US3092933A - Storage structure - Google Patents

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US3092933A
US3092933A US122473A US12247361A US3092933A US 3092933 A US3092933 A US 3092933A US 122473 A US122473 A US 122473A US 12247361 A US12247361 A US 12247361A US 3092933 A US3092933 A US 3092933A
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Prior art keywords
wall
tank
barrier
floor
concrete
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US122473A
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John J Closner
Maroti Rudolf
Jr Leroy Magers
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Preload Corp
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Preload Corp
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    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04HBUILDINGS OR LIKE STRUCTURES FOR PARTICULAR PURPOSES; SWIMMING OR SPLASH BATHS OR POOLS; MASTS; FENCING; TENTS OR CANOPIES, IN GENERAL
    • E04H7/00Construction or assembling of bulk storage containers employing civil engineering techniques in situ or off the site
    • E04H7/02Containers for fluids or gases; Supports therefor
    • E04H7/18Containers for fluids or gases; Supports therefor mainly of concrete, e.g. reinforced concrete, or other stone-like material
    • E04H7/20Prestressed constructions
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C3/00Vessels not under pressure
    • F17C3/005Underground or underwater containers or vessels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/01Shape
    • F17C2201/0104Shape cylindrical
    • F17C2201/0109Shape cylindrical with exteriorly curved end-piece
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/01Shape
    • F17C2201/0104Shape cylindrical
    • F17C2201/0119Shape cylindrical with flat end-piece
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/03Orientation
    • F17C2201/032Orientation with substantially vertical main axis
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2201/00Vessel construction, in particular geometry, arrangement or size
    • F17C2201/05Size
    • F17C2201/052Size large (>1000 m3)
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/03Thermal insulations
    • F17C2203/0304Thermal insulations by solid means
    • F17C2203/0337Granular
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0604Liners
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0607Coatings
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0602Wall structures; Special features thereof
    • F17C2203/0612Wall structures
    • F17C2203/0626Multiple walls
    • F17C2203/0629Two walls
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0636Metals
    • F17C2203/0639Steels
    • F17C2203/0643Stainless steels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0658Synthetics
    • F17C2203/0663Synthetics in form of fibers or filaments
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/0634Materials for walls or layers thereof
    • F17C2203/0678Concrete
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/068Special properties of materials for vessel walls
    • F17C2203/0695Special properties of materials for vessel walls pre-constrained
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/01Pure fluids
    • F17C2221/014Nitrogen
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/033Methane, e.g. natural gas, CNG, LNG, GNL, GNC, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • F17C2223/0161Liquefied gas, e.g. LPG, GPL cryogenic, e.g. LNG, GNL, PLNG
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/033Small pressure, e.g. for liquefied gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2265/00Effects achieved by gas storage or gas handling
    • F17C2265/03Treating the boil-off
    • F17C2265/032Treating the boil-off by recovery
    • F17C2265/033Treating the boil-off by recovery with cooling
    • F17C2265/034Treating the boil-off by recovery with cooling with condensing the gas phase
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0142Applications for fluid transport or storage placed underground
    • F17C2270/0144Type of cavity
    • F17C2270/0147Type of cavity by burying vessels

Definitions

  • the present invention relates to structures for storing liquefied gases; the gases being maintained at very low temperatures which are below their boiling points. More particularly, the present invention relates to prestressed reinforced concrete tanks which are liquid and vapor tight and resistant to the thermal change occasioned when the low temperature liquefied gases are introduced into ⁇ the tank and the interior of the tank begins its cool-down.
  • gases such as methane, nitrogen, and natural gas
  • gases are stored at temperatures far below the usual arnhient temperatures so that they may be kept in a liquid condition; thus, permitting very great quantities of the gas to be stored in a limited volume of space.
  • Such low temperature liquefied gases are usually not maintained at high pressure, but rather at about atmospheric pressure or under a pressure of one or two p.s.i.
  • the storage tank or facility need not be designed for great internal pressure.
  • the present invention provides prestressed concrete structures in which the gas is stored in its liquefied form and not in the volume consuming gaseous state.
  • the storage of liqueed gases presents many problems and requires that many factors be taken into consideration in constructing a storage facility.
  • One of the factors to be considered is rate of thermal change of the various components of the tank. Thermal shock due to a severe and rapid rate of thermal change may occur when liquefied gas, which must be maintained at a very low temperature at ordinary pressures, is introduced into an empty storage tank. As soon as any appreciable quantity of liqueed gas is placed in an ordinary storage tank of reinforced concrete or steel construction, the inner surfaces of the tank are immediately subjected to thermal change. This thermal change affects the inner surfaces of the tank so that they are severely and suddenly contracted. This severe and rapid contraction of the inner surfaces sets up great tensile stresses in relation to the remainder of the tank structure which is not immediately affected by the initial impact of the introduced liquefied gas.
  • Ordinary reinforced concrete tanks are not particularly suitable for the storage of liquefied gas since any appreciable rate of thermal change during filling operations may so severely damage the concrete that cracks occur throughout the structure and destroy its liquid and vapor tight characteristics. In some cases the tank may even buckle and collapse under the stress of the sudden contraction.
  • the combination of a reinforced concrete tank with an interior metal liner to protect against cracking is also unsatisfactory.
  • the interior metal liner is more rapidly affected by thermal change than the concrete Wall to which it must be anchored. While concrete and steel (the usual metal used as lining material) have similar coefiicients of expansion they have very diderent coefficients of thermal conductivity. Steel conducts cold or heat quite rapidly, but concrete has a relatively slow rate of conductivity. Accordingly, if an interior steel liner is used with a reinforced concrete tank and even if a gradual cool down is employed, the liner will still contract more quickly than the concrete and tend to pull away from it unless proper reinforcement or contraction precautions are taken.
  • the bmrier By utilizing a prestressed concrete tank construction with a barrier interposed between the concrete core wall and the prestressing tendons, the bmrier is placed in compression after prestressing and so maintained. Because the barrier is spaced from the liquefied gas by means of the concrete core Wall the barrier cannot contract at a faster rate than the Wall since the cold liquefied gas must rst cause the core wall to cool down before the barrier is effected. Thus, the inherent faster rate of contraction of -a metal sheet barrier is eliminated as a rconstruction consideration since its rate of cooling is controlled by the cooling of the precedingly affected core Wall.
  • -It is another object of the present invention to provide a tank construction which may withstand a rapid rate of thermal change.
  • FIGURE 1 is a vertical ycross-sectional view ⁇ of a tank in accordance with the present invention.
  • FGURE 2 is a partially fragmentary view of a wall and floor section of the structure of FIGURE l;
  • FIGURE 3 is an enlarged detail of an alternate oor liner construction for use in accordance with the present invention.
  • FIGURE 4 is a sectional detail showing the anchorage of a pipe connection to the tank structure of FIGURE v1;
  • Y FIGURE 5 is a graphic presentation of the thermal effect ⁇ on the concrete wall of a structure which is in accordance with the present invention;
  • FIGURE 6 is a modified form of a slip joint construction suitable for use with the present invention.
  • FIGURE 7 is an enlarged fragmentary sectional detail of an alternate roof construction.
  • the tank 10 is generally comprised of three major components: a floor 12, a substantially cylindrical wall 14 and a roof structure 16.
  • Each of the three major components, the iioor 12, the wall 14 and the roof structure 16, is advantageously permitted to act independently in order to relieve any extreme bending moments which may be encountered when the tank is iilled with a -liqueiied gas or during liquefaction when each major component contracts at a diierent rate.
  • a sliding joint 18 is provided between the floor 12 and the Wall 14 and a sliding joint 2i) is provided between the Wall 14 and the roof structure 16.
  • the floor Since the floor is the iirst major portion of the tank to be contacted by the liquid, it will be the first element to be r-apidly cooled and it will immediately begin to contract, While the remainder of the tank remains unaffected.
  • the tank 10 may be constructed above ground or if desired it may be buried as shown in FIGURE 1. By burying the tank, either completely or partially, lit is possible to take advantage of the natural insulation qualities of the earth insulated by piling up an earth berm against the tank lwall.
  • an over-sized tarea is iirst excavated.
  • a layer of selected granular material 22 should preferably not be of the heaving type when frozen.
  • a layer of suitable material 24, such as asphalt saturated cellular i material, is laid down on the granular material 22 to prevent ice from forming outside the tank and bonding to the wall ⁇ and iioor surfaces. The soil will tend to pull away from the tank 'and if bonded to it, a pulling stress would be developed.
  • the floor 12 which is made of reinforced concrete is next poured in place.
  • an impervious floor barrier 26 advantageously m-ade of steel may be positioned between' the cellular material 24 land the iioor 12. If desired, this iioor barrier 26 may be placed on top of the iioor 12 as shown in FIGURE 3 and as will be discussed in detail hereinafter.
  • the iloor 12 land the rbarrier 26 may be prestressed as a unit so that they are placed under compression prior to the introduction of liquefied gas into the tank.
  • a series of tensioning elements 27 are Iinserted through the iioor 12 tand tensioned so that both the oor 12 and the barrier 26 are placed in compression at ambient temperatures.
  • other methods may also be utilized.
  • the tensioning elements 27 in the illustrated embodiment are comprised of a series of rods 27a which are horizontally'pl-aced -in the loor 12 and tensioned so that the tioor 12 is prestressed. Attached to the end of each rod 27a may be [any suitable restraining means such as a ilat-heat anchor 2b for maintaining the developed tension.
  • low cost carbon steel may be used rather than Ithe high cost brittle resistant steels, such as stainless. Carbon steels in compression are not adversely affected by ylow temperatures tand brittle fracture is only of importance When the steel is under tension at low temperatures.
  • a slip or sliding joint 1S is provided by folding over a metallic sheet which, in the illustrated embodiment, is a continuation of the fioor barrier 26.
  • the sheet has a lower flap 3f), an upper flap 32 and an intermediate bulb portion 34.
  • a layer of suitable lubricant material 36 is provided between the overlying aps 3i? and 32.
  • This lubricant material 36 may be graphite, powdered Teflon or similar material which is not adversely aected by extremely low temperatures.
  • the wall structure 14 may now be commenced.
  • the wall 14 is comprised of an inner layer 38 of thermal insulating material, an intermediate layer 43 of reinforced concrete, a steel barrier sheet 42 which is anchored to the intermediate layer 4l), a series of convolutions of prestressing tendons i4 and a ⁇ cover of protective coating 46 for the prestressing tendons.
  • the inner thermal insulation layer 38 is first placed by forming and pouring. rl ⁇ he thermal insulation layer 3S is reinforced by wire mesh i3 and anchored to the reinforced concrete layer lby a series of anchors Sil. This reinforcement and 'anchoring of the thermal insulation layer 3S strengthens it against the thermal shock of the flash cooling when liquid gas is rst introduced.
  • This thermal insulation layer 3S may be eliminated if adequate precautions are taken to gradually cool down fthe tank by havin-g liquefaction of the gas to be stored extended over a period of time suicient to reduce the danger of thermal shock to the reinforced concrete wall. After the inner surface of the wall is cooled the rate of iquefaction may be increased since the initial shock period is over.
  • he reinforced concrete layer e@ is reinforced both vertically and horizontally by reinforcement 52.
  • the impervious metal barrier 42 is anchored to the concrete wall by means of a series of anchor studs 54.
  • the position of the impervious barrier i2 may be Varied slightly and, if desired, it may be placed within the reinforced concrete portion of the wall.
  • the barrier be spaced from the inner surface 56 of the composite wall 14 a distance at least two-thirds the over-all thickness of the composite wall 14. This spacing advantageously permits a substantial portion of the concrete portion of the wall to be cooled first before the barrier is thermally affected. If the insulation layer is eliminated as shown in' FIGURE 3, the two-thirds distance is determined from the inner surface of the concrete wall layer dil.
  • the prestressing tendons dit are placed about the barrier 42 as well as the layers 38 and 40.
  • the barrier 42, intermediate layer of reinforced concrete 4d and the inner layer of thermal insulation 38 are all prestressed as a unit. If the insulation layer 3S is eliminated as discussed previously, then, of course, just the barrier 42 andthe concrete layer 4f? are prestressed.
  • barrier 4.2 Since the barrier 4.2 is in compression, it is possible to use carbon steel rather than stainless steel, thus accomplishing a saving in the cost of material.
  • a protective shield 55 may be provided above the floor i2 as shown in FGURES l and 2. This shield acts as a protective device to receive the impact of the first liquefied gas dumped into the tank.
  • the shield 55 is preferably of a brittle resistant material such as stainless steel and is positioned above the iioor 1.2.
  • the shield 55 is supported on stud posts 57 or other suitable supports. The posts S7 are advantageously free sliding relative to the floor l2 so that no stress is set up due -to the rapid contraction of the shield 55 during lthe initial lling of the tank 10.
  • the liquefied gas strikes the shield 55, it remains in liquefied form for a very short time. Due to the ambient temperatures and normal or slightly elevated pressures in the tank, the liquefied gas quickly gasifies. As the liquid gas continues to evaporate, it gradually reduces the temperature in the tank and particularly the temperature of the inner surfaces of it.
  • the joint Ztl between the wall i4 and 4the roof structure 2rd is constructed similar to the floor joint 18.
  • the roof 16 is the last major unit to be effected by the cool down. Therefore, an insulation layer 53 may be utilized if desired, but it need not necessarily be as thick as the wall insulation layer 38.
  • the roof dome 6) as shown in FIG- URES 1 and 2 and to which the layer 5S is applied is also made of reinforced concrete.
  • the dome is prestressed by means lof the dome ring 62 which is prestressed by the layer of tendons 63 in a manner similar to tendons dal and the concrete layer 40.
  • a roof 64 is provided and it may be a continuation of the joint 20.
  • the actual roof construction need not of necessity be limited to a concrete structure although such construction is quite economical.
  • a floating type of insulating roof with adequate seals such as a bellows construction may also be used.
  • a post or. column supported roof may be used.
  • a fioor liner 66 is provided in an alternate construction.
  • This liner 66 has an expansion bulb 68 at its edge and, if desired, i-t may be left free sliding on the floor 12a.
  • a slip joint 70 of compacted graphite or similar material may be used.
  • the expansion bulb 68 of the liner 66 advantageously acts as a short wall to form a pan on the upper surface Vresistant metal.
  • the floor 12a may advantageously be made of a lightweight expanded concrete and under load it may crack. If it does crack, the tank will not leak since the floor liner 66 acts as a pan.
  • the floor liner 66 is preferably made of a material which is resistant to low temperature brittle fracture such as stainless steel since it is not under compression as in the first embodiment.
  • FIGURE 6 an alternate construction is shown where- ⁇ in bulb 34 is positioned outside the wall 1'4.
  • FIG- URE 4 A reinforcement detail is shown in FIG- URE 4.
  • a pipe 72 is fixed to a mounting flange 74 and welded to reinforcing angles 76.
  • the angles '76 are in turn reinforced by anchors 78 which .are embedded in concrete 80. Reinforcements of various types will occur to those skilled in the art and the illustrated embodiment is only for the purpose of illustration.
  • the roof barrier may be placed on the inside of the roof and fastened by suitable means.
  • the roof barrier 64a which is made of steel is fastened to the roof slot 66 by suitable anchors 82. Since the barrier 64a is on the interior of the tank, it would normally be necessary to have a brittle However, since the roof structure is pre-stressed the barrier 64a may be of carbon steel.
  • impervious liner is meant to denote one which may be made of plastic, metal or otherV impervious material which can withstand low temperatures and remain vapor and liquid tight.
  • a structure for storing liquefied gases maintained at low temperatures comprising a floor, a roof, a substantially cylindrical cementitious wall prestressed by a plurality of prestressing tendons and ⁇ an impervious liquid tight and vapor tight barrier substantially coextensive with said wall interposed between the wall and the prestressing tendons whereby the barrier is prestressed with the wall and is substantially in an initial state of compression at ambient temperatures.
  • a structure for storing liquefied gases maintained at low temperatures as defined in claim l wherein an impervious liquid tight and vapor tight barrier is placed on top of the roof and connected to the wall barrier.
  • a large structure for Storing liquefied gases maintained at low temperatures comprising a oor, a substantially cylindrical reinforced concrete wall prestressed by a plurality of convolutions of high tensile strength prestressing tendons, a continuous and flexible seal between the wall and the floor, and a roof structure; a protective coating covering the prestressing tendons, and
  • a continuous impervious liquid tight and Vapor tight barrier positioned within the convolutions of prestressing tendons .and spaced from the inner surface of the Wall a distance at least two-thirds the thickness of the wall, said barrier and the wall being in a state of circumferential compression at ambient temperature when the tank is empty.
  • a large structure for storing liquefied gases as defined in claim 7 wherein the continuous, flexible seal comprises a folded sheet of material attached at one side edge to the wall barrier and at the other side edge to a metal liquid tight and vapor tight floor liner.
  • a large storage tank for storing liquefied gases which are maintained at low temperatures, said tank comprising a floor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and flexible waterstop between the floor and ythe wall, a second flexible waterstop between the roof structure and the Wall; a continuous vapor and liquid tight wall barrier positioned within said prestressing tendons, said barrier and the wall being subjected to compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together.
  • a large storage tank for storing liquified gases which are maintained at low temperatures comprising a floor, a substantially cylindrical reinforced concrete wall, a roof structure, a continuous flexible waterstop between the floor and the wall, a second continuous flexible waterstop between the roof structure and the wall; a continuous metal liquid and vapor tight barrier about the outer surface of the tank, a plurality of high tensile strength prestressing tendons tensioned about the metal barrier and the wall whereby the barrier and the wall are subjected to compressive stresses when the tank is empty and at ambient temperatures, and a protective coating over the prestressing tendons.
  • a large storage tank for storing liquified gases which are maintained at low temperatures comprising a floor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and flexible waterstop between the floor and the wall, a second flexible waterstop between the roof structure and the wall; a continuous vapor and liquid tight wall barrier positioned within said prest'ressing tendons, said barrier and the wall being subjected to compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together; the continuous flexible waterstop between the wall and the floor comprising an endless sheet member folded upon itself with one side edge attached to the wall and one side edge attached to the oor, the intermediate portion of the sheet being looped and positioned away from the area of contact between the Wall and the door.
  • a large storage tank for storing liquiiied gases which are maintained at low temperatures, said tank comprising a iioor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and iiexible waterstop between the iioor and the wall, a second flexible waterstop between the roof structure and the wall; a continuons vapor and liquid tight wall barried positioned within said prestressing tendons, said barrier and the wall being subjected to compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together; the continuous ilexible waterstop between the wall and the door comprising an endless sheet member folded upon itself with one side edge attached to the -wall and one side edge attached to the oor, the intermediate portion of the sheet being looped and positioned away from the area of contact between the wall and the oor, and further including anchorage in the wall and the floor to which the side
  • a large storage tank for storing liquiiied gases which are maintained at low temperatures, said tank comprising a iioor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and iiexible waterstop between the floor and the wall, a second flexible waterstop between the roof structure and the wall; a continuous vapor and liquid tight wall barrier positioned within said prestressing tendons, said barrier and the wall being subjected vto compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together; the continuous exible waterstop between the wall and the tloor comprising an endless sheet member folded upon itself with one side edge atached to the wall and one side edge attached to the floor, the intermediate portion of the sheet being looped and positioned away from the area of contact between the wall and the ioor and further including anchorage in the wall and the floor -to which the side edges of the

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  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • General Engineering & Computer Science (AREA)
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  • Mechanical Engineering (AREA)
  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Description

June l1, 1963 J. J. CLOSNER ETAL STORAGE STRUCTURE 2 Sheets-Sheet 1 Filed July 7, 1961 Tlc'j- @A W SAQ VII/l J. J. cLosNER ETAL 3,092,933
June 11, 1963 STORAGE STRUCTURE 2 Sheets-Sheet 2 Filed July 7, 1961 United States Patent Oiiice Patented .lune 1l, 1963 3,692,933 STRAGE STRUUEURE .ohn 5'. Ciosner and Rndoif Maruti, New York, NSY., and Leroy lviagers, Er., Hiliside, NJ., assignors to Preload Corporation, New York, NX., a corporation of Delaware Filed .luly 7, 1961, Ser. No. 122,473 29 Claims. (Cl. Sti-129) The present invention relates to structures for storing liquefied gases; the gases being maintained at very low temperatures which are below their boiling points. More particularly, the present invention relates to prestressed reinforced concrete tanks which are liquid and vapor tight and resistant to the thermal change occasioned when the low temperature liquefied gases are introduced into `the tank and the interior of the tank begins its cool-down.
Many gases, such as methane, nitrogen, and natural gas, are stored at temperatures far below the usual arnhient temperatures so that they may be kept in a liquid condition; thus, permitting very great quantities of the gas to be stored in a limited volume of space. Such low temperature liquefied gases are usually not maintained at high pressure, but rather at about atmospheric pressure or under a pressure of one or two p.s.i. Thus, the storage tank or facility need not be designed for great internal pressure.
While the storage of all liquefied gases has presented problems, the problem of storing natural gas has been a particularly perplexing one. ln many areas of the country there is an unusual demand for natural gas during the cold winter months when heating requirements are very high. During these periods of heavy demand, it has heretofore been necessary that large capacity pipe lines be provided to meet the peak loads, even though these lines are only partially used at other times.
ln order to reduce the size of the transmission facilities and stock pile natural gas for these peak demand periods, it has been suggested, for example, that natural gas be stored in a gaseous state in large underground caverns and other massive storage areas. The number of natural underground storage facilities are limited by nature and they are not always advantageously located. Such storage facilities, in addition to being scarce, have many natural shortcomings such as seepage which is not readily corrected.
lt has also been suggested that lightly constructed tanks be utilized to stock pile gas in the gaseous state against these peak demands.
To overcome the shortcomings of the various forms of prior art storage, the present invention provides prestressed concrete structures in which the gas is stored in its liquefied form and not in the volume consuming gaseous state.
The technique of liquefaction of gases whereby normally gaseous substances are transformed from the gaseous to the liquid state is well known and need not be discussed herein.
The storage of liqueed gases presents many problems and requires that many factors be taken into consideration in constructing a storage facility. One of the factors to be considered is rate of thermal change of the various components of the tank. Thermal shock due to a severe and rapid rate of thermal change may occur when liquefied gas, which must be maintained at a very low temperature at ordinary pressures, is introduced into an empty storage tank. As soon as any appreciable quantity of liqueed gas is placed in an ordinary storage tank of reinforced concrete or steel construction, the inner surfaces of the tank are immediately subjected to thermal change. This thermal change affects the inner surfaces of the tank so that they are severely and suddenly contracted. This severe and rapid contraction of the inner surfaces sets up great tensile stresses in relation to the remainder of the tank structure which is not immediately affected by the initial impact of the introduced liquefied gas.
ADue to the initial thermal change to which the tank is exposed, it is preferred that adequate precautions be taken to insure that a construction is utilized in building the tank which is resistant to thermal change and, yet, which is liquid and vapor tight. The liquid and vapor tight construction is desired due to the hazards inherent in the storage of any normally gaseous substance, pan ticularly an inflammable one such as methane.
Even if the rate of thermal change is reduced by gradually cooling down the tank, there is still the problem of different rates or degrees of contraction of the various components, such as the wall, iloor and roof, as well as parts of these. In order to have a uniform cool down throughout the entire tank, the rate of cool down would of necessity have to be so slow that it would tie up the storage tank and the liquefaction apparatus for a vprolonged transition period before the full capacity of the tank could be realized.
Ordinary reinforced concrete tanks are not particularly suitable for the storage of liquefied gas since any appreciable rate of thermal change during filling operations may so severely damage the concrete that cracks occur throughout the structure and destroy its liquid and vapor tight characteristics. In some cases the tank may even buckle and collapse under the stress of the sudden contraction.
The combination of a reinforced concrete tank with an interior metal liner to protect against cracking is also unsatisfactory. The interior metal liner is more rapidly affected by thermal change than the concrete Wall to which it must be anchored. While concrete and steel (the usual metal used as lining material) have similar coefiicients of expansion they have very diderent coefficients of thermal conductivity. Steel conducts cold or heat quite rapidly, but concrete has a relatively slow rate of conductivity. Accordingly, if an interior steel liner is used with a reinforced concrete tank and even if a gradual cool down is employed, the liner will still contract more quickly than the concrete and tend to pull away from it unless proper reinforcement or contraction precautions are taken.
Even if extreme reinforcing arrangements are utilized with the inner liner, it is necessary that this liner have a minimum thickness to withstand the liquid load substantially as in a free standing steel tank. This is necessary since during the contraction period the liner will for all practical purposes be a freestanding tank. ln sharp contrast, the thickness of a metal barrier sheet placed ebetween the prestressing tendons and a concrete core wall of a tank need only be in the order of about 16 to 20 gauge.
By utilizing a prestressed concrete tank construction with a barrier interposed between the concrete core wall and the prestressing tendons, the bmrier is placed in compression after prestressing and so maintained. Because the barrier is spaced from the liquefied gas by means of the concrete core Wall the barrier cannot contract at a faster rate than the Wall since the cold liquefied gas must rst cause the core wall to cool down before the barrier is effected. Thus, the inherent faster rate of contraction of -a metal sheet barrier is eliminated as a rconstruction consideration since its rate of cooling is controlled by the cooling of the precedingly affected core Wall.
Accordingly, it is an object of the present invention to provide a structure for storing liquefied gases which is economical to construct, yet is liquid and vapor tight.
-It is another object of the present invention to provide a tank construction which may withstand a rapid rate of thermal change.
It is a further object of the present invention to provide a tank construction which permits the various components of the ltank to contract or expand at diiferent rates.
It is still another object of the present invention to provide a structure for storing liquefied gas which permits loW cost materials to be utilized in the construction.
In this speciiication and the accompanying drawings embodiments of the present invention in the storage of liqueiied gases are shown. These embodiments are not to be constructed as limiting the invention but, rather they are for the purpose of informing those skilled in the art so thatV they may practice the invention in many embodiments and Within the spirit and scope of the claims Which are set forth hereinafter.
In the drawings:
n FIGURE 1 is a vertical ycross-sectional view `of a tank in accordance with the present invention;
FGURE 2 is a partially fragmentary view of a wall and floor section of the structure of FIGURE l;
FIGURE 3 is an enlarged detail of an alternate oor liner construction for use in accordance with the present invention;
FIGURE 4 is a sectional detail showing the anchorage of a pipe connection to the tank structure of FIGURE v1; Y FIGURE 5 is a graphic presentation of the thermal effect `on the concrete wall of a structure which is in accordance with the present invention;
FIGURE 6 is a modified form of a slip joint construction suitable for use with the present invention; and
FIGURE 7 is an enlarged fragmentary sectional detail of an alternate roof construction.
Referring to the drawings and to FIGURES l and 2 in particular, a prestressed reinforced concrete tank 10 for storing liqueiied gases is shown. The tank 10 is generally comprised of three major components: a floor 12, a substantially cylindrical wall 14 and a roof structure 16. Each of the three major components, the iioor 12, the wall 14 and the roof structure 16, is advantageously permitted to act independently in order to relieve any extreme bending moments which may be encountered when the tank is iilled with a -liqueiied gas or during liquefaction when each major component contracts at a diierent rate. Accordingly, a sliding joint 18 is provided between the floor 12 and the Wall 14 and a sliding joint 2i) is provided between the Wall 14 and the roof structure 16.
When liqueiied gases, such as those which have boiling points lower than 50 F. and which must be maintained at extremely low temperatures to remain liqueiied, are first introduced into the tank 1i), an initial rapid rate of thermal change takes place. The initial quantities of gas placed in the tank immediately vaporizes in the ambient temperature within the tank. This vapor must be pulled out and re-liquetied by liquefaction. This is repeated until such time as Ithe temperature of the interior surfaces of the tank are below the boiling point of the liquefied gas. In effect during this cool down period the interior of the tank is being refrigerated. It is in this cool down period that the sudden flash cooling of the interior of the tank takes place resulting in tensile stresses being set up in the initially contacted surfaces. During this phase the rate of introduction of liquefied gas and the rate of reliquefaction control the rapidity of cool down. Practical considerations require this period to be as short as possible so that the capacity of the tank may be fully utilized.
Since the floor is the iirst major portion of the tank to be contacted by the liquid, it will be the first element to be r-apidly cooled and it will immediately begin to contract, While the remainder of the tank remains unaffected.
v Until the wall 14 becomes affected by the low temperature liquid it will remain substantially in place While the oor 12 contracts. If the iioor 12 and wall 14 were integrally joined together, -a large bending moment would be developed in the Wall 14. Accordingly, the use of the sliding or slip joint 1S permits relatively free movernent of the iioor and Wall relative to each other without developing any undue moments.
As stated previously, in order to reduce the eect of the rapid thermal change which takes place when the tank is first iilled, a gradual cool down of fthe tank over -a period of time may be utilized. This slow cooling using liquefaction apparatus which is Well known permits gradual contraction of the various components until a state of equilibrium at the desired low tempenature is obtained. However, even with a gradual cool dov/n, the various major components contract -at different rates and present problems similar to those encountered with the thermal eect of introducing large quantities of low temperature liqueiied 'gases into lthe tank. Accordingly, the problems of thermal change still exist even with the use of gradual cool down techniques.
The tank 10 may be constructed above ground or if desired it may be buried as shown in FIGURE 1. By burying the tank, either completely or partially, lit is possible to take advantage of the natural insulation qualities of the earth insulated by piling up an earth berm against the tank lwall.
In constructing the tank 16 shown in FIGURE l, an over-sized tarea is iirst excavated. Into this excavation a layer of selected granular material 22 should preferably not be of the heaving type when frozen. Next a layer of suitable material 24, such as asphalt saturated cellular i material, is laid down on the granular material 22 to prevent ice from forming outside the tank and bonding to the wall `and iioor surfaces. The soil will tend to pull away from the tank 'and if bonded to it, a pulling stress would be developed. The floor 12 which is made of reinforced concrete is next poured in place. Prior to placing lthe floor 12 an impervious floor barrier 26, advantageously m-ade of steel may be positioned between' the cellular material 24 land the iioor 12. If desired, this iioor barrier 26 may be placed on top of the iioor 12 as shown in FIGURE 3 and as will be discussed in detail hereinafter.
The floor barrier 26, if it is placed beneath the concrete floor 12, is advantageously anchored thereto. When so anchored, the iloor 12 land the rbarrier 26 may be prestressed as a unit so that they are placed under compression prior to the introduction of liquefied gas into the tank.
To prestre-ss the floor 12 and the anchored barrier 26, a series of tensioning elements 27 are Iinserted through the iioor 12 tand tensioned so that both the oor 12 and the barrier 26 are placed in compression at ambient temperatures. Of course, other methods may also be utilized.
The tensioning elements 27 in the illustrated embodiment are comprised of a series of rods 27a which are horizontally'pl-aced -in the loor 12 and tensioned so that the tioor 12 is prestressed. Attached to the end of each rod 27a may be [any suitable restraining means such as a ilat-heat anchor 2b for maintaining the developed tension.
When' the iioor 12 and the floor barrier 26 are cooled down by the liquefied gases fthe previously developed compressive forces must tirst be relieved before the con-traction forces due to the cool down effect the iioor and barrier.
Since the floor barrier 26 is in compression at the time of initial cool down, low cost carbon steel may be used rather than Ithe high cost brittle resistant steels, such as stainless. Carbon steels in compression are not adversely affected by ylow temperatures tand brittle fracture is only of importance When the steel is under tension at low temperatures.
A slip or sliding joint 1S is provided by folding over a metallic sheet which, in the illustrated embodiment, is a continuation of the fioor barrier 26. The sheet has a lower flap 3f), an upper flap 32 and an intermediate bulb portion 34. Between the overlying aps 3i? and 32, a layer of suitable lubricant material 36 is provided. This lubricant material 36 may be graphite, powdered Teflon or similar material which is not adversely aected by extremely low temperatures.
With the floor construction completed, the wall structure 14 may now be commenced. In the embodiment shown in FIGURE 2 in particular, the wall 14 is comprised of an inner layer 38 of thermal insulating material, an intermediate layer 43 of reinforced concrete, a steel barrier sheet 42 which is anchored to the intermediate layer 4l), a series of convolutions of prestressing tendons i4 and a `cover of protective coating 46 for the prestressing tendons. The inner thermal insulation layer 38 is first placed by forming and pouring. rl`he thermal insulation layer 3S is reinforced by wire mesh i3 and anchored to the reinforced concrete layer lby a series of anchors Sil. This reinforcement and 'anchoring of the thermal insulation layer 3S strengthens it against the thermal shock of the flash cooling when liquid gas is rst introduced.
This thermal insulation layer 3S may be eliminated if adequate precautions are taken to gradually cool down fthe tank by havin-g liquefaction of the gas to be stored extended over a period of time suicient to reduce the danger of thermal shock to the reinforced concrete wall. After the inner surface of the wall is cooled the rate of iquefaction may be increased since the initial shock period is over.
he reinforced concrete layer e@ is reinforced both vertically and horizontally by reinforcement 52. The impervious metal barrier 42 is anchored to the concrete wall by means of a series of anchor studs 54. The position of the impervious barrier i2 may be Varied slightly and, if desired, it may be placed within the reinforced concrete portion of the wall. However, it is preferable that the barrier be spaced from the inner surface 56 of the composite wall 14 a distance at least two-thirds the over-all thickness of the composite wall 14. This spacing advantageously permits a substantial portion of the concrete portion of the wall to be cooled first before the barrier is thermally affected. If the insulation layer is eliminated as shown in' FIGURE 3, the two-thirds distance is determined from the inner surface of the concrete wall layer dil.
As shown in FIGURE 2 the prestressing tendons dit are placed about the barrier 42 as well as the layers 38 and 40. As a result of this positioning of the prestressing tendons 44, the barrier 42, intermediate layer of reinforced concrete 4d and the inner layer of thermal insulation 38 are all prestressed as a unit. If the insulation layer 3S is eliminated as discussed previously, then, of course, just the barrier 42 andthe concrete layer 4f? are prestressed.
Although steel and concrete have substantially the same coefficients of expansion and will contract the same amount at a given temperature they do not have the same coeicients of Ithermal conductivity. It is this difference in thermal conductivity or rate of contraction which must be carefully considered. As shown in FIG- URE 5, the cool down of the concrete wall layer i0 without the inner insulation layer 3S is gradual and uniform even though there may be a flash cooling of the inner surface of the concrete by introducing liquefied gas rapidly tivity through the concrete layer 4t?, the remotely posiinto the tank. Due to the slow rate of thermal conductioned impervious barrier 42 is not subject to any thermal change which the concrete wall has not already experienced.
As the tank is cooled down to a state of thermal equilibrium, the contraction of the various portions of the wall 14 is gradual and the compressive forces created by the prestressing are relieved. This relief of the prestressing forces must first be accomplished before any tensile stresses due to contraction can be created.
When the tank is fully cooled down and the liquefied gas and the tank are in a state of thermal equilibrium, the various problems of stress and shock are somewhat alleviated. However, in the transition period from an empty ambient temperature tank to the state of equilibrium of a cooled and full tank, the tank must be able to withstand the various transitory stresses which are developed. It is during this transition period that precaution must be taken to protect the structure. Accordingly, by having the wall barrier 42 in a prestressed state of compression prior to the development of the transitory stresses of the cool down period, as well as spaced away from the inside of the tank, the problems of reinforcement occasioned with an inside wall barrier are eliminated.
Since the barrier 4.2 is in compression, it is possible to use carbon steel rather than stainless steel, thus accomplishing a saving in the cost of material.
During the initial filling operations the inflow of liquefied gas may cause some thermal shock. Accordingly, as a safety measure, a protective shield 55 may be provided above the floor i2 as shown in FGURES l and 2. This shield acts as a protective device to receive the impact of the first liquefied gas dumped into the tank. The shield 55 is preferably of a brittle resistant material such as stainless steel and is positioned above the iioor 1.2. The shield 55 is supported on stud posts 57 or other suitable supports. The posts S7 are advantageously free sliding relative to the floor l2 so that no stress is set up due -to the rapid contraction of the shield 55 during lthe initial lling of the tank 10.
When the liquefied gas strikes the shield 55, it remains in liquefied form for a very short time. Due to the ambient temperatures and normal or slightly elevated pressures in the tank, the liquefied gas quickly gasifies. As the liquid gas continues to evaporate, it gradually reduces the temperature in the tank and particularly the temperature of the inner surfaces of it.
Vtfhen the inner surfaces are suficiently cooled the gas Will begin to condense within the tank. The actual cool down of the tank as a Whole will continue beyond this point since the insulation effect of the concrete 49 prevents a rapid rate of thermal change. However, due to the remote position of the barrier 42, it will not be effected by the continued cool down.
The joint Ztl between the wall i4 and 4the roof structure 2rd is constructed similar to the floor joint 18. The roof 16 is the last major unit to be effected by the cool down. Therefore, an insulation layer 53 may be utilized if desired, but it need not necessarily be as thick as the wall insulation layer 38. The roof dome 6) as shown in FIG- URES 1 and 2 and to which the layer 5S is applied is also made of reinforced concrete. The dome is prestressed by means lof the dome ring 62 which is prestressed by the layer of tendons 63 in a manner similar to tendons dal and the concrete layer 40.
A roof 64 is provided and it may be a continuation of the joint 20.
The actual roof construction need not of necessity be limited to a concrete structure although such construction is quite economical. A floating type of insulating roof with adequate seals such as a bellows construction may also be used. Of if desired, a post or. column supported roof may be used.
As shown in FIGURE 3, a fioor liner 66 is provided in an alternate construction. This liner 66 has an expansion bulb 68 at its edge and, if desired, i-t may be left free sliding on the floor 12a. In place of the overlying flaps of joint 1S, a slip joint 70 of compacted graphite or similar material may be used.
The expansion bulb 68 of the liner 66 advantageously acts as a short wall to form a pan on the upper surface Vresistant metal.
of the liner 66. When liquefied gas is introduced into the tank, it is confined within lthe periphery of the bulb 68. As stated above, this liquefied gas rapidly gasies and does not immediately fill the pan. Thus, the unlined concrete wall is protected from sudden thermal change.
The floor 12a may advantageously be made of a lightweight expanded concrete and under load it may crack. If it does crack, the tank will not leak since the floor liner 66 acts as a pan. In this construction the floor liner 66 is preferably made of a material which is resistant to low temperature brittle fracture such as stainless steel since it is not under compression as in the first embodiment.
In FIGURE 6 an alternate construction is shown where-` in bulb 34 is positioned outside the wall 1'4.'
In order to insure that piping and other conduits into tank do not break the vapor tightness of the tank during flash cooling, a reinforcement detail is shown in FIG- URE 4. A pipe 72 is fixed to a mounting flange 74 and welded to reinforcing angles 76. The angles '76 are in turn reinforced by anchors 78 which .are embedded in concrete 80. Reinforcements of various types will occur to those skilled in the art and the illustrated embodiment is only for the purpose of illustration.
As shown in FIGURE 7, the roof barrier may be placed on the inside of the roof and fastened by suitable means. In FIGURE 7, the roof barrier 64a which is made of steel is fastened to the roof slot 66 by suitable anchors 82. Since the barrier 64a is on the interior of the tank, it would normally be necessary to have a brittle However, since the roof structure is pre-stressed the barrier 64a may be of carbon steel.
In this specification and in the claims the use of the term impervious liner is meant to denote one which may be made of plastic, metal or otherV impervious material which can withstand low temperatures and remain vapor and liquid tight.
We claim:
l. A structure for storing liquefied gases maintained at low temperatures, said structure comprising a floor, a roof, a substantially cylindrical cementitious wall prestressed by a plurality of prestressing tendons and `an impervious liquid tight and vapor tight barrier substantially coextensive with said wall interposed between the wall and the prestressing tendons whereby the barrier is prestressed with the wall and is substantially in an initial state of compression at ambient temperatures.
2. A structure for storing liquefied gases maintained at low temperatures as defined in claim l, wherein the barrier is metal and spaced from the inner surface of the wall a distance about .at least two-thirds the thickness of the wall.
3. A structure for storing liquefied gases maintained at low temperatures as defined in claim l, wherein an impervious liquid tight and vapor tight barrier is placed beneath the floor and is connected to the wall barrier.
4. A structure for storing liquefied gases maintained at low temperatures as defined in claim l, wherein an impervious liquid tight and vapor tight liner having contraction and expansion means therein is placed on top of the floor and connected to said wall.
5. A structure for storing liquefied gases maintained at low temperatures as defined in claim l, wherein an impervious liquid tight and vapor tight barrier is placed on top of the roof and connected to the wall barrier.
6. A structure for storing liquefied gases maintained at low temperatures as defined in claim 1, wherein an impervious liquid tight and vapor tight liner substantially coextensive with the roof is anchored to the interior of said roof.
7. A large structure for Storing liquefied gases maintained at low temperatures, said structure comprising a oor, a substantially cylindrical reinforced concrete wall prestressed by a plurality of convolutions of high tensile strength prestressing tendons, a continuous and flexible seal between the wall and the floor, and a roof structure; a protective coating covering the prestressing tendons, and
a continuous impervious liquid tight and Vapor tight barrier positioned within the convolutions of prestressing tendons .and spaced from the inner surface of the Wall a distance at least two-thirds the thickness of the wall, said barrier and the wall being in a state of circumferential compression at ambient temperature when the tank is empty.
8. A large structure for storing liquefied gases as defined in claim 7 wherein the wall barrier is metal and positioned between the intermediate layer of concrete and the prestressing tendons.
9. A large structure for storing liquefied gases as defined in claim 7 wherein the continuous, flexible seal comprises a folded sheet of material attached at one side edge to the wall barrier and at the other side edge to a metal liquid tight and vapor tight floor liner.
10. A large structure for storing liquefied gases as dened in claim 7 and further including a flexible waterstop between the wall barrier and the roof structure.
1l. A large structure for storing liquefied gases as defined in claim 7 and further including a layer of thermal insulating material placed on the inner surface of the wall and prestressed with the wall barrier and the wall.
l2. A large storage tank for storing liquefied gases which are maintained at low temperatures, said tank comprising a floor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and flexible waterstop between the floor and ythe wall, a second flexible waterstop between the roof structure and the Wall; a continuous vapor and liquid tight wall barrier positioned within said prestressing tendons, said barrier and the wall being subjected to compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together.
l3. A large storage tank for storing liquified gases as defined in claim l2 and further including a vapor and liquid tight liner on the floor of the tank and connected to the wall.
14. A large storage tank for storing liquiied gases as defined in claim l2 and further including a vapor and liquid tight barrier below the floor of the tank and anchored to said floor, said floor and floor barrier being prestressed and subjected to compressive stresses when the tank is empty and at ambient temperatures. Y
l5. A large storage tank for storing liquified gases as defined in claim l2 and further including a layer 0f thermal insulating material on the inner surface of the roof structure, the tank walls and the floor.
16. A large storage tank for storing liquified gases as defined in claim l2 and further including a vapor and liquid tight barrier on the outer surface of the roof and connected to the second waterstop.
l7. A large storage tank for storing liquified gases which are maintained at low temperatures, said tank comprising a floor, a substantially cylindrical reinforced concrete wall, a roof structure, a continuous flexible waterstop between the floor and the wall, a second continuous flexible waterstop between the roof structure and the wall; a continuous metal liquid and vapor tight barrier about the outer surface of the tank, a plurality of high tensile strength prestressing tendons tensioned about the metal barrier and the wall whereby the barrier and the wall are subjected to compressive stresses when the tank is empty and at ambient temperatures, and a protective coating over the prestressing tendons.
18. A large storage tank for storing liquified gases which are maintained at low temperatures, said tank comprising a floor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and flexible waterstop between the floor and the wall, a second flexible waterstop between the roof structure and the wall; a continuous vapor and liquid tight wall barrier positioned within said prest'ressing tendons, said barrier and the wall being subjected to compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together; the continuous flexible waterstop between the wall and the floor comprising an endless sheet member folded upon itself with one side edge attached to the wall and one side edge attached to the oor, the intermediate portion of the sheet being looped and positioned away from the area of contact between the Wall and the door.
19. A large storage tank for storing liquiiied gases which are maintained at low temperatures, said tank comprising a iioor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and iiexible waterstop between the iioor and the wall, a second flexible waterstop between the roof structure and the wall; a continuons vapor and liquid tight wall barried positioned within said prestressing tendons, said barrier and the wall being subjected to compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together; the continuous ilexible waterstop between the wall and the door comprising an endless sheet member folded upon itself with one side edge attached to the -wall and one side edge attached to the oor, the intermediate portion of the sheet being looped and positioned away from the area of contact between the wall and the oor, and further including anchorage in the wall and the floor to which the side edges of the endless sheet are attached.
20. A large storage tank for storing liquiiied gases which are maintained at low temperatures, said tank comprising a iioor, a substantially cylindrical wall of cementitious material with a plurality of high tensile strength prestressing tendons tensioned about said wall, a roof structure, a first continuous and iiexible waterstop between the floor and the wall, a second flexible waterstop between the roof structure and the wall; a continuous vapor and liquid tight wall barrier positioned within said prestressing tendons, said barrier and the wall being subjected vto compressive stresses when the tank is empty and at ambient temperatures, said barrier and waterstops cooperatively connected together; the continuous exible waterstop between the wall and the tloor comprising an endless sheet member folded upon itself with one side edge atached to the wall and one side edge attached to the floor, the intermediate portion of the sheet being looped and positioned away from the area of contact between the wall and the ioor and further including anchorage in the wall and the floor -to which the side edges of the endless sheet are attached, and further including a layerof lubricant between the folded portions of the endless sheet.
References Cited in the iile of this patent FOREIGN PATENTS 854,480 Great Britain Nov. 16,

Claims (1)

1. A STRUCTURE FOR STORING LIQUEFIED GASES MAINTAINED AT LOW TEMPERATURES, SAID STRUCTURE COMPRISING A FLOOR, A ROOF, A SUBSTANTIALLY CYLINDRICAL CEMENTITIOUS WALL PRESTRESSED BY A PLURALITY OF PRESTRESSING TENDONS AND AN IMPERVIOUS LIQUID TIGHT AND VAPOR TIGHT BARRIER SUBSTANTIALLY COEXTENSIVE WITH SAID WALL INTERPOSED BETWEEN THE WALL AND THE PRESTRESSING TENDONS WHEREBY THE BARRIER IS PRESTRESSED WITH THE WALL AND IS SUBSTANTIALLY IN AN INITIAL STATE OF COMPRESSION AT AMBIENT TEMPERATURES.
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Cited By (34)

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US3159006A (en) * 1960-04-20 1964-12-01 Conch Int Methane Ltd Ground reservoir for the storage of liquefied gases
US3175370A (en) * 1961-02-07 1965-03-30 Conch Int Methane Ltd Roofs for reservoirs
US3230726A (en) * 1964-01-27 1966-01-25 Union Carbide Corp Elastomeric connecting means for double-walled containers
US3249251A (en) * 1963-01-07 1966-05-03 Conch Int Methane Ltd Thermally insulated and counterweighted roof
US3267685A (en) * 1965-03-03 1966-08-23 Continental Oil Co Container for storing liquids at low temperatures
US3285014A (en) * 1962-05-24 1966-11-15 Conch Int Methane Ltd Ground reservoir for the storage of a liquefied gas
US3292377A (en) * 1964-04-09 1966-12-20 Conch Int Methane Ltd In-ground storage facility with footing sections and method of installing the same
US3339779A (en) * 1964-09-29 1967-09-05 Chicago Bridge & Iron Co Internally insulated vessel-bottom
DE1559239B1 (en) * 1965-06-26 1971-01-07 Preload Internat Inc Standing cylindrical metal container and method for its manufacture
US3633328A (en) * 1968-10-17 1972-01-11 Preload Co Inc Pressurized storage tank
US3852973A (en) * 1973-04-12 1974-12-10 R Marothy Structure for storage of liquified gas
US3860140A (en) * 1973-03-19 1975-01-14 Preload Technology Balsa wood footing for lng tanks
US4041722A (en) * 1975-09-26 1977-08-16 Pittsburgh-Des Moines Steel Company Impact resistant tank for cryogenic fluids
US4110947A (en) * 1977-12-09 1978-09-05 Murgor Electric Company, Inc. Storage tank installation
US4136493A (en) * 1975-05-22 1979-01-30 Nrg Incorporated Supporting structure for containers used in storing liquefied gas
FR2498294A1 (en) * 1981-01-20 1982-07-23 Technigaz Storage reservoir for volatile liquids - pref. of concrete, used esp. for natural or petroleum gases
US4487332A (en) * 1984-02-02 1984-12-11 Nicolet Instrument Corporation Cryostat vessel wall spacing system
US4729198A (en) * 1986-03-07 1988-03-08 Nethchem Pty. Ltd. Grain silo sealing
AU584500B2 (en) * 1986-03-07 1989-05-25 Nethchem Pty. Limited Apparatus and method of sealing
US5673528A (en) * 1992-04-03 1997-10-07 Siemens Aktiengesellschaft Safety wall for a building
US5692348A (en) * 1996-06-24 1997-12-02 Ambrosino; Michael Building water-draining spandrel
US6076313A (en) * 1998-07-06 2000-06-20 Earthsource Technologies, Inc. Facility for maintaining an item in a controlled environment
US6564520B1 (en) 1999-01-05 2003-05-20 W. R. Grace & Co.-Conn Sheet-like masonry block drainage system
US6682259B1 (en) 2000-02-04 2004-01-27 Earthsource Technologies Structure having an insulated support assembly
US20040245255A1 (en) * 2003-06-09 2004-12-09 Copley James D. Plastic lined concrete tanks equipped with waterstop systems
US20060037278A1 (en) * 2003-04-10 2006-02-23 Crane Stephen D Fluid containment vessel, method of constructing fluid containment vessel, in particular chemical-resistant concrete liquid containment vessel
US20110168722A1 (en) * 2010-01-13 2011-07-14 BDT Consultants Inc. Full containment tank
US20110315691A1 (en) * 2009-01-15 2011-12-29 Iglo Contractors As Cryogenic liquid storage tank
US20120012473A1 (en) * 2009-04-14 2012-01-19 Adnan Ezzarhouni Termination of the secondary membrane of an lng tank
US20130089376A1 (en) * 2011-10-07 2013-04-11 D.A. Nolt, Inc. (a Pennsylvania corporation) Fluid containment and management system
US10400441B1 (en) * 2017-04-28 2019-09-03 Crom, Llc Storage tank floor-wall joint connection device
US10597888B2 (en) 2017-12-19 2020-03-24 Preload Cryogenics, Llc Precast and prestressed concrete tank with temporary construction opening
US11359829B2 (en) 2018-07-03 2022-06-14 Rupert R. Thomas, Sr. Quasi-equilibrium atmospheric modular thermodynamic system and method
WO2023283397A1 (en) * 2021-07-08 2023-01-12 Preload Cryogenics, Llc System and method for storage of liquidfied air at moderate to high internal pressure

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US2301061A (en) * 1940-12-30 1942-11-03 Richard T Logeman Tank construction and the like
US2433652A (en) * 1944-06-01 1947-12-30 John M Crom Flexible sealing joint
US2777295A (en) * 1952-09-12 1957-01-15 Union Carbide & Carbon Corp Concrete reservoir for liquefied gases
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US1120108A (en) * 1914-04-04 1914-12-08 John F Warwick Tank and stand-pipe protector.
US1442160A (en) * 1920-09-24 1923-01-16 Lachman Maurice Pipe or culvert
US2301061A (en) * 1940-12-30 1942-11-03 Richard T Logeman Tank construction and the like
US2433652A (en) * 1944-06-01 1947-12-30 John M Crom Flexible sealing joint
US2777295A (en) * 1952-09-12 1957-01-15 Union Carbide & Carbon Corp Concrete reservoir for liquefied gases
GB854480A (en) * 1958-08-01 1960-11-16 North Thames Gas Board Improvements relating to containers for liquefied gases

Cited By (41)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3159006A (en) * 1960-04-20 1964-12-01 Conch Int Methane Ltd Ground reservoir for the storage of liquefied gases
US3175370A (en) * 1961-02-07 1965-03-30 Conch Int Methane Ltd Roofs for reservoirs
US3285014A (en) * 1962-05-24 1966-11-15 Conch Int Methane Ltd Ground reservoir for the storage of a liquefied gas
US3249251A (en) * 1963-01-07 1966-05-03 Conch Int Methane Ltd Thermally insulated and counterweighted roof
US3230726A (en) * 1964-01-27 1966-01-25 Union Carbide Corp Elastomeric connecting means for double-walled containers
US3292377A (en) * 1964-04-09 1966-12-20 Conch Int Methane Ltd In-ground storage facility with footing sections and method of installing the same
US3339779A (en) * 1964-09-29 1967-09-05 Chicago Bridge & Iron Co Internally insulated vessel-bottom
US3267685A (en) * 1965-03-03 1966-08-23 Continental Oil Co Container for storing liquids at low temperatures
DE1559239B1 (en) * 1965-06-26 1971-01-07 Preload Internat Inc Standing cylindrical metal container and method for its manufacture
US3633328A (en) * 1968-10-17 1972-01-11 Preload Co Inc Pressurized storage tank
US3860140A (en) * 1973-03-19 1975-01-14 Preload Technology Balsa wood footing for lng tanks
US3852973A (en) * 1973-04-12 1974-12-10 R Marothy Structure for storage of liquified gas
US4136493A (en) * 1975-05-22 1979-01-30 Nrg Incorporated Supporting structure for containers used in storing liquefied gas
US4041722A (en) * 1975-09-26 1977-08-16 Pittsburgh-Des Moines Steel Company Impact resistant tank for cryogenic fluids
US4110947A (en) * 1977-12-09 1978-09-05 Murgor Electric Company, Inc. Storage tank installation
FR2498294A1 (en) * 1981-01-20 1982-07-23 Technigaz Storage reservoir for volatile liquids - pref. of concrete, used esp. for natural or petroleum gases
US4487332A (en) * 1984-02-02 1984-12-11 Nicolet Instrument Corporation Cryostat vessel wall spacing system
US4729198A (en) * 1986-03-07 1988-03-08 Nethchem Pty. Ltd. Grain silo sealing
AU584500B2 (en) * 1986-03-07 1989-05-25 Nethchem Pty. Limited Apparatus and method of sealing
US5673528A (en) * 1992-04-03 1997-10-07 Siemens Aktiengesellschaft Safety wall for a building
US5692348A (en) * 1996-06-24 1997-12-02 Ambrosino; Michael Building water-draining spandrel
US6076313A (en) * 1998-07-06 2000-06-20 Earthsource Technologies, Inc. Facility for maintaining an item in a controlled environment
US6564520B1 (en) 1999-01-05 2003-05-20 W. R. Grace & Co.-Conn Sheet-like masonry block drainage system
US6682259B1 (en) 2000-02-04 2004-01-27 Earthsource Technologies Structure having an insulated support assembly
US20060037278A1 (en) * 2003-04-10 2006-02-23 Crane Stephen D Fluid containment vessel, method of constructing fluid containment vessel, in particular chemical-resistant concrete liquid containment vessel
US20040245255A1 (en) * 2003-06-09 2004-12-09 Copley James D. Plastic lined concrete tanks equipped with waterstop systems
US7111751B2 (en) * 2003-06-09 2006-09-26 The Crom Corporation Plastic lined concrete tanks equipped with waterstop systems
US8857650B2 (en) * 2009-01-15 2014-10-14 Iglo Contractors As Cryogenic liquid storage tank
US20110315691A1 (en) * 2009-01-15 2011-12-29 Iglo Contractors As Cryogenic liquid storage tank
US9291308B2 (en) * 2009-04-14 2016-03-22 Gaztransport & Technigaz LNG container with a connecting device which connects a secondary impermeable barrier to a load bearing structure
US20120012473A1 (en) * 2009-04-14 2012-01-19 Adnan Ezzarhouni Termination of the secondary membrane of an lng tank
US20110168722A1 (en) * 2010-01-13 2011-07-14 BDT Consultants Inc. Full containment tank
US9328871B2 (en) 2011-10-07 2016-05-03 D.A. Nolt, Inc. Fluid containment and management system
US8944720B2 (en) * 2011-10-07 2015-02-03 D.A. Nolt, Inc. Fluid containment and management system
US20130089376A1 (en) * 2011-10-07 2013-04-11 D.A. Nolt, Inc. (a Pennsylvania corporation) Fluid containment and management system
US10400441B1 (en) * 2017-04-28 2019-09-03 Crom, Llc Storage tank floor-wall joint connection device
US10597888B2 (en) 2017-12-19 2020-03-24 Preload Cryogenics, Llc Precast and prestressed concrete tank with temporary construction opening
US10975589B2 (en) 2017-12-19 2021-04-13 Preload Cryogenics, Llc Precast and prestressed concrete tank with temporary construction opening
US11459782B2 (en) 2017-12-19 2022-10-04 Preload Cryogenics, Llc Precast and prestressed concrete tank with temporary construction opening
US11359829B2 (en) 2018-07-03 2022-06-14 Rupert R. Thomas, Sr. Quasi-equilibrium atmospheric modular thermodynamic system and method
WO2023283397A1 (en) * 2021-07-08 2023-01-12 Preload Cryogenics, Llc System and method for storage of liquidfied air at moderate to high internal pressure

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