US3212897A - Sub coatings for bonding photographic emulsions to resinous supports - Google Patents
Sub coatings for bonding photographic emulsions to resinous supports Download PDFInfo
- Publication number
- US3212897A US3212897A US80759A US8075961A US3212897A US 3212897 A US3212897 A US 3212897A US 80759 A US80759 A US 80759A US 8075961 A US8075961 A US 8075961A US 3212897 A US3212897 A US 3212897A
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- United States
- Prior art keywords
- emulsion
- coated
- paper
- coating
- photographic
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- Expired - Lifetime
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- 239000000839 emulsion Substances 0.000 title claims description 38
- 238000009498 subcoating Methods 0.000 title description 6
- 238000000576 coating method Methods 0.000 claims description 31
- 239000000203 mixture Substances 0.000 claims description 27
- 239000011248 coating agent Substances 0.000 claims description 22
- 108010010803 Gelatin Proteins 0.000 claims description 17
- 239000008273 gelatin Substances 0.000 claims description 17
- 229920000159 gelatin Polymers 0.000 claims description 17
- 235000019322 gelatine Nutrition 0.000 claims description 17
- 235000011852 gelatine desserts Nutrition 0.000 claims description 17
- 239000005018 casein Substances 0.000 claims description 13
- BECPQYXYKAMYBN-UHFFFAOYSA-N casein, tech. Chemical compound NCCCCC(C(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(CC(C)C)N=C(O)C(CCC(O)=O)N=C(O)C(CC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(C(C)O)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=N)N=C(O)C(CCC(O)=O)N=C(O)C(CCC(O)=O)N=C(O)C(COP(O)(O)=O)N=C(O)C(CCC(O)=N)N=C(O)C(N)CC1=CC=CC=C1 BECPQYXYKAMYBN-UHFFFAOYSA-N 0.000 claims description 13
- 235000021240 caseins Nutrition 0.000 claims description 13
- 229920001169 thermoplastic Polymers 0.000 claims description 7
- 239000004416 thermosoftening plastic Substances 0.000 claims description 7
- 229920005990 polystyrene resin Polymers 0.000 claims description 6
- 150000004820 halides Chemical class 0.000 claims description 2
- 239000004816 latex Substances 0.000 description 21
- 229920000126 latex Polymers 0.000 description 21
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 20
- 239000002585 base Substances 0.000 description 18
- 239000007787 solid Substances 0.000 description 14
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 12
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 12
- KAKZBPTYRLMSJV-UHFFFAOYSA-N Butadiene Chemical compound C=CC=C KAKZBPTYRLMSJV-UHFFFAOYSA-N 0.000 description 8
- 239000004793 Polystyrene Substances 0.000 description 8
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 8
- 229920002223 polystyrene Polymers 0.000 description 8
- QVQLCTNNEUAWMS-UHFFFAOYSA-N barium oxide Chemical compound [Ba]=O QVQLCTNNEUAWMS-UHFFFAOYSA-N 0.000 description 7
- 229910001864 baryta Inorganic materials 0.000 description 7
- 239000000463 material Substances 0.000 description 7
- 238000012545 processing Methods 0.000 description 7
- 239000002904 solvent Substances 0.000 description 7
- 238000000034 method Methods 0.000 description 6
- 239000011347 resin Substances 0.000 description 6
- 229920005989 resin Polymers 0.000 description 6
- 239000011436 cob Substances 0.000 description 5
- 230000002209 hydrophobic effect Effects 0.000 description 5
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 4
- 239000004721 Polyphenylene oxide Substances 0.000 description 4
- WYURNTSHIVDZCO-UHFFFAOYSA-N Tetrahydrofuran Chemical compound C1CCOC1 WYURNTSHIVDZCO-UHFFFAOYSA-N 0.000 description 4
- JHIVVAPYMSGYDF-UHFFFAOYSA-N cyclohexanone Chemical compound O=C1CCCCC1 JHIVVAPYMSGYDF-UHFFFAOYSA-N 0.000 description 4
- 229920000570 polyether Polymers 0.000 description 4
- -1 polyethylene Polymers 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 239000001993 wax Substances 0.000 description 4
- ZWEHNKRNPOVVGH-UHFFFAOYSA-N 2-Butanone Chemical compound CCC(C)=O ZWEHNKRNPOVVGH-UHFFFAOYSA-N 0.000 description 3
- 239000004698 Polyethylene Substances 0.000 description 3
- 239000006185 dispersion Substances 0.000 description 3
- 238000010438 heat treatment Methods 0.000 description 3
- 229920000573 polyethylene Polymers 0.000 description 3
- 239000004848 polyfunctional curative Substances 0.000 description 3
- 229910052709 silver Inorganic materials 0.000 description 3
- 239000004332 silver Substances 0.000 description 3
- 229920003048 styrene butadiene rubber Polymers 0.000 description 3
- 238000012360 testing method Methods 0.000 description 3
- 239000004925 Acrylic resin Substances 0.000 description 2
- VHUUQVKOLVNVRT-UHFFFAOYSA-N Ammonium hydroxide Chemical compound [NH4+].[OH-] VHUUQVKOLVNVRT-UHFFFAOYSA-N 0.000 description 2
- DBMJMQXJHONAFJ-UHFFFAOYSA-M Sodium laurylsulphate Chemical compound [Na+].CCCCCCCCCCCCOS([O-])(=O)=O DBMJMQXJHONAFJ-UHFFFAOYSA-M 0.000 description 2
- 239000002174 Styrene-butadiene Substances 0.000 description 2
- 239000003513 alkali Substances 0.000 description 2
- 239000000908 ammonium hydroxide Substances 0.000 description 2
- 239000002738 chelating agent Substances 0.000 description 2
- 239000000975 dye Substances 0.000 description 2
- 229960001484 edetic acid Drugs 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004744 fabric Substances 0.000 description 2
- 230000014759 maintenance of location Effects 0.000 description 2
- 150000003839 salts Chemical class 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011115 styrene butadiene Substances 0.000 description 2
- 239000004094 surface-active agent Substances 0.000 description 2
- YLQBMQCUIZJEEH-UHFFFAOYSA-N tetrahydrofuran Natural products C=1C=COC=1 YLQBMQCUIZJEEH-UHFFFAOYSA-N 0.000 description 2
- UEUXEKPTXMALOB-UHFFFAOYSA-J tetrasodium;2-[2-[bis(carboxylatomethyl)amino]ethyl-(carboxylatomethyl)amino]acetate Chemical compound [Na+].[Na+].[Na+].[Na+].[O-]C(=O)CN(CC([O-])=O)CCN(CC([O-])=O)CC([O-])=O UEUXEKPTXMALOB-UHFFFAOYSA-J 0.000 description 2
- 238000011282 treatment Methods 0.000 description 2
- 229920002554 vinyl polymer Polymers 0.000 description 2
- GOXQRTZXKQZDDN-UHFFFAOYSA-N 2-Ethylhexyl acrylate Chemical compound CCCCC(CC)COC(=O)C=C GOXQRTZXKQZDDN-UHFFFAOYSA-N 0.000 description 1
- SVONRAPFKPVNKG-UHFFFAOYSA-N 2-ethoxyethyl acetate Chemical compound CCOCCOC(C)=O SVONRAPFKPVNKG-UHFFFAOYSA-N 0.000 description 1
- 229920000178 Acrylic resin Polymers 0.000 description 1
- 240000000254 Agrostemma githago Species 0.000 description 1
- 235000009899 Agrostemma githago Nutrition 0.000 description 1
- LFQSCWFLJHTTHZ-UHFFFAOYSA-N Ethanol Chemical compound CCO LFQSCWFLJHTTHZ-UHFFFAOYSA-N 0.000 description 1
- SECXISVLQFMRJM-UHFFFAOYSA-N N-Methylpyrrolidone Chemical compound CN1CCCC1=O SECXISVLQFMRJM-UHFFFAOYSA-N 0.000 description 1
- 229920001756 Polyvinyl chloride acetate Polymers 0.000 description 1
- 239000002250 absorbent Substances 0.000 description 1
- 230000002745 absorbent Effects 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002253 acid Substances 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 150000001412 amines Chemical class 0.000 description 1
- 229920002678 cellulose Polymers 0.000 description 1
- 239000001913 cellulose Substances 0.000 description 1
- 229920002301 cellulose acetate Polymers 0.000 description 1
- 239000000470 constituent Substances 0.000 description 1
- 229920001577 copolymer Polymers 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 239000003792 electrolyte Substances 0.000 description 1
- 229940071106 ethylenediaminetetraacetate Drugs 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 239000012467 final product Substances 0.000 description 1
- 239000000499 gel Substances 0.000 description 1
- 229920001519 homopolymer Polymers 0.000 description 1
- 239000012943 hotmelt Substances 0.000 description 1
- 230000005661 hydrophobic surface Effects 0.000 description 1
- 239000004922 lacquer Substances 0.000 description 1
- 239000010985 leather Substances 0.000 description 1
- 238000010297 mechanical methods and process Methods 0.000 description 1
- 230000005226 mechanical processes and functions Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 1
- 229920002113 octoxynol Polymers 0.000 description 1
- 239000000123 paper Substances 0.000 description 1
- 239000012466 permeate Substances 0.000 description 1
- 229920002857 polybutadiene Polymers 0.000 description 1
- 229920002689 polyvinyl acetate Polymers 0.000 description 1
- 239000011118 polyvinyl acetate Substances 0.000 description 1
- 239000004800 polyvinyl chloride Substances 0.000 description 1
- RUOJZAUFBMNUDX-UHFFFAOYSA-N propylene carbonate Chemical compound CC1COC(=O)O1 RUOJZAUFBMNUDX-UHFFFAOYSA-N 0.000 description 1
- 239000012260 resinous material Substances 0.000 description 1
- 235000019333 sodium laurylsulphate Nutrition 0.000 description 1
- NVIFVTYDZMXWGX-UHFFFAOYSA-N sodium metaborate Chemical compound [Na+].[O-]B=O NVIFVTYDZMXWGX-UHFFFAOYSA-N 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000007921 spray Substances 0.000 description 1
- 238000010186 staining Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
- BDHFUVZGWQCTTF-UHFFFAOYSA-M sulfonate Chemical compound [O-]S(=O)=O BDHFUVZGWQCTTF-UHFFFAOYSA-M 0.000 description 1
- 230000008961 swelling Effects 0.000 description 1
- 229920002994 synthetic fiber Polymers 0.000 description 1
- 239000012209 synthetic fiber Substances 0.000 description 1
- 229920003002 synthetic resin Polymers 0.000 description 1
- 239000000057 synthetic resin Substances 0.000 description 1
- 239000012815 thermoplastic material Substances 0.000 description 1
- 238000012546 transfer Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 238000009941 weaving Methods 0.000 description 1
- 238000009736 wetting Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- G—PHYSICS
- G03—PHOTOGRAPHY; CINEMATOGRAPHY; ANALOGOUS TECHNIQUES USING WAVES OTHER THAN OPTICAL WAVES; ELECTROGRAPHY; HOLOGRAPHY
- G03C—PHOTOSENSITIVE MATERIALS FOR PHOTOGRAPHIC PURPOSES; PHOTOGRAPHIC PROCESSES, e.g. CINE, X-RAY, COLOUR, STEREO-PHOTOGRAPHIC PROCESSES; AUXILIARY PROCESSES IN PHOTOGRAPHY
- G03C1/00—Photosensitive materials
- G03C1/76—Photosensitive materials characterised by the base or auxiliary layers
- G03C1/91—Photosensitive materials characterised by the base or auxiliary layers characterised by subbing layers or subbing means
- G03C1/93—Macromolecular substances therefor
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L25/00—Compositions of, homopolymers or copolymers of compounds having one or more unsaturated aliphatic radicals, each having only one carbon-to-carbon double bond, and at least one being terminated by an aromatic carbocyclic ring; Compositions of derivatives of such polymers
- C08L25/02—Homopolymers or copolymers of hydrocarbons
- C08L25/04—Homopolymers or copolymers of styrene
- C08L25/06—Polystyrene
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08L—COMPOSITIONS OF MACROMOLECULAR COMPOUNDS
- C08L5/00—Compositions of polysaccharides or of their derivatives not provided for in groups C08L1/00 or C08L3/00
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/09—Polyolefin
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10S8/00—Bleaching and dyeing; fluid treatment and chemical modification of textiles and fibers
- Y10S8/18—Grafting textile fibers
Definitions
- This invention concerns a process for subbing hydrophobic surfaces, more particularly subbing surfaces to provide adhesion for photographic emulsions.
- a photographic paper base which is either completely or partially resistant to water and particularly to the processing solutions in which the paper is immersed.
- Such paper could be rapidly processed without retention of the chemicals in the base and could be squeegeed dry for immediate use.
- partially resistant stock might be sufficiently temporarily resistant to water or photographic processing solutions to permit contact with a sheet wet with water or chemicals for a few seconds without sufficient wetting of the stock to cause cockle and mottle or similar defects and yet have a water resistance balanced in such a manner as to be receptive to the transfer of a gelatin image.
- the degree of emulsion adhesion necessary is fairly high considering the methods used in processing photographic materials. For instance, these materials are subjected to alkaline developing baths, acid fixing solution, and washing'. Under certain conditions, mechanical processes subject the paper to unusually severe conditions of temperature, pH and friction which require a high degree of adhesion to prevent the emulsion layer from picking, stripping or peeling from the base.
- subbing composition which is unique in providing excellent emulsion adhesion to certain thermoplastic resinous coatings applied from dispersions on paper supports.
- One object of this invention is to provide a subbing composition for causing photographic emulsions to adhere to certain thermoplastic resinous coatings. Another object is to provide a photographic element consisting of a waterproof paper, a subbing composition, and a photographic emulsion. A further object is to provide a unique subbing composition. Other objects will be apparent from the following description of my invention.
- a subbing composition composed basically of casein, polystyrene latex, and gelatin has the property of providing good adhesion for a photographic emulsion on thermoplastic resinous bases such as those provided from styrene-butadiene copolymers, acrylic resins, polystyrene-styrene:butadiene latex coatings, polystyrene coatings, treated polyethylene coatings, and the like.
- This material may also be used on supports which are not normally considered as hydrophobic such as those listed above including paper, cellulose acetate, and the like.
- the optimum solids ratio layer is 60:20:20 of latex, casein and gelatin but these proportions can be varied within 5% without sacrificing adhesion. However, the degree of adhesion obtained through the use of any two of these constituents or of proportions outside the 5% limits is decidedly inferior to the combination of all three in the above proportions.
- the casein is alkaline-solubilized prior to addition with an alkali, preferably about 68% ammonium hydroxide.
- an alkali preferably about 68% ammonium hydroxide.
- the amount of ammonium hydroxide or other alkali is only important with respect to the final pH and its effect on coating viscosity, gloss, and the like.
- the preferred grades of gelatin are those most efficiently cross-linked with formaldehyde or other hardeners, although other grades may be used.
- Coatings may be applied by hopper, air knife, spray or any other technique by which the subbing dispersion can be evenly spread over the resinous base.
- wetting agents such as those sold under the names Triton X (alkyl aryl polyether alcohol), Duponol ME (sodium lauryl sulfate) and the like.
- Triton X alkyl aryl polyether alcohol
- Duponol ME sodium lauryl sulfate
- Other compositions may be added which are helpful in obtaining a good final product but which are not necessary for the operation of our invention.
- chelating agents such as the sodium salt of ethylene diamine tetraacetate (Versene regular, Sequestrene NA 4, Nullapon BF-78), and the like may be added to deionize the water.
- Sodium meta-borate may be added in an amount from 26% to improve the gloss under certain conditions.
- adhesion can be further improved through addition to the sub of certain water miscible solvents which act as softening, swelling, tackifying or partial solubilizing agents for the resinous material of the layer being subbed and/or the sub dispersion.
- solvents include dimethyl formamide, tetrahydrofuran, methylethyl ketone, cyclohexanone, propylene carbonate, Cellosolve acetate, n-methyl pyrollidone and others.
- One requirement of this technique is that the solvent used be able to be volatilized at the temperature used in drying so that the finished coating is not sticky or tacky.
- a heat treatment may be used at a temperature of 240280 F. for l020 seconds, but is not necessary.
- Example 1 A sample of photographic baryta coated paper stock was coated on both sides with a 15 g./m. coating of 50:50 solids blend of polystyrene latex and styrene:butadiene (60:40) latex. This coated paper was very hydrophobic to water and showed a moisture pickup (Cobb test) of approximately 0.02 g./ 100 cm. after 8 minutes exposure to water at 70 F. A 1.0 g./m. sub coating of the following composition was then coated over the face side resinous layer.
- the sub coating was dried by passing the paper first through an air drier at 160180 F. for 15 sec. and then in front of a bank of infrared heaters at 240280 F. for 1020 sec. The paper was then coated on the face side with a suitable photographic gelatin-based emulsion, and dried. When processed, no evidence of emulsion frill was noted. The same paper without the sub layer showed a complete sloughing off of the emulsion during processmg.
- Example 2 A sample of baryta coated photographic paper was coated as described in Example 1 except that the waterproof resinous support layer was made of a blend of polyacrylic resin latexes. This layer was more hydrophobic than the polystyrene-styrene butadiene latex coating but when subbed, sensitized, and processed, showed the same excellent emulsion adhesion.
- Example 3 A sample of baryta coated photographic paper was coated on the face side with a 2.0 g./m. coating of a blend of two styrene:butadiene latexes with casein to provide a water resistant base (Cobb moisture pickup was 0.04 g./100 cm. in one minute). A 1.0 g./m. layer of the composition described in Example 1 was applied over this resin layer, dried as previously described, and coated with a suitable photographic gelatin emulsion. When tray processed by hand and also when mechanically processed under extreme temperature, pH and friction conditions, emulsion adhesion was excellent. Without the subbing layer, this same paper showed a complete stripping of the photographic emulsion from the base.
- Example 4 A sample of baryta coated photographicpaper was coated on the face side with a 2.0 g./rn. coating of a blend of polystyrene latex and casein. A 1.0 g./ 1n. layer of the sub described in Example 1 was applied over this water-resistant layer, dried, and coated with a suitable gelatino silver halide emulsion. Emulsion adhesion was excellent. An unsubbed sample having the same waterresistant coating showed very poor adhesion.
- Example 5 A sample of photographic paper stock was coated with a polyacrylic latex. This was then tub sized with the sub composition described in Example 1 and emulsion coated. Normal processing showed good emulsion adhesion for the subbed base and poor adhesion for a similar sample when unsubbed.
- Example 7 A baryta coated photographic paper stock was coated with 10 g./m. of a blend of 2-ethylhexyl acrylate:styrene (54:46) latex with straight polystyrene latex in a latex solids ratio of 43:57. This coating was considered extremely hydrophobic showing a Cobb moisture pickup of 0.01 g./100 cm. /8 min. using water at 70 F. This base was then hopper coated with a 1.0 g./m. sub of the following composition:
- Example 8 A photographic paper stock was coated on both sides by extrusion with a low-density type of polyethylene, with a resulting water resistance equal to or better than that described in Example 1.
- the polyethylene surface was treated on the face side by electron bombardment (Tesla coils) to a degree that the surface was readily wettable with Water. This treated surface was then subbed as described in Example 1 except that the coating was air dried at 135150 F. with no subsequent radiant heat treatment.
- tray processing frill tests showed satisfactory emulsion adhesion using the normal sub formula and excellent adhesion with (l) the addition of 5% of either dimethyl formamide, tetrahydrofuran, or cyclohexanone or (2) substitution for formaldehyde of an equal amount of amine type hardener.
- Example 9 A baryta-coated photographic paper stock was coated with 12 g./m. of a polyvinyl acetate-polyvinyl stearate (85:15) latex and showed Waterproofness equivalent to a Cobb test moisture pickup of 0.02 g./100 cm. /8 min. When subbed, dried, sensitized, processed, and tested as in Example 1, this base showed satisfactory emulsion adhesion.
- thermoplastic material deposited from solutions or from latexes. It may also be coated over such a resinous surface when the surface has been deposited or coated on various supports such as resinous supports, paper, leather, synthetic fibers, or the like.
- a photographic element comprising a thermoplastic resinous film base carrying on the surface a subbing composition comprising -65% polystyrene resin latex, 15- 25% casein, and 15-25% gelatin, solids basis, and having a light-sensitive gelatino-silver halide emulsion coated over the subbing composition.
- a photographic element comprising a paper base having thereon a thermoplastic resinous coating, carrying on the surface of the coating a subbing composition comprising 5565% polystyrene resin, 15-25% casein, and 15-25% gelatin, and having a light-sensitive gelatinosilver halide emulsion. over the subbing composition.
- a photographic element comprising a paper base having thereon a thermoplastic resinous coating, carrying on the surface of the coating a subbing composition comprising polystyrene resin, 20% casein, and 20% gelatin, and having a light-sensitive gelatino-silver halide emulsion over the subbing composition.
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- Chemical & Material Sciences (AREA)
- Physics & Mathematics (AREA)
- Spectroscopy & Molecular Physics (AREA)
- Engineering & Computer Science (AREA)
- Materials Engineering (AREA)
- General Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Medicinal Chemistry (AREA)
- Polymers & Plastics (AREA)
- Organic Chemistry (AREA)
- Paper (AREA)
Description
United States Patent New Jersey No Drawing. Filed Jan. 5, 1961, Ser. No. 80,759 3 Claims. (CI. 96-85) This invention concerns a process for subbing hydrophobic surfaces, more particularly subbing surfaces to provide adhesion for photographic emulsions.
Waterproof coatings of paper, fabrics and other absorbent materials are Well known. Various waxes have been used to impart water resistance by heating the wax treated material so that the wax permeates the interstices of the material. In addition, various synthetic resins have been used commercially especially to treat fabrics in the clothing and weaving industries. Photographic paper has often been made water resistant by coating with a cellulose lacquer, but this process is unsuitable in certain instances for general paper mill use due to the volatile solvents used and resultant hazards.
The above methods have been found generally unsatisfactory in making a water-resistant paper which may be used photographically, and which is compatible with photographic emulsions, dyes and processing chemicals. For instance, the use of a Wax treatment may cause a gelatin emulsion to peel from the paper. Other treatments such as resin coatings from solvent solutions or hot melts permit absorption of dyes into the paper coating resulting in staining and other objectionable after effects. It has also been found that some of the waterresistant surfaces permit retention of processing chemicals in the paper which later affect the photographic images.
Accordingly, it is desirable to have a photographic paper base which is either completely or partially resistant to water and particularly to the processing solutions in which the paper is immersed. Such paper could be rapidly processed without retention of the chemicals in the base and could be squeegeed dry for immediate use. For instance, partially resistant stock might be sufficiently temporarily resistant to water or photographic processing solutions to permit contact with a sheet wet with water or chemicals for a few seconds without sufficient wetting of the stock to cause cockle and mottle or similar defects and yet have a water resistance balanced in such a manner as to be receptive to the transfer of a gelatin image.
Because of the more or less hydrophobic nature of these materials, it is usually necessary to overcoat them with subbing layers which will satisfactorily bond the hydrophilicphotographic gelatin emulsion to the base.
The degree of emulsion adhesion necessary is fairly high considering the methods used in processing photographic materials. For instance, these materials are subjected to alkaline developing baths, acid fixing solution, and washing'. Under certain conditions, mechanical processes subject the paper to unusually severe conditions of temperature, pH and friction which require a high degree of adhesion to prevent the emulsion layer from picking, stripping or peeling from the base.
I have found a subbing composition which is unique in providing excellent emulsion adhesion to certain thermoplastic resinous coatings applied from dispersions on paper supports.
One object of this invention is to provide a subbing composition for causing photographic emulsions to adhere to certain thermoplastic resinous coatings. Another object is to provide a photographic element consisting of a waterproof paper, a subbing composition, and a photographic emulsion. A further object is to provide a unique subbing composition. Other objects will be apparent from the following description of my invention.
I have discovered that a subbing composition composed basically of casein, polystyrene latex, and gelatin has the property of providing good adhesion for a photographic emulsion on thermoplastic resinous bases such as those provided from styrene-butadiene copolymers, acrylic resins, polystyrene-styrene:butadiene latex coatings, polystyrene coatings, treated polyethylene coatings, and the like. This material may also be used on supports which are not normally considered as hydrophobic such as those listed above including paper, cellulose acetate, and the like. The optimum solids ratio layer is 60:20:20 of latex, casein and gelatin but these proportions can be varied within 5% without sacrificing adhesion. However, the degree of adhesion obtained through the use of any two of these constituents or of proportions outside the 5% limits is decidedly inferior to the combination of all three in the above proportions.
The casein is alkaline-solubilized prior to addition with an alkali, preferably about 68% ammonium hydroxide. The amount of ammonium hydroxide or other alkali is only important with respect to the final pH and its effect on coating viscosity, gloss, and the like.
The preferred grades of gelatin are those most efficiently cross-linked with formaldehyde or other hardeners, although other grades may be used.
Sub coverages of from 0.5-3.0 g./m. may be used. Coatings may be applied by hopper, air knife, spray or any other technique by which the subbing dispersion can be evenly spread over the resinous base.
Various wetting agents may be used such as those sold under the names Triton X (alkyl aryl polyether alcohol), Duponol ME (sodium lauryl sulfate) and the like. Other compositions may be added which are helpful in obtaining a good final product but which are not necessary for the operation of our invention. For instance, chelating agents such as the sodium salt of ethylene diamine tetraacetate (Versene regular, Sequestrene NA 4, Nullapon BF-78), and the like may be added to deionize the water. Sodium meta-borate may be added in an amount from 26% to improve the gloss under certain conditions.
In some cases, adhesion can be further improved through addition to the sub of certain water miscible solvents which act as softening, swelling, tackifying or partial solubilizing agents for the resinous material of the layer being subbed and/or the sub dispersion. Many such solvents are available and include dimethyl formamide, tetrahydrofuran, methylethyl ketone, cyclohexanone, propylene carbonate, Cellosolve acetate, n-methyl pyrollidone and others. One requirement of this technique is that the solvent used be able to be volatilized at the temperature used in drying so that the finished coating is not sticky or tacky.
The following general ranges are my preferred con centrations of the additional components that have worked satisfactorily:
Chelating agent 02-05% on total weight. Surfactant 0.05-0.5% on total weight. Electrolyte 2.06. 0% on solids.
Hardener 01-10% on gel and casein solids. Solvent 30-10% on total weight.
A heat treatment may be used at a temperature of 240280 F. for l020 seconds, but is not necessary.
The following examples are intended to illustrate our invention but not to limit it in any way.
Example 1 A sample of photographic baryta coated paper stock was coated on both sides with a 15 g./m. coating of 50:50 solids blend of polystyrene latex and styrene:butadiene (60:40) latex. This coated paper was very hydrophobic to water and showed a moisture pickup (Cobb test) of approximately 0.02 g./ 100 cm. after 8 minutes exposure to water at 70 F. A 1.0 g./m. sub coating of the following composition was then coated over the face side resinous layer.
The sub coating was dried by passing the paper first through an air drier at 160180 F. for 15 sec. and then in front of a bank of infrared heaters at 240280 F. for 1020 sec. The paper was then coated on the face side with a suitable photographic gelatin-based emulsion, and dried. When processed, no evidence of emulsion frill was noted. The same paper without the sub layer showed a complete sloughing off of the emulsion during processmg.
When the same latex coated base was subbed with a 1.0 g./m. sub coating composed of equal parts (by solids weight) of a resin latex mixture of polystyrene resin latexstyrene-butadiene resin latex combination (45:55 by solids weight) and gelatin, adhesion was not considered passablean objectionable amount of emulsion coating could be rubbed away.
Example 2 A sample of baryta coated photographic paper was coated as described in Example 1 except that the waterproof resinous support layer was made of a blend of polyacrylic resin latexes. This layer was more hydrophobic than the polystyrene-styrene butadiene latex coating but when subbed, sensitized, and processed, showed the same excellent emulsion adhesion.
Example 3 A sample of baryta coated photographic paper was coated on the face side with a 2.0 g./m. coating of a blend of two styrene:butadiene latexes with casein to provide a water resistant base (Cobb moisture pickup was 0.04 g./100 cm. in one minute). A 1.0 g./m. layer of the composition described in Example 1 was applied over this resin layer, dried as previously described, and coated with a suitable photographic gelatin emulsion. When tray processed by hand and also when mechanically processed under extreme temperature, pH and friction conditions, emulsion adhesion was excellent. Without the subbing layer, this same paper showed a complete stripping of the photographic emulsion from the base.
Example 4 A sample of baryta coated photographicpaper was coated on the face side with a 2.0 g./rn. coating of a blend of polystyrene latex and casein. A 1.0 g./ 1n. layer of the sub described in Example 1 was applied over this water-resistant layer, dried, and coated with a suitable gelatino silver halide emulsion. Emulsion adhesion was excellent. An unsubbed sample having the same waterresistant coating showed very poor adhesion.
Example 5 A sample of photographic paper stock was coated with a polyacrylic latex. This was then tub sized with the sub composition described in Example 1 and emulsion coated. Normal processing showed good emulsion adhesion for the subbed base and poor adhesion for a similar sample when unsubbed.
Example 6 A baryta coated photographic paper stock was coated on the face side with 2.0 g./m. of a blend of two styrene: butadiene latexes with casein to provide a water resistant base (Cobb moisture pickup=0.04 g./ cm. /l min. using water at 70 F). A 1.0 g./m. sub coating of the following composition was applied over this resin layer:
Water 931.4 Tetrasodium salt of ethylene-diamine tetra-acetic acid 2.5 Sodium alkyl polyether 0.75 Anionic alkyl aryl polyether sulfonate surfactant 0.75 Na PO 2.0 Casein 9.5 Unplasticized polystyrene latex (49%) solids 46.5 Gelatin 5.7 40% formaldehyde 0.9
1 4% solids.
This coating was dried, coated with a suitable photographic emulsion and tray tested as described in Example 1 showing excellent emulsion adhesion. When processed mechanically and continuously under conditions of high temperature (100-120 E), high pH (10-11), and unusual friction, emulsion adhesion was also excellent. Without the sub layer, this same paper showed a complete stripping of the photographic emulsion from the base. I
' Example 7 A baryta coated photographic paper stock was coated with 10 g./m. of a blend of 2-ethylhexyl acrylate:styrene (54:46) latex with straight polystyrene latex in a latex solids ratio of 43:57. This coating was considered extremely hydrophobic showing a Cobb moisture pickup of 0.01 g./100 cm. /8 min. using water at 70 F. This base was then hopper coated with a 1.0 g./m. sub of the following composition:
G. Water 882.0 Tetrasodium salt of ethylene-diamine tetra-acetic acid 2.5 Sodium alkyl polyether 1.5
Na2B2044H2O 1.5 Casein 7.6 Unplasticized polystyrene latex (49%) solids 46.5 Gelatin 7.6 40% formaldehyde 0.8 Dimethyl formamide Q 50.0
1 4% solids.
This paper was dried, emulsion coated, processed and tested as in Example 1 showing excellent emulsion adhesion. With dimethyl formamide eliminated from the sub formula, adhesion was not passable.
When the same latex coated base was subbed with a 1.0 g./m. sub coating composed of equal parts (by solids weight) of a resin latex mixture of polystyrene resin latex-styrene-butadiene resin latex combination (45:55 by solids weight) and gelatin, adhesion was not considered passable-an objectionable amount of emulsion coating could be rubbed away.
Example 8 A photographic paper stock was coated on both sides by extrusion with a low-density type of polyethylene, with a resulting water resistance equal to or better than that described in Example 1. The polyethylene surfacewas treated on the face side by electron bombardment (Tesla coils) to a degree that the surface was readily wettable with Water. This treated surface was then subbed as described in Example 1 except that the coating was air dried at 135150 F. with no subsequent radiant heat treatment. After photographic emulsion coating, tray processing frill tests showed satisfactory emulsion adhesion using the normal sub formula and excellent adhesion with (l) the addition of 5% of either dimethyl formamide, tetrahydrofuran, or cyclohexanone or (2) substitution for formaldehyde of an equal amount of amine type hardener.
Example 9 A baryta-coated photographic paper stock was coated with 12 g./m. of a polyvinyl acetate-polyvinyl stearate (85:15) latex and showed Waterproofness equivalent to a Cobb test moisture pickup of 0.02 g./100 cm. /8 min. When subbed, dried, sensitized, processed, and tested as in Example 1, this base showed satisfactory emulsion adhesion.
The preceding examples are intended to show the successful use of my invention in achieving satisfactory adhesion of photographic gelatin-based emulsions to a number of radically different resinous coatings. Many other polystyrene, styrenezbutadiene, polyacrylic, polyvinyl chloride and polyvinyl acetate homopolymer and copolymer latexes have been subbed successfully.
This sub is eifective for coating over thermoplastic material deposited from solutions or from latexes. It may also be coated over such a resinous surface when the surface has been deposited or coated on various supports such as resinous supports, paper, leather, synthetic fibers, or the like.
The invention has been described in detail with particular reference to preferred embodiments thereof, but it will be understood that variations and modifications can be effected within the spirit and scope of the invention as described hereinabove and as defined in the appended claims.
I claim:
1. A photographic element comprising a thermoplastic resinous film base carrying on the surface a subbing composition comprising -65% polystyrene resin latex, 15- 25% casein, and 15-25% gelatin, solids basis, and having a light-sensitive gelatino-silver halide emulsion coated over the subbing composition.
2. A photographic element comprising a paper base having thereon a thermoplastic resinous coating, carrying on the surface of the coating a subbing composition comprising 5565% polystyrene resin, 15-25% casein, and 15-25% gelatin, and having a light-sensitive gelatinosilver halide emulsion. over the subbing composition.
3. A photographic element comprising a paper base having thereon a thermoplastic resinous coating, carrying on the surface of the coating a subbing composition comprising polystyrene resin, 20% casein, and 20% gelatin, and having a light-sensitive gelatino-silver halide emulsion over the subbing composition.
References Cited by the Examiner UNITED STATES PATENTS 2,731,435 1/56 Johnson et al. 2608 2,756,150 7/56 Griggs et a1. 96-85 X 2,794,742 6/ 57 Fowler et al.
2,875,055 2/59 Griggs et al. 9685 2,912,393 11/59 Stilbert et al 26017.4 2,956,962 10/60 Wise et al 2608 3,005,787 10/61 Waring et al 260-8 3,021,214 2/62 Murphy et al 9685 NORMAN G. TORCHIN, Primary Examiner.
PHILIP E. MANGAN, Examiner.
Claims (1)
- 2. A PHOTOGRAPHIC ELEMENT COMPRISING A PAPER BASE HAVING THEREON A THERMOPLASTIC RESINOUS COATING, CARRYING ON THE SURFACE OF THE COATING A SUBBING COMPOSITION COMPRISING 55-65% POLYSTYRENE RESIN, 15-25% CASEIN, AND 15-25% GELATIN, AND HAVING A LIGHT-SENSITIVE GELATINOSILVER HALIDE EMULSION OVER THE SUBBING COMPOSITION.
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US80759A US3212897A (en) | 1961-01-05 | 1961-01-05 | Sub coatings for bonding photographic emulsions to resinous supports |
| US458393A US3320191A (en) | 1961-01-05 | 1965-05-24 | Sub coatings for bonding photographic emulsions to resinous supports |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US80759A US3212897A (en) | 1961-01-05 | 1961-01-05 | Sub coatings for bonding photographic emulsions to resinous supports |
| US458393A US3320191A (en) | 1961-01-05 | 1965-05-24 | Sub coatings for bonding photographic emulsions to resinous supports |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3212897A true US3212897A (en) | 1965-10-19 |
Family
ID=26763904
Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US80759A Expired - Lifetime US3212897A (en) | 1961-01-05 | 1961-01-05 | Sub coatings for bonding photographic emulsions to resinous supports |
| US458393A Expired - Lifetime US3320191A (en) | 1961-01-05 | 1965-05-24 | Sub coatings for bonding photographic emulsions to resinous supports |
Family Applications After (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US458393A Expired - Lifetime US3320191A (en) | 1961-01-05 | 1965-05-24 | Sub coatings for bonding photographic emulsions to resinous supports |
Country Status (1)
| Country | Link |
|---|---|
| US (2) | US3212897A (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3388587A (en) * | 1964-07-10 | 1968-06-18 | Mitsubishi Heavy Ind Ltd | Method and compositions for inspecting leakage with gas pressure testing |
| US3527605A (en) * | 1966-01-17 | 1970-09-08 | Minnesota Mining & Mfg | Subbing composition for hydrophobic polymeric materials and subbed substrates |
| DE1922240A1 (en) * | 1969-04-07 | 1970-11-19 | Agfa Gevaert Ag | Method of producing photographic images by high speed processing |
| US3751280A (en) * | 1970-02-06 | 1973-08-07 | Ici Ltd | Method of producing a photographic film base having a subbing layer |
Families Citing this family (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4917522B1 (en) * | 1970-09-24 | 1974-05-01 | ||
| US3793029A (en) * | 1971-10-26 | 1974-02-19 | Eastman Kodak Co | Opaque photographic film support |
| US3904803A (en) * | 1974-10-31 | 1975-09-09 | Columbia Ribbon Carbon Mfg | Transfer elements and process |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2731435A (en) * | 1953-02-18 | 1956-01-17 | Firestone Tire & Rubber Co | Freeze resistant aqueous polymer based paint containing guanidine thiocyanate |
| US2756150A (en) * | 1954-11-08 | 1956-07-24 | Eastman Kodak Co | Light sensitive photographic paper and method for its production |
| US2794742A (en) * | 1955-08-03 | 1957-06-04 | Eastman Kodak Co | Photographic elements and their preparation |
| US2875055A (en) * | 1956-10-18 | 1959-02-24 | Eastman Kodak Co | Photographic paper having reduced processing curl |
| US2912393A (en) * | 1958-12-24 | 1959-11-10 | Dow Chemical Co | Intumescent coating composition and articles coated therewith |
| US2956962A (en) * | 1955-05-24 | 1960-10-18 | Sherwin Williams Co | Viscosity stabilization of latex emulsion paints containing proteins by inclusion therein of aldehydes |
| US3005787A (en) * | 1960-06-06 | 1961-10-24 | Gen Aniline & Film Corp | Subbing layer for polycarbonate filmbase |
| US3021214A (en) * | 1958-03-17 | 1962-02-13 | Eastman Kodak Co | Waterproof paper negative |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE1065965B (en) * | 1956-12-04 | 1959-09-24 |
-
1961
- 1961-01-05 US US80759A patent/US3212897A/en not_active Expired - Lifetime
-
1965
- 1965-05-24 US US458393A patent/US3320191A/en not_active Expired - Lifetime
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2731435A (en) * | 1953-02-18 | 1956-01-17 | Firestone Tire & Rubber Co | Freeze resistant aqueous polymer based paint containing guanidine thiocyanate |
| US2756150A (en) * | 1954-11-08 | 1956-07-24 | Eastman Kodak Co | Light sensitive photographic paper and method for its production |
| US2956962A (en) * | 1955-05-24 | 1960-10-18 | Sherwin Williams Co | Viscosity stabilization of latex emulsion paints containing proteins by inclusion therein of aldehydes |
| US2794742A (en) * | 1955-08-03 | 1957-06-04 | Eastman Kodak Co | Photographic elements and their preparation |
| US2875055A (en) * | 1956-10-18 | 1959-02-24 | Eastman Kodak Co | Photographic paper having reduced processing curl |
| US3021214A (en) * | 1958-03-17 | 1962-02-13 | Eastman Kodak Co | Waterproof paper negative |
| US2912393A (en) * | 1958-12-24 | 1959-11-10 | Dow Chemical Co | Intumescent coating composition and articles coated therewith |
| US3005787A (en) * | 1960-06-06 | 1961-10-24 | Gen Aniline & Film Corp | Subbing layer for polycarbonate filmbase |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3388587A (en) * | 1964-07-10 | 1968-06-18 | Mitsubishi Heavy Ind Ltd | Method and compositions for inspecting leakage with gas pressure testing |
| US3527605A (en) * | 1966-01-17 | 1970-09-08 | Minnesota Mining & Mfg | Subbing composition for hydrophobic polymeric materials and subbed substrates |
| DE1922240A1 (en) * | 1969-04-07 | 1970-11-19 | Agfa Gevaert Ag | Method of producing photographic images by high speed processing |
| US3637389A (en) * | 1969-04-07 | 1972-01-25 | Agfa Gevaert Nv | Method of producing photographic images by rapid processing |
| US3751280A (en) * | 1970-02-06 | 1973-08-07 | Ici Ltd | Method of producing a photographic film base having a subbing layer |
Also Published As
| Publication number | Publication date |
|---|---|
| US3320191A (en) | 1967-05-16 |
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