US3104151A - Combination tannage with tetrakis (hydroxy-methyl) phosphonium chloride and a phenol - Google Patents
Combination tannage with tetrakis (hydroxy-methyl) phosphonium chloride and a phenol Download PDFInfo
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- US3104151A US3104151A US121258A US12125861A US3104151A US 3104151 A US3104151 A US 3104151A US 121258 A US121258 A US 121258A US 12125861 A US12125861 A US 12125861A US 3104151 A US3104151 A US 3104151A
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- solution
- skins
- tanning
- thpc
- resorcinol
- Prior art date
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Links
- YTVQIZRDLKWECQ-UHFFFAOYSA-N 2-benzoylcyclohexan-1-one Chemical compound C=1C=CC=CC=1C(=O)C1CCCCC1=O YTVQIZRDLKWECQ-UHFFFAOYSA-N 0.000 title claims description 36
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 title claims description 17
- 239000003795 chemical substances by application Substances 0.000 claims description 39
- 238000000034 method Methods 0.000 claims description 26
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 13
- 239000011707 mineral Substances 0.000 claims description 13
- 239000007864 aqueous solution Substances 0.000 claims description 11
- 235000013311 vegetables Nutrition 0.000 claims description 10
- 239000000243 solution Substances 0.000 description 94
- GHMLBKRAJCXXBS-UHFFFAOYSA-N resorcinol Chemical compound OC1=CC=CC(O)=C1 GHMLBKRAJCXXBS-UHFFFAOYSA-N 0.000 description 63
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 30
- 239000010985 leather Substances 0.000 description 27
- WSFSSNUMVMOOMR-UHFFFAOYSA-N Formaldehyde Chemical compound O=C WSFSSNUMVMOOMR-UHFFFAOYSA-N 0.000 description 24
- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 description 16
- VYZAMTAEIAYCRO-UHFFFAOYSA-N Chromium Chemical compound [Cr] VYZAMTAEIAYCRO-UHFFFAOYSA-N 0.000 description 15
- SXRSQZLOMIGNAQ-UHFFFAOYSA-N Glutaraldehyde Chemical compound O=CCCCC=O SXRSQZLOMIGNAQ-UHFFFAOYSA-N 0.000 description 12
- 229910052804 chromium Inorganic materials 0.000 description 12
- 239000011651 chromium Substances 0.000 description 12
- 235000010755 mineral Nutrition 0.000 description 12
- 229920002085 Dialdehyde starch Polymers 0.000 description 11
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 10
- JVTAAEKCZFNVCJ-UHFFFAOYSA-N lactic acid Chemical compound CC(O)C(O)=O JVTAAEKCZFNVCJ-UHFFFAOYSA-N 0.000 description 10
- 229910052938 sodium sulfate Inorganic materials 0.000 description 10
- 235000011152 sodium sulphate Nutrition 0.000 description 10
- QAOWNCQODCNURD-UHFFFAOYSA-N sulfuric acid group Chemical class S(O)(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 10
- 239000000203 mixture Substances 0.000 description 8
- 229910000029 sodium carbonate Inorganic materials 0.000 description 8
- 150000004682 monohydrates Chemical class 0.000 description 7
- 210000000051 wattle Anatomy 0.000 description 7
- VMHLLURERBWHNL-UHFFFAOYSA-M Sodium acetate Chemical compound [Na+].CC([O-])=O VMHLLURERBWHNL-UHFFFAOYSA-M 0.000 description 6
- DSHWASKZZBZKOE-UHFFFAOYSA-K chromium(3+);hydroxide;sulfate Chemical compound [OH-].[Cr+3].[O-]S([O-])(=O)=O DSHWASKZZBZKOE-UHFFFAOYSA-K 0.000 description 6
- 229910000356 chromium(III) sulfate Inorganic materials 0.000 description 6
- 239000011696 chromium(III) sulphate Substances 0.000 description 6
- 235000015217 chromium(III) sulphate Nutrition 0.000 description 6
- MQRJBSHKWOFOGF-UHFFFAOYSA-L disodium;carbonate;hydrate Chemical compound O.[Na+].[Na+].[O-]C([O-])=O MQRJBSHKWOFOGF-UHFFFAOYSA-L 0.000 description 6
- 238000010438 heat treatment Methods 0.000 description 6
- 239000001632 sodium acetate Substances 0.000 description 6
- 235000017281 sodium acetate Nutrition 0.000 description 6
- 235000015290 Rumex hymenosepalus Nutrition 0.000 description 5
- 244000107498 Rumex hymenosepalus Species 0.000 description 5
- QCWXUUIWCKQGHC-UHFFFAOYSA-N Zirconium Chemical compound [Zr] QCWXUUIWCKQGHC-UHFFFAOYSA-N 0.000 description 5
- HDYRYUINDGQKMC-UHFFFAOYSA-M acetyloxyaluminum;dihydrate Chemical compound O.O.CC(=O)O[Al] HDYRYUINDGQKMC-UHFFFAOYSA-M 0.000 description 5
- 229940009827 aluminum acetate Drugs 0.000 description 5
- 239000004310 lactic acid Substances 0.000 description 5
- 235000014655 lactic acid Nutrition 0.000 description 5
- 235000018553 tannin Nutrition 0.000 description 5
- 229920001864 tannin Polymers 0.000 description 5
- 239000001648 tannin Substances 0.000 description 5
- USDJGQLNFPZEON-UHFFFAOYSA-N [[4,6-bis(hydroxymethylamino)-1,3,5-triazin-2-yl]amino]methanol Chemical compound OCNC1=NC(NCO)=NC(NCO)=N1 USDJGQLNFPZEON-UHFFFAOYSA-N 0.000 description 4
- 239000002253 acid Substances 0.000 description 4
- -1 resorcinol Chemical compound 0.000 description 4
- 238000005406 washing Methods 0.000 description 4
- 229910052726 zirconium Inorganic materials 0.000 description 4
- 229920000877 Melamine resin Polymers 0.000 description 3
- 229910052782 aluminium Inorganic materials 0.000 description 3
- 150000001844 chromium Chemical class 0.000 description 3
- JDSHMPZPIAZGSV-UHFFFAOYSA-N melamine Chemical compound NC1=NC(N)=NC(N)=N1 JDSHMPZPIAZGSV-UHFFFAOYSA-N 0.000 description 3
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 2
- 235000017343 Quebracho blanco Nutrition 0.000 description 2
- 241000065615 Schinopsis balansae Species 0.000 description 2
- UIIMBOGNXHQVGW-UHFFFAOYSA-M Sodium bicarbonate Chemical compound [Na+].OC([O-])=O UIIMBOGNXHQVGW-UHFFFAOYSA-M 0.000 description 2
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 2
- 229920002472 Starch Polymers 0.000 description 2
- 150000001299 aldehydes Chemical class 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 150000001845 chromium compounds Chemical class 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 235000019698 starch Nutrition 0.000 description 2
- 239000008107 starch Substances 0.000 description 2
- 150000003755 zirconium compounds Chemical class 0.000 description 2
- BVKZGUZCCUSVTD-UHFFFAOYSA-L Carbonate Chemical compound [O-]C([O-])=O BVKZGUZCCUSVTD-UHFFFAOYSA-L 0.000 description 1
- 241001465754 Metazoa Species 0.000 description 1
- 241001494479 Pecora Species 0.000 description 1
- UIIMBOGNXHQVGW-DEQYMQKBSA-M Sodium bicarbonate-14C Chemical compound [Na+].O[14C]([O-])=O UIIMBOGNXHQVGW-DEQYMQKBSA-M 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-L Sulfate Chemical compound [O-]S([O-])(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-L 0.000 description 1
- MBHRHUJRKGNOKX-UHFFFAOYSA-N [(4,6-diamino-1,3,5-triazin-2-yl)amino]methanol Chemical compound NC1=NC(N)=NC(NCO)=N1 MBHRHUJRKGNOKX-UHFFFAOYSA-N 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- AZDRQVAHHNSJOQ-UHFFFAOYSA-N alumane Chemical class [AlH3] AZDRQVAHHNSJOQ-UHFFFAOYSA-N 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 229910021538 borax Inorganic materials 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- WSFSSNUMVMOOMR-NJFSPNSNSA-N methanone Chemical compound O=[14CH2] WSFSSNUMVMOOMR-NJFSPNSNSA-N 0.000 description 1
- 150000002894 organic compounds Chemical class 0.000 description 1
- QRTRRDMHGTZPBF-UHFFFAOYSA-L oxygen(2-);zirconium(4+);sulfate Chemical compound [O-2].[Zr+4].[O-]S([O-])(=O)=O QRTRRDMHGTZPBF-UHFFFAOYSA-L 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 239000000047 product Substances 0.000 description 1
- 239000012266 salt solution Substances 0.000 description 1
- 235000017557 sodium bicarbonate Nutrition 0.000 description 1
- 229910000030 sodium bicarbonate Inorganic materials 0.000 description 1
- 239000011780 sodium chloride Substances 0.000 description 1
- 239000004328 sodium tetraborate Substances 0.000 description 1
- 235000010339 sodium tetraborate Nutrition 0.000 description 1
Classifications
-
- C—CHEMISTRY; METALLURGY
- C14—SKINS; HIDES; PELTS; LEATHER
- C14C—CHEMICAL TREATMENT OF HIDES, SKINS OR LEATHER, e.g. TANNING, IMPREGNATING, FINISHING; APPARATUS THEREFOR; COMPOSITIONS FOR TANNING
- C14C3/00—Tanning; Compositions for tanning
- C14C3/02—Chemical tanning
Definitions
- This invention relates to the tanning of hides and skins, these terms including all animal skins that are tanned commercially.
- the preferred molar ratio of THPC to phenol in the tanning liquor is about one to one, although higher or lower ratios may be used.
- the amount of THPC, based on wet, drained weight of pickled skin may range about from 0.4 to 2%, preferably in the range of about from 0.75 to 1%, and the amount of phenol or phenol acid from about 0.25 to 1% on same basis.
- THPC a phenol or phenol acid
- another tanning agent such as a mineral tanning agent or organic (natural or synthetic) tanning agent
- THPC a phenol or phenol acid
- another tanning agent such as a mineral tanning agent or organic (natural or synthetic) tanning agent
- a mineral tanning agent or organic (natural or synthetic) tanning agent employed in the combination tannage
- an excellent leather was obtained in Example 1 using about one-fourth the amounts of THPC-resorcinol recommended for a good tannage and only about one-half the amount of chromium salt conventionally employed in a chrome taunage.
- tanning and retanning to differentiate the treatment with two tanning solutions.
- Tanning does occur in thefirst solution, as shown by considerable increase in shrink temperature and by other tanning act-ion to the skin, but exhaustion of the tanning agent takes place before maximum tannage of the skin has occurred and the result at this stage could, as an alternative description,
- Tannage and retannage of skins by the processes of this invention are very rapid. Although the examples include tanning one day followed by retannage the next day, this is more a matter of convenience than a requirement of the process.
- the tannage is usually substantially complete in 4 to 5 hours and the retannage is complete in another 2 to 4 hours, as indicated by shrink temperatures.
- Simultaneous tannages by the processes of this invention are usually complete in 6 to 7 hours, as indicated by shrink temperatures.
- skins are tanned by a process in which a THPC-phenol tannage, preferably the THPC-resorcinol tannage employing less than about 2% THPC and less than about 1% resorcinol based on wet drained weight of pickled skin, is combined with (a) a tannage by a mineral tanning agent, such as the chromium, zirconium or aluminum salts conventionally employed by tanneries, with (b) a tannage with a vegetable tanning agent, or (c) a tannage with an aldehyde tanning agent such as dialdehyde starch, glutaraldehyde, formaldehyde, or a condensation product of formaldehyde and melamine.
- a mineral tanning agent such as the chromium, zirconium or aluminum salts conventionally employed by tanneries
- an aldehyde tanning agent such as dialdehyde starch, glut
- skins are tanned by impregnating with an aqueous solution containing TI-IPC and a phenol, such as resorcinol, the solution having an initial pH below about 4.5, and adjusting the pH of the solution during the tanning operation to a final pH in the range of about 8.5 to 9.5, until the skins are partially tanned, washing, acidifying to a pH of about 2.5 to 5.
- aqueous solution containing TI-IPC and a phenol, such as resorcinol the solution having an initial pH below about 4.5
- a phenol such as resorcinol
- the skins are simultaneously tanned by impregnating with an aqueous solution containing THPC and a phenol, such as resorcinol, and another tanning agent such as glutaraldehyde or dialdehyde starch, the solution having an initial pH below about 4.5, and adjusting the pH of the solution during the tanning operation to a final pH in the range of about 8.5 to 9.5, until the skins are tanned.
- aqueous solution containing THPC and a phenol, such as resorcinol such as glutaraldehyde or dialdehyde starch
- skins are tanned by impregnating with an aqueous solution of a tanning agent such as trimethylolrnelamine, basic aluminum acetate, or basic chromium sulfate, the solution having a pH of about 2.5 to 5.0 depending on the tanning agent used, until the skins are partially tanned, washing, retanning with an aqueous solution containing THPC and a phenol, such as resorcinol, the solution having an initial pH below about 4.5, and adjusting the pH of the solution during the retanning operation to a final pH in the range of about 8.5 to 9.5, until the skins are retanned.
- a tanning agent such as trimethylolrnelamine, basic aluminum acetate, or basic chromium sulfate
- Examples 1 to 4 are combination tannages in which tanning with the THPC-phenol is followed :by a chromium retannage to give excellent leathers.
- the THPC-phenol tannage was conducted with solutions containing from 0.43% THPC and 0.25% resorcinol (Example 4) to 1.73% T HPC and 1% resorcinol (Example 2).
- the chrome retannage was performed. with 3 or 4%,.based on wet, drained weight of pickled skin, of commercial basic chromium sulfate (only a fraction of the amount usually used in chrome tannages), the tanned skins had shrink tempenaturm of about C. or higher, [and in other characteristics were rated as good to excellent leather.
- Example 5 As demonstrated in Example 5, a satisfactory tannage was obtained by reversing the order of impregnating the skins with the tanning agents of Examples 1 to 4, although :5 the shrink temperature was somewhat lower than in EX- amples 1 to 4.
- Examples 11 to 16 illustrate combinations of the THPC-phenol tannage with aldehydes such as dialdehyde starch, glutaraldehyde and formaldehyde.
- aldehydes such as dialdehyde starch, glutaraldehyde and formaldehyde.
- the simultaneous tannages of Examples l2 and 15 are particularly interesting because of compatibility of pH conditions at which the tanning agents are effective and because of the efficient utilization of the tanning agents.
- Example 1 Chrmium Retannage Three pickled "Iran goatskins were horsed, thoroughly drained, and weighed. The combined weight, 2,112 grams, was used as 100% to calculate the composition of the tanning solution, using the following percentages: water, 100%; sodium sulfate (anhydrous), 5%; sodium acetate (anhydrous), 1%; tetrakis (hydroxymet-hyl) phosphonium chloride (THPC), 0.87%; and resorcinol, 0.5
- the pickled skins were placed in a laboratory churn in the above solution and drummed for one and one-half hours at room temperature, 80 F.
- the solution pH was 3.9 sodium carbonate (monohydrate), 42 grams (2.0%) was added, bringing the pH of the tanning liquor to 5.5 after another one and one-half hours drumming.
- another 42 grams (2.0%) sodium carb nate (monohydrate) were added and drumming continued one and one-half hours.
- the solution pH was 8.8 and the shrink temperature of the skins was 78 C.
- the churn was steamed for 1 minute to raise the temperature of the tanning liquor to 88 F.
- the solution temperature was 88 F.
- the pH 8.9 the shrink temperature was 78 C.
- the skins were washed 30 minutes, acidified to pH 4.0 with a solution of formic and sulfuric acids for 30 minutes, washed 30 minutes and horsed.
- the above three THPC-resorcinol tanned skins were retanned in a laboratory churn at 84 to 96 F. with the following chromium solution, calculated from the drained, pickled skin weight: water, 100%; a commercial basic chromium sulfate, 3.0%.
- the chromium salt was dissolved in about 17% of the water by heating.
- One-half of the chromium salt solution was added at the start of the retannage and the remainder one-half hour later. After three and a half hours the retannage was complete; the solution pH was 3.9 and the shrinkage temperature 100 C.
- the skins were washed, wrung, dyed, fatliquored and finished as grain leather.
- the finished leather was full, well-tanned and had a good textured grain appearance with a small, pebbled pattern.
- Example 2 Chr0mium Retannage Three pickled New Zealand sheepskins were horsed, thoroughly drained, weighed and tanned with 0.87% THPC and 0.5% resorcinol (calculated from the drained, pickled weight) as described under Example 1. The shrink temperature of the acidified skins was 81 C.
- the above three THPC-resorcinol tanned skins were retainned in a laboratory churn at 90 to 104 F. with the following chromium solution, calculated from the drained, pickled weight: water, 100% a commercial basic chromium sulfate, 4.0%.
- the chromium was dissolved in about 20% of the water by heating.
- One half of the chromium was added at the start of the retannage and the remainder one-half hour later. After four hours the retannage was complete; the solution pH was 3.8 and the shrink temperature above 100 C. (noshrinlcage after 5 minutes boiling).
- the skins were washed, wrung, dyed, fat-liquored and finished as suede leather.
- the finished leather was full, mellow and well tanned; the nap was somewhat coarse because the skins were large sheep.
- Example 3.Clzr0mium Retannage Three pickled, domestic sheepskins were horscd, thoroughly drained, weighed and tanned with 1.73% THPC and 1.0% resorcinol (calculated from the drained pickled weight) as described under Example 1. The shrink temperature of the acidified skins was 83 C.
- the above three THPC-resorcinol tanned skins were retanned with a commercial basic chromium sulfate, 4.0% on the drained, pickled weight, by the procedure described under Example 2.
- the shrink temperature was above 100 C. (no shrinkage after 5 minutes boiling).
- the skins were washed, wrung, dyed, fat-liquored and finished.
- the finished skins were full, well-tanned work glove leather.
- the above three THPC-resorcinol tanned skins were retanned in a laboratory churn at to 84 F. with the following chromium solution, calculated from the drained, pickled weight: water, 150%; a commercial basic chr0- mium sulfate, 4.0%.
- the chromium was dissolved in about 20% of the water by heating.
- One half of the chromium was added at the start of the retannage and the remainder one-half hour later. After six hours the retannage was complete; the solution pH was 3.98 and the shrink temperature 97 to 98 C.
- the skins were washed, wrung, dyed, fat-liquored and finished as glove leather. The finished leather was full, mellow and welltanned.
- Example 5 Chromizmz Tannage, T HPC-Resorcinal Retannage Three pickled New Zealand lambskins were horsed, thoroughly drained and weighed. The combined weight, 1,852 grams, was used to calculate the composition of the tanning solution, using the following percentages: water, 200%; sodium chloride, 6%; a commercial basic chromium sulfate, 4%. One-half of the chromium was added at the start of the tannage and the remainder one-half hour later. After another hour the solution temperature was F., the solution pH 3.5; sodium bicarbonate 0.5 (9.3 grams) was added. The churn was steamed at intervals to raise the solution temperature. The ten nage was complete after a total of 3 hours, solution temperature 91 F., solution pH 3.90; shrink temperature 85 C. The skins were Washed with warm F.) water for 5 minutes and horsed for 10 minutes.
- the tanning solution was acidified by addition of 62 grams concentrated (97%) sulfuric acid and drummed for one hour; the solution pH was 3.6 and the skins about pH 4.0, shrink temperature 93 C. The skins were washed for 30 minutes and wrung. The skins had a well-tanned appearance and feel and the shrink temperature showed that the tannage was adequate.
- Example 6. Wattle Retamwge Six comparable pickled New Zealand lambskins were horsed, thoroughly drained, and weighed. The combined weight, 3,775 grams, was used to calculate the composition of the tanning solution, using the following percentages: water, 100%; sodium sulfate (anhydrous), 5%; sodium acetate (anhydrous), 2%; THPC, 0.87%; and resorcinol, 0.5%.
- the pickled skins were placed in a laboratory churn in the above solution and drummed for 1 /2 hours at room temperature, 82 F. At this time the solution pH was 4.2; sodium carbonate (monohydrate), 75.5 grams (2%) was added, bringing the pH of the tanning liquor to 6.4 after another 1 /2 hours of drumming. Then another 75.5 grams (2%) sodium carbonate were added and drumming continued 1% hours. At this time the solution pH was 9.0 and the shrink temperature of the skins was 77 C. The churn was steamed for one minute to raise the temperature of the tanning liquor.
- the solution temperature was 92 F., the pH 9.3, and a resorcinol test was negative; the shrink temperature was 80 C.
- the skins were washed 30 minutes, acidified to pH 4.1 with a solution of formic and sulfuric acids, washed and horsed. After acidifying the shrink temperature was 82 C.
- Example 7 One of the above THPC-resorcinol tanned skins (Example 6) was retanned in a small laboratory drum at 90 F. with the following canaigre solution, calculated from the drained, pickled skin weight: water, 200%; canaigre extract (60.8% tannin, 63.6% purity), 6.0%. The canaigre was dissolved in about 50% of the water by heating, then the pH was adjusted to 3.8 with lactic acid. After 2%. hours retanning the pH was 4.2; 5 ml. lactic acid were added. After another hour the canaigre liquor was completely exhausted and the retannage stopped. The liquor pH was 3.7 and the shrink temperature 81 C.
- the skin was washed, wrung, dyed, fat-liquored, and finished as suede leather.
- the finished leather was full, mellow, good color; the nap was slightly coarse, typical of vegetable tannage, but had a better feel than the wattle (Example 6).
- Example 10 Aluminum Retrmnage Three comparable pickled New Zealand lambskins were horsed, thoroughly drained, weighed and tanned with 0.87 THPC and 0.5% resorcinol as described under Example 1. The shrink temperature of the acidified skins was 77 C.
- the skin was washed, wrung, dyed, fat-liquored and finished as suede leather.
- the finished leather was full, mellow, good color, although darker than the zirconium retanned leathers (Example 9); the nap was slightly coarse.
- the skins were [tanned in a laboratory churn at 82 to 84 F. and pH, 4.2 for 1 /2 hours; sodium carbonate (HIOHOhYdUEUtG), 213 grams (2.5%) was added and drumming continued for 1%. hours. carbonate (monohydrate), 213 grams (2.5 was added and drumming continued for 3 hours. The solution pH was 8.9 and the shrinktemp'erature 82 C. The skins were washed for 40 minutes then horsed overnight.
- the retannage was completed after a total of 23 /2 hours.
- the solu- At this time the solution pH was 6.88.
- Sodium :tion pH was 8.3 and the shrinkage temperature 85 C.
- the skins were washed for 30 minutes, acidified to about pH 4.0 with a solution of formic and sulfuric acids, washed 30 minutes and horsed. The skins had a welltanned appearance and feel and the shrinkage temperature was adequate.
- the pickled skins were tanned in a laboratory churn for 1 /2 hours at pH 4.2. Thirty-eight grams (2.0%) sodium carbonate (monohydrate) were [added and drumming continued 1 /2 hours with solution at pH 6.0. Thirtyeight grams (2.0%) sodium carbonate (monohydrate) were added and drumming continued 2 hours with solution at pH 8.2. The pH was adjusted to 8.7 with 11.5 grams (0.6%) sodium carbonate (monohydrate) and the skins drummed for one hour. At this time (6 hours treatment) the leather had a shrink temperature of 84 C. The skins were washed, acidified to pH 3.9 with formic and sulfuric acids, washed, wrung, dyed, fatliquored and finished as suede leather. The finished leather was full, round, mellow and had a good nap.
- Example 13 Res0rcin0l-THPC Tonnage, Glutaraldehyde Retamzage
- the retannage was completed after a total of 4 /2 hours.
- the solution pH was 8.2 and the shrinkage temperature 85 C.
- the skins were washed for 30 minutes, acidified to about pH 4.0 with a solution of formic and sulfuric acids, washed 30 minutes and horsed.
- the skins had a welltanned appearance and feel.
- Example J4.Glutaraldehyde T annage, T HPC- Resorcinol Retannage Three comparable pickled New Zealand lanibskins were horsed, thoroughly drained, weighed and tanned with glutaraldehyde. The combined weight, 2,017 grams, was used to calculate the composition of the tanning solution, using the following percentages: water, 200%; sodium sulfate (anhydrous), 5%; sodium acetate (anhydrous), 2%; glutaraldehyde (25% 5%.
- the pickled skins were drummed in the above solution in a laboratory churn for one 'hour at 88 F. At this time the solution pH was 4.4. Sodium carbonate (monohydrate) 40.3 grams (2%) was added and drumming continued for one hour at pH 7.2. Sodium carbonate (monohydrate) 40.3 grams (2%) was added and drumming continued for another hour at pH 9.6.
- the shrink temperature at this time (3 hours) was 75 C.
- the THPC, 17.5 grams (0.87%) and resorcinol, 10.1 grams (0.5%) were added to the tanning solution and drumming was continued another 3 hours.
- the solution pH was 8.8, the shrink temperature 81 C. and a test'for resorcinol was negative.
- the skins were washed for 30 minutes, acidified to pH 4.0 with a solution of formic and sulfuric acids for 30 minutes, washed, wrung, dyed, fat- 8 liquored and finished as grain leather.
- the finished leather was exceptionally soft, clothy and somewhat p p r- Example I5.-THPC-Res0rcin0l-Glutamldelzyde Simultaneous Tannage Three comparable pickled New Zealand lambskins were horsed, thoroughly drained, weighed and tanned with THPC, resorcinol and glutaraldehyde simultaneously.
- the combined weight 1,525 grams, was used to calculate the composition of the tanning solution, using the following percent-ages: water, sodium sulfate (anhydrous), 5.0%; sodium acetate (anhydrous), 2.0%; THPC, 0.87%; resorcinol, 0.5%; and glutaraldehyde (25% 4.0%
- the pickled skins were tanned in a laboratory churn for 1% hours at pH 4.2. Thirty-one grams (2.0%) sodium carbonate (monohydra-te) were added and drumming continued 1 /2 hours with solution at pH 6.3. Thirty-one grams (2.0%) sodium carbonate (monohydrate) were added and drumming continued 2 hours with the solution at pH 9.1.
- the churn was steamed at intervals to raise the tanning liquor temperature from 73 to 104 F.
- the skins were drummed for 2 more hours. At this time (7 hours treatment) the liquor pH was 9.0 and the shrink temperature 81 C.; a test for resorcinol was negative.
- the skins were washed, acidified to pH 4.0 with formic and sulfuric acids, washed, wrung, dyed, fat-liquored and finished as suede leather.
- the finished leather was full, mellow, good color, and had a very good nap.
- Example 16 Three of the domestic sheepskins tanned with 1.73% THPC and 1.0% resorcinol (Example 11), having a shrink temperature of 82 C., were retanned in a laboratory churn at 82 to 86 F. with the following solution, based on the pickled skin weight (2,817 grams): water, sodium sulfate (anhydrous), 5.0% (on solution basis); formaldehyde (37%), 5.0%. All of the formaldehyde was added at the start of the retannage. After 30 minutes drumming the solution pH was 7.5.
- a process for tanning skins comprising impregnating a skin with an aqueous solution containing about from 0.4 to 2% of tetrakis (hydroxymethyl) phosphonium chloride and about from 0.2 to 1% of a phenol in combination with a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tannin and a synthetic organic tanning agent, said percentages ble ing based on the wet drained weight of the pickled s H18.
- the tanning solution contains about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride and about from 0.25 to 1% resorcinol, based on the wet drained Weight of the pickled skins.
- a process for tanning skins comprising impregnating a skin with a first aqueous tanning solution at pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride and about from 0.25 to 1% of resorcinol, said percentages being based on the wet drained weight of the pickled skins, adjusting the pH of the solution during the tanning operation to a maximum pH in the range of about 8.5 to
- separating the skin from said first solution washing the skin with water, acidifying the washed skin to a pH in the range of about 2.5 to 5.0 and impregnating the skin with a second solution at a pH in the range of about 2.5 to 5.0 containing a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tanning agent and tnimethylolmelamine.
- a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tanning agent and tnimethylolmelamine.
- a process for tanning skins comprising impregnating a skin with a first aqueous solution at a pH in the range of about 2.5 to 5.0 containing a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tanning agent and trimethylolmelamine, separating the skin from said first solution, washing the skin with water, impregnating the washed skin with a second aqueous solution at a pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride and about from 0.25 to 1% of resorcinol, said percentages being based on the wet drained weight of the pickled skins, and adjusting the pH of the second solution during the tanning operation to a maximum pH in the range of about 8.5 to 9.5.
- a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tanning agent and trimethylolmelamine
- a process for tanning skins comprising impregnating a skin with an aqueous solution at pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride, about from 0.25 to 1% of resorcinol, and about from 3.0 to 5.0% of dialdehyde starch, and adjusting the pH of the solution during the tanning operation to a maximum pH in the range of about 8.5 to 9.5, said percentages being based on the wet drained weight of the pickled skins.
- a process for tanning skins comprising impregnating a skin with an aqueous solution at pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride, about from 0.25 to 1% of resoroinol, and about ⁇ from 3.0 to 5.0% of glutaraldehyde, and adjusting the pH of the solution during the tanning operation to a pH in the range of about 8.5 to 9.5, said percentages being based on the wet drained weight of the pickled skins.
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Description
United States Patent 3,104,151 COMBINATION TANNAGE WITH TETRAKIS (HYDROXY-METHYL) PHOSPHONIUM CHLO- RIDE AND A PHENOL Wallace Windus, Meadowbtook, Edward M. Filaehione, Philadelphia, and William F. Happich, Jenkint'own, Pa., assignors to the United States of America as represented by the Secretary of Agriculture N0 Drawing. Filed June 30, 1961, Ser. No. 121,258
16 Claims. (Cl. 894.33) (Granted under Title 35, US. Code (1952), see. 266) A nonexclusive, irrevocable, royalty-free license in the invention herein described, throughout the world for all purposes of the United States Government, with the power to grant sublicenses for such purposes, is hereby granted to the Government of the United States of America.
This invention relates to the tanning of hides and skins, these terms including all animal skins that are tanned commercially.
This application is a continuation-in-part of co-pending application Serial No. 842,535, filed September 25, 1959, now Patent No. 2,992,879.
In our co-pending application Serial No. 842,535 we described the tanning of skins with an aqueous solution containing tetrakis (hydroxymethyl) phosphonium chloride, hereafter referred to as TI-IPC, and a phenol or phenol acid to produce leathers having excellent physical properties. A deterring factor to more widespread use of that process is that the best tannages are obtained with a concentration of more than 3% THPC, based on drained weight of skin, and about 2% of phenol or phenol acid.
We have now discovered that the beneficial features of the THPC-phenol tannage are obtained with only small quantities of these tanning agents when combined with other tanning agents such as those of mineral, vegetable, or synthetic organic composition.
The preferred molar ratio of THPC to phenol in the tanning liquor is about one to one, although higher or lower ratios may be used. The amount of THPC, based on wet, drained weight of pickled skin may range about from 0.4 to 2%, preferably in the range of about from 0.75 to 1%, and the amount of phenol or phenol acid from about 0.25 to 1% on same basis.
The amounts of THPC, a phenol or phenol acid, and another tanning agent such as a mineral tanning agent or organic (natural or synthetic) tanning agent, employed in the combination tannage will vary with the properties desired in the finished leather and with making optimum use of tanning materials added to the tanning solution but, for any desired product, are considered to represent a considerable saving in time, materials, and cost over tannage with larger amounts of just one of the elements in the combination. For instance, an excellent leather was obtained in Example 1 using about one-fourth the amounts of THPC-resorcinol recommended for a good tannage and only about one-half the amount of chromium salt conventionally employed in a chrome taunage.
In a tannage such as described in Example 1, and in many of the other examples, it is convenient to use the terms tanning and retanning to differentiate the treatment with two tanning solutions. Tanning does occur in thefirst solution, as shown by considerable increase in shrink temperature and by other tanning act-ion to the skin, but exhaustion of the tanning agent takes place before maximum tannage of the skin has occurred and the result at this stage could, as an alternative description,
be termed a partial tanning of the skin.
Tannage and retannage of skins by the processes of this invention are very rapid. Although the examples include tanning one day followed by retannage the next day, this is more a matter of convenience than a requirement of the process. The tannage is usually substantially complete in 4 to 5 hours and the retannage is complete in another 2 to 4 hours, as indicated by shrink temperatures. Simultaneous tannages by the processes of this invention are usually complete in 6 to 7 hours, as indicated by shrink temperatures.
in general, according to the present invention, skins are tanned by a process in which a THPC-phenol tannage, preferably the THPC-resorcinol tannage employing less than about 2% THPC and less than about 1% resorcinol based on wet drained weight of pickled skin, is combined with (a) a tannage by a mineral tanning agent, such as the chromium, zirconium or aluminum salts conventionally employed by tanneries, with (b) a tannage with a vegetable tanning agent, or (c) a tannage with an aldehyde tanning agent such as dialdehyde starch, glutaraldehyde, formaldehyde, or a condensation product of formaldehyde and melamine.
By one process of the present invention skins are tanned by impregnating with an aqueous solution containing TI-IPC and a phenol, such as resorcinol, the solution having an initial pH below about 4.5, and adjusting the pH of the solution during the tanning operation to a final pH in the range of about 8.5 to 9.5, until the skins are partially tanned, washing, acidifying to a pH of about 2.5 to 5. 0, and retanning with a mineral such as chromium, zirconium, or aluminum, or with a vegetable tannin such as quebracho, wattle, or canaigre, or with an organic compound such as formaldehyde or trimethylolmelamine, under conditions of pH, concentration, time and temperature which are favorable for tannage by the agent being used.
By another process of the present invention the skins are simultaneously tanned by impregnating with an aqueous solution containing THPC and a phenol, such as resorcinol, and another tanning agent such as glutaraldehyde or dialdehyde starch, the solution having an initial pH below about 4.5, and adjusting the pH of the solution during the tanning operation to a final pH in the range of about 8.5 to 9.5, until the skins are tanned.
In a third process of the present invention skins are tanned by impregnating with an aqueous solution of a tanning agent such as trimethylolrnelamine, basic aluminum acetate, or basic chromium sulfate, the solution having a pH of about 2.5 to 5.0 depending on the tanning agent used, until the skins are partially tanned, washing, retanning with an aqueous solution containing THPC and a phenol, such as resorcinol, the solution having an initial pH below about 4.5, and adjusting the pH of the solution during the retanning operation to a final pH in the range of about 8.5 to 9.5, until the skins are retanned.
Various combinations of tannages are illustrated inthe examples, but the scope of the invention is not intended to be limited to the particular combinations and conditions recited.
Examples 1 to 4 are combination tannages in which tanning with the THPC-phenol is followed :by a chromium retannage to give excellent leathers.
In these examples ("1 to 4) the THPC-phenol tannage was conducted with solutions containing from 0.43% THPC and 0.25% resorcinol (Example 4) to 1.73% T HPC and 1% resorcinol (Example 2). Although the chrome retannage was performed. with 3 or 4%,.based on wet, drained weight of pickled skin, of commercial basic chromium sulfate (only a fraction of the amount usually used in chrome tannages), the tanned skins had shrink tempenaturm of about C. or higher, [and in other characteristics were rated as good to excellent leather.
As demonstrated in Example 5, a satisfactory tannage was obtained by reversing the order of impregnating the skins with the tanning agents of Examples 1 to 4, although :5 the shrink temperature was somewhat lower than in EX- amples 1 to 4.
Combination tannages in which skins pretanned with 0.87% THPC and 0.5% resorcinol were retanned with vegetable, mineral or trimethyl'olmelamine tanning agents are demonstrated in Examples '6 to 10. Examples 11 to 16 illustrate combinations of the THPC-phenol tannage with aldehydes such as dialdehyde starch, glutaraldehyde and formaldehyde. The simultaneous tannages of Examples l2 and 15 are particularly interesting because of compatibility of pH conditions at which the tanning agents are effective and because of the efficient utilization of the tanning agents.
Example 1.Chrmium Retannage Three pickled "Iran goatskins were horsed, thoroughly drained, and weighed. The combined weight, 2,112 grams, was used as 100% to calculate the composition of the tanning solution, using the following percentages: water, 100%; sodium sulfate (anhydrous), 5%; sodium acetate (anhydrous), 1%; tetrakis (hydroxymet-hyl) phosphonium chloride (THPC), 0.87%; and resorcinol, 0.5
The pickled skins were placed in a laboratory churn in the above solution and drummed for one and one-half hours at room temperature, 80 F. At this time the solution pH was 3.9 sodium carbonate (monohydrate), 42 grams (2.0%) was added, bringing the pH of the tanning liquor to 5.5 after another one and one-half hours drumming. Then another 42 grams (2.0%) sodium carb nate (monohydrate) were added and drumming continued one and one-half hours. At this time the solution pH was 8.8 and the shrink temperature of the skins was 78 C. The churn was steamed for 1 minute to raise the temperature of the tanning liquor to 88 F. After another one and one-half hours of drumming (six hours total tanning time) the solution temperature was 88 F., the pH 8.9, the shrink temperature was 78 C. The skins were washed 30 minutes, acidified to pH 4.0 with a solution of formic and sulfuric acids for 30 minutes, washed 30 minutes and horsed.
The above three THPC-resorcinol tanned skins were retanned in a laboratory churn at 84 to 96 F. with the following chromium solution, calculated from the drained, pickled skin weight: water, 100%; a commercial basic chromium sulfate, 3.0%. The chromium salt was dissolved in about 17% of the water by heating. One-half of the chromium salt solution was added at the start of the retannage and the remainder one-half hour later. After three and a half hours the retannage was complete; the solution pH was 3.9 and the shrinkage temperature 100 C. The skins were washed, wrung, dyed, fatliquored and finished as grain leather. The finished leather was full, well-tanned and had a good textured grain appearance with a small, pebbled pattern.
Example 2.-Chr0mium Retannage Three pickled New Zealand sheepskins were horsed, thoroughly drained, weighed and tanned with 0.87% THPC and 0.5% resorcinol (calculated from the drained, pickled weight) as described under Example 1. The shrink temperature of the acidified skins was 81 C.
The above three THPC-resorcinol tanned skins were retainned in a laboratory churn at 90 to 104 F. with the following chromium solution, calculated from the drained, pickled weight: water, 100% a commercial basic chromium sulfate, 4.0%. The chromium was dissolved in about 20% of the water by heating. One half of the chromium was added at the start of the retannage and the remainder one-half hour later. After four hours the retannage was complete; the solution pH was 3.8 and the shrink temperature above 100 C. (noshrinlcage after 5 minutes boiling). The skins were washed, wrung, dyed, fat-liquored and finished as suede leather. The finished leather was full, mellow and well tanned; the nap was somewhat coarse because the skins were large sheep.
4 Example 3.Clzr0mium Retannage Three pickled, domestic sheepskins were horscd, thoroughly drained, weighed and tanned with 1.73% THPC and 1.0% resorcinol (calculated from the drained pickled weight) as described under Example 1. The shrink temperature of the acidified skins was 83 C.
The above three THPC-resorcinol tanned skins were retanned with a commercial basic chromium sulfate, 4.0% on the drained, pickled weight, by the procedure described under Example 2. The shrink temperature was above 100 C. (no shrinkage after 5 minutes boiling). The skins were washed, wrung, dyed, fat-liquored and finished. The finished skins were full, well-tanned work glove leather.
Endample 4.Clzromium Retmmage Three pickled, Syrian sheepskins were horsed, thorough ly drained, weighed and tanned with 0.43% THPC and 0.25% resorcinol (calculated from the drained, pickled weight) as described under Example 1. The shrink tem perature of the acidified skins was 66 to 68 C.
The above three THPC-resorcinol tanned skins were retanned in a laboratory churn at to 84 F. with the following chromium solution, calculated from the drained, pickled weight: water, 150%; a commercial basic chr0- mium sulfate, 4.0%. The chromium was dissolved in about 20% of the water by heating. One half of the chromium was added at the start of the retannage and the remainder one-half hour later. After six hours the retannage was complete; the solution pH was 3.98 and the shrink temperature 97 to 98 C. The skins were washed, wrung, dyed, fat-liquored and finished as glove leather. The finished leather was full, mellow and welltanned.
Example 5.Chromizmz Tannage, T HPC-Resorcinal Retannage Three pickled New Zealand lambskins were horsed, thoroughly drained and weighed. The combined weight, 1,852 grams, was used to calculate the composition of the tanning solution, using the following percentages: water, 200%; sodium chloride, 6%; a commercial basic chromium sulfate, 4%. One-half of the chromium was added at the start of the tannage and the remainder one-half hour later. After another hour the solution temperature was F., the solution pH 3.5; sodium bicarbonate 0.5 (9.3 grams) was added. The churn was steamed at intervals to raise the solution temperature. The ten nage was complete after a total of 3 hours, solution temperature 91 F., solution pH 3.90; shrink temperature 85 C. The skins were Washed with warm F.) water for 5 minutes and horsed for 10 minutes.
The above three chromium tanned skins were retanned in a laboratory churn at 86 F. with the following solution: water, 200%; sodium sulfate (anhydrous), 5%; THPC, 0.87%; and resorcinol, 0.5%. After 1 /2 hours the pH was 4.1; sodium carbonate (monohydrate), 37 grams (2%) was added and drumming continued for one hour. At this time the solution pH was 7.4 and the shrink temperature 91 C.; sodium carbonate (monohydrate), 37 grams (2%) was added and drumming continued. The retannage was completed after a total of 3 /2 hours; solution temperature 86 F.; solution pH 9.02; shrink temperature 88 C. The tanning solution was acidified by addition of 62 grams concentrated (97%) sulfuric acid and drummed for one hour; the solution pH was 3.6 and the skins about pH 4.0, shrink temperature 93 C. The skins were washed for 30 minutes and wrung. The skins had a well-tanned appearance and feel and the shrink temperature showed that the tannage was adequate.
Example 6.-Wattle Retamwge Six comparable pickled New Zealand lambskins were horsed, thoroughly drained, and weighed. The combined weight, 3,775 grams, was used to calculate the composition of the tanning solution, using the following percentages: water, 100%; sodium sulfate (anhydrous), 5%; sodium acetate (anhydrous), 2%; THPC, 0.87%; and resorcinol, 0.5%.
The pickled skins were placed in a laboratory churn in the above solution and drummed for 1 /2 hours at room temperature, 82 F. At this time the solution pH was 4.2; sodium carbonate (monohydrate), 75.5 grams (2%) was added, bringing the pH of the tanning liquor to 6.4 after another 1 /2 hours of drumming. Then another 75.5 grams (2%) sodium carbonate were added and drumming continued 1% hours. At this time the solution pH was 9.0 and the shrink temperature of the skins was 77 C. The churn was steamed for one minute to raise the temperature of the tanning liquor. After another 1% hours of drumming (6 hours total tanning time) the solution temperature was 92 F., the pH 9.3, and a resorcinol test was negative; the shrink temperature was 80 C. The skins were washed 30 minutes, acidified to pH 4.1 with a solution of formic and sulfuric acids, washed and horsed. After acidifying the shrink temperature was 82 C.
One of the above THPC-resorcinol tanned skins was retanned in a small laboratory drum at 88 F. with the following wattle solution, calculated from the drained, pickled skin weight: water, 200%; wattle extract (67.7% tannin, 78% purity), 6.0%. The wattle was dissolved in about 50% of the water by heating, then the pH was adjusted to 3.9 'with lactic acid. After 1 /2 hours retanning the pH was 4.3; 5 ml. lactic acid were added. After another hour the wattle liquor was completely exhausted and the retannage stopped. The liquor pH was 3.8 and the shrink temperature 82 C. The skin was washed, wrung, dyed, fat-liquored, and finished as suede leather. The finished leather was full, mellow, good color; the nap was slightly harsh and coarse with a dry feel typical of a vegetable tannage.
Example 7.--Canaigre Retannage One of the above THPC-resorcinol tanned skins (Example 6) was retanned in a small laboratory drum at 90 F. with the following canaigre solution, calculated from the drained, pickled skin weight: water, 200%; canaigre extract (60.8% tannin, 63.6% purity), 6.0%. The canaigre was dissolved in about 50% of the water by heating, then the pH was adjusted to 3.8 with lactic acid. After 2%. hours retanning the pH was 4.2; 5 ml. lactic acid were added. After another hour the canaigre liquor was completely exhausted and the retannage stopped. The liquor pH was 3.7 and the shrink temperature 81 C. The skin was washed, wrung, dyed, fat-liquored, and finished as suede leather. The finished leather was full, mellow, good color; the nap was slightly coarse, typical of vegetable tannage, but had a better feel than the wattle (Example 6).
Example 8.-Trimethyl0lmelamine Retannage Another of the TI-IPC-resorcinol tanned New Zealand sheepskins (Example 6) was retanned in a small laboratory drum at 90 F. with the following trimethylolrnelamine solution, calculated from the drained, pickled skin weight: water, 200%; trimethylolmelamine, 3.43% (melamine, 2.0%; formaldehyde (36.6% by weight), 3.91%). The melamine and formaldehyde were added to about 10% of the water and heated to 80 C. on a steam bath until a clear solution was obtained, then cooled quickly to room temperature. One-half of the methylolmelamine Was added at the start of the retannage and the remainder after one hour. After drumming another hour, the pH was 5.2. Lactic acid (8.0 ml.) was added and drumming continued another 3 /2 hours. At this time the pH was 4.1 and the shrink temperature 83 C. The skin was immersed in the tanning solution over a 3-day Weekend, then drummed for one hour. The solution pH was 3.9 and the shrink temperature 86 C. The skin was Washed, wrung, dyed, fat-liquored and finished as suede leather.
6 The finished leather was full, slightly firm and had a good color and nap.
Example 9.Zirc0nium Retannage Three comparable pickled New Zealand lambskins were horsed, thoroughly drained, weighed and tanned with 0.87% THPC and 0.5% resorcinol as described under Example 1. The shrink temperature of the acidified skins was 82 C.
One of the above THPC-resorcinol tanned skins was retanned in a small laboratory drum at to F. with the following zirconium solution, calculated from the drained, pickled skin weight: water, 200%; a commercial basic zirconium sulfate (32% ZrO 10%. One-half of the zirconium was added at the start of the retannage and the remainder after one hour. After drumming another 2 /2 hours, the pH was 2.4. Sodium bicarbonate, 8.13 grams (1.7%) was added and drumming continued for 2 hours. At this time the solution pH was 4.0 and the shrink temperature 89 C. The skin was washed, wrung, dyed, fat-liquored and finished as suede leather. The finished leather was full and mellow, and had a good color and nap.
' Example 10.Aluminum Retrmnage Three comparable pickled New Zealand lambskins were horsed, thoroughly drained, weighed and tanned with 0.87 THPC and 0.5% resorcinol as described under Example 1. The shrink temperature of the acidified skins was 77 C.
One of the above THPC-resorcinol tanned skins was retanned in a small laboratory drum at 90 F. with the following aluminum acetate solution, calculated from the drained, pickled skin weight: water, 200% a commercial basic aluminum acetate (40.42% A1 0 7.42%, equiva lent to 3.0% A1 0 The aluminum acetate was dissolved in about 50% of the water by heating. One-half of the aluminum acetate was added at the start of the retannage and the remainder one hour later. The retannage was stopped after a total of 5 /2 hours; the solution pH was 4.8 and the shrink temperature 92 C. The skin was washed, wrung, dyed, fat-liquored and finished as suede leather. The finished leather was full, mellow, good color, although darker than the zirconium retanned leathers (Example 9); the nap was slightly coarse.
Example 11.Res0rcin0l-THPC Tannage, Diwldehyde Starch Retannage Nine pickled, domestic sheepskins'were horsed, thoroughly drained and Weighed. The combined weight, 8,514 grams, was used to calculate the composition of the tanning solution, using the following percentages: water sodium sulfate (anhydrous), 5% (on soluvtion basis); sodium acetate (anhydrous), 2%; THPC,
1.73%; resorcinol, 1.0%. The skins were [tanned in a laboratory churn at 82 to 84 F. and pH, 4.2 for 1 /2 hours; sodium carbonate (HIOHOhYdUEUtG), 213 grams (2.5%) was added and drumming continued for 1%. hours. carbonate (monohydrate), 213 grams (2.5 was added and drumming continued for 3 hours. The solution pH was 8.9 and the shrinktemp'erature 82 C. The skins were washed for 40 minutes then horsed overnight.
Three of the above resorcinol-THPC tanned skins, 2,727 grams pickled weight, were retanned in a laboratory churn at 76 to 86 F. with the following solution: water 200%, sodium sulfate (anhydrous), 5.0% (on solution basis); dialdehyde starch, 5.0%; bo-rax, 9.0%. The dial'dehyde starch was heated on the steam bath at about 70 C. 'with the borax and 1,750 ml. of the water until the dialdehyde starch was completely dissolved. The entire dialdehyde starch was added at the start of the retannage. After 4 hours drumming the solution pH was 8.3 and the shrinkage temperature 84 C. The retannage was completed after a total of 23 /2 hours. The solu- At this time the solution pH was 6.88. Sodium :tion pH was 8.3 and the shrinkage temperature 85 C. The skins were washed for 30 minutes, acidified to about pH 4.0 with a solution of formic and sulfuric acids, washed 30 minutes and horsed. The skins had a welltanned appearance and feel and the shrinkage temperature was adequate.
Example 12.THPC-Resorcinol-Dialdehyde Starch Simultaneous Tonnage Three comparable pickled New Zealand lambskins were horsed, thoroughly drained, weighed and tanned with THPC, resorcinol and dialdehyde starch (DAS) simultaneously. The combined weight, 1,917 grams, was used to calculate the composition of the tanning solution, using the following percentages: water, 150%; sodium sulfate (anhydrous), 5.0%; sodium acetate (anhydrous), 2.0%; THPC, 1.73%; resorcinol, 1.0%; and dialdehyde starch, 5.0%.
The pickled skins were tanned in a laboratory churn for 1 /2 hours at pH 4.2. Thirty-eight grams (2.0%) sodium carbonate (monohydrate) were [added and drumming continued 1 /2 hours with solution at pH 6.0. Thirtyeight grams (2.0%) sodium carbonate (monohydrate) were added and drumming continued 2 hours with solution at pH 8.2. The pH was adjusted to 8.7 with 11.5 grams (0.6%) sodium carbonate (monohydrate) and the skins drummed for one hour. At this time (6 hours treatment) the leather had a shrink temperature of 84 C. The skins were washed, acidified to pH 3.9 with formic and sulfuric acids, washed, wrung, dyed, fatliquored and finished as suede leather. The finished leather was full, round, mellow and had a good nap.
Example 13.Res0rcin0l-THPC Tonnage, Glutaraldehyde Retamzage Three of the domestic sheepskins tanned with 1.73% THPC and 1.0% resorcinol (Example 11), having a shrink temperature of 82 C., were retanned in a laboratory churn at 76 to 78 F. with the following solution, based on the pickled skin weight (2,970 grams): water 150%; sodium sulfate (anhydrous), 5.0% (on solution basis); .glutaraldehyde (25%), 4.0%. All of the glutaraldehyde was added at the start of the retannage. After one hour drumming the solution pH was 8.3. The retannage was completed after a total of 4 /2 hours. The solution pH was 8.2 and the shrinkage temperature 85 C. The skins were washed for 30 minutes, acidified to about pH 4.0 with a solution of formic and sulfuric acids, washed 30 minutes and horsed. The skins had a welltanned appearance and feel.
Example J4.Glutaraldehyde T annage, T HPC- Resorcinol Retannage Three comparable pickled New Zealand lanibskins were horsed, thoroughly drained, weighed and tanned with glutaraldehyde. The combined weight, 2,017 grams, was used to calculate the composition of the tanning solution, using the following percentages: water, 200%; sodium sulfate (anhydrous), 5%; sodium acetate (anhydrous), 2%; glutaraldehyde (25% 5%.
The pickled skins were drummed in the above solution in a laboratory churn for one 'hour at 88 F. At this time the solution pH was 4.4. Sodium carbonate (monohydrate) 40.3 grams (2%) was added and drumming continued for one hour at pH 7.2. Sodium carbonate (monohydrate) 40.3 grams (2%) was added and drumming continued for another hour at pH 9.6. The shrink temperature at this time (3 hours) was 75 C. The THPC, 17.5 grams (0.87%) and resorcinol, 10.1 grams (0.5%) were added to the tanning solution and drumming was continued another 3 hours. The solution pH was 8.8, the shrink temperature 81 C. and a test'for resorcinol was negative. The skins were washed for 30 minutes, acidified to pH 4.0 with a solution of formic and sulfuric acids for 30 minutes, washed, wrung, dyed, fat- 8 liquored and finished as grain leather. The finished leather was exceptionally soft, clothy and somewhat p p r- Example I5.-THPC-Res0rcin0l-Glutamldelzyde Simultaneous Tannage Three comparable pickled New Zealand lambskins were horsed, thoroughly drained, weighed and tanned with THPC, resorcinol and glutaraldehyde simultaneously. The combined weight, 1,525 grams, was used to calculate the composition of the tanning solution, using the following percent-ages: water, sodium sulfate (anhydrous), 5.0%; sodium acetate (anhydrous), 2.0%; THPC, 0.87%; resorcinol, 0.5%; and glutaraldehyde (25% 4.0%
The pickled skins were tanned in a laboratory churn for 1% hours at pH 4.2. Thirty-one grams (2.0%) sodium carbonate (monohydra-te) were added and drumming continued 1 /2 hours with solution at pH 6.3. Thirty-one grams (2.0%) sodium carbonate (monohydrate) were added and drumming continued 2 hours with the solution at pH 9.1. The churn was steamed at intervals to raise the tanning liquor temperature from 73 to 104 F. The skins were drummed for 2 more hours. At this time (7 hours treatment) the liquor pH was 9.0 and the shrink temperature 81 C.; a test for resorcinol was negative. The skins were washed, acidified to pH 4.0 with formic and sulfuric acids, washed, wrung, dyed, fat-liquored and finished as suede leather. The finished leather was full, mellow, good color, and had a very good nap.
Example 16.--Res0rciIz0l-THPC Tonnage, Formaldehyde Retannage Three of the domestic sheepskins tanned with 1.73% THPC and 1.0% resorcinol (Example 11), having a shrink temperature of 82 C., were retanned in a laboratory churn at 82 to 86 F. with the following solution, based on the pickled skin weight (2,817 grams): water, sodium sulfate (anhydrous), 5.0% (on solution basis); formaldehyde (37%), 5.0%. All of the formaldehyde was added at the start of the retannage. After 30 minutes drumming the solution pH was 7.5. Sodium carbonate (monohydrate), 1.0% (28.2 grams) was added and drumming continued at pH 9.0. The retannage was completed after a total of 4 /2 hours. The solution pH was 8.9 and the shrink temperature 87 C. The skins were washed for 30 minutes, acidified with a solution of formic and sulfuric acids, washed 30 minutes and horsed. The skins had a well-tanned appearance and feel.
We claim:
1. A process for tanning skins comprising impregnating a skin with an aqueous solution containing about from 0.4 to 2% of tetrakis (hydroxymethyl) phosphonium chloride and about from 0.2 to 1% of a phenol in combination with a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tannin and a synthetic organic tanning agent, said percentages ble ing based on the wet drained weight of the pickled s H18.
2. The process of claim 1 in which the phenol is resorcinol.
3. The process of claim 2 in which the tanning solution contains about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride and about from 0.25 to 1% resorcinol, based on the wet drained Weight of the pickled skins.
4. A process for tanning skins comprising impregnating a skin with a first aqueous tanning solution at pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride and about from 0.25 to 1% of resorcinol, said percentages being based on the wet drained weight of the pickled skins, adjusting the pH of the solution during the tanning operation to a maximum pH in the range of about 8.5 to
9.5, separating the skin from said first solution, washing the skin with water, acidifying the washed skin to a pH in the range of about 2.5 to 5.0 and impregnating the skin with a second solution at a pH in the range of about 2.5 to 5.0 containing a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tanning agent and tnimethylolmelamine.
5. The process of claim 4 in which the tanning agent of the second solution is a chromium compound.
6. The process of claim 4 in which the tannin agent of the second solution is a zirconium compound.
7. The process of claim 4 in which the tanning agent of the second solution is quebracho.
8. The process of claim 4 in which the tanning agent of the second solution is wattle.
9. The process of claim 4 in which the tanning agent of the second solution is trimethylol-melamine.
10. A process for tanning skins comprising impregnating a skin with a first aqueous solution at a pH in the range of about 2.5 to 5.0 containing a tanning agent selected from the group consisting of a mineral tanning agent, a vegetable tanning agent and trimethylolmelamine, separating the skin from said first solution, washing the skin with water, impregnating the washed skin with a second aqueous solution at a pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride and about from 0.25 to 1% of resorcinol, said percentages being based on the wet drained weight of the pickled skins, and adjusting the pH of the second solution during the tanning operation to a maximum pH in the range of about 8.5 to 9.5.
11. The process of claim 10 in which the tanning agent of the first solution is a mineral tanning agent.
12. The process of claim 11 in which the mineral tanning agent is a chromium compound.
13. The process of claim 11 in which the mineral tanning agent'is a zirconium compound.
14. The process of claim 11 in which the mineral tanning agent is an aluminum compound.
15. A process for tanning skins comprising impregnating a skin with an aqueous solution at pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride, about from 0.25 to 1% of resorcinol, and about from 3.0 to 5.0% of dialdehyde starch, and adjusting the pH of the solution during the tanning operation to a maximum pH in the range of about 8.5 to 9.5, said percentages being based on the wet drained weight of the pickled skins.
16. A process for tanning skins comprising impregnating a skin with an aqueous solution at pH in the range of about 4.0 to 4.5 containing about from 0.4 to 2% tetrakis (hydroxymethyl) phosphonium chloride, about from 0.25 to 1% of resoroinol, and about {from 3.0 to 5.0% of glutaraldehyde, and adjusting the pH of the solution during the tanning operation to a pH in the range of about 8.5 to 9.5, said percentages being based on the wet drained weight of the pickled skins.
References Cited in the file of this patent UNITED STATES PATENTS 2,992,879 Windus et a1 July 18, 1961
Claims (1)
1. A PROCESS FOR TANNING SKINS COMPRISING IMPREGNATING A SKIN WITH AN AQUEOUS SOLUTION CONTAINING ABOUT FROM 0.4 TO 2% OF TETRAKIS (HYDROXYMETHYL) PHOSPHONIUM CHLORIDE AND ABOUT FROM 0.2 TO 1% OF A PHENOL IN COMBINATION WITH A TANNING AGENT SELECTED FROM THE GROUP CONSISTING OF A MINERAL TANNING AGENT, A VEGETABLE TANNIN AND A SYNTHETIC ORGANIC TANNING AGENT, SAID PERCENTAGES BEING BASED ON THE WET DRAINED WEIGHT OF THE PICKLED SKINS.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US121258A US3104151A (en) | 1961-06-30 | 1961-06-30 | Combination tannage with tetrakis (hydroxy-methyl) phosphonium chloride and a phenol |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US121258A US3104151A (en) | 1961-06-30 | 1961-06-30 | Combination tannage with tetrakis (hydroxy-methyl) phosphonium chloride and a phenol |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| US3104151A true US3104151A (en) | 1963-09-17 |
Family
ID=22395527
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| US121258A Expired - Lifetime US3104151A (en) | 1961-06-30 | 1961-06-30 | Combination tannage with tetrakis (hydroxy-methyl) phosphonium chloride and a phenol |
Country Status (1)
| Country | Link |
|---|---|
| US (1) | US3104151A (en) |
Cited By (11)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3419344A (en) * | 1966-04-20 | 1968-12-31 | Swift & Co | Fatliquoring with tetrakis (hydroxy-alkylene) phosphonium halide and an organic phosphate ester and leather flameproofed thereby |
| US4060384A (en) * | 1976-09-09 | 1977-11-29 | Seton Company | Manufacture of leather |
| WO1993006249A3 (en) * | 1991-09-27 | 1993-08-05 | Albright & Wilson | Use of phosphonium compounds in the production of leather |
| GB2314342A (en) * | 1996-06-17 | 1997-12-24 | Ciba Geigy Ag | Aqueous composition for pre-tanning pelts or re-tanning leather |
| WO1999023261A1 (en) * | 1997-10-30 | 1999-05-14 | Albright & Wilson Uk Limited | Tanning leather |
| WO2000046409A1 (en) * | 1999-02-03 | 2000-08-10 | Rhodia Consumer Specialties Limited | Tanning leather |
| WO2000073513A1 (en) * | 1999-05-26 | 2000-12-07 | Rhodia Consumer Specialties Limited | Leather tanning |
| GB2367301A (en) * | 2000-06-06 | 2002-04-03 | Rhodia Cons Spec Ltd | Tanning composition |
| WO2002038813A1 (en) * | 2000-11-13 | 2002-05-16 | Rhodia Consumer Specialties Limited | Tannages |
| US6827745B1 (en) * | 1999-06-18 | 2004-12-07 | Rhodia Consumer Specialties Limted | Mixture of THP and a moderator to tan leather |
| US20060137101A1 (en) * | 2004-12-23 | 2006-06-29 | Council Of Scientific And Industrial Research | Process for making wet-pink leather |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2992879A (en) * | 1959-09-25 | 1961-07-18 | Windus Wallace | Tanning with tetrakis (hydroxymethyl) phosphonium chloride and phenol |
-
1961
- 1961-06-30 US US121258A patent/US3104151A/en not_active Expired - Lifetime
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US2992879A (en) * | 1959-09-25 | 1961-07-18 | Windus Wallace | Tanning with tetrakis (hydroxymethyl) phosphonium chloride and phenol |
Cited By (19)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US3419344A (en) * | 1966-04-20 | 1968-12-31 | Swift & Co | Fatliquoring with tetrakis (hydroxy-alkylene) phosphonium halide and an organic phosphate ester and leather flameproofed thereby |
| US4060384A (en) * | 1976-09-09 | 1977-11-29 | Seton Company | Manufacture of leather |
| WO1993006249A3 (en) * | 1991-09-27 | 1993-08-05 | Albright & Wilson | Use of phosphonium compounds in the production of leather |
| US5376142A (en) * | 1991-09-27 | 1994-12-27 | Albright & Wilson Limited | Method to treat animal skins prior to tanning |
| GB2314342B (en) * | 1996-06-17 | 2000-09-13 | Ciba Sc Holding Ag | Aqueous composition for pretanning pelts or retanning leather |
| GB2314342A (en) * | 1996-06-17 | 1997-12-24 | Ciba Geigy Ag | Aqueous composition for pre-tanning pelts or re-tanning leather |
| AT409384B (en) * | 1996-06-17 | 2002-07-25 | Ciba Sc Holding Ag | AQUEOUS COMPOSITION FOR PRELIMINATING SKIN BALES OR LEAVING LEATHER |
| US6540790B2 (en) | 1997-10-30 | 2003-04-01 | Rhodia Consumer Specialties Limited | Tanning leather |
| WO1999023261A1 (en) * | 1997-10-30 | 1999-05-14 | Albright & Wilson Uk Limited | Tanning leather |
| WO2000046409A1 (en) * | 1999-02-03 | 2000-08-10 | Rhodia Consumer Specialties Limited | Tanning leather |
| AU763681B2 (en) * | 1999-02-03 | 2003-07-31 | Rhodia Consumer Specialties Limited | Tanning leather |
| US6685747B1 (en) | 1999-02-03 | 2004-02-03 | Rhodia Consumer Specialties Limited | Mixture of THP and chrome as tanning agents |
| WO2000073513A1 (en) * | 1999-05-26 | 2000-12-07 | Rhodia Consumer Specialties Limited | Leather tanning |
| US6827745B1 (en) * | 1999-06-18 | 2004-12-07 | Rhodia Consumer Specialties Limted | Mixture of THP and a moderator to tan leather |
| GB2367301A (en) * | 2000-06-06 | 2002-04-03 | Rhodia Cons Spec Ltd | Tanning composition |
| WO2002038813A1 (en) * | 2000-11-13 | 2002-05-16 | Rhodia Consumer Specialties Limited | Tannages |
| GB2383049A (en) * | 2000-11-13 | 2003-06-18 | Rhodia Cons Spec Ltd | Tannages |
| US20060137101A1 (en) * | 2004-12-23 | 2006-06-29 | Council Of Scientific And Industrial Research | Process for making wet-pink leather |
| US7252687B2 (en) * | 2004-12-23 | 2007-08-07 | Council Of Scientific And Industrial Research | Process for making wet-pink leather |
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