US3154203A - Material handling system - Google Patents

Material handling system Download PDF

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US3154203A
US3154203A US17658A US1765860A US3154203A US 3154203 A US3154203 A US 3154203A US 17658 A US17658 A US 17658A US 1765860 A US1765860 A US 1765860A US 3154203 A US3154203 A US 3154203A
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hook
carriers
hooks
container
carrier
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Leonard D Barry
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Priority to US406606A priority patent/US3249063A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B66HOISTING; LIFTING; HAULING
    • B66CCRANES; LOAD-ENGAGING ELEMENTS OR DEVICES FOR CRANES, CAPSTANS, WINCHES, OR TACKLES
    • B66C1/00Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles
    • B66C1/10Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means
    • B66C1/62Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled
    • B66C1/66Load-engaging elements or devices attached to lifting or lowering gear of cranes or adapted for connection therewith for transmitting lifting forces to articles or groups of articles by mechanical means comprising article-engaging members of a shape complementary to that of the articles to be handled for engaging holes, recesses, or abutments on articles specially provided for facilitating handling thereof

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  • This invention relates to material handling methods and apparatus and more particularly to the handling, transportation, and storage of containers such as skid and gondola boxes, racks, and special containers.
  • An object of this invention is to provide an improved method and means for handling and storing racks, skid boxes, gondolas, shipping containers, etc. on overhead carriers. It is a further object to provide simple and inexpensive monorail carriers having means for engaging and holding containers when lifted thereto by a fork truck, portable stacker, or other elevating device preferably without requiring horizontal movement of the load.
  • Fork trucks are frequently used to unload railway cars and trucks taking their loads considerable distances to deposit them in warehouses or work areas. It is an object of this invention to provide a material handling system in which the fork truck and its operator is better utilized.
  • a train of these containers above a loading dock can be loaded by a fork truck unloading a string of freight cars, trucks, or other vehicles at the loading dock for example, thus reducing the distance that the fork truck is operated to deposit its load and thus maintaining clear dock area by suspending the load on the monorail without first depositing it on the dock.
  • Some other and further objects are to provide means whereby the containers can be loaded onto and unloaded from the carriers from the side of the monorail (fork truck at right angles to the monorail), which is most convenient for the fork truck operator and permits the containers to be stacked in a row directly under the monorail train, to provide a carrier which is inexpensive enough to go into storage with the load and which can be pulled by a monorail tractor which can be dispatched by available means without requiring the operator to ride with the train, to provide a carrier which can be adjusted easily to handle containers of various sizes and types, to provide a carrier train which conserves space, and to provide carriers having collapsible coupling to extend for train operation and to bunch the carriers together for "ice storage and for bringing the containers close together for stacking in or removal from a row directly under the monorail by means such as a fork truck or inexpensive portable stacker without requiring horizontal movement of the container lengthwise the monorail.
  • FIGURE 1 is a perspective view of a carrier in a monorail carrier train to which a fork truck is lifting a rack.
  • FIGURE 2 is a perspective view of a swivel nest.
  • FIGURE 3 is a broken sectional View taken on line 33 of FIGURE 1.
  • FIGURE 4 is a perspective view of an adjustable sill of a carrier.
  • FIGURE 5 is an enlarged perspective view of the lock arrangement for the sill shown in FIGURE 4.
  • FIGURE 6 is a side elevation of a carrier for two containers.
  • FIGURES 7, 8, and 9 are respectively partial top, side, and end views of an adjustable hook yoke.
  • FIGURE 10 is a side elevation of a row of racks and skid boxes in storage with a train of the monorail carriers aligned directly above and a portable stacker for lowering and lifting the containers between the carriers and the row, illustrating how little space is lost between containers.
  • FIGURE 11 is a view taken on line 1111 of FIG- URE 10.
  • FIGURE 12 is an oblique top view of an end portion of a carriers sill, showing the coupling latch.
  • FIGURE 13 is a side elevation of the preferred coupling and portions of the end of the sills on coupled carriers.
  • FIGURE 14 is a view taken on line 14-14 of FIGURE 13 with coupling omitted and a portion of the yoke.
  • FIGURE 15 is a section taken on line 15-15 of FIGURE 13 with coupling omitted and a portion of the yoke and wheel cut away.
  • FIGURES 16 and 17 are respectively the side and end elevations of a variation of the carrier holding a gondola.
  • FIGURES l8 and 19 are views of the hooks in respectively closed and open positions to show how the hooks on the containers operate the hooks on the carriers.
  • FIGURE 20 is a perspective view of the preferred hook for the rack, box, or tank type of container.
  • FIGURE 21 is a partial section taken on line 21-21 of FIGURE 17.
  • FIGURES 22 and 23 are respectively side and end elevations of a variation of the carrier and container.
  • FIGURE 24 is a perspective view of a portion of the end of the container and supporting hook shown in FIG- URE 23.
  • FIGURES 25 and 26 are respectively top and side views of a variation of the hook operating mechanism shown in open position with a portion cut away for clarity.
  • FIGURE 27 is a plan view of a typical installation at a warehouse or industry.
  • container carrier 10 has an overhead frame 11 secured to trucks or trolleys 12 on track 14.
  • Track 14 is preferably a monorail track, but rope ways or crane type ways can be used in applications of this invention without departing from the intended scope thereof.
  • Automatic latching and unlatching hooks 16 are pivotally secured to frame 11 for engaging, latching, and holding the load bearing device or rack 18 when lifted thereto by the elevating device here shown as fork lift truck 20.
  • Frame 11 preferably comprises a longitudinal sill 22 in the form of an I-beam and two hook yokes 24 each transverse to the sill at opposite ends thereof.
  • Each yoke 24 supports two swinging hooks 16, one on each end.
  • Each yoke has two bars, channels 26, between which hooks 16 are each pivotally mounted preferably with a sleeve bearing to swing on pin 28, FIGURE 3, which is positioned horizontal and parallel to the sill and secured from turning and endwise movement to a channel 26 by usual means such as tab 30 screwed to the channel and extending into a slot in the pin.
  • the corner posts of rack 18 each have a catch or hook 32 'for engaging a hook 16 as the container is lifted.
  • Hooks 16 are spaced in frame 11 to align with hooks 32.
  • Hooks 16 are preferably arranged to swing back toward the frame so that hooks 32 can be mounted facing each other on the sides of .the posts facing the frame Where they do not increase the overall dimensions of the rack and do not interfere with the side loading of the rack. By having hooks 16 swing inward rather than endward the hooks can be opened even with racks abutting end to end.
  • hook yokes 24 can be integral or secured fast to sill 22 it is preferred to pivotally secure them to the sill at their mid points to .permit the yoke to rock in a plane transverse to the sill so that each hook will take a share of the load according to the distribution of the load in the container and so that both hooks on the yoke will operate substantially together even with considerable vertical variation in the location of hooks 32 as would occur, for example when the fork tnuck tilts the container back on the forks as it lifts it to the hooks.
  • the hook yokes are preferably of open triangular or trussed construction for strength and light weight. Accordingly ties or angles 34 and 36 are run from channels 26 on'respectively the inner and outer side of the hook yoke up to a pivot pin 38 above sill 22.
  • the outer ties 34 of each yoke run in a plane transverse to the carrier while the innerties 36 preferably diverge from the outer tie on the same side of the yoke as they run up to the vertex at pin 38, see FIGURE 3.
  • the two inner-truss angles are connected to, the two. outer angles at the vertex by pin 38 to make a rigid frame which can take end thrust from the container. If desired to reduce side sway springs it? can connect each side of the yoke to the sill.
  • Trolleys 12 can be secured either to the sill in a usual manner, FIGURE 6, or to the hook yoke.
  • a thrust bearing nest 42 FIGURE 2
  • An eye bolt 48 about pin 38 has its threaded rod extending up through a clearance hole 49 in the bearing nest.
  • a sperical washer 541 and preferably a thrust Washer 52 are insented in succession into the nest over the rod of the eye bolt 48, and then a slotted nut 54 is screwed on and secured by a pin.
  • a sheet metal cover 56 snaps on over the pocket in the nest to keep dirt and water out.
  • the eye of. bolt 46 which serves as a spacer between angles 34 and 36, has a sleeve bea ing 58 on which the hook frame swings.
  • the ends of pin 38 extend through holes in either clip angles 60 or flats 61 to support the sill.
  • Yokes24 can be mounted anywhere along the sill on clips 60 accordin g to the length of the container to be carried.
  • the clips can be adjustably secured to the flange of the Lbeam sill 22 as by bolts, or the .sill can be made adjustable in length as shown in FIGURE 4, which shows the sill 22 composed of two channels 220 turned back to back with a U-shaped bracket 62 secured to the end of each to gird the other so that the channels can be telescoped.
  • a length of channel 22' is added to each end to form the I -beam section at the ends which are otherwise similar to the yoke shown in FIGURE 1.
  • the two channels are locked in place by any suitable means such as a toothed rack 63 secured along the bottom of the trough of one channel 22c and a dog 64- having teeth engaging the rack,
  • Dog 64 is secured by a bolt through slot 65 in the bracket to engage or disengage the rack and is preferably guided by pin 66 to keep it from turning.
  • More than one container can be carried on a carrier by providing a sill beam of sufficient length-and adding the required number of hook yokes as shown in FIGURE 6.
  • the hook yokes can be adjustable for handling containers which have hooks spaced at various widths apart. This adjustment is provided preferably with the rigid yoke frame retained as shown in FIGURES 7, 8, and 9 wherein channels 26 are turned to face each other to support two riders 68 each of which support a hook 16 and a hook clos i-ng delay 70 to be described later herein.
  • the riders are shown as two short channels 7 2 turned legs out and spaced by member '74- to slide between the troughs of channels 2 6.
  • Hook 16 is supported between channels 72 of the rider similarly as between channels 26, FIGURE 3.
  • a headed pin 76 is dropped in a hole in the top of channel 72 to secure the hook in the desired horizontal position. The riders can he slid out the end of the yoke and turned end for end to hook hooks facing out.
  • Racks used for handling packages such as found in food warehouses are preferably provided with removeable chain or link mail sides 78, FIGURE 1, to keep the packages from falling off.
  • U-pockets at the tops and bottoms of the facing sides of the side posts support rods 80 on which the chain mail 78 is linked and secured.
  • the end hook frames are placed on the ends of sill 22 with flats 61 extending down to cover the end of the I-beam sill 22 and extending outward from the flanges of the beam.
  • Adjacent carriers 1% see FIGURES 1, 3, 10, and 13, are connected by co lpler bar 84 having a vertical hole in each end. One end of coupling bar 84 is secured to.
  • a coupling latch $4 (see FIGURES 12 and 13) has two triangular side plates 96 connected by a shoulder rivet 93 to space the plates 96 to straddle I-beam 22 and is pivotally secured to the Lbearn by pin 99 welded transversely across the top of beam 22 to position the latch to. dr p behind trolley 92 when at the left hand. end of sill 22 to lock the coupling for operation of the carrier train T, FIGURE 10.
  • the coupling latches 94 are lifted by rope 1% anchored at 162 to the sill of the last carrier in the train and to drum 104 located either on the monorail tractor MT as shown in FIGURE 10 or on the first carrier if the tractor is used for other service.
  • Rope is run over sheaves 1% which support it along the intermediate. cartiers of the train and through the eyeof a link ltlswelded on the swinging end of each coupling latch. 84. for opening the latches between carriers.
  • Drum 104 is welded on shaft 110, bearing mounted through plates 1'12 ,tO,th tractor or first carrier and turned by hand chain loop 114 draped over sprocket 116 which is keyed to shaft 110.
  • FIGURE 10 When chain 114 is pulled clockwise, FIGURE 10, reeling the rope 10% onto drum 114, latches 94 are lifted and the carriers are pulled into each other or bunched to form a string of carriers as shown in FIGURE 10.
  • the racks 18 and boxes 1812 can thenjbe stacked in a substantially solid row without further horizontal movement lengthwise the carrier. They can be tiered as shown at the left of FIGURE by a fork lift truck or by the inexpensive portable stacker 118 which is shown removing a rack from a carrier.
  • Rubber bumpers 120, FIGURES 1, 3, 13, and 14 are provided to reduce the impact when the carriers are pulled together. It should be evident that the containers can be spaced against each other by slight modification if desired, but leaving a space between the containers prevents scraping and catching during the lifting and lowering operations.
  • hooks 32 have a back plate 122 for strength and for mounting to a rack post, a top face 124 curved back and up from the face of the hooks tooth 126 for engaging and opening hooks 16, and a side plate 128 for keying racks 18 from slipping off hooks 16 or for mounting to a box, FIGURE 17.
  • the side plate 128 extends beyond the front of tooth 126 to guide upper hooks 16 past the tooth to engage thereunder.
  • the side plate can be omitted where the hook is secured to the side of a box or structural member. With the side plate 128 made integral the hooks are cast or forged right and left hand.
  • hooks 16 have a long neck 139 which depends from the frame of the carrier to an up and transversely outward turned tooth 122 which has a backward and downward sweeping front face for engaging with hooks 32.
  • the side of hook 16 which engages with hook 32 or the container sweeps endward from the container to longitudinally align the container for coupling.
  • hooks 16 turned outward to engage with hooks 32 turned inward (facing each other) no space between racks and a minhnum of space between boxes is required for hooks and for the swinging of hooks.
  • the head 124 of hook 16, through which pin 28 runs, is long in the direction of the hole to take endwise torque resulting from acceleration and deceleration of the container.
  • the neck 130 of hook 16 extends from the head aways from the side next to the container forming a chin 136 which offset the hook to permit closer spacing of the containers.
  • a protrusion or preferably a wheel or roller 13% on the front of the neck of hook 16 is spaced to engage the top face of hook 32 to open hook 16 when the container is lifted by the fork truck a distance above hook engaging position.
  • the hook 16 is then held open by a delayed return device 70 which is shown in FIGURES l8 and 19 as a special dashpot pivotally mounted between yoke 24 and lug 140 on the back of hook 16.
  • Dashpot 70 has free travel during the first portion of its stroke to engage hooks quickly but delays the return of the hook when opened until the lift operator can lower the container below the hooks.
  • a passage such as groove 142 on the inner face of and lengthwise the cylinder of dashpot 70 near the rod end thereof allows air to pass freely between the head and rod ends during the first portion of the stroke of the dashpot.
  • a check valve 144 connected to the head end of the dashpot exhausts air as the dashpot is compressed but closes to hold the hook lifted until air is bled in past the plunger or through an orifice in the cylinder.
  • Gravity or a spring is relied on to return hook 16.
  • the spring can be a compression spring in the head end of the cylinder of the dashpot. Only vertical movement of the lift is required to hook or remove the container. The fork truck can therefore load and unload my carrier from any angle.
  • any suitable coupling can be provided on the ends of sill 22, which is shown as a square tubing in FIGURES l6 and 17 with a horizontal hook eye 146 secured to one end and a three-eye clevis 147 vertically secured to the other end, the pin of the clevis having a hook 148 at its bottom for pulling it down to open it and a compression spring 149 on and connected to the pin and resting on top of the lower eye of the clevis to close the pin.
  • the carrier can be supported on a single trolley at the middle of beam 22, or, as shown in FIGURES 22 and 23, the hook yoke can span the container to hook opposite ends.
  • This carrier 160 has a hook yoke 240 comprising two channels 26c spaced apart between which hooks 16c are pivoted. Each channel 26c has the ends of a bent tie rod 169 welded thereto.
  • the rods 160 which replace angles 34 and 35 for light construction, run up and over the load pin 162 of trolley 12 and are spaced apart and welded to pin 162 which turns on the end plates of trolley 12.
  • the container 18c has two hooks 32c symmetrical on the center line of each end near the top.
  • Hooks 320 are fabricated of round rod 164 to the form of an inverted U flaring out from the end of the container along the top, as shown in FIGURES 2223, to hook over the sides of hooks 16c to prevent the container from slipping sidewise off hooks 160.
  • Hooks 32c taper inward toward the top to guide books 160 into engagement therewith.
  • Hooks 32c have a bar or fiat PS6 sloping down from the end of the container to the top of rod 164 so that rollers 138 engage this fiat to open hooks 160 when the container is lifted up from the carrier.
  • fiat 166 a formed channel or chute 168, as shown in FIGURE 24, can guide hooks 16c into engagement.
  • the tail of hook 160 comes to a point in the middle to increase the coupling range when used with chute 163.
  • dashpot 79 now pivotally secured between channels 260 and arm 17 i integral with and extending up from hook 160 as shown on the right hand side of FIGURE 22, or a mechanical type delay can be provided such as that shown on the left side of FIGURE 22 wherein lever 172 carrying wheel 174 engages the top of the conta ner 130 before it is lifted high enough to engage hooks 16c and 32c.
  • Lever 172 has a finger 176 which extends out under a latch bar 178 pivotally secured to lever 179 on hook 16c in place of the dashpot 70.
  • Latch bar 178 has a catch 180 which latches over finger 176 only when hook 16a is opened, i.e.
  • This hook latching arrangement is shown in the hook yoke assembly, FIGURES 25 and 26, with like items given the same reference characters as in the other figures.
  • the hooks 16c face outward and engage hooks 32 which can be mounted to corner posts as in FIGURE 1 or to a side of a box or other container as in FIGURE 17 for example.
  • FIG- URE 27 A typical application of the carrier is shown in FIG- URE 27 wherein D represents a loading dock; V a transportation vehicle such as a railway box car or a truck in which containers 18 are shipped; M a monorail system having an overhead track parallel the dock on which a train of carriers T is spotted for loading and unloading; 20 the fork lift truck for unloading the transportation vehicle and for lifting the containers to engage the waiting carriers and for removing containers from the monorail and placing them aboard the transportation vehicle, MT the monorail tractor for pulling the train of carriers between the dock and Warehouse or storage area SA which might be very remote from the dock and on a different elevation; 118 the portable stacker or fork truck which removes containers from the monorail and stacks them one above the other as shown in FIGURE or lifts them to load the carrier train without necessity of horizontally moving them.
  • D represents a loading dock
  • V a transportation vehicle such as a railway box car or a truck in which containers 18 are shipped
  • M a monorail system having an overhead track parallel the dock on
  • the fork truck operator on the dock runs fork truck 20 inside box car V, picks up a container on the forks, backs out under monorail M, lifts the container engaging it on a waiting carrier, lowers the forks and drives under the carrier back into the car to pick up another container.
  • the carrier train is preferably indexed to align the next carrier adjacent the car door so when the fork truck operator backs out of car V the next empty carrier is waiting above for him to lift the container to it.
  • the car When the car is unloaded or the carrier full it is taken 1110 the warehouse or storage area SA and bunched over a storage row where the portable stacker picks up the containers on the carriers and thereby opens their hooks and then lowers them to stack them directly thereunder to await call for the item stored at which time the stacker is used to load the container back on the carrier for delivery to shipping, processing, or manufacture where similar or other facilities can handle the container.
  • Stop 186 on the monorail, FIGURE 10 can be set. to align the carrier train at the stacking area.
  • the stop is a dog pivotally secured to the upper flange of the monorail to swing down to engage a trolley 12. It can be worked by a pole or preferably by solenoid and maintains both raised and lowered positions by gravity. It is also useful in bunching a train of carriers with the aid of the tractor.
  • a system for carrying containers in monorail trains comprising in combination, a monorail, a plurality of container carriers thereon, rectangular containers therefore, bunching couplers connecting said carriers apart to round corners and retractable to space the carriers closely for storage and loading, means for moving said carriers along said monorail, lift truck means for loading and unloading said carriers automatic hook means pivotally secured to said carriers for engaging said containers when vertically lifted thereto, and means for releasing said hooks when the container supported thereon is lifted above engaging position.
  • a monorail system for carrying and bunching racks, skid boxes, and other types of containers and comprising in combination a monorail, at least one train of carriers thereon, a mono-rail tractor for pulling said train, each said carrier comprising a sill, two trolleys swivelly connected to the ends of said sill for supporting said carrier, two hook yokes each connected to an end of said sill transverse thereto, a hook pivotally secured on each end of said yokes, hook means on each said container for engaging a said hook, means for opening each said hook when a said container is lifted up above hook latching position thereon, and means for holding said hooks open after opening until the container can be lowered; means for raising and lowering said containers to said hooks, coupling bars each pivotally connecting adjacent carriers to form the train for turning corners, said coupling bars each being pivotally secured to an end of a carrier, a rider pivotally secured to the other end of each said coupling bar, a track along the sill of the adjacent end of the next carrier on which said

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Description

Oct. 27, 1964 D. BARRY 3,154,203
MATERIAL HANDLING SYSTEM Filed March 25. 1960 5 Sheets-Sheet 1 30 X; 21 28 j I6 26 /6 l6 LE /6 32 i 79 IN V EN TOR.
Oct. 27 1964 L. D. BARRY MATERIAL HANDLING SYSTEM 5 Sheets$heet 2 Filed March 25. 1960 INVENTOR. v
Oct. 27, 1964 L. D. BARRY MATERIAL HANDLING SYSTEM 3 t 2. M W MM 0 mm G M m N w 2. s m m II H 5 0 0 Q m E m s Oct. 27, 1964 1.. D. BARRY MATERIAL HANDLING SYSTEM 5 Sheets-SheetA Filed March 25, 1960 INVENTOR.
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Oct. 27, 1964 D. BARRY MATERIAL HANDLING SYSTEM 5 Sheets-Sheet 5 Filed March 25. 1960 VG J QQQ INVENTOR.
United States Patent 3,154,203 MATERIAL HANDLING SYSTEM Leonard D. Barry, B390 Pennington Drive, Detroit 21, Mich. Filed Mar. 25, 196i Ser. No. 17,658 2 Claims. (Ci. 214-38) This invention relates to material handling methods and apparatus and more particularly to the handling, transportation, and storage of containers such as skid and gondola boxes, racks, and special containers.
This application is a continuation-in-part of my copending patent application Serial No. 714,453, filed January 27, 1958, this being a simplified development therefrom for material handling as in industry and warehousing.
An object of this invention is to provide an improved method and means for handling and storing racks, skid boxes, gondolas, shipping containers, etc. on overhead carriers. It is a further object to provide simple and inexpensive monorail carriers having means for engaging and holding containers when lifted thereto by a fork truck, portable stacker, or other elevating device preferably without requiring horizontal movement of the load.
Fork trucks are frequently used to unload railway cars and trucks taking their loads considerable distances to deposit them in warehouses or work areas. It is an object of this invention to provide a material handling system in which the fork truck and its operator is better utilized.
In present overhead monorail carrier systems for transferring containers a hoist is provided on the carrier for picking up the container, which makes the carrier expensive. The operator who rides with the carrier and operates the hoist to stack and remove containers must look almost directly down on them, limiting the number of container carriers that can be loaded by the operator from the monorail cab. Automatic dispatching systems are available for monorail which eliminates the necessity of the operator riding in the cab unless needed there to operate the hoist. It is therefore an object to provide a material handling system which combines the fork lift truck for loading and unloading with a train of inexpensive monorail carriers for transfer, resulting in faster and less expensive handling of transfer containers than present methods.
It is an object to provide container carrying monorail trains for loading and unloading with a fork truck rather than have a hoist on each carrier. A train of these containers above a loading dock can be loaded by a fork truck unloading a string of freight cars, trucks, or other vehicles at the loading dock for example, thus reducing the distance that the fork truck is operated to deposit its load and thus maintaining clear dock area by suspending the load on the monorail without first depositing it on the dock.
Some other and further objects are to provide means whereby the containers can be loaded onto and unloaded from the carriers from the side of the monorail (fork truck at right angles to the monorail), which is most convenient for the fork truck operator and permits the containers to be stacked in a row directly under the monorail train, to provide a carrier which is inexpensive enough to go into storage with the load and which can be pulled by a monorail tractor which can be dispatched by available means without requiring the operator to ride with the train, to provide a carrier which can be adjusted easily to handle containers of various sizes and types, to provide a carrier train which conserves space, and to provide carriers having collapsible coupling to extend for train operation and to bunch the carriers together for "ice storage and for bringing the containers close together for stacking in or removal from a row directly under the monorail by means such as a fork truck or inexpensive portable stacker without requiring horizontal movement of the container lengthwise the monorail.
Other and further objects will be pointed out hereinafter or should be apparent from consideration of this invention as described with reference to the accompanying drawings wherein:
FIGURE 1 is a perspective view of a carrier in a monorail carrier train to which a fork truck is lifting a rack.
FIGURE 2 is a perspective view of a swivel nest.
FIGURE 3 is a broken sectional View taken on line 33 of FIGURE 1.
FIGURE 4 is a perspective view of an adjustable sill of a carrier.
FIGURE 5 is an enlarged perspective view of the lock arrangement for the sill shown in FIGURE 4.
FIGURE 6 is a side elevation of a carrier for two containers.
FIGURES 7, 8, and 9 are respectively partial top, side, and end views of an adjustable hook yoke.
FIGURE 10 is a side elevation of a row of racks and skid boxes in storage with a train of the monorail carriers aligned directly above and a portable stacker for lowering and lifting the containers between the carriers and the row, illustrating how little space is lost between containers.
FIGURE 11 is a view taken on line 1111 of FIG- URE 10.
FIGURE 12 is an oblique top view of an end portion of a carriers sill, showing the coupling latch.
FIGURE 13 is a side elevation of the preferred coupling and portions of the end of the sills on coupled carriers.
FIGURE 14 is a view taken on line 14-14 of FIGURE 13 with coupling omitted and a portion of the yoke.
FIGURE 15 is a section taken on line 15-15 of FIGURE 13 with coupling omitted and a portion of the yoke and wheel cut away.
FIGURES 16 and 17 are respectively the side and end elevations of a variation of the carrier holding a gondola.
FIGURES l8 and 19 are views of the hooks in respectively closed and open positions to show how the hooks on the containers operate the hooks on the carriers.
FIGURE 20 is a perspective view of the preferred hook for the rack, box, or tank type of container.
FIGURE 21 is a partial section taken on line 21-21 of FIGURE 17.
FIGURES 22 and 23 are respectively side and end elevations of a variation of the carrier and container.
FIGURE 24 is a perspective view of a portion of the end of the container and supporting hook shown in FIG- URE 23.
FIGURES 25 and 26 are respectively top and side views of a variation of the hook operating mechanism shown in open position with a portion cut away for clarity.
FIGURE 27 is a plan view of a typical installation at a warehouse or industry.
Referring to the drawings and in particular to FIGURE 1, container carrier 10 has an overhead frame 11 secured to trucks or trolleys 12 on track 14. Track 14 is preferably a monorail track, but rope ways or crane type ways can be used in applications of this invention without departing from the intended scope thereof. Automatic latching and unlatching hooks 16 are pivotally secured to frame 11 for engaging, latching, and holding the load bearing device or rack 18 when lifted thereto by the elevating device here shown as fork lift truck 20.
Frame 11 preferably comprises a longitudinal sill 22 in the form of an I-beam and two hook yokes 24 each transverse to the sill at opposite ends thereof. Each yoke 24 supports two swinging hooks 16, one on each end. Each yoke has two bars, channels 26, between which hooks 16 are each pivotally mounted preferably with a sleeve bearing to swing on pin 28, FIGURE 3, which is positioned horizontal and parallel to the sill and secured from turning and endwise movement to a channel 26 by usual means such as tab 30 screwed to the channel and extending into a slot in the pin.
The corner posts of rack 18 each have a catch or hook 32 'for engaging a hook 16 as the container is lifted. Hooks 16 are spaced in frame 11 to align with hooks 32. Hooks 16 are preferably arranged to swing back toward the frame so that hooks 32 can be mounted facing each other on the sides of .the posts facing the frame Where they do not increase the overall dimensions of the rack and do not interfere with the side loading of the rack. By having hooks 16 swing inward rather than endward the hooks can be opened even with racks abutting end to end.
Though hook yokes 24 can be integral or secured fast to sill 22 it is preferred to pivotally secure them to the sill at their mid points to .permit the yoke to rock in a plane transverse to the sill so that each hook will take a share of the load according to the distribution of the load in the container and so that both hooks on the yoke will operate substantially together even with considerable vertical variation in the location of hooks 32 as would occur, for example when the fork tnuck tilts the container back on the forks as it lifts it to the hooks.
The hook yokes are preferably of open triangular or trussed construction for strength and light weight. Accordingly ties or angles 34 and 36 are run from channels 26 on'respectively the inner and outer side of the hook yoke up to a pivot pin 38 above sill 22. The outer ties 34 of each yoke run in a plane transverse to the carrier while the innerties 36 preferably diverge from the outer tie on the same side of the yoke as they run up to the vertex at pin 38, see FIGURE 3. The two inner-truss angles are connected to, the two. outer angles at the vertex by pin 38 to make a rigid frame which can take end thrust from the container. If desired to reduce side sway springs it? can connect each side of the yoke to the sill.
Trolleys 12 can be secured either to the sill in a usual manner, FIGURE 6, or to the hook yoke. One arrangement for securing trolleys 12 to the yoke is shown in FIG- URE 1-3 wherein a thrust bearing nest 42, FIGURE 2, has integral trunnions 44 for mounting between the sides plates 46 of trolley I1 2 An eye bolt 48 about pin 38 has its threaded rod extending up through a clearance hole 49 in the bearing nest. A sperical washer 541 and preferably a thrust Washer 52 are insented in succession into the nest over the rod of the eye bolt 48, and then a slotted nut 54 is screwed on and secured by a pin. A sheet metal cover 56, FIGURE 3, snaps on over the pocket in the nest to keep dirt and water out. The eye of. bolt 46, which serves as a spacer between angles 34 and 36, has a sleeve bea ing 58 on which the hook frame swings. The ends of pin 38 extend through holes in either clip angles 60 or flats 61 to support the sill. Yokes24 can be mounted anywhere along the sill on clips 60 accordin g to the length of the container to be carried.
If the containers to be handled are of. various lengths the clips can be adjustably secured to the flange of the Lbeam sill 22 as by bolts, or the .sill can be made adjustable in length as shown in FIGURE 4, which shows the sill 22 composed of two channels 220 turned back to back with a U-shaped bracket 62 secured to the end of each to gird the other so that the channels can be telescoped. A length of channel 22' is added to each end to form the I -beam section at the ends which are otherwise similar to the yoke shown in FIGURE 1. The two channels are locked in place by any suitable means such as a toothed rack 63 secured along the bottom of the trough of one channel 22c and a dog 64- having teeth engaging the rack,
the dog being secured to slide up and down on the bracket 62 secured to the other channel 220. Dog 64 is secured by a bolt through slot 65 in the bracket to engage or disengage the rack and is preferably guided by pin 66 to keep it from turning.
More than one container can be carried on a carrier by providing a sill beam of sufficient length-and adding the required number of hook yokes as shown in FIGURE 6.
The hook yokes can be adjustable for handling containers which have hooks spaced at various widths apart. This adjustment is provided preferably with the rigid yoke frame retained as shown in FIGURES 7, 8, and 9 wherein channels 26 are turned to face each other to support two riders 68 each of which support a hook 16 and a hook clos i-ng delay 70 to be described later herein. The riders are shown as two short channels 7 2 turned legs out and spaced by member '74- to slide between the troughs of channels 2 6. Hook 16 is supported between channels 72 of the rider similarly as between channels 26, FIGURE 3. A headed pin 76 is dropped in a hole in the top of channel 72 to secure the hook in the desired horizontal position. The riders can he slid out the end of the yoke and turned end for end to hook hooks facing out.
Racks used for handling packages such as found in food warehouses are preferably provided with removeable chain or link mail sides 78, FIGURE 1, to keep the packages from falling off. U-pockets at the tops and bottoms of the facing sides of the side posts support rods 80 on which the chain mail 78 is linked and secured.
The containers on a train of carriers must be spaced apart to turn corners, but where carriers are stored loaded or empty or where containers are stacked it is desirable to space the containers next to each other to save space. Accordingly as a feature of this invention and with reference to FIGURES 1, 3, and 10-15 the end hook frames are placed on the ends of sill 22 with flats 61 extending down to cover the end of the I-beam sill 22 and extending outward from the flanges of the beam. Adjacent carriers 1%, see FIGURES 1, 3, 10, and 13, are connected by co lpler bar 84 having a vertical hole in each end. One end of coupling bar 84 is secured to. swivel on T bolt 86 swivel mounted between blocks 83 secured to the under side of the left hand end of the sill. The other end of bar 84 is pivotally secured to the bottom of the U -shaped racket 9d of trolley 92 which has at least one wheel 93 or other support means for riding each lower flange of the sill beam 22 of the next carrier to the right. End plate e1 serves as a stop against which U-shaped bracket 96 bumps to keep trolley 92 from running off the end of the sill. A coupling latch $4 (see FIGURES 12 and 13) has two triangular side plates 96 connected by a shoulder rivet 93 to space the plates 96 to straddle I-beam 22 and is pivotally secured to the Lbearn by pin 99 welded transversely across the top of beam 22 to position the latch to. dr p behind trolley 92 when at the left hand. end of sill 22 to lock the coupling for operation of the carrier train T, FIGURE 10.
When the carriers are tobe bunched at the end of their run, the coupling latches 94 are lifted by rope 1% anchored at 162 to the sill of the last carrier in the train and to drum 104 located either on the monorail tractor MT as shown in FIGURE 10 or on the first carrier if the tractor is used for other service. Rope is run over sheaves 1% which support it along the intermediate. cartiers of the train and through the eyeof a link ltlswelded on the swinging end of each coupling latch. 84. for opening the latches between carriers. Drum 104 is welded on shaft 110, bearing mounted through plates 1'12 ,tO,th tractor or first carrier and turned by hand chain loop 114 draped over sprocket 116 which is keyed to shaft 110. When chain 114 is pulled clockwise, FIGURE 10, reeling the rope 10% onto drum 114, latches 94 are lifted and the carriers are pulled into each other or bunched to form a string of carriers as shown in FIGURE 10. The racks 18 and boxes 1812 can thenjbe stacked in a substantially solid row without further horizontal movement lengthwise the carrier. They can be tiered as shown at the left of FIGURE by a fork lift truck or by the inexpensive portable stacker 118 which is shown removing a rack from a carrier.
Rubber bumpers 120, FIGURES 1, 3, 13, and 14 are provided to reduce the impact when the carriers are pulled together. It should be evident that the containers can be spaced against each other by slight modification if desired, but leaving a space between the containers prevents scraping and catching during the lifting and lowering operations.
When the tension on chain 114 is released latches 94 drop by gravity, but the carriers on substantially level track remain bunched. The carrier train is opened out and recoupled for operation by running the tractor MT, FIGURE 10, to the right. This pulls the left hand end of sill 22 of the first carrier to the trolley 92 secured to the coupling bar 84 of the next carrier, etc. The trolleys 92 in passing to the left of latches 94 lift and latch them as the rope unreels from drum 1154.
Referring to FIGURES 16-20, hooks 32 have a back plate 122 for strength and for mounting to a rack post, a top face 124 curved back and up from the face of the hooks tooth 126 for engaging and opening hooks 16, and a side plate 128 for keying racks 18 from slipping off hooks 16 or for mounting to a box, FIGURE 17. The side plate 128 extends beyond the front of tooth 126 to guide upper hooks 16 past the tooth to engage thereunder. The side plate can be omitted where the hook is secured to the side of a box or structural member. With the side plate 128 made integral the hooks are cast or forged right and left hand.
Referring to FIGURES 16-19, hooks 16 have a long neck 139 which depends from the frame of the carrier to an up and transversely outward turned tooth 122 which has a backward and downward sweeping front face for engaging with hooks 32. The side of hook 16 which engages with hook 32 or the container sweeps endward from the container to longitudinally align the container for coupling. With hooks 16 turned outward to engage with hooks 32 turned inward (facing each other) no space between racks and a minhnum of space between boxes is required for hooks and for the swinging of hooks. The head 124 of hook 16, through which pin 28 runs, is long in the direction of the hole to take endwise torque resulting from acceleration and deceleration of the container. This design prevents endwise bumping of the containers into each other even when closely spaced on the hooks. The neck 130 of hook 16 extends from the head aways from the side next to the container forming a chin 136 which offset the hook to permit closer spacing of the containers.
A protrusion or preferably a wheel or roller 13% on the front of the neck of hook 16 is spaced to engage the top face of hook 32 to open hook 16 when the container is lifted by the fork truck a distance above hook engaging position. The hook 16 is then held open by a delayed return device 70 which is shown in FIGURES l8 and 19 as a special dashpot pivotally mounted between yoke 24 and lug 140 on the back of hook 16. Dashpot 70 has free travel during the first portion of its stroke to engage hooks quickly but delays the return of the hook when opened until the lift operator can lower the container below the hooks. A passage such as groove 142 on the inner face of and lengthwise the cylinder of dashpot 70 near the rod end thereof allows air to pass freely between the head and rod ends during the first portion of the stroke of the dashpot. A check valve 144 connected to the head end of the dashpot exhausts air as the dashpot is compressed but closes to hold the hook lifted until air is bled in past the plunger or through an orifice in the cylinder. Gravity or a spring is relied on to return hook 16. The spring can be a compression spring in the head end of the cylinder of the dashpot. Only vertical movement of the lift is required to hook or remove the container. The fork truck can therefore load and unload my carrier from any angle.
Where telescoping of the coupling is not desired, any suitable coupling can be provided on the ends of sill 22, which is shown as a square tubing in FIGURES l6 and 17 with a horizontal hook eye 146 secured to one end and a three-eye clevis 147 vertically secured to the other end, the pin of the clevis having a hook 148 at its bottom for pulling it down to open it and a compression spring 149 on and connected to the pin and resting on top of the lower eye of the clevis to close the pin.
Instead of running angles 34 and 36 up to a pin 33 at the vertex of the hook frame they can be connected by a flat piece or (as shown in FIGURES l6, l7 and 21) by channel 156 which spaces and supports angles 34 and 36 at the vertex. The trolley 12 is connected to this hook yoke by eyebolt 151 whose eye is pinned between the side plates of the trolley and whose rod extends down in succession through a hole in channel 156 at the top of the yoke, a spherical washer 152, and a nut 153 threaded on the eye bolt to support the yoke. The legs of channel 15% run transverse to sill 22, extend down, and are pivotally connected to the sill on an axis parallel thereto by clip angles fitl.
Where the loaded carrier must travel a steep grade the carrier can be supported on a single trolley at the middle of beam 22, or, as shown in FIGURES 22 and 23, the hook yoke can span the container to hook opposite ends. This carrier 160 has a hook yoke 240 comprising two channels 26c spaced apart between which hooks 16c are pivoted. Each channel 26c has the ends of a bent tie rod 169 welded thereto. The rods 160, which replace angles 34 and 35 for light construction, run up and over the load pin 162 of trolley 12 and are spaced apart and welded to pin 162 which turns on the end plates of trolley 12.
The container 18c has two hooks 32c symmetrical on the center line of each end near the top. Hooks 320 are fabricated of round rod 164 to the form of an inverted U flaring out from the end of the container along the top, as shown in FIGURES 2223, to hook over the sides of hooks 16c to prevent the container from slipping sidewise off hooks 160. Hooks 32c taper inward toward the top to guide books 160 into engagement therewith. Hooks 32c have a bar or fiat PS6 sloping down from the end of the container to the top of rod 164 so that rollers 138 engage this fiat to open hooks 160 when the container is lifted up from the carrier.
Instead of fiat 166 a formed channel or chute 168, as shown in FIGURE 24, can guide hooks 16c into engagement. The tail of hook 160 comes to a point in the middle to increase the coupling range when used with chute 163.
So that the container can be removed conviently from hooks 16c closing delay again can be provided by dashpot 79 now pivotally secured between channels 260 and arm 17 i integral with and extending up from hook 160 as shown on the right hand side of FIGURE 22, or a mechanical type delay can be provided such as that shown on the left side of FIGURE 22 wherein lever 172 carrying wheel 174 engages the top of the conta ner 130 before it is lifted high enough to engage hooks 16c and 32c. Lever 172 has a finger 176 which extends out under a latch bar 178 pivotally secured to lever 179 on hook 16c in place of the dashpot 70. Latch bar 178 has a catch 180 which latches over finger 176 only when hook 16a is opened, i.e. when plate 166 pushes roller 138 out, swinging hook 16c up, pushing latch bar 178 to the right far enough to catch over finger 176. When bar 178 latches over finger 176 the container can be lowered with hook 16c remaining lifted until after bar 17 8 hits stop 182 and lever 17?. drops finger 176 out from catch 18% when the container is below the hooking points of hooks 16c and 320. Hook lac then swings to vertical position under the force of gravity ready to hook the next container.
This hook latching arrangement is shown in the hook yoke assembly, FIGURES 25 and 26, with like items given the same reference characters as in the other figures. In this assembly the hooks 16c face outward and engage hooks 32 which can be mounted to corner posts as in FIGURE 1 or to a side of a box or other container as in FIGURE 17 for example.
A typical application of the carrier is shown in FIG- URE 27 wherein D represents a loading dock; V a transportation vehicle such as a railway box car or a truck in which containers 18 are shipped; M a monorail system having an overhead track parallel the dock on which a train of carriers T is spotted for loading and unloading; 20 the fork lift truck for unloading the transportation vehicle and for lifting the containers to engage the waiting carriers and for removing containers from the monorail and placing them aboard the transportation vehicle, MT the monorail tractor for pulling the train of carriers between the dock and Warehouse or storage area SA which might be very remote from the dock and on a different elevation; 118 the portable stacker or fork truck which removes containers from the monorail and stacks them one above the other as shown in FIGURE or lifts them to load the carrier train without necessity of horizontally moving them.
In operation the fork truck operator on the dock runs fork truck 20 inside box car V, picks up a container on the forks, backs out under monorail M, lifts the container engaging it on a waiting carrier, lowers the forks and drives under the carrier back into the car to pick up another container. In the meantime the carrier train is preferably indexed to align the next carrier adjacent the car door so when the fork truck operator backs out of car V the next empty carrier is waiting above for him to lift the container to it. Thus it should be evident that this system saves the fork truck operator from carrying each load into the warehouse, saves dock space as compared to a tractor trailer train, and enables the fork truck operator to transfer containers between the car and the monorail with a minimum of turning and movement.
When the car is unloaded or the carrier full it is taken 1110 the warehouse or storage area SA and bunched over a storage row where the portable stacker picks up the containers on the carriers and thereby opens their hooks and then lowers them to stack them directly thereunder to await call for the item stored at which time the stacker is used to load the container back on the carrier for delivery to shipping, processing, or manufacture where similar or other facilities can handle the container.
Stop 186 on the monorail, FIGURE 10, can be set. to align the carrier train at the stacking area. The stop is a dog pivotally secured to the upper flange of the monorail to swing down to engage a trolley 12. It can be worked by a pole or preferably by solenoid and maintains both raised and lowered positions by gravity. It is also useful in bunching a train of carriers with the aid of the tractor.
Having thus described a few of the many possible variations and applications of this invention it should be understood that all matter contained in the above description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense, further I contemplate to cover by the appended claims all variations and parts which fall within the true spirit and scope of this invention.
I claim as my invention:
l. A system for carrying containers in monorail trains and comprising in combination, a monorail, a plurality of container carriers thereon, rectangular containers therefore, bunching couplers connecting said carriers apart to round corners and retractable to space the carriers closely for storage and loading, means for moving said carriers along said monorail, lift truck means for loading and unloading said carriers automatic hook means pivotally secured to said carriers for engaging said containers when vertically lifted thereto, and means for releasing said hooks when the container supported thereon is lifted above engaging position.
2. A monorail system for carrying and bunching racks, skid boxes, and other types of containers and comprising in combination a monorail, at least one train of carriers thereon, a mono-rail tractor for pulling said train, each said carrier comprising a sill, two trolleys swivelly connected to the ends of said sill for supporting said carrier, two hook yokes each connected to an end of said sill transverse thereto, a hook pivotally secured on each end of said yokes, hook means on each said container for engaging a said hook, means for opening each said hook when a said container is lifted up above hook latching position thereon, and means for holding said hooks open after opening until the container can be lowered; means for raising and lowering said containers to said hooks, coupling bars each pivotally connecting adjacent carriers to form the train for turning corners, said coupling bars each being pivotally secured to an end of a carrier, a rider pivotally secured to the other end of each said coupling bar, a track along the sill of the adjacent end of the next carrier on which said rider is supported and guided for travel, a stop for each rider on the end of the sill on which it is mounted, a latch for latching each rider substantially at the stop at the end of its sill, each said latch being pivotally secured to its sill, a rope drum at one end of the train of carriers, a rope secured to said drum extending to and anchored to the carrirer at the other end of the train, means engaged by said rope on each said latch for lifting the latch when said rope is made taught, means for reeling said rope on said drum to lift said latches and bunch said carriers together.
References Cited in the file of this patent UNITED STATES PATENTS 424,825 Schefold Apr. 1, 1890 931,193 Garrett Aug. 17, 1909 1,056,231 Taylor Mar. 18, 1913 1,218,469 Richards Mar. 6, 1917 1,940,242 Burgess Dec. 19, 1933 2,086,923 Reeder July 13, 1937 2,290,715 Shanahan et al July 21, 1942 2,395,716 Biedess Feb. 26, 1946 2,441,026 Long May 4, 1948 2,445,106 Dempster July 13, 1948 2,547,502 Smith et al Apr. 3, 1951 2,651,087 Fellows Sept. 8, 1953 2,665,937 Reigh Jan. 12, 1954 2,724,342 Anderson Nov. 22, 1955 2,761,394 Cantrell et al Sept. 4, 1956 2,796,999 Russell June 25, 1957 2,906,420 Garcia Sept. 29, 1959 2,911,115 Jacobsen Nov. 3, 1959

Claims (1)

1. A SYSTEM FOR CARRYING CONTAINERS IN MONORAIL TRAINS AND COMPRISING IN COMBINATION, A MONORAIL, A PLURALITY OF CONTAINER CARRIERS THEREON, RECTANGULAR CONTAINERS THEREFORE, BUNCHING COUPLERS CONNECTING SAID CARRIERS APART TO ROUND CORNERS AND RETRACTABLE TO SPACE THE CARRIERS CLOSELY FOR STORAGE AND LOADING, MEANS FOR MOVING SAID CARRIERS ALONG SAID MONORAIL, LIFT TRUCK MEANS FOR LOADING AND UNLOADING SAID CARRIERS AUTOMATIC HOOK MEANS PIVOTALLY SECURED TO SAID CARRIERS FOR ENGAGING SAID CONTAINERS WHEN VERTICALLY LIFTED THERETO, AND MEANS FOR
US17658A 1960-03-25 1960-03-25 Material handling system Expired - Lifetime US3154203A (en)

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US406604A US3257142A (en) 1960-03-25 1964-10-26 Material handling system
US406606A US3249063A (en) 1960-03-25 1964-10-26 Coupling between vehicles

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US3249064A (en) * 1960-03-25 1966-05-03 Leonard D Barry Material handling system
US3484014A (en) * 1966-09-26 1969-12-16 Sverre Munck As Container
US3503471A (en) * 1968-04-03 1970-03-31 Eaton Yale & Towne Monorail brake system
US3729222A (en) * 1970-04-21 1973-04-24 Rubery Owen & Co Ltd Means for connecting members together
US4135631A (en) * 1977-05-31 1979-01-23 Franz Plasser Bahnbaumaschinen-Industriegesellschaft M.B.H. Freight train
US5382067A (en) * 1992-09-16 1995-01-17 Baumann; James A. SDE latch interconnect apparatus and method for transporting a container
US20090245451A1 (en) * 2008-03-28 2009-10-01 Westinghouse Electric Company, Llc Mobile rigging structure
EP2980026A4 (en) * 2013-03-27 2016-11-30 Kubota Kk Lifting apparatus, lifting set, and water treatment facility
WO2019157393A1 (en) * 2018-02-09 2019-08-15 Conxtech, Inc. Moment connection component lifting tool assembly

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US3249064A (en) * 1960-03-25 1966-05-03 Leonard D Barry Material handling system
US3484014A (en) * 1966-09-26 1969-12-16 Sverre Munck As Container
US3503471A (en) * 1968-04-03 1970-03-31 Eaton Yale & Towne Monorail brake system
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US5382067A (en) * 1992-09-16 1995-01-17 Baumann; James A. SDE latch interconnect apparatus and method for transporting a container
US20090245451A1 (en) * 2008-03-28 2009-10-01 Westinghouse Electric Company, Llc Mobile rigging structure
EP2980026A4 (en) * 2013-03-27 2016-11-30 Kubota Kk Lifting apparatus, lifting set, and water treatment facility
US10549957B2 (en) 2013-03-27 2020-02-04 Kubota Corporation Method for operating lifting set including lifting apparatus and water device
WO2019157393A1 (en) * 2018-02-09 2019-08-15 Conxtech, Inc. Moment connection component lifting tool assembly
US11085194B2 (en) 2018-02-09 2021-08-10 Conxtech, Inc. Moment connection component lifting tool assembly

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