US3207139A - Double acting two stroke cycle internal combustion engines - Google Patents

Double acting two stroke cycle internal combustion engines Download PDF

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US3207139A
US3207139A US346964A US34696464A US3207139A US 3207139 A US3207139 A US 3207139A US 346964 A US346964 A US 346964A US 34696464 A US34696464 A US 34696464A US 3207139 A US3207139 A US 3207139A
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cylinder
working
cylinder head
liner
pistons
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Arthur E Brown
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/002Double acting engines
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B33/00Engines characterised by provision of pumps for charging or scavenging
    • F02B33/02Engines with reciprocating-piston pumps; Engines with crankcase pumps
    • F02B33/06Engines with reciprocating-piston pumps; Engines with crankcase pumps with reciprocating-piston pumps other than simple crankcase pumps
    • F02B33/10Engines with reciprocating-piston pumps; Engines with crankcase pumps with reciprocating-piston pumps other than simple crankcase pumps with the pumping cylinder situated between working cylinder and crankcase, or with the pumping cylinder surrounding working cylinder
    • F02B33/14Engines with reciprocating-piston pumps; Engines with crankcase pumps with reciprocating-piston pumps other than simple crankcase pumps with the pumping cylinder situated between working cylinder and crankcase, or with the pumping cylinder surrounding working cylinder working and pumping pistons forming stepped piston
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/28Engines with two or more pistons reciprocating within same cylinder or within essentially coaxial cylinders
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02BINTERNAL-COMBUSTION PISTON ENGINES; COMBUSTION ENGINES IN GENERAL
    • F02B75/00Other engines
    • F02B75/02Engines characterised by their cycles, e.g. six-stroke
    • F02B2075/022Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle
    • F02B2075/025Engines characterised by their cycles, e.g. six-stroke having less than six strokes per cycle two

Definitions

  • a main object of this invention is to provide a double acting engine in which the crankcase and cylinder block structure is formed as an integral casting similar to present day automotive single acting engines.
  • Another object is to provide a double acting engine in which the cylinder bores can be machined from the top of the 'cylinder block with a boring oper-ation similar to present single acting engines and in which each cylinder bore serves a double acting piston assembly.
  • Another object is to provide .an improved reciprocating rod and rod seal construction for the embodiment shown in FIGS. I, II, and III.
  • An advantage of this invention is that the problem of misalignment between the front and back working cylinders (or liners) is eliminated. Concentricity is assured because of through boring of the cylinder block and elimination of ⁇ bolted joints.
  • Another object is to provide a double acting engine that is economical to manufacture. This objective is achieved rst, because the usual cross heads and cross head guides are not required; and second, because the cylinders and crankcase are formed as an integral casting and the cylinders bored in a manner similar to present single acting automotive engines all without the need of a bolted joint for the cylinders to the crankcase or a bolted joint intermediate the cylinder length.
  • Another object is to provide a double acting engine (without cross heads or cross head guides) in which the pistons can be removed without removing the crankshaft and in which all the pistons may be installed from the top and so that the main bearings need not be made small enough to clear the pistons.
  • An object is to provide removable and replaceable cylinder liners and seals ⁇ for wet type liners.
  • Another object is to provide a confined gasket seal between the cylinder liners and the inserted head for sealing in combustion gas.
  • Another object is to provide a simple and etective ICC method of conducting liquid coolant from the cast cylinder block to an inserted cylinder head.
  • the engine has two power strokes per rotation of each crank and connecting rod. Therefore, the two crank engine shown in FIG. IV can provide the same number O of power impulses as an eight cylinder four-stroke single acting engine.
  • the engine is able to operate at high speed without subjecting the connecting rod and bearings to high reciprocating inertia forces because the inertia forces are opposed at the end of each stroke by a gas pressure force.
  • the engines have unillow type scavenging. This means the iiow of scavenging air (or fuel-air mixture) through each working chamber is more orderly in character with less mixing, less sholt circuiting, and less eddy currents than are associated with cross ow or loop scavenging.
  • the engine has inherent free breathing, faster running characteristics made possible by unillow scavenging which provides large port areas with minimum port height.
  • the engines are compact and light in weight because: (a) they are double acting without need Vof a cross head, (b) they are well suited to operate at high speed, and (c) in the FIGS. IV and V embodiments they have a high B.M.E.P. because of uniow scavenging and short port height.
  • the front of the engine is nearer the crankshaft than the back.
  • FIG. I is a sectional view of a cross flow scavenged double acting engine.
  • FIG. II is an enlarged partial section view of the engine shown in FIG. I and illustrates the rod seal parts when at top dead center.
  • FIG. III is the same as FIG. II except the parts are shown at the bottom dead center position.
  • FIG. IV is a sectional view of a two crank double acting uniflow scavenged engine. The section is taken through the axi of the cylinders and the crankshaft.
  • FIG. V is a sectional view of a double acting uniflow scavenged engine. This engine is self scavenged without the need of a separate scavenge pump.
  • crankshaft 1 is rotatably mounted in the crankcase 2, the upper half of which is cast integral with the cylinder structure 3.
  • a long cylindrical bore 4 is machined in the cylinder structure, Into this bore is stacked a front cylinder liner 5, head gaskets 6 and 6, inserted cylinder head 7, and an identical back cylinder liner 8. This stacked assembly of parts is held tightly in place by the valve plate 9 and inlet casting 10.
  • a spark plug 11 is shown serving the front combustion chamber 12.
  • a similar plug in another section plane serves the back combustion chamber 13.
  • Operation -of the engine shown in FIG. I is as follows: Upward motion of the pistons draws air (or a fuel-air mixture) through the reed valve 14. Downward motion partially compresses the air in the crankcase and near bottom dead center the air passes through the by-pass 15, through inlet ports 16, and -scavenges the front working chamber 12 with a c-ounterow scavenging action exhausting through exhaust ports 17 which are uncovered by the front piston 18. A subsequent compression and power stroke then occurs.
  • the method of sealing the reciprocating rod 25 is a critical item because there is a two cycle combustion chamber on each side of the cylinder head 7 and hence a double heating effect and a double sealing requirement. Sealing is accomplished by providing each working piston 18 and 24 with an integral hollow sleeve 26 and 27 each of which carries an expanding type seal ring 28 located in a ring groove machined in the outer end of each sleeve.
  • the expanding type Seal rings 28 press out against and seal against the central bore 29 in the cylinder head 7 and thus prevent leakage of gas from one combustion chamber to the other.
  • the length of the bore in the cylinder head is suciently long that the rings 28 never withdraw from the bore during their reciprocative stroke and are thereby retained in their grooves.
  • the sleeves also perform a shielding function in addition to their sealing function. That is, they surround the rod 25 and thus shield it from high temperature combustion gas.
  • the preferred combination is to make the pistons and their sleeves 26 and 27 of aluminum alloy and the rod 25 of high strength steel.
  • the function of the rod 25 and clevis 30 is to transmit the driving force of the back piston 24 to the piston pin 31 and the rod is made as small in diameter as practicable in order to keep down its reciprocating weight and also to permit the outer diameter of the sleeves to be small.
  • the tensile stress in the rod is high but by shielding the rod with the sleeves as described, the rod is kept relatively cool and its strength in service is retained.
  • the aluminum sleeves 26 and 27 are not called upon to transmit the force of combustion and hence high tensile strength for the sleeves is not a requirement.
  • the function of the sleeves is only to shield the rod and carry the seal rings 28.
  • the sleeves are heated to a higher temperature than the rod and (being made of aluminum) have a higher coefficient of expansion than the steel rod and hence expand more than the rod. The thermal expansion does no harm since each end of the sleeve is free to lengthen within the bore 29.
  • the sleeves with their seal rings function in a unique and unexpected way next described.
  • the seal rings alternately move away from each combustion chamber at the time of peak pressure and peak temperature, ie., when the front piston 18 is at top dead center as shown in FIG. II, the pressure and temperature in the front combustion chamber 12 is at its peak; and at the same moment, the seal rings 28 have moved to the top position in their bore so that they are farther away (distance A in FIG. Il) from the flame, pressure, and temperature in the front combustion cham-ber 12.
  • Vthe aluminum sleeve 26 serves as a buffer seal for the rings and thus protects the rings from high temperature combustion gas which must travel distance A along the lclearance space 33 bore reaching the seal rings 28.
  • the gas will be at a much lower temperature and slightly lower pressure when it reaches the seal rings lsince it is cooled and throttled in the narrow clearance space 33 between the sleeve 26 and the water jacketed bore 29 in the cylinder head.
  • the outer diameter C of the sleeve 26 is made with a close running clearance within the cylinder head bore 29 so as to retain the advantage of the buffer seal effect described in the preceding paragraph.
  • the passages 34 are for liquid coolant.
  • An annular coolant chamber 35 is provided in the inserted cylinder head.
  • a drilled hole 36 conducts the coolant from passage 34 into the chamber 35.
  • An elastomeric ring 37 surrounds the hole and prevents leakage, The ring 37 fits in a groove machined on the outer diameter of the inserted cylinder head 7. The groove does not surround the head 7 but merely extends locally around the hole 36.
  • the plug 38 seals up the outer end of the hole. Coolant leaves chamber 15 through a ⁇ similar hole not shown. yCooling of the inserted head is important since it has a two stroke cycle combustion chamber on each end of it and is depended upon to aid the cooling process of the sleeves 26 and 27.
  • the rod 25 is fastened to the back piston by means of the hollow steel cone 3.
  • the crankshaft 40 is mounted in the crankcase 41 to which is integrally cast a cylinder structure 42.
  • the cylinder structure has two parallel cylinder bores 43. Into each bore is stacked a front cylinder liner 44, an identical back cylinder liner 45, an inserted cylinder head 46, and soft metal head gaskets 47. This stacked assembly of parts is held tightly in place by the inlet manifold 48. The inserted common cylinder heads are thus supported in axial position within the cylinder bores by means of direct compression loading of the cylinder liners.
  • the FIG. IV engine requires a minimum of four spark plugs, at least one for each combustion chamber. It is noted that the spark plug 49 threads into and seats directly against the inserted head 46 through a clearance hole 50 in the side of the cylinder structure.
  • Liquid coolant is conducted into and out of the annular chambers 51 in the same manner as was described for FIG. I.
  • the annular gaps 56 overlap the back inlet ports 61 and the back pistons 62 uncover the exhaust ports 63 formed in the back cylinder liners 45 so that the back working chambers 64 are scavenged with a uniflow type scavenging-operation.
  • the cast in passages 65 and 66 serve as collectors or manifolds for the exhaust gas.
  • the cylinder liners in each embodiment are unique in that they perform four functions simultaneously and these are; (1)
  • the liners can be made of a special grade of cast iron (differing from that of the cylinder block) and therefore provide a hard long wearing surface, (2) if and when the liners wear out, they can be replaced without replacing the whole cylinder block, (3) the liners provide a convenient way of forming the exhaust ports by machining the ports in the wall of the liner, and (4) the liners now serve as a very convenient method of supporting the inserted cylinder head.
  • the liners also provide a convenient method of capturing the soft metal seals 47 or 6 in a confined space. That is, the seals are confined on all Sides so that they cannot flow out of their sealing position under a high clamping pressure.
  • the front and back pistons 58 and 62 are interconnected by means of the tension rods 67 and perforated cones 53. Conventional connecting rods 68 and piston pins 69 are provided.
  • the cylinder liners 44 and 45 are of the dry type.
  • the engine is provided with a disk 70 attached to the rod 71 so that the crankcase 72 and back pump chamber 73 can serve as scavenge pumps las the disk 70 prevents alternate flow of fuel air mixture from one chamber to the other during pumping.
  • the operation of the engine shown in FIG. V is as follows: Upward motion of the pistons draws air (or a fuel air mixture from a carburetor not shown) through the reed valve 74 into the interior of the crankcase.
  • the cylinder liners 88 are 4of the wet type along a portion of their lengths.
  • the water passages 89 surround the liners and the cooling water ows directly against the cylinder liners.
  • Elastomeric O rings 90 and 91 lit in internal grooves machined in the Walls of the cylinder bore and prevent leakage of the coolant.
  • the O rings are installed without being cut -by sharp metal edges (during liner installation) because the bottom edges 92 and 93 of the cylinder liners are chamfered and the edges of the ports 79 and 86 are rounded and polished. ⁇ Locating the O rings in the cylinderstructure (instead of the liners) keeps the O rings cooler.
  • the long spark plug 80 threads into and seats against the inserted cylinder head 94 and is also sealed at 95 to prevent coolant leakage.
  • the exhaust manifolds or collectors 96 are fastened to the cylinder structure.
  • a feature of the FIG. V engine is that the liners (being of the wet type) are easier to remove and this is an advantage since it permits removal of the front piston without removing the crankshaft.
  • FIGS. I, IV, and V a front cylinder liner 5, 44, or 88 is shown for supporting the inserted cylinder head.
  • An alternative but less preferred construction would vbe to let the inserted head 7, 46, or 94 rest against a step in .the cylin-derblock bore instead of against a front liner.
  • This alternative construction still employs the back cylinder liner 8, 45, or 88 in each case for retaining the inserted cylinder head.
  • FIGS. I and V can also be made multi-crank with an in line cylinder arrangement similar to FIG. 1v,I
  • a double acting two stroke cycle internal combustion engine the combination of a crankcase, a crankshaft rotatably mounted in said crankcase, a cylinder structure fastened to said crankcase, said cylinder structure having within it a front Working cylinder and a back working cylinder, a cylinder head inserted into the cylinder structure and located between said front and back working cylinders, said front and back working cylinders having respective front and back combustion chambers within them, said back working cylinder having within it a cylinder liner, a front working piston reciprocable in said front working cylinder, a back Working piston reciprocable in said liner in the back working cylinder, said cylinder head having a central bore, ⁇ said pistons being mechanically interconnected through said bore in the cylinder head so as to reciprocate in unison, a connecting rod for converting the reciprocating motion of said pistons to the rotary motion of said crankshaft, said liner having exhaust ports in its wall controlled by said back piston, said liner also serving to retain said common cylinder head in axial
  • a crankcase a crankshaft rotatably mounted in said crankcase, a cylinder structure, said cylinder structure and at least part of said crankcase being an integral casting
  • said cylinder structure having at least one cylinder bore, a cylinder head inserted in said cylinder bore so as to divide the cylinder bore into a front working cylinder and a back working cylinder, a front working piston anda back working piston reciprocable in their respective working cylinders, said cylinder head having a central bore smaller in diameter than either of said working pistons, said two working pistons being mechanically interconnected through said bore in the cylinder head so as to reciprocate in unison, a connecting rod for converting the reciprocating motion of said pistons Vto the rotary motion of said crankshaft, retaining means for retaining said cylinder head in axial position within said cylinder bore, said retaining means being of suflicient strength to resist the force of combustion in said working cylinders, said retaining means being removable so as to permit
  • said hollow sleeves serving to shield said reciprocable r rod from the llame and temperature in said combustion chambers.
  • a crankcase a crankshaft rotatably mounted in said crankcase, a cylinder structure fastened to said crankcase, said cylinder structure having within it a front working cylinder and a back working cylinder, .a cylinder head inserted into the -cylinder str-ucture .and located between said front and back wonking cylinders, said front and back working cylinders having respective front and back combustion chambers Within them, said back working cylinder having within it a cylinder liner, a front working -piston recprocable in said front working cylinder, .a back working piston reciprocable in said liner in the back working cylinder, said cylinder head having a central bore, said pistons being mechanically interconnected through said bore in the cylinder head so as to reciprocate in unison, a connecting rod :for converting the reciproca-ting motion of said pistons to the rotary motion of said crankshaft, said liner having exhaust ports in its wall

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Description

Iliff 3 Sheets-Sheet l WN STROKE CYCLE T BUSTION ENGINES ING COM
A. DOUBLE ACT INTERNAL AZVIZW 4 MfaA/h 3 www sept. 21, 1965 Filed Feb. 24, 1964 A. E. BROWN DOUBLE ACTING TWO STROKE CYCLE Sept. 21, 1965 INTERNAL COMBUSTION ENGINES Filed Feb. 24. 1964 9 w w 4 M l f 7 //V w/ I H. lan I u s 5 5 2 O u 5 O l 7 I O O :4J IIH 6 nl .l O I 6| I I I f/ON MM@ H 6 1 al [Iwl I 12% Il vvf/ H/ \1\\\\\\\ J 4 u I fm w/ V 6 l m H OJ O M I u /O O I 6 I II //O 4 H 2 I l 7 Isl H II l Imi Ia I 5% \k n\\ 7 f 9 I|| I LII 5 E /lwml/ I d .Ur V 4 m n ,4, 4
Sept. 21, 1965 A. E. BROWN DOUBLE ACTING TWO STROKE CYCLE INTERNAL COMBUSTION ENGINES 5 Sheets-Sheet 3 Fled Feb. 24, 1964 United States Patent O 3,207,139 DOUBLE ACTING TWO STROKE CYCLE INTER- NAL COMBUSTION ENGINES Arthur E. Brown, 118 W. 6th St., Corning, N.Y. Filed Feb. 24, 1964, Ser. No. 346,964 Claims. (Cl. 123-57) This invention relates to double acting two stroke cycle internal combustion engines.
In the past, commercial manufacture of double acting two stroke cycle engines has been mostly limited to the large slow turning engines of several thousand HP.; and these engines have individually fabricated double acting cylinders, with individual heads on each end, all bolted to a lower frame structure which includes cross head guides. These prior engines are further characterized in that -a conventional cross head, piston rod, and stufling box is employed with each double acting piston. The cylinder generally contains in the walls intermediate its length both inlet and exhaust ports.
A main object of this invention is to provide a double acting engine in which the crankcase and cylinder block structure is formed as an integral casting similar to present day automotive single acting engines.
In single acting engines, the advantages of making the crankcase and cylinders a single cast structure is well known. These advantages are: (1) a lighter weight but more rigid structure, (2) more compact through elimination of flanged joints, (3) lower cost automat-ic machining of parallel cylinder bores in a transfer type machine, (4) less assembly cost, (5) fewer parts, and (6) better control of machining tolerances. This invention now secures the above six advantages in a double acting two stroke cycle engine.
Another object is to provide a double acting engine in which the cylinder bores can be machined from the top of the 'cylinder block with a boring oper-ation similar to present single acting engines and in which each cylinder bore serves a double acting piston assembly.
Another object is to provide .an improved reciprocating rod and rod seal construction for the embodiment shown in FIGS. I, II, and III.
An advantage of this invention is that the problem of misalignment between the front and back working cylinders (or liners) is eliminated. Concentricity is assured because of through boring of the cylinder block and elimination of `bolted joints.
Another object is to provide a double acting engine that is economical to manufacture. This objective is achieved rst, because the usual cross heads and cross head guides are not required; and second, because the cylinders and crankcase are formed as an integral casting and the cylinders bored in a manner similar to present single acting automotive engines all without the need of a bolted joint for the cylinders to the crankcase or a bolted joint intermediate the cylinder length.
An advantage is that the cylinders can be closely spaced in a multicylinder in line engine. This is made possible through the elimination .of bolted joints in cylinders and crankcase.
Another object is to provide a double acting engine (without cross heads or cross head guides) in which the pistons can be removed without removing the crankshaft and in which all the pistons may be installed from the top and so that the main bearings need not be made small enough to clear the pistons.
An object is to provide removable and replaceable cylinder liners and seals `for wet type liners.
Another object is to provide a confined gasket seal between the cylinder liners and the inserted head for sealing in combustion gas.
Another object is to provide a simple and etective ICC method of conducting liquid coolant from the cast cylinder block to an inserted cylinder head.
The engines described in this application and in my copending application (Serial No. 209,619, filed July 13, 1962, now Patent No. 3,159,147) have the following seven common advantages:
(l) The engine has two power strokes per rotation of each crank and connecting rod. Therefore, the two crank engine shown in FIG. IV can provide the same number O of power impulses as an eight cylinder four-stroke single acting engine.
(2) The engine is able to operate at high speed without subjecting the connecting rod and bearings to high reciprocating inertia forces because the inertia forces are opposed at the end of each stroke by a gas pressure force.
(3) The load -on the piston pin bearing is bi-directional (instead of unidirectional as in single acting two-stroke engines) and the load reversal aids its lubrication process.
(4) In the embodiment shown in FIGS. IV and V, the engines have unillow type scavenging. This means the iiow of scavenging air (or fuel-air mixture) through each working chamber is more orderly in character with less mixing, less sholt circuiting, and less eddy currents than are associated with cross ow or loop scavenging.
(5) In the embodiment shown in FIGS. IV and V, the engine has inherent free breathing, faster running characteristics made possible by unillow scavenging which provides large port areas with minimum port height.
(6) The pistons remain cooler since each working piston (in an assembly) is exposed to combustion on one end only. Also, in FIGS. IV and V the flow of scavenging air through the pistons aids the cooling process.
(7) The engines are compact and light in weight because: (a) they are double acting without need Vof a cross head, (b) they are well suited to operate at high speed, and (c) in the FIGS. IV and V embodiments they have a high B.M.E.P. because of uniow scavenging and short port height.
These and other objects and advantages will be more apparent from the drawings and description.
Throughout the description and claims, the front of the engine is nearer the crankshaft than the back.
FIG. I is a sectional view of a cross flow scavenged double acting engine.
FIG. II is an enlarged partial section view of the engine shown in FIG. I and illustrates the rod seal parts when at top dead center.
FIG. III is the same as FIG. II except the parts are shown at the bottom dead center position.
FIG. IV is a sectional view of a two crank double acting uniflow scavenged engine. The section is taken through the axi of the cylinders and the crankshaft.
FIG. V is a sectional view of a double acting uniflow scavenged engine. This engine is self scavenged without the need of a separate scavenge pump.
Referring to FIGS. I, II, and II, the crankshaft 1 is rotatably mounted in the crankcase 2, the upper half of which is cast integral with the cylinder structure 3. A long cylindrical bore 4 is machined in the cylinder structure, Into this bore is stacked a front cylinder liner 5, head gaskets 6 and 6, inserted cylinder head 7, and an identical back cylinder liner 8. This stacked assembly of parts is held tightly in place by the valve plate 9 and inlet casting 10.
A spark plug 11 is shown serving the front combustion chamber 12. A similar plug (in another section plane) serves the back combustion chamber 13.
Operation -of the engine shown in FIG. I is as follows: Upward motion of the pistons draws air (or a fuel-air mixture) through the reed valve 14. Downward motion partially compresses the air in the crankcase and near bottom dead center the air passes through the by-pass 15, through inlet ports 16, and -scavenges the front working chamber 12 with a c-ounterow scavenging action exhausting through exhaust ports 17 which are uncovered by the front piston 18. A subsequent compression and power stroke then occurs.
Downward motion of the pistons draws air through the reed valve 19 into chamber 20. Upward motion partially compresses the air in chamber 20 until at near top dead center, the air flows through the by-pass 21, through inlet ports 22, and scavenges the back working chamber 13 with a counterflow scavenging action exhausting through exhaust ports 23 which are uncovered by the back piston 24. Y
The method of sealing the reciprocating rod 25 is a critical item because there is a two cycle combustion chamber on each side of the cylinder head 7 and hence a double heating effect and a double sealing requirement. Sealing is accomplished by providing each working piston 18 and 24 with an integral hollow sleeve 26 and 27 each of which carries an expanding type seal ring 28 located in a ring groove machined in the outer end of each sleeve. The expanding type Seal rings 28 press out against and seal against the central bore 29 in the cylinder head 7 and thus prevent leakage of gas from one combustion chamber to the other. The length of the bore in the cylinder head is suciently long that the rings 28 never withdraw from the bore during their reciprocative stroke and are thereby retained in their grooves.
The sleeves also perform a shielding function in addition to their sealing function. That is, they surround the rod 25 and thus shield it from high temperature combustion gas.
The preferred combination is to make the pistons and their sleeves 26 and 27 of aluminum alloy and the rod 25 of high strength steel.
The function of the rod 25 and clevis 30 is to transmit the driving force of the back piston 24 to the piston pin 31 and the rod is made as small in diameter as practicable in order to keep down its reciprocating weight and also to permit the outer diameter of the sleeves to be small. With a small diameter rod, the tensile stress in the rod is high but by shielding the rod with the sleeves as described, the rod is kept relatively cool and its strength in service is retained.
The aluminum sleeves 26 and 27 are not called upon to transmit the force of combustion and hence high tensile strength for the sleeves is not a requirement. The function of the sleeves is only to shield the rod and carry the seal rings 28. By making the sleeves and the pistons of an aluminum alloy there is the two fold advantage of less reciprocating weight and better conduction of heat away from the sleeves into the pistons where the heat is then dissipated through the cylinder walls to the coolant. It is noted that the two sleeves are separated by a gap 32 so as .n
to allow for thermal expansion. The sleeves are heated to a higher temperature than the rod and (being made of aluminum) have a higher coefficient of expansion than the steel rod and hence expand more than the rod. The thermal expansion does no harm since each end of the sleeve is free to lengthen within the bore 29.
The sleeves with their seal rings function in a unique and unexpected way next described. The seal rings alternately move away from each combustion chamber at the time of peak pressure and peak temperature, ie., when the front piston 18 is at top dead center as shown in FIG. II, the pressure and temperature in the front combustion chamber 12 is at its peak; and at the same moment, the seal rings 28 have moved to the top position in their bore so that they are farther away (distance A in FIG. Il) from the flame, pressure, and temperature in the front combustion cham-ber 12. This means that Vthe aluminum sleeve 26 serves as a buffer seal for the rings and thus protects the rings from high temperature combustion gas which must travel distance A along the lclearance space 33 bore reaching the seal rings 28. The gas will be at a much lower temperature and slightly lower pressure when it reaches the seal rings lsince it is cooled and throttled in the narrow clearance space 33 between the sleeve 26 and the water jacketed bore 29 in the cylinder head.
It is well known that overheating (a major cause of ring failure in a combustion engine) causes the lube oil in the ring grooves to coke up and stick the rings.
Alternatively when the back piston 24 is at bottom dead center, the flame, pressure, and temperature in the back combustion cham-ber 13 is at its peak, but the seal rings are again protected by virtue of the fact that they are at the opposite end -of the bore in the cylinder head (at a distance B in FIG. III). This unique but simple `action solves a diiiicult sealing problem Where in a double acting two stroke cycle engine, heat on the `sealing elements is otherwise lsevere because of the double heat ow.
It is noted that the outer diameter C of the sleeve 26 is made with a close running clearance within the cylinder head bore 29 so as to retain the advantage of the buffer seal effect described in the preceding paragraph.
The passages 34 are for liquid coolant. An annular coolant chamber 35 is provided in the inserted cylinder head. A drilled hole 36 conducts the coolant from passage 34 into the chamber 35. An elastomeric ring 37 surrounds the hole and prevents leakage, The ring 37 fits in a groove machined on the outer diameter of the inserted cylinder head 7. The groove does not surround the head 7 but merely extends locally around the hole 36. The plug 38 seals up the outer end of the hole. Coolant leaves chamber 15 through a `similar hole not shown. yCooling of the inserted head is important since it has a two stroke cycle combustion chamber on each end of it and is depended upon to aid the cooling process of the sleeves 26 and 27.
The rod 25 is fastened to the back piston by means of the hollow steel cone 3.
Referring to FIG. IV, the crankshaft 40 is mounted in the crankcase 41 to which is integrally cast a cylinder structure 42. The cylinder structure has two parallel cylinder bores 43. Into each bore is stacked a front cylinder liner 44, an identical back cylinder liner 45, an inserted cylinder head 46, and soft metal head gaskets 47. This stacked assembly of parts is held tightly in place by the inlet manifold 48. The inserted common cylinder heads are thus supported in axial position within the cylinder bores by means of direct compression loading of the cylinder liners.
The FIG. IV engine requires a minimum of four spark plugs, at least one for each combustion chamber. It is noted that the spark plug 49 threads into and seats directly against the inserted head 46 through a clearance hole 50 in the side of the cylinder structure.
Liquid coolant is conducted into and out of the annular chambers 51 in the same manner as was described for FIG. I.
Operation of the engine shown in FIG. IV is as follows: Scavenge air (or a fuel-air mixture) is supplied through the inlet manifold from a scavenge pump (not shown) to the chambers 52. The scavenge air then flows through the perforated cones 53 into the interior of the back valve pistons 54. The front and back valve pistons 55 and 54 are separated by annular gaps 56. Near bottom dead center, the front valve pistons 55 uncover the front inlet ports 57 (which are in the form of slots in the cylinder head) and the front working pistons 58 uncover the eX- hauSt ports 59 in the front liners 44 so that the front working chambers 60 are vscavenged with a uniow type Vscavenging operation. Near dead center, the annular gaps 56 overlap the back inlet ports 61 and the back pistons 62 uncover the exhaust ports 63 formed in the back cylinder liners 45 so that the back working chambers 64 are scavenged with a uniflow type scavenging-operation.
The cast in passages 65 and 66 serve as collectors or manifolds for the exhaust gas.
It is pointed out that the cylinder liners in each embodiment are unique in that they perform four functions simultaneously and these are; (1) The liners can be made of a special grade of cast iron (differing from that of the cylinder block) and therefore provide a hard long wearing surface, (2) if and when the liners wear out, they can be replaced without replacing the whole cylinder block, (3) the liners provide a convenient way of forming the exhaust ports by machining the ports in the wall of the liner, and (4) the liners now serve as a very convenient method of supporting the inserted cylinder head.
The liners also provide a convenient method of capturing the soft metal seals 47 or 6 in a confined space. That is, the seals are confined on all Sides so that they cannot flow out of their sealing position under a high clamping pressure.
The front and back pistons 58 and 62 are interconnected by means of the tension rods 67 and perforated cones 53. Conventional connecting rods 68 and piston pins 69 are provided.
The cylinder liners 44 and 45 are of the dry type.
Referring to FIG. V, the engine is provided with a disk 70 attached to the rod 71 so that the crankcase 72 and back pump chamber 73 can serve as scavenge pumps las the disk 70 prevents alternate flow of fuel air mixture from one chamber to the other during pumping. y The operation of the engine shown in FIG. V is as follows: Upward motion of the pistons draws air (or a fuel air mixture from a carburetor not shown) through the reed valve 74 into the interior of the crankcase. Downward motion of the pistons partially compresses the fuel air mixture in the crankcase so that when the pistons near bottom dead center, the precompressed mixture flows up through the hollow front valve piston 7S, through the annular gap 76, through the front inlet ports 77, and scavenges the front working chamber 78 with a uniow scavenging operation exhausting through exhaust ports 79. Upward motion of the pistons compresses the charge in the front working chamber where it is ignited by means of spark plug 80 and a subsequent power stroke occurs.
Similarly, downward motion of the pistons draws a fuel air mixture through the reed valve 81 into the back pump chamber 73. Upward motion `of the pistons partially compresses the mixture in the chamber 73 and near top dead center the back valve piston 82 begins to uncover the back inlet ports 83 so that the fuel air mixture ows through the back valve piston 82, through the annular gap 84, through the back inlet ports 83, and scavenges the back power chamber 85 with a uniow scavenging operation exhausting at the exhaust ports 86 which are uncovered by the back working piston 87. Downward motion of the pistons compresses and then fires the mixture in the back power chamber 85 from a spark plug not shown.
The cylinder liners 88 are 4of the wet type along a portion of their lengths. The water passages 89 surround the liners and the cooling water ows directly against the cylinder liners. Elastomeric O rings 90 and 91 lit in internal grooves machined in the Walls of the cylinder bore and prevent leakage of the coolant. The O rings are installed without being cut -by sharp metal edges (during liner installation) because the bottom edges 92 and 93 of the cylinder liners are chamfered and the edges of the ports 79 and 86 are rounded and polished.` Locating the O rings in the cylinderstructure (instead of the liners) keeps the O rings cooler.
The long spark plug 80 threads into and seats against the inserted cylinder head 94 and is also sealed at 95 to prevent coolant leakage.
The exhaust manifolds or collectors 96 are fastened to the cylinder structure.
A feature of the FIG. V engine is that the liners (being of the wet type) are easier to remove and this is an advantage since it permits removal of the front piston without removing the crankshaft.
In FIGS. I, IV, and V, a front cylinder liner 5, 44, or 88 is shown for supporting the inserted cylinder head. An alternative but less preferred construction would vbe to let the inserted head 7, 46, or 94 rest against a step in .the cylin-derblock bore instead of against a front liner. This alternative construction still employs the back cylinder liner 8, 45, or 88 in each case for retaining the inserted cylinder head.
The engine shown in FIGS. I and V can also be made multi-crank with an in line cylinder arrangement similar to FIG. 1v,I
While the preferred embodiments of the invention have been described, it will be understood that the invention is not limited thereto since it may be otherwise embodied within the scope of the following claims.
What is claimed is:
1. 1n a double acting two stroke cycle internal combustion engine, the combination of a crankcase, a crankshaft rotatably mounted in said crankcase, a cylinder structure fastened to said crankcase, said cylinder structure having within it a front Working cylinder and a back working cylinder, a cylinder head inserted into the cylinder structure and located between said front and back working cylinders, said front and back working cylinders having respective front and back combustion chambers within them, said back working cylinder having within it a cylinder liner, a front working piston reciprocable in said front working cylinder, a back Working piston reciprocable in said liner in the back working cylinder, said cylinder head having a central bore, `said pistons being mechanically interconnected through said bore in the cylinder head so as to reciprocate in unison, a connecting rod for converting the reciprocating motion of said pistons to the rotary motion of said crankshaft, said liner having exhaust ports in its wall controlled by said back piston, said liner also serving to retain said common cylinder head in axial position within said cylinder structure, said engine being adapted to be cooled with a liquid coolant, said cylinder structure and said cylinder head having passages for the ow of said liquid coolant, passage means for conducting the ow of said liquid coolant into said cylinder head, an ignition plug for each of said combustion chambers, and each ignition plug being in ring communication with its respective combustion chamber.
2. In a double acting two stroke cycle internal combustion engine, the combination of a crankcase, a crankshaft rotatably mounted in said crankcase, a cylinder structure, said cylinder structure and at least part of said crankcase being an integral casting, said cylinder structure having at least one cylinder bore, a cylinder head inserted in said cylinder bore so as to divide the cylinder bore into a front working cylinder and a back working cylinder, a front working piston anda back working piston reciprocable in their respective working cylinders, said cylinder head having a central bore smaller in diameter than either of said working pistons, said two working pistons being mechanically interconnected through said bore in the cylinder head so as to reciprocate in unison, a connecting rod for converting the reciprocating motion of said pistons Vto the rotary motion of said crankshaft, retaining means for retaining said cylinder head in axial position within said cylinder bore, said retaining means being of suflicient strength to resist the force of combustion in said working cylinders, said retaining means being removable so as to permit removal of said cylinder head, and said cylinder head being removable so as to permit removal of said front working piston from said cylinder bore without removing said crankshaft from its position in said crankcase.
3. The combination recited in claim 1 including an inlet conduit bolted to the back end of Said cylinder structure for conducting inlet air to said engine, and said inlet conduit being also adapted to press against the end of said cylinder liner and thereby retain the cylinder liner in axial position within said back working cylinder.
4. The combination recited in claim 1 'wherein said cylinder structure is provided with passages for Ithe flow of liquid coolant, and wherein said cylinder liner is of the 'wet type in which the liquid coolant llows directly against the outer surface of the liner.
15. The combinati-on recited in claim 4 wherein a seal ring of resilient material is interposed between said liner and said cylinder structure for the prevention of leakage of the liquid coolant, and wherein s-aid seal rin-g is located within an internal groove machined in the 4bore of said cylinder structure.
i6. The combination recited in claim y1 wherein said front `working cylinder is also .provid-ed with a cylinder liner and wherein said liner in the front working cylinder also serves to retain said cylinder head in axial position within said cylinder str-ucture.
7. The combination recited in claim 16 wherein the two cylinder liners are identical in size so as to facilitate interchangeability and reduce the number of dissimilar parts.
18. .In a double acting two str-oke cycle internal colmbustion engine, a tirst -cylinder and a second cylinder, a lirst unitary piston reciprocable in said Hirst cylinder, a second unitary piston .reciprocable in said second cylinder, said two cylinders being mounted in tandem, a cylinder head located `between said two cylinders, said cylinder head having a bore smaller in diameter than either of said cylinders, a reciprocable rod passing through said bore in the cylinder head, said two unitary pistons being each fas-tened :to said reciprooable r-od so as to reciprocate in unison, said cylinders each .enclosing a combustion chamber, one of said combustion chambers being located on one side of said cylinder head and the lother combustion chamber being located on the other side of said cylinder head, each of said unitary pistons having a hollow sleeve extending into said tbore in the cylinder head, each of said hollow sleeves having a .ring groove machined in its outer diameter, an expanding type seal ring mounted in each of said ring grooves, said seal rings being adapted t-o ride inside and seal against said bore in the cylinder hea-d, said bore in the cylinder head being of sufficient length that said seal rings never withdraw from said bore during their reciprooative stroke, said seal rings serving to prevent the leakage of combustion gas trom each of said combustion chambers, and
said hollow sleeves serving to shield said reciprocable r rod from the llame and temperature in said combustion chambers.
y9. In a double acting two stroke cycle internal oombustion engine, the combination of a crankcase, a crankshaft rotatably mounted in said crankcase, a cylinder structure fastened to said crankcase, said cylinder structure having within it a front working cylinder and a back working cylinder, .a cylinder head inserted into the -cylinder str-ucture .and located between said front and back wonking cylinders, said front and back working cylinders having respective front and back combustion chambers Within them, said back working cylinder having within it a cylinder liner, a front working -piston recprocable in said front working cylinder, .a back working piston reciprocable in said liner in the back working cylinder, said cylinder head having a central bore, said pistons being mechanically interconnected through said bore in the cylinder head so as to reciprocate in unison, a connecting rod :for converting the reciproca-ting motion of said pistons to the rotary motion of said crankshaft, said liner having exhaust ports in its wall, lsaid exhaust ports being controlled by said back piston, said liner also serving to retain said common cylinder head in axial position within said cylinder struct-ure, said engine being adapted t-o be cooled with liquid coolant, said cylinder structure :being provided Iwith passages for 'the flow of said liquid lcoolant, said cylinder liner being of the wet type in which said liquid coolant flows directly against the outer surface of the liner, said cylinder head having within it a passage for the flow of liquid coolant, passage means for conducting the liquid coolant into said cylinder head, an ignition plug having its ignition end titted into said cylinder head, said ignition plug ibeing in -ring communication with said back combustion chamber, said ignition plug extending through .a hole in the wall of said cylinder structure, a seal located around said ignition plug where the plug passes through said cylinder structure, and said seal serving to prevent leakage of said liquid coolant out of said cylinder structure.
10. In a double .acting two stroke cycle internal combustion engine, a lrst cylinder .and a second cylinder, a -rst piston reciprocabl-e in said rst cylinder, a second piston reciprocable in said second cylinder, said two cylinders being mounted in tandem, a cylinder head located between said two cylinders, said cylinder head havin-g a bore smaller in diameter .than either of said cylinders, a reciprocable rod passing through said bore in the cylinder head, said two pistons being each fastened to said reciprocable rod so as to reciprocate in unison, said cylinders each enclosing a combustion chamber, one of said combustion chambers being located on one side of said cylinder head and the other combustion chamber being located .on the other side of said cylinder head, each of said pistons having a hollow sleeve extending into said bore in the cylinder head, :each of said hollow sleeves having -a .ring groove machined in its outer diameter, an expanding .type seal ring mounted in each of said ring grooves, said seal rings being adap-ted to ride inside and seal .against said bore in the cylinder head, said bore in the .cylinder head being of suiiicient length that said seal rings never withdraw from said bore during their reciprocative stroke, said seal rings serving to prevent the leakage of combustion gas `from each of said combustion chambers to the other, said hollow sleeves serving to shield said reciprocable rod from the llame and temprature in .said combustion chambers, said pistons and said hollow sleeves being made of metal A, said reciprocable rod being made of metal B, metal A having a higher thermal conductivity than meta-l B, metal A having a higher coefficient of thermal expansion than metal B, metal A having a lower density than metal B, metal B having .a higher unit tensile strength y(in terms of pounds per square inch of cross sectional area) than metal A, and the ends of the two said sleeves being separated by a gap so as .to allow for thermal expansion of the hollow sleeves relative to the reciprocable rod.
References Cited by the Examiner UNITED STATES PATENTS 874,634 12/07 St. Germain 12B-41.72 1,088,334 2/14l 'Edgar 92-151 1,149,5211A 8/15 Hunter 123-4l.72 1,298,468 y3/19 Derihon 123-57 1,634,249 16/'27 Lindequist 12B-57 1,900,133 3/36 Schaeers 12'3-57 2,154,249 4/49 Porter 123-59 FRED E, ENGELTHALER, Primary Examiner,

Claims (1)

1. IN A DOUBLE ACTING TWO STROKE CYCLE INTERNAL COMBUSTION ENGINE, THE COMBINATION OF A CRANKCASE, A CYLINDER SHAFT ROTATABLY MOUNTED IN SAID CRANKCASE, A CYLINDER STRUCTURE FASTENED TO SAID CRANKCASE, SAID CYLINDER STRUCTURE HAVING WITHIN IT A FRONT WORKING CYLINDER AND A BACK WORKING CYLINDER, A CYLINDER HEAD INSERTED INTO THE CYLINDER STRUCTURE AND LOCATED BETWEEN SAID FRONT AND BACK WORK ING CYLINDERS, SAID FRONT AND BACK WORKING CYLINDERS HAVING RESPECTIVE FRONT AND BACK COMBUSTION CHAMBERS WITH IN THEM, SAID BACK WORKING CYLINDER HAVING WITHIN IT A CYLINDER LINER, A FRONT WORKING PISTON RECIPROCABLE IN SAID FRONT WORKING CYLINDER, A BACK WORKING PISTON RECIPROCABLE IN A SAID LINER IN THE BACK WORKING CYLINDER, SAID CYLINDER HEAD HAVING A CENTRAL BORE, SAID PISTONS BEING MECHANICALLY INTERCONNECTED THROUGH SAID BORE IN THE CYLINDER HEAD SO AS TO RECIPROCATE IN UNISON, A CONNECTING ROD FOR CONVERTING THE RECIPROCATING MOTION OF SAID PISTONS TO THE ROTARY MOTION OF SAID CRANKSHAFT, SAID LINER HAVING EXHAUST PORTS IN ITS WALL CONTROLLED BY SAID BACK PISTON, SAID LINER ALSO SERVING TO RETAIN SAID COMMON CYLINDER HEAD IN AXIAL POSITION WITHIN SAID CYLINDER STRUCTURE, SAID ENGINE BEING ADAPTED TO BE COOLED WITH A LIQUID COOLANT SAID CYLINDER STRUCTURE AND SAID CYLINDER HEAD HAVING
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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4050421A (en) * 1975-08-27 1977-09-27 Grandi Motori Trieste S.P.A. G.M.T. - Fiat, Ansaldo, C.R.D.A. Cylinder liner with internal cooling ducts for internal combustion reciprocating engines
WO1989006303A1 (en) * 1988-01-08 1989-07-13 H.P. Van Der Waal B.V., I.O. Pump or motor with at least one piston body provided in a cylindrical housing
US20080310980A1 (en) * 2005-12-19 2008-12-18 Whirlpool S.A. Valve Mounting Arrangement For a Refrigeration Compressor

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US874634A (en) * 1906-05-24 1907-12-24 William A St Germain Two-cycle engine.
US1088334A (en) * 1911-12-19 1914-02-24 Hans Edgar Rock-drill.
US1149521A (en) * 1914-04-18 1915-08-10 Elbert I Hunter Engine.
US1298468A (en) * 1918-09-05 1919-03-25 Ernest Derihon Internal-combustion engine.
US1634249A (en) * 1927-06-28 lindequist
US1900133A (en) * 1930-10-01 1933-03-07 Schaeffers Joseph Internal combustion engine
US2154249A (en) * 1934-11-12 1939-04-11 Fairbanks Morse & Co Internal combustion engine

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US1634249A (en) * 1927-06-28 lindequist
US874634A (en) * 1906-05-24 1907-12-24 William A St Germain Two-cycle engine.
US1088334A (en) * 1911-12-19 1914-02-24 Hans Edgar Rock-drill.
US1149521A (en) * 1914-04-18 1915-08-10 Elbert I Hunter Engine.
US1298468A (en) * 1918-09-05 1919-03-25 Ernest Derihon Internal-combustion engine.
US1900133A (en) * 1930-10-01 1933-03-07 Schaeffers Joseph Internal combustion engine
US2154249A (en) * 1934-11-12 1939-04-11 Fairbanks Morse & Co Internal combustion engine

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4050421A (en) * 1975-08-27 1977-09-27 Grandi Motori Trieste S.P.A. G.M.T. - Fiat, Ansaldo, C.R.D.A. Cylinder liner with internal cooling ducts for internal combustion reciprocating engines
WO1989006303A1 (en) * 1988-01-08 1989-07-13 H.P. Van Der Waal B.V., I.O. Pump or motor with at least one piston body provided in a cylindrical housing
US20080310980A1 (en) * 2005-12-19 2008-12-18 Whirlpool S.A. Valve Mounting Arrangement For a Refrigeration Compressor

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