US3178866A - Mechanism for encasing articles - Google Patents

Mechanism for encasing articles Download PDF

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US3178866A
US3178866A US159355A US15935561A US3178866A US 3178866 A US3178866 A US 3178866A US 159355 A US159355 A US 159355A US 15935561 A US15935561 A US 15935561A US 3178866 A US3178866 A US 3178866A
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space
film
article
sheet
ring
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US159355A
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Marvin E Wallis
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Individual
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Priority to US159355A priority Critical patent/US3178866A/en
Priority to US244312A priority patent/US3297809A/en
Priority to US244417A priority patent/US3284983A/en
Priority to US244311A priority patent/US3162897A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B33/00Packaging articles by applying removable, e.g. strippable, coatings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B1/00Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means
    • B05B1/02Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape
    • B05B1/04Nozzles, spray heads or other outlets, with or without auxiliary devices such as valves, heating means designed to produce a jet, spray, or other discharge of particular shape or nature, e.g. in single drops, or having an outlet of particular shape in flat form, e.g. fan-like, sheet-like
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B13/00Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
    • B05B13/02Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
    • B05B13/0221Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B15/00Details of spraying plant or spraying apparatus not otherwise provided for; Accessories
    • B05B15/60Arrangements for mounting, supporting or holding spraying apparatus
    • B05B15/65Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits
    • B05B15/652Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits whereby the jet can be oriented
    • B05B15/654Mounting arrangements for fluid connection of the spraying apparatus or its outlets to flow conduits whereby the jet can be oriented using universal joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B05SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05BSPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
    • B05B14/00Arrangements for collecting, re-using or eliminating excess spraying material
    • B05B14/20Arrangements for collecting, re-using or eliminating excess spraying material from moving belts, e.g. filtering belts or conveying belts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G23/00Driving gear for endless conveyors; Belt- or chain-tensioning arrangements
    • B65G23/44Belt or chain tensioning arrangements
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S118/00Coating apparatus
    • Y10S118/04Curtain coater

Definitions

  • Much of the wrapping incident to packaging as practiced today requires the making of a sheet of Wrapping material, folding it around the article, tucking the free ends of the sheet under the article, and then heat sealing the tucked under ends. Furthermore, the direction of motion of the article is changed at least twice in the operation of many wrapping machines.
  • thermoplastic material in film or sheet form and pass an article through the sheet to elfect an enveloping and/or packaging operation without requiring a folding operation and preferably without changing the direction of motion of the article.
  • Some articles to be wrapped are of such length, or are presented to the machine in such manner, that they cannot conveniently be set obliquely on the conveyor.
  • the unused material can then pass through the space and into the tank. In this way a straight across leading edge of an article can engage the sheet progressively.
  • some articles such for instance as slices of bacon
  • An attempt to lay each slice on the conveyor at an angle but with their ends aligned parallel to the direction of travel would produce a package of rhomboid form that would not stack economically.
  • the slices can be at right angles to the conveyor and the packages can have right angled corners so that they can be stacked efficiently.
  • the thermoplastic material may be any suitable plastic having the correct melt index, viscosity, transparency or color, tensile strength, resistance to passage of air or water, etc.
  • Polyethylene has been used in the practice of the invention. This material melts at about 350 F. and has a viscosity of about 8000 to 10,000 centipoises and will produce a sheet having a thickness from /2 to 1 /2 mils.
  • Other materials which may be used include liquid saran (polyvinylidene), polyvinyl chloride if highly plasticized, polypropylene, polystyrene, ethylene copolymers, etc.
  • FIG. 1 is a plan view of a machine having the invention applied thereto, certain of the part being broken away and in cross section for the sake of clarity,
  • FIG. 2 is a vertical section taken on line 22 of FIG. 1,
  • PEG. 3 is a transverse vertical section taken on line 3-4), P16. 1,
  • FIG. 4 is an end elevational view looking in the direction of arrow 4-, FIG. 1,
  • FIG. 5 is a fragmentary front elevational view looking in the direction of arrow 5, FIG. 1,
  • FIG. 6 is a sectional view on line 66 of FIG. 3,
  • FIG. 7 is a cross sectional view of the head and associated part
  • FIG. 8 is a section taken on line 8-8, FIG. 7,
  • FlGS. 9 and 10 are diagrammatic views of an enlargement of FIG. 8 and a side view thereof respectively,
  • FIG. 11 is a diagrammatic view illustrating a sheet of the thermoplastic material of the form produced in the present invention.
  • FIG. 12 is a fragmentary view of the upper part of FIG. 6 with certain of the parts being omitted,
  • FIGS. 13 and 14 are end views looking in the direction of arrows 13 and 14 respectively of FIG. 12,
  • FIG. 15 is a detailed view partly in section of one of the supporting bearings for the conveyor
  • FIGS. 16-18 are diagrammatic views showing the method of manufacturing the head
  • PEG. 17 taken as looking in the direction of arrow 17, FIG. 16 and FIG. 18 is a view taken along line 18-18 of FIG. 17.
  • the frame F of the machine has legs 11 and a table top 11 supports on the legs and has also a shelf 12 which supports an electric motor 13 operatively connected to a driving shaft 14 journaled on the frame.
  • the conveyor C for the articles to be wrapped includes two sets of narrow endless belts, the belts of each set preferably aligning with corresponding belts in the other sets.
  • Each set comprises belts which are in side by side relation and for the most part parallel.
  • the right and left-hand belts 15 and 16 respectively are similar and one set, the one to the right in FIGURE 1, will be described in detail.
  • All of the belts 15 pass between a freely rotatable roll 20 and a driving pinch roll 21 connected operatively to shaft 14-.
  • a rate changer 23 connected operatively between roll 21 and the motor.
  • a stationary vertical guide rod 25 fixed to frame F at 17 and 18 is provided for each belt and has slidable on it a weighted compensator 26 having mounted thereon a freely turning roll 27 under which the corresponding belt runs.
  • the latter extends upwards and passes over a bar 28 and then extends towards the center of the table.
  • the belt then passes under an adjustably mounted pulley 29 and then over it and to the right over the table.
  • the belt 7 then passes around a guide rod 30 and then goes to the rolls'29 and 21, thus completing its circuit.
  • Sub table below table top 11 is mounted on uprights 36 and has cross plates 31 and 32 each having a circular opening or hearing 37 in which is rotatable a ring 3-8.
  • the latter has a horizontal flange 39 formed with arcuate slots 40 through which extend bolts 41 which are fastened to the cross plates 31 and 32. When the bolts 41 are.
  • the ring 38 can be turned on the cross plates to any desired adjusted angular position, after which the bolts can be tightened to hold the adjustment.
  • the pulleys 29 are rotatably mounted on bearings (i5 pressure can be varied by changing the speed of motor adjustable angularly on the ring.
  • bearings i5 pressure can be varied by changing the speed of motor adjustable angularly on the ring.
  • Each'bearing has a.
  • Plastic sheet producer The mechanism for making the film or sheet of thermoplastic material includes a tank and heater to supply the molten material, an extruder head to discharge the sheet downwardly across the path traversed by the'article to be packaged, provision for tensioning the sheet, and means to return the unused material to the tank.
  • FIGURES 2 and 6 there is shown a Wall 55 enclosing a tank 56 having inner and outer shells 57 and 58, respectively, and bottoms 59 and 60 for confining heated oil.
  • the oil can be heated in any approved manner, as by electric heater 61.
  • the jacket is entered by upper and lower pipes 62 and 63, respectively, the latter of which leads to a pump 64 beltdriven by a motor 65.
  • a pipe 66 Leading upwardly from the pump is a pipe 66 which is connected to pipe 62 and continues upwardly as shown in FIGURE 6.
  • Pipe 62 has therein a valve 67 controllable from above the jacket by rod 68 and hand grip 69.
  • the valve has a conical seat 70 secured to pipe 62 and a valve head 71 which by turning rod 68 can be moved into the seat to close'pipe'62, or be moved away from the seat to open the pipe.
  • Valves of this type are well known.
  • Inlet pipe 73 affords means for introducing fresh plastic material into the tank to compensate for that used up in the operation of the machine.
  • valve 67 The amount of molten thermoplastic material which rises in pipe 66 toward the extruding head H is determined by the position of valve 67. If the valve is wide open there will be local circulation in the tank, molten 65, or imam manner which will change the operating conditions of the pump. During'heating of the thermoplastic material up to operating temperature, or under other nonoperating conditions, the pump will be idle, or be operated slowly with valve 67 wide open.
  • a well 75 of ring-like shape having inner and outer circular vertical walls 76 and 77 jointed by a bottom 78.
  • the outer Wall 77 is secured to inner wall 56 of the tank and the upper edge of the inner wall 76 is sharpened to a knife edge 79.
  • a hollow cone 80 is placed as shown in FIGURE 6 and is held in position by feet 81 which are fastened to the inner part of the cone and to the floor 78 of the well.
  • the knife edge 79 is lower than the top 82 of the tank and the bottom of the cone extends below the level of material normally in the well.
  • the cone 86 serves as a deflector for hardened resin falling from'above and requires the resin to move into the well and prevents it from falling into the tank.
  • the extruding head H is shown in FIGURES 7-10 and 16-18.
  • the upper end 85 .of pipe 66 has internal screw threads 86 which receive the screw threaded nipple 87 of a clamp member'88 having a concave spherical surface 89 into which fits a hollow ball 90.
  • a passage 91 through the ball is screw threaded to receive the externally threaded end of body 72 forming part of head H.
  • a second clamp member 93 also has a concave spherical surface to fit the ball, and bolts or screws 95 clamp the members 88 and 93 together tightlyto provide a tight leak-proof adjustable connection between pipe 85 and body 72.
  • the ball 90 permits limited universal adjustment of the body 72 toaccommodate the latter to a variety of operating conditions.
  • the body 72 has a cavity 96 from which leads a short small passage 97.
  • the end of cavity 96 is cone-shaped as at 98 to cause the molten plastic material under pressure to move toward the passage 97.
  • a transverse oblique slot 1% communicates with passage 97 and extends downwardly and is inclined rearwardly or in a direction the opposite to that in which the molten material approaches passage 97, as viewed in FIGURE 7;
  • FIGURE 8 shows a significant feature of the slot 100.
  • the transverse areas 161 which define the upper configuration of the interior of slot are at an angle A to each other less than 180, preferably about and this angle is bisected by a vertical line gf passing through the axis of passage 97. The vertex of this angle is indicated at 99 in FIGURE 9.
  • the angle between the slot 100 and the axis of body 72 as viewed in FIGURE 7 is about 60. This angle in cooperation with surfaces 101 requires some at least of the molten plastic material to reverse its direction of flow and emerge from slot 100 in a generally left-hand direction as shown in FIGURE 7.
  • FIGURE 9 and 10 show diagrammatically an enlargement of FIGURE 8 and an enlarged side view of FIG- URE 8, respectively.
  • FIGURE 11 shows an elevation of a sheet of thermoplastic material of the form produced by the present invention.
  • line d-e passes horizontally through the small circle representing the Tension of plastic sheet
  • the head H which defines in general the locale of extrusion of the film, is adjusted so that the film or sheet SH of molten thermoplastic material can be directed into the space between the ends of the belts 15 and 16.
  • a roll which turns below the belts 15 and 16 but above the cone 8!).
  • this roll is mounted for rotation in bearings 111 and 112 depending from ring 38.
  • the axis of the roll is parallel to the length of space 56 and the roll has a shaft 113 to which is connected a driver 114.
  • the latter is supported on a bracket 115 secured to hearing 111 and includes a motor 116 and a gear reducer 117 driven by it and connected to shaft 113.
  • the rate at which roll 110 turns is such that its peripheral speed will be somewhat more than the rate of travel of sheet 811 toward it. Because of this relation in rates the sheet will be under some tension which tends to orient the particles of which the sheet is made, and also tends to make the sheet transparent.
  • the roll is able to tension the sheet SH due to the fact that the latter is adhesive and sticks to the cylindrical surface of the roll.
  • the periphery of the roll can be considered to be a traveling surface, and the roll acts as a draft means on the film.
  • scraper or doctor blades shown in FIGURES 12-14.
  • a primary blade 129 is held in place on small supports 121, one for each of the bearings 111 and 112. The upper edge of this blade does not normally touch the roll but is spaced from it slightly so as to cut off the outer part of the accumulated plastic.
  • the remainder of the plastic is removed by a secondary blade 122 which is mounted on supports 123 secured to bearings 111 and 112 similarly to blade 12% and supports 121. This second blade is set closer to the roll than is blade 12% and normally engages the roll to scrape off all the remaining plastic material.
  • a guide plate 125 mounted as shown close to the secondary blade directs material removed by it to the left-hand side of the cone 8% as viewed in FIGURE 12.
  • the plastic material which is scraped from roll 110 falls on cone 8% and then moves into the well 75.
  • the level of molten material in the tank is maintained high enough, as at line 131), so that its heat will keep the material in the well fluid and enable it to melt material entering the well from the cone.
  • As material falls into the well it carries air bubbles with it and also causes the molten material already in the well to flow over air releasing knife edge 7% and into the tank, which is a receiver for air-free resin.
  • a vent 131 in the top of cone 8t) prevents formation of an air trap which would otherwise interfere with passage of material from the well over edge 79.
  • FIGURES 6, 13 and 14 show shields which serve to prevent the plastic sheet from getting onto the belts 15 and 16, thus protecting the latter from undesired accumulation of resin.
  • the right and left-hand shields 135 and 136 respectively are supported from the bearings 111 and 112.
  • FIGURE 13 shows one end of shield 36 but it is to be understood that the opposite end is the same except of the opposite hand.
  • FIGURE 14 shows only one end of shield 135, but it will be understood that the other end is the same except of opposite hand.
  • the lower edge 137 of shield 136 is fastened at 138 to the bearings 111 and 112, bearing 112 only being shown in FIGURE 13, and the upper edge 139 of shield 136 extends through a slot 141 in ring 38.
  • the lower edge 141 of shield 135 is fastened at 142 to the bearings 111 and 112, bearing 111 only being shown in FIGURE 14, and the upper edge 143 of shield 135 projects up through slot 149.
  • the upper edges of the shields are oppositely curved at 145 as shown in FIGURE 6 to partly at least enclose the adjacent ends of the belts 15 and 16.
  • the previously mentioned space 50 is defined by the curved edges 145.
  • the lengthwise centerline of this slot is 6 slightly to the right of a vertical plane passing through the axis of roll 11!).
  • FIGURES 1618 part of the method of its manufacture is shown in FIGURES 1618. These figures are enlarged views showing diagrammatically how the drilling and slot cutting operations are done.
  • the passage E7 is made by a drill, the cutting edges of which are at an oblique angle to the drill axis and leave a concave cone 159 indicated in FIGURE 16.
  • the elements of the cone, as 151, are at about 60 to the axis of passage 97.
  • Slot 1110 is then cut at an angle of about 60 to the axis of passage 97 to a depth of slightly more than half the diameter of body 72.
  • the left-hand side 152 (FIG- URE 16) of the slot cuts across the concave cone about as shown in FIGURE 16 at some such point as 153 011 element 151.
  • the height of slot 1% at this point in the process is indicated by line 154.
  • slot 109 is extending obliquely upwardly on each side of the center line g to form the sides or walls 101 already mentioned. Cutting of the slot removes the lower part of the concave cone and cuts back somewhat into the cylindrical part of passage 97, as at 155.
  • the body 72 is preferably cylindrical and due to the angle of slot 191) the distance from the central axis of body 72 to the surface of the latter, measured along slot 160 to point w, is greater than the distance measured horizontally. Since slot 181) has parallel sides more resistance is offered to movement of resin to point w than to points k and n and this difference compensates for the fact that the shorter central part of the film, FIGURE 11, requires less material than does the outer curved part.
  • the article to be coated is comparatively small and can be set obliquely or diagonally on the conveyors, it may be set in that position and the slot 50 will then be at right angle to the direction of travel, but if for any reason the article is too long or is presented to the conveyor belts in such manner as to require that the angle of the sheet be changed, then the ring can be adjusted to the desired angle.
  • the angle of the extruding head H will be adjusted to conform to that of the slot 51).
  • the weighted compensators will either rise or fall, as the case may be, so that all of the belts will be kept taut.
  • the article M to be coated will be placed on the conveyor belts 16 and as shown in FIGURES 1 and 2 will be moved from left to right.
  • the rotating roll 110 will tend to tension the liquid film or sheet SH and will strengthen it and at the same time tend to make it more transparent.
  • the leading upper part will strike the sheet and as the article continues to move part at least of the sheet will be deposited on and around it down along the trailing end of the package and upon reaching the bottom of the package will break away from the latter and reestablish its contact with the roll before the next article arrives. If the package is placed on the conveyor obliquely with a corner leading then the top,
  • the invention is not limited to the specific matter space 50 straight across the path of travel of theconveyors the ring and head can be adjusted so that the film will be oblique with respect to the article, thus attaining the same advantage as though a corner were presented to a straight across fidm.
  • a ring below the conveyors affording support for the adjacent'ends or" the belts of each conveyor in Pressure gauge and thermometer means are such manner as to define an elongated space between said conveyors, said conveyors during operation of they machine being capable of moving an article to be coated across said space,
  • one of said two conveyor means is effective to carry an article part way across said space and cause it to be engaged by the other of said two conveyor means for all angular positions of said ring.
  • each com .pensator includes a vertically movable weighted pulley under which the corresponding belt passes.
  • each compensator is slidable on a fixed vertical guide rod.

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)

Description

April 20, 1965 M. E. WALLIS MECHANISM FOR ENCASING ARTICLES 4 Sheets-Sheet 1 Filed Dec. 14, 1961 NO N "W" E ll vhw \NVENTOR MARVIN E. WALLIS CM T- w ATTORNEY April 20, 1965 M. E. WALLIS 3,178,866
MECHANISM FOR ENCASING ARTICLES 4 Sheets-Sheet 2 Fil d Dec. 14. 1961 O O! (D (D 2 ID (D as co 'INVENTOR MARVIN E. WALLIS cflmT. um,
ATTORNEY April 1965 M. E. WALLIS I 3,178,866
MECHANISM FOR ENCASING ARTICLES Filed Dec. 14, 1961 4 Sheets-Sheet 3 INVENTOR MARVIN E. WALLIS ATTORNEY April 20, 1965 M. E. WALLIS 3,178,866
MECHANISM FOR ENCASING ARTICLES Filed Dec.- 14, 1961 4 Sheets-Sheet 4 INVENTOR MARVIN E.WALLIS 0AM T. HWY,
ATTORNEY United States Patent 3,178,866 MECHANISM FOR ENCASING ARTECLES Marvin E. Wallis, 5650 County Line Road, Hinsdale, lll. Filed Dec. 14, 1961, Ser. No. 159,355 10 Claims. (Cl. 53-140) This invention relates to improved means for packaging various kinds of articles such for instance as those which are presently wrapped in sheet material.
Much of the wrapping incident to packaging as practiced today requires the making of a sheet of Wrapping material, folding it around the article, tucking the free ends of the sheet under the article, and then heat sealing the tucked under ends. Furthermore, the direction of motion of the article is changed at least twice in the operation of many wrapping machines.
It is an important object of the present invention to make thermoplastic material in film or sheet form and pass an article through the sheet to elfect an enveloping and/or packaging operation without requiring a folding operation and preferably without changing the direction of motion of the article.
It is a further object of the invention to provide a down- Wardly directed film or sheet of molten thermoplastic material and move an article through it in such manner as to cause the sheet to wrap around the article and form an airtight enclosing adherent wrapping.
it is another object of the invention to move the article by means of two conveyors the adjacent ends of which at a wrapping station are separated by a narrow space through which the aforesaid sheet can pass and fall into a tank between successive arrivals of articles at the Wrapping station.
Some articles to be wrapped are of such length, or are presented to the machine in such manner, that they cannot conveniently be set obliquely on the conveyor. In order to establish an oblique relation between the sheet and article it is a further object of the invention to alter the arrangement of the conveyors so that the aforesaid space is oblique with respect to the path of travel of the article, and also change the angle of the sheet so that it can coat an approaching corner of the article. The unused material can then pass through the space and into the tank. In this way a straight across leading edge of an article can engage the sheet progressively.
It is a further object of the invention to provide a roll to which the sheet will adhere and turn the roll so that it can tension the sheet and also collect unused material and present it to doctor blades for return to the tank.
It is another object of the invention to move the molten material over means, such as knife edges, which have the effect of bursting air bubbles to permit escape of the air before it can be entrapped in the material in the tank.
Referring again to the oblique space, some articles, such for instance as slices of bacon, are dropped on a conveyor one by one but will be packaged in a group. An attempt to lay each slice on the conveyor at an angle but with their ends aligned parallel to the direction of travel would produce a package of rhomboid form that would not stack economically. By using the angular space and sheet the slices can be at right angles to the conveyor and the packages can have right angled corners so that they can be stacked efficiently. In this connection it is a further object of the invention to mount the aforesaid roll and the aligned pulleys for plural conveyor belts on a rotatable ring or carrier which when turned keeps the roll and space parallel to receive the plastic sheet which will be adjusted to have its plane parallel to the roll and space.
It is a still further object of the invention to provide an improved extruder head made in such manner as to produce a broad sheet and mounted so as to be adjustable 3,178,366 Patented Apr. 20, 1965 angularly to change the plane of the sheet around horizontal and vertical axes.
The thermoplastic material may be any suitable plastic having the correct melt index, viscosity, transparency or color, tensile strength, resistance to passage of air or water, etc. Polyethylene has been used in the practice of the invention. This material melts at about 350 F. and has a viscosity of about 8000 to 10,000 centipoises and will produce a sheet having a thickness from /2 to 1 /2 mils. Other materials which may be used include liquid saran (polyvinylidene), polyvinyl chloride if highly plasticized, polypropylene, polystyrene, ethylene copolymers, etc.
In order that the invention may be clearly understood reference is made to the accompanying drawings which illustrate by way of example one embodiment of the invention and in which:
FIG. 1 is a plan view of a machine having the invention applied thereto, certain of the part being broken away and in cross section for the sake of clarity,
FIG. 2 is a vertical section taken on line 22 of FIG. 1,
PEG. 3 is a transverse vertical section taken on line 3-4), P16. 1,
FIG. 4 is an end elevational view looking in the direction of arrow 4-, FIG. 1,
FIG. 5 is a fragmentary front elevational view looking in the direction of arrow 5, FIG. 1,
FIG. 6 is a sectional view on line 66 of FIG. 3,
FIG. 7 is a cross sectional view of the head and associated part,
FIG. 8 is a section taken on line 8-8, FIG. 7,
FlGS. 9 and 10 are diagrammatic views of an enlargement of FIG. 8 and a side view thereof respectively,
FIG. 11 is a diagrammatic view illustrating a sheet of the thermoplastic material of the form produced in the present invention,
FIG. 12 is a fragmentary view of the upper part of FIG. 6 with certain of the parts being omitted,
FIGS. 13 and 14 are end views looking in the direction of arrows 13 and 14 respectively of FIG. 12,
FIG. 15 is a detailed view partly in section of one of the supporting bearings for the conveyor,
FIGS. 16-18 are diagrammatic views showing the method of manufacturing the head,
PEG. 17 taken as looking in the direction of arrow 17, FIG. 16 and FIG. 18 is a view taken along line 18-18 of FIG. 17.
Referring particularly to FIGURES l, 2 and 3, the frame F of the machine has legs 11 and a table top 11 supports on the legs and has also a shelf 12 which supports an electric motor 13 operatively connected to a driving shaft 14 journaled on the frame.
Conveyor The conveyor C for the articles to be wrapped includes two sets of narrow endless belts, the belts of each set preferably aligning with corresponding belts in the other sets. Each set comprises belts which are in side by side relation and for the most part parallel. The right and left- hand belts 15 and 16 respectively are similar and one set, the one to the right in FIGURE 1, will be described in detail.
All of the belts 15 pass between a freely rotatable roll 20 and a driving pinch roll 21 connected operatively to shaft 14-. When the motor 13 is running the rolls cause linear travel of the belts at a rate which is adjustable by a rate changer 23 connected operatively between roll 21 and the motor.
A stationary vertical guide rod 25 fixed to frame F at 17 and 18 is provided for each belt and has slidable on it a weighted compensator 26 having mounted thereon a freely turning roll 27 under which the corresponding belt runs. The latter extends upwards and passes over a bar 28 and then extends towards the center of the table. The belt then passes under an adjustably mounted pulley 29 and then over it and to the right over the table. The belt 7 then passes around a guide rod 30 and then goes to the rolls'29 and 21, thus completing its circuit.
Sub table below table top 11 is mounted on uprights 36 and has cross plates 31 and 32 each having a circular opening or hearing 37 in which is rotatable a ring 3-8. The latter has a horizontal flange 39 formed with arcuate slots 40 through which extend bolts 41 which are fastened to the cross plates 31 and 32. When the bolts 41 are.
loosened the ring 38 can be turned on the cross plates to any desired adjusted angular position, after which the bolts can be tightened to hold the adjustment.
The pulleys 29 are rotatably mounted on bearings (i5 pressure can be varied by changing the speed of motor adjustable angularly on the ring. Each'bearing has a.
vertical stud 46 rotatable in a hole 48 in ring 33 and a It is to be understood that there are two rows of bearings separated from eachother to define an elongated space 50 between them across which an article to be packaged can be passed from one set of belts to the other. The normal setting of the belts and pulleys 29 may be assumed to be that in which the crosswise space 59 is at right angles to the direction of travel of the belts. When it is desired to make the space 54 oblique relative to'the belts the ring will be turned and there will be a vertical motion of the compensators 26, some rising and some falling. Thus, if the ring is turned to the position shown in FIGURE 1 the upper of the belts 15 will move to the left and their compensators 26 will rise along their guide rods 25, but the lower belts 15 will move to the right and their compensators will move down. A corresponding condition will exist for the belts 16.
Plastic sheet producer The mechanism for making the film or sheet of thermoplastic material includes a tank and heater to supply the molten material, an extruder head to discharge the sheet downwardly across the path traversed by the'article to be packaged, provision for tensioning the sheet, and means to return the unused material to the tank.
Referring to FIGURES 2 and 6, there is shown a Wall 55 enclosing a tank 56 having inner and outer shells 57 and 58, respectively, and bottoms 59 and 60 for confining heated oil. The oil can be heated in any approved manner, as by electric heater 61. The jacket is entered by upper and lower pipes 62 and 63, respectively, the latter of which leads to a pump 64 beltdriven by a motor 65. Leading upwardly from the pump is a pipe 66 which is connected to pipe 62 and continues upwardly as shown in FIGURE 6. Pipe 62 has therein a valve 67 controllable from above the jacket by rod 68 and hand grip 69. The valve has a conical seat 70 secured to pipe 62 and a valve head 71 which by turning rod 68 can be moved into the seat to close'pipe'62, or be moved away from the seat to open the pipe. Valves of this type are well known. Inlet pipe 73 affords means for introducing fresh plastic material into the tank to compensate for that used up in the operation of the machine.
The amount of molten thermoplastic material which rises in pipe 66 toward the extruding head H is determined by the position of valve 67. If the valve is wide open there will be local circulation in the tank, molten 65, or imam manner which will change the operating conditions of the pump. During'heating of the thermoplastic material up to operating temperature, or under other nonoperating conditions, the pump will be idle, or be operated slowly with valve 67 wide open.
Secured within the upper part of the tank is a well 75 of ring-like shape having inner and outer circular vertical walls 76 and 77 jointed by a bottom 78. The outer Wall 77 is secured to inner wall 56 of the tank and the upper edge of the inner wall 76 is sharpened to a knife edge 79.
A hollow cone 80 is placed as shown in FIGURE 6 and is held in position by feet 81 which are fastened to the inner part of the cone and to the floor 78 of the well. The knife edge 79 is lower than the top 82 of the tank and the bottom of the cone extends below the level of material normally in the well. The cone 86 serves as a deflector for hardened resin falling from'above and requires the resin to move into the well and prevents it from falling into the tank.
The extruding head H is shown in FIGURES 7-10 and 16-18. The upper end 85 .of pipe 66 has internal screw threads 86 which receive the screw threaded nipple 87 of a clamp member'88 having a concave spherical surface 89 into which fits a hollow ball 90. A passage 91 through the ball is screw threaded to receive the externally threaded end of body 72 forming part of head H. A second clamp member 93 also has a concave spherical surface to fit the ball, and bolts or screws 95 clamp the members 88 and 93 together tightlyto provide a tight leak-proof adjustable connection between pipe 85 and body 72. The ball 90 permits limited universal adjustment of the body 72 toaccommodate the latter to a variety of operating conditions.
The body 72 has a cavity 96 from which leads a short small passage 97. The end of cavity 96 is cone-shaped as at 98 to cause the molten plastic material under pressure to move toward the passage 97. A transverse oblique slot 1% communicates with passage 97 and extends downwardly and is inclined rearwardly or in a direction the opposite to that in which the molten material approaches passage 97, as viewed in FIGURE 7;
7 FIGURE 8 shows a significant feature of the slot 100. The transverse areas 161 which define the upper configuration of the interior of slot are at an angle A to each other less than 180, preferably about and this angle is bisected by a vertical line gf passing through the axis of passage 97. The vertex of this angle is indicated at 99 in FIGURE 9. The angle between the slot 100 and the axis of body 72 as viewed in FIGURE 7 is about 60. This angle in cooperation with surfaces 101 requires some at least of the molten plastic material to reverse its direction of flow and emerge from slot 100 in a generally left-hand direction as shown in FIGURE 7.
FIGURE 9 and 10 show diagrammatically an enlargement of FIGURE 8 and an enlarged side view of FIG- URE 8, respectively. FIGURE 11, shows an elevation of a sheet of thermoplastic material of the form produced by the present invention. In FIGURE 9 line d-e passes horizontally through the small circle representing the Tension of plastic sheet The head H, which defines in general the locale of extrusion of the film, is adjusted so that the film or sheet SH of molten thermoplastic material can be directed into the space between the ends of the belts 15 and 16. Directly under this space there is mounted a roll which turns below the belts 15 and 16 but above the cone 8!). As shown in FIGURES 1 and 12, this roll is mounted for rotation in bearings 111 and 112 depending from ring 38. The axis of the roll is parallel to the length of space 56 and the roll has a shaft 113 to which is connected a driver 114. The latter is supported on a bracket 115 secured to hearing 111 and includes a motor 116 and a gear reducer 117 driven by it and connected to shaft 113.
The rate at which roll 110 turns is such that its peripheral speed will be somewhat more than the rate of travel of sheet 811 toward it. Because of this relation in rates the sheet will be under some tension which tends to orient the particles of which the sheet is made, and also tends to make the sheet transparent. The roll is able to tension the sheet SH due to the fact that the latter is adhesive and sticks to the cylindrical surface of the roll. The periphery of the roll can be considered to be a traveling surface, and the roll acts as a draft means on the film.
In order to remove the plastic material which accumulates on the roll there are provided scraper or doctor blades shown in FIGURES 12-14. A primary blade 129 is held in place on small supports 121, one for each of the bearings 111 and 112. The upper edge of this blade does not normally touch the roll but is spaced from it slightly so as to cut off the outer part of the accumulated plastic. The remainder of the plastic is removed by a secondary blade 122 which is mounted on supports 123 secured to bearings 111 and 112 similarly to blade 12% and supports 121. This second blade is set closer to the roll than is blade 12% and normally engages the roll to scrape off all the remaining plastic material. A guide plate 125 mounted as shown close to the secondary blade directs material removed by it to the left-hand side of the cone 8% as viewed in FIGURE 12.
The plastic material which is scraped from roll 110 falls on cone 8% and then moves into the well 75. The level of molten material in the tank is maintained high enough, as at line 131), so that its heat will keep the material in the well fluid and enable it to melt material entering the well from the cone. As material falls into the well it carries air bubbles with it and also causes the molten material already in the well to flow over air releasing knife edge 7% and into the tank, which is a receiver for air-free resin. A vent 131 in the top of cone 8t) prevents formation of an air trap which would otherwise interfere with passage of material from the well over edge 79.
FIGURES 6, 13 and 14 show shields which serve to prevent the plastic sheet from getting onto the belts 15 and 16, thus protecting the latter from undesired accumulation of resin. The right and left- hand shields 135 and 136 respectively are supported from the bearings 111 and 112. FIGURE 13 shows one end of shield 36 but it is to be understood that the opposite end is the same except of the opposite hand. Likewise, FIGURE 14 shows only one end of shield 135, but it will be understood that the other end is the same except of opposite hand.
The lower edge 137 of shield 136 is fastened at 138 to the bearings 111 and 112, bearing 112 only being shown in FIGURE 13, and the upper edge 139 of shield 136 extends through a slot 141 in ring 38. Similarly, the lower edge 141 of shield 135 is fastened at 142 to the bearings 111 and 112, bearing 111 only being shown in FIGURE 14, and the upper edge 143 of shield 135 projects up through slot 149. The upper edges of the shields are oppositely curved at 145 as shown in FIGURE 6 to partly at least enclose the adjacent ends of the belts 15 and 16. The previously mentioned space 50 is defined by the curved edges 145. The lengthwise centerline of this slot is 6 slightly to the right of a vertical plane passing through the axis of roll 11!).
Returning to the extruding head H, part of the method of its manufacture is shown in FIGURES 1618. These figures are enlarged views showing diagrammatically how the drilling and slot cutting operations are done. The passage E7 is made by a drill, the cutting edges of which are at an oblique angle to the drill axis and leave a concave cone 159 indicated in FIGURE 16. The elements of the cone, as 151, are at about 60 to the axis of passage 97.
Slot 1110 is then cut at an angle of about 60 to the axis of passage 97 to a depth of slightly more than half the diameter of body 72. The left-hand side 152 (FIG- URE 16) of the slot cuts across the concave cone about as shown in FIGURE 16 at some such point as 153 011 element 151. The height of slot 1% at this point in the process is indicated by line 154. Then by two subsequent cutting operations slot 109 is extending obliquely upwardly on each side of the center line g to form the sides or walls 101 already mentioned. Cutting of the slot removes the lower part of the concave cone and cuts back somewhat into the cylindrical part of passage 97, as at 155.
At the upper part of the right-hand end (FTGURE 18) of passage $7 there is a surface 156 inclined dow'nwardly and away from the open end of cavity 96, being the remainder of the concave cone already mentioned. It serves to deflect downwardly into slot 1% molten plastic material moving out of the passage 97. The surfaces 101 (FIGURE 17) define the upper internal boundaries of slot 1% and form angle A against wmch the downwardly deflected material impinges. The walls 191 serve to deflect laterally molten material moving toward them. These downward and lateral deflections combine to give the film or sheet SH the form shown in FIGURE 11. The axis of the conical surface coincides with the axis of bore 97 and extends across slot 101).
The body 72 is preferably cylindrical and due to the angle of slot 191) the distance from the central axis of body 72 to the surface of the latter, measured along slot 160 to point w, is greater than the distance measured horizontally. Since slot 181) has parallel sides more resistance is offered to movement of resin to point w than to points k and n and this difference compensates for the fact that the shorter central part of the film, FIGURE 11, requires less material than does the outer curved part.
It is believed that the operation of the machine will be apparent from the foregoing description. After the plastic material has reached its proper temperature, such for instance as 350, and the pump has been set in operation to develop a pressure ranging from 250 psi. to 1006 p.s.i., and valve 67 closed, a liquid film of the plastic material will issue from the slot 180 and be projected downwardly toward the slot 50. If the article to be coated is comparatively small and can be set obliquely or diagonally on the conveyors, it may be set in that position and the slot 50 will then be at right angle to the direction of travel, but if for any reason the article is too long or is presented to the conveyor belts in such manner as to require that the angle of the sheet be changed, then the ring can be adjusted to the desired angle. The angle of the extruding head H will be adjusted to conform to that of the slot 51). During the adjustment of the conveyor the weighted compensators will either rise or fall, as the case may be, so that all of the belts will be kept taut.
During operation of the machine the article M to be coated will be placed on the conveyor belts 16 and as shown in FIGURES 1 and 2 will be moved from left to right. The rotating roll 110 will tend to tension the liquid film or sheet SH and will strengthen it and at the same time tend to make it more transparent. As the article approaches the sheet, the leading upper part will strike the sheet and as the article continues to move part at least of the sheet will be deposited on and around it down along the trailing end of the package and upon reaching the bottom of the package will break away from the latter and reestablish its contact with the roll before the next article arrives. If the package is placed on the conveyor obliquely with a corner leading then the top,
and two sides will be enveloped by a single pass and a second pass, with the package reversed and inverted, will complete the operation.
For a further understanding of the general subject matter of this application references may be had to my prior Patents 3,008,834 and 3,008,836. 7
As the machine continues to run some of the resin or plastic material will accumulate on roll 110 and will be removed and fall into the well where it will be melted sufficiently topass over the knife edge 49 of the well. This edge will have the elle'ct of requiring the molten material to become very thin and bend down at a sharp angle so that any bubbles or air accumulations in the resin will in all likelihood burst so that upon arrival at the tank the material will be substantially free from occluded Reference to FIGURE 11 will call attention to another feature of the invention. Prior to arrival of an article M at the film SH the latter will be a continuous sheet connected adhesively for its full width to roll 110. When 'the article M moves intothe film the latter will be interrupted for the width of the article,'as for'instance for the space x and the film will lose its contact with roll 110 for this portion of its width. The parts of the film beyond, or at the sides of, space x will, however, remain in contact with the roll, and as the article leaves the film these parts, still connected to the upper part of the film, will draw the intermediate part of the film back to the roll. 1
The invention is not limited to the specific matter space 50 straight across the path of travel of theconveyors the ring and head can be adjusted so that the film will be oblique with respect to the article, thus attaining the same advantage as though a corner were presented to a straight across fidm.
'It has already been stated that the rate of travel of the periphery of roll 110 is greater than the rate of travel of the film toward the roll in order to tension the film to orient it, but it should be noted that the articles being enveloped can also be moved at a rate greater than that of the film.
Having now particularly described and ascertained the nature of the invention and in what manner the same is to be performed, what is claimed is:
1. In a machine for packaging an article,
(a) an extruder head capable of converting viscous thermoplastic resin into a film when the machine is in operation,
(b) two aligned conveyor means each including a plurality of narrow belts arranged side by side,
() a ring below the conveyors affording support for the adjacent'ends or" the belts of each conveyor in Pressure gauge and thermometer means are such manner as to define an elongated space between said conveyors, said conveyors during operation of they machine being capable of moving an article to be coated across said space,
(d) movable draft means for the film on said ring below said space effective to draw said film downwardly through said space to keepsaid film under tension,
. (e) means to adjust the position of said ring to change the angular position of said'space and said draft means with respect to said conveyors, and
(f) an adjustable mounting for said ex-truder head enabling it to move to a position in which the film can pass through said space to said draft means for any angular position of the ring and engage an article being moved across said space by said conveyor means.
2'. The machine set forth in claim 1 wherein said draft means is a roll mounted on and rotatable relative to said ring about an axis parallel to said space.
3. The machine set forth in claim l'wherein said mounting for said head enables the latter to have a limited unij versal adjustment.
4. The machine set forth inclaim 1 wherein said draft means is a roll supported on said ring below said space and is effective when rotating, due to adherence with the film, to tension the latter. i
5. The machine as set forth in claim 4 wherein a motor on said ring is operatively connected to said roll to rotate the latter.
6. The machine set forth in claim 1 wherein one of said two conveyor means is effective to carry an article part way across said space and cause it to be engaged by the other of said two conveyor means for all angular positions of said ring.
7. The machine set forth in claim 1 wherein the adjacent ends of the belts of each conveyor means are trained around pulleys mounted on the ring and wherein said pulleys are adjustable with respectto said ring, so that each of said pulleys will be aligned .in the direction of travel of said conveyor means as said ring is turned.
8. The machine set forth in claim 7 wherein the belts are endless and each cooperates with a compensator which keeps the belt taut when the ring is turned.
9. The machine set forth in claim 8 wherein each com .pensator includes a vertically movable weighted pulley under which the corresponding belt passes.
10. The machine set forth in claim 9 wherein each compensator is slidable on a fixed vertical guide rod.
References Cited 'by the Examiner UNITED STATES PATENTS 2,200,001 5/40 Kenyon 18-15 2,346,764 4/44 Kra-tz 18-15 2,661,707 12/53 Clement 83-110 2,684,728 7/54 Malm 183-25 2,757,495 8/56 Reichel 53-20 2,859,475 11/58 Tornberg 18-12 2,906,074 '9/59 Binding 53-140 2,906,367 9/59 Vandenburgh 183-25 2,923,971 2/60 Nelson 18-12 2,962,843 12/60 Hoelzer et al. 53-20 3,020,689 2/6'2 Luther 53-140 3,038,205 6/62 Plumrner 18-475 3,061,446 10/62 Norman et al 118-315 MICHAEL V. BRINDISI, Primary Examiner.
'R, A, LEIGHEY, Examiner,

Claims (1)

1. IN A MACHINE FOR PACKAGING AN ARTICLE, (A) AN EXTRUDER HEAD CAPABLE OF CONVERTING VISCOUS THERMOPLASTIC RESIN INTO A FILM WHEN THE MACHINE IS IN OPERATION, (B) TWO ALIGNED CONVEYOR MEANS EACH INCLUDING A PLURALITY OF NARROW BELTS ARRANGED SIDE BY SIDE, (C) A RING BELOW THE CONVEYORS AFFORDING SUPPORT FOR THE ADJACENT ENDS OF THE BELTS OF EACH CONVEYOR IN SUCH MANNER AS TO DEFINE AN ELONGATED SPACE BETWEEN SAID CONVEYORS, SAID CONVEYORS DURING OPERATION OF THE MACHINE BEING CAPABLE OF MOVING AN ARTICLE TO BE COATED ACROSS SAID SPACE, (D) MOVABLE DRAFT MEANS FOR THE FILM ON SAID RING BELOW SAID SPACE EFFECTIVE TO DRAW SAID FILM DOWNWARDLY THROUGH SAID SPACE TO KEEP SAID FILM UNDER TENSION, (E) MEANS TO ADJUST THE POSITION OF SAID RING TO CHANGE THE ANGULAR POSITION OF SAID SPACE AND SAID SHAFT MEANS WITH RESPECT TO SAID CONVEYORS, AND (F) AN ADJUSTABLE MOUNTING FOR SAID EXTRUDER HEAD ENABLING IT TO MOVE TO A POSITION IN WHICH THE FILM CAN PASS THROUGH SAID SPACE TO SAID DRAFT MEANS FOR ANY ANGULAR POSITION OF THE RING AND ENGAGE AN ARTICLE BEING MOVED ACROSS SAID SPACE BY SAID CONVEYOR MEANS.
US159355A 1961-12-14 1961-12-14 Mechanism for encasing articles Expired - Lifetime US3178866A (en)

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US244417A US3284983A (en) 1961-12-14 1962-12-13 Article enclosing apparatus
US244311A US3162897A (en) 1961-12-14 1962-12-13 Liquid film extruding head

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US3284983A (en) * 1961-12-14 1966-11-15 Marvin E Wallis Article enclosing apparatus
US3360900A (en) * 1965-05-13 1968-01-02 Crompton & Knowles Corp Sealed intermittent coater
US3496910A (en) * 1965-08-16 1970-02-24 Crompton & Knowles Corp Liquid film coating apparatus and method
US4043096A (en) * 1975-08-31 1977-08-23 Wallis Marvin E Automatic packaging method and apparatus

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US3496910A (en) * 1965-08-16 1970-02-24 Crompton & Knowles Corp Liquid film coating apparatus and method
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