US3099517A - Process of treating wet-spun acrylonitrile polymer fibers - Google Patents
Process of treating wet-spun acrylonitrile polymer fibers Download PDFInfo
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- US3099517A US3099517A US76219A US7621960A US3099517A US 3099517 A US3099517 A US 3099517A US 76219 A US76219 A US 76219A US 7621960 A US7621960 A US 7621960A US 3099517 A US3099517 A US 3099517A
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- gel
- fibers
- polymer
- acrylonitrile
- aqueous
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- 239000000835 fiber Substances 0.000 title claims description 62
- 229920002239 polyacrylonitrile Polymers 0.000 title claims description 43
- 238000000034 method Methods 0.000 title claims description 30
- 230000008569 process Effects 0.000 title description 8
- 229920000642 polymer Polymers 0.000 claims description 29
- 239000000178 monomer Substances 0.000 claims description 19
- 239000002609 medium Substances 0.000 claims description 15
- NLHHRLWOUZZQLW-UHFFFAOYSA-N Acrylonitrile Chemical compound C=CC#N NLHHRLWOUZZQLW-UHFFFAOYSA-N 0.000 claims description 11
- 239000012736 aqueous medium Substances 0.000 claims description 7
- 230000006872 improvement Effects 0.000 claims description 7
- 238000002166 wet spinning Methods 0.000 claims description 6
- 238000001816 cooling Methods 0.000 claims description 3
- 239000000523 sample Substances 0.000 description 35
- JIAARYAFYJHUJI-UHFFFAOYSA-L zinc dichloride Chemical compound [Cl-].[Cl-].[Zn+2] JIAARYAFYJHUJI-UHFFFAOYSA-L 0.000 description 26
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 24
- 238000009987 spinning Methods 0.000 description 19
- 239000000243 solution Substances 0.000 description 18
- 230000000704 physical effect Effects 0.000 description 16
- 238000011282 treatment Methods 0.000 description 16
- 235000005074 zinc chloride Nutrition 0.000 description 13
- 239000011592 zinc chloride Substances 0.000 description 13
- 230000009286 beneficial effect Effects 0.000 description 12
- 239000002904 solvent Substances 0.000 description 12
- 239000000203 mixture Substances 0.000 description 11
- 230000001112 coagulating effect Effects 0.000 description 10
- NIXOWILDQLNWCW-UHFFFAOYSA-N 2-Propenoic acid Natural products OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 description 9
- 239000000956 alloy Substances 0.000 description 9
- 229910045601 alloy Inorganic materials 0.000 description 9
- 239000007788 liquid Substances 0.000 description 9
- FAPWRFPIFSIZLT-UHFFFAOYSA-M Sodium chloride Chemical compound [Na+].[Cl-] FAPWRFPIFSIZLT-UHFFFAOYSA-M 0.000 description 8
- 239000002671 adjuvant Substances 0.000 description 8
- SVPXDRXYRYOSEX-UHFFFAOYSA-N bentoquatam Chemical compound O.O=[Si]=O.O=[Al]O[Al]=O SVPXDRXYRYOSEX-UHFFFAOYSA-N 0.000 description 8
- 229920001577 copolymer Polymers 0.000 description 8
- 239000011780 sodium chloride Substances 0.000 description 8
- 239000000470 constituent Substances 0.000 description 7
- 238000012360 testing method Methods 0.000 description 7
- LYCAIKOWRPUZTN-UHFFFAOYSA-N Ethylene glycol Chemical compound OCCO LYCAIKOWRPUZTN-UHFFFAOYSA-N 0.000 description 6
- 239000002585 base Substances 0.000 description 6
- 229920001519 homopolymer Polymers 0.000 description 6
- 206010061592 cardiac fibrillation Diseases 0.000 description 5
- 239000000975 dye Substances 0.000 description 5
- -1 eg. Substances 0.000 description 5
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- 230000000694 effects Effects 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 229920002554 vinyl polymer Polymers 0.000 description 4
- ZMXDDKWLCZADIW-UHFFFAOYSA-N N,N-Dimethylformamide Chemical compound CN(C)C=O ZMXDDKWLCZADIW-UHFFFAOYSA-N 0.000 description 3
- 239000007864 aqueous solution Substances 0.000 description 3
- PGWPNHMAKPHTMA-UHFFFAOYSA-N chembl1091601 Chemical compound OS(=O)(=O)C1=CC(O)=C2C(N=NC3=CC=C(C=C3S(O)(=O)=O)NC(=O)NC3=CC=C(C(=C3)S(O)(=O)=O)N=NC3=C4C(O)=CC(=CC4=CC=C3N)S(O)(=O)=O)=C(N)C=CC2=C1 PGWPNHMAKPHTMA-UHFFFAOYSA-N 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 239000000463 material Substances 0.000 description 3
- 238000002464 physical blending Methods 0.000 description 3
- 239000004753 textile Substances 0.000 description 3
- 238000005406 washing Methods 0.000 description 3
- YEJRWHAVMIAJKC-UHFFFAOYSA-N 4-Butyrolactone Chemical compound O=C1CCCO1 YEJRWHAVMIAJKC-UHFFFAOYSA-N 0.000 description 2
- 241000694440 Colpidium aqueous Species 0.000 description 2
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 2
- IAZDPXIOMUYVGZ-UHFFFAOYSA-N Dimethylsulphoxide Chemical compound CS(C)=O IAZDPXIOMUYVGZ-UHFFFAOYSA-N 0.000 description 2
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 2
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 2
- 239000000654 additive Substances 0.000 description 2
- 230000000996 additive effect Effects 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- XXROGKLTLUQVRX-UHFFFAOYSA-N allyl alcohol Chemical compound OCC=C XXROGKLTLUQVRX-UHFFFAOYSA-N 0.000 description 2
- 230000001143 conditioned effect Effects 0.000 description 2
- AMXOYNBUYSYVKV-UHFFFAOYSA-M lithium bromide Chemical compound [Li+].[Br-] AMXOYNBUYSYVKV-UHFFFAOYSA-M 0.000 description 2
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000007787 solid Substances 0.000 description 2
- KYPOHTVBFVELTG-OWOJBTEDSA-N (e)-but-2-enedinitrile Chemical compound N#C\C=C\C#N KYPOHTVBFVELTG-OWOJBTEDSA-N 0.000 description 1
- JWYVGKFDLWWQJX-UHFFFAOYSA-N 1-ethenylazepan-2-one Chemical compound C=CN1CCCCCC1=O JWYVGKFDLWWQJX-UHFFFAOYSA-N 0.000 description 1
- PBGPBHYPCGDFEZ-UHFFFAOYSA-N 1-ethenylpiperidin-2-one Chemical compound C=CN1CCCCC1=O PBGPBHYPCGDFEZ-UHFFFAOYSA-N 0.000 description 1
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 1
- JAHNSTQSQJOJLO-UHFFFAOYSA-N 2-(3-fluorophenyl)-1h-imidazole Chemical compound FC1=CC=CC(C=2NC=CN=2)=C1 JAHNSTQSQJOJLO-UHFFFAOYSA-N 0.000 description 1
- VMSBGXAJJLPWKV-UHFFFAOYSA-N 2-ethenylbenzenesulfonic acid Chemical compound OS(=O)(=O)C1=CC=CC=C1C=C VMSBGXAJJLPWKV-UHFFFAOYSA-N 0.000 description 1
- GQTFHSAAODFMHB-UHFFFAOYSA-N 2-prop-2-enoyloxyethanesulfonic acid Chemical compound OS(=O)(=O)CCOC(=O)C=C GQTFHSAAODFMHB-UHFFFAOYSA-N 0.000 description 1
- KGIGUEBEKRSTEW-UHFFFAOYSA-N 2-vinylpyridine Chemical compound C=CC1=CC=CC=N1 KGIGUEBEKRSTEW-UHFFFAOYSA-N 0.000 description 1
- MXRGSJAOLKBZLU-UHFFFAOYSA-N 3-ethenylazepan-2-one Chemical compound C=CC1CCCCNC1=O MXRGSJAOLKBZLU-UHFFFAOYSA-N 0.000 description 1
- NYUTUWAFOUJLKI-UHFFFAOYSA-N 3-prop-2-enoyloxypropane-1-sulfonic acid Chemical compound OS(=O)(=O)CCCOC(=O)C=C NYUTUWAFOUJLKI-UHFFFAOYSA-N 0.000 description 1
- HRPVXLWXLXDGHG-UHFFFAOYSA-N Acrylamide Chemical compound NC(=O)C=C HRPVXLWXLXDGHG-UHFFFAOYSA-N 0.000 description 1
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- VEXZGXHMUGYJMC-UHFFFAOYSA-M Chloride anion Chemical compound [Cl-] VEXZGXHMUGYJMC-UHFFFAOYSA-M 0.000 description 1
- 241000283715 Damaliscus lunatus Species 0.000 description 1
- VGGSQFUCUMXWEO-UHFFFAOYSA-N Ethene Chemical compound C=C VGGSQFUCUMXWEO-UHFFFAOYSA-N 0.000 description 1
- 239000005977 Ethylene Substances 0.000 description 1
- 241000699696 Meriones Species 0.000 description 1
- GYCMBHHDWRMZGG-UHFFFAOYSA-N Methylacrylonitrile Chemical compound CC(=C)C#N GYCMBHHDWRMZGG-UHFFFAOYSA-N 0.000 description 1
- PMZURENOXWZQFD-UHFFFAOYSA-L Sodium Sulfate Chemical compound [Na+].[Na+].[O-]S([O-])(=O)=O PMZURENOXWZQFD-UHFFFAOYSA-L 0.000 description 1
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 description 1
- 230000002159 abnormal effect Effects 0.000 description 1
- 150000008360 acrylonitriles Chemical class 0.000 description 1
- 238000005275 alloying Methods 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000003125 aqueous solvent Substances 0.000 description 1
- PVEOYINWKBTPIZ-UHFFFAOYSA-N but-3-enoic acid Chemical compound OC(=O)CC=C PVEOYINWKBTPIZ-UHFFFAOYSA-N 0.000 description 1
- 229930188620 butyrolactone Natural products 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 238000005345 coagulation Methods 0.000 description 1
- 230000015271 coagulation Effects 0.000 description 1
- KAATUXNTWXVJKI-UHFFFAOYSA-N cypermethrin Chemical compound CC1(C)C(C=C(Cl)Cl)C1C(=O)OC(C#N)C1=CC=CC(OC=2C=CC=CC=2)=C1 KAATUXNTWXVJKI-UHFFFAOYSA-N 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 239000006185 dispersion Substances 0.000 description 1
- 238000004043 dyeing Methods 0.000 description 1
- 230000001747 exhibiting effect Effects 0.000 description 1
- 238000013213 extrapolation Methods 0.000 description 1
- 238000001125 extrusion Methods 0.000 description 1
- 229920001002 functional polymer Polymers 0.000 description 1
- 229920000578 graft copolymer Polymers 0.000 description 1
- 230000002209 hydrophobic effect Effects 0.000 description 1
- 238000005470 impregnation Methods 0.000 description 1
- 238000010348 incorporation Methods 0.000 description 1
- 150000002500 ions Chemical class 0.000 description 1
- 150000003951 lactams Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 230000002535 lyotropic effect Effects 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- FQPSGWSUVKBHSU-UHFFFAOYSA-N methacrylamide Chemical compound CC(=C)C(N)=O FQPSGWSUVKBHSU-UHFFFAOYSA-N 0.000 description 1
- LVHBHZANLOWSRM-UHFFFAOYSA-N methylenebutanedioic acid Natural products OC(=O)CC(=C)C(O)=O LVHBHZANLOWSRM-UHFFFAOYSA-N 0.000 description 1
- 230000000877 morphologic effect Effects 0.000 description 1
- WZQIQDXPJLYRCF-UHFFFAOYSA-N n-ethenyl-n-methylmethanesulfonamide Chemical compound C=CN(C)S(C)(=O)=O WZQIQDXPJLYRCF-UHFFFAOYSA-N 0.000 description 1
- 150000002825 nitriles Chemical class 0.000 description 1
- 229920000191 poly(N-vinyl pyrrolidone) Polymers 0.000 description 1
- 229920005594 polymer fiber Polymers 0.000 description 1
- 229940093652 prevail Drugs 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
- UIIIBRHUICCMAI-UHFFFAOYSA-N prop-2-ene-1-sulfonic acid Chemical compound OS(=O)(=O)CC=C UIIIBRHUICCMAI-UHFFFAOYSA-N 0.000 description 1
- 230000002040 relaxant effect Effects 0.000 description 1
- 239000013557 residual solvent Substances 0.000 description 1
- 239000011833 salt mixture Substances 0.000 description 1
- 229910052938 sodium sulfate Inorganic materials 0.000 description 1
- 235000011152 sodium sulphate Nutrition 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- 239000004758 synthetic textile Substances 0.000 description 1
- 238000010998 test method Methods 0.000 description 1
- 150000003567 thiocyanates Chemical class 0.000 description 1
- 230000001052 transient effect Effects 0.000 description 1
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/02—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/18—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from homopolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds from polymers of unsaturated nitriles, e.g. polyacrylonitrile, polyvinylidene cyanide
-
- D—TEXTILES; PAPER
- D01—NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
- D01F—CHEMICAL FEATURES IN THE MANUFACTURE OF ARTIFICIAL FILAMENTS, THREADS, FIBRES, BRISTLES OR RIBBONS; APPARATUS SPECIALLY ADAPTED FOR THE MANUFACTURE OF CARBON FILAMENTS
- D01F6/00—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof
- D01F6/28—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D01F6/38—Monocomponent artificial filaments or the like of synthetic polymers; Manufacture thereof from copolymers obtained by reactions only involving carbon-to-carbon unsaturated bonds comprising unsaturated nitriles as the major constituent
Definitions
- PROCESS OF' TREATING WET-SPUN ACRYLONITRILE POLYMER FIBERS 2 Sheets-Sheet 2 Filed Deo. 16, 1960 Ex/ens/'on ⁇ perce/7%) xfems/'on (/oercenr) i? 6 yy 6 0 M2M ,1 Nuo a/Imc n wu 6m Wam/6K United States Patent 3,099,517 PROCESS 0F TREATING WET -SPUN ACRYLO- NITRILE POLYMER FIBERS Rupert B. Hurley, Williamsburg, Va., and Paul C.
- the invention has particular reference to the manufacture of acrylonitrile polymer fibers which are fabricated from ber-forming acrylonitrile polymers 'that contain in the polymer molecule at least about 80 weight percent of polymerized acrylonitrile, especially polyacrylonitrile, which are wet spun in and with systems that are adapted to utilize aqueous coagulating liquids for the spinning operation, such as systems wherein ethylene glycol, dimethyl formamide, dimethyl sulfoxide, butyrolactone and the like or the various aqueous saline polyacrylonitrile-dissolving solvents are employed as spinning solution solvents for the polymer and are also present in nonpolymer-dissolving quantities in the aqueous coagulating liquid used in the spin bath.
- aqueous coagulating liquids for the spinning operation such as systems wherein ethylene glycol, dimethyl formamide, dimethyl sulfoxide, butyrolactone and the like or the various aqueous saline polyacrylonitrile
- the urtile, known aqueous saline solvents for the various fiber-forming acrylonitrile polymers. and polyacrylonitrile include zinc chloride, the various thiocyanates such as calcium, lithium bromide, salt mixtures of the so-called lyotropic series, and ⁇ others recognized by the art, as has been disclosed, among other places, in United States Letters Patents Nos. 2,140,921; 2,425,192; 2,648,592; 2,- 648,593; 2,648,646; 2,648,648; 2,648,649; and 2,949,435.
- aqueous zinc chloride solutions are used for the purpose.
- Wet spinning of iibers generally involves spinning a solution of -a polymer dissolved in a solvent for the polymer into a non-polymer-dissolving liquid causing a polymerio filament to coagulate.
- the polymer solvent is thus washed or leached out lof the coagulated polymer and most often replaced with an inert liquid, frequently water.
- the iilament so formed is usually in a gel state, that is, it is highly swollen and may contain as much as 4 6 times -as much non-polymer-dissolving or inert liquid, eg., Water, as polymer.
- the gel iilament is usually washed, stretched, and, ultimately, dried to destroy the gel structure.
- wet-spun acrylonitrile polymer fibers can be made to have greatly improved physical properties without having to require the use of extreme alterations in normal wet-spinning techniques.
- This invention takes advantage of the criticalities of the temperature-stretching sequence used during the stretching or orienting of wet-spun acrylonitrile polymer gel iibers.
- highly irnproved physical properties of the iibers can be obtained by; pri-or to imparting any substantial stretch to the gel i'ibers, i.e., less than about 1.5:1, they are contacted with an aqueous medium yat a temperature of from about 50 to about C. (for lat least about 2 seconds); setting the gel structure; and subsequently stretching said gel tibers while they are exposed to a heated medium maintained at from about 80 to about 110 C.
- the treatment according to the invention which in part might be best referred to as a gel-structurizing treatment, is thought to impart a particular morphological structure to the gel which in turn is thought to be responsible for the new improved and distinct properties of the resulting ber.
- the change in structure is observable when a typical stress-strain curve is run on the gel tre-ated as prescribed by the invention. lt is essential for satisfactory practice of the invention that this particular and beneiicially imparted gel structure be set in the gel filament before lany stretch is given to the lament at temperatures above about 80 C.
- the setting of the structure can be accomplished by one of two methods: (1) The structure can be set by stretching the gel iilament while the filament is being subjected to the gel-structurizing treatment, that is, while being contacted with an aqueous medium at 50p-80 C. Any permanently elongating stretch is sufficient to set the gel. A stretch rati-o of 1:1.1 may be employed, but ratios of from about 2:1 to about 8:1 are more advantageous. (2) The iilament may be removed from the gelstruoturizing medium held at 50-80 C., more advantageously at 5 5 -75 C., and cooled to some temperature below that at which the gel-structurizing medium was maintained.
- the aqueous gel-structurizing medium is prefer- 3 ably essentially water but may contain other water-miscible materials inert to the gel filament, or other watermiscible or dispersible beneficial adjuvants desirous of being impregnated into the gel.
- the fiber is then stretched in a subsequent heated medium ⁇ at 80 to ll0 C., preferably at 90 to 110 C., and advantageously at 95 to 100 C.
- a subsequent stretch at 80ll0 C. or a sequential series of stretches at 80-ll0 C. may be employed.
- Either a liquid aqueous bath or a gaseous or vapor atmosphere such as saturated steam may be employed as the stretching medium.
- the gel structure imparted to the gel filaments or the change in the gel structure is irreversibly introduced as long as the structure is set by one of the methods hereinbefore set forth.
- the gel structure will have the characteristics of the 70 C. ternperature treatment.
- the filament would have the same characteristics if stretched while being treated at 70 C.
- a fiber were treated at 70 C. and then heated to 80 C. and stretched, the effects of the 70 C. treatment would be erased and the 80 C. treatment characteristics would prev-ail.
- the highest temperature at which the gel structure is introduced will dominate the characteristics of the gel filament, and hence the physical properties of the resulting finally converted textile fiber. If a treating or gel-structurizing temperature is employed below about 50 C., no physicalproperty-improving characteristics are introduced into the gel. Similarly, but with different end results, above about 80 C., although a structure is introduced which has an effect ⁇ on the physical properties, the improvements 'are not evidenced that are brought about by treating in the range of 50-80o C. It should be m-ade clear that the benefits of this invention are not evidenced by a transient pass of the gel filaments through an aqueous medium at 50-80 C. to a higher temperature Without a setting step. In other Words, the treatment must be interrupted by either cooling to some lower temperature or stretching before exposing to la higher temperature.
- the characteristic change introduced into the gel structure by the 50-0 C. temperature treatment can be identified through observing a stress-strain curve obtained from a simultaneously recorded tensile test on the unstretched gel filament. (Frequently, a slight stretch of about 1.4:1 at 20-25 C. may be given the gel filaments after they are coagulated to give them enough strength for subsequent processing, but for all practical purposes, the laments are referred to as unstretched.)
- lFIGURE l represents a typical stress-strain curve obtained from an unstretched wet-spun polyacrylonitrile gel filament that was treated in a water bath at 210-25 C.
- FIGURE 2 represents a typical stress-strain curve obtained from an unstretched gel filament lfrom the same sample as the filament used for FIGURE l but which had been treated in a Water bath within the temperature range in accordance with the invention.
- the fibers produced according to the invention have highly improved tenacity, yield point, modulus, and transverse properties.
- One measure of improved transverse properties are the improved ywet fibrillation properties of the fiber.
- impregnation with other beneficial iadjuvants is improved.
- General wet spinning techniques involve, in sequence; extruding the polymer dissolved in a suitable aqueous solvent or water-miscible solvent, coagulating to a polyrneric gel filament, washing the filament essentially completely free of residual solvent, imparting the desirable stretch or orientation to the filament, possibly followed by other miscellaneous treatments, and finally irreversibly drying the gel structure :to a characteristic textile fiber.
- the gel-structurizing treatment is preferably performed succeeding the washing step and necessarily preceding or partially simultaneously with the stretching or orienting step.
- the freshly wet spun filaments may be subsequently handled and treated in any desired or necessary manner for purposes of converting them to a finished ⁇ fiber product.
- they may be stretched or otherwise :treated for purposes of heat treating or relaxing the fibers in any desired way or they may be subjected to additional treatments of any appropriate nature, including application lof finishes, lubricants and the like or imposition of :crimp prior to being dried and finally collected as completely manufactured products.
- zinc chloride may most advantageously 'be utilized as the sole, or at least the principal, saline solute in the spinning solvent employed for the polymer.
- the aqueous solution ⁇ of zinc chloride in the spinning solution may ⁇ advantageously be in a yconcentration of from 55 to 65, preferably about 60 percent by weight, based on the weight of the aqueous solution.
- the spinning solution that is extruded to contain between about 4 and 20 percent by weight of dissolved polymer; more advantageously from about 6 to l5 percent by weight of dissolved polymer; and preferably, particularly when polyacrylonitrile fibers are being manufactured, from about 8.5 to 11.5 percent by Weight of fiber-forming polymeric solids in the spinning solution.
- Aqueous zinc chloride spinning solutions of fiber-forming acrylontrile polymers lare beneficially extruded at a spinning temperature of from 0 to 50 C.; preferably from about l0 to 30 C., into an ⁇ aqueous Zinc chloride coagulating liquid that is maintained at .a coagulating temperature of from 0 to 30 C.; preferably from about l0 to 20 C.
- Thoroughly washed ac-rylonitrile polymer aquagel fibers incidentally, are usually found to contain not more than 51/2 pa-rts by weight of water (including residual extrinsic or exterior Water associated therewith) for each part by weight ⁇ of dry polymer therein. More frequently, washed acrylonitrile polymer aquagel fibers are found to contain from Iabout 2 and usually from about 3 to 4 parts by weight of water for each part by Weight of polymer.
- Homopolymeric acrylonitrile gel filaments or polymeric gel filaments formed Afrom copolymerizing acrylonitrile with one or more other ethylenically unsaturated monomers copolymerizable with acrylonitrile sucfhthat the copolymeric product contains -atleast about 80 percent by 'weight of acrylontrile polymerized in the polymer molecule may be lbeneficially and advantageously treated according to this invention.
- Iother monomeric materials which may be employed advantageously with acrylonitrile in the practice of the present invention include allyl alcohol, vinyl acetate, acrylamide, methacrylamide, methyl acrylate, 2-vinyl pyridine, dimethylamino- 'ethylacrylate methacrylonitrile, acrylic acid, itaconic acid, vinyl acetic acid, ethyl acrylate, fumaronitrile, Z-vinyl 5- ethyl pyridine, ethylene sulfonic 4acid and its alkali metal salts, allyl sulfonic acid and its alkali metal salts, vinyl lactams such as vinyl caprolactam and vinyl piperid-one, vinyl benzene sulfonic acid and its salts, vinylbenzene-trimethyl Iammonium chloride, vinylrnethyl ether, N-acryloyl Itaurina and its salts, Z-arnino-ethyl-methacrylate hydrochlor
- the properties of certain other of the modified acrylonitrile polymer fibers may be beneficially enhanced by practice of the present invention, especially those that are comprised of the essential acrylonitrile polymer base, particularly polyacrylontrile, in which there has. been intimately and permanently lor substantially permanently incorporated minor proportions of form 1 -or 50 up to about 2O Ior so percent by weight, 4based on the weight of the polymeric composition Iof any of the beneficial additaments or constituents :adapted .to serve the desired purpose and provide the beneficial result.
- These referred-to polymeric compositions are frequently called acrylic alloys.
- beneficial additaments are employed primarily as dyeeassisting adjuvants or components.
- they may be the polymerized products of such azotic monomers, or mixtures thereof, as the several N-vinyl lactams including such :broadly related products as the N-vinyl-Z-morpholinones; the N-vinyIl-Z-oxazolidinones; and certain of the N-vinyl-N-methyl-alkyl-sulfonamides.
- the acrylic alloy may be comprised of the acrylonitrile polymer base that is prepared by graft or block copolymerizration of acrylonitrile or an acrylonitrile containing monomer mixture upon a minor proportion of an alreadyr formed polymer derived from any of the indicated varieties of azotic monomers or their mixtures. Or, as mentioned, it may consist of a graft copolymer product of any of the indicated varieties of azotic monomers on an already formed and preferably already fabricated acrylonitrile polymer base.
- the acrylic alloy fiber may be comprised of the acrylonitrile polymer base in which there -is permanently incorporated by physical blending in minor proportion of any of the polymer products from the specified azotic monomers or mixtures thereof, primarily as dye-assisting adjuvants.
- the physical blending can be carried out prior to spinning of the fiber-forming solution, or as in the case of wet spinning, it can profitably be incorporated in ythe aquagel filament prior to irreversibly drying the aquagel.
- the adjuvant or beneficial constituent in the acrylic 'alloy fiber may be homopolymeric in nature or it may be a straight copolymer of any of the azotic monomers specified with other monoand polyfunctional monomers.
- Adjuvants of this variety are ordinarily physically blended with the essential acrylonitrile polymer base in order to secure the desired intimate incorporation of the beneficial constituent and the resulting alloying effect in the fiber.
- adjuvants or additaments that are graft copolymeric in nature and which consist of various monomers that are graft copolymerized on substrates consisting of polymers of any of the indicated azotic monomers, such as poly-N-vinyllactam substrates; poly-N-vinyl-Z-oxazolidinone substrates and poly-N-vinyl- N-methyl-alkylsulfonamide substrates.
- graft copolymeric addit-aments may be provided and employed when they consist of any of the specified or closely related azotic monomers (such as N-vinyllactam monomers, N-vinyl-Z-oxazolidinone monomers and N-vinyl-N-methyl alkylsulfonamide monomers graft copolymerized on other functional polymer substrates.
- azotic monomers such as N-vinyllactam monomers, N-vinyl-Z-oxazolidinone monomers and N-vinyl-N-methyl alkylsulfonamide monomers graft copolymerized on other functional polymer substrates.
- polystyrene resin it is usually beneficial for the polymer products of the azotic functional monomers to be present as the beneficial component in acrylic alloy fibers in an amount that is in the neighborhood or range of from about 5 to l5 percent by weight, based on the weight of the acrylic alloy composition. It is -frequently quite desirable to employ :a homopolymeric N-vinyllactam polymer, such as poly-N-vinyl-pyrrolidone (which may also be identified as poly-N-vinyl-Z-pyrrolidone or, with varied terminology, poly-N-vinyl-Z-pyrrolidinone), poly-N-vinyl caprolactam, or somewhat related thereto, a poly-N-vinyl-S-morp'holinone; or a homopolymeric N-vinyl-Z-oxazolidinone or poly-N-vinyl-S-methyl-Z-oxazolidinone; or a homopolymeric N-vinyl-methylalkylsul
- the polymeric adjuvant that is blended with the essentialV acrylonitrile polymer base in the acrylic alloy composition When physically blended acrylic alloy products are prepared that utilize, as the beneficial additament or constituent, copolymeric or graft copolymeric products of the indicated azotic monomers, it is usually beneficial for the polymeric adjuvants that are employed to be those which are comprised of at least about 50 percent or even as much as or more percent by weight of the products of the indicated constituents derived from the azotic monomers.
- a spinning solution was prepared comprised of polyacrylonitrile with an average molecular weight between about 30 and 35 thousand dissolved in an aqueous 60 ⁇ percent by weight solution of Zinc chloride.
- the total polymer solids in the spinning solution were about 10 percent by weight, based on the weight of the solution.
- Two sets of coagulating bath conditions were used for spinning the filaments:
- sample B An aqueous 43.4 percent by weight zinc chloride bath maintained at a temperature of 11 C. Filaments spun into this bath were designated sample B. The spinning solution was extruded into each of the coagulating baths, the coagulated gel filaments were washed essentially -free of residual salt, given a stretch of about 1.4521 at room temperature and collected. The gel filaments of sample B were more dense than those of sample A.
- ⁇ Other filaments were selected at random from sample B and subjected to a tensile test from which stressstrain curves were simultaneously obtained as described above, except, prior to being tested, they were each placed in a water bath each at a different temperature for a constant period of time, cooled back to room temperature, and then tested.
- fthe gel filaments were -given a igel-structurizinig treatment, some within the temperature range of the i-nvention, and some Without the range.
- FIGURES through 10 show representative curves typical of these obtained from the treated and tested filaments. Again, five filaments were tested for each sample. The results are summarized in Table I.
- the typical curves in FIGURES 3 land 4 (samples A and B), which can -be considered as obtained from gel filaments treated at about 201 C. prior to testing, and the typical curve in FIGURE 5 (sample B1), obtained ⁇ from gel filaments treated at 50 C., ydo not exhibit any peaking of the initial slope as exhibited in the curves of FIGURES 6 through ⁇ 8 (samples B2, B3 and B4 obtained yfrom gel filaments treated at 52-72 C.
- the typical curves of FIGURES 9 and 10 (samples B5 and B5), obtained fromigel lilaments treated at 82 C. and 100 C., exhibit a peaking of the initial slope but ⁇ do not exhibit a post slope such as those prominent in FIGURES 6 through 8.
- EXAMPE 3 Polyacrylonitrile ibers were spun from a spinning solution as described in Example 1. They were coagulated in an aqueous 44.5 percent by weight ZnClZ solution at 12 C., washed free of residual salt, given a 1.45 :1 stretch at room temperature, and then passed through two aqueous baths at 95-100 C. The filaments were stretched 3.4:1 in the first of the two baths and 2.4: 1 in the second bath. The total stretch was about 11.88: l. The gel fibers were then irreversibly dried at 140 C. for about 7 minutes to characteristically hydrophobic textile fibers. The final fibers, designated sample C, were then tested for physical properties including the tendency of the fibers to split ofi.E or peel back dibrils vfrom the fiber surface, commonly referred to as Wet fibrillation.
- samples D and Ef were prepared in the same Way as sample C, excep-t the conditions ofthe hot-wet stretching were changed to con- -form with the treatment of the invention.
- Sample D was passed through an aqueous bath at 69 C. and stretched 539:1 in the bath, and then through two aqueous baths at 95*100 C., being stretched 1,35:l in the rst bath and 1.19:1 in the second bath.
- the total stretch of sample D was about 12.5:l.
- Sample E was stretched 5.16:1 in a 67 C. aqueous bath and 1.32 in -l00 C. aqueous bath. The total stretch of sample E was about 10:1.
- the physical properties of samples D and E were determined as well as Wet fibrillation tendencies.
- sample Ff The total stretch of sample F was about 8:*1.
- a pad of the material is determined.
- the pad of fibers is formed by pouring water Ithrough a l34" diameter by 3" cylinder with a screened bottom and a Weighted screen topi. Three passes of 300 ml. of Water through the device serves to make a uniform pad of the lber over the screen.
- the sample is now ready for the Waring Blendor.
- the sample is Washed from the cylinder and sufficient water added to make up 100 tml.
- Standard testing calls for 10 minutes operation, with 100 ml. Water, Aand 75 watts power input to the blender.
- This treatment is then followed by another fiow time measurement and the percent change in iiow time recorded as the test result.
- the test is based on the principle that the more iibrillated the fibers the more dense will be the pad of fibers and hence the more resistance offered to the flow of water therethrough.
- the resistance to wet fibrillation of sam-ples D and E were about two times and about four times, respectively, improved over sample C.
- the dyeing with Calcodur Pink 2BL was performed at the 2 percent level according to conventional procedure in which the fiber sample was maintained for about one hour at the boil in the dye bath which contained the dyestuff in an amount equal to about 2 percent 0f the weight of the fiber.
- the dye bath also contained sodium sulfate in .an amount equal to about 15 percent of the weight of the fiber and had a
- the iiber was rinsed thoroughly with water and dried for about 20 minutes at 810 C.
- the dye-receptivity of the Calcodur Pink 2BL- dyed fiber was then evaluated spectrophotometrically by measuring the yamount of monochromatic light having a wave length of about 5120 rnillimicrons from a standard source that was reilected from the dyed sample. A nu- [merical value on ⁇ an arbitrarily designated scale from to 100 was thereby obtained. This value represented the relative comparison ⁇ of .the amount of light that was re- -flected from a ⁇ standard white tile reflector that had a reflectance value of 316 'by extrapolation from the 0-100 scale. Lower reflectance values are an indication of better dye-receptivity in the fiber.
- a reflectance value ⁇ of about 2.0 or 25 to 50 or -so for acrylonitrile polymer fibers dyed With 2 percent Calcodur Pink 2BL is generally considered Iby those ⁇ skilled in the art to be representative of a degree of dye-receptivity that readily meets or exceeds the most rigorous practical requirements and is ondinarily assured of receiving general commercial acceptance and approval.
- sai-d aqueous saline solvent is an aqueous solution of which the principal saline constituent is zinc chloride.
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Health & Medical Sciences (AREA)
- Toxicology (AREA)
- Artificial Filaments (AREA)
Priority Applications (5)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
NL272355D NL272355A (en(2012)) | 1960-12-16 | ||
US76219A US3099517A (en) | 1960-12-16 | 1960-12-16 | Process of treating wet-spun acrylonitrile polymer fibers |
GB43828/61A GB976099A (en) | 1960-12-16 | 1961-12-07 | Process for the manufacture of synthetic textile fibres |
FR882039A FR1310868A (fr) | 1960-12-16 | 1961-12-15 | Procédé de fabrication de fibres textiles synthétiques |
DE19611469067 DE1469067A1 (de) | 1960-12-16 | 1961-12-15 | Verfahren zur Herstellung von synthetischen Gewebefasern |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US76219A US3099517A (en) | 1960-12-16 | 1960-12-16 | Process of treating wet-spun acrylonitrile polymer fibers |
Publications (1)
Publication Number | Publication Date |
---|---|
US3099517A true US3099517A (en) | 1963-07-30 |
Family
ID=22130661
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US76219A Expired - Lifetime US3099517A (en) | 1960-12-16 | 1960-12-16 | Process of treating wet-spun acrylonitrile polymer fibers |
Country Status (4)
Country | Link |
---|---|
US (1) | US3099517A (en(2012)) |
DE (1) | DE1469067A1 (en(2012)) |
GB (1) | GB976099A (en(2012)) |
NL (1) | NL272355A (en(2012)) |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3180913A (en) * | 1962-03-19 | 1965-04-27 | Monsanto Co | Method for producing high shrinkage fibers |
US3330898A (en) * | 1963-08-07 | 1967-07-11 | Dow Chemical Co | Method for preparing highly shrinkable acrylonitrile polymer fibers |
US3384694A (en) * | 1963-11-21 | 1968-05-21 | Asahi Chemical Ind | Method of producing aligned acrylonitrile polymer filament yarns |
US3388199A (en) * | 1965-03-15 | 1968-06-11 | Monsanto Co | Preparation of acrylonitrile-vinyl alcohol copolymers |
US4659529A (en) * | 1983-04-20 | 1987-04-21 | Japan Exlan Company, Ltd. | Method for the production of high strength polyacrylonitrile fiber |
US5183611A (en) * | 1987-11-30 | 1993-02-02 | Nisshinbo Industries, Inc. | Method of producing polymer article having metallized surface |
US20110166192A1 (en) * | 2008-09-12 | 2011-07-07 | Aditya Birla Science & Technology Co. Ltd. | Process for charging a polymeric product with attribute imparting agent(s) |
Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2451420A (en) * | 1943-07-28 | 1948-10-12 | Du Pont | Artificial yarns and process of producing the same |
US2517694A (en) * | 1943-09-14 | 1950-08-08 | American Viscose Corp | Crimped artificial filament |
US2601254A (en) * | 1949-07-09 | 1952-06-24 | Ind Rayon Corp | Polymeric compositions and method of shaping same |
US2611929A (en) * | 1951-06-18 | 1952-09-30 | Chemstrand Corp | Method of producing shaped articles from artificial or synthetic fiberor film-forming materials |
US2715763A (en) * | 1950-06-27 | 1955-08-23 | American Viscose Corp | Synthetic textile fiber |
US2790700A (en) * | 1954-01-27 | 1957-04-30 | Dow Chemical Co | Controlled coagulation of salt-spun polyacrylonitrile |
US2922692A (en) * | 1956-12-28 | 1960-01-26 | Dow Chemical Co | Color fast synthetic textile fibers from vinyl lactam polymer-containing acrylonitrile polymers |
US2948581A (en) * | 1955-12-20 | 1960-08-09 | American Cyanamid Co | Method of producing a synthetic fiber |
-
0
- NL NL272355D patent/NL272355A/xx unknown
-
1960
- 1960-12-16 US US76219A patent/US3099517A/en not_active Expired - Lifetime
-
1961
- 1961-12-07 GB GB43828/61A patent/GB976099A/en not_active Expired
- 1961-12-15 DE DE19611469067 patent/DE1469067A1/de active Pending
Patent Citations (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2451420A (en) * | 1943-07-28 | 1948-10-12 | Du Pont | Artificial yarns and process of producing the same |
US2517694A (en) * | 1943-09-14 | 1950-08-08 | American Viscose Corp | Crimped artificial filament |
US2601254A (en) * | 1949-07-09 | 1952-06-24 | Ind Rayon Corp | Polymeric compositions and method of shaping same |
US2715763A (en) * | 1950-06-27 | 1955-08-23 | American Viscose Corp | Synthetic textile fiber |
US2611929A (en) * | 1951-06-18 | 1952-09-30 | Chemstrand Corp | Method of producing shaped articles from artificial or synthetic fiberor film-forming materials |
US2790700A (en) * | 1954-01-27 | 1957-04-30 | Dow Chemical Co | Controlled coagulation of salt-spun polyacrylonitrile |
US2948581A (en) * | 1955-12-20 | 1960-08-09 | American Cyanamid Co | Method of producing a synthetic fiber |
US2922692A (en) * | 1956-12-28 | 1960-01-26 | Dow Chemical Co | Color fast synthetic textile fibers from vinyl lactam polymer-containing acrylonitrile polymers |
Cited By (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3180913A (en) * | 1962-03-19 | 1965-04-27 | Monsanto Co | Method for producing high shrinkage fibers |
US3330898A (en) * | 1963-08-07 | 1967-07-11 | Dow Chemical Co | Method for preparing highly shrinkable acrylonitrile polymer fibers |
US3384694A (en) * | 1963-11-21 | 1968-05-21 | Asahi Chemical Ind | Method of producing aligned acrylonitrile polymer filament yarns |
US3388199A (en) * | 1965-03-15 | 1968-06-11 | Monsanto Co | Preparation of acrylonitrile-vinyl alcohol copolymers |
US4659529A (en) * | 1983-04-20 | 1987-04-21 | Japan Exlan Company, Ltd. | Method for the production of high strength polyacrylonitrile fiber |
US5183611A (en) * | 1987-11-30 | 1993-02-02 | Nisshinbo Industries, Inc. | Method of producing polymer article having metallized surface |
US20110166192A1 (en) * | 2008-09-12 | 2011-07-07 | Aditya Birla Science & Technology Co. Ltd. | Process for charging a polymeric product with attribute imparting agent(s) |
Also Published As
Publication number | Publication date |
---|---|
NL272355A (en(2012)) | |
DE1469067A1 (de) | 1968-11-28 |
GB976099A (en) | 1964-11-25 |
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