US3214462A - Alkyl benzene sulfonates having high susceptibility to bacteriological degradation - Google Patents
Alkyl benzene sulfonates having high susceptibility to bacteriological degradation Download PDFInfo
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- US3214462A US3214462A US200641A US20064162A US3214462A US 3214462 A US3214462 A US 3214462A US 200641 A US200641 A US 200641A US 20064162 A US20064162 A US 20064162A US 3214462 A US3214462 A US 3214462A
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- United States
- Prior art keywords
- benzene
- aluminum
- percent
- alkyl
- catalyst
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 230000015556 catabolic process Effects 0.000 title claims description 17
- 238000006731 degradation reaction Methods 0.000 title claims description 17
- 230000000721 bacterilogical effect Effects 0.000 title claims description 16
- 150000004996 alkyl benzenes Chemical class 0.000 title description 20
- UHOVQNZJYSORNB-UHFFFAOYSA-N Benzene Chemical class C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 claims description 29
- LSNNMFCWUKXFEE-UHFFFAOYSA-L sulfite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 claims 1
- -1 alkylated benzene hydrocarbon Chemical class 0.000 description 38
- 239000003054 catalyst Substances 0.000 description 35
- 229910052782 aluminium Inorganic materials 0.000 description 30
- 239000004711 α-olefin Substances 0.000 description 29
- 125000004432 carbon atom Chemical group C* 0.000 description 23
- 239000000203 mixture Substances 0.000 description 23
- 239000003599 detergent Substances 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 18
- 239000000243 solution Substances 0.000 description 18
- 239000000539 dimer Substances 0.000 description 16
- 125000000217 alkyl group Chemical group 0.000 description 15
- 150000001336 alkenes Chemical class 0.000 description 13
- 229930195733 hydrocarbon Natural products 0.000 description 13
- 238000000034 method Methods 0.000 description 13
- 239000004215 Carbon black (E152) Substances 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 10
- 150000002430 hydrocarbons Chemical class 0.000 description 10
- 239000002904 solvent Substances 0.000 description 10
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 10
- HEMHJVSKTPXQMS-UHFFFAOYSA-M Sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 9
- YXFVVABEGXRONW-UHFFFAOYSA-N Toluene Chemical compound CC1=CC=CC=C1 YXFVVABEGXRONW-UHFFFAOYSA-N 0.000 description 9
- 150000001555 benzenes Chemical class 0.000 description 9
- 238000012360 testing method Methods 0.000 description 9
- NBIIXXVUZAFLBC-UHFFFAOYSA-N Phosphoric acid Chemical compound OP(O)(O)=O NBIIXXVUZAFLBC-UHFFFAOYSA-N 0.000 description 8
- 239000004744 fabric Substances 0.000 description 8
- 229910052739 hydrogen Inorganic materials 0.000 description 8
- 239000007787 solid Substances 0.000 description 8
- 239000002253 acid Substances 0.000 description 7
- 238000006243 chemical reaction Methods 0.000 description 7
- 239000001257 hydrogen Substances 0.000 description 7
- QQONPFPTGQHPMA-UHFFFAOYSA-N propylene Natural products CC=C QQONPFPTGQHPMA-UHFFFAOYSA-N 0.000 description 7
- 150000003871 sulfonates Chemical class 0.000 description 7
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid Substances OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 7
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 6
- YNQLUTRBYVCPMQ-UHFFFAOYSA-N Ethylbenzene Chemical compound CCC1=CC=CC=C1 YNQLUTRBYVCPMQ-UHFFFAOYSA-N 0.000 description 6
- VSCWAEJMTAWNJL-UHFFFAOYSA-K aluminium trichloride Chemical compound Cl[Al](Cl)Cl VSCWAEJMTAWNJL-UHFFFAOYSA-K 0.000 description 6
- 238000009472 formulation Methods 0.000 description 6
- JRZJOMJEPLMPRA-UHFFFAOYSA-N olefin Natural products CCCCCCCC=C JRZJOMJEPLMPRA-UHFFFAOYSA-N 0.000 description 6
- ODLMAHJVESYWTB-UHFFFAOYSA-N propylbenzene Chemical compound CCCC1=CC=CC=C1 ODLMAHJVESYWTB-UHFFFAOYSA-N 0.000 description 6
- VZGDMQKNWNREIO-UHFFFAOYSA-N tetrachloromethane Chemical compound ClC(Cl)(Cl)Cl VZGDMQKNWNREIO-UHFFFAOYSA-N 0.000 description 6
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 5
- 125000001997 phenyl group Chemical group [H]C1=C([H])C([H])=C(*)C([H])=C1[H] 0.000 description 5
- JHJUUEHSAZXEEO-UHFFFAOYSA-M sodium;4-dodecylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCCCC1=CC=C(S([O-])(=O)=O)C=C1 JHJUUEHSAZXEEO-UHFFFAOYSA-M 0.000 description 5
- 239000002689 soil Substances 0.000 description 5
- 238000006277 sulfonation reaction Methods 0.000 description 5
- QGZKDVFQNNGYKY-UHFFFAOYSA-O Ammonium Chemical compound [NH4+] QGZKDVFQNNGYKY-UHFFFAOYSA-O 0.000 description 4
- 241000894006 Bacteria Species 0.000 description 4
- 238000013019 agitation Methods 0.000 description 4
- 229910052783 alkali metal Inorganic materials 0.000 description 4
- 150000001340 alkali metals Chemical class 0.000 description 4
- 229910000147 aluminium phosphate Inorganic materials 0.000 description 4
- RWGFKTVRMDUZSP-UHFFFAOYSA-N cumene Chemical compound CC(C)C1=CC=CC=C1 RWGFKTVRMDUZSP-UHFFFAOYSA-N 0.000 description 4
- 238000006471 dimerization reaction Methods 0.000 description 4
- 230000000447 dimerizing effect Effects 0.000 description 4
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 4
- 239000007788 liquid Substances 0.000 description 4
- 239000012280 lithium aluminium hydride Substances 0.000 description 4
- 239000000463 material Substances 0.000 description 4
- 239000003921 oil Substances 0.000 description 4
- 150000003460 sulfonic acids Chemical class 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 3
- 229910010082 LiAlH Inorganic materials 0.000 description 3
- KWYUFKZDYYNOTN-UHFFFAOYSA-M Potassium hydroxide Chemical compound [OH-].[K+] KWYUFKZDYYNOTN-UHFFFAOYSA-M 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000012141 concentrate Substances 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 239000006260 foam Substances 0.000 description 3
- 238000005194 fractionation Methods 0.000 description 3
- 150000004678 hydrides Chemical class 0.000 description 3
- 125000001183 hydrocarbyl group Chemical group 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- VLKZOEOYAKHREP-UHFFFAOYSA-N n-Hexane Chemical compound CCCCCC VLKZOEOYAKHREP-UHFFFAOYSA-N 0.000 description 3
- 229910052757 nitrogen Inorganic materials 0.000 description 3
- 239000003208 petroleum Substances 0.000 description 3
- 238000002360 preparation method Methods 0.000 description 3
- 230000035484 reaction time Effects 0.000 description 3
- HIFJUMGIHIZEPX-UHFFFAOYSA-N sulfuric acid;sulfur trioxide Chemical compound O=S(=O)=O.OS(O)(=O)=O HIFJUMGIHIZEPX-UHFFFAOYSA-N 0.000 description 3
- 239000001993 wax Substances 0.000 description 3
- KVNYFPKFSJIPBJ-UHFFFAOYSA-N 1,2-diethylbenzene Chemical compound CCC1=CC=CC=C1CC KVNYFPKFSJIPBJ-UHFFFAOYSA-N 0.000 description 2
- CSCPPACGZOOCGX-UHFFFAOYSA-N Acetone Chemical compound CC(C)=O CSCPPACGZOOCGX-UHFFFAOYSA-N 0.000 description 2
- 241000196324 Embryophyta Species 0.000 description 2
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N Lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- IMNFDUFMRHMDMM-UHFFFAOYSA-N N-Heptane Chemical compound CCCCCCC IMNFDUFMRHMDMM-UHFFFAOYSA-N 0.000 description 2
- 125000003118 aryl group Chemical group 0.000 description 2
- SLUNEGLMXGHOLY-UHFFFAOYSA-N benzene;hexane Chemical compound CCCCCC.C1=CC=CC=C1 SLUNEGLMXGHOLY-UHFFFAOYSA-N 0.000 description 2
- 229940077388 benzenesulfonate Drugs 0.000 description 2
- SRSXLGNVWSONIS-UHFFFAOYSA-N benzenesulfonic acid Chemical class OS(=O)(=O)C1=CC=CC=C1 SRSXLGNVWSONIS-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- OSGAYBCDTDRGGQ-UHFFFAOYSA-L calcium sulfate Chemical compound [Ca+2].[O-]S([O-])(=O)=O OSGAYBCDTDRGGQ-UHFFFAOYSA-L 0.000 description 2
- 239000001768 carboxy methyl cellulose Substances 0.000 description 2
- 150000008280 chlorinated hydrocarbons Chemical class 0.000 description 2
- 238000007796 conventional method Methods 0.000 description 2
- 238000005336 cracking Methods 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000008172 hydrogenated vegetable oil Substances 0.000 description 2
- CBFCDTFDPHXCNY-UHFFFAOYSA-N icosane Chemical compound CCCCCCCCCCCCCCCCCCCC CBFCDTFDPHXCNY-UHFFFAOYSA-N 0.000 description 2
- 239000006233 lamp black Substances 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000002156 mixing Methods 0.000 description 2
- 235000019198 oils Nutrition 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- AKEJUJNQAAGONA-UHFFFAOYSA-N sulfur trioxide Chemical compound O=S(=O)=O AKEJUJNQAAGONA-UHFFFAOYSA-N 0.000 description 2
- 239000000271 synthetic detergent Substances 0.000 description 2
- 239000008096 xylene Substances 0.000 description 2
- 150000003738 xylenes Chemical class 0.000 description 2
- RGICCULPCWNRAB-UHFFFAOYSA-N 2-[2-(2-hexoxyethoxy)ethoxy]ethanol Chemical compound CCCCCCOCCOCCOCCO RGICCULPCWNRAB-UHFFFAOYSA-N 0.000 description 1
- RBTBFTRPCNLSDE-UHFFFAOYSA-N 3,7-bis(dimethylamino)phenothiazin-5-ium Chemical compound C1=CC(N(C)C)=CC2=[S+]C3=CC(N(C)C)=CC=C3N=C21 RBTBFTRPCNLSDE-UHFFFAOYSA-N 0.000 description 1
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 1
- LSNNMFCWUKXFEE-UHFFFAOYSA-M Bisulfite Chemical compound OS([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-M 0.000 description 1
- UGFAIRIUMAVXCW-UHFFFAOYSA-N Carbon monoxide Chemical compound [O+]#[C-] UGFAIRIUMAVXCW-UHFFFAOYSA-N 0.000 description 1
- 229920002134 Carboxymethyl cellulose Polymers 0.000 description 1
- 229920001875 Ebonite Polymers 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- CTQNGGLPUBDAKN-UHFFFAOYSA-N O-Xylene Chemical compound CC1=CC=CC=C1C CTQNGGLPUBDAKN-UHFFFAOYSA-N 0.000 description 1
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 1
- 239000004115 Sodium Silicate Substances 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- 238000000944 Soxhlet extraction Methods 0.000 description 1
- GSEJCLTVZPLZKY-UHFFFAOYSA-N Triethanolamine Chemical compound OCCN(CCO)CCO GSEJCLTVZPLZKY-UHFFFAOYSA-N 0.000 description 1
- DPXJVFZANSGRMM-UHFFFAOYSA-N acetic acid;2,3,4,5,6-pentahydroxyhexanal;sodium Chemical compound [Na].CC(O)=O.OCC(O)C(O)C(O)C(O)C=O DPXJVFZANSGRMM-UHFFFAOYSA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000001476 alcoholic effect Effects 0.000 description 1
- 150000001298 alcohols Chemical class 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 239000000908 ammonium hydroxide Substances 0.000 description 1
- 239000007864 aqueous solution Substances 0.000 description 1
- 239000003849 aromatic solvent Substances 0.000 description 1
- 150000005840 aryl radicals Chemical class 0.000 description 1
- 125000004429 atom Chemical group 0.000 description 1
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 239000003637 basic solution Substances 0.000 description 1
- 150000008107 benzenesulfonic acids Chemical class 0.000 description 1
- 229910002091 carbon monoxide Inorganic materials 0.000 description 1
- 235000010948 carboxy methyl cellulose Nutrition 0.000 description 1
- 239000008112 carboxymethyl-cellulose Substances 0.000 description 1
- 239000003153 chemical reaction reagent Substances 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000004140 cleaning Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 230000002596 correlated effect Effects 0.000 description 1
- 230000000875 corresponding effect Effects 0.000 description 1
- 150000001925 cycloalkenes Chemical class 0.000 description 1
- 238000010908 decantation Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000003085 diluting agent Substances 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 239000002612 dispersion medium Substances 0.000 description 1
- 239000012153 distilled water Substances 0.000 description 1
- YRIUSKIDOIARQF-UHFFFAOYSA-N dodecyl benzenesulfonate Chemical class CCCCCCCCCCCCOS(=O)(=O)C1=CC=CC=C1 YRIUSKIDOIARQF-UHFFFAOYSA-N 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 238000001914 filtration Methods 0.000 description 1
- 238000005187 foaming Methods 0.000 description 1
- 239000008233 hard water Substances 0.000 description 1
- 150000002431 hydrogen Chemical class 0.000 description 1
- UWNADWZGEHDQAB-UHFFFAOYSA-N i-Pr2C2H4i-Pr2 Natural products CC(C)CCC(C)C UWNADWZGEHDQAB-UHFFFAOYSA-N 0.000 description 1
- 239000002440 industrial waste Substances 0.000 description 1
- 239000011261 inert gas Substances 0.000 description 1
- 229910052816 inorganic phosphate Inorganic materials 0.000 description 1
- 229910052909 inorganic silicate Inorganic materials 0.000 description 1
- 229910052920 inorganic sulfate Inorganic materials 0.000 description 1
- 239000003350 kerosene Substances 0.000 description 1
- ZLNQQNXFFQJAID-UHFFFAOYSA-L magnesium carbonate Chemical compound [Mg+2].[O-]C([O-])=O ZLNQQNXFFQJAID-UHFFFAOYSA-L 0.000 description 1
- 239000001095 magnesium carbonate Substances 0.000 description 1
- 229910000021 magnesium carbonate Inorganic materials 0.000 description 1
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 1
- 229910052753 mercury Inorganic materials 0.000 description 1
- 229960000907 methylthioninium chloride Drugs 0.000 description 1
- 239000000178 monomer Substances 0.000 description 1
- 230000007935 neutral effect Effects 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003647 oxidation Effects 0.000 description 1
- 238000007254 oxidation reaction Methods 0.000 description 1
- 229910052760 oxygen Inorganic materials 0.000 description 1
- 239000001301 oxygen Substances 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 229920001155 polypropylene Polymers 0.000 description 1
- 125000004805 propylene group Chemical group [H]C([H])([H])C([H])([*:1])C([H])([H])[*:2] 0.000 description 1
- 238000007670 refining Methods 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 150000004760 silicates Chemical class 0.000 description 1
- 239000002002 slurry Substances 0.000 description 1
- 239000000344 soap Substances 0.000 description 1
- 235000019812 sodium carboxymethyl cellulose Nutrition 0.000 description 1
- 229920001027 sodium carboxymethylcellulose Polymers 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 description 1
- 229910052911 sodium silicate Inorganic materials 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 235000019832 sodium triphosphate Nutrition 0.000 description 1
- 238000000638 solvent extraction Methods 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 150000003467 sulfuric acid derivatives Chemical class 0.000 description 1
- 125000005329 tetralinyl group Chemical group C1(CCCC2=CC=CC=C12)* 0.000 description 1
- 125000000383 tetramethylene group Chemical group [H]C([H])([*:1])C([H])([H])C([H])([H])C([H])([H])[*:2] 0.000 description 1
- JLTRXTDYQLMHGR-UHFFFAOYSA-N trimethylaluminium Chemical group C[Al](C)C JLTRXTDYQLMHGR-UHFFFAOYSA-N 0.000 description 1
- JQPMDTQDAXRDGS-UHFFFAOYSA-N triphenylalumane Chemical group C1=CC=CC=C1[Al](C=1C=CC=CC=1)C1=CC=CC=C1 JQPMDTQDAXRDGS-UHFFFAOYSA-N 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C309/00—Sulfonic acids; Halides, esters, or anhydrides thereof
- C07C309/01—Sulfonic acids
- C07C309/28—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton
- C07C309/29—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings
- C07C309/30—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings of six-membered aromatic rings substituted by alkyl groups
- C07C309/31—Sulfonic acids having sulfo groups bound to carbon atoms of six-membered aromatic rings of a carbon skeleton of non-condensed six-membered aromatic rings of six-membered aromatic rings substituted by alkyl groups by alkyl groups containing at least three carbon atoms
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2/00—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms
- C07C2/02—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons
- C07C2/04—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation
- C07C2/06—Preparation of hydrocarbons from hydrocarbons containing a smaller number of carbon atoms by addition between unsaturated hydrocarbons by oligomerisation of well-defined unsaturated hydrocarbons without ring formation of alkenes, i.e. acyclic hydrocarbons having only one carbon-to-carbon double bond
- C07C2/08—Catalytic processes
- C07C2/26—Catalytic processes with hydrides or organic compounds
- C07C2/30—Catalytic processes with hydrides or organic compounds containing metal-to-carbon bond; Metal hydrides
-
- C—CHEMISTRY; METALLURGY
- C07—ORGANIC CHEMISTRY
- C07C—ACYCLIC OR CARBOCYCLIC COMPOUNDS
- C07C2531/00—Catalysts comprising hydrides, coordination complexes or organic compounds
- C07C2531/02—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides
- C07C2531/12—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides
- C07C2531/14—Catalysts comprising hydrides, coordination complexes or organic compounds containing organic compounds or metal hydrides containing organo-metallic compounds or metal hydrides of aluminium or boron
Definitions
- This invention relates to alkyl benzene sulfonate detergents which have a high susceptibility to bacteriological degradation and, more particularly, it relates to alkyl benzene sulfonate detergents having an alkyl group derived from dimers of straight-chain alpha-olefins.
- alkyl benzene sulfonates are one of the most important and most widely used of the synthetic detergents. They have been prepared from a variety of initial compounds by means of various processes.
- the alkyl portion of the molecule has been prepared by polymerizing an olefin such as propylene or butylene to the desired molecular weight range using a catalyst such as H PO H 80 BF or similar acid-type catalyst.
- a catalyst such as H PO H 80 BF or similar acid-type catalyst.
- Other methods of preparation involve the production of alcohols of the desired molecular weight by reacting an olefin with carbon monoxide and hydrogen in the so-called OX0 process, or by the oxidation of paraflinic hydrocarbons.
- Additional methods involve the production of a chlorinated hydrocarbon of the desired molecular weight range conveniently obtained by chlorinating the proper petroleum fraction such as a kerosene fraction.
- the olefin, alchol or chlorinated hydrocarbon is utilized to alkylate a mononuclear hydrocarbon such as benzene, toluene, any one or a mixture of the xylene isomers, ethyl benzene, n-propyl benzene or similar lower alkylated benzenes.
- a mononuclear hydrocarbon such as benzene, toluene, any one or a mixture of the xylene isomers, ethyl benzene, n-propyl benzene or similar lower alkylated benzenes.
- benzene has been employed and is preferred.
- the resulting alkylated benzene hydrocarbon is sulfonated with concentrated or fuming sulfuric acid or sulfur trioxide, and the sulfonic acid obtained is neutralized with a basic reagent to give the corresponding sulfonate, most commonly the sodum sulfonate.
- alkyl benzene sulfonates prepared from these various compounds had excellent detergent properties, they were rather resistant to degradation by bacteria. Consequently, when water containing these detergents reached waste treating facilities, they were sometimes incompletely consumed during the time the water was being treated. When this occurred in large-scale commercial waste disposal plants, small but detectable residual quantities of these alkyl benzene sulfonates were discharged in the effluent from the plant.
- alkyl benzene sulfonates which have a high susceptibility to bacteriological degradation, i.e., they are more quickly and more nearly completely consumed by bacteria, as compared with commercial alkyl benzene sulfonates prepared heretofore.
- These alkyl benzene sulfonates having a high susceptibility to bacteriological degradation are characterized by having an alkyl group attached to the benzene ring which group is derived by dimerizing straigl1t-chain alphaolefins with an organo-aluminurn catalyst.
- alkyl benzene sulfonates having a high susceptibility to bacteriological degradation are prepared having the formula wherein M is an alkali metal or ammonium, R is hydrogen or an alkyl radical having from 1 to 3 carbon atoms, R is hydrogen or an alkyl radical having from 1 to 3 carbon atoms, and R is an alkyl radical having from 10 to 20 carbon atoms derived by dimerizing straightchain alpha-olefins having the structural formula wherein R is an alkyl radical having from 3 to 8 carbon atoms.
- the alpha-olefin is dimerized with an organoaluminum catalyst having the formula Li AlR" I-I wherein Li is lithium, Al is aluminum, R" is a hydrocarbyl group, H is hydrogen, and m may have a value of 1 or zero.
- m 1, n is zero; and when m is zero, It may be 1, 2, or 3, i.e., it has an integral value in the range from 1 to 3.
- the alpha-olefins useful in the preparation of the dimers of this invention include the straight-chain olefins containing from 5 to 10 carbon atoms in the molecule, i.e., pentene-l, hexene-l, heptene-l, octene-l, nonene-l, and decene-l.
- the alkyl group should contain from 3 to 5 carbon atoms.
- these alpha-olefins are dimerized in accordance with the method to be described, there is obtained dimers having from 10 to 20 carbon atoms and, in the case of the preferred range, from 10 to 14 carbon atoms.
- the alpha-olefins are dimerized by the use of an organoaluminum catalyst of the so-called Ziegler type.
- catalysts having the formula Li A-lR" H wherein Li is lithium, Al is aluminum, R" is a hydrocarbyl group, H is hydrogen and in may have a value of 1 or zero.
- In 1, n is zero; and when m is zero, It may be 1, 2, or 3.
- the catalysts included are LiAlH, (lithium aluminum hydride), AlR (aluminum trihydrocarbyl), AIRH (aluminum dihydrocarbyl hydride), AlR"l-I (aluminum hydrocarbyl dihydride).
- the preferred organo-aluminum compounds are the alu- ⁇ rninum trihydrocarbyl and lithium aluminum hydride.
- the aluminum trihydrocarbyls are preferably aluminum trialkyls having from 1 to 18 carbon atoms in the alkyl radical, although other hydrocarbon substituents may be utilized such as aryl radicals, alkaryl radicals, and aralkyl radicals. It is preferred that these hydrocarbyl radicals have from 6 to 8 carbon atoms each; and in the aluminum trialkyls, it is particularly preferred that each alkyl radical have from 2 to 4 carbon atoms.
- aluminum trihydrocarbyls which may be employed as the catalysts: aluminum trimethyl, aluminum triethyl, aluminum tripropyl, aluminum tributyl, .aluminum triisobutyl, aluminum diethyl methyl, aluminum diethyl propyl, aluminum diethyl isobutyl, aluminum triphenyl, aluminum tribenzyl, aluminum trixylyl, aluminum diethyl phenyl, and aluminum tricyclohexyl.
- Other organo-aluminum compounds which may be utilized are the aluminum dihydrocarbyl hydrides such as aluminum diethyl hydride, aluminum dipropyl hydride, aluminum diisobutyl hydride, and the like.
- the preferred aluminum hydrocarbyl dihydrides which may be utilized are aluminum ethyl dihydride, aluminum propyl dihydride, and aluminum butyl dihydride.
- alkyl radicals aryl, alkaryl, and aralkyl radicals also may be utilized in the hydrides and dihydrides.
- organo-alurninum catalysts may be prepared by well-known procedures. They should be prepared and handled in the absence of moisture and other harmful materials such as oxygen. This may be accomplished in accordance with established techniques employing a blanket of an inert gas such as nitrogen when preparing, handling, or transferring the catalyst.
- the dimerization reaction is performed with the lithium aluminum hydride catalyst as a dispersion in the liquid alpha-olefin.
- the aluminum trihydrocarbyls and hydrocarbyl hydrides are usually in the form of a liquid which is soluble in the liquid hydrocarbon and, accordingly, may be used in that form. It is, therefore, unnecessary to utilize a diluent in the dimerization reaction since the liquid alpha-olefins themselves may be utilized either as the dispersion medium or solvent for the catalyst.
- the quantity of organo-alurninum catalyst may range from 1 percent to 20 percent by weight based on the weight of the alpha-olefin monomer.
- the dimerization may be carried out at temperatures ranging from about 200 F. to 600 F., or somewhat higher in a continuous system. Preferably, reaction temperatures of from 250 F. to 500 F. are utilized. Reaction times are dependent on catalyst concentration and on the reaction temperatures employed. The lower concentrations and lower temperatures require longer times. The higher concentrations of catalysts and higher reaction temperatures utilize shorter reaction times. Times ranging up to 20 hours have been utilized to produce useful yields of dimers.
- the dimer is fractionated from the catalyst at reduced pressures, i.e., at mm. to mm. of mercury. If it is unnecessary to recover the catalyst, as in laboratory-scale operations, the catalyst activity may be destroyed by the use of water, alcohol, or aqueous or alcoholic solutions of an acid. The dimer is then recovered by fractionation or filtration.
- the dimers so produced are utilized to alkylate a benzene hydrocarbon.
- Suitable benzene hydrocarbons are benzene, toluene, any one or a mixture of the isomeric xylenes, ethylbenzene, n-propylbenzene, isopropyl benzene, diethyl benzene, and similar lower alkylated aromatics wherein the alkyl groups contain from 1 to 3 carbon atoms and there are preferably not more than 2 such groups on the benzene ring.
- the most preferred compound, however, is benzene.
- the alkylation reaction is carried out in the presence of a catalyst such as A101 HF, H 80 BF or similar acid-type catalysts. Aluminum chloride is the preferred catalyst.
- the alkylated benzene is thereafter sulfonated by conventional means utilizing concentrated sulfuric acid, S0 or oleum.
- the alkylated benzene fraction is contacted with an approximately equal volume of 98 percent sulfuric acid and the mixture vigorously agitated to effect sulfonation at a temperature of 150 F. to 155 F., the reaction time being of the order of 15 to minutes.
- the quantity of 98 percent sulfuric acid may vary between 0.9 and 1.1
- the sulfonation temperatures may vary from 130 F. to 160 F. although temperatures of 150 F. to 155 F. are generally preferred.
- the sulfonation mixture is stripped of S0 by the use of steam, again in accordance with conventional procedures; and, if it is desired to de-oil and speed the settling of spent acid, the sulfonation mixture is admixed with from 3 to 10 volumes and preferably 3 to 5 volumes of an inert hydrocarbon solvent.
- This hydrocarbon solvent should boil below about 400 F., for example, aromatic solvents such as benzene, toluene, xylene, ethyl benzene, propyl benzene or cumene may be used.
- Parafline solvents such as hexane, heptane or petroleum naphthas also may be employed, as Well as mixtures of aromatic and paraffinic solvents such as benzene-hexane mixtures.
- the solvent aids in the clean separation of spent sulfonating agent which settles as a lower layer.
- the layers are separated and the solvent layer containing the sulfonie acids is contacted preferably with an aqueous alcohol solution to extract the sulfonic acids from the hydrocarbon solvent.
- the extracted sulfonic acids in aqueous alcohol solution are neutralized with a suitable base, for example, an aqueous solution of sodium hydroxide (preferably), potassium hydroxide, ammonium hydroxide, or an amine such as triethanolamine depending upon the sulfonate desired.
- the neutralized sulfonic acids may be re-extracted with the same hydrocarbon solvent (benzene-hexane, for example) to further de-oil the sulfonate.
- the hydrocarbon layer is separated from the aqueous alcohol layer containing the sulfonates; and the sulfonates are recovered by evaporating the alcohol, Water and residual hydrocarbon solvents from them.
- fuming sulfuric acid may be utilized, for example, 20 percent oleum, again in accordance with conventional methods.
- a temperature of from F. to F. is maintained with vigorous agitation while the oleum is added, and thereafter the mixture is heated to approximately F. Reaction is continued with mixing at this temperature for approximately 90 minutes, then water is added to dilute the mixture and to provide a means of separating the spent acid.
- the upper layer containing the alkylated benzene sulfonic acids is separated by decantation and neutralized with a sodium hydroxide solution or similar basic solution, again in accordance with conventional practice. If desired, of course, the above-described procedure for neutralization, solvent extraction and de-oiling may be utilized.
- the compounds of this invention were also tested for their resistance to bacteriological degradation in comparison with similar detergents.
- the examples which follow are provided to illustrate the high susceptibility of the detergents of this invention to biological degradation as compared with detergents made in accordance with conventional methods.
- EXAMPLE I A C wax fraction (eicosane) was cracked to produce alpha-olefins, and a C to C cut was obtained by fractionation.
- the C alpha-olefin constituted about 10 weight percent; the C about 55 weight percent; and the C alpha-olefin, about 24 weight percent of the mixture with the remainder of the mixture being slightly higher molecular weight olefins, with minor amounts of di-olefins, cyclo-olefins and aromatics.
- a l699-gram sample of this alpha-olefin mixture was charged to a high pressure autoclave and 34 grams of lithium aluminum hydride catalyst was added, the autoclave having been purged with nitrogen and the catalyst added under a blanket of nitrogen.
- the temperature was raised to 250 F. and held at that level for two hours and thereafter raised to 405 F.420 F. and held at that level for 15.5 hours.
- a pressure of 340 psi. was reached during this 405 F.420 F. reaction period.
- the autoclave was cooled to 40 F., opened, and a 5 percent solution of HCl in water was added slowly in order to destroy the activity of the catalyst and stop the reaction.
- the hydrocarbon and catalyst were filtered and the product distilled to obtain a heart cut boiling between 397 F. and 553 P. which consisted predominatntly of C to C olefins.
- a hydrocarbon-type analysis (in volume percent) of this dimer product showed that the following olefins were produced:
- a ISO-gram sample of the alkylated benzene was contacted with 157.5 grams of 20 percent fuming sulfuric acid.
- the acid was added to the alkylated benzene drop-wise while maintaining a temperature of from 90 F. to 95 F. with vigorous agitation. After all of the acid had been added, the mixture was heated to approximately 120 F. and held at this temperature with agitation for 90 minutes. Approximately 33 grams of water were added to the acid mixture with mixing and cooling to hold the temperature below about 135 F.
- This neutral sulfonate was tested for cotton detergency and foam in comparison with a commercial dodecyl benzene sodium sulfonate prepared by the abovedescribed method except that the alkyl group of the alkylated benzene instead of being derived from the alpha olefin dimers was derived from commercial propylene polymer produced by the use of a phosphoric acid catalyst so that the alkyl radical of the dodecyl benzene sodium sulfonate had an average of approximately 12 carbon atoms.
- the propylene tetramer used to prepare the commercial dodecyl benzene sodium sulfonate had the following hydrocarbon-type analysis (in volume percent):
- the alkylated benzene sodium sulfonates are utilized commercially in built formulations.
- the compounds which are combined in with sulfonate and which augment its detergent properties are termed builders and include inorganic phosphates, silicates and sulfates together with a variety of other materials such as carboxymethyl cellulose.
- a built formulation is utilized and the alkylated benzene sodium sulfonates are compared with a typical commercial standard built anionic-type detergent in a standardized cotton detergency test.
- the following typical built formulation was employed for testing the alkyl benzene sulfonates of this invention in comparison with the described commercial dodecyl benzene sulfonates produced from propylene tetramer.
- the built formulations were tested in a standard Atlas Launderometer. The procedure and method of calculating detergency values differ only in minor detail from that described in Carbon Soil Removal, P. T. Vitale et al., Soap and Chemical Specialties, vol. 32, No. 6, pp. 41-44 (June 1956) and are set forth below.
- the Launderometer consists of a spindle mechanism rotating in a hot water thermostated bath.
- New Indian head cotton cloth is cut into 4-inch wide strips across the bolt. Six strips are rolled up together and extracted with 500 ml. of acetone for six hours in a Soxhlet extraction apparatus. The strips are removed and rinsed three times in distilled water, air dried until damp, ironed until completely dry, placed in a 200 F. oven for three hours, and finally stored in a dessicator until used.
- a standard soil solution is prepared consisting of 2.7 grams commercial hydrogenated vegetable oil (trademarked Crisco), 9.3 grams U.S.P. grade mineral white oil, and 3 grams lampblack dissolved in 1500 ml. carbon tetrachloride.
- the hydrogenated vegetable oil, mineral white oil, and lampblack are mixed with approximately 250 ml. of carbon tetrachloride; the resulting concentrated soil slurry is passed through a small hand-operated homogenizer and the balance of the carbon tetrachloride added.
- about 200 ml. of the soil solution is placed in a 9-inch evaporating dish and each strip of cloth is passed lengthwise through this solution three times.
- each strip is hung to dry at room temperature for 1 /2 hours and then each strip is cut crosswise at 2-inch widths to give 2-inch by 4-inch swatches, each swatch being numbered.
- Each swatch is read four times, twice on each side, with a photometer using a magnesium carbonate block as the standard equal to 100 percent white. The average of the four readings is recorded as the soiled reflectance of each swatch. The reflectance readings of the cloth just prior to soiling are taken in the same manner and recorded.
- Tests may be run at the 0.2 weight percent, 0.3 weight percent, and 0.5 weight percent solids concentration level with the standard anionic detergent being run at the 0.3 weight percent solids concentration for the correlation to be described.
- the standard may also be run at 0.2 percent level or other levels merely for comparison purposes, but not for standardization.
- R-S Raw detergeney- 100-L
- R photometric percent reflectance of the washed cloth
- S photometric percent reflectance of the soiled cloth
- V is practically a constant at 87 R varies from 40 to 80
- the L value is related to a standard value by a factor to give the final detergency.
- L the L (raw detergency) value for the standard which is always run concurrently with the material being tested.
- alkyl benzene sodium sulfonate prepared from the alpha-olefin dimer of this example was tested for its resistance to bacteriological degradation in comparison with the commercial dodecyl benzene sodium sulfonate made from phosphoric acid catalyzed propylene tetramer.
- Alpha-olefins produced by the cracking of wax were dimerized over a commercial phosphoric acid catalyst supported on kieselguhr.
- This product was fractionated to obtain a C to C fraction which had the following hydrocarbon-type analysis.
- RCII OH2 3
- R ⁇ /RI/ /o o ⁇ ..13 R! R! wherein R, R, R" and R may be the same or different alkyl groups.
- This dimer fraction was utilized to alkylate benzene using an aluminum chloride catalyst as in Example I to produce a product (after fractionation) which had a boil- 9 ing range from 572 F. to 606 F. and had the following analysis.
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Description
United States Patent ALKYL lBENZENE SULFONATE HAVENG HEGH SUSCEPTEBELETY T0 BMCTERIULOGEQAL DEG- RADATIQN Richard L. Swenson, Media, Kenneth S. (lanfield, Newtown Square, and William K. Griesinger, Haverford, Pa, assignors to The Atlantic Refining Qompany, Philadelphia, Pa, a corporation of Pennsylvania No Drawing. Fitted June '7, H62, Ser. No. 200,641
4 Claims. (Cl. 26li-5d5) This invention relates to alkyl benzene sulfonate detergents which have a high susceptibility to bacteriological degradation and, more particularly, it relates to alkyl benzene sulfonate detergents having an alkyl group derived from dimers of straight-chain alpha-olefins.
In recent years, particularly since the second World War, there has been a remarkable growth in the synthetic detergent industry. The alkyl benzene sulfonates are one of the most important and most widely used of the synthetic detergents. They have been prepared from a variety of initial compounds by means of various processes.
In general, the alkyl portion of the molecule has been prepared by polymerizing an olefin such as propylene or butylene to the desired molecular weight range using a catalyst such as H PO H 80 BF or similar acid-type catalyst. Other methods of preparation involve the production of alcohols of the desired molecular weight by reacting an olefin with carbon monoxide and hydrogen in the so-called OX0 process, or by the oxidation of paraflinic hydrocarbons. Additional methods involve the production of a chlorinated hydrocarbon of the desired molecular weight range conveniently obtained by chlorinating the proper petroleum fraction such as a kerosene fraction.
In the next step, the olefin, alchol or chlorinated hydrocarbon is utilized to alkylate a mononuclear hydrocarbon such as benzene, toluene, any one or a mixture of the xylene isomers, ethyl benzene, n-propyl benzene or similar lower alkylated benzenes. Generally, benzene has been employed and is preferred.
The resulting alkylated benzene hydrocarbon is sulfonated with concentrated or fuming sulfuric acid or sulfur trioxide, and the sulfonic acid obtained is neutralized with a basic reagent to give the corresponding sulfonate, most commonly the sodum sulfonate.
Although the alkyl benzene sulfonates prepared from these various compounds had excellent detergent properties, they were rather resistant to degradation by bacteria. Consequently, when water containing these detergents reached waste treating facilities, they were sometimes incompletely consumed during the time the water was being treated. When this occurred in large-scale commercial waste disposal plants, small but detectable residual quantities of these alkyl benzene sulfonates were discharged in the effluent from the plant.
It now has been found possible to prepare alkyl benzene sulfonates which have a high susceptibility to bacteriological degradation, i.e., they are more quickly and more nearly completely consumed by bacteria, as compared with commercial alkyl benzene sulfonates prepared heretofore. These alkyl benzene sulfonates having a high susceptibility to bacteriological degradation are characterized by having an alkyl group attached to the benzene ring which group is derived by dimerizing straigl1t-chain alphaolefins with an organo-aluminurn catalyst.
It is an object of this invention to provide alkyl benzene sulfonates having a high susceptibility to bacteriological degradation.
It is another object of this invention to provide alkyl benzene sulfonates having a high susceptibility to bac teriological degradation wherein an alkyl group is derived from dimers of straight-chain alpha-olefins.
It is another object of this invention to provide alkyl benzene sulfonates having a high susceptibility to bacteriological de radation wherein an alkyl group attached to the benzene ring is derived by dimerizing straight-chain alpha-olefins with an organo-aluminum catalyst.
Other objects not mentioned specifically will be apparent from the detailed description and claims that follow.
In accordance with this invention, alkyl benzene sulfonates having a high susceptibility to bacteriological degradation are prepared having the formula wherein M is an alkali metal or ammonium, R is hydrogen or an alkyl radical having from 1 to 3 carbon atoms, R is hydrogen or an alkyl radical having from 1 to 3 carbon atoms, and R is an alkyl radical having from 10 to 20 carbon atoms derived by dimerizing straightchain alpha-olefins having the structural formula wherein R is an alkyl radical having from 3 to 8 carbon atoms. The alpha-olefin is dimerized with an organoaluminum catalyst having the formula Li AlR" I-I wherein Li is lithium, Al is aluminum, R" is a hydrocarbyl group, H is hydrogen, and m may have a value of 1 or zero. When m is 1, n is zero; and when m is zero, It may be 1, 2, or 3, i.e., it has an integral value in the range from 1 to 3.
The alpha-olefins useful in the preparation of the dimers of this invention include the straight-chain olefins containing from 5 to 10 carbon atoms in the molecule, i.e., pentene-l, hexene-l, heptene-l, octene-l, nonene-l, and decene-l. The pure compounds may be employed or mixtures of these olefins, including mixtures produced by the controlled cracking of petroleum parafiin waxes, may be utilized. All of these compounds are characterized by having the structural formula RCH=CH wherein R is a straight-chain alkyl redical containing from 3 to 8 carbons atoms. For the preparation of somewhat more preferred compounds of this invention, the alkyl group should contain from 3 to 5 carbon atoms. When these alpha-olefins are dimerized in accordance with the method to be described, there is obtained dimers having from 10 to 20 carbon atoms and, in the case of the preferred range, from 10 to 14 carbon atoms.
The alpha-olefins are dimerized by the use of an organoaluminum catalyst of the so-called Ziegler type. In particular, catalysts having the formula Li A-lR" H wherein Li is lithium, Al is aluminum, R" is a hydrocarbyl group, H is hydrogen and in may have a value of 1 or zero. When In is 1, n is zero; and when m is zero, It may be 1, 2, or 3. Specifically, the catalysts included are LiAlH, (lithium aluminum hydride), AlR (aluminum trihydrocarbyl), AIRH (aluminum dihydrocarbyl hydride), AlR"l-I (aluminum hydrocarbyl dihydride). The preferred organo-aluminum compounds are the alu- \rninum trihydrocarbyl and lithium aluminum hydride. The aluminum trihydrocarbyls are preferably aluminum trialkyls having from 1 to 18 carbon atoms in the alkyl radical, although other hydrocarbon substituents may be utilized such as aryl radicals, alkaryl radicals, and aralkyl radicals. It is preferred that these hydrocarbyl radicals have from 6 to 8 carbon atoms each; and in the aluminum trialkyls, it is particularly preferred that each alkyl radical have from 2 to 4 carbon atoms. The following specific compounds are examples of the aluminum trihydrocarbyls which may be employed as the catalysts: aluminum trimethyl, aluminum triethyl, aluminum tripropyl, aluminum tributyl, .aluminum triisobutyl, aluminum diethyl methyl, aluminum diethyl propyl, aluminum diethyl isobutyl, aluminum triphenyl, aluminum tribenzyl, aluminum trixylyl, aluminum diethyl phenyl, and aluminum tricyclohexyl. Other organo-aluminum compounds which may be utilized are the aluminum dihydrocarbyl hydrides such as aluminum diethyl hydride, aluminum dipropyl hydride, aluminum diisobutyl hydride, and the like. The preferred aluminum hydrocarbyl dihydrides which may be utilized are aluminum ethyl dihydride, aluminum propyl dihydride, and aluminum butyl dihydride. As has been pointed out, in lieu of the alkyl radicals, aryl, alkaryl, and aralkyl radicals also may be utilized in the hydrides and dihydrides.
These organo-alurninum catalysts may be prepared by well-known procedures. They should be prepared and handled in the absence of moisture and other harmful materials such as oxygen. This may be accomplished in accordance with established techniques employing a blanket of an inert gas such as nitrogen when preparing, handling, or transferring the catalyst.
The dimerization reaction is performed with the lithium aluminum hydride catalyst as a dispersion in the liquid alpha-olefin. The aluminum trihydrocarbyls and hydrocarbyl hydrides are usually in the form of a liquid which is soluble in the liquid hydrocarbon and, accordingly, may be used in that form. It is, therefore, unnecessary to utilize a diluent in the dimerization reaction since the liquid alpha-olefins themselves may be utilized either as the dispersion medium or solvent for the catalyst. The quantity of organo-alurninum catalyst may range from 1 percent to 20 percent by weight based on the weight of the alpha-olefin monomer.
The dimerization may be carried out at temperatures ranging from about 200 F. to 600 F., or somewhat higher in a continuous system. Preferably, reaction temperatures of from 250 F. to 500 F. are utilized. Reaction times are dependent on catalyst concentration and on the reaction temperatures employed. The lower concentrations and lower temperatures require longer times. The higher concentrations of catalysts and higher reaction temperatures utilize shorter reaction times. Times ranging up to 20 hours have been utilized to produce useful yields of dimers. At the end of the dimerization reaction, the dimer is fractionated from the catalyst at reduced pressures, i.e., at mm. to mm. of mercury. If it is unnecessary to recover the catalyst, as in laboratory-scale operations, the catalyst activity may be destroyed by the use of water, alcohol, or aqueous or alcoholic solutions of an acid. The dimer is then recovered by fractionation or filtration.
The dimers so produced are utilized to alkylate a benzene hydrocarbon. Suitable benzene hydrocarbons are benzene, toluene, any one or a mixture of the isomeric xylenes, ethylbenzene, n-propylbenzene, isopropyl benzene, diethyl benzene, and similar lower alkylated aromatics wherein the alkyl groups contain from 1 to 3 carbon atoms and there are preferably not more than 2 such groups on the benzene ring. The most preferred compound, however, is benzene. The alkylation reaction is carried out in the presence of a catalyst such as A101 HF, H 80 BF or similar acid-type catalysts. Aluminum chloride is the preferred catalyst.
The alkylated benzene is thereafter sulfonated by conventional means utilizing concentrated sulfuric acid, S0 or oleum. For example, the alkylated benzene fraction is contacted with an approximately equal volume of 98 percent sulfuric acid and the mixture vigorously agitated to effect sulfonation at a temperature of 150 F. to 155 F., the reaction time being of the order of 15 to minutes. Some variation in sulfonation conditions is permissible as is well-known, for example, the quantity of 98 percent sulfuric acid may vary between 0.9 and 1.1
volumes per volume of alkylated benzene fraction. The sulfonation temperatures may vary from 130 F. to 160 F. although temperatures of 150 F. to 155 F. are generally preferred. The sulfonation mixture is stripped of S0 by the use of steam, again in accordance with conventional procedures; and, if it is desired to de-oil and speed the settling of spent acid, the sulfonation mixture is admixed with from 3 to 10 volumes and preferably 3 to 5 volumes of an inert hydrocarbon solvent. This hydrocarbon solvent should boil below about 400 F., for example, aromatic solvents such as benzene, toluene, xylene, ethyl benzene, propyl benzene or cumene may be used. Paraflinie solvents such as hexane, heptane or petroleum naphthas also may be employed, as Well as mixtures of aromatic and paraffinic solvents such as benzene-hexane mixtures.
The solvent aids in the clean separation of spent sulfonating agent which settles as a lower layer. The layers are separated and the solvent layer containing the sulfonie acids is contacted preferably with an aqueous alcohol solution to extract the sulfonic acids from the hydrocarbon solvent. The extracted sulfonic acids in aqueous alcohol solution are neutralized with a suitable base, for example, an aqueous solution of sodium hydroxide (preferably), potassium hydroxide, ammonium hydroxide, or an amine such as triethanolamine depending upon the sulfonate desired.
If desired, the neutralized sulfonic acids (sulfonate) may be re-extracted with the same hydrocarbon solvent (benzene-hexane, for example) to further de-oil the sulfonate. The hydrocarbon layer is separated from the aqueous alcohol layer containing the sulfonates; and the sulfonates are recovered by evaporating the alcohol, Water and residual hydrocarbon solvents from them.
Instead of sulfonating with concentrated sulfuric acid, fuming sulfuric acid may be utilized, for example, 20 percent oleum, again in accordance with conventional methods. A temperature of from F. to F. is maintained with vigorous agitation while the oleum is added, and thereafter the mixture is heated to approximately F. Reaction is continued with mixing at this temperature for approximately 90 minutes, then water is added to dilute the mixture and to provide a means of separating the spent acid. The upper layer containing the alkylated benzene sulfonic acids is separated by decantation and neutralized with a sodium hydroxide solution or similar basic solution, again in accordance with conventional practice. If desired, of course, the above-described procedure for neutralization, solvent extraction and de-oiling may be utilized.
In addition to testing the detergents made in accordance with this invention for their detergency and foaming tendencies as compared with conventional detergents, the compounds of this invention were also tested for their resistance to bacteriological degradation in comparison with similar detergents. The examples which follow are provided to illustrate the high susceptibility of the detergents of this invention to biological degradation as compared with detergents made in accordance with conventional methods.
EXAMPLE I A C wax fraction (eicosane) was cracked to produce alpha-olefins, and a C to C cut was obtained by fractionation. The C alpha-olefin constituted about 10 weight percent; the C about 55 weight percent; and the C alpha-olefin, about 24 weight percent of the mixture with the remainder of the mixture being slightly higher molecular weight olefins, with minor amounts of di-olefins, cyclo-olefins and aromatics. A l699-gram sample of this alpha-olefin mixture was charged to a high pressure autoclave and 34 grams of lithium aluminum hydride catalyst was added, the autoclave having been purged with nitrogen and the catalyst added under a blanket of nitrogen. The temperature was raised to 250 F. and held at that level for two hours and thereafter raised to 405 F.420 F. and held at that level for 15.5 hours. A pressure of 340 psi. was reached during this 405 F.420 F. reaction period. At the end of the reaction period, the autoclave was cooled to 40 F., opened, and a 5 percent solution of HCl in water was added slowly in order to destroy the activity of the catalyst and stop the reaction. The hydrocarbon and catalyst were filtered and the product distilled to obtain a heart cut boiling between 397 F. and 553 P. which consisted predominatntly of C to C olefins. A hydrocarbon-type analysis (in volume percent) of this dimer product showed that the following olefins were produced:
RCH=CHR 11 C=CHZ E7 C=CII R 2 wherein R, R and R" are alkyl groups which may be the same or different.
These dimers were utilized to alkylate benzene in the presence of an aluminum chloride catalyst at a volume ratio of 6 volumes of benzene to 1 volume of dimer in order to produce the mono-alkylated product. The alkylated benzene was fractionally distilled to obtain a heart cut boiling between 516 F. and 644 F. This material had the following analysis in weight percent:
Parafiins 6 Cycloparaffins and olefins 2 Alkyl benzenes:
Side chain C 5 Side chain C 35 Side chain C 37 Chain C14 9 C H (alkenyl benzenes, indans, or tetralins) 6 It was also found that in the alkyl benzenes, a benzene ring carbon was attached to a secondary carbon of the alkyl side chain and that the benzene ring was attached predominantly to the second and third carbon atoms from the end of the chain of the alkyl side chain.
A ISO-gram sample of the alkylated benzene was contacted with 157.5 grams of 20 percent fuming sulfuric acid. The acid was added to the alkylated benzene drop-wise while maintaining a temperature of from 90 F. to 95 F. with vigorous agitation. After all of the acid had been added, the mixture was heated to approximately 120 F. and held at this temperature with agitation for 90 minutes. Approximately 33 grams of water were added to the acid mixture with mixing and cooling to hold the temperature below about 135 F.
Two layers were obtained; and, after centrifuging the mixture for minutes, the top layer was drawn off. A portion of this layer comprising 172 grams of the sulfonic acids was neutralized with 935 ml. of a 3 percent sodium hydroxide solution to a final pH of approxi* mately 9.5. This neutral sulfonate was tested for cotton detergency and foam in comparison with a commercial dodecyl benzene sodium sulfonate prepared by the abovedescribed method except that the alkyl group of the alkylated benzene instead of being derived from the alpha olefin dimers was derived from commercial propylene polymer produced by the use of a phosphoric acid catalyst so that the alkyl radical of the dodecyl benzene sodium sulfonate had an average of approximately 12 carbon atoms.
The propylene tetramer used to prepare the commercial dodecyl benzene sodium sulfonate had the following hydrocarbon-type analysis (in volume percent):
R-OH:CH2 3 RCI-I=CHR 9 OICHQ 6 C=CHR 46 R! R\ R C=C 38 1 R1 wherein R, R, R" and R are alkyl groups which may be the same or different.
The alkylated benzene sodium sulfonates are utilized commercially in built formulations. The compounds which are combined in with sulfonate and which augment its detergent properties are termed builders and include inorganic phosphates, silicates and sulfates together with a variety of other materials such as carboxymethyl cellulose. In testing the detergency characteristics of sulfonates thereof, a built formulation is utilized and the alkylated benzene sodium sulfonates are compared with a typical commercial standard built anionic-type detergent in a standardized cotton detergency test. The following typical built formulation was employed for testing the alkyl benzene sulfonates of this invention in comparison with the described commercial dodecyl benzene sulfonates produced from propylene tetramer.
30 weight percent of compound to be tested 40 weight percent sodium tripolyphosphate 22 weight percent sodium sulfate 7 weight percent sodium silicate 1 weight percent sodium carboxymethyl cellulose The built formulations were tested in a standard Atlas Launderometer. The procedure and method of calculating detergency values differ only in minor detail from that described in Carbon Soil Removal, P. T. Vitale et al., Soap and Chemical Specialties, vol. 32, No. 6, pp. 41-44 (June 1956) and are set forth below. The Launderometer consists of a spindle mechanism rotating in a hot water thermostated bath. Mason jars of one-pint capacity containing detergent, water, soiled cloth, and rubber balls for agitation are rotated on the spindle mechanism for a set time at a set rate in the hot water. The degree of cleaning is determined and the resulting numbers are the detergency values. These values are correlated with the standard anionic detergent to which an arbitrary detergency value is assigned.
The Launderometer tests are conducted according to the following method:
New Indian head cotton cloth is cut into 4-inch wide strips across the bolt. Six strips are rolled up together and extracted with 500 ml. of acetone for six hours in a Soxhlet extraction apparatus. The strips are removed and rinsed three times in distilled water, air dried until damp, ironed until completely dry, placed in a 200 F. oven for three hours, and finally stored in a dessicator until used.
A standard soil solution is prepared consisting of 2.7 grams commercial hydrogenated vegetable oil (trademarked Crisco), 9.3 grams U.S.P. grade mineral white oil, and 3 grams lampblack dissolved in 1500 ml. carbon tetrachloride. The hydrogenated vegetable oil, mineral white oil, and lampblack are mixed with approximately 250 ml. of carbon tetrachloride; the resulting concentrated soil slurry is passed through a small hand-operated homogenizer and the balance of the carbon tetrachloride added. In order to soil the cloth, about 200 ml. of the soil solution is placed in a 9-inch evaporating dish and each strip of cloth is passed lengthwise through this solution three times. The strips are hung to dry at room temperature for 1 /2 hours and then each strip is cut crosswise at 2-inch widths to give 2-inch by 4-inch swatches, each swatch being numbered. Each swatch is read four times, twice on each side, with a photometer using a magnesium carbonate block as the standard equal to 100 percent white. The average of the four readings is recorded as the soiled reflectance of each swatch. The reflectance readings of the cloth just prior to soiling are taken in the same manner and recorded.
All the samples are run in quadruplicate in jars placed around the axis of the launderometer wheel. A concentrated solution of the built formulation is made up so that the solids concentration is 5 percent. Tests may be run at the 0.2 weight percent, 0.3 weight percent, and 0.5 weight percent solids concentration level with the standard anionic detergent being run at the 0.3 weight percent solids concentration for the correlation to be described. The standard may also be run at 0.2 percent level or other levels merely for comparison purposes, but not for standardization.
When tests are conducted at the 0.2 percent solids concentration level, 4 ml. of the 5 percent by weight solution of the built formulation concentrate is added to each jar together with three-eighth-inch diameter hard rubber balls, one soiled swatch and enough 300 parts per million hardness water, i.e., 96 ml., to make 100 ml. of solution having a concentration of 0.2 weight percent solids.
When operating at the 0.3 percent by weight solids level and 0.5 weight percent solids level, 6 ml. of the 5 percent concentrate and 10 ml. of the 5 percent concentrate, respectively, are added to each jar with 94 ml. and 90 -ml., respectively, of hard water added to make the final solution. The jars are closed and rotated at 40-42 rpm. for minutes at 120 F. The jars are removed immediately and the height of the foam above the solution in each jar is noted following one quick inversion of each jar. The swatches are then removed from the jar, rinsed with warm running water, air dried on paper, and read photometrically as has been described. The average of the four readings is recorded as the laundered reflectance. The detergency is calculated in the following way:
R-S Raw detergeney- 100-L R=photometric percent reflectance of the washed cloth S=photometric percent reflectance of the soiled cloth V photometric percent reflectance of the cloth before soiling S usually ranges from 18 to 24 V is practically a constant at 87 R varies from 40 to 80 The L value is related to a standard value by a factor to give the final detergency.
Final detergency=D=LX where S =the arbitrary detergency of the standard,
L =the L (raw detergency) value for the standard which is always run concurrently with the material being tested.
D :Final detergency. F=F0am height in one-eighth inches (eg. 31=2% inches).
These results demonstrate clearly that the detergents of this invention have excellent detergency properties.
Another portion of the alkyl benzene sodium sulfonate prepared from the alpha-olefin dimer of this example was tested for its resistance to bacteriological degradation in comparison with the commercial dodecyl benzene sodium sulfonate made from phosphoric acid catalyzed propylene tetramer.
In this test, natural, raw river water having a normal bacteria population is utilized. A sufficient quantity of the detergent is added to make up a solution containing 5 parts .per million of the detergent in the river water for the first solution, and for the second solution a sulficient quantity of detergent is added to make up 20 parts per million of the detergent in the river water. The water is tested immediately for its detergency content by the methylene blue test as described in the article by Degens et al., Journal of Applied Chemistry, volume 3, page 54 (1953). Each solution is tested periodically to determine the rate at which the detergent is being degraded by the bacteria contained in the water. After 16 days, percent of the alkylated benzene sodium sulfonate produced from the alpha-olefin dimer had disappeared whereas only 40 percent of the propylene tetramer commercial dodecyl benzene sodium sulfonate had disappeared. At the end of 30 days, all of the alpha-olefin dimer-type detergent had disappeared, whereas only 50 percent of the propylene tetramer product had disappeared.
EXAMPLE II In order to demonstrate the criticality of utilizing dimers made by the organo-alurninum catalysts in the production of alkyl benzene sulfonates having a high susceptibility to bacteriological degradation, for comparison, alkyl benzene sulfonates were made wherein the alkyl group was derived by dimerizing alpha-olefins with a phosphoric acid catalyst.
Alpha-olefins produced by the cracking of wax (as in Example I) were dimerized over a commercial phosphoric acid catalyst supported on kieselguhr.
This product was fractionated to obtain a C to C fraction which had the following hydrocarbon-type analysis.
RCII=OH2 3 R-CH=CHR 10 C CHz 10 C=CHR 04 R! R\ /RI/ /o=o\ ..13 R! R! wherein R, R, R" and R may be the same or different alkyl groups.
This dimer fraction was utilized to alkylate benzene using an aluminum chloride catalyst as in Example I to produce a product (after fractionation) which had a boil- 9 ing range from 572 F. to 606 F. and had the following analysis.
Paraflins 2 Cycloparaflins and olefins 12 Alkyl benzenes:
Side chain C Side chain C 32 Side chain C 27 chain C14 4 C H (alkenyl benzenes, indans, or tctralins) 13 The alkylated benzene was sulfonated with oleum and the sodium salt produced in the same manner as described in Example I. The sodium sulfonate had a detergency of 66 and a foam of 19 at a solids concentration of 0.3 weight percent in water. When tested for its susceptibility to bacteriological degradation in the same manner as described for the sulfonates in Example I, after 30 days, 77 percent remained undecomposed compared with 50 percent for the same propylene tetramer product utilized in Example I which was run in this experiment for comparison.
We claim:
1. Alkylated benzene sulfonates having a high susceptibility to bacteriological degradation, said sulfonates having the formula wherein M is selected from the group consisting of the alkali metals and ammonium, R is selected from the group consisting of hydrogen and an alkyl radical having from 1 to -3 carbon atoms, R is selected from the group consisting of hydrogen and an alkyl radical having from 1 to 3 carbon atoms, R is an alkyl radical having from 10 to carbon atoms produced by contacting straightchain alpha-olefins having the structural formula wherein M is selected from the group consisting of the alkali metals and ammonium, R is an alkyl radical having from 10 to 20 carbon atoms produced by contacting straight-chain alpha-olefins having the structural formula R'CH=CH wherein R is an alkyl radical having from 3 to 8 carbon atoms with from 1 percent to 20 percent by weight based on the weight of said alpha-olefins of a LiAlH catalyst at a temperature in the range of from 200 F. to 600 F. under autogenous pressure and recovering a C to C olefin fraction.
3. Alkylated benzene sulfonates having a high susceptibility to bacteriological degradation, said sulfonates having the formula wherein M is selected from the group consisting of the alkali metals and ammonium, R is an alkyl radical having from 10 to 14 carbon atoms produced by contacting straight-chain alpha-olefins having the structural formula R-CH=CH wherein R is an alkyl radical having from 3 to 5 carbon atoms with from 1 percent to 20 percent by weight based on the weight of said alpha-olefins of 21 HAIR, catalyst at a temperature in the range of from 200 F. to 600 F. under autogenous pressure and recovering a C to C olefin fraction.
4. Alkylated benzene sodium sulfonates having a high susceptibility to bacteriological degradation, said sulfonates having the formula wherein R is an alkyl radical having from 10 to 14 carbon atoms produced by contacting straight-chain alphaolefins having the structural formula R'--CH=CH wherein R is an alkyl radical having from 3 to 5 carbon atoms with from 1 percent to 20 percent by weight based on the Weight of said alpha-olefins of a -LiAlH catalyst at a temperature in the range of from 200 F. to 600 F. under autogenous pressure and recovering a C to C olefin fraction.
References Cited by the Examiner UNITED STATES PATENTS 2,622,113 12/52 Hervert 260505 2,695,327 11/54 Ziegler et al 260-683.15 3,009,972 I l/61 Johnson 260505 LORRAINE A. WEINBERGER, Primary Examiner.
LEON ZITVER, Examiner.
Claims (1)
1. ALKYLATED BENZENE SULFONATES HAVING A HIGH SUSCEPTIBILITY TO BACTERIOLOGICAL DEGRADATION, SAID SULFOANTES HAVING THE FORMULA
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Cited By (9)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3312745A (en) * | 1962-10-16 | 1967-04-04 | British Hydrocarbon Chemical L | Process for the production of primary alcohols |
US3341614A (en) * | 1964-02-25 | 1967-09-12 | British Hydrocarbon Chem Ltd | Production of detergent alkylate |
US3402217A (en) * | 1963-11-20 | 1968-09-17 | Monsanto Co | Process for preparing olefin hydrocarbons for detergent use |
US3409703A (en) * | 1963-11-26 | 1968-11-05 | Monsanto Co | Process for preparing olefin hydrocarbons for detergent use |
US3442964A (en) * | 1964-01-17 | 1969-05-06 | British Hydrocarbon Chem Ltd | Production of detergent alkylate |
US3444086A (en) * | 1966-12-05 | 1969-05-13 | Monsanto Co | Detergent compositions |
US3449459A (en) * | 1966-11-02 | 1969-06-10 | Exxon Research Engineering Co | Lubricating compositions for compression refrigerators |
US3458447A (en) * | 1966-02-15 | 1969-07-29 | Allied Chem | Organic sulfonates |
WO2004035530A2 (en) * | 2002-10-15 | 2004-04-29 | Basf Aktiengesellschaft | Method for the production of alkylaryl sulfonates |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2622113A (en) * | 1948-03-31 | 1952-12-16 | Universal Oil Prod Co | Production of long chain olefinic hydrocarbons by polymerization |
US2695327A (en) * | 1950-06-21 | 1954-11-23 | Ziegler Karl | Dimerization of unsaturated hydrocarbons |
US3009972A (en) * | 1959-09-25 | 1961-11-21 | Monsanto Chemicals | Dimerization of olefins |
-
1962
- 1962-06-07 US US200641A patent/US3214462A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2622113A (en) * | 1948-03-31 | 1952-12-16 | Universal Oil Prod Co | Production of long chain olefinic hydrocarbons by polymerization |
US2695327A (en) * | 1950-06-21 | 1954-11-23 | Ziegler Karl | Dimerization of unsaturated hydrocarbons |
US3009972A (en) * | 1959-09-25 | 1961-11-21 | Monsanto Chemicals | Dimerization of olefins |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3312745A (en) * | 1962-10-16 | 1967-04-04 | British Hydrocarbon Chemical L | Process for the production of primary alcohols |
US3402217A (en) * | 1963-11-20 | 1968-09-17 | Monsanto Co | Process for preparing olefin hydrocarbons for detergent use |
US3409703A (en) * | 1963-11-26 | 1968-11-05 | Monsanto Co | Process for preparing olefin hydrocarbons for detergent use |
US3442964A (en) * | 1964-01-17 | 1969-05-06 | British Hydrocarbon Chem Ltd | Production of detergent alkylate |
US3341614A (en) * | 1964-02-25 | 1967-09-12 | British Hydrocarbon Chem Ltd | Production of detergent alkylate |
US3458447A (en) * | 1966-02-15 | 1969-07-29 | Allied Chem | Organic sulfonates |
US3449459A (en) * | 1966-11-02 | 1969-06-10 | Exxon Research Engineering Co | Lubricating compositions for compression refrigerators |
US3444086A (en) * | 1966-12-05 | 1969-05-13 | Monsanto Co | Detergent compositions |
WO2004035530A2 (en) * | 2002-10-15 | 2004-04-29 | Basf Aktiengesellschaft | Method for the production of alkylaryl sulfonates |
WO2004035530A3 (en) * | 2002-10-15 | 2004-06-10 | Basf Ag | Method for the production of alkylaryl sulfonates |
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