US3123587A - Polyester wash-wear fabric - Google Patents
Polyester wash-wear fabric Download PDFInfo
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- US3123587A US3123587A US3123587DA US3123587A US 3123587 A US3123587 A US 3123587A US 3123587D A US3123587D A US 3123587DA US 3123587 A US3123587 A US 3123587A
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- United States
- Prior art keywords
- fabrics
- polyester
- fabric
- sodium
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- Prior art date
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- Expired - Lifetime
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- 239000004744 fabric Substances 0.000 title description 126
- 229920000728 polyester Polymers 0.000 title description 68
- -1 CARBOXYL Chemical class 0.000 claims description 78
- LYCAIKOWRPUZTN-UHFFFAOYSA-N glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 claims description 64
- 239000000835 fiber Substances 0.000 claims description 36
- 150000001875 compounds Chemical class 0.000 claims description 24
- 150000002430 hydrocarbons Chemical group 0.000 claims description 18
- KYTZHLUVELPASH-UHFFFAOYSA-N naphthalene-1,2-dicarboxylic acid Chemical compound C1=CC=CC2=C(C(O)=O)C(C(=O)O)=CC=C21 KYTZHLUVELPASH-UHFFFAOYSA-N 0.000 claims description 14
- 238000009833 condensation Methods 0.000 claims description 6
- 230000005494 condensation Effects 0.000 claims description 6
- TUJKJAMUKRIRHC-UHFFFAOYSA-N hydroxyl radical Chemical class [OH] TUJKJAMUKRIRHC-UHFFFAOYSA-N 0.000 claims description 6
- 229910052736 halogen Inorganic materials 0.000 claims description 4
- 150000002367 halogens Chemical group 0.000 claims 2
- 229910052708 sodium Inorganic materials 0.000 description 40
- 239000011734 sodium Substances 0.000 description 40
- 229920000139 polyethylene terephthalate Polymers 0.000 description 34
- 239000005020 polyethylene terephthalate Substances 0.000 description 34
- KEAYESYHFKHZAL-UHFFFAOYSA-N sodium Chemical compound [Na] KEAYESYHFKHZAL-UHFFFAOYSA-N 0.000 description 32
- 150000008054 sulfonate salts Chemical group 0.000 description 26
- 239000002253 acid Substances 0.000 description 24
- 229920001577 copolymer Polymers 0.000 description 24
- 229920000642 polymer Polymers 0.000 description 24
- OKKJLVBELUTLKV-UHFFFAOYSA-N methanol Chemical compound OC OKKJLVBELUTLKV-UHFFFAOYSA-N 0.000 description 16
- 239000000203 mixture Substances 0.000 description 16
- 239000004698 Polyethylene (PE) Substances 0.000 description 14
- 229920000573 polyethylene Polymers 0.000 description 14
- 239000000975 dye Substances 0.000 description 12
- LRHPLDYGYMQRHN-UHFFFAOYSA-N n-butanol Chemical compound CCCCO LRHPLDYGYMQRHN-UHFFFAOYSA-N 0.000 description 12
- 238000011084 recovery Methods 0.000 description 12
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N potassium Chemical group [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 description 10
- 229910052700 potassium Inorganic materials 0.000 description 10
- 239000011591 potassium Substances 0.000 description 10
- 239000000243 solution Substances 0.000 description 10
- MVPPADPHJFYWMZ-UHFFFAOYSA-N Chlorobenzene Chemical compound ClC1=CC=CC=C1 MVPPADPHJFYWMZ-UHFFFAOYSA-N 0.000 description 8
- 239000000981 basic dye Substances 0.000 description 8
- GYUVMLBYMPKZAZ-UHFFFAOYSA-N dimethyl naphthalene-2,6-dicarboxylate Chemical compound C1=C(C(=O)OC)C=CC2=CC(C(=O)OC)=CC=C21 GYUVMLBYMPKZAZ-UHFFFAOYSA-N 0.000 description 8
- 239000000986 disperse dye Substances 0.000 description 8
- 239000001046 green dye Substances 0.000 description 8
- 150000003839 salts Chemical class 0.000 description 8
- 230000035945 sensitivity Effects 0.000 description 8
- LLHSEQCZSNZLRI-UHFFFAOYSA-M sodium;3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound [Na+].COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 LLHSEQCZSNZLRI-UHFFFAOYSA-M 0.000 description 8
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 8
- WOZVHXUHUFLZGK-UHFFFAOYSA-N Dimethyl terephthalate Chemical compound COC(=O)C1=CC=C(C(=O)OC)C=C1 WOZVHXUHUFLZGK-UHFFFAOYSA-N 0.000 description 6
- 125000004429 atoms Chemical group 0.000 description 6
- 229910052799 carbon Inorganic materials 0.000 description 6
- 125000003178 carboxy group Chemical group [H]OC(*)=O 0.000 description 6
- 230000000295 complement Effects 0.000 description 6
- 150000002148 esters Chemical class 0.000 description 6
- 125000000524 functional group Chemical group 0.000 description 6
- 150000002334 glycols Chemical class 0.000 description 6
- 230000003301 hydrolyzing Effects 0.000 description 6
- 125000002887 hydroxy group Chemical group [H]O* 0.000 description 6
- QQVIHTHCMHWDBS-UHFFFAOYSA-L isophthalate(2-) Chemical compound [O-]C(=O)C1=CC=CC(C([O-])=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-L 0.000 description 6
- 239000000155 melt Substances 0.000 description 6
- WPUMVKJOWWJPRK-UHFFFAOYSA-N naphthalene-2,7-dicarboxylic acid Chemical compound C1=CC(C(O)=O)=CC2=CC(C(=O)O)=CC=C21 WPUMVKJOWWJPRK-UHFFFAOYSA-N 0.000 description 6
- 238000006116 polymerization reaction Methods 0.000 description 6
- 239000011780 sodium chloride Substances 0.000 description 6
- HEMHJVSKTPXQMS-UHFFFAOYSA-M sodium hydroxide Chemical compound [OH-].[Na+] HEMHJVSKTPXQMS-UHFFFAOYSA-M 0.000 description 6
- 239000007790 solid phase Substances 0.000 description 6
- 238000005292 vacuum distillation Methods 0.000 description 6
- FDTLQXNAPKJJAM-UHFFFAOYSA-N 2-(3-hydroxyquinolin-2-yl)indene-1,3-dione Chemical compound O=C1C2=CC=CC=C2C(=O)C1C1=NC2=CC=CC=C2C=C1O FDTLQXNAPKJJAM-UHFFFAOYSA-N 0.000 description 4
- ADCOVFLJGNWWNZ-UHFFFAOYSA-N Antimony trioxide Chemical compound O=[Sb]O[Sb]=O ADCOVFLJGNWWNZ-UHFFFAOYSA-N 0.000 description 4
- ZVSKZLHKADLHSD-UHFFFAOYSA-N Benzanilide Chemical compound C=1C=CC=CC=1C(=O)NC1=CC=CC=C1 ZVSKZLHKADLHSD-UHFFFAOYSA-N 0.000 description 4
- WPYMKLBDIGXBTP-UHFFFAOYSA-N Benzoic acid Chemical compound OC(=O)C1=CC=CC=C1 WPYMKLBDIGXBTP-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- 229920001634 Copolyester Polymers 0.000 description 4
- AAAQKTZKLRYKHR-UHFFFAOYSA-N Triphenylmethane Chemical compound C1=CC=CC=C1C(C=1C=CC=CC=1)C1=CC=CC=C1 AAAQKTZKLRYKHR-UHFFFAOYSA-N 0.000 description 4
- 125000001931 aliphatic group Chemical group 0.000 description 4
- 239000007864 aqueous solution Substances 0.000 description 4
- UHOVQNZJYSORNB-UHFFFAOYSA-N benzene Chemical compound C1=CC=CC=C1 UHOVQNZJYSORNB-UHFFFAOYSA-N 0.000 description 4
- 238000009835 boiling Methods 0.000 description 4
- OKTJSMMVPCPJKN-UHFFFAOYSA-N carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 4
- 125000004432 carbon atoms Chemical group C* 0.000 description 4
- 230000000875 corresponding Effects 0.000 description 4
- RTZKZFJDLAIYFH-UHFFFAOYSA-N diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 238000002474 experimental method Methods 0.000 description 4
- 238000010409 ironing Methods 0.000 description 4
- 238000002074 melt spinning Methods 0.000 description 4
- 230000004048 modification Effects 0.000 description 4
- 238000006011 modification reaction Methods 0.000 description 4
- 150000002790 naphthalenes Chemical class 0.000 description 4
- IJGRMHOSHXDMSA-UHFFFAOYSA-N nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 238000006068 polycondensation reaction Methods 0.000 description 4
- 239000011541 reaction mixture Substances 0.000 description 4
- 239000004753 textile Substances 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- RXOHFPCZGPKIRD-UHFFFAOYSA-N 2,6-Naphthalenedicarboxylic acid Chemical compound C1=C(C(O)=O)C=CC2=CC(C(=O)O)=CC=C21 RXOHFPCZGPKIRD-UHFFFAOYSA-N 0.000 description 2
- LLEMOWNGBBNAJR-UHFFFAOYSA-N 2-Phenylphenol Chemical compound OC1=CC=CC=C1C1=CC=CC=C1 LLEMOWNGBBNAJR-UHFFFAOYSA-N 0.000 description 2
- HTXMGVTWXZBZNC-UHFFFAOYSA-M 3,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound COC(=O)C1=CC(C(=O)OC)=CC(S([O-])(=O)=O)=C1 HTXMGVTWXZBZNC-UHFFFAOYSA-M 0.000 description 2
- HTXMGVTWXZBZNC-UHFFFAOYSA-N 3,5-bis(methoxycarbonyl)benzenesulfonic acid Chemical class COC(=O)C1=CC(C(=O)OC)=CC(S(O)(=O)=O)=C1 HTXMGVTWXZBZNC-UHFFFAOYSA-N 0.000 description 2
- MMINFSMURORWKH-UHFFFAOYSA-N 3,6-dioxabicyclo[6.2.2]dodeca-1(10),8,11-triene-2,7-dione Chemical compound O=C1OCCOC(=O)C2=CC=C1C=C2 MMINFSMURORWKH-UHFFFAOYSA-N 0.000 description 2
- 125000002103 4,4'-dimethoxytriphenylmethyl group Chemical group [H]C1=C([H])C([H])=C(C([H])=C1[H])C(*)(C1=C([H])C([H])=C(OC([H])([H])[H])C([H])=C1[H])C1=C([H])C([H])=C(OC([H])([H])[H])C([H])=C1[H] 0.000 description 2
- FUWHCTSQIAULAK-UHFFFAOYSA-N 4-(2-hydroxyethyl)benzoic acid Chemical compound OCCC1=CC=C(C(O)=O)C=C1 FUWHCTSQIAULAK-UHFFFAOYSA-N 0.000 description 2
- NEQFBGHQPUXOFH-UHFFFAOYSA-N 4-(4-carboxyphenyl)benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1C1=CC=C(C(O)=O)C=C1 NEQFBGHQPUXOFH-UHFFFAOYSA-N 0.000 description 2
- SQJQLYOMPSJVQS-UHFFFAOYSA-N 4-(4-carboxyphenyl)sulfonylbenzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1S(=O)(=O)C1=CC=C(C(O)=O)C=C1 SQJQLYOMPSJVQS-UHFFFAOYSA-N 0.000 description 2
- HCUNREWMFYCWAQ-UHFFFAOYSA-N 4-[2-(4-carboxyphenyl)ethyl]benzoic acid Chemical compound C1=CC(C(=O)O)=CC=C1CCC1=CC=C(C(O)=O)C=C1 HCUNREWMFYCWAQ-UHFFFAOYSA-N 0.000 description 2
- 241001192665 Anous Species 0.000 description 2
- 239000005711 Benzoic acid Substances 0.000 description 2
- OWNFQPAIKMPBGF-UHFFFAOYSA-M COC(=O)c1cccc(c1)S([O-])(=O)=O Chemical compound COC(=O)c1cccc(c1)S([O-])(=O)=O OWNFQPAIKMPBGF-UHFFFAOYSA-M 0.000 description 2
- KHECMNGAVJSUEC-UHFFFAOYSA-M ClC1=C(C=C(C=C1C(=O)OC)C(=O)OC)S(=O)(=O)[O-].[Na+] Chemical compound ClC1=C(C=C(C=C1C(=O)OC)C(=O)OC)S(=O)(=O)[O-].[Na+] KHECMNGAVJSUEC-UHFFFAOYSA-M 0.000 description 2
- QQVIHTHCMHWDBS-UHFFFAOYSA-N Isophthalic acid Chemical compound OC(=O)C1=CC=CC(C(O)=O)=C1 QQVIHTHCMHWDBS-UHFFFAOYSA-N 0.000 description 2
- 240000003670 Sesamum indicum Species 0.000 description 2
- 241000212342 Sium Species 0.000 description 2
- LSNNMFCWUKXFEE-UHFFFAOYSA-L Sulphite Chemical compound [O-]S([O-])=O LSNNMFCWUKXFEE-UHFFFAOYSA-L 0.000 description 2
- QTBSBXVTEAMEQO-UHFFFAOYSA-M acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 2
- 150000007513 acids Chemical class 0.000 description 2
- 150000001298 alcohols Chemical class 0.000 description 2
- 150000008064 anhydrides Chemical class 0.000 description 2
- 235000010233 benzoic acid Nutrition 0.000 description 2
- ZOXJGFHDIHLPTG-UHFFFAOYSA-N boron Chemical compound [B] ZOXJGFHDIHLPTG-UHFFFAOYSA-N 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 2
- 239000011575 calcium Substances 0.000 description 2
- 229910052791 calcium Inorganic materials 0.000 description 2
- 125000005708 carbonyloxy group Chemical group [*:2]OC([*:1])=O 0.000 description 2
- 150000001732 carboxylic acid derivatives Chemical class 0.000 description 2
- 150000001735 carboxylic acids Chemical class 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000001816 cooling Methods 0.000 description 2
- 239000003599 detergent Substances 0.000 description 2
- 150000001990 dicarboxylic acid derivatives Chemical class 0.000 description 2
- 150000001991 dicarboxylic acids Chemical class 0.000 description 2
- 125000000118 dimethyl group Chemical group [H]C([H])([H])* 0.000 description 2
- WYIBAMPRACRCOM-UHFFFAOYSA-N dimethyl naphthalene-2,7-dicarboxylate Chemical compound C1=CC(C(=O)OC)=CC2=CC(C(=O)OC)=CC=C21 WYIBAMPRACRCOM-UHFFFAOYSA-N 0.000 description 2
- 238000004821 distillation Methods 0.000 description 2
- 238000003379 elimination reaction Methods 0.000 description 2
- 150000002118 epoxides Chemical class 0.000 description 2
- 125000001301 ethoxy group Chemical group [H]C([H])([H])C([H])([H])O* 0.000 description 2
- 125000005843 halogen group Chemical group 0.000 description 2
- 238000006460 hydrolysis reaction Methods 0.000 description 2
- 239000000543 intermediate Substances 0.000 description 2
- FZLIPJUXYLNCLC-UHFFFAOYSA-N lanthanum Chemical compound [La] FZLIPJUXYLNCLC-UHFFFAOYSA-N 0.000 description 2
- 229910052746 lanthanum Inorganic materials 0.000 description 2
- 238000004900 laundering Methods 0.000 description 2
- WHXSMMKQMYFTQS-UHFFFAOYSA-N lithium Chemical compound [Li] WHXSMMKQMYFTQS-UHFFFAOYSA-N 0.000 description 2
- 229910052744 lithium Inorganic materials 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- QSHDDOUJBYECFT-UHFFFAOYSA-N mercury Chemical compound [Hg] QSHDDOUJBYECFT-UHFFFAOYSA-N 0.000 description 2
- 229910052753 mercury Inorganic materials 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 125000000956 methoxy group Chemical group [H]C([H])([H])O* 0.000 description 2
- 239000003607 modifier Substances 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- 235000010292 orthophenyl phenol Nutrition 0.000 description 2
- KQRNIQMUAQETRL-UHFFFAOYSA-M potassium;2,5-bis(methoxycarbonyl)benzenesulfonate Chemical compound [K+].COC(=O)C1=CC=C(C(=O)OC)C(S([O-])(=O)=O)=C1 KQRNIQMUAQETRL-UHFFFAOYSA-M 0.000 description 2
- 238000002360 preparation method Methods 0.000 description 2
- IZMJMCDDWKSTTK-UHFFFAOYSA-N quinoline yellow Chemical compound C1=CC=CC2=NC(C3C(C4=CC=CC=C4C3=O)=O)=CC=C21 IZMJMCDDWKSTTK-UHFFFAOYSA-N 0.000 description 2
- VQOIVBPFDDLTSX-UHFFFAOYSA-M sodium;3-dodecylbenzenesulfonate Chemical compound [Na+].CCCCCCCCCCCCC1=CC=CC(S([O-])(=O)=O)=C1 VQOIVBPFDDLTSX-UHFFFAOYSA-M 0.000 description 2
- CSKVLUWCGPWCQR-UHFFFAOYSA-M sodium;3-hydroxypropane-1-sulfonate Chemical compound [Na+].OCCCS([O-])(=O)=O CSKVLUWCGPWCQR-UHFFFAOYSA-M 0.000 description 2
- 125000001424 substituent group Chemical group 0.000 description 2
- KKEYFWRCBNTPAC-UHFFFAOYSA-L terephthalate(2-) Chemical class [O-]C(=O)C1=CC=C(C([O-])=O)C=C1 KKEYFWRCBNTPAC-UHFFFAOYSA-L 0.000 description 2
- 238000010998 test method Methods 0.000 description 2
- 230000037303 wrinkles Effects 0.000 description 2
Classifications
-
- C—CHEMISTRY; METALLURGY
- C08—ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
- C08G—MACROMOLECULAR COMPOUNDS OBTAINED OTHERWISE THAN BY REACTIONS ONLY INVOLVING UNSATURATED CARBON-TO-CARBON BONDS
- C08G63/00—Macromolecular compounds obtained by reactions forming a carboxylic ester link in the main chain of the macromolecule
- C08G63/68—Polyesters containing atoms other than carbon, hydrogen and oxygen
- C08G63/688—Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur
- C08G63/6884—Polyesters containing atoms other than carbon, hydrogen and oxygen containing sulfur derived from polycarboxylic acids and polyhydroxy compounds
- C08G63/6886—Dicarboxylic acids and dihydroxy compounds
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/78—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products
- D01F6/84—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolycondensation products from copolyesters
Definitions
- the most satisfactory wash-wear fabrics have been those made of polyester fibers, such as polyethylene terephthalate fibers. It has also been found that, although the unmodified polyester fibers are not especially versatile with respect to the range of suitable dyestuffs and the depth to which the fibers may be dyed, modifications of the polymer by incorporating copolymeric radicals containing sulfonate salt groups results in fibers which are readily dyeable with basic dyes. M0di fication of the polyester fiber in this way is more fully described in British Patent 826,248. Unfortunately, however, it has been observed that fabrics made of polyester fibers modified in this way generally exhibit relatively poor wash-wear behavior. The hydrolytic stability of the fibers is also considerably reduced by incorporating the sulfonate salt modifier units in the polymer. Accordingly, there has been a continuedsearch for a new fiber having the properties required for the production of superior wash-wear fabrics.
- synthetic linear condensation polyester as used herein comprehends a substantially linear polymer of fibenforrning molecular weight comprising a series of predominantly carbon atom chains joined by recurring carbonyloxy radicals,
- polyester is intended to include 7 "ice copolyesters, terpolyesters, and the like. Polyesters having a relative viscosity of at least about 8 are considered to be of fiber-forming molecular weight.
- the glycols from which the polyesters are predominantly derived are ethylene glycol, p-hexahydroxylylene glycol, or ester-forming derivatives thereof.
- the p-hexahydroxylylene glycol may be either the cis-isomer, the transisomer, or mixtures thereof.
- These glycols may be represented by the formula OH OH CH CH OH CH OH m where m is 0' or 1.
- at least of the hydroxyl radicals in the polyester are derived fromethylene glycol or p-hexahydroxylylene glycol.
- the acid component from which the polyester is derived is predominantly a naphthalenedicarboxylic acid; preferably, at least 75% is a naphthalenedicarboxylic acid.
- at least 75% of the acid component of the polyester is a fi,fl'-naphthalenedicarboxylic acid.
- These acids are characterized by the attachment of one hydroxycarbonyl group to a fi-position (2-or 3-position) of one ring in the naphthalene nucleus and the attachment of the other hydroxycarbonyl group to a p position (6- or 7-position) in the other ring of the naphthalene nucleus. This positioning of the hydroxycarbonyl groups appears to confer excellent properties on polyesters derived from 2,6- or 2,7-naphthalenedicarboxylic acid or ester-forming derivatives thereof.
- ester-forming group refers to either of the complementary'radicals, hydroxycarbonyl and. hydroxyl which react with the elimination of water to form a carbonyloxy ester radical v ii-
- the term also includes functional groups equivalent to the hydroxyl group, such as epoxides or esters, particularly the acetate ester or esters of other aliphatic acids having relatively few carbon atoms, as well as.
- ester-forming com pounds each of the complementary hydroxycarbonyl and hydroxyl radicals, or functional groups. derived from them, must be present in the reaction mixture for polycondensation to proceed; and any excess of one of the complementary groups with respect to the other is removed during the reaction, usually by volatilization of compounds containing such groups.
- Glycol esters (hydroxyalkyl esters) of dicarboxylic acids may function hydrolysis of the carbonyloxy linkages in the polyester chain.
- a portion of acid component of the polyester may be comprised by the copolymeric ester-forming component containing the sulfonate salt group, if this component is in either capacity as ester-forming compounds and thereby derived from a carboxylic acid.
- the remainder of the function as intermediates from which polycondensation acid component of the polyester, up to about mol 25%, can be initiated directly. may be any suitable dicarboxylic acid or hydroxycarbox- In accordance with the invention, from about 1 to about ylic acid.
- Examples of such compounds include tereph- 5% of a copolymeric ester-forming compound containthalic acid, isophthalic acid, 4,4'-sulfonyldibenzoic acid, ing a sulfonate salt group is employed in producing the 1 4,4'-bibenzoic acid, 4,4'-benzophenonedicarboxylic acid, polyester.
- a compound may be represented by 1,2-bis(4 carboxyphenyl)ethane, bis-4-carboxyphenyl the formula ether, 4-(2-hydroxyethyl)benzoic acid, and 4-(2-hydroxy- X RSO M ethoxy)benzoic acid.
- n r Thelfrlillowgng1 examples are C1t6dtO1lll1Stf1teiht21I1V6n is 1 or 3
- R is an Organic radical
- M is a Imtal- Potas 1,, tron, a t oug t ey are not intended to be limitatrve.
- sium 3,5-dicarbomethoxybenzenesulfonate is an example EXAMPLE 1 of the compound the frlnula in whlcil X ls a Garbo 146 parts of dimethyl 2,6-naphthalenedicarboxylate and methoxy group n 13 R the Lls'tnvalent benzene 3 6 arts of sodium 3 5-dicarbomethox b nzene-sulfonate radical, and M is potassium.
- any metallic p y are mixed with 115 parts of ethylene glycol contammg element may be employed, examples of spec1fic compounds 0 096 art of man anous acatate and 0 056 a t f anti being the sodium, lithium, calcium, lanthanum, and lead nlon irioxide i mixture i hfi ted 6 2 5 3 salts of 3,5-dicarbomethoxybenzenesulfonic acid.
- R is a y S mg which tlme the temperature rises from 195 C. to divalent or trivalent organic radical, depending upon the o 4 about 235 C. with evolution of methanol.
- the pressure value of n, and 1S usually hydrocarbon.
- R may be a halogen-subsututed O1 eth lane 2 6 na hthrdenedicarbox 1ate/5 (sodiu hydrocarbon radical or a chalkogen-containing hydrog zm g hthalaie obtained gi a i carbon radical wherein each chalkogen atom is bonded Oht and a lmlafiv vigcosit 22 3 g to carbon or a difierent chalkogen atom, and no carbon m Com risin'o j of 3 arts hen 7 is bonded to more than one chalkogen atom.
- Examples s e c a p 0 p 0 an of suitable com ounds include parts of mchlorophenol' P
- the corresponding 965/ co- SOdillIH 1,8dwarb0methOXynaphtha1ene-3-S111f0nate, polyester is prepared as well as several control polyesters.
- Potassium 2,5-dicafbomethofiybeniiiilleSulfollate The experiments are summarized in Table I.
- the properties of the resulting polymers are listed sodium 3-hydroxypropane-l-sulfonate, i th t bl Sodium 4,4-diCa1"beth0XY-l-butanesulfollate, Each of the polyesters listed in Table I is then melted Potassium P'hYdmXYethOXYbenlenesulfonate, 40 and spun into yarn, employing conventional melt-spinning Potassium Z,5"biS(hYdYOXY@thOXY)benleneslllfonate, apparatus. The yarns are wound up at 80 y.p.m.
- isophthalate (98/2). 6. Polyethylene terephthalate/S-(sodlumsu1fo)- DMT 2 114 6.1 20 245 1.4 27
- R may also contain as inert groups one or more additional SO M groups, an example of such a compound being dipotassiurn S-carbomethoxybenzene 1,3-disulfonate.
- the preferred embodiment of the invention comprises a polyester in which at least about 75% of the acid component of the polyester is a naphthalenedicarboxylic acid.
- acid component of the polyester is meant the sum
- the test for relative uptake with disperse dyes is can ried out by boiling one part of the test fabric for 45 minutes in 1000 parts of an aqueous mixture containing 0.4% of a mixture of equal parts of dimethyl terephthalate and benzanil ide and 0.004% of 3-hydroxyquinophthatlone, a yellow disperse dye as disclosed in US. Patent 2,006,022.
- the dyed fabric is extracted of all the carboxylic acids which would be formed by with chlorobenzene and the amount of dye is estimated spectrophotometrically from the chlorobenzene solution.
- Table I The results given in Table I are based on assigning an arbitrary value of unity to the amount of dye adsorbed by the polyethylene terephthalate fabric.
- the fabric comprised of polyethylene naphthalenedicai boxylate containing a sulfo-nate salt copolymeric unit has a good level of disperse dyeability, being excellent at 3.5% copolymer level.
- Fabrics comprised of unmodified polyethylene naphthalenedicarboxyl'ate have a relatively poor level of disperse dyea'bility, while purple.
- tabricscomprrsed'of the tabrics comprised of unmodified polyethylene, terephg polyethlflene naphthalfinedlcflfbofiylflte modified w1th cothalate and unmodified polyethylene naphthalenedicar- Polymeric Sulfonat? Salt units have a Wa h-Wear rating boxylate are essentially undyed.
- each of the Comparable to Tatmgs fabrics of unmodified P 3" fabrics comprised of a polyester containing a sulfonate ethylene terephth-alate.
- fabrics comprised of salt copolyrneric unit is dyed to an excellent shade of poly hylene terephthalate modified with copolymerio sulfonate salt units have a poor wash-wear rating.
- Polyethylene terephthalate 100/34 106x84 2. 5v 106x82 65 41 The test for alkaline sensitivity is carried out by boiling one part of the test fabric in 1000 parts of a 1% aqueous solution of sodium hydroxide for 3 hours. The results given. in Table I are based on assigning an arbitrary value of unity to the fractional Weight lost by the polyethylene terephthalate fabric. As indicated in the table, modification of polyethylene terephthalate with copolymeric sulfonate salt units results in a very marked increase in the alkaline sensitivity of the fabric.
- fabrics of polyethylene naphthalenedicarboxylate modified with copolymeric sulfonate salt units have a much more acceptable level of alkaline sensitivity, closer to the level observed in fabrics of unmodified polyethylene terephthalate.
- Polyethylene 2,6-naphthalenedicarboxylate/54(sodium sulfo)is0phthalate (97.5/2.5) is prepared in accordance with the method of Example 1, using 45.4 parts of dimethyl 2,6-naphthalenedicarboxylate and 1.4 parts of sodium 3,5-dicarbomethoxyb enzenesulfonate.
- Polyethylene 2,6-naphthalenedicarboxylate, polyethylene terephthalate, and polyethylene terephthalate/S-(sodium sulfo) isophthalate (98/2) are also prepared as described.
- Each of the polyesters is then melted and spun into yarn, employing conventional melt-Spinning apparatus. The yarns are wound up at 1200 y.p.m. and drawn 2 over a 175 hot plate.
- Basket weave and talfeta fabrics are then prepared from the drawn yarns, and the resulting fabrics. are evaluated [for wash performance and crease recovery in a series of tests for which the results are given in Table ll.
- the wash-wear rating of the fabrics is carried out by washing the fabrics in a home model washing machine using water at 55 C. with a commercially available detergent for home laundry use, rinsing the fabric in wa- Monsanto crease recovery values are determined in accordance with Tentative Test Method 66-1959 in the Technical Manual of the American Association of Textile Chemists and Colorists, volume XXXV, Howes Publishing Co@, New York city (1959), pages 171-3.
- the fabrics are creased while Wet with 40 C. Water in one series of tests and with 60 C. water in a second series of tests. The results for each series of tests, calculated as percent recovery from a standard crease in 120 seconds, are reported in Table ll.
- fabrics comprised of polyethylene naphthalenedicarboxylate modified with copolymeric sulfonate salt units have 40 C. crease recovery values comparable to values for fabrics of unmodified polyethylene terephthalate, and 60 C. crease value superior to values for fabrics of un modified polyethylene terephthalate.
- fabrics comprised of polyethylene terephthalate modified with copolymeric sulfonate salt units have relatively poor crease recovery values.
- EXAMPLE 3 The temperature is increased to 295 C. and the glycol is removed by vacuum distillation at 0.1 mm. for 1.5 hours. After cooling, the polymer is'crushed and theviscosity is increased by solid phase polymerization at 250 C. under vacuum for 3.5 hours. The relative viscosity is 21.5 and part by weight of the fabric is immersed for 90 minutes at the boil in 1000 parts of an aqueous solution of 0.5% of o-phenylphenol and 0.03% of Brilliant Green dye (Color Index No. 42040), a basic dye of the triphenylmethane type, whereupon the fabric is dyed a deep shade of green with good wash-fastness properties. Another sample of the fabric is dyed an attractive shade of yellow with 3'-hydroxyquinophthalone under the dye-bath conditions described in Example I.
- EXAMPLE 4 131 parts of dimethyl 1,S-naphthalenedicarboxylate and 5.7 parts of sodium 3,S-dicaroomethoxyhenzenesulfonate are mixed with 160 parts of p-hexahydroxylylene glycol (50% cis-, 50% trans-).
- p-hexahydroxylylene glycol 50% cis-, 50% trans-.
- Methanol is removed in a stream of nitrogen.
- the temperature is increased to 285 and glycol is removed by distillation at 0.05 mm. for 2.5 hours.
- the polymer is crushed and the relative viscosity is increased to 23 by solid phase polymerization under vacuum at 250 C. for hours.
- the polymer melts at 270 C. and yields fibers which are strong and resilient after drawing. Fabrics prepared from the fibers exhibit good wash-wear performance and are readily dyed by Brilliant Green dye and by 3'-hydroxy-- 'quinophthalone under the conditions described in Examples 3 and 1, respectively.
- EXAMPLE 5 146 parts of dimethyl 2,6-naphthalenedicarboxylate and 6.4 parts of sodium 3,5-dicarbomethoxybenzenesulfonate are mixed with 180 parts of p-hexahydroxylylene glycol (50% cis-, 50% trans-) and 5 parts of an 8% solution of (n-C H O) TiHNa in butanol. The mixture is heated at 210230 C. for 0.5 hour with evolution of methanol. The temperature is increased to 290 C. and the pressure is reduced to 0.07 mm. Glycol is removed by vacuum distillation at 295 C. for 1.5 hours. The polymer has a relative viscosity of 30.5 and melts at 260 C. It is readily spun into fibers which are strong and resilient after drawing. Fabrics prepared from the fibers exhibit good washwear performance and are readily dyed by Brilliant Green dye and by 3-hydroxyquinophthalone under the conditions described in Examples 3 and 1, respectively.
- a fabric comprised of fibers of a polymeric synthetic linear fiber-forming condensation copolyester of (1) a naphthalenedicarboxylic acid; (2) a glycol selected from the class consisting of ethylene glycol, p-hexahydroxylylene glycol, and their ester-forming derivatives; and (3) from 1% to 5% thereof of a compound having the formula X RsO M in which X is a group selected from the class consisting of carboxyl, hydroxyl and ester-forming derivatives thereof; n is an integer from 1 to 2; R is a group selected from the class consisting of hydrocarbons, halogen substituted hydrocarbons and chalkogen substituted hydrocarbons; said hydrocarbon group being free from aliphatic unsaturation; and M is a metal.
- naphthalenedi carboxylic acid is 2,7-naphthalenedicarboxylic acid.
- a wash-wear fabric of claim 1 having a wash-wear rating as herein described of greater than 2.
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- Organic Chemistry (AREA)
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Description
United States Patent 3,123,587 PGLYESTER WAH=WEAR FABRIC Milton J. Hogsed, Kinston, N.C., assign'or to E. I. duPont de Nemours and Company, Wilmington, Del., a corporation of Delaware No Drawing. Filed Feb. 7, 1961, Ser. No. 87,523 5 Claims. (til. 26075) This invention relates to novel fabrics and to the filaments from which they may be prepared. More particularly, it relates to novel polyester fabrics which exhibit dyeability with a variety of dyes as Well as excellent wash- Wear performance, and tothe filaments from which the fabrics are prepared.
An objective of the textile industry in recent years has been to provide garments made of fabrics which require minimum care. Desirably, such fabrics are relatively free from Wrinkles subsequent to laundering, so that little or no ironing of the fabrics is required. Fabrics which are superior in this regard are frequently described as having good wash-wear performance. It has also been des red, of course, that the fabrics be readily dyeable with a variety of commercially available dyestuffs.
In general, the most satisfactory wash-wear fabrics have been those made of polyester fibers, such as polyethylene terephthalate fibers. It has also been found that, although the unmodified polyester fibers are not especially versatile with respect to the range of suitable dyestuffs and the depth to which the fibers may be dyed, modifications of the polymer by incorporating copolymeric radicals containing sulfonate salt groups results in fibers which are readily dyeable with basic dyes. M0di fication of the polyester fiber in this way is more fully described in British Patent 826,248. Unfortunately, however, it has been observed that fabrics made of polyester fibers modified in this way generally exhibit relatively poor wash-wear behavior. The hydrolytic stability of the fibers is also considerably reduced by incorporating the sulfonate salt modifier units in the polymer. Accordingly, there has been a continuedsearch for a new fiber having the properties required for the production of superior wash-wear fabrics.
It is an object of this invention to provide a readily dyeable fabric having good wash-wear properties. ,7 An other object is to provide such a fabric which exhibits good hydrolytic stability. A further object is to provide fibers from which such fabrics may be prepared. Other objects will become apparent from the following description and claims.
I have found that these objects are accomplished by a boxylic acid, a glycol from the group consisting of ethylene glycol and p-hexahydroxylylene glycol, and from about 1% to about 5% of a copolymeric ester-forming compound containing a sulfonate salt group. Very good wash-wear performance is exhibited by the fabric of the invention. Surprisingly, the fabric is not only dyeable with basic dyes, but its relative dye uptake with disperse dyes is strikingly higher than that obtained with fabrics derived from the corresponding polyester containing no sulfonate salt group copolymeric units. The hydrolytic stability of the fabrics of the invention is quite good.
The term synthetic linear condensation polyester as used herein comprehends a substantially linear polymer of fibenforrning molecular weight comprising a series of predominantly carbon atom chains joined by recurring carbonyloxy radicals,
As used herein, the term polyester is intended to include 7 "ice copolyesters, terpolyesters, and the like. Polyesters having a relative viscosity of at least about 8 are considered to be of fiber-forming molecular weight.
The glycols from which the polyesters are predominantly derived are ethylene glycol, p-hexahydroxylylene glycol, or ester-forming derivatives thereof. The p-hexahydroxylylene glycol may be either the cis-isomer, the transisomer, or mixtures thereof. These glycols may be represented by the formula OH OH CH CH OH CH OH m where m is 0' or 1. Preferably, at least of the hydroxyl radicals in the polyester are derived fromethylene glycol or p-hexahydroxylylene glycol.
In accordance with the invention, the acid component from which the polyester is derived is predominantly a naphthalenedicarboxylic acid; preferably, at least 75% is a naphthalenedicarboxylic acid. In a preferred embodiment of the invention, at least 75% of the acid component of the polyester is a fi,fl'-naphthalenedicarboxylic acid. These acids are characterized by the attachment of one hydroxycarbonyl group to a fi-position (2-or 3-position) of one ring in the naphthalene nucleus and the attachment of the other hydroxycarbonyl group to a p position (6- or 7-position) in the other ring of the naphthalene nucleus. This positioning of the hydroxycarbonyl groups appears to confer excellent properties on polyesters derived from 2,6- or 2,7-naphthalenedicarboxylic acid or ester-forming derivatives thereof.
HOGH2- CH COOH HOOC- 2,6-naphthalenedicarboxylic acid I-IOOO COOH 2,7-naphthalenedicarboxylic acid The term ester-forming group, as used herein, refers to either of the complementary'radicals, hydroxycarbonyl and. hydroxyl which react with the elimination of water to form a carbonyloxy ester radical v ii- The term also includes functional groups equivalent to the hydroxyl group, such as epoxides or esters, particularly the acetate ester or esters of other aliphatic acids having relatively few carbon atoms, as well as. functional groups equivalent to the hydroxycarbonyl group, such as carbonyl halides,.'anhydrides, salts, and esters with the lower alcohols. Similarly, compounds containing esterforming groups are designated as ester-forming com pounds. Of course, each of the complementary hydroxycarbonyl and hydroxyl radicals, or functional groups. derived from them, must be present in the reaction mixture for polycondensation to proceed; and any excess of one of the complementary groups with respect to the other is removed during the reaction, usually by volatilization of compounds containing such groups. Glycol esters (hydroxyalkyl esters) of dicarboxylic acids may function hydrolysis of the carbonyloxy linkages in the polyester chain. A portion of acid component of the polyester may be comprised by the copolymeric ester-forming component containing the sulfonate salt group, if this component is in either capacity as ester-forming compounds and thereby derived from a carboxylic acid. The remainder of the function as intermediates from which polycondensation acid component of the polyester, up to about mol 25%, can be initiated directly. may be any suitable dicarboxylic acid or hydroxycarbox- In accordance with the invention, from about 1 to about ylic acid. Examples of such compounds include tereph- 5% of a copolymeric ester-forming compound containthalic acid, isophthalic acid, 4,4'-sulfonyldibenzoic acid, ing a sulfonate salt group is employed in producing the 1 4,4'-bibenzoic acid, 4,4'-benzophenonedicarboxylic acid, polyester. Such a compound may be represented by 1,2-bis(4 carboxyphenyl)ethane, bis-4-carboxyphenyl the formula ether, 4-(2-hydroxyethyl)benzoic acid, and 4-(2-hydroxy- X RSO M ethoxy)benzoic acid. Where X is an estapforming group as defined above, n r Thelfrlillowgng1 examples are C1t6dtO1lll1Stf1teiht21I1V6n is 1 or 3 R is an Organic radical, and M is a Imtal- Potas 1,, tron, a t oug t ey are not intended to be limitatrve. sium 3,5-dicarbomethoxybenzenesulfonate is an example EXAMPLE 1 of the compound the frlnula in whlcil X ls a Garbo 146 parts of dimethyl 2,6-naphthalenedicarboxylate and methoxy group n 13 R the Lls'tnvalent benzene 3 6 arts of sodium 3 5-dicarbomethox b nzene-sulfonate radical, and M is potassium. In general, any metallic p y are mixed with 115 parts of ethylene glycol contammg element may be employed, examples of spec1fic compounds 0 096 art of man anous acatate and 0 056 a t f anti being the sodium, lithium, calcium, lanthanum, and lead nlon irioxide i mixture i hfi ted 6 2 5 3 salts of 3,5-dicarbomethoxybenzenesulfonic acid. R is a y S mg which tlme the temperature rises from 195 C. to divalent or trivalent organic radical, depending upon the o 4 about 235 C. with evolution of methanol. The pressure value of n, and 1S usually hydrocarbon. However, R
is then reduced to 0.07 mm. of mercury and tne temperamay contam substituents which are mert m the polyester o mm is increased to 285 C. After 2% hours a polymer, reaction mixture. Thus, R may be a halogen-subsututed O1 eth lane 2 6 na hthrdenedicarbox 1ate/5 (sodiu hydrocarbon radical or a chalkogen-containing hydrog zm g hthalaie obtained gi a i carbon radical wherein each chalkogen atom is bonded Oht and a lmlafiv vigcosit 22 3 g to carbon or a difierent chalkogen atom, and no carbon m Com risin'o j of 3 arts hen 7 is bonded to more than one chalkogen atom. Examples s e c a p 0 p 0 an of suitable com ounds include parts of mchlorophenol' P In similar experiments, the corresponding 965/ co- SOdillIH 1,8dwarb0methOXynaphtha1ene-3-S111f0nate, polyester is prepared as well as several control polyesters. Potassium 2,5-dicafbomethofiybeniiiilleSulfollate, The experiments are summarized in Table I. In each Sodium P'CarbOmethoxyballlenesulfonate, 35 case 115 parts of ethylene glycol containing 0.096 part of Sodium III-Garb0melh0XYb$11Zen$l11f0nale, manganous acetate and 0.056 part of antimony trioxide is Potassium 4,4'-diaIb0meth0XYb1Pheny1-2-Su1f0l1ate, used. The properties of the resulting polymers are listed sodium 3-hydroxypropane-l-sulfonate, i th t bl Sodium 4,4-diCa1"beth0XY-l-butanesulfollate, Each of the polyesters listed in Table I is then melted Potassium P'hYdmXYethOXYbenlenesulfonate, 40 and spun into yarn, employing conventional melt-spinning Potassium Z,5"biS(hYdYOXY@thOXY)benleneslllfonate, apparatus. The yarns are wound up at 80 y.p.m. and dithium za y y yy ydrawn 3 X over a hot pin heated to 150. Tests for relaenz n su f tive uptake with disperse dyes and for alkaline sensitivity sodium 2-chloro-3,5-dicarbomethoxybenzenesulfonate, are th i d out for ea h of the yarns. The results and sodium 2-bron1o-3,5-dicarbomethoxybenzenesulfonate. are li t d in the table.
Table I PREPARATION AND PROPERTIES OF POLYESTERS Parts Relative Polymer Disperse Alkaline Starting Starting Parts Viscos- Melting Dye Sensi- Polyester Ester Ester SDBS 3 ity Point, Relative tivity degrees Uptake 1. Polyethylene 2,6-naphthalenedicarboxylate DM 2,6-N 149 none 30 265 0. 5 0.3 2. Polyethylene 2,fi-naphthalenediearboxylate/5- DM 2,6-N 146 3.6 22.3 255 1.2 1.6
(sodium su1fo)-isophthalate (98/2). 3. Polyethylene 2,(i-naphthalenedicarboxylate/d DM 2,6-N 144 6.1 32 250 2.2 2. 7
(sodium sulio)-isophthalate (96.5/3.5). i 4. Polyethylene terephthalate DMT 118 none 30 255 1.0 1. 0' 5. Polyethylene terephthalate/5-(sodium su1fo)- DMT 2 116 3.6 20 250 1.2 10.0
isophthalate (98/2). 6. Polyethylene terephthalate/S-(sodlumsu1fo)- DMT 2 114 6.1 20 245 1.4 27
isophthalate (96.5/3.5).
l Dimethyl 2,6-naphthalenedicarboxylate. 2 Dimethyl terephthalate. 8 Sodium 3,5-diearbomethoxybenzenesulfonate.
R may also contain as inert groups one or more additional SO M groups, an example of such a compound being dipotassiurn S-carbomethoxybenzene 1,3-disulfonate.
The preferred embodiment of the invention comprises a polyester in which at least about 75% of the acid component of the polyester is a naphthalenedicarboxylic acid. By acid component of the polyester is meant the sum The test for relative uptake with disperse dyes is can ried out by boiling one part of the test fabric for 45 minutes in 1000 parts of an aqueous mixture containing 0.4% of a mixture of equal parts of dimethyl terephthalate and benzanil ide and 0.004% of 3-hydroxyquinophthatlone, a yellow disperse dye as disclosed in US. Patent 2,006,022. The dyed fabric is extracted of all the carboxylic acids which would be formed by with chlorobenzene and the amount of dye is estimated spectrophotometrically from the chlorobenzene solution. The results given in Table I are based on assigning an arbitrary value of unity to the amount of dye adsorbed by the polyethylene terephthalate fabric. As indicated in the table, the fabric comprised of polyethylene naphthalenedicai boxylate containing a sulfo-nate salt copolymeric unit has a good level of disperse dyeability, being excellent at 3.5% copolymer level. Fabrics comprised of unmodified polyethylene naphthalenedicarboxyl'ate have a relatively poor level of disperse dyea'bility, while purple.
6 ter at 55 C., and tumbling the fabrics dry in an automatic dryer at 70 C. The fabrics are allowed to hang 1.5 hours and are then evaluated by a group of persons on an arbitrary subjective scale using the following ratrugs:
represents a perfectly flat fabric 4 represents a fabric deviating only slightly from flat 3 represents a fabric acceptable for Wearing Without ironing 10 cfabri'cs comprised of polyethylene terephthalate contain- 2 j f fabri? of bor'defline acceptability for Wearing a sulfonate salt copolymeric unit have a disperse 111g 'Wlthout l easllv touched up dyeability not markedly higher than that of fabric com- 1 P 'P 04333110 unacceptably Yvrinkkd weal'ing prised of unmodified polyethylene terephthalate. Wlthollt Toning, fflthough femiily lrOIled When the fabrics comprised of the polyesters listed in O F P 'F a wIlnkled ri for which considerable Table I are treated for one hour at 100 C. with an aquell'ollmg attentlon is required ous solution of 0.4% of a mixture of equal parts of dimethyl terephthalate and benzanilide and 0.05% of Fuch- T average ratings -f this Y -Y are P rt d Sine SBP dye, a basic dye of they triphenylmethane type in Table II. As noted in the table, tabricscomprrsed'of the tabrics comprised of unmodified polyethylene, terephg polyethlflene naphthalfinedlcflfbofiylflte modified w1th cothalate and unmodified polyethylene naphthalenedicar- Polymeric Sulfonat? Salt units have a Wa h-Wear rating boxylate are essentially undyed. However, each of the Comparable to Tatmgs fabrics of unmodified P 3" fabrics comprised of a polyester containing a sulfonate ethylene terephth-alate. In contrast, fabrics comprised of salt copolyrneric unit is dyed to an excellent shade of poly hylene terephthalate modified with copolymerio sulfonate salt units have a poor wash-wear rating.
Table II PERFORMANCE OF POLYESTER FABRICS Monsanto crease Yarn Weave Wash-wear Weave recovery, percent Polyester fabric count (basket) rating (tafieta) 1. Polyethylene 2,G-naphthalenedicarboxylato/5-(sodium 103/34 102x92 2.3 100x70 61 48 sullo)-isophthalate (97.5/2.5). 2. Polyethylene terephthalate/S-(sodiurn sullo),-isophtha1ate 87/34 104 2:92 0.6 102): 72 47 34 3. riiii iene 2,6-naphtha1enedicarboxylate 104/34 102x80 3.5 103 4 6g 53 4. Polyethylene terephthalate 100/34 106x84 2. 5v 106x82 65 41 The test for alkaline sensitivity is carried out by boiling one part of the test fabric in 1000 parts of a 1% aqueous solution of sodium hydroxide for 3 hours. The results given. in Table I are based on assigning an arbitrary value of unity to the fractional Weight lost by the polyethylene terephthalate fabric. As indicated in the table, modification of polyethylene terephthalate with copolymeric sulfonate salt units results in a very marked increase in the alkaline sensitivity of the fabric. In contrast, fabrics of polyethylene naphthalenedicarboxylate modified with copolymeric sulfonate salt units have a much more acceptable level of alkaline sensitivity, closer to the level observed in fabrics of unmodified polyethylene terephthalate.
EXAMPLE 2 Polyethylene 2,6-naphthalenedicarboxylate/54(sodium sulfo)is0phthalate (97.5/2.5) is prepared in accordance with the method of Example 1, using 45.4 parts of dimethyl 2,6-naphthalenedicarboxylate and 1.4 parts of sodium 3,5-dicarbomethoxyb enzenesulfonate. Polyethylene 2,6-naphthalenedicarboxylate, polyethylene terephthalate, and polyethylene terephthalate/S-(sodium sulfo) isophthalate (98/2) are also prepared as described. Each of the polyesters is then melted and spun into yarn, employing conventional melt-Spinning apparatus. The yarns are wound up at 1200 y.p.m. and drawn 2 over a 175 hot plate.
Basket weave and talfeta fabrics are then prepared from the drawn yarns, and the resulting fabrics. are evaluated [for wash performance and crease recovery in a series of tests for which the results are given in Table ll.
The wash-wear rating of the fabrics is carried out by washing the fabrics in a home model washing machine using water at 55 C. with a commercially available detergent for home laundry use, rinsing the fabric in wa- Monsanto crease recovery values are determined in accordance with Tentative Test Method 66-1959 in the Technical Manual of the American Association of Textile Chemists and Colorists, volume XXXV, Howes Publishing Co@, New York city (1959), pages 171-3. The fabrics are creased while Wet with 40 C. Water in one series of tests and with 60 C. water in a second series of tests. The results for each series of tests, calculated as percent recovery from a standard crease in 120 seconds, are reported in Table ll. As indicated in the table, fabrics comprised of polyethylene naphthalenedicarboxylate modified with copolymeric sulfonate salt units. have 40 C. crease recovery values comparable to values for fabrics of unmodified polyethylene terephthalate, and 60 C. crease value superior to values for fabrics of un modified polyethylene terephthalate. By contrast, fabrics comprised of polyethylene terephthalate modified with copolymeric sulfonate salt units have relatively poor crease recovery values.
EXAMPLE 3 The temperature is increased to 295 C. and the glycol is removed by vacuum distillation at 0.1 mm. for 1.5 hours. After cooling, the polymer is'crushed and theviscosity is increased by solid phase polymerization at 250 C. under vacuum for 3.5 hours. The relative viscosity is 21.5 and part by weight of the fabric is immersed for 90 minutes at the boil in 1000 parts of an aqueous solution of 0.5% of o-phenylphenol and 0.03% of Brilliant Green dye (Color Index No. 42040), a basic dye of the triphenylmethane type, whereupon the fabric is dyed a deep shade of green with good wash-fastness properties. Another sample of the fabric is dyed an attractive shade of yellow with 3'-hydroxyquinophthalone under the dye-bath conditions described in Example I.
Similar results are obtained by repeating the above experiment, substituting 2.2 parts of potassium 2,5-dicarbomethoxybenzenesulfonate for the sodium 3,5-dicarbomethoxybenzenesulfonate. The experiment is repeated again, substituting 4.5 parts of sodium 3-hydroxypropanel-sulfonate for the sodium 3,S-dicarbomethoxybenzenesulfonate, whereupon similar results are obtained.
EXAMPLE 4 131 parts of dimethyl 1,S-naphthalenedicarboxylate and 5.7 parts of sodium 3,S-dicaroomethoxyhenzenesulfonate are mixed with 160 parts of p-hexahydroxylylene glycol (50% cis-, 50% trans-). Four parts of an 8% solution of (n-C H O) TiI-INa in butanol are added and the mixture is heated at 215 C. for 0.75 hour. Methanol is removed in a stream of nitrogen. The temperature is increased to 285 and glycol is removed by distillation at 0.05 mm. for 2.5 hours. The polymer is crushed and the relative viscosity is increased to 23 by solid phase polymerization under vacuum at 250 C. for hours. The polymer melts at 270 C. and yields fibers which are strong and resilient after drawing. Fabrics prepared from the fibers exhibit good wash-wear performance and are readily dyed by Brilliant Green dye and by 3'-hydroxy-- 'quinophthalone under the conditions described in Examples 3 and 1, respectively.
Similar results are obtained by repeating the above experiment, substituting 4.5 parts of sodium m-carbomethoxybenzenesulfonate for the sodium 3,5-dicarbomethoxybenzenesulfonate.
EXAMPLE 5 146 parts of dimethyl 2,6-naphthalenedicarboxylate and 6.4 parts of sodium 3,5-dicarbomethoxybenzenesulfonate are mixed with 180 parts of p-hexahydroxylylene glycol (50% cis-, 50% trans-) and 5 parts of an 8% solution of (n-C H O) TiHNa in butanol. The mixture is heated at 210230 C. for 0.5 hour with evolution of methanol. The temperature is increased to 290 C. and the pressure is reduced to 0.07 mm. Glycol is removed by vacuum distillation at 295 C. for 1.5 hours. The polymer has a relative viscosity of 30.5 and melts at 260 C. It is readily spun into fibers which are strong and resilient after drawing. Fabrics prepared from the fibers exhibit good washwear performance and are readily dyed by Brilliant Green dye and by 3-hydroxyquinophthalone under the conditions described in Examples 3 and 1, respectively.
Similar results are obtained by repeating the above experiment, substituting 6.4 parts of sodium 4,4-dicarhethoxy-l-butanesulfonate for the sodium 3,5-dicarbomethoxybenzenesulfonate.
8 EXAMPLE 6 146 parts of dimethyl 2,7-naphthalenedicarboxylate and 6.4 parts of sodium 3,S-dicarbomethoxybenzenesulfonate are mixed with 180 parts of trans-p-hexahydroxylylene glycol and 5 parts of an 8% solution of (n-C H O) TiHNa in butanol. The mixture is heated for one hour at 215- 225 C. with evolution of methanol. The temperature is increased to 285 C. and the pressure is reduced to 0.05 mm. Glycol is removed by vacuum distillation at 285 C. for 2.5 hours. The polymer is crushed and the relative viscosity is increased to 27 by solid phase polymerization under vacuum at 240 C. for 4 hours. The polymer melts at 260 C. and yields fibers which are strong and resilient after drawing. Fabrics prepared from the fibers exhibit good wash-Wear performance and are readily dyed by Brilliant Green dye and by 3-hydroxyquinophtha1one under the conditions described in Examples 3 and 1, re spectively.
Similar results are obtained by repeating the above experiment, substituting 115 parts of ethylene glycol for the p-hexahydroxylylene glycol.
It will be apparent that many widely different embodiments of this invention may be made without departing from the spirit and scope thereof, and therefore it is not intended to be limited except as indicated in the appended claims.
I claim:
1. A fabric comprised of fibers of a polymeric synthetic linear fiber-forming condensation copolyester of (1) a naphthalenedicarboxylic acid; (2) a glycol selected from the class consisting of ethylene glycol, p-hexahydroxylylene glycol, and their ester-forming derivatives; and (3) from 1% to 5% thereof of a compound having the formula X RsO M in which X is a group selected from the class consisting of carboxyl, hydroxyl and ester-forming derivatives thereof; n is an integer from 1 to 2; R is a group selected from the class consisting of hydrocarbons, halogen substituted hydrocarbons and chalkogen substituted hydrocarbons; said hydrocarbon group being free from aliphatic unsaturation; and M is a metal.
2. The fabric of claim 1' in which at least of the acid component of the polyester is a fi,,l3'-naphthalenedicarboxylic acid.
3. The fabric of claim 2 in which the naphthalenedicarboxylic acid is 2,6-naphthalenedicarboxylic acid.
4. The fabric of claim 2 in which the naphthalenedi carboxylic acid is 2,7-naphthalenedicarboxylic acid.
5. A wash-wear fabric of claim 1 having a wash-wear rating as herein described of greater than 2.
References Cited in the file of this patent UNITED STATES PATENTS 2,910,466 Kibler et a1 Aug. 25, 1959 2,931,068 Kitson et al. Apr. 5, 1960 FOREIGN PATENTS 585,044 Canada Oct. 13, 1959 Disclaimer 3,123,587.-Milton J. Hogsecl, Kinston, N JO. POLYESTER WASH-WEAR FABRIC. Patent dated Mar. 3, 1964. Disclaimer filed Aug. 24;, 1964:, by the assignee, E. I. du Pont de N emow's and UOmpan Hereby enters this disclaimer to claims 1 and 5 of said patent.
[Ofiicial Gazette December 1, 1.964.]
Claims (1)
1. A FABRIC COMPRISED OF FIBERS OF A POLYMERIC SYNTHETIC LINEAR FIBER-FORMING CONDENSATION COPOLESTER OF (1) A NAPHTHALENEDICARBOXYLIC ACID; (2) A GLYCOL SELECTED FROM THE CLASS CONSISTING OF ETHYLENE GLYCOL, P-HEXAHYDROXYLYLENE GLYCOL, AND THEIR ESTER-FORMING DERIVATIVES; AND (3) FROM 1% TO 5% THEREOF OF A COMPOUND HAVING THE FORMULA XNRSO3M IN WHICH X IS A GROUP SELECTED FROM THE CLASS CONSISTING OF CARBOXYL, HYDROXYL AND ESTER-FORMING DERIVATIVES THEREOF; N IS AN INTEGER FROM 1 TO 2; R IS A GROUP SELECTED FROM THE CLASS CONSISTING OF HYDROCARBONS, HALOGEN SUBSTITUTED HYDROCARBONS AND CHALKOGEN SUBSTITUTED HYDROCARBONS; SAID HYDROCARBON GROUP BEING FREE FROM ALIPHATIC UNSATURATION; AND M IS A METAL.
Publications (1)
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US3123587A true US3123587A (en) | 1964-03-03 |
Family
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Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
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US3123587D Expired - Lifetime US3123587A (en) | Polyester wash-wear fabric |
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US (1) | US3123587A (en) |
Cited By (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3265762A (en) * | 1962-10-24 | 1966-08-09 | Du Pont | Segmented linear copolyesters of 2, 5-disubstituted terephthalic acids |
US3386961A (en) * | 1964-03-10 | 1968-06-04 | Goodyear Tire & Rubber | Copolyester resins |
US3471446A (en) * | 1964-07-27 | 1969-10-07 | Ici Ltd | Sulfonate modified copolyesters containing amines |
US3505282A (en) * | 1967-03-02 | 1970-04-07 | Marathon Oil Co | Polyesters of 1,2,3,4 - tetrahydronaphthalenes and processes for their manufacture |
US3546008A (en) * | 1968-01-03 | 1970-12-08 | Eastman Kodak Co | Sizing compositions and fibrous articles sized therewith |
US4001479A (en) * | 1971-04-14 | 1977-01-04 | Teijin Limited | Novel naphthalate polyester fibers, and their end uses |
US5369210A (en) * | 1993-07-23 | 1994-11-29 | Eastman Chemical Company | Heat-resistant water-dispersible sulfopolyester compositions |
US20070031759A1 (en) * | 2005-04-21 | 2007-02-08 | Webster Dean C | Radiation curable polymer films having improved laser ablation properties and radiation curable sensitizers therefor |
Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA585044A (en) * | 1955-06-30 | 1959-10-13 | E.I. Du Pont De Nemours And Company | Polyesters |
US2910466A (en) * | 1956-02-06 | 1959-10-27 | American Viscose Corp | Process for producing cellulose thiourethanes |
US2931068A (en) * | 1957-03-27 | 1960-04-05 | Du Pont | Process for elongating a synthetic resin structure |
-
0
- US US3123587D patent/US3123587A/en not_active Expired - Lifetime
Patent Citations (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CA585044A (en) * | 1955-06-30 | 1959-10-13 | E.I. Du Pont De Nemours And Company | Polyesters |
US2910466A (en) * | 1956-02-06 | 1959-10-27 | American Viscose Corp | Process for producing cellulose thiourethanes |
US2931068A (en) * | 1957-03-27 | 1960-04-05 | Du Pont | Process for elongating a synthetic resin structure |
Cited By (10)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3265762A (en) * | 1962-10-24 | 1966-08-09 | Du Pont | Segmented linear copolyesters of 2, 5-disubstituted terephthalic acids |
US3386961A (en) * | 1964-03-10 | 1968-06-04 | Goodyear Tire & Rubber | Copolyester resins |
US3471446A (en) * | 1964-07-27 | 1969-10-07 | Ici Ltd | Sulfonate modified copolyesters containing amines |
US3505282A (en) * | 1967-03-02 | 1970-04-07 | Marathon Oil Co | Polyesters of 1,2,3,4 - tetrahydronaphthalenes and processes for their manufacture |
US3546008A (en) * | 1968-01-03 | 1970-12-08 | Eastman Kodak Co | Sizing compositions and fibrous articles sized therewith |
US4001479A (en) * | 1971-04-14 | 1977-01-04 | Teijin Limited | Novel naphthalate polyester fibers, and their end uses |
US5369210A (en) * | 1993-07-23 | 1994-11-29 | Eastman Chemical Company | Heat-resistant water-dispersible sulfopolyester compositions |
EP0710259B1 (en) * | 1993-07-23 | 1998-09-30 | Eastman Chemical Company | Heat-resistant water-dispersible sulfopolyester compositions |
US20070031759A1 (en) * | 2005-04-21 | 2007-02-08 | Webster Dean C | Radiation curable polymer films having improved laser ablation properties and radiation curable sensitizers therefor |
US8017795B2 (en) | 2005-04-21 | 2011-09-13 | Ndsu Research Foundation | Radiation curable polymer films having improved laser ablation properties and radiation curable sensitizers therefor |
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