US3104671A - Apparatus for pipeline treatment with contaminant-free fluid - Google Patents

Apparatus for pipeline treatment with contaminant-free fluid Download PDF

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Publication number
US3104671A
US3104671A US29330A US2933060A US3104671A US 3104671 A US3104671 A US 3104671A US 29330 A US29330 A US 29330A US 2933060 A US2933060 A US 2933060A US 3104671 A US3104671 A US 3104671A
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Prior art keywords
air
pipeline
valve
pressure
access
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US29330A
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Douglas K Mclean
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Harvest Queen Mill and Elevator Co
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Harvest Queen Mill and Elevator Co
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Priority to US29330A priority Critical patent/US3104671A/en
Priority to GB32216/60A priority patent/GB913945A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C7/00—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work
    • B05C7/06—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work
    • B05C7/08—Apparatus specially designed for applying liquid or other fluent material to the inside of hollow work by devices moving in contact with the work for applying liquids or other fluent materials to the inside of tubes
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C—APPARATUS FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
    • B05C9/00—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important
    • B05C9/08—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation
    • B05C9/12—Apparatus or plant for applying liquid or other fluent material to surfaces by means not covered by any preceding group, or in which the means of applying the liquid or other fluent material is not important for applying liquid or other fluent material and performing an auxiliary operation the auxiliary operation being performed after the application
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
    • F16L—PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
    • F16L55/00—Devices or appurtenances for use in, or in connection with, pipes or pipe systems
    • F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F28—HEAT EXCHANGE IN GENERAL
    • F28F—DETAILS OF HEAT-EXCHANGE AND HEAT-TRANSFER APPARATUS, OF GENERAL APPLICATION
    • F28F19/00—Preventing the formation of deposits or corrosion, e.g. by using filters or scrapers
    • Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10S—TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S118/00—Coating apparatus
    • Y10S118/10—Pipe and tube inside

Definitions

  • An object of this invention is to provide a new and improved apparatus for treating pipelines to protect the interior thereof from corrosion.
  • Another object is to provide an apparatus for treating the internal surfaces of a pipeline to remove all moisture from the internal surfaces of the pipeline.
  • Still another object is to provide a new andimproved apparatus for treating pipelines by propelling a charge of liquid treating substance through a pipeline by means of compressed air.
  • a further object is to provide an apparatus for treating pipe having a new and improved means for compressing and drying air used to propel a charge of coating substance through a pipeline.
  • a still further object is to provide an apparatus for treating the interior of pipelines wherein the compressed air is successively passed through a moisture condensing means or mechanical air dryer and chemical desiccant or moisture absorbing means for removing moisture from the compressed air prior to its passage to a storage tank.
  • Another object is to provide an apparatus for treating internal surfaces of pipelines having moisture condensing means and chemical desiccant means interposed between the compressor and a storage tank and having another desiccant or moisture removing means interposed between the storage tank and the pipeline whereby the air introduced into the pipeline to propel the charge of coating compound through the pipeline is free of moisture and will not introduce moisture which might prevent proper adhesion of the coating compound to the pipe and which may contaminate the coating compound.
  • Still another object is to provide an apparatus for propelling a charge of compound through a pipeline to coat the interior thereof, which includes a source of dried air at each end of the pipeline for maintaining predetermined pressure conditions upstream and downstream of the charge of coating substance being moved or propelled through the pipe by the compressed air.
  • a further object is to provide a new and improved method for treating pipelines to remove moisture from the pipeline and then to coat the interior of the pipeline with a protective substance without introducing moisture into the pipeline during the coating process.
  • a still further object is to provide a new and improved method of drying air to be utilized in treating pipelines which includes compressing the air, passing it successively through a mechanical moisture removing device and a chemical removing device to a storage tank and then through a filter and another moisture removing means to the pipeline.
  • FIGURE 1 is a schematic illustration showing the apparatus of the invention for performing the method of the invention for treating the internal surfaces of a pipeline;
  • FIGURE 2 is a diagrammatic view of the air supply 3, 1 I? 1 iatented Sept. 24, 1963 and regulating system connected to one end of the pipeline for treating the pipeline in accordance with the method of the invention; and,
  • FIGURE 3 is a diagrammatic illustration of the air supply and regulating system connected to the other end of the pipeline and used in the treating of the pipeline in accordance with the method of the invention.
  • the pipeline 10 which is to be treated to protect it from corrosion, may be formed of many sections and be of considerable length.
  • Identical tubular access joints 13 and 13a are secured to the opposite ends of the pipeline by means of couplings 14 and 14a to permit the introduction or removal of a treating substance, such as a cleaning substance or a coating substance, and of the plugs between which the substance is disposed during its movement through the pipeline.
  • Identical air supply and regulating systems 15 and 15a are connected to the access joints 13 and 13a, respectively.
  • the pipeline Prior to the introduction of the coating substance into the pipeline, the pipeline may be cleaned by any suitable means, such as the apparatus disclosed by Curtis, et al. in Patent No. 2,480,358, which may include a pair of longitudinally spaced plugs between which is contained a cleaning iiuid as well as brushes for engaging the internal surfaces of the pipe.
  • the cleaning apparatus is introduced into the pipeline either through the access joint 13 or the access joint 13a, as desired.
  • the cleaning apparatus and liquid are introduced to the pipeline through the access joint 13.
  • the system 15a is employed to maintain a proper downstream or back pressure to prevent leaking of the cleaning fiuid past the forward or downstream plug.
  • the apparatus and excess cleaning fluid are removed. Dried air is then circulated through the pipe 10 through the access joints 13 and 13a by means of either the air supply and regulating system 15 or air supply and regulating system 15a to completely remove all excess cleaning fluid and any moisture from the pipeline.
  • a charge 18 of coating substance disposed between a pair of plugs 19, such as the plugs illustrated in the patent to Curtis, 2,707,934, may then be introduced into one end of the pipe through an access joint, e.g., the access joint 13, and is then propelled by the air supply and regulating system 15 through the pipeline to the access joint 13a for removal from the pipe through the access joint 13a.
  • the air supply and regulating system 15a is employed to maintain a predetermined back pressure downstream of the charge 18 of coating substance so that no coating substance will leak forwardly of the forward or downstream plug 19.
  • dried air may then again be circulated through the now coated pipe to insure thorough drying or curing of the coating thus deposited on the internal surfaces of the pipe.
  • the access joints can then be removed and the pipeline placed back in operation.
  • the air supply and regulating system 15 includes an air compressor 20 which is driven by an engine 21.
  • the air is supplied to the compressor through an air filter 22 and the conduit 23.
  • the compressed air from the comd pressor is conducted through the outlet conduit 24 to a heat exchanger 25 where the compressed air is cooled.
  • the heat exchanger 25 may be of any suitable type and be cooled by the passage of air over cooling fins, by refrigeration, by the use of Dry Ice, or the like.
  • a bypass valve 27 is connected across the conduit 24 and the outlet conduit 28 of the heat exchanger so that, if desired, the compressed air may bypass the heat exchanger and flow directly through the conduit 36 to a mechanical air dryer 32 where moisture is removed from the compressed and cooled air by condensation.
  • the mechanical dryer may be of any suitable type, such as the type which has a multiplicity of screens of a fine mesh, constructed of a stainless steel wire, placed perpendicularly to the direction of the flow of air for the purpose of collecting moisture from the air flowing through the screen.
  • the moisture condensed on the screens collects in a trap 33 which is provided with a drain valve 34a whereby the moisture collected in the trap may be discharged from the trap.
  • the air flowing from the mechanical dryer 32 to the air storage tank 38 may be conducted through either the chemical air dryer 40 or through an identical chemical air dryer 41 which employ any suitable desiccant agent to absorb any remaining moisture from the air prior to its storage in the tank.
  • the chemical air dryers 4s and 41 may employ any suitable chemical desiccant agent having hygroscopic characteristics, such as silica gel, calcium hypochlorate, or the like.
  • Each chemical air dryer is provided with a trap 42 in which moisture may be entrapped and. drained ofi through the drain valve 43 in the event the chemical agent becomes saturated and drips moisture.
  • the chemical air dryer 41 similarly may be provided with a trap 44 for collecting moisture which may be drained therefrom.
  • the outlet conduit 35a is connectable to the inlet conduit 48 of the air storage tank through the valve 49, the inlet conduit 50 of the air dryer 40, the outlet conduit 51 of the chemical air dryer 4% and the valve 52.
  • the outlet conduit 35 of the mechanical air dryer is also connectable to the inlet conduit 48 of the air storage tank through the inlet conduit 54 of the chemical air dryer 41, the chemical air dryer 41, its outlet conduit 55 and the valve 56.
  • valves 49 and 52 are closed and the valves 53 and 56 are open, the air from the mechanical dryer or condenser 32 flows to the air storage tank through the chemical air dryer 41. Since the valves 52 and 49 are now closed, the chemical air dryer 40 may be opened for repair, or the recharging or regeneration of the chemical desiccant. Similarly, if the valves 52 and 49 are open and the valves 53 and 56 are closed, the air from the mechanical air dryer flows to the air storage tank 38 through the chemical air dryer 40. The chemical air dryer 41 may then be opened for repair or the recharging or regeneration of the chemical contained therein.
  • Operation oh the engine 21 and therefore of the compressor 20 is controlled by a pressure switch 60* which is actuated whenever the pressure of the air in the air storage tank drops below a predetermined value to cause the engine governor 61 to start the engine 21 to place the compressor into operation. Since the automatic control of the engine 21 in response to the pressure conditions within the storage tank 38 by means of a pressure switch is old and well known, it will not be. described further.
  • the pro-vision of the after cooler increases the efiiciency of the mechanical air dryer since hot air may carry a greater amount of moisture in the form of water vapor than cold air.
  • the cooling of the air, which is heated during its compression by the compressor 28, by means of the heat exchanger increases the efficiency of the mechanical air dryer and thus further prolongs the life and the efficiency of the chemical air dryer since only relatively small amounts of moisture need be absorbed by the chemical agents in the air dryers 49' and 4-1.
  • the outlet conduit 63 of the air storage tank is provided with a pressure regulator 64 which controls the pressure in the conduit.
  • a pressure gauge 66, a pressure recorder 67 and a humidity recorder 68 may be connected to the conduit 65 to enable the operator to be fully aware of the pressure and humidity conditions of the air being delivered to the emergency bypass valve 7 4 which is ordinarily closed but may be opened to permit continued operation of the air supply and regulating system in the event of the malfunction of the check valve 76, the check valve then being disconnected from the systemv by the closure of the manually operable valves 71 and 72.
  • the check valve of course is provided to prevent reverse how of air towards the air storage tank.
  • the line 65 is connected to the input of a filter 75 provided to remove solid particles, oil or the like, from the air which is being conducted from the air storage tank to the access joint 13.
  • the out-let 76 of the filter 75 is connected to the input of another chemical air dryer 78 wherein any remaining moisture'which may still be present in the air is absorbed by a hygroscopic agent.
  • Theair dryer 78 is provided with a trap or sump 79 to collect the moisture which may drip from the chemical agent in the event it becomes saturated. The trap may be drained by means of the manually operable drain valve 80.
  • the supply conduit 82 connects the output of the air dryer 73 to the access joint 13 through a valve 83, a check valve 84 and a valve 85 and a control valve 86 which are connected in series in the supply conduit 32.
  • the valves 83 and 85 may be closed in the event of the malfunction of the check valve 34 to isolate it from the supply conduit.
  • a bypass line 88v is connected across the valves 83, 84 and 8S and is provided with a bypass valve 89 which may the opened to permit continue-demergency flow of the compressed air towards the control valve 86 in the event the check valve 84. must be disconnected or isolated from the line.
  • the supply conduit 82 is provided with a pair of branch conduits 92 and 93 provided with control valves 94 and 95, respectively.
  • the air delivered to the access joint through the control valves 94 and 95 has been sequentially treated to insure that it contains or carries a minimum of moisture and that the treatment 111- cl-udes the steps of compressing the air, cooling the air to decrease its moisture carrying capacity, passing it through a mechanical air dryer to separate from the air any droplets of moisture which may be present in the air to cause condensation of the moisture from the air on the stainless steel screens, passing the partially dried air through a chemical air dryer provided with hygroscopic chemicals which absorb water vapor from the air, stor-t 7
  • a bypass conduit 73 is connected across 7 pressing the air, cooling the air, removing all droplets of moisture from the air, condensing at least a portion of the water vapor from the compressed and cooled air and passing the partly dried air through chemical agents which remove additional moisture from the air by absorption.
  • a back pressure regulator 16% is connected through a valve 1&1 to the supply line 32 immediately downstream of the control valve 815 and functions, when the valve 161 is opened, to release air from the supply line 86 through the vent pipe 162 in the event that the pressure therein exceeds a predetermined value.
  • the access joint 13 may comprise a tubular member divided into an outer chamber 105 and an intermediate chamber 166 and an inner chamber 167 by a pair of gate valves 16-8 and 1&9 which may be of any suitable type, spherical or ball type valves having passages sufficiently large to permit the plugs 19 to pass theret-hrough.
  • the provision of the three chambers separated by gate valves permits the introduction of plugs and treating substances into the pipeline without causing loss of pressure therein.
  • the valves are operated by pneumatic drive motors 111 and 111, respectively, which are supplied with compressed air through the conduits 112 and 1125 connected to the conduit 114 which is connected to supply conduit 82.
  • Control valves 115 and 11-6 are provided in the lines 112 and 113, respectively, to control the flow of air to the reversible pneumatic drive motors. If desired, of course, the valves 1137 and 1% maybe of the manually operable type.
  • the pneumatic drive motors and the control valves 115 and 116 may be of any suitable type.
  • the outer chamber 1135 of the access joint 13 is enlarged outwardly of the gate valve 107 and is provided at its open end with a closure 120, which may be of any suitable type, such as that shown in the patent to Curtis, 2,663,326, which is movable to open the outer end of the closure access joints to permit insertion of the plugs 19 therethrough.
  • a closure 120 which may be of any suitable type, such as that shown in the patent to Curtis, 2,663,326, which is movable to open the outer end of the closure access joints to permit insertion of the plugs 19 therethrough.
  • the branch conduit 92 opens into the outer chamber 105 of the access joint adjacent the closure 12!) whereby dry air under pressure may be admitted to the access joint to force a plug to be moved downstream through the access joint and thence through the pipe 10.
  • the branch conduit 93 opens to the intermediate chamber 106 adjacent the gate valve 1198. By appropriate opening or closing of the valves 4 and 95, air under pressure may be selectively admitted to the outer and intermediate chambers of the access joint.
  • the inner chamber 107 of the accessjoint is provided with an inlet conduit 120 controlled by a valve 121, connectable through any suitable conduit means, such as a hose, to a reservoir or source of fluid treating substance.
  • the access joint is also provided with an outlet conduit 123, open to the inner chamber 107 and having a valve 125, which is connected to a strainer 126.
  • the strainer is provided with an outlet 130 in which is connected a pressure relief valve 131 which controls the flow of gas through the vent pipe 132.
  • a pressure gauge 135 may be connected to the strainer outlet conduit 130 to indicate the pressure of the gas therein.
  • the strainer is provided to remove solids or liquids from the gas flowing out of the access joint through the outlet or bleeder conduit 123.
  • the air supply and regulating system 15a and the access joints 13a are identical in all respects to the air supply and regulating system 15 and the access joint 13 and each element thereof is provided with the reference numeral, to which the letter a has been added, of the corresponding element of the system 15 or the access joint 13.
  • the mechanical dryer 32 or 32:: may be provided with an suitable cooling means for cooling the air passing therethrough and thus increasing the removal of the moisture therefrom by condensation.
  • the pressure regulator 64 of the air supply and regulating system 15 is set to cause the air in the supply conduit 82 to be maintained at a relatively high pressure, e.g., fifty pounds per square inch, while the pressure regulator 64a of the air supply and regulating system 15:: is set to maintain a relatively lower pressure in the supply line 82a, e.g., ten pounds per square inch.
  • the valve 101a controlling flow to the back pressure regulator ltltla is opened and the back pressure regulator lllila is set to maintain the pressure within the supply line 82a at not more than ten pounds per square inch, whereby the back pressure regulator permits flow of air through the vent 102a from the pipeline Whenever the pressure exceeds ten pounds per square inch.
  • the air supply and regulating system 15 is then placed in operation to supply dry air to the supply line 82 by closing the heat exchanger bypass valve 27 so that all air compressed by the compressor 20 is caused to flow through the heat exchanger 25.
  • One set of valves 52 and 49 or 56 and 53 is opened and the other side is closed to cause either the air dryer 40 or the air dryer 41 to be placed in series with the mechanical air dryer 32 between the heat exchanger and the air storage tank so that all air flowing through the air storage tank passes through a mechanical air dryer and a chemical air dryer.
  • the bypass valve 74 is closed so that the air flowing to the supply line 82 can llow only forwardly and cannot flow backwardly.
  • the bypass valve 89 is closed and the main control valve 86 is opened.
  • the branch conduit valves 94 and 95 are now closed as is the valve 121 of the supply line 120.
  • the valve 125 of the outlet or bleed line 123 is also closed.
  • the air supply and regulating system 15 will then cause dried air to flow either into the outer chamber or the intermediate chamber 106 whenever the valves 94 or 95, respectively, are opened.
  • the air regulating and supply system 15a is similarly placed into operation by closing the heat exchanger bypass valve 27, opening one pair of the valves 49a and 52:: or 53a and 56a and closing the other pair of such valves.
  • the bypass valve 74a is closed and the main control valve 85a is opened.
  • the valves 125a of the outlet conduit 123a and the valve 126 of the inlet conduit valve 121 of the inlet conduit are closed.
  • the valve 94a of the branch conduit 92a is closed as is the gate valve 1133a.
  • the gate valve 109a is open so that the air supply and regulating'system 15a will cause air to flow into the i-ntenmediate chamber 106a and through the inner chamber 107a into the downstream end of the pipe 1! whenever the valve 95a is open and the pressure within the pipeline drops below a predetermined value.
  • the air supply and regulating system '15 is deliver-ing air to the access joint 13 at a higher pressure than the air being delivered to the access joint, when valve 95 is open and the gate valve 169 is open, to flow from the access joint 1-3 to the access joint 13a and thence outwardly through valve 95a, the branch conduit 93a and the valve 1111a and the back pressure regulator 1000 to the vent 1152a and thence to the atmosphere.
  • the pressure Within the intermediate chamber 106:: drops below the value at which the pressure regulator 64:: has been set, e.g., ten pounds per square inch, the pressure regulator will open to permit air to fiow from the air supply system 15a into the intermediate chamber 'lllda and thence through the open gate valve Two to the downstream end of the pipeline 16'.
  • valves 94% and 95 of the air supply and regulating system 15 are closed.
  • the gate valves 1G3 and It are closed by the pneumatic drive motors 115i and 111, respectively.
  • the closure 12%? is then opened to permit the insertion of a forward or downstream plug 1Q, such as the plug described in the patent to Curtis, 2,480,353, into the outer chamber 1635 of the access joint 13.
  • the closure is then again secured in place and the gate valve 1&8 and the branch conduit valve 94- opened.
  • the increased pressure behind the plug thus introduced into the access joint causes to move through the open valve 168 into the intermediate chamber.
  • Gate valve 169 may then be opened to permit the plug 19 to move through the gate valve 199 and the inner chamber 107 into the pipeline it)" due to the pressure of the air flowing through valve 9'4.
  • the valve 94 and the gate valve 199 are closed.
  • the inlet conduit 12% is then connected to the supply of cleaning fluid and the valve 121 is opened.
  • the cleaning liquid or substance is forced into the pipe from any suitable source, it moves the forward plug 1% out of the inner chamber 197 and through the coupling 14 into the pipe Iii.
  • the amount of the charge of cleaning substance introduced into the inner chamber m7 and the pipe 10 is ve.
  • valve 121 When the proper amount of cleaning substance has been introduced into the pipeline, the valve 121 is closed.
  • the gate valves 1% and 16% are of course now in closed position.
  • the closure is again opened and the upstream or rear cleaning plug 19 is introduced into the access joint and the closure 12% is secured to the access joint.
  • the valve 4 is then opened to permit flow of compressed air into the outer compartment ms of the access joint rearwardly of the plug 19 to cause it to move forwardly towards the gate valve ltlil which is now opened.
  • the rear plug moves into the inter-mediate chamber.
  • the gate valve 1W8 is then closed as is the valve 94.
  • valve of the branch conduit 93 is then opened to cause the rear plug to move through the intermediate chamber toward the gate valve 109 which is then opened to permit movement of the rear plug into the inner compartment ltll'.
  • the valve 125 is also opened to permit the escape of air trappedbetween the two plugs. The valve 125 is kept open until all the air has escaped from between the two :plugs so that the space between the two plugs is completely filled with the cleaning fluid or substance.
  • the pressure differential across the plugs and the charge of air cleaning substance increases and causes the plugs and the charge of cleaning fluid to move through the pipeline toward the access joint 13a.
  • the rate of travel of the charge of cleaning fluid is dependent upon the pressure differential which is maintained constant by the pressure regulator 64 of the system .15 and the pressure regulators 64a and llllla of the system 15a.
  • valve gate 139 is again opened to permit the plugs to move into the intermediate chamber 166a and thence to the valve gate 1 38a.
  • the gate valve 13% is then closed to retain the pressure within the pipeline l0 and the closure 12% is opened.
  • the valve 108a is then opened whereupon the air under pressure in the intermediate chamber lll-da moves the plugs through the gate valve ill-3a to the outer chamber 185:: of the access joint 13a for removal therefrom.
  • the valve 94a may be opened to permit air to flow into the intermediate chamber behind the plugs to cause the plugs to move through the gate valve Tilda into the outer chamber a.
  • closure lZlla is then opened and the plugs are removed from the access joint 13a. 7
  • a new charge of cleaning fluid may be caused to travel from the access joint 13:: to the access joint 13 in the same manner, the pressure regulator 64a of the air supply system 15w then being set at r a higher vmue, say fifty pounds, and the valve 161a of the back pressure regulator is closed.
  • the pressure regulator 64 is set at a lower value, e.g., ten pounds, and the valve 101 of the back pressure regulator tilt) is opened.
  • the main control valve 86a of the air supply and regulating system 15a is closed, the bleeder valve 12a, the gate valve 109a is closed and the bleeder valve 125 is opened.
  • the pressure relief valve 131a is set to open at any desired value or at a relatively low pressure so that the air may flow at a controlled rate from the access oint 13 through the pipe 10 to the access join-t 13a and then escape to the atmosphere through the strainer 126a and the vent 132a.
  • the air supply and regulating system 15 is then placed in condition to supply dry air through the access joint 13 to the pipe 10.
  • the valve 27 is closed so that all air flowing from the compressor 20 must flow through the after cooler or heat exchanger 25. Either the valves 53 and 56 or the valves 52 and 4-9 are then closed so that only one of the desiccant air dryers 46 or 41 is placed in operation.
  • the bypass valve 74 of the check valve 70 is closed and the valves Hand 72 are opened.
  • the bypass valve 89 of the check valve 84 is also closed and the valves $3 and 85 are opened.
  • the valve ltll of the back pressure regulator is closed.
  • the pressure regulator 64 is set so that the air flowing to the access joint through the supply line 82 is at the desired pressure.
  • the gate valve 108 is placed in closed position by appropriate use of the control valve and the gate valve 109 is placed in open position by appropriate manipulation of the control valve 116.
  • the valve 121 of the supply conduit is closed as is the valve 125 of the relief line'123.
  • the control valve 94 of the branch conduit 92 is closed.
  • the dried air then flows through the air storage tank and is released therefrom under the control of the pressure regulator to the conduit 65 and thence through the check valve 70, the filter 75 where extraneous matter is removed from the air, and a final separator 78 or dryer where any remaining moisture is removed, to the supply :line 82 and thence through the check valve 84 and the open main control valve 86 and the open branch conduit valve 95 into the intermediate chamber 106.
  • the dried air flows from the intermediate or lock chamber to the outer chamber 107 of the access joint 13 and thence through the coupling 14 to one end of the pipeline 10, through the pipeline to the other end thereof, and the coupling 14a to the inner chamber 107 of the access joint 13a.
  • the air is allowed to flow through the pipe for any desired period of time and when the pipe has been dried, the main control valve 86 and the control valve 95 may be closed, thereby stopping further flow of air to the access joint 13 and thus to the pipeline 10.
  • a charge of coating substance which is in liquid form is introduced into the pipeline between a pair of plugs, such as the plugs illustrated in the patent to Curtis, 2,707,934, in the same mmner' as described above in connection with the introduction and movement of the cleaning fluid through the pipe.
  • the plugs permit a thin coating of the coating substance to be deposited on the internal surfaces of the pipe during the passage of the charge of the coating substance contained between two plugs through the pipeline.
  • the plugs are removed and dry air may again be circulated through the pipeline from either air supply and regulating system 15 or 15a as desiredto help dry or cure the coating of protective substance on the internal surfaces of the pipeline.
  • the access joint-s may be uncoupled from each end of the line and the pipeline placed back in operation.
  • each air supply and regulating system is provided with means for compressing air, means for cooling the compressed air, means for condensing moisture from the cooled and compressed air, means for absorbing water vapor from the air after an initial amount of moisture has been removed therefrom by condensation and means for delivering the dried air at a regulated pressure to the access joints to move the pipeline treating substances and devices through the pipe.
  • the air supply and regulating system permits the introduction. of the treating fluids either through the inlet conduit 123 of the access joint 13 or the inlet conduit 123a of the access joint 13a.
  • circulation of dry air through the pipeline to remove excess moisture or the solvents of the cleaning or coating substances from the pipe after it has been treated therewith may be in either direction through the pipeline as desired.
  • valve .125 or 125a could be closed and the valve a be opened, if the gate valve 109 or 109a were open to permit the escape of the gas through the valve 10 1a and the back pres-sure regulator a or 100, as desired.
  • An apparatus for treating the internal surfaces of a pipeline including: access means connectable to opposite ends of the pipeline for introducing pipeline treating means into the pipeline and individually operable means connectable to said access means for introducing dry air into opposite ends of the pipeline through said access means at different pressures, said individually operable means each including a compressor for compressing air; a heat exchanger connected to the compressor for cooling the compressed air, a condensing means connected to the heat exchanger for condensing moisture from the air cooled by the heat exchanger, and means connected to said condensing means having a hygroscopic agent for absorbing water vapor from the air fiowing from the condensor means.
  • An apparatus for treating the internal surfaces of a pipeline including: access means connectable to opposite ends of the pipeline for introducing pipeline treating means into the pipeline and individually operable means connectable to said access means for introducing dry air into opposite ends of the pipeline through said access means at different pressures, said individually operable means each including a compressor for compressing air; a heat exchanger connected to the compressor for cooling the compressed air, a condensing means connected to the heat exchanger for condensing moisture from the air cooled by the heat exchanger, and means connected to said condensing means having a hygroscopic agent for absorbing water vapor from the air flowing from the condenser means; storage means connected to said hygroscopic agent means for storing dried air; and means for conducting air from said storage means to an associated access means.
  • An apparatus for treating the internal surfaces of a pipeline including: access means connectable to opposite ends of the pipeline for introducing pipeline treating means into the pipeline and individually operable means connectab'le to said access means for introducing dry air into opposite ends of the pipeline through said access means at difierent pressures, said individually operable means each including a compressor for compressin-g air; a heat exchanger connected to the compressor for cooling the compressed air, a condensing means connected to the heat exchanger for condensing moisture from the air cooled by the heat exchanger, and means connected to said condensing means having a hygroscopic agent for absorbing water vapor from the air flowing from the condensor means; storage means connected to said hygroscopic agent means for storing dried air; and means for conducting air from said storage means to an associated access means, said conducting means having pressure responsive means for maintaining the pressure of the air flowing through the pipeline at a predetermined value.
  • An apparatus for treating the internal surfaces of from the air cooled by the heat exchanger and means connected to said condensing means having a hygroscopic agent for absorbing Water vapor from the air flowing from the condensor means; storage means connected to said hygroscopic agent means for storing dried air; and means for conducting air from said storage means to an associated access means, said conducting means having pressure responsive means for maintaining the pressure of the air flowing through the pipeline at a predetermined value, and means interposed in said con ducting means between said pressure responsive means and said pipeline for removing Water vapor from the air passing therethrough,

Description

Sept. 24, 1963 D. K. MCLEAN 3,104,671
APPARATUS FOR PIPELINE TREATMENT WITH CONTAMINANT FREE FLUID Filed May 16, 1960 2 Sheets-Sheet l AIR 6I ENGINE coMPREssoR FILTER 4 ENGWE DESSICANT 2 GOVERNOR CAOFO'ILEERk I 52 42 HEAT PRESSURE KN/TTED EXCHANGER SWITCH AIR STAINLESS STORAGE STEEL AIR 25 PREssuRE TA NK DRYER I REGULATOR 63 66 DESSICANT 64 AIR DRYER PRESSURE 55 GAUGE 33 V 67 44 TRAP 34$ PRESSURE 45 DRAIN RECORDER 7o DRAIN 76 /78 7/ 65 HUMIDITY CHECK SEPARATQR RECORDER vALvE "K F'LTER /II2 ll3 84 89 Fl 6. 2 H5 H6 85 \l I35 IIO 86 III I26 I32 I02 BACK PRESSURE l PRESSURE I i1fi STRAINER RELIEF 94 REGULATOR [30 VALVE I20 l I20 I I25 92 92 ig/ 82 I2! I23 l I08 I09 I07 IN V EN TOR.
10 14a I3a. BY%%% Sept. 24, 1963 M LEAN 3,104,671
D. K. C APPARATUS FOR PIPELINE TREATMENT WITH CONTAMINANT FREE FLUID Filed May 16, 1960 2 Sheet$-$heet 2 22a 23a a 21a 40a FILTER COMPRESSOR ENGINE 6Ia 50a DEssIcANT 5Ia I ENGINE A ZZE R AIR DRYER GOVERNOR HEAT 49a 52a 38a 60a l EXCHANGER KNITTED TRAP PREssuRE STAINLESS AIR SWITCH a 28a 30a STEEL AIR 53a 43a STORAGE DRYER DRAW 56a TANK PRESSURE 32 35a 48a REGULATOR DESSICANT 66 63a 3 AIR DRYER a PRESSURE 64a 3 a a TRAP 54a 41a GAUGE X 34a TRAP 44a 67a /a DRAIN PRESSURE 8 REcoRDER a a DRAIN a 71a 15a ISEPARATOR LTER cI-IEcK HUMIDITY VALVE REcoRDER 79a 76a 72 65a TRAP 73a 74a. 2 a
DRAIN L ll4a 13i] Il6cL LXI ll5a I32a I26a ma IIOa PREssuRE a BA CK U2 RELIEF sTRAIIvER L PREssuRE vALvE REGULATOR 94a I25a 12 I20a 123a @oa 82a 92a 7 IO 3a. IO9a I06a loaa/ \I05a FIG.3
DOUGLAS K. MCLEAN INVENTOR.
United States Patent "ice 3,104,671 APPARATUS FOR PEPELENE TREATMENT Wi'iiil CGNTAMlNANT-FREE FLUHD Douglas K. McLean, Dallas, Tex, assignmto Harvest Queen Mill & Elevator Company, Dallas, Tex, a corporation of Texas Filed May 16, 196B, Ser. No. 29,330 4 Qlaims. (61. 134168) This invention relates to a means and a method for treating pipelines.
An object of this invention is to provide a new and improved apparatus for treating pipelines to protect the interior thereof from corrosion.
Another object is to provide an apparatus for treating the internal surfaces of a pipeline to remove all moisture from the internal surfaces of the pipeline.
Still another object is to provide a new andimproved apparatus for treating pipelines by propelling a charge of liquid treating substance through a pipeline by means of compressed air.
A further object is to provide an apparatus for treating pipe having a new and improved means for compressing and drying air used to propel a charge of coating substance through a pipeline.
A still further object is to provide an apparatus for treating the interior of pipelines wherein the compressed air is successively passed through a moisture condensing means or mechanical air dryer and chemical desiccant or moisture absorbing means for removing moisture from the compressed air prior to its passage to a storage tank.
Another object is to provide an apparatus for treating internal surfaces of pipelines having moisture condensing means and chemical desiccant means interposed between the compressor and a storage tank and having another desiccant or moisture removing means interposed between the storage tank and the pipeline whereby the air introduced into the pipeline to propel the charge of coating compound through the pipeline is free of moisture and will not introduce moisture which might prevent proper adhesion of the coating compound to the pipe and which may contaminate the coating compound.
Still another object is to provide an apparatus for propelling a charge of compound through a pipeline to coat the interior thereof, which includes a source of dried air at each end of the pipeline for maintaining predetermined pressure conditions upstream and downstream of the charge of coating substance being moved or propelled through the pipe by the compressed air.
A further object is to provide a new and improved method for treating pipelines to remove moisture from the pipeline and then to coat the interior of the pipeline with a protective substance without introducing moisture into the pipeline during the coating process.
A still further object is to provide a new and improved method of drying air to be utilized in treating pipelines which includes compressing the air, passing it successively through a mechanical moisture removing device and a chemical removing device to a storage tank and then through a filter and another moisture removing means to the pipeline.
Additional objects and advantages of the invention will be readily apparent from the reading of the following description of a device constructed in accordance with the invention, and reference to the accompanying drawings thereof, wherein:
FIGURE 1 is a schematic illustration showing the apparatus of the invention for performing the method of the invention for treating the internal surfaces of a pipeline;
FIGURE 2 is a diagrammatic view of the air supply 3, 1 I? 1 iatented Sept. 24, 1963 and regulating system connected to one end of the pipeline for treating the pipeline in accordance with the method of the invention; and,
FIGURE 3 is a diagrammatic illustration of the air supply and regulating system connected to the other end of the pipeline and used in the treating of the pipeline in accordance with the method of the invention.
Referring now to the drawings, the pipeline 10, which is to be treated to protect it from corrosion, may be formed of many sections and be of considerable length.
Identical tubular access joints 13 and 13a are secured to the opposite ends of the pipeline by means of couplings 14 and 14a to permit the introduction or removal of a treating substance, such as a cleaning substance or a coating substance, and of the plugs between which the substance is disposed during its movement through the pipeline. Identical air supply and regulating systems 15 and 15a are connected to the access joints 13 and 13a, respectively. Prior to the introduction of the coating substance into the pipeline, the pipeline may be cleaned by any suitable means, such as the apparatus disclosed by Curtis, et al. in Patent No. 2,480,358, which may include a pair of longitudinally spaced plugs between which is contained a cleaning iiuid as well as brushes for engaging the internal surfaces of the pipe. The cleaning apparatus is introduced into the pipeline either through the access joint 13 or the access joint 13a, as desired. In the event that it is desired to move the cleaning apparatus from the access joint 13 to the access joint 13a, the cleaning apparatus and liquid are introduced to the pipeline through the access joint 13. During such movement of the cleaning apparatus from the access joint 13 to the access joint 13a, the system 15a is employed to maintain a proper downstream or back pressure to prevent leaking of the cleaning fiuid past the forward or downstream plug. When the cleaning apparatus reaches the access joint 13a, the apparatus and excess cleaning fluid are removed. Dried air is then circulated through the pipe 10 through the access joints 13 and 13a by means of either the air supply and regulating system 15 or air supply and regulating system 15a to completely remove all excess cleaning fluid and any moisture from the pipeline.
A charge 18 of coating substance disposed between a pair of plugs 19, such as the plugs illustrated in the patent to Curtis, 2,707,934, may then be introduced into one end of the pipe through an access joint, e.g., the access joint 13, and is then propelled by the air supply and regulating system 15 through the pipeline to the access joint 13a for removal from the pipe through the access joint 13a. During such movement of the plug and the charge of coating substance through the pipe 10, the air supply and regulating system 15a is employed to maintain a predetermined back pressure downstream of the charge 18 of coating substance so that no coating substance will leak forwardly of the forward or downstream plug 19. If desired, dried air may then again be circulated through the now coated pipe to insure thorough drying or curing of the coating thus deposited on the internal surfaces of the pipe. The access joints can then be removed and the pipeline placed back in operation.
It is essential to the proper cleaning and coating of the pipeline that the air introduced to the pipeline to move the charge of cleaning fluid or coating substance through the pipe be free of moisture since any moisture collecting or condensing on the internal surfaces of the pipe or contaminating or mingling with the coating compound will result in improper coating of the pipe thereby rendering the protection of the pipe inetfective to some degree.
The air supply and regulating system 15 includes an air compressor 20 which is driven by an engine 21. The air is supplied to the compressor through an air filter 22 and the conduit 23. The compressed air from the comd pressor is conducted through the outlet conduit 24 to a heat exchanger 25 where the compressed air is cooled. The heat exchanger 25 may be of any suitable type and be cooled by the passage of air over cooling fins, by refrigeration, by the use of Dry Ice, or the like. A bypass valve 27 is connected across the conduit 24 and the outlet conduit 28 of the heat exchanger so that, if desired, the compressed air may bypass the heat exchanger and flow directly through the conduit 36 to a mechanical air dryer 32 where moisture is removed from the compressed and cooled air by condensation. The mechanical dryer may be of any suitable type, such as the type which has a multiplicity of screens of a fine mesh, constructed of a stainless steel wire, placed perpendicularly to the direction of the flow of air for the purpose of collecting moisture from the air flowing through the screen. The moisture condensed on the screens collects in a trap 33 which is provided with a drain valve 34a whereby the moisture collected in the trap may be discharged from the trap.
The air flowing from the mechanical dryer 32 to the air storage tank 38 may be conducted through either the chemical air dryer 40 or through an identical chemical air dryer 41 which employ any suitable desiccant agent to absorb any remaining moisture from the air prior to its storage in the tank. The chemical air dryers 4s and 41 may employ any suitable chemical desiccant agent having hygroscopic characteristics, such as silica gel, calcium hypochlorate, or the like. Each chemical air dryer is provided with a trap 42 in which moisture may be entrapped and. drained ofi through the drain valve 43 in the event the chemical agent becomes saturated and drips moisture. The chemical air dryer 41 similarly may be provided with a trap 44 for collecting moisture which may be drained therefrom.
The outlet conduit 35a is connectable to the inlet conduit 48 of the air storage tank through the valve 49, the inlet conduit 50 of the air dryer 40, the outlet conduit 51 of the chemical air dryer 4% and the valve 52. The outlet conduit 35 of the mechanical air dryer is also connectable to the inlet conduit 48 of the air storage tank through the inlet conduit 54 of the chemical air dryer 41, the chemical air dryer 41, its outlet conduit 55 and the valve 56.
It will be apparent that if the valves 49 and 52 are closed and the valves 53 and 56 are open, the air from the mechanical dryer or condenser 32 flows to the air storage tank through the chemical air dryer 41. Since the valves 52 and 49 are now closed, the chemical air dryer 40 may be opened for repair, or the recharging or regeneration of the chemical desiccant. Similarly, if the valves 52 and 49 are open and the valves 53 and 56 are closed, the air from the mechanical air dryer flows to the air storage tank 38 through the chemical air dryer 40. The chemical air dryer 41 may then be opened for repair or the recharging or regeneration of the chemical contained therein.
Operation oh the engine 21 and therefore of the compressor 20 is controlled by a pressure switch 60* which is actuated whenever the pressure of the air in the air storage tank drops below a predetermined value to cause the engine governor 61 to start the engine 21 to place the compressor into operation. Since the automatic control of the engine 21 in response to the pressure conditions within the storage tank 38 by means of a pressure switch is old and well known, it will not be. described further.
The provision of a mechanical air dryer for removing moisture from the compressed and cooled air by condensation of the moisture prior to passage of the air to the chemical air dryer prolongs the useful like of the chemical air dryers so that the period of time between recharging or regeneration of the hygroscopic chemical agents of the chemical air dryers are lengthened.
The pro-vision of the after cooler increases the efiiciency of the mechanical air dryer since hot air may carry a greater amount of moisture in the form of water vapor than cold air. Thus the cooling of the air, which is heated during its compression by the compressor 28, by means of the heat exchanger increases the efficiency of the mechanical air dryer and thus further prolongs the life and the efficiency of the chemical air dryer since only relatively small amounts of moisture need be absorbed by the chemical agents in the air dryers 49' and 4-1. The outlet conduit 63 of the air storage tank is provided with a pressure regulator 64 which controls the pressure in the conduit.
65 to maintain it at a lower value than the pressure of the air in the air storage tank.
A pressure gauge 66, a pressure recorder 67 and a humidity recorder 68 may be connected to the conduit 65 to enable the operator to be fully aware of the pressure and humidity conditions of the air being delivered to the emergency bypass valve 7 4 which is ordinarily closed but may be opened to permit continued operation of the air supply and regulating system in the event of the malfunction of the check valve 76, the check valve then being disconnected from the systemv by the closure of the manually operable valves 71 and 72. The check valve of course is provided to prevent reverse how of air towards the air storage tank.
The line 65 is connected to the input of a filter 75 provided to remove solid particles, oil or the like, from the air which is being conducted from the air storage tank to the access joint 13. The out-let 76 of the filter 75 is connected to the input of another chemical air dryer 78 wherein any remaining moisture'which may still be present in the air is absorbed by a hygroscopic agent. Theair dryer 78 is provided with a trap or sump 79 to collect the moisture which may drip from the chemical agent in the event it becomes saturated. The trap may be drained by means of the manually operable drain valve 80.
The supply conduit 82 connects the output of the air dryer 73 to the access joint 13 through a valve 83, a check valve 84 and a valve 85 and a control valve 86 which are connected in series in the supply conduit 32. The valves 83 and 85, Of course, may be closed in the event of the malfunction of the check valve 34 to isolate it from the supply conduit. A bypass line 88v is connected across the valves 83, 84 and 8S and is provided with a bypass valve 89 which may the opened to permit continue-demergency flow of the compressed air towards the control valve 86 in the event the check valve 84. must be disconnected or isolated from the line. The supply conduit 82 is provided with a pair of branch conduits 92 and 93 provided with control valves 94 and 95, respectively.
It will not be apparent that the air delivered to the access joint through the control valves 94 and 95 has been sequentially treated to insure that it contains or carries a minimum of moisture and that the treatment 111- cl-udes the steps of compressing the air, cooling the air to decrease its moisture carrying capacity, passing it through a mechanical air dryer to separate from the air any droplets of moisture which may be present in the air to cause condensation of the moisture from the air on the stainless steel screens, passing the partially dried air through a chemical air dryer provided with hygroscopic chemicals which absorb water vapor from the air, stor-t 7 A bypass conduit 73 is connected across 7 pressing the air, cooling the air, removing all droplets of moisture from the air, condensing at least a portion of the water vapor from the compressed and cooled air and passing the partly dried air through chemical agents which remove additional moisture from the air by absorption.
A back pressure regulator 16% is connected through a valve 1&1 to the supply line 32 immediately downstream of the control valve 815 and functions, when the valve 161 is opened, to release air from the supply line 86 through the vent pipe 162 in the event that the pressure therein exceeds a predetermined value.
The access joint 13 may comprise a tubular member divided into an outer chamber 105 and an intermediate chamber 166 and an inner chamber 167 by a pair of gate valves 16-8 and 1&9 which may be of any suitable type, spherical or ball type valves having passages sufficiently large to permit the plugs 19 to pass theret-hrough. The provision of the three chambers separated by gate valves permits the introduction of plugs and treating substances into the pipeline without causing loss of pressure therein. The valves are operated by pneumatic drive motors 111 and 111, respectively, which are supplied with compressed air through the conduits 112 and 1125 connected to the conduit 114 which is connected to supply conduit 82. Control valves 115 and 11-6 are provided in the lines 112 and 113, respectively, to control the flow of air to the reversible pneumatic drive motors. If desired, of course, the valves 1137 and 1% maybe of the manually operable type. The pneumatic drive motors and the control valves 115 and 116 may be of any suitable type.
The outer chamber 1135 of the access joint 13 is enlarged outwardly of the gate valve 107 and is provided at its open end with a closure 120, which may be of any suitable type, such as that shown in the patent to Curtis, 2,663,326, which is movable to open the outer end of the closure access joints to permit insertion of the plugs 19 therethrough.
The branch conduit 92 opens into the outer chamber 105 of the access joint adjacent the closure 12!) whereby dry air under pressure may be admitted to the access joint to force a plug to be moved downstream through the access joint and thence through the pipe 10. The branch conduit 93 opens to the intermediate chamber 106 adjacent the gate valve 1198. By appropriate opening or closing of the valves 4 and 95, air under pressure may be selectively admitted to the outer and intermediate chambers of the access joint.
The inner chamber 107 of the accessjoint is provided with an inlet conduit 120 controlled by a valve 121, connectable through any suitable conduit means, such as a hose, to a reservoir or source of fluid treating substance. The access joint is also provided with an outlet conduit 123, open to the inner chamber 107 and having a valve 125, which is connected to a strainer 126. The strainer is provided with an outlet 130 in which is connected a pressure relief valve 131 which controls the flow of gas through the vent pipe 132. A pressure gauge 135 may be connected to the strainer outlet conduit 130 to indicate the pressure of the gas therein. The strainer is provided to remove solids or liquids from the gas flowing out of the access joint through the outlet or bleeder conduit 123.
The air supply and regulating system 15a and the access joints 13a are identical in all respects to the air supply and regulating system 15 and the access joint 13 and each element thereof is provided with the reference numeral, to which the letter a has been added, of the corresponding element of the system 15 or the access joint 13.
It will be seen that, if desired, the mechanical dryer 32 or 32:: may be provided with an suitable cooling means for cooling the air passing therethrough and thus increasing the removal of the moisture therefrom by condensation.
In use, when it is desired to treat a pipeline in any manner requiring the use of compressed dried air, such as cleaning the pipe, drying the pipe after the cleaning operation, coating the pipe with a suitable protective substance, and drying or curing the coating substance deposited on the internal surface of the pipe, the opposite ends of the pipe, which may be underground throughout most of its length, are exposed and the access joints 13 and 13:: are connected thereto by means of any suitable quick disconnect couplings 14, such as the well known Dresser couplings.
The pressure regulator 64 of the air supply and regulating system 15 is set to cause the air in the supply conduit 82 to be maintained at a relatively high pressure, e.g., fifty pounds per square inch, while the pressure regulator 64a of the air supply and regulating system 15:: is set to maintain a relatively lower pressure in the supply line 82a, e.g., ten pounds per square inch. The valve 101a controlling flow to the back pressure regulator ltltla is opened and the back pressure regulator lllila is set to maintain the pressure within the supply line 82a at not more than ten pounds per square inch, whereby the back pressure regulator permits flow of air through the vent 102a from the pipeline Whenever the pressure exceeds ten pounds per square inch. The valve 161 of the back pressure regulator of the air supply and regulating system 15, however, is closed so that the back pressure regulator 100 is now ineffective.
The air supply and regulating system 15 is then placed in operation to supply dry air to the supply line 82 by closing the heat exchanger bypass valve 27 so that all air compressed by the compressor 20 is caused to flow through the heat exchanger 25. One set of valves 52 and 49 or 56 and 53 is opened and the other side is closed to cause either the air dryer 40 or the air dryer 41 to be placed in series with the mechanical air dryer 32 between the heat exchanger and the air storage tank so that all air flowing through the air storage tank passes through a mechanical air dryer and a chemical air dryer. The bypass valve 74 is closed so that the air flowing to the supply line 82 can llow only forwardly and cannot flow backwardly. The bypass valve 89 is closed and the main control valve 86 is opened. The branch conduit valves 94 and 95 are now closed as is the valve 121 of the supply line 120. The valve 125 of the outlet or bleed line 123 is also closed. The air supply and regulating system 15 will then cause dried air to flow either into the outer chamber or the intermediate chamber 106 whenever the valves 94 or 95, respectively, are opened.
The air regulating and supply system 15a is similarly placed into operation by closing the heat exchanger bypass valve 27, opening one pair of the valves 49a and 52:: or 53a and 56a and closing the other pair of such valves. The bypass valve 74a is closed and the main control valve 85a is opened. The valves 125a of the outlet conduit 123a and the valve 126 of the inlet conduit valve 121 of the inlet conduit are closed. The valve 94a of the branch conduit 92a is closed as is the gate valve 1133a. The gate valve 109a is open so that the air supply and regulating'system 15a will cause air to flow into the i-ntenmediate chamber 106a and through the inner chamber 107a into the downstream end of the pipe 1!) whenever the valve 95a is open and the pressure within the pipeline drops below a predetermined value.
Since the air supply and regulating system '15 is deliver-ing air to the access joint 13 at a higher pressure than the air being delivered to the access joint, when valve 95 is open and the gate valve 169 is open, to flow from the access joint 1-3 to the access joint 13a and thence outwardly through valve 95a, the branch conduit 93a and the valve 1111a and the back pressure regulator 1000 to the vent 1152a and thence to the atmosphere. If for some reason, such as leaks in the pipeline, the pressure Within the intermediate chamber 106:: drops below the value at which the pressure regulator 64:: has been set, e.g., ten pounds per square inch, the pressure regulator will open to permit air to fiow from the air supply system 15a into the intermediate chamber 'lllda and thence through the open gate valve Two to the downstream end of the pipeline 16'.
If it is now desired to move a charge of cleaning fluid from the access joint 13 through the pipeline it to the access joint 13a, the valves 94% and 95 of the air supply and regulating system 15 are closed. The gate valves 1G3 and It are closed by the pneumatic drive motors 115i and 111, respectively. The closure 12%? is then opened to permit the insertion of a forward or downstream plug 1Q, such as the plug described in the patent to Curtis, 2,480,353, into the outer chamber 1635 of the access joint 13. The closure is then again secured in place and the gate valve 1&8 and the branch conduit valve 94- opened. The increased pressure behind the plug thus introduced into the access joint causes to move through the open valve 168 into the intermediate chamber. Gate valve 169 may then be opened to permit the plug 19 to move through the gate valve 199 and the inner chamber 107 into the pipeline it)" due to the pressure of the air flowing through valve 9'4. When the downstream or forward plug 19 moves into the intermediate inner laccess chamber 167 and past the inlet conduit 12%, the valve 94 and the gate valve 199 are closed. The inlet conduit 12% is then connected to the supply of cleaning fluid and the valve 121 is opened. As the cleaning liquid or substance is forced into the pipe from any suitable source, it moves the forward plug 1% out of the inner chamber 197 and through the coupling 14 into the pipe Iii. The amount of the charge of cleaning substance introduced into the inner chamber m7 and the pipe 10 is ve. led in accordance with the condition of the internal surfaces of the pipe and the length of the pipeline to be cleaned thereby. When the proper amount of cleaning substance has been introduced into the pipeline, the valve 121 is closed. The gate valves 1% and 16% are of course now in closed position. The closure is again opened and the upstream or rear cleaning plug 19 is introduced into the access joint and the closure 12% is secured to the access joint. The valve 4 is then opened to permit flow of compressed air into the outer compartment ms of the access joint rearwardly of the plug 19 to cause it to move forwardly towards the gate valve ltlil which is now opened. The rear plug moves into the inter-mediate chamber. The gate valve 1W8 is then closed as is the valve 94. The valve of the branch conduit 93 is then opened to cause the rear plug to move through the intermediate chamber toward the gate valve 109 which is then opened to permit movement of the rear plug into the inner compartment ltll'. When the gate valve 109 is opened, the valve 125 is also opened to permit the escape of air trappedbetween the two plugs. The valve 125 is kept open until all the air has escaped from between the two :plugs so that the space between the two plugs is completely filled with the cleaning fluid or substance.
When the valve 125 is closed, the pressure differential across the plugs and the charge of air cleaning substance increases and causes the plugs and the charge of cleaning fluid to move through the pipeline toward the access joint 13a. The rate of travel of the charge of cleaning fluid is dependent upon the pressure differential which is maintained constant by the pressure regulator 64 of the system .15 and the pressure regulators 64a and llllla of the system 15a. As the plugs move toward the access joint 13a, a pressure of ten pounds per square inch is maintained in the pipe forwardly or downstream of the forward plug, the back pressure regulator opening to permit escape of air whenever the pressure downstream of the forward plug increases above ten pounds and the air supply and regulating system 15a delivering air tothe pipeline forwardly or downstream of the forward plug 19 whenever the pressure forwardly or downstream of the forward plug decreases below ten pounds. This decrease in pressure sometimes occurs due to leaks in the pipeline.
is opened so that the rear or upstream plug continues to s 7 move forwardly forcing the cleaning fluid upwardly through the outlet conduit into the strainer 126a where the cleaning fluid is retained and any air trapped therein escapes through the pressure relief valve 131a and the.
vent 132a. When the rearmost plug 19 moves into the inner compartment 137 and contacts the forward plug 1%, the valve gate 139:: is again opened to permit the plugs to move into the intermediate chamber 166a and thence to the valve gate 1 38a. The gate valve 13% is then closed to retain the pressure within the pipeline l0 and the closure 12% is opened. The valve 108a is then opened whereupon the air under pressure in the intermediate chamber lll-da moves the plugs through the gate valve ill-3a to the outer chamber 185:: of the access joint 13a for removal therefrom. If necessary, the valve 94a may be opened to permit air to flow into the intermediate chamber behind the plugs to cause the plugs to move through the gate valve Tilda into the outer chamber a.
The closure lZlla is then opened and the plugs are removed from the access joint 13a. 7
If desired, of course, a new charge of cleaning fluid may be caused to travel from the access joint 13:: to the access joint 13 in the same manner, the pressure regulator 64a of the air supply system 15w then being set at r a higher vmue, say fifty pounds, and the valve 161a of the back pressure regulator is closed. The pressure regulator 64 is set at a lower value, e.g., ten pounds, and the valve 101 of the back pressure regulator tilt) is opened.
After the pipe has been cleaned by the movement of the charge of cleaning fluid therethrough one or more times, it may be desired to blow dry air from one end of the pipe to the other to evaporate and remove any cleaning fluid remaining in the pipe. If it is then desired to blow dry air from one end of the pipe to the other to evaporate and remove any cleaning fluid remaining in the pipe to dry the pipe of any moisture by an introduced through the access joint'lfi and discharged from the other end of the pipe through the access joint 13a, the main control valve 86a of the air supply and regulating system 15a is closed, the bleeder valve 12a, the gate valve 109a is closed and the bleeder valve 125 is opened. The pressure relief valve 131a is set to open at any desired value or at a relatively low pressure so that the air may flow at a controlled rate from the access oint 13 through the pipe 10 to the access join-t 13a and then escape to the atmosphere through the strainer 126a and the vent 132a.
The air supply and regulating system 15 is then placed in condition to supply dry air through the access joint 13 to the pipe 10. The valve 27 is closed so that all air flowing from the compressor 20 must flow through the after cooler or heat exchanger 25. Either the valves 53 and 56 or the valves 52 and 4-9 are then closed so that only one of the desiccant air dryers 46 or 41 is placed in operation. The bypass valve 74 of the check valve 70 is closed and the valves Hand 72 are opened. The bypass valve 89 of the check valve 84 is also closed and the valves $3 and 85 are opened. The valve ltll of the back pressure regulator is closed. The pressure regulator 64 is set so that the air flowing to the access joint through the supply line 82 is at the desired pressure. The gate valve 108 is placed in closed position by appropriate use of the control valve and the gate valve 109 is placed in open position by appropriate manipulation of the control valve 116. The valve 121 of the supply conduit is closed as is the valve 125 of the relief line'123. The control valve 94 of the branch conduit 92 is closed.
With the gate valve 108 closed and the gate valve 109 open, air compressed by the compressor 20 will flow through the heat exchanger 26 where it is cooled to the mechanical air dryer 32 wherein moisture is condensed from the compressed and cooled air and then flows through one of the mechanical air dryers 40 or 41 wherein a hygroscopic chemical agent absorbs water vapor from the air. The dried air then flows through the air storage tank and is released therefrom under the control of the pressure regulator to the conduit 65 and thence through the check valve 70, the filter 75 where extraneous matter is removed from the air, and a final separator 78 or dryer where any remaining moisture is removed, to the supply :line 82 and thence through the check valve 84 and the open main control valve 86 and the open branch conduit valve 95 into the intermediate chamber 106. The dried air flows from the intermediate or lock chamber to the outer chamber 107 of the access joint 13 and thence through the coupling 14 to one end of the pipeline 10, through the pipeline to the other end thereof, and the coupling 14a to the inner chamber 107 of the access joint 13a. The air escapes to the atmosphere from the inner chamber through the conduit 123a and the open valve 125a to the strainer 126a wherein extraneous matter and liquids are removed and thence through the pressure relief valve which is set to open at a relatively low pressure to the vent 132a and thence to the atmosphere. The air is allowed to flow through the pipe for any desired period of time and when the pipe has been dried, the main control valve 86 and the control valve 95 may be closed, thereby stopping further flow of air to the access joint 13 and thus to the pipeline 10.
After the pipe has been dried, a charge of coating substance which is in liquid form, is introduced into the pipeline between a pair of plugs, such as the plugs illustrated in the patent to Curtis, 2,707,934, in the same mmner' as described above in connection with the introduction and movement of the cleaning fluid through the pipe. The plugs permit a thin coating of the coating substance to be deposited on the internal surfaces of the pipe during the passage of the charge of the coating substance contained between two plugs through the pipeline. After the internal surfaces of the pipeline have been coated, the plugs are removed and dry air may again be circulated through the pipeline from either air supply and regulating system 15 or 15a as desiredto help dry or cure the coating of protective substance on the internal surfaces of the pipeline. After the pipeline is thus treated, the access joint-s may be uncoupled from each end of the line and the pipeline placed back in operation.
While the manner in which the air supply and regulating systems and the access joints are employed to treat the internal surfaces of the pipeline has been described in connection with the movement of a single charge of cleaning or coating substance through the pipe, it will be apparent that a plurality of spaced charges of any desired treating substance or liquid may be caused to be moved simultaneously through the pipepline, with each charge having plugs 19 on each end thereof, since the provision of the three chambers of the access joints separated by the gate valves 108 and 109 permits the loading or introduction of plugs and charges into the pipeline without loss of pressure therein.
It will further be seen that the air introduced into opposite ends of the pipeline through the access joints to provide upstream and downstream pressure has been completely dried and will introduce moisture into the pipeline which might tend to prevent proper treatment of the internal surfaces of the pipeline or permit or cause the coating to be improperly or inadequately applied to the internal wall surfaces of the pipeline.
It will now be seen that a new and improved means and method for treating the internal surfaces of a pipeline has been illustrated and described which includes an apparatus connectib'le to each end of the pipeline to be treated having an air supply and regulating system providing dry air at any desired pressure introduced through the apparatus into opposite ends of the pipeline to move treating means, such as cleaning or coating fluid and substance or devices, such as the plugs of the Curtis Patents 2,480,358, and 2,707,934.
It will further be seen that each air supply and regulating system is provided with means for compressing air, means for cooling the compressed air, means for condensing moisture from the cooled and compressed air, means for absorbing water vapor from the air after an initial amount of moisture has been removed therefrom by condensation and means for delivering the dried air at a regulated pressure to the access joints to move the pipeline treating substances and devices through the pipe.
It will further be seen that the provision of an air supply and regulating system at each end of the pipe permits the maintenance of a desired back pressure in the pipeline forward or downstream of the treating substances and devices whereby the rate of movement of the treating devices and substances through the pipeline may be regulated and whereby leakage is prevented of the treating fluid past such treating devices as the forward plugs referred to above.
It will further be seen that the air supply and regulating system permits the introduction. of the treating fluids either through the inlet conduit 123 of the access joint 13 or the inlet conduit 123a of the access joint 13a.
It will further be seen that the circulation of dry air through the pipeline to remove excess moisture or the solvents of the cleaning or coating substances from the pipe after it has been treated therewith may be in either direction through the pipeline as desired.
It will further be seen that while the escape of the dried air during the drying process from the pipeline has been described as being through either the pressure relief valve 131 or 131a, it will be apparent that the valve .125 or 125a could be closed and the valve a be opened, if the gate valve 109 or 109a were open to permit the escape of the gas through the valve 10 1a and the back pres-sure regulator a or 100, as desired.
It will now be seen that a new and improved means and method has been illustrated and described which is simple in operation and which permits the introduction of the treating fluids and devices into the pipeline with a minimum of effort and with a minimum loss of pressure in the pipeline.
The foregoing description of the invention is explanatory only, and changes in the details of the construction illustrated may be made by those skilled in the art, within the scope of the appended claims, without departing from the spirit of the invention.
What is claimed and desired to be secured by Letters Patent is:'
1. An apparatus for treating the internal surfaces of a pipeline including: access means connectable to opposite ends of the pipeline for introducing pipeline treating means into the pipeline and individually operable means connectable to said access means for introducing dry air into opposite ends of the pipeline through said access means at different pressures, said individually operable means each including a compressor for compressing air; a heat exchanger connected to the compressor for cooling the compressed air, a condensing means connected to the heat exchanger for condensing moisture from the air cooled by the heat exchanger, and means connected to said condensing means having a hygroscopic agent for absorbing water vapor from the air fiowing from the condensor means.
2. An apparatus for treating the internal surfaces of a pipeline including: access means connectable to opposite ends of the pipeline for introducing pipeline treating means into the pipeline and individually operable means connectable to said access means for introducing dry air into opposite ends of the pipeline through said access means at different pressures, said individually operable means each including a compressor for compressing air; a heat exchanger connected to the compressor for cooling the compressed air, a condensing means connected to the heat exchanger for condensing moisture from the air cooled by the heat exchanger, and means connected to said condensing means having a hygroscopic agent for absorbing water vapor from the air flowing from the condenser means; storage means connected to said hygroscopic agent means for storing dried air; and means for conducting air from said storage means to an associated access means.
3. An apparatus for treating the internal surfaces of a pipeline including: access means connectable to opposite ends of the pipeline for introducing pipeline treating means into the pipeline and individually operable means connectab'le to said access means for introducing dry air into opposite ends of the pipeline through said access means at difierent pressures, said individually operable means each including a compressor for compressin-g air; a heat exchanger connected to the compressor for cooling the compressed air, a condensing means connected to the heat exchanger for condensing moisture from the air cooled by the heat exchanger, and means connected to said condensing means having a hygroscopic agent for absorbing water vapor from the air flowing from the condensor means; storage means connected to said hygroscopic agent means for storing dried air; and means for conducting air from said storage means to an associated access means, said conducting means having pressure responsive means for maintaining the pressure of the air flowing through the pipeline at a predetermined value.
4. An apparatus for treating the internal surfaces of from the air cooled by the heat exchanger, and means connected to said condensing means having a hygroscopic agent for absorbing Water vapor from the air flowing from the condensor means; storage means connected to said hygroscopic agent means for storing dried air; and means for conducting air from said storage means to an associated access means, said conducting means having pressure responsive means for maintaining the pressure of the air flowing through the pipeline at a predetermined value, and means interposed in said con ducting means between said pressure responsive means and said pipeline for removing Water vapor from the air passing therethrough,
References Cited in the file of this patent UNITED STATES PATENTS 2,355,828 Taylor Aug. 15, 1944 2,480,358 Curtis et al. Aug. 3O, 1949 2,993,861 Alcus Sept. 15,1959
FOREIGN PATENTS 548,161 Great Britain Sept. 28, 1942 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No. 3, 104,671 September 24, 1963 Douglas K. McLean It is hereby certified that error appears in the above numbered petent requiring correction and that the said Letters Patent should read as corrected below Column 3, line 69, for "like" read life column 5 line 70, for "an" read any column 8, line 21, for "94a" read 95a line 47, for "125" read 125a Signed and sealed this 14th day of April 1964.
(SEAL) EDWARD J. BRENNER Attest:
ERNEST W. SWIDER Attesting Officer Commissioner of Patents

Claims (1)

1. AN APPARATUS FOR TREATING THE INTERNAL SURFACES OF A PIPELINE INCLUDING: ACCESS MEANS CONNECTABLE TO OPPOSITE ENDS OF THE PIPELINE FOR INTRODUCING PIPELINE TREATING MEANS INTO THE PIPELINE AND INDIVIDUALLY OPERABLE MEANS CONNECTABLE TO SAID ACCESS MEANS FOR INTRODUCING DRY AIR INTO OPPOSITE ENDS OF THE PIPELINE THROUGH SAID ACCESS MEANS AT DIFFERENT PRESSURES, SAID INDIVIDUALLY OPERABLE MEANS EACH INCLUDING A COMPRESSOR FOR COMPRESSING AIR; A HEAT EXCHANGER CONNECTED TO THE COMPRESSOR FOR COOLING THE COMPRESSED AIR, A CONDENSING MEANS CONNECTED TO THE HEAT EXCHANGER FOR CONDENSING MOISTURE FROM THE AIR COOLED BY THE HEAT EXCHANGER, AND MEANS CONNECTED TO SAID CONDENSING MEANS HAVING A HYGROSCOPIC AGENT FOR ABSORBING WATER VAPOR FROM THE AIR FLOWING FROM THE CONDENSOR MEANS.
US29330A 1960-05-16 1960-05-16 Apparatus for pipeline treatment with contaminant-free fluid Expired - Lifetime US3104671A (en)

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GB32216/60A GB913945A (en) 1960-05-16 1960-09-20 Apparatus for and method of treating pipelines

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4443498A (en) * 1983-01-25 1984-04-17 Kabushiki Kaisha Nihon Plant Service Center Method for lining the inner surface of a reduced pipe line
US6117242A (en) * 1995-11-28 2000-09-12 Kreiselmaier; Richard Device for internal coating of pipes

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB548161A (en) * 1941-11-08 1942-09-28 Leslie William Webb Method of drying pipe lines such as water pipes and mains preparatory to coating the same
US2355828A (en) * 1944-08-15 Combined cooling and dehumdifxing
US2480358A (en) * 1948-04-12 1949-08-30 Arvel C Curtis Apparatus for coating the interior of pipe lines
US2903861A (en) * 1957-09-23 1959-09-15 Felix L Alcus System and apparatus for drying air

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2355828A (en) * 1944-08-15 Combined cooling and dehumdifxing
GB548161A (en) * 1941-11-08 1942-09-28 Leslie William Webb Method of drying pipe lines such as water pipes and mains preparatory to coating the same
US2480358A (en) * 1948-04-12 1949-08-30 Arvel C Curtis Apparatus for coating the interior of pipe lines
US2903861A (en) * 1957-09-23 1959-09-15 Felix L Alcus System and apparatus for drying air

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4443498A (en) * 1983-01-25 1984-04-17 Kabushiki Kaisha Nihon Plant Service Center Method for lining the inner surface of a reduced pipe line
US6117242A (en) * 1995-11-28 2000-09-12 Kreiselmaier; Richard Device for internal coating of pipes

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