US3166053A - Monobloc air-cooled internal combustion engine cylinder - Google Patents

Monobloc air-cooled internal combustion engine cylinder Download PDF

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Publication number
US3166053A
US3166053A US324539A US32453963A US3166053A US 3166053 A US3166053 A US 3166053A US 324539 A US324539 A US 324539A US 32453963 A US32453963 A US 32453963A US 3166053 A US3166053 A US 3166053A
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cylinder
liner
head portion
internal combustion
combustion engine
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US324539A
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Fischer Hans
Liebel Julius
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MAN AG
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MAN Maschinenfabrik Augsburg Nuernberg AG
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/02Cylinders; Cylinder heads  having cooling means
    • F02F1/04Cylinders; Cylinder heads  having cooling means for air cooling
    • F02F1/06Shape or arrangement of cooling fins; Finned cylinders
    • F02F1/08Shape or arrangement of cooling fins; Finned cylinders running-liner and cooling-part of cylinder being different parts or of different material
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/002Integrally formed cylinders and cylinder heads
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F02COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
    • F02FCYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
    • F02F1/00Cylinders; Cylinder heads 
    • F02F1/02Cylinders; Cylinder heads  having cooling means
    • F02F1/04Cylinders; Cylinder heads  having cooling means for air cooling

Definitions

  • This invention relates to'a monobloc air-cooled piston engine cylinder for 'an internal combustion engine.
  • this invention is directed to a monobloc cylinder having an integral liner forming the working surface for a piston.
  • This cylinder is usable in all types of reciprocating machinery, but is particularly applicable toan air-cooled internal combustion engine. Cylinders of this type are often composed of alight metal alloy and iitt'ed with a cast iron or steel liner.
  • the light metal alloy used for the cylinder should be an alloy having good heat dissipation properties and, above all, has a suiliciently high strength to ensure that the cylinderA head-portion of the monobloc can resist the high compression and combustion pressures in the cylinder.
  • a cylinder composed of a single light metal casting with aliner inserted or'pressed in the cylinder is well adapted to Vmeet these conditions.
  • sucha light metal cylinder has the disadvantage in that combined high tensile and bending stressesoccur at the transition betweenV the cylinder head portion and the cylinder portion of the monobloc which necessitates largecross-sectional areas in this region of the casting.
  • the cooling fins must be made shorter between cylinders rather than being preferably circular.
  • the object of this invention is to avoid such diculties by reducing the bending stresses in the transitional area between the cylinder head portion and the cylinder portion of the monobloc which, in turn, permits a smaller cylinder diameter and longer cooling fins, or, alternatively,
  • this invention provides that'the transitional area between the cylinder head portion and the cylinder portion be relieved from tensile and bending stresses by having the liner extended into the cylinder head portion and tightly joined to the head portion.
  • this liner extension is designed so that the liner receives a large portion of the forces occurring on the cylinder'head portion. This means that the cross-sectional area of the cylinder can be made smaller and the cooling iins made larger, or a closer cylinder spacing can be used.
  • an additional iirm anchorage of the liner is obtained by casting the liner in the cylinder head portion.
  • An improved feature of this invention isobtained by forming radially Vdirected holes in the lliner extension,
  • FIGURE 4 is a view similar .to FIGURE Z-'andV show- ⁇ rice e Patented Janf19, 1965 extension. Such-shapes give a larger surface contact area and consequently lower stresses per unit of surface area, as well as a positive connective joint.
  • At least two studs or bolts are formed either integral with the liner or screwed to the top end ofthe liner and preferably arranged diametrically across the liner. These bolts or studs pass through the cylinder head portion.
  • a bridge means preferably formed vof steel rests on the center of the cylinder head por-tion between the bolts and held by a nut threaded on the end of each bolt. This reduces deflectionof the cylinder head'portionto a minimum so that they are practically eliminated and the bending stresses in the transition zone between the cylinder ⁇ :head portion and the cylinder portion substantially disappear.
  • the bridge v means between theV bolts is composed ofja housing for the valve rocker armsv and their ttings.
  • the housing is hollow, it can be designed with a complete stiiness with no bending and takes up fiection.
  • FIGURE l is av longitudinal cross-sectional view.
  • ⁇ FIGURE 2 is a similar vie.
  • FIGURE 3 isl a View Simnar to FIGURE z'fand'showing another modification of the invention.
  • FIGURE. 6 is a view similar to FIGURE Zwith still FIGURE 7 is a view similar to FIGURE 2 showing yet another modiiication of the invention.
  • g i is a view similar to FIGURE Zwith still FIGURE 7 showing yet another modiiication of the invention.
  • FIGURE 8 is aV transverse sectional lviewthrough the monobloc cylinder showing'the housing for the valve rocker arms. Y a
  • the liner 1 has cast around it a iinned cylinder 2 so that it is integral withV the cylinder head.
  • the casting is preferably done by an aluminium vbonding process.
  • the intake port 4 and the exhaust port ⁇ 5 are formed in the cylinder head portion 3.
  • ⁇ Liner 1 has an extension 1a extending into the head portion so that theV casting is on both sides of the extension'and produces ⁇ a securely placed or shrunk joint between the liner and formly around the circumference.
  • the cast cylinder material ows through these holes to form an additional con-tV nection between the liner and the head portion.V Y
  • the extension 1 is in the shapeY of a dove-tail so that a Vdove-tail joint 7 is formed between theliner 1 and the cylinder head por- ⁇ tion 3.
  • FIGURE ;5 is similar q Y a v l Y so that a solid joint isrformed between the liner and the cylinder, and the liner is capable of effectivelyrtransmitting'the compression and combustion forces produced onthe cylinder head portion 3.
  • FIGURE 6 the bolt 19a is threaded tothe top ofthe linerextension and passes through theAVV cylinder headV portion t 3. vrThe exposed ends of the bolts extend through a bridge 11 Y which rests on the top ,surfacey 14 of headportion 3.
  • Threaded endsZ of the bolts receive nuts 13 so that the bridge 11 is tightened against the cylinder head.
  • the gasV pressures acting on head portion 3 are transferred through bridge 11 and bolts'10 torliner 1 with theresult thatthe head portion 3 is Vstiienedand bending stresses in the transition zone between head portion 3 and cylinder portion 2 disappear almost completely.
  • FIGURE 7 is similar to FIGJRE except that bolt 19a. is integral with liner "l'rather thanrbeingY threaded to the liner.
  • jFIGURE 8 is a modification of FIGURE 6 thebridge 11 being designed-to form a', housing for thevalve rocker armsY and their iittings.
  • the Vbridge is formed with a cylindricalrextension 111 and a top cover. 15.”
  • the Yspace provided-bythe cylindrical extension accommodates a camshaft actuating the valves 17,V 18 Vvia rocker arms 19,2% in the usual manner.V Theivalves 17,
  • a monobloc air-cooled internal combustion engine cylinder comprising a cylinder liner, a single piece nned cylinder block Yportion and cylinder heady portion cast around both sides of said liner, and said liner having an extension into said head portion for being tightly connected to said'head portion only where said head portion joins said block portion for taking combustion gas pressure stresses from 'said head portion.
  • a cylinder as in claim 1 further comprising radially directed holesrin said liner extension filled with cast cylinder material for forming an .additional connection be tween said liner and head portion.
  • AV cylinder'as in claim 1, ⁇ furtlierv comprising-a dovetail jointY between said liner extension and said headV portion.
  • a cylinder as in yclaim 1 further comprising da?,V metrically opposed bolt means joined to saidliner exfrj tension Vand passing through said Vhead portion, bridge means between said bolt means, and Sun means threaded to said-bolt means for tightening bridge means against. v said cylinder head portion. f

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  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Combustion & Propulsion (AREA)
  • Mechanical Engineering (AREA)
  • General Engineering & Computer Science (AREA)
  • Cylinder Crankcases Of Internal Combustion Engines (AREA)

Description

Jan. 19, 1965 FISCHER E'rAl.. 3,156,053
NoNoLoc AIR-cooLEn INTERNAL coMBusTIoN ENGINE CYLINDER Filed Nov. 18, 1963 3 Sheets-Sheet 1 INVENTORS Hans Fzlscher ISL'@ fried Meurer' JQ las Liebe! BY A /u MM @fanolug s Jam. 19, 1965 H. FISCHER ETAL 3,166,053
MoNoBLoc AlN-,coman INTERNAL coMBusTzoN ENGINE CYLINDER Filed Nov. 18, 1963 3 Sheets-Sheet 2 lNvENToRs Hans FASC/1er Sie fried Meurer" Julqus Lzebel /dg elifT'TORN s Jan- 19, 1965 H. FISCHER ETAL 3,156,053
MONOBLOC AIR-COOLED INTERNAL COMBUSTIN ENGINE CYLINDER 3 Sheets-Sheet 3 Filed Nov. 18, 1963 United States Patent O This invention relates to'a monobloc air-cooled piston engine cylinder for 'an internal combustion engine. In particular, this invention is directed to a monobloc cylinder having an integral liner forming the working surface for a piston. This cylinder is usable in all types of reciprocating machinery, but is particularly applicable toan air-cooled internal combustion engine. Cylinders of this type are often composed of alight metal alloy and iitt'ed with a cast iron or steel liner. In view of the high thermal stresses currently permissible in automotive internal combustion engines, especially diesel engines, very high pressures and workingy temperatures occur and produce high stresses and steep temperature gradients which must be accounted for. It is important that the light metal alloy used for the cylinder should be an alloy having good heat dissipation properties and, above all, has a suiliciently high strength to ensure that the cylinderA head-portion of the monobloc can resist the high compression and combustion pressures in the cylinder.
A cylinder composed of a single light metal casting with aliner inserted or'pressed in the cylinder is well adapted to Vmeet these conditions. However, sucha light metal cylinder'has the disadvantage in that combined high tensile and bending stressesoccur at the transition betweenV the cylinder head portion and the cylinder portion of the monobloc which necessitates largecross-sectional areas in this region of the casting. This means that only short cooling iins can be used, especially in the case of multicylinder engines due to the necessary narrow spacing between the cylinders in the central vertical plane through the crank shaft. In other words, the cooling fins must be made shorter between cylinders rather than being preferably circular. This causes unequal heat dissipation and may result in thermal difficulties from heat concentrations which, in turn, causes greater cylinder distortionsthan in the' case where the tins were -truly circular. In addition, such tends to adect the stiffness ofthe Vcylinder inthe lane of the crank shaft.v Y
The object of this invention is to avoid such diculties by reducing the bending stresses in the transitional area between the cylinder head portion and the cylinder portion of the monobloc which, in turn, permits a smaller cylinder diameter and longer cooling fins, or, alternatively,
a closer cylinder spacing.
In general, this invention provides that'the transitional area between the cylinder head portion and the cylinder portion be relieved from tensile and bending stresses by having the liner extended into the cylinder head portion and tightly joined to the head portion. In addition, this liner extension is designed so that the liner receives a large portion of the forces occurring on the cylinder'head portion. This means that the cross-sectional area of the cylinder can be made smaller and the cooling iins made larger, or a closer cylinder spacing can be used. Y Moreover, an additional iirm anchorage of the liner is obtained by casting the liner in the cylinder head portion.
An improved feature of this invention isobtained by forming radially Vdirected holes in the lliner extension,
which holes are lled with the cylinder material when the cylinder is cast around the liner. This forms an absolntely rm joint between the liner and the cylinder head 'Y anothermodication of the invention; and
a ing another modiiication of the invention;
FIGURE 4 is a view similar .to FIGURE Z-'andV show-` rice e Patented Janf19, 1965 extension. Such-shapes givea larger surface contact area and consequently lower stresses per unit of surface area, as well as a positive connective joint.
Intanother moditication of the invention, at least two studs or bolts are formed either integral with the liner or screwed to the top end ofthe liner and preferably arranged diametrically across the liner. These bolts or studs pass through the cylinder head portion. A bridge means preferably formed vof steel rests on the center of the cylinder head por-tion between the bolts and held by a nut threaded on the end of each bolt. This reduces deflectionof the cylinder head'portionto a minimum so that they are practically eliminated and the bending stresses in the transition zone between the cylinder`:head portion and the cylinder portion substantially disappear.V
e In a further modiiication of this invention, the bridge v means between theV bolts is composed ofja housing for the valve rocker armsv and their ttings. As'the housing is hollow, it can be designed with a complete stiiness with no bending and takes up fiection.
The means by which the objectsof the invention are obtained are described more fullyVV with reference tothe accompanying drawings in which;
FIGURE l is av longitudinal cross-sectional view.
through the monoblocV cylinder of 'this invention;
`FIGURE 2 is a similar vie.
FIGURE 3 isl a View Simnar to FIGURE z'fand'showing another modification of the invention;
a further modification of the invention; Y
FIGURE. 6 is a view similar to FIGURE Zwith still FIGURE 7 isa view similar to FIGURE 2 showing yet another modiiication of the invention. g i
FIGURE 8 is aV transverse sectional lviewthrough the monobloc cylinder showing'the housing for the valve rocker arms. Y a
In FIGURE l, the liner 1 has cast around it a iinned cylinder 2 so that it is integral withV the cylinder head.
The casting is preferably done by an aluminium vbonding process. The intake port 4 and the exhaust port `5 are formed in the cylinder head portion 3. `Liner 1 has an extension 1a extending into the head portion so that theV casting is on both sides of the extension'and produces `a securely placed or shrunk joint between the liner and formly around the circumference. The cast cylinder material ows through these holes to form an additional con-tV nection between the liner and the head portion.V Y
In the modification of VFIGURE 3, the extension 1 is in the shapeY of a dove-tail so that a Vdove-tail joint 7 is formed between theliner 1 and the cylinder head por-` tion 3.
` In the modiiication of FIGURE V4,; the liner extension" 1d'isl shaped with saw tooth serratious 8.1 The cast cylinder material xiows into the serrations during the casting the bending forces without deg` Qta portion of HGRE l showing a modified form of the invention; f
' g The modication of FIGURE ;5 is similar q Y a v l Y so that a solid joint isrformed between the liner and the cylinder, and the liner is capable of effectivelyrtransmitting'the compression and combustion forces produced onthe cylinder head portion 3.
to Ythat of FIGURE 4 except that the liner extension 1e is machined to formstepped grooves 9.V 7 Y' Y In thernodications of FIGURESJYand 7,V at least two bolts are attached to the top edge lfof liner 1, these bolts A preferably being positioned diametricallyon the liner. In
FIGURE 6, the bolt 19a is threaded tothe top ofthe linerextension and passes through theAVV cylinder headV portion t 3. vrThe exposed ends of the bolts extend through a bridge 11 Y which rests on the top ,surfacey 14 of headportion 3.
' Threaded endsZ of the bolts receive nuts 13 so that the bridge 11 is tightened against the cylinder head. Comequently, the gasV pressures acting on head portion 3 are transferred through bridge 11 and bolts'10 torliner 1 with theresult thatthe head portion 3 is Vstiienedand bending stresses in the transition zone between head portion 3 and cylinder portion 2 disappear almost completely. Y
FIGURE 7 is similar to FIGJRE except that bolt 19a. is integral with liner "l'rather thanrbeingY threaded to the liner.
jFIGURE 8 is a modification of FIGURE 6 thebridge 11 being designed-to form a', housing for thevalve rocker armsY and their iittings. ForY this purpose the Vbridge is formed with a cylindricalrextension 111 and a top cover. 15." The Yspace provided-bythe cylindrical extension accommodates a camshaft actuating the valves 17,V 18 Vvia rocker arms 19,2% in the usual manner.V Theivalves 17,
'13 Vare forced against their seats', and associated rocker arms by nested coil springs V'21,' Z2 and 23,'. against springeretainersZIZG and 27,28. u
i It isapparent thatv in reach, of these modiications, itis 24 `bearing Vnotneeess'ary to increase'the cross-sectional area between head portion 3 and cylindefrfportion 2 in care ofthe stresses occurring in this zone.
order to take Having now described the of the invention are obtained, we claim:
1. A monobloc air-cooled internal combustion engine cylinder comprising a cylinder liner, a single piece nned cylinder block Yportion and cylinder heady portion cast around both sides of said liner, and said liner having an extension into said head portion for being tightly connected to said'head portion only where said head portion joins said block portion for taking combustion gas pressure stresses from 'said head portion. 2. A cylinder as in claim 1, further comprising radially directed holesrin said liner extension filled with cast cylinder material for forming an .additional connection be tween said liner and head portion. Y
3. AV cylinder'as in claim 1,`furtlierv comprising-a dovetail jointY between said liner extension and said headV portion.
4. A cylinder as in claim 1, further comprising serrated rooves in said-linerexter1sion filled with cast cylinder material.
5. A cylinder as in yclaim 1 further comprising da?,V metrically opposed bolt means joined to saidliner exfrj tension Vand passing through said Vhead portion, bridge means between said bolt means, and nuit means threaded to said-bolt means for tightening bridge means against. v said cylinder head portion. f
f 6. A cylinder as inclaim'S, said bridge means comprisf v ing valve rocker arm supporting means.Y
References .Cited by the Examiner RICHARD n..v/ILKINS'ON, Primm Examiri YKARL ALBnECHTf, Examiner;
means by which the objects`

Claims (1)

1. A MONOBLOC AIR-COOLED INTERNAL COMBUSTION ENGINE CYLINDER COMPRISING A CYLINDER LINER, A SINGLE PIECE FINNED CYLINDER BLOCK PORTION AND CYLINDER HEAD PORTION CAST AROUND BOTH SIDES OF SAID LINER, AND SAID LINER HAVING AN EXTENSION INTO SAID HEAD PORTION FOR BEING TIGHTLY CONNECTED TO SAID HEAD PORTION ONLY WHERE SAID HEAD PORTION JOINS SAID BLOCK PORTION FOR TAKING COMBUSTION GAS PRESSURE STRESSES FROM SAID HEAD PORTION.
US324539A 1962-12-03 1963-11-18 Monobloc air-cooled internal combustion engine cylinder Expired - Lifetime US3166053A (en)

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Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3474709A (en) * 1967-09-28 1969-10-28 Us Navy Cylinder liner for barrel engine
US3937201A (en) * 1972-11-04 1976-02-10 Klockner-Humboldt-Deutz Ag Cylinder for reciprocable piston internal combustion engines
US3983852A (en) * 1974-01-16 1976-10-05 Regie Nationale Des Usines Renault Internal combustion engine disposition
US4359026A (en) * 1979-04-12 1982-11-16 Klockner-Humboldt-Deutz Ag Internal combustion engine having rods for controlling twist pattern in combustion air supplied to valve chambers
US4469060A (en) * 1980-12-12 1984-09-04 Klockner-Humboldt-Deutz Aktiengesellschaft Gastight, undetachable connection of two metal parts
US4982705A (en) * 1990-02-21 1991-01-08 Tecumseh Products Company Cam pulley and cylinder head arrangement for an overhead cam engine
WO2017046471A1 (en) * 2015-09-18 2017-03-23 Renault S.A.S Cylinder liner of a blind engine

Families Citing this family (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
SE456921B (en) * 1983-06-21 1988-11-14 Yanmar Diesel Engine Co WATER-COOLED OUTBOARD DIESEL ENGINE

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1676976A (en) * 1920-12-30 1928-07-10 Glenn D Angle Engine cylinder
US2085976A (en) * 1936-02-25 1937-07-06 Heintz & Kaufman Ltd Cylinder liner
US2127825A (en) * 1934-04-23 1938-08-23 Messerschmitt Boelkow Blohm Engine cylinder
US2184820A (en) * 1938-08-23 1939-12-26 Tucker Emmitt Marcus Internal combustion engine
US2227933A (en) * 1939-04-25 1941-01-07 United Aircraft Corp Finned engine cylinder

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1676976A (en) * 1920-12-30 1928-07-10 Glenn D Angle Engine cylinder
US2127825A (en) * 1934-04-23 1938-08-23 Messerschmitt Boelkow Blohm Engine cylinder
US2085976A (en) * 1936-02-25 1937-07-06 Heintz & Kaufman Ltd Cylinder liner
US2184820A (en) * 1938-08-23 1939-12-26 Tucker Emmitt Marcus Internal combustion engine
US2227933A (en) * 1939-04-25 1941-01-07 United Aircraft Corp Finned engine cylinder

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3474709A (en) * 1967-09-28 1969-10-28 Us Navy Cylinder liner for barrel engine
US3937201A (en) * 1972-11-04 1976-02-10 Klockner-Humboldt-Deutz Ag Cylinder for reciprocable piston internal combustion engines
US3983852A (en) * 1974-01-16 1976-10-05 Regie Nationale Des Usines Renault Internal combustion engine disposition
US4359026A (en) * 1979-04-12 1982-11-16 Klockner-Humboldt-Deutz Ag Internal combustion engine having rods for controlling twist pattern in combustion air supplied to valve chambers
US4469060A (en) * 1980-12-12 1984-09-04 Klockner-Humboldt-Deutz Aktiengesellschaft Gastight, undetachable connection of two metal parts
US4505238A (en) * 1980-12-12 1985-03-19 Klockner-Humboldt-Deutz Aktiengesellschaft Gastight, undetachable connection of two metal parts
US4982705A (en) * 1990-02-21 1991-01-08 Tecumseh Products Company Cam pulley and cylinder head arrangement for an overhead cam engine
WO2017046471A1 (en) * 2015-09-18 2017-03-23 Renault S.A.S Cylinder liner of a blind engine
FR3041383A1 (en) * 2015-09-18 2017-03-24 Renault Sas CYLINDER SHAFT OF MOTOR BORGNE

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