esculenta Nutrition 0.000 description 1
- 239000004368 Modified starch Substances 0.000 description 1
- 240000007594 Oryza sativa Species 0.000 description 1
- 235000007164 Oryza sativa Nutrition 0.000 description 1
- 229920001131 Pulp (paper) Polymers 0.000 description 1
- 244000061456 Solanum tuberosum Species 0.000 description 1
- 235000002595 Solanum tuberosum Nutrition 0.000 description 1
- PCSMJKASWLYICJ-UHFFFAOYSA-N Succinic aldehyde Chemical compound O=CCCC=O PCSMJKASWLYICJ-UHFFFAOYSA-N 0.000 description 1
- 240000000359 Triticum dicoccon Species 0.000 description 1
- 235000005824 Zea mays ssp. parviglumis Nutrition 0.000 description 1
- 235000016383 Zea mays subsp huehuetenangensis Nutrition 0.000 description 1
- 125000002252 acyl group Chemical group 0.000 description 1
- 239000003513 alkali Substances 0.000 description 1
- DIZPMCHEQGEION-UHFFFAOYSA-H aluminium sulfate (anhydrous) Chemical compound [Al+3].[Al+3].[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O.[O-]S([O-])(=O)=O DIZPMCHEQGEION-UHFFFAOYSA-H 0.000 description 1
- 125000004103 aminoalkyl group Chemical group 0.000 description 1
- 238000013459 approach Methods 0.000 description 1
- 239000007900 aqueous suspension Substances 0.000 description 1
- 230000008901 benefit Effects 0.000 description 1
- 229910000019 calcium carbonate Inorganic materials 0.000 description 1
- 125000004181 carboxyalkyl group Chemical group 0.000 description 1
- 125000002091 cationic group Chemical group 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 229910052570 clay Inorganic materials 0.000 description 1
- 238000001246 colloidal dispersion Methods 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000001143 conditioned effect Effects 0.000 description 1
- 235000005822 corn Nutrition 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 150000004677 hydrates Chemical class 0.000 description 1
- 239000004310 lactic acid Substances 0.000 description 1
- 235000014655 lactic acid Nutrition 0.000 description 1
- 239000004816 latex Substances 0.000 description 1
- 229920000126 latex Polymers 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- 235000009973 maize Nutrition 0.000 description 1
- 230000000873 masking effect Effects 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 239000001254 oxidized starch Substances 0.000 description 1
- 235000013808 oxidized starch Nutrition 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 239000000049 pigment Substances 0.000 description 1
- 230000000717 retained effect Effects 0.000 description 1
- 235000009566 rice Nutrition 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 239000007858 starting material Substances 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 125000001302 tertiary amino group Chemical group 0.000 description 1
- 238000012360 testing method Methods 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D21—PAPER-MAKING; PRODUCTION OF CELLULOSE
- D21H—PULP COMPOSITIONS; PREPARATION THEREOF NOT COVERED BY SUBCLASSES D21C OR D21D; IMPREGNATING OR COATING OF PAPER; TREATMENT OF FINISHED PAPER NOT COVERED BY CLASS B31 OR SUBCLASS D21G; PAPER NOT OTHERWISE PROVIDED FOR
- D21H17/00—Non-fibrous material added to the pulp, characterised by its constitution; Paper-impregnating material characterised by its constitution
- D21H17/20—Macromolecular organic compounds
- D21H17/21—Macromolecular organic compounds of natural origin; Derivatives thereof
- D21H17/24—Polysaccharides
- D21H17/28—Starch
- D21H17/29—Starch cationic
Definitions
- the present invention relates to improved paper and process 0 preparing same, and more particularly tomaking pape of excellent formation and increased dry strength either in the presence, or absence of one or more ,other materials (hereinafter defined) used in papermaking and the resulting paper product.
- papermaking comprises forming an aqueous slurry of a fibrous material
- nonuniform formation of the sheet is a very serious problem.
- nonuniform formation is meant an uneven distribution of fibers in the sheet.
- a number of difiiculties result from nonuniform formation.
- nonuniform formation results in paper of substantially lower strength, nonuniform uptake of liquids, nonuniform passage of liquids through the paper, e.g. when used as oil filters, inefiicient use of the fibers, nonuniform thickness, nonuniform surface, poor printing, and poor appearance.
- paper of excellent formation and superior dry strength results from carrying out the process which comprises incorporating with the paperrnaking fibers, prior to forming the wet lap, the reaction product of a gelatinized cationic-nonionic starch ether and a dialdehyde. It has also been found in accordance with the present invention that said reaction products are good retention aids for paper additives, and that said reaction products serve the functions of substantially increasing the dry strength of paper and retaining paper additives either simultaneously or separately.
- paper additives is used herein to include internal additives used in papermaking other than said dialdehyde-starch ether reaction products hereof, typical examples of which are fillers, colored pigments, dyes, sizes, fiber fines, wax emulsions, latex emulsions, etc.
- cationic is used herein to mean that the starch compounds include a tertiary amino group.
- Typical examples of cationic-nonionic derivatives of starch applicable herein are cationic-hydroxyalkyl derivatives of starch having the formula:
- R is selected from the group consisting of alkylene and hydroxyalkylene
- R and R are each selected from the group consisting of alkyl, .aryl, aralkyl, cycloalkyl and heterocycloalkyl
- R is hy- 3,219,518 Patented Nov. 23, 1965 droxyalkyl.
- the R group may be attached to the same anhydroglucose unit as the radical or the R group may be attached to a different anhydroglucose unit.
- representative of the starch ethers applicable in the present invention are diethylaminoethyl hydroxypropyl starch, diethylaminoethyl hydroxyethyl starch, dimet-hylaminoethyl hydroxypropyl starch, diethylaminopropyl hydroxypropyl starch, morpholinoethyl hydroxypropyl starch, and the like.
- the starches which may be used as a starting material in preparing the starch ethers may be derived from any source including, e.g. wheat, corn, tapioca, potato, waxy maize, sago, rice.
- the starch may be of any form also, including e.g. raw starch, dextrinized starch, hydrolyzed starch, oxidized starch, and the like.
- starch which in its natural state is in the form of discrete granules, will undergo gelatinization in the presence of water and sufiicient alkali.
- the phenomenon of gelatinization involves the swelling, rupture and disintegration of the starch granule, so that it will form a hydrated colloidal dispersion in water.
- Gelatinize-d starch is referred to in the art as cold water soluble or swellable.
- cold water swellable is more accurate since gelatinized starch does not dissolve in the true sense of the term.
- gelatinized starch hydrates so fast that a sticky gel forms over the surface of the particles, and a number of the particles cling together before they can be dispersed in the water.
- starch ether-dialdehyde reaction products used in the present invention must be in a gelatinized state at the time of use, the starch ether reactants were prepared under such conditions that they gelatinized during preparation.
- another advantage of the present invention is that the starch ether-dialdehyde reaction product has an improved dispersibility. That is, reaction of the dialdehydes with the starch ethers of the present invention substantially improves the dispersibility in water of the starch ethers.
- improved dispersibility is meant an increased rate of dispersion which in turn gives an increased rate of solution in water.
- D8. is the average number of hydroxyl groups substituted in the starch per anhydroglucose unit.
- MS. is the average number of moles of reactant combined with the starch per anhydroglucose unit.
- the D8. and MS. are same.
- the MS. is generally greater than the D5. The reason for this is that each time a hydroxyalkyl group is introduced into the starch molecule, an additional hydroxyl group is formed which itself is capable of hydroxyalkylation.
- the M.S./D.S. ratio represents the average length of these side chains.
- the D8. of a starch derivative can be no higher than 3, whereas the M.S. may be considerably higher than 3, depending on the extent to which side chains are formed.
- the first value given is the aminoalkyl BS.
- the second value given is the hydroxyalkyl M.S.
- the modified starch ether products applicable in the present invention are reaction products of a dialdehyde (e.g. glyoxal) and a cationicnonionic starch ether (e.g. a dialkylaminoalkyl hydroxyalkyl starch ether, including diethylaminoethyl hydroxypropyl starch).
- a dialdehyde e.g. glyoxal
- a cationicnonionic starch ether e.g. a dialkylaminoalkyl hydroxyalkyl starch ether, including diethylaminoethyl hydroxypropyl starch.
- EXAMPLES 1-6 Solution or dispersion preparation of internal additive 5% aqueous solutions or dispersions of diethylaminoethyl hydroxypropyl starch (DEAE-HPS) and of glyoxalated diethylaminoethyl hydroxypropyl starch (G-DEAE- HPS), i.e. the reaction product of glyoxal and diethylpulp and thus giving paper of good ink resistance.
- DEAE-HPS diethylaminoethyl hydroxypropyl starch
- G-DEAE- HPS glyoxalated diethylaminoethyl hydroxypropyl starch
- the treated pulp was diluted to 0.5% consistency in a Noble and Wood proportioner using tap water containing 5 p.p.m. aluminum (as papermakers alum) and adjusted to pH 5 before pulp addition. Paper handsheets weighing lb./ream (ream is 500 24" x 36" sheets) were formed in a Noble and Wood sheet mold. The pulp was diluted to 0.05% consistency in the mold with tap;
- aminoethyl hydroxypropyl starch were prepared by mixing in water at 25 C. ethyl hydroxypropyl starch used was the same and was in a gelatinized state when used in papermaking. The resulting G-DEAE-HPS solution was divided into two portions.
- G-DEAE-HPS solution was used as internal additive and size retention aid in making alum and rosin-sized paper handsheets (Example 3, Table 1) to compare with alum and rosin-sized paper handsheets made with the resulting DEAE-HPS as internal additive and size retention aid (Example 2, Table 1) and also to compare with alum and rosin-sized paper handsheets made with no DEAE-I-IPS nor G-DEAE-HPS (Example 1, .Table 1).- The other portion of the G-DEAE-HPS solution was used in an alum free and unsized system as an internal additive in corrugating medium (Example 5, Table 2) to compare with corrugating medium made with no DEAE-HPS nor G-DEAE-HPS (Example 4, Table 2).
- the desired increased paper strength properties are obtained without sacrifice of sheet formation in accordance with the present invention by using the reaction product of a dialdehyde and a cationic-nonionic starch ether, said starch ether having been gelatinized during its preparation.
- the glyoxal-diethylaminoethyl hydroxypropyl starch reaction product of the present invention also served well in retaining the rosin size on the pulp and thus giving paper of good ink resistance.
- the chief objective in presenting the following Examples 6-13 is to show that the dialdehyde-starch ether reaction products of the present invention are also very good retention aids.
- the amount of paper filler used in the examples herein was 10% by weight of the pulp on a dry basis.
- Paper handsheet preparationAlum and unsized systemClay and TiO fillers The slurry was diluted to 0.5% consistency in a Noble and Wood proportioner using tap water containing 5 p.p.m. aluminum (as papermakers alum) and then the slurry was adjusted to pH 4.5 G-DEAE-H'PS (to serve as retention aid) was added (as a 0.005% aqueous solution) to aliquots from the proportioner.
- Paper handsheets weighing 40 lb./rea-m (ream is 500 24" x 36' sheets) were formed in a Noble and Wood sheet mold. The pulp was diluted to 0.05% consistency in the mold with tap water adjusted to pH 5. The sheets were pressed and dried in the conventional manner of the Noble and Wood handsheet system. Then the percent retention of filler was determined by standard procedure from the ash contents of the paper handsheets.
- Paper handsheet preparation-Alum free and unsized systemClay and TiO fillers A 2.5% consistency bleached kraft pulp slurry was beaten in a Noble and Wood cycle heater to a Schopper- Riegler freeness of 600 cc. Aliquots of the pulp slurry were adjusted to pH 8.0. Then 10% filler was added to the pulp.
- the slurry was diluted to 0.5 consistency in a Noble and Wood proportioner using tap water adjusted to pH 8.0.
- G-DEAE-HPS to serve as retention aid
- Paper handsheets weighing 40 lb./ ream (ream is 500 24" x 36" sheets) were formed in a Noble and Wood sheet mold.
- the pulp was diluted to 0.05% con sistency in the mold with tap water adjusted to pH 8.0.
- the sheets were pressed and dried in the conventional manner of the Noble and Wood handsheet system. Then the percent retention of filler was determined by standard procedure from the ash contents of the paper handsheets.
- dialdehyde-starch ether reaction products of the present invention perform well to give paper of substantially increased dry strength and to retain paper additives, and that said reaction products perform these functions either simultaneously or separately.
- dialdehydes include, e.g. glyoxal, succinaldehyde, adipaldehyde, 2-hydroxy-adipaldehyde, glutaraldehyde.
- present invention is applicable to cationic-nonionic starch ethers and more particularly those having the formula:
- R is selected from the group consisting of alkylene and hydroxyalkylene
- R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl
- R is hydroxyalkyl.
- the R group may be attached to the same anhydroglucose unit as the R2 -R1N/ radical or the R group may be attached to a different anhydroglucose unit.
- Still more specifically preferred are the lower dialkylaminoalkyl hydroxyalkyl starches, e.g.
- diethylaminoethyl hydroxypropyl starch diethylaminoethyl hydroxyethyl starch, dimethylaminoethyl hydroxypropyl starch, diethylamiuohydroxypropyl hydroxypropyl starch, etc.
- dialdehyde-cationic-nonionic starch ether reaction products applicable in the present invention is not critical and may vary over a wide range, the amount being given herein by dry weight basis of the wood pulp or other cellulosic material being used as the papermaking furnish. However, usually a larger amount is used for increased dry strength than for retention. Also, from the standpoint of economy, normally one will not exceed about 10% (preferably 5%) for increased dry strength and about 8% (Preferably 3%) for retention. Amounts as low as 0.001% have given substantial retention results, and amounts as low as 0.1% have given substantial dry strength improvements, but these amounts are more apt to be at least 0.01% and at least 0.3%, respectively.
- dialdehydestarch ether reaction products of the present invention are adsorbed directly onto the cellulose fibers independently of alum and show good retention both with and without alum over the entire pH range (about 4-10) normally used in most papermaking processes. Furthermore the dialdehyde-starch ether reaction products of the present invention increase retention of paper additives on cellulose fibers.
- dialdehyde-starch ether reaction products used in the present invention not only serve to give good sheet 8 formation, to give paper of increased dry strength and to retain paper additives, but said reaction products also serve in conjunction with size to give paper of increased ink resistance. If unmodified starch alone is used, it gives neither the desired dry strength nor the required retention of paper additives.
- dialdehyde-starch ether reaction products of the present invention may be used alone solely as such to give paper of increased dry strength and excellent formation, or they may be used in combination withone or more paper additives either at an acid, neutral or alkaline pH.
- dialdehyde-starch ether reaction products and the paper additives of the present invention may be added in a number of ways, as is well known in the art, e.g. as an aqueous solution or dispersion, or even in solid form provided they are uniformly mixed with the pulp slurry, and they may be added at any point before forming the Wet lap on the screen of the papermaking machine at any desired pH.
- fillers in general are applicable in the present invention.
- Representative fillers include, for example, clay, calcium carbonate, magnesium carbonate, titanium dioxide and tale.
- the amount of paper additive applicable in the present invention is not critical and will depend on a number of things well known in the art and may vary widely.
- the amount of paper additive in some cases will be about 0.01%-50%, but for most uses the amount will fall within the range of about 0.1%-20% by weight of the pulp on a dry basis.
- the amount may be as low as about 0.001% but more often as low as about 0.01%.
- beating the pulp is unnecessary, and when heating is employed the extent of beating may vary considerably depending on the type pulp being used and the type paper being made. Beating to a Schopper-Riegler freeness of 850 cc.-300 cc. usually will be adequate for most purposes, freeness varying inversely with heating time. In the foregoing examples heating to a freeness of 820 cc. and 600 cc. was suflicient to give good results.
- starch ethers applicable herein are already in a gelatinized state, it does not harm to cook the dialdehyde-starch ether reaction products before using them. This was determined by repeating the examples hereinbefore except for cooking at C. for 15 minutes the aqueous dispersions of both the diethylaminoethyl hydroxypropyl starch and the dialdehyde-diethylaminoethyl hydroxypropyl starch reaction product before adding to the pulp slurry. The results with the cooked dispersions were substantially the same as with the uncooked.
- Some papermills may wish to use the dialdehydc-starch ether reaction products of the present invention in combination with other materials which require cooking. Also with respect to papermills which already have a cooker installed as part of the papermaking equipment, many of them cook such materials as a matter of practice.
- Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
- X is starch
- R is selected from the group consisting of alkylene and hydroxyalkylene
- R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl
- R is hydroxyalkyl, the amount of said reaction product being 0.001%% by dry weight basis of said papermaking fibers.
- starch ether is a dialkylaminoalkyl hydroxyalkyl starch ether.
- Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof a paper additive and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
- X is starch
- R is selected from the group consisting of alkylene and hydroxyalkylene
- R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl
- R is hydroxyalkyl, the amount of said reaction product being 0.001%10% by dry weight basis of said papermaking fibers.
- Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof a size and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
- X is starch
- R is selected from the group consisting of alkylene and hydroxyalkylene
- R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl
- R is hydroxyalkyl, the amount of said reaction product being 0.00l%10% by dry weight basis of said papermaking fibers.
- Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof a filler and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
- R is selected from the group consisting of alkylene and hydroxyalkylene
- R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl
- R is hydroxyalkyl
- the amount of said reaction product being 0.001%10% by dry weight basis of said papermaking fibers.
- a method of making paper comprising forming an aqueous slurry of a fibrous material, passing the slurry onto a screen and thereby forming a sheet of the fibrous material and causing most of the water to drain therefrom, and then pressing and drying the sheet to obtain the final paper product, the improvement which comprises adding to the slurry, prior to passing the slurry onto the screen, the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
- X is starch
- R is selected from the group consisting of alkylene and hydroxyalkylene
- R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl
- R is hydroxyalkyl, the amount of said reaction product being 0.001%10% by dry weight basis of said fibrous material.
- a method of making paper comprising forming an aqueous slurry of a fibrous material, passing the slurry onto a screen and thereby forming a sheet of the fibrous material and causing most of the water to drain therefrom, and then pressing and drying the sheet to obtain the final paper product, the improvement which comprises adding to the slurry, prior to passing the slurry onto the screen, a paper additive and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
- R wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl, the amount of said reaction product being 0.001%10% by dry weight basis of said fibrous material.
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Description
United States Patent ice The present invention relates to improved paper and process 0 preparing same, and more particularly tomaking pape of excellent formation and increased dry strength either in the presence, or absence of one or more ,other materials (hereinafter defined) used in papermaking and the resulting paper product.
As is well known in the paperma-king art, papermaking comprises forming an aqueous slurry of a fibrous material,
passing the slurry onto a screen and thereby forming a sheet of the fibrous material and causing most of the water to be removed therefrom by gravity, and then pressing and drying the sheet to obtain the final paper product. Various materials have been added to the fibers to increase the dry strength of the final paper product. These materials are mixed with the fibers at any point prior to forming the wet lap on the screen of the papermaking machine. They are referred to in the art as internal additives as contrasted with materials which are applied to the surface of the paper after it is made in the form of a sheet.
Likewise, as is also Well known in the papermaking art, nonuniform formation of the sheet is a very serious problem. By nonuniform formation is meant an uneven distribution of fibers in the sheet. A number of difiiculties result from nonuniform formation. For example, nonuniform formation results in paper of substantially lower strength, nonuniform uptake of liquids, nonuniform passage of liquids through the paper, e.g. when used as oil filters, inefiicient use of the fibers, nonuniform thickness, nonuniform surface, poor printing, and poor appearance.
In accordance with the present invention, it has been found that paper of excellent formation and superior dry strength results from carrying out the process which comprises incorporating with the paperrnaking fibers, prior to forming the wet lap, the reaction product of a gelatinized cationic-nonionic starch ether and a dialdehyde. It has also been found in accordance with the present invention that said reaction products are good retention aids for paper additives, and that said reaction products serve the functions of substantially increasing the dry strength of paper and retaining paper additives either simultaneously or separately.
The term paper additives is used herein to include internal additives used in papermaking other than said dialdehyde-starch ether reaction products hereof, typical examples of which are fillers, colored pigments, dyes, sizes, fiber fines, wax emulsions, latex emulsions, etc.
The term cationic is used herein to mean that the starch compounds include a tertiary amino group. Typical examples of cationic-nonionic derivatives of starch applicable herein are cationic-hydroxyalkyl derivatives of starch having the formula:
wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, .aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hy- 3,219,518 Patented Nov. 23, 1965 droxyalkyl. Of course, the R group may be attached to the same anhydroglucose unit as the radical or the R group may be attached to a different anhydroglucose unit.
Thus, representative of the starch ethers applicable in the present invention are diethylaminoethyl hydroxypropyl starch, diethylaminoethyl hydroxyethyl starch, dimet-hylaminoethyl hydroxypropyl starch, diethylaminopropyl hydroxypropyl starch, morpholinoethyl hydroxypropyl starch, and the like.
The starches which may be used as a starting material in preparing the starch ethers may be derived from any source including, e.g. wheat, corn, tapioca, potato, waxy maize, sago, rice. The starch may be of any form also, including e.g. raw starch, dextrinized starch, hydrolyzed starch, oxidized starch, and the like.
It is well known that starch, which in its natural state is in the form of discrete granules, will undergo gelatinization in the presence of water and sufiicient alkali. The phenomenon of gelatinization involves the swelling, rupture and disintegration of the starch granule, so that it will form a hydrated colloidal dispersion in water. Gelatinize-d starch is referred to in the art as cold water soluble or swellable. Actually, cold water swellable is more accurate since gelatinized starch does not dissolve in the true sense of the term. In fact, gelatinized starch hydrates so fast that a sticky gel forms over the surface of the particles, and a number of the particles cling together before they can be dispersed in the water. This causes lumping, sometimes referred to as agglomeration, and this in turn decreases the rate at which the starch can be dispersed in water. Lurnping also makes the starch more diflicult to disperse in water, i.e. more work is required to accomplish a given amount of dispersion in a specified time. The behavior of starch ethers in water approaches that of gelatinized starch with increase in D8. or MS. In contrast, ungelatinized starch granules will settle out of water suspension and may be filtered and dried, still retaining their original granule form. The problem of agglomeration is not involved with ungelatinized starch, nor is the problem serious with gelatinized starch ethers of BS. or MS. below about 0.10.
Since the starch ether-dialdehyde reaction products used in the present invention must be in a gelatinized state at the time of use, the starch ether reactants were prepared under such conditions that they gelatinized during preparation. Thus, in addition to giving excellent formation and increased dry strength, another advantage of the present invention is that the starch ether-dialdehyde reaction product has an improved dispersibility. That is, reaction of the dialdehydes with the starch ethers of the present invention substantially improves the dispersibility in water of the starch ethers. By improved dispersibility is meant an increased rate of dispersion which in turn gives an increased rate of solution in water.
The purpose of the following paragraph is to explain the use herein and in the prior art of the terms degree of substitution (D.S.) and MS.
There are three hydroxyl groups in each anhydroglucose unit in the starch molecule. D8. is the average number of hydroxyl groups substituted in the starch per anhydroglucose unit. MS. is the average number of moles of reactant combined with the starch per anhydroglucose unit. For the alkyl, carboxyalkyl, or acyl derivatives of starch, the D8. and MS. are same. For the hydroxyalkyl derivatives of starch, the MS. is generally greater than the D5. The reason for this is that each time a hydroxyalkyl group is introduced into the starch molecule, an additional hydroxyl group is formed which itself is capable of hydroxyalkylation. As a result of this, side chains of considerable length may form on the starch molecule. The M.S./D.S. ratio represents the average length of these side chains. Thus, from the foregoing it will be seen that the D8. of a starch derivative can be no higher than 3, whereas the M.S. may be considerably higher than 3, depending on the extent to which side chains are formed. Regarding the mixed ethers involved herein, the first value given is the aminoalkyl BS. and the second value given is the hydroxyalkyl M.S.
As disclosed hereinbefore the modified starch ether products applicable in the present invention are reaction products of a dialdehyde (e.g. glyoxal) and a cationicnonionic starch ether (e.g. a dialkylaminoalkyl hydroxyalkyl starch ether, including diethylaminoethyl hydroxypropyl starch). These reaction products and processes of preparing same are not per se a part of the present invention; they are disclosed and claimed in copending application Serial No. 268,564, entitled Starch Ethers and Process, filed on even date herewith in the name of Herbert C. Miller as inventor.
The following examples illustrate specific embodiments of the present invention but they are not intended to limit the invention beyond the scope of the claims appended hereto. In these examples and elsewhere herein percent and parts are by Weight unless otherwise indicated.
EXAMPLES 1-6 Solution or dispersion preparation of internal additive 5% aqueous solutions or dispersions of diethylaminoethyl hydroxypropyl starch (DEAE-HPS) and of glyoxalated diethylaminoethyl hydroxypropyl starch (G-DEAE- HPS), i.e. the reaction product of glyoxal and diethylpulp and thus giving paper of good ink resistance.
beaten in pH 7 tap water in a Noble and Wood cycle beater to a Schopper-Riegler freeness of 820 cc. Aliquots of the pulp slurry were diluted to 2.5% consistency and chemicals were added thereto in the following order:
(1) DEAE-HPS and G-DEAE-HPS (as said 5% aqueous solution above),
(2) 0.5% rosin size (by weight of dry pulp),
(3) 10% aqueous solution of papermakers alum (i.e. hydrated aluminum sulfate) to reduce the pH to 4.5.
The treated pulp was diluted to 0.5% consistency in a Noble and Wood proportioner using tap water containing 5 p.p.m. aluminum (as papermakers alum) and adjusted to pH 5 before pulp addition. Paper handsheets weighing lb./ream (ream is 500 24" x 36" sheets) were formed in a Noble and Wood sheet mold. The pulp was diluted to 0.05% consistency in the mold with tap;
water adjusted to pH 5. The sheets were pressed and dried in the conventional manner of the Noble and Wood handsheet system. The sheets were conditioned and tested in accordance with TAPPI (Technical Association of the Pulp and Paper Industry) standard methods, except for formation and ink resistance. Formation was determined by thorough visual examination by an experienced papermaker. In addition to giving good formation and substantially increased dry strength properties, the internal additive also served Well in retaining the rosin size on the Resistance to penetration of 10% lactic acid ink was determined using the procedure described in TAPPI, vol. 36, January 1953, pages 42-46. The ink resistance values in Table 1 hereinafter are given in seconds required for sample reflectance to drop to the 85% level.
Further details appear in Table 1 hereinafter.
TABLE I.ALUM AND ROSIN SIZED SYSTEM Internal Additive Mullen Burst, p.s.i. Tensile Strength, Ink Resistance Example 1b./in. Seconds N 0. Formation Type Amount 3 Actual Increase 4 Actual Increase 4 Actual Increase Control None Good 31. 5 15. 6 230 DEAE-HPS l 1 Poor 40. 0 8. 5 19. 7 4. 1 1, 020 790 G-DEAE-HPS 1 Good 42. 6 11. 1 20. 8 4. 7 1, 200 970 1 Diethylaminoethyl hydroxypropyl starch.
2 Diethylaminoethyl hydroxypropyl starch-glyoxal reaction product.
aminoethyl hydroxypropyl starch, were prepared by mixing in water at 25 C. ethyl hydroxypropyl starch used was the same and was in a gelatinized state when used in papermaking. The resulting G-DEAE-HPS solution was divided into two portions. One portion of the G-DEAE-HPS solution was used as internal additive and size retention aid in making alum and rosin-sized paper handsheets (Example 3, Table 1) to compare with alum and rosin-sized paper handsheets made with the resulting DEAE-HPS as internal additive and size retention aid (Example 2, Table 1) and also to compare with alum and rosin-sized paper handsheets made with no DEAE-I-IPS nor G-DEAE-HPS (Example 1, .Table 1).- The other portion of the G-DEAE-HPS solution was used in an alum free and unsized system as an internal additive in corrugating medium (Example 5, Table 2) to compare with corrugating medium made with no DEAE-HPS nor G-DEAE-HPS (Example 4, Table 2).
- EXAMPLES 1-3 Paper handsheet preparati0nAliim and rosin sized system i A 4.5% consistency unbleached kraft pulp slurry was In each case the 'diethylamino-- From a study of Examples 1-3 hereinbefore the following will be readily apparent. Good sheet formation is obtained without using either DEAE-HPS or G-DEAE- HPS, however the paper strength properties are substantially lower than desired. The desired increased paper strength properties are obtained by using a cationicnonionic starch ether which was gelatinized during its preparation (e.g. DEAE-HPS), however the sheet formation falls far below the quantity desired. The desired increased paper strength properties are obtained without sacrifice of sheet formation in accordance with the present invention by using the reaction product of a dialdehyde and a cationic-nonionic starch ether, said starch ether having been gelatinized during its preparation. In addition to giving good formation, and substantially increased dry strength properties, the glyoxal-diethylaminoethyl hydroxypropyl starch reaction product of the present invention also served well in retaining the rosin size on the pulp and thus giving paper of good ink resistance.
EXAMPLES 4 AND 5 Paper hands/tee! preparation Alum free and unsized system These handsheets were prepared in substantially the same manner as in Examples 13 hereinbefore except for the following differences. No size nor alum Was used. Tap water of pH 7 was used in the proportioner and sheet mold. Pulp consistencies were 0.5% and 0.05% in the proportioner and sheet mold, respectively. Handsheets weighing about 85 lb./ream (ream is 500 24" x 36" sheets) were formed and dried in the conventional manner. Crush resistance tests were conducted according to the Concora test method commonly used by corrugating medium manufacturers. A /z-in. x 6-in. strip cut from the handsheets was fluted in a standard Concora fiuter and mounted on a piece of masking tape. The specimen was then loaded in a standard Baldwin Universal Tester, using a loading rate of 1 inch per minute, until the flutes collapsed. (A discussion of the Concora test method and its development appears in TAPPI, vol. 39, page 88-A, September 1956.)
Further details are given in Table 2 hereinafter.
TABLE 2.ALUM FREE AND UNSIZED SYSTEM Internal Additive Concora Crush Example Resistance 3 Type Amount 2 Actual Increase 4 4 Control None 38.9 5 G-DEAE-HPS 0.88 44.9 6.0
l Diethylaminoethyl hydroxypropyl starch-glyoxal reaction product. Percent by weightof dry pulp.
3 Total load in pounds.
4 Based on untreated control (Example 4).
The chief objective in presenting the following Examples 6-13 is to show that the dialdehyde-starch ether reaction products of the present invention are also very good retention aids. The amount of paper filler used in the examples herein was 10% by weight of the pulp on a dry basis.
EXAMPLES 6-9 Solution 0r dispersion preparation of internal additive 5% aqueous solutions or dispersions of glyoxalated diethylaminoethyl hydroxypropyl starch G-DEAE-HPS i.e. the reaction product of diethylaminoethyl hydroxypropyl starch and glyoxal, were prepared by mixing in water at 25 C.
Paper handsheet preparationAlum and unsized systemClay and TiO fillers The slurry was diluted to 0.5% consistency in a Noble and Wood proportioner using tap water containing 5 p.p.m. aluminum (as papermakers alum) and then the slurry was adjusted to pH 4.5 G-DEAE-H'PS (to serve as retention aid) was added (as a 0.005% aqueous solution) to aliquots from the proportioner. Paper handsheets weighing 40 lb./rea-m (ream is 500 24" x 36' sheets) were formed in a Noble and Wood sheet mold. The pulp was diluted to 0.05% consistency in the mold with tap water adjusted to pH 5. The sheets were pressed and dried in the conventional manner of the Noble and Wood handsheet system. Then the percent retention of filler was determined by standard procedure from the ash contents of the paper handsheets.
6 Further details appear in Table 3 hereinafter.
TABLE 3.RETENTION EFFICIENCY-ALUM AND UNSIZED SYSTEM Retention Aid Percent Retention Example No.
Type Amount Clay 3 TlOz Added 3 Control None 18 I 40 G-DEAE-HPS 1 0.01 26 42 G-DEAE-IIPS 1 0.20 30 43 G-DEAE-HPS 1 0.40 36 45 1 Diethylamiuoethyl hydroxypropyl starch-glyoxal reaction product. 2 Percent by dry weight of pulp. I 3 Type used is known in trade as kaolin.
EXAMPLES 10-13 Solution 0r dispersion preparation of internal additive 5% aqueous solutions or dispersions of glyoxalated diethylaminoethyl hydroxypropyl starch (G-DEAE-HPS) were prepared by mixing in water at 25 C.
Paper handsheet preparation-Alum free and unsized systemClay and TiO fillers A 2.5% consistency bleached kraft pulp slurry was beaten in a Noble and Wood cycle heater to a Schopper- Riegler freeness of 600 cc. Aliquots of the pulp slurry were adjusted to pH 8.0. Then 10% filler was added to the pulp.
The slurry was diluted to 0.5 consistency in a Noble and Wood proportioner using tap water adjusted to pH 8.0. G-DEAE-HPS (to serve as retention aid) was added (as a 0.005% aqueous solution) to aliquots from the proportioner. Paper handsheets weighing 40 lb./ ream (ream is 500 24" x 36" sheets) were formed in a Noble and Wood sheet mold. The pulp was diluted to 0.05% con sistency in the mold with tap water adjusted to pH 8.0. The sheets were pressed and dried in the conventional manner of the Noble and Wood handsheet system. Then the percent retention of filler was determined by standard procedure from the ash contents of the paper handsheets.
Further details appear in Table 4 hereinafter.
TABLE 4.-RETENTION EFFICIENGY-ALUM FREE AND UNSIZED SYSTEM l Diethylaminoethyl hydroxypropyl starch-glyoxal reaction product. 3 Percent by dry weight of pulp. 3 Type used is known in trade as kaolin.
Experiments along the lines of the foregoing have also shown that the dialdehyde-starch ether reaction products of the present invention perform well to give paper of substantially increased dry strength and to retain paper additives, and that said reaction products perform these functions either simultaneously or separately.
As those skilled in the art will appreciate, many variations may be made in the foregoing examples within the scope of the present invention, some of which are set forth hereinafter.
Although for the sake of clarity and simplicity the present invention is described hereinbefore for the most part with reference to the reaction product of glyoxal and diethylaminoethyl hydroxypropyl starch ether, the present invention is applicable broadly to the use of the reaction products of dialdehydes and cationic-nonionic starch ethers. Applicable dialdehydes include, e.g. glyoxal, succinaldehyde, adipaldehyde, 2-hydroxy-adipaldehyde, glutaraldehyde. Likewise the present invention is applicable to cationic-nonionic starch ethers and more particularly those having the formula:
O-R4 X/ B2 \OR1N/ wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl. Of course, the R group may be attached to the same anhydroglucose unit as the R2 -R1N/ radical or the R group may be attached to a different anhydroglucose unit. Still more specifically preferred are the lower dialkylaminoalkyl hydroxyalkyl starches, e.g. diethylaminoethyl hydroxypropyl starch, diethylaminoethyl hydroxyethyl starch, dimethylaminoethyl hydroxypropyl starch, diethylamiuohydroxypropyl hydroxypropyl starch, etc.
' The diethylaminoethyl hydroxypropyl starch and the glyoxal-diethylaminoethyl hydroxypropyl starch reaction products used in the examples hereinbefore were prepared according to Examples 4 and 10, respectively, of said Herbert C. Miller copending application filed on even date herewith and further identified hereinbefore. However, as pointed out hereinbefore, the methods of preparing the starch ethers and the dialdehyde-starch ether reaction products applicable herein are not a part of the present invention and the present invention is not limited thereto or to the particular dialdehyde-starch ether reaction product disclosed in said Herbert C. Miller copending application.
The amount of dialdehyde-cationic-nonionic starch ether reaction products applicable in the present invention is not critical and may vary over a wide range, the amount being given herein by dry weight basis of the wood pulp or other cellulosic material being used as the papermaking furnish. However, usually a larger amount is used for increased dry strength than for retention. Also, from the standpoint of economy, normally one will not exceed about 10% (preferably 5%) for increased dry strength and about 8% (Preferably 3%) for retention. Amounts as low as 0.001% have given substantial retention results, and amounts as low as 0.1% have given substantial dry strength improvements, but these amounts are more apt to be at least 0.01% and at least 0.3%, respectively.
Although the present invention has been described in combination with rosin-alum size, it is applicable regardless of the type size or without size of any type. When making paper which is sized with rosin, alum and an acid pH are normally used. When rosin size is not used alum is normally omitted. Thus, some paper is made at neutral-to-alkaline pH with no size or any kind or with size (e.g. alkyl ketene dimer size known in the trade as Aquapel, see Downey U.S. Patent 2,627,477), which requires no alum.
Of course, in order to function properly and efiiciently to give increased dry strength, a material must be retained on the papermaking fibers and many such materials are dependent on alum for this. However, the dialdehydestarch ether reaction products of the present invention are adsorbed directly onto the cellulose fibers independently of alum and show good retention both with and without alum over the entire pH range (about 4-10) normally used in most papermaking processes. Furthermore the dialdehyde-starch ether reaction products of the present invention increase retention of paper additives on cellulose fibers. The dialdehyde-starch ether reaction products used in the present invention not only serve to give good sheet 8 formation, to give paper of increased dry strength and to retain paper additives, but said reaction products also serve in conjunction with size to give paper of increased ink resistance. If unmodified starch alone is used, it gives neither the desired dry strength nor the required retention of paper additives.
Thus, the dialdehyde-starch ether reaction products of the present invention may be used alone solely as such to give paper of increased dry strength and excellent formation, or they may be used in combination withone or more paper additives either at an acid, neutral or alkaline pH.
The dialdehyde-starch ether reaction products and the paper additives of the present invention may be added in a number of ways, as is well known in the art, e.g. as an aqueous solution or dispersion, or even in solid form provided they are uniformly mixed with the pulp slurry, and they may be added at any point before forming the Wet lap on the screen of the papermaking machine at any desired pH.
Although the examples hereinbefore show using clay and titanium dioxide as fillers, fillers in general are applicable in the present invention. Representative fillers include, for example, clay, calcium carbonate, magnesium carbonate, titanium dioxide and tale.
The amount of paper additive applicable in the present invention is not critical and will depend on a number of things well known in the art and may vary widely. For example the amount of paper additive in some cases will be about 0.01%-50%, but for most uses the amount will fall within the range of about 0.1%-20% by weight of the pulp on a dry basis. When dyes are the paper additive, the amount may be as low as about 0.001% but more often as low as about 0.01%.
As those skilled in this art will appreciate, there are applications where beating the pulp is unnecessary, and when heating is employed the extent of beating may vary considerably depending on the type pulp being used and the type paper being made. Beating to a Schopper-Riegler freeness of 850 cc.-300 cc. usually will be adequate for most purposes, freeness varying inversely with heating time. In the foregoing examples heating to a freeness of 820 cc. and 600 cc. was suflicient to give good results.
Although the starch ethers applicable herein are already in a gelatinized state, it does not harm to cook the dialdehyde-starch ether reaction products before using them. This was determined by repeating the examples hereinbefore except for cooking at C. for 15 minutes the aqueous dispersions of both the diethylaminoethyl hydroxypropyl starch and the dialdehyde-diethylaminoethyl hydroxypropyl starch reaction product before adding to the pulp slurry. The results with the cooked dispersions were substantially the same as with the uncooked. Some papermills may wish to use the dialdehydc-starch ether reaction products of the present invention in combination with other materials which require cooking. Also with respect to papermills which already have a cooker installed as part of the papermaking equipment, many of them cook such materials as a matter of practice.
As many apparent and Widely dilferent embodiments of this invention may be made without departing from the spirit and scope thereof, it is to be understood that the invention is not limited to the specific embodiments thereof except as defined in the appended claims.
What we claim and desire to protect by Letters Patent is:
1. Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl, the amount of said reaction product being 0.001%% by dry weight basis of said papermaking fibers.
2. Product of claim 1 wherein the starch ether is a cationic-hydroxyalkyl starch ether.
3. Product of claim 1 wherein the starch ether is a dialkylaminoalkyl hydroxyalkyl starch ether.
4. Product of claim 1 wherein the starch ether is diethylaminoethyl hydroxypropyl starch.
5. Product of claim 1 wherein the dialdehyde is glyoxal and the starch ether is diethylaminoethyl hydroxypropyl starch.
6. Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof a paper additive and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl, the amount of said reaction product being 0.001%10% by dry weight basis of said papermaking fibers.
7. Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof a size and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl, the amount of said reaction product being 0.00l%10% by dry weight basis of said papermaking fibers.
8. Paper of excellent formation and superior dry strength containing uniformly distributed among the papermaking fibers thereof a filler and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl,
10 the amount of said reaction product being 0.001%10% by dry weight basis of said papermaking fibers.
9. In a method of making paper comprising forming an aqueous slurry of a fibrous material, passing the slurry onto a screen and thereby forming a sheet of the fibrous material and causing most of the water to drain therefrom, and then pressing and drying the sheet to obtain the final paper product, the improvement which comprises adding to the slurry, prior to passing the slurry onto the screen, the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl, the amount of said reaction product being 0.001%10% by dry weight basis of said fibrous material.
10. In a method of making paper comprising forming an aqueous slurry of a fibrous material, passing the slurry onto a screen and thereby forming a sheet of the fibrous material and causing most of the water to drain therefrom, and then pressing and drying the sheet to obtain the final paper product, the improvement which comprises adding to the slurry, prior to passing the slurry onto the screen, a paper additive and the reaction product of a dialdehyde and a gelatinized cationic-nonionic starch ether, said starch ether having the formula:
R: wherein X is starch, R is selected from the group consisting of alkylene and hydroxyalkylene, R and R are each selected from the group consisting of alkyl, aryl, aralkyl, cycloalkyl and heterocycloalkyl, and R is hydroxyalkyl, the amount of said reaction product being 0.001%10% by dry weight basis of said fibrous material.
References Cited by the Examiner DONALL H. SYLVESTER, Primary Examiner. MORRIS O, WOLK, Examiner.
Claims (2)
1. PAPER EXCELLENT FORMATION AND SUPERIOR DRY STRENGTH CONTAINING UNIFORMLY DISTRUBUTED AMONG THE PAPERMAKING FIBERS THEREOF THE REACTION PRODUCT OF A DIALDEHYDE AND A GELATINIZED CATIONIC-NONIONIC STARCH ETHER, SAID STARCH ETHER HAVING THE FORMULA:
9. IN A METHOD OF MAKING PAPER COMPRISING FORMING AN AQUEOUS SLURRY OF A FIBROUS MATERIAL, APSSING THE SLURRY ONTO A SCREEN AND THEREBY FORMING A SHEET OF THE FIBROUS MATERIAL AND CAUSING MOST OF THE WATER TO DRAIN THEREFROM, AND THEN PRESSING AND DRYING THE SHEET TO OBTAIN THE FINAL PAPER PRODUCT, THE IMPROVEMENT WHICH COMPRISES ADDING TO THE SLURRY, PRIOR TO PASSING THE SLURRY ONTO THE SCREEN, THE REACTION PRODUCT OF A DIALDEHYDE AND A GELATINIZED CATIONIC-NONIONIC STARCH ETHER, SAID STARCH ETHER HAVING THE FORMULA:
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| US268565A US3219518A (en) | 1963-03-28 | 1963-03-28 | Reaction product of dialdehyde with starch ether in paper |
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| US268565A US3219518A (en) | 1963-03-28 | 1963-03-28 | Reaction product of dialdehyde with starch ether in paper |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3320080A (en) * | 1964-06-05 | 1967-05-16 | Nat Starch Chem Corp | Water resistant paper coating compositions |
| US3448101A (en) * | 1964-07-11 | 1969-06-03 | Ogilvie Flour Mills Co Ltd | Dry heat process for the preparation of cationic starch ethers |
| US4268628A (en) * | 1978-03-20 | 1981-05-19 | Boehringer Mannheim Gmbh | Method for the determination of α-amylase |
| US5122231A (en) * | 1990-06-08 | 1992-06-16 | Cargill, Incorporated | Cationic cross-linked starch for wet-end use in papermaking |
| US5427652A (en) * | 1994-02-04 | 1995-06-27 | The Mead Corporation | Repulpable wet strength paper |
| EP0756198A2 (en) | 1995-07-27 | 1997-01-29 | Eastman Kodak Company | High bromide tabular grain emulsions |
| EP0758758A1 (en) | 1995-08-10 | 1997-02-19 | Eastman Kodak Company | High bromide ultrathin tabular grain emulsions improved by peptizer modification |
| CN102746408A (en) * | 2012-06-18 | 2012-10-24 | 新疆光大山河化工科技有限公司 | Method for preparing hydroxypropyl starch ether |
| US12331467B2 (en) * | 2022-03-24 | 2025-06-17 | Board Of Trustees Of Western Michigan University | Glyoxylated starch additive for pulp products |
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| US2935436A (en) * | 1957-05-09 | 1960-05-03 | Nat Starch Chem Corp | Method of making paper containing a starch ether and product produced thereby |
| US3069410A (en) * | 1959-09-17 | 1962-12-18 | Staley Mfg Co A E | Process for modifying starch and the resulting products |
| US3070594A (en) * | 1962-05-21 | 1962-12-25 | Hercules Powder Co Ltd | Amino alkyl ethers of starch |
| US3087852A (en) * | 1961-03-29 | 1963-04-30 | Bernard T Hofreiter | Cationic polymeric dialdehydes and their use in making wet strength paper |
| US3101330A (en) * | 1959-05-19 | 1963-08-20 | Corn Products Co | Process for preparing methylol starch propionamide |
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| US2867615A (en) * | 1959-01-06 | Oxchxoh | ||
| US2549177A (en) * | 1949-03-21 | 1951-04-17 | Strathmore Paper Company | Sized paper, composition therefor, and method of making same |
| US2698936A (en) * | 1951-02-01 | 1955-01-04 | Blattmann & Co | Etherification of starch |
| US2879268A (en) * | 1954-02-12 | 1959-03-24 | Mo Och Domsjoe Ab | Methods of improving the dissolution of high-molecular substances |
| US2935436A (en) * | 1957-05-09 | 1960-05-03 | Nat Starch Chem Corp | Method of making paper containing a starch ether and product produced thereby |
| US3101330A (en) * | 1959-05-19 | 1963-08-20 | Corn Products Co | Process for preparing methylol starch propionamide |
| US3069410A (en) * | 1959-09-17 | 1962-12-18 | Staley Mfg Co A E | Process for modifying starch and the resulting products |
| US3087852A (en) * | 1961-03-29 | 1963-04-30 | Bernard T Hofreiter | Cationic polymeric dialdehydes and their use in making wet strength paper |
| US3070594A (en) * | 1962-05-21 | 1962-12-25 | Hercules Powder Co Ltd | Amino alkyl ethers of starch |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3320080A (en) * | 1964-06-05 | 1967-05-16 | Nat Starch Chem Corp | Water resistant paper coating compositions |
| US3448101A (en) * | 1964-07-11 | 1969-06-03 | Ogilvie Flour Mills Co Ltd | Dry heat process for the preparation of cationic starch ethers |
| US4268628A (en) * | 1978-03-20 | 1981-05-19 | Boehringer Mannheim Gmbh | Method for the determination of α-amylase |
| US5122231A (en) * | 1990-06-08 | 1992-06-16 | Cargill, Incorporated | Cationic cross-linked starch for wet-end use in papermaking |
| US5427652A (en) * | 1994-02-04 | 1995-06-27 | The Mead Corporation | Repulpable wet strength paper |
| WO1995021297A1 (en) * | 1994-02-04 | 1995-08-10 | The Mead Corporation | Repulpable wet strength paper |
| US5466337A (en) * | 1994-02-04 | 1995-11-14 | The Mead Corporation | Repulpable wet strength paper |
| EP0756198A2 (en) | 1995-07-27 | 1997-01-29 | Eastman Kodak Company | High bromide tabular grain emulsions |
| EP0758758A1 (en) | 1995-08-10 | 1997-02-19 | Eastman Kodak Company | High bromide ultrathin tabular grain emulsions improved by peptizer modification |
| CN102746408A (en) * | 2012-06-18 | 2012-10-24 | 新疆光大山河化工科技有限公司 | Method for preparing hydroxypropyl starch ether |
| US12331467B2 (en) * | 2022-03-24 | 2025-06-17 | Board Of Trustees Of Western Michigan University | Glyoxylated starch additive for pulp products |
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