US3089309A - Subterranean storage of fluids - Google Patents

Subterranean storage of fluids Download PDF

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Publication number
US3089309A
US3089309A US17602A US1760260A US3089309A US 3089309 A US3089309 A US 3089309A US 17602 A US17602 A US 17602A US 1760260 A US1760260 A US 1760260A US 3089309 A US3089309 A US 3089309A
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Prior art keywords
cavern
casing
sump
sealed
pressure
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US17602A
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George M Closs
Mawr Bryn
Patrick F Dougherty
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Sunoco Inc
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Sun Oil Co
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C3/00Vessels not under pressure
    • F17C3/005Underground or underwater containers or vessels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2203/00Vessel construction, in particular walls or details thereof
    • F17C2203/06Materials for walls or layers thereof; Properties or structures of walls or their materials
    • F17C2203/068Special properties of materials for vessel walls
    • F17C2203/0682Special properties of materials for vessel walls with liquid or gas layer
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2205/00Vessel construction, in particular mounting arrangements, attachments or identifications means
    • F17C2205/03Fluid connections, filters, valves, closure means or other attachments
    • F17C2205/0302Fittings, valves, filters, or components in connection with the gas storage device
    • F17C2205/0323Valves
    • F17C2205/0335Check-valves or non-return valves
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2221/00Handled fluid, in particular type of fluid
    • F17C2221/03Mixtures
    • F17C2221/032Hydrocarbons
    • F17C2221/035Propane butane, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/01Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the phase
    • F17C2223/0146Two-phase
    • F17C2223/0153Liquefied gas, e.g. LPG, GPL
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2223/00Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel
    • F17C2223/03Handled fluid before transfer, i.e. state of fluid when stored in the vessel or before transfer from the vessel characterised by the pressure level
    • F17C2223/033Small pressure, e.g. for liquefied gas
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2227/00Transfer of fluids, i.e. method or means for transferring the fluid; Heat exchange with the fluid
    • F17C2227/01Propulsion of the fluid
    • F17C2227/0128Propulsion of the fluid with pumps or compressors
    • F17C2227/0135Pumps
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/0408Level of content in the vessel
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2250/00Accessories; Control means; Indicating, measuring or monitoring of parameters
    • F17C2250/04Indicating or measuring of parameters as input values
    • F17C2250/0404Parameters indicated or measured
    • F17C2250/043Pressure
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/02Improving properties related to fluid or fluid transfer
    • F17C2260/021Avoiding over pressurising
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2260/00Purposes of gas storage and gas handling
    • F17C2260/04Reducing risks and environmental impact
    • F17C2260/042Reducing risk of explosion
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0142Applications for fluid transport or storage placed underground
    • F17C2270/0144Type of cavity
    • F17C2270/0147Type of cavity by burying vessels
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0142Applications for fluid transport or storage placed underground
    • F17C2270/0144Type of cavity
    • F17C2270/0149Type of cavity by digging cavities
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F17STORING OR DISTRIBUTING GASES OR LIQUIDS
    • F17CVESSELS FOR CONTAINING OR STORING COMPRESSED, LIQUEFIED OR SOLIDIFIED GASES; FIXED-CAPACITY GAS-HOLDERS; FILLING VESSELS WITH, OR DISCHARGING FROM VESSELS, COMPRESSED, LIQUEFIED, OR SOLIDIFIED GASES
    • F17C2270/00Applications
    • F17C2270/01Applications for fluid transport or storage
    • F17C2270/0142Applications for fluid transport or storage placed underground
    • F17C2270/0157Location of cavity
    • F17C2270/016Location of cavity onshore

Definitions

  • This invention relates to the subterranean storage of uids under pressure, and more particularly to a mined rock cavern arrangement for the storage of such uids.
  • Subterranean caverns of the aforesaid type which may be mined in rock (granite) for example, are constructed by employing for excavation a large-diameter verticallyextending main or working shaft, through which men, materials, and equipment may be lowered to the cavern itself, and through which the rock cuttings may be raised to the surface.
  • a shaft may be about forty-two inches in diameter, and the roof of the cavern (the lower end of the aforesaid shaft) may be on the order of several hundred feet below the surface.
  • a casing of fortytWo inches I.D. for example, is cemented therein, in much the same way as the casing is cemented in an oil well.
  • This casing is left in the shaft when the cavern is completed, and is used for various purposes (e.g., cavern inspection or maintenance) during the operation of the cavern.
  • One of the main functions of this casing, during cavern operation, is to provide a convenient way for conducting the cavern till pipe to the cavern; this till pipe, which may for example be of six inches ID., extends downwardly through the casing, from the surface of the earth to the interior of the cavern, in a direction substantially parallel to the longitudinal axis of the casing.
  • Suitable valves, pumps, etc. are coupled to the upper end of the iill pipe, for pumping the uid (which may for example be a liquefied hydrocarbon such as propane or butane) under pressure into the cavern, for storage.
  • the upper end of the casing may be approximately even with the surface of the earth, for example; the lower end of the casing may be approximately even with the top or roof of the mined rock cavern.
  • An object of this invention is to provide an improved arrangement for the underground storage of fluids such as hydrocarbons.
  • Another object is to provide an arrangement for materially reducing the re hazard in connection with the subterranean (underground) storage of hydrocarbons such as propane.
  • a further object is to provide an arrangement, for underground storage caverns, which will positively prevent the stored fluid from leaving the cavern in the event that a crack or break should occur at the top of the casing.
  • a still further object is to provide an arrangement, for underground storage caverns, which will prevent the stored iluid from leaving the cavern in the event that 2 a break occurs in the fluid ll line, above the surface of the earth.
  • a substantially cylindrical pressure vessel on the order of twenty feet in length, is welded in lengthwise position onto the top of the casing utilized with the cavern, the arrangement being such that the lower dished head or closure of this vessel is located about ten feet below the surface of the earth, or grade This lower closure seals oi the cavern at a point below grade.
  • the cavern iill pipe or line passes down through this pressure vessel and through the casing; this line extends downwardly into a sump provided in the floor of the cavern, beneath the casing. In the sump there is a quantity of a sealing liquid, which would normally be water.
  • the depth from grade to the sump is such that the vertical length of the till pipe is somewhat in excess of the length of a column of sealing liquid necessary to counterbalance, by hydrostatic pressure, the effective pressure of the stored fluid.
  • no pressure vessel and, therefore, no lower dished head
  • the large-diameter casing is swaged down to a smaller diameter at a level about even with the cavern roof, and this smallerdiameter portion extends down into the aforementioned sump.
  • the fill pipe passes down through the casing into the sump, as before.
  • FIGURE l is a schematic or overall representation of a generally preferred subterranean cavern arrangement according to this invention.
  • FIGURE 2 is a longitudinal section through the FIG- URE 1 arrangement, drawn on an enlarged scale to show details;
  • FIGURE 3 is a view somewhat similar to FIGURE 2, but showing a modied arrangement.
  • a subterranean mined cavern 1 can serve as a storage container for a uid 2 under pressure.
  • the cavern will Ibe described as being utilized for the storage under pressure of propane, in a liquid state.
  • propane in a liquid state.
  • it can be used for the storage of other highly volatile liqueiied hydrocarbons, such as butane, or ⁇ the material known as casinghead gasoline.
  • it can be used for the storage of various other iluids (either liquids or gases), whether or not they are hydrocarbons.
  • the uid 2 (propane, for example) is stored under superatmospheric pressure in the cavern l, to allow storage of this material in its liquid state.
  • a large-diameter main or working shaft 3 (having a diameter on the order of forty-two inches or more) is utilized for the purpose of moving men, materials, equipment, rock cuttings, etc. between the surface of the eanth (denoted by grade level 4) and the cavern 1 proper.
  • Shaft 3 is several hundred feet in length, and in a typical example may be about 380 feet long. In other words, the distance from grade 4 to the roof of cavern 1 may be about 380 feet.
  • the casing 5 Prior to excavation or mining of the cavern proper, the casing 5 (of forty-two inches LD., for example) is run into the shaft 3 and is cemented therein, as indicated at 6.
  • FIGURE 2 the bottom or base cylindrical shell or skirt 7 of a pressure vessel 8 is buttwelded onto the top of casing 5, at a point about thirteen feet below grade 4.
  • This pressure vessel 8 is a prefabricated vessel which has been suitably stress-relieved, and includes a bottom dished head or closure 9, and an upper removable head or closure 10.
  • the main portion of vessel y8 is cylindrical with an LD. of forty-two inches, tapering down to an LD. of twenty-three inches at the top, adjacent closure ltl. It may be seen, in FIGURE 2, that the bottom closure 9 is permanently sealed to vessel 8 adjacent the skirt 7; also, the vessel 8 is welded in lengthwise position onto the top of the casing 5.
  • the closure 9 is located a distance of ten feet, more or less, below grade 4, and provides a closure which in eiect seals off the casing 5 (and the cavern 1) from the interior 'of pressure vessel 8 and also, of course, from the atmosphere above the surface ⁇ 4.
  • the cylindrical outer wall of a manway 11 (having a diameter of sixteen inches, for example) is sealed through the bottom closure 9; the bottom end of this manway opens into the interior of the casing 5 and the top end of this manway is sealed oit by means of a removable manhead 12.
  • the manhead 12 is provided with a Ivent and gate valve (for example, 11/2 inches in diameter), which may be opened when desired, for venting purposes.
  • Ivent and gate valve for example, 11/2 inches in diameter
  • the bottom closure 9 is sealed to vessel 8; the upper closure 10 is also normally sealed to vessel 8. Therefore, the 1interior of vessel 8 constitutes a sealed enclosure, sealed off from both the cavern 1 (and casing 5) and the atmosphere.
  • the interior of vessel 8 is pressurized to a small positive (superatmospheric) pressure (on the order of titty pounds per square inch absolute, for example) with inert gas.
  • This may bevdone through a small (one inch diameter) pipe 14 which extends through the upper closure 10 and which tis provided with a rvalve 15 on its outer end.
  • the valve 15 may also be used for venting, vwhen access to the cavern is desired.
  • valve 15 is closed during use of the cavern for storage purposes.
  • a pressure gauge 16 is coupled to pipe 14, between valve y15 and closure 10, for indicating the pressure in vessel 8.
  • This inert gas tilling is used for several reasons. In the iirst place, it is desirable to have a non-ammable (and of course non-explosive) material at the surface of the earth, above the cavern.
  • this Vpressure being less than that under Which'the liquid 2 is stored in the cavern
  • lin tconjunction with pressure gauge 16 will provide an indication of leaks. If the pressure, as measured by gauge 16, increases or goes up, it means that the material in the cavern is leaking into the pressure vessel 8. If this pressure decreases or goes down, it means that the vessel 3 itself is leaking.
  • the upper end of the vessel S projects above the grade or ground level 4.
  • the vertical distance between grade 4 and the upper welded seam 17 of the cylindrical portion of vessel 8 may be about three feet.
  • the entire upper portion of this vessel, including the upper closure 10 is covered or lagged with an outer coating of heat-insulating material 18, and over the top of this there is a sheet metal jacket 19.
  • the upper closure 10' is sealed (by any suitable well-known fastening means, not shown) to vessel 8, but is capable of being removed therefrom when desired.
  • a iill line or till pipe 2@ (LD. of six inches, for example), having a suitable valve 21 on its outer or upper end, is sealed through the cylindrical wall of pressure vessel 8, above the ground level 4, and passes downwardly through this vessel.
  • This till pipe is sealed through the bottom closure 9 and extends down into a sump 22 provided in the oor of cavern 1, beneath the lower end of casing 5.
  • the lower end of pipe 2i) is spaced slightly above the bottom of the sump.
  • Sump 22 may be about twenty feet deep below the floor of cavern 1, and the volume of this sump is approximately 1.5 times the internal volume of the fill pipe 20, from the lower end thereof up to valve 2x1 above the ground level 4.
  • Sump 22 permanently contains a suitable sealing liquid 23, which is normally water.
  • the characteristics which the sealing liquid 2.3 ⁇ must have are: a specific gravity greater than that of the stored tluid, insolubility in this fluid, and immiscibility with this fluid. Water has these characteristics when the fluid is a hydrocarbon such as propane, and is desirable because it is inexpensive.
  • the use of water as the sealing liquid in the sump would be appropriate for any cavern in which water does not affect the environmental rock structure, such as Caverns mined out of granite or sandstone. However, for caverns which are mined out of shale beds, it would be necessary to use a non-aqueous hydrocarbon-insoluble liquid instead of water, since the latter would cause shale to turn into mud.
  • Glycerine and mercury are examples of suitable non-aqueous hydrocarbon-insoluble liquids which could be used in such an environment.
  • valve 21 When it is desired to add fluid to the cavern 1, valve 21 is opened, and the iluid is pumped, under superatmosphenic pressure, through till pipe Ztl into the sump 22, from whence it ilows through the water, or other sealing liquid 23 in the sump, upwardly into the cavern 1.
  • the Huid stored under pressure in the cavern 1 is removed or abstracted therefrom, as desired ⁇ for use, in any suitable manner known in the art.
  • two deep-well pumps may be utilized, each pump being positioned in a respective sump (not shown) extending downwardly from the Hoor of the cavern.
  • rl. ⁇ hese pump sumps are spaced sideways or laterally from the main shaft 3.
  • Each pump is driven by a rotating shaft from a respective source of power (e.g., a motor) at the surface.
  • the pumps are suspended within respective outer casings by respective discharge tubings.
  • the pump intakes are located in the respective pump sumps, and the pumps pump fluid from these sumps Ithrough the respective discharge tubings to the surface.
  • water can be rapidly pumped (by a low-pressure pump) through the appropriate pipe down into the proper sump and up into the pump casing until the hydrostatic pressure in the sump and casing exceeds the vapor pressure of the hydrocarbon product in storage in the cavern, creating a water seal. Once the seal is created (and this can be effected quite rapidly), the stored hydrocarbon cannot escape, it being retained in the cavern. Substantial fire hazard, and substantial loss of valuable product, are thus prevented.
  • These water pipes also function to enable repair and inspection of the deep-well pumps, as described in the aforementioned copending application.
  • a small-diameter pipe or line 24 (one inch in diameter, for example) having a valve 25 on its outer or upper end, is seded through the cylindrical wall o-f pressure vessel 8, above the ground level 4, and passes downwardly through this vessel.
  • Pipe 24 is sealed through the bottom closure 9 and extends down into the sump 22 but terminates at a known, predetermined level which is above the bottom end of fill pipe 20.
  • This predetermined level of lthe lower end of line 24 (relative to the bottom of sump 22, vfor example) is so adjusted that when the level of sealing liquid in sump 22 is at least as high as the lower end of this line, there will be sufficient sealing liquid in the sump to perform the abovedescribed function of balancing the pressure of the hydrocarbon (by means of hydrostatic head), in case the cavern till line breaks. Therefore, the small line 24 can be used as a gauge line, for determining whether or not sufficient sealing liquid 232 is present in the sump 22. During normal cavern operation, of course, valve 25 would be closed. However, when it is desired to ascertain whether suicient liquid is present in the sump, valve 25 is opened.
  • the cavern contains liquefied hydrocarbon as illustrated in the drawings. If the hydrocarbon product issues from the valve 25 when the latter is opened, it means that the level of sealing liquid is below the lower end of line 214 (such lower end then contacting the hydrocarbon); there is then insuicient sealing liquid in the sump. If no liquid issues from valve 25 when the sarne is opened, it means that there is sufficient sealing liquid in the sump. In this latter case, the action is similar to that occurring when a break develops in the till line; water then raises in the gauge line 24 until it reaches a level at which its hydrostatic head balances the pressure of the hydrocarbon, and since this latter level is below the ground level 4, nothing (except possibly gas or vapor) emerges from line 24.
  • a small-diameter pipe or line 26 (three inches in diameter, for example), having a valve 27 on its outer or upper end, is sealed through the cylindrical wall of pressure vessel 8, above ground 4, and passes downwardly through this vessel. Pipe 26 is sealed through the bottom closure 9 and extends down into the cavern 1, terminating about six inches beneath the roof thereof.
  • a pressure gauge 28 is coupled to line 26, between valve 27' and vessel 8, for indicating the pressure in the cavern.
  • Line 26, in addition to its pressure-indicating function, serves as a vent line (when the cavern is being filled), and also as a gauge tube, to indicate the maximum filling point of the cavern (when hydrocarbon begins to issue from line 26, valve 27 then being open, it is known that the cavern is full).
  • line 26 may be used in conjunction with line 24 to determine the liquid level in the cavern.
  • the pressure equalizing line 26 has, of necessity, no safety feature such as that associated with the lill pipe 26. However, even if a fissure should develop above ground level in vessel 8, it is unlikely that pipe 26 would also break. On the other hand, if it is expected that pipe 26 might break, certain well-known design expedients could be resorted to, for reducing the possibility of breakage. One of these might be to run pipe 26 out of thevessel 8 below ground level, to encase it in concrete, and to carry it underground for several feet before it connects with other surface piping.
  • an upper closure 10 be utilized, to keep rain, debris, etc. out of the space above bottom closure 9; also, of course, the upper closure prevents personnel from falling down into this space.
  • the utilization of the upper closure .10 (or of a complete pressure vessel 8, ⁇ as described) allows for an inert gas filling above the cavern and casing, which is desirable. AlsoV (and this should be obvious), the use of two separate closures 9 and 10 gives double the protection against leaks.
  • the casing (forty-two inches 1.1).) is cemented inthe main shaft like casing 5, butl casing 5 is extended up above rground level 4, and is sealed off with ⁇ an upper closure in which there -is sealed a manway or manh-ead 29 with a sealed but removable cover.
  • a vent pipe 14 is sealed through the casing cover and is provided with a valve 15, for enabling venting before access to the cavern is effected.
  • the pressure gauge 16 is not strictly necessary, thou-gh it may be employed if desired.
  • the casing 5 is --swaged down to a smaller diameter l (twenty inches LD., for example) at a level approximately even with the bottom end of the main shaft. From this point, the smaller-diameter portion 3l) of the casing extends downwardly into sump 22 (provided,
  • sump 22 in the floor of the cavern, below the lower end of the main shaft), terminating near the bottom of the sump.
  • the sump 22 must be considerably larger than the sump 22, since the former must contain 4enough sealing liquid to provide a hydrostatic-head type seal in the large-diameter casing 5', as Well as in the reduced-diameter Iportion of the casing.
  • the fill line or fill pipe 20 is sealed through the side wall of casing 5', vand extends down through this casing and through the reduced-diameter .casing por-tion B10-into sump 22', terminating near the bottom of the sump, as in FIGURE 2.
  • the :sealing liquid -23 rises in this line in the same manner .as in FIGURE y2, until thehydrostatic head counter- .balances the pressure of the hydrocarbon 2.
  • Vno hydrocarbon can escape from the cavern 1 by way -of the broken or crackediill line.
  • the ygauge line. 24' is sealed through the side wall of casing 5', and extends down through this casing and through the reduced-diameter casing portion 30 to the lower end of this casing portion, at which point line 24 makes a reentrant turn to proceed upwardly to its termination in sump 22 at a known, predetermined level above the Ibottom end of ill pipe 20.
  • Line 24 is used asis line 24 in FIGURE 2, fOr determin- S ing whether or not sufficient sealing liquid 23 is present in the sump 22'.
  • vent and gauge line 26 is sealed through the side wall of casing 5 and extends down through this casing and through the reduceddiameter casing portion 30 to the lower end of this casing port-ion, at which point line 26 makes a reentrant turn to proceed upwardly to its termination, about six inches beneath the roof of the cavern 1.
  • Line 26 serves the same purposes, and operates in the same way, as doesl line 26 in FIGURE 2.
  • a -manhead or manway 31 is sealed into the transitio section between the large-diameter casing 5 and the smaller-diameter casing portion 30, this manway having a sealed but removable cover.
  • a vent and gate valve ⁇ r (not shown) are provided in the latter cover, simliar to the valve 13 in FIGURE 2.
  • access may be had, via these two manways, for inspection and/or maintenance of the cavern.
  • the covers on these manways would be closed and sealed.
  • a subterranean cavern for storing a fluid at superatmospheric pressure, said cavern having a communicating shaft extending from the surface of the earth downwardly to the cavern: a casing sealed in said shaft, a closure sealed into said casing at a point below the surface of the earth, a sump extending downwardly from the door of said cavern, a quantity of a sealing liquid maintained permanently in said sump, said sealing liquid being irnmiscible with a uid stored in said cavern and having a higher specific gravity than such stored fluid; a till pipe for said stored fluid sealed into said casing, extending downwardly therein, sealed through said closure, and extending through said stored fluid and opening into solely the sealing liquid in said sump; and another closure sealed to the upper end of said casing, above the surface of the earth.
  • a subterranean cavern for storing a liquid at superatmospheric presure, means providing a seal between a liquid hydrocarbon stored in said cavern and the atomsphere, a sump extending downardly from the floor of said cavern, a quantity of water maintained permanenti ly in said sump, and a cavern fill pipe through which only the stored liquid hydrocarbon ofws into said cavern, said pipe extending from the surface of the earth vertically downwardly through said seal and through said stored liquid hydrocarbon, and opening into solely the water in said sump, the volume of said sump being at least 1.5 times the internal volume of said fill pipe, from the lower end thereof to the surface of the earth, and the vertical length of said ll pipe being in excess of the length of the column of water necessary to counterbalance, by hydrostatic pressure, the effective presure of the stored liquid hydrocarbon.

Description

May 14, 1963 G. M. cLoss ETAL SUBTERRANEAN STORAGE OF FLUIDS 2 Sheets-Sheet 1 Filed March 25, 1960 6 2 mv 2 v V m IM. 2 O V 92 V MU INVENTORS GEORGE M. GLOSS BYPATRICK F. DOUGHERTY May 14, 1963 G. M. cLoss ETAL SUBTERRANEAN STORAGE OF FLUIDS 2 Sheets-Sheet 2 Filed March 25, 1960 s R m A m f V A m .l v .w .M/h. 2 v\ A GEORGE M. GLOSS mFKATRIOK F. DOUGHERTY @um s La TTORNEY United States Patent Oiitice 3,089,309 Patented May 14, 1963 3,089,369 SUBTERRANEN STRAGE @E FLUIDS George M. Class, Bryn Mawr, and Patrick F. Dougherty, Chester Heights, Pa., assignors to Sun @il Company, Philadelphia, Pa., a carpet-ation of New Iersey Fiieti Mar. 25, 196%, Ser. No. 17,662 2 Claims. (Cl. 61.)
This invention relates to the subterranean storage of uids under pressure, and more particularly to a mined rock cavern arrangement for the storage of such uids.
Subterranean caverns of the aforesaid type, which may be mined in rock (granite) for example, are constructed by employing for excavation a large-diameter verticallyextending main or working shaft, through which men, materials, and equipment may be lowered to the cavern itself, and through which the rock cuttings may be raised to the surface. By Way of example, such a shaft may be about forty-two inches in diameter, and the roof of the cavern (the lower end of the aforesaid shaft) may be on the order of several hundred feet below the surface. To keep this main shaft open, a casing, of fortytWo inches I.D. for example, is cemented therein, in much the same way as the casing is cemented in an oil well. This casing is left in the shaft when the cavern is completed, and is used for various purposes (e.g., cavern inspection or maintenance) during the operation of the cavern. One of the main functions of this casing, during cavern operation, is to provide a convenient way for conducting the cavern till pipe to the cavern; this till pipe, which may for example be of six inches ID., extends downwardly through the casing, from the surface of the earth to the interior of the cavern, in a direction substantially parallel to the longitudinal axis of the casing. Suitable valves, pumps, etc. are coupled to the upper end of the iill pipe, for pumping the uid (which may for example be a liquefied hydrocarbon such as propane or butane) under pressure into the cavern, for storage.
The upper end of the casing may be approximately even with the surface of the earth, for example; the lower end of the casing may be approximately even with the top or roof of the mined rock cavern.
The arrangement described, for the subterranean storage of uids at superatmospheric pressure, presents several possible re hazards. In the first place, in the event that a ssure should develop at the top of the casing, the stored pressured fluid from the cavern would be free to gush out through this lissure, giving rise to an extremely dangerous situation from the standpoint of fire, if hydrocarbons are being stored. Additionally, in case the fill line or pipe above the surface of the earth should break, the hydrocarbon stored in the cavern could rush out through this break, resulting in a great tire hazard.
An object of this invention is to provide an improved arrangement for the underground storage of fluids such as hydrocarbons.
Another object is to provide an arrangement for materially reducing the re hazard in connection with the subterranean (underground) storage of hydrocarbons such as propane.
A further object is to provide an arrangement, for underground storage caverns, which will positively prevent the stored fluid from leaving the cavern in the event that a crack or break should occur at the top of the casing.
A still further object is to provide an arrangement, for underground storage caverns, which will prevent the stored iluid from leaving the cavern in the event that 2 a break occurs in the fluid ll line, above the surface of the earth.
The objects of this invention are accomplished, briey, in the following manner. In the preferred ernbodiment, a substantially cylindrical pressure vessel, on the order of twenty feet in length, is welded in lengthwise position onto the top of the casing utilized with the cavern, the arrangement being such that the lower dished head or closure of this vessel is located about ten feet below the surface of the earth, or grade This lower closure seals oi the cavern at a point below grade. The cavern iill pipe or line passes down through this pressure vessel and through the casing; this line extends downwardly into a sump provided in the floor of the cavern, beneath the casing. In the sump there is a quantity of a sealing liquid, which would normally be water. The depth from grade to the sump is such that the vertical length of the till pipe is somewhat in excess of the length of a column of sealing liquid necessary to counterbalance, by hydrostatic pressure, the effective pressure of the stored fluid. In another embodiment, no pressure vessel (and, therefore, no lower dished head) is used with the casing, 4but instead the large-diameter casing is swaged down to a smaller diameter at a level about even with the cavern roof, and this smallerdiameter portion extends down into the aforementioned sump. In this embodiment, the fill pipe passes down through the casing into the sump, as before.
A detailed description of the invention follows, taken in conjunction with the accompanying drawings, wherein:
FIGURE l is a schematic or overall representation of a generally preferred subterranean cavern arrangement according to this invention;
FIGURE 2 is a longitudinal section through the FIG- URE 1 arrangement, drawn on an enlarged scale to show details; and
FIGURE 3 is a view somewhat similar to FIGURE 2, but showing a modied arrangement.
Referring rst to FIGURE 1, which is a somewhat schematic representation of a completed cavern arrangement, a subterranean mined cavern 1 can serve as a storage container for a uid 2 under pressure. For purposes of illustration, the cavern will Ibe described as being utilized for the storage under pressure of propane, in a liquid state. However, it is pointed out that it can be used for the storage of other highly volatile liqueiied hydrocarbons, such as butane, or `the material known as casinghead gasoline. Also, it can be used for the storage of various other iluids (either liquids or gases), whether or not they are hydrocarbons. The uid 2 (propane, for example) is stored under superatmospheric pressure in the cavern l, to allow storage of this material in its liquid state. Propane may be stored in such a cavern, for example, at a pressure on the order of pounds per square inch, absolute. At this pressure, propane has a boiling point of about 84 =F., which means that it does not boil at the temperatures ordinarily encountered in subterranean caverns.
In order to mine the cavern 1, a large-diameter main or working shaft 3 (having a diameter on the order of forty-two inches or more) is utilized for the purpose of moving men, materials, equipment, rock cuttings, etc. between the surface of the eanth (denoted by grade level 4) and the cavern 1 proper. Shaft 3 is several hundred feet in length, and in a typical example may be about 380 feet long. In other words, the distance from grade 4 to the roof of cavern 1 may be about 380 feet. Prior to excavation or mining of the cavern proper, the casing 5 (of forty-two inches LD., for example) is run into the shaft 3 and is cemented therein, as indicated at 6. The technique here is quite similar -to that used for cementing casing strings in oil wells. Thus, the lower end of the casing 5 is located, in FIGURE. 1, substantially even with the top or roof of the cavern 1, and this casing is on the order of 380 feet long. rl`he cavern itself may be about forty feet high, from iloor to roof. All of the construction so far described is quite conventional.
Now referring to FIGURE 2, the bottom or base cylindrical shell or skirt 7 of a pressure vessel 8 is buttwelded onto the top of casing 5, at a point about thirteen feet below grade 4. This pressure vessel 8 is a prefabricated vessel which has been suitably stress-relieved, and includes a bottom dished head or closure 9, and an upper removable head or closure 10. The main portion of vessel y8 is cylindrical with an LD. of forty-two inches, tapering down to an LD. of twenty-three inches at the top, adjacent closure ltl. It may be seen, in FIGURE 2, that the bottom closure 9 is permanently sealed to vessel 8 adjacent the skirt 7; also, the vessel 8 is welded in lengthwise position onto the top of the casing 5. The closure 9 is located a distance of ten feet, more or less, below grade 4, and provides a closure which in eiect seals off the casing 5 (and the cavern 1) from the interior 'of pressure vessel 8 and also, of course, from the atmosphere above the surface `4.
The cylindrical outer wall of a manway 11 (having a diameter of sixteen inches, for example) is sealed through the bottom closure 9; the bottom end of this manway opens into the interior of the casing 5 and the top end of this manway is sealed oit by means of a removable manhead 12. The manhead 12 is provided with a Ivent and gate valve (for example, 11/2 inches in diameter), which may be opened when desired, for venting purposes. Upon removal of the upper closure and the manhead 12, access may be had, via the manway 11, for inspection and/or maintenance of the cavern. Of course, Iduring use of thecavern 1 for storage of a fluid product 2, the manhead 12 and the upper closure 10 are in sealed position, and the valve 13 is closed.
As previously stated, the bottom closure 9 is sealed to vessel 8; the upper closure 10 is also normally sealed to vessel 8. Therefore, the 1interior of vessel 8 constitutes a sealed enclosure, sealed off from both the cavern 1 (and casing 5) and the atmosphere. The interior of vessel 8 is pressurized to a small positive (superatmospheric) pressure (on the order of titty pounds per square inch absolute, for example) with inert gas. This may bevdone through a small (one inch diameter) pipe 14 which extends through the upper closure 10 and which tis provided with a rvalve 15 on its outer end. The valve 15 may also be used for venting, vwhen access to the cavern is desired. Of course, the valve 15 is closed during use of the cavern for storage purposes. A pressure gauge 16 is coupled to pipe 14, between valve y15 and closure 10, for indicating the pressure in vessel 8. This inert gas tilling is used for several reasons. In the iirst place, it is desirable to have a non-ammable (and of course non-explosive) material at the surface of the earth, above the cavern. In the next place, the use of a small positive pressure of gas here (this Vpressure being less than that under Which'the liquid 2 is stored in the cavern), lin tconjunction with pressure gauge 16, will provide an indication of leaks. If the pressure, as measured by gauge 16, increases or goes up, it means that the material in the cavern is leaking into the pressure vessel 8. If this pressure decreases or goes down, it means that the vessel 3 itself is leaking.
The upper end of the vessel S projects above the grade or ground level 4. For example, the vertical distance between grade 4 and the upper welded seam 17 of the cylindrical portion of vessel 8 may be about three feet. The lower portion of vessel 8, from the lower end of skirt 7 to a point slightly above ground level `4, is cemented into the earth. The entire upper portion of this vessel, including the upper closure 10 is covered or lagged with an outer coating of heat-insulating material 18, and over the top of this there is a sheet metal jacket 19. As previously stated, the upper closure 10' is sealed (by any suitable well-known fastening means, not shown) to vessel 8, but is capable of being removed therefrom when desired.
ln prior constructions, a portion of the casing necessarily projected or extended above the ground level, to accommodate various pipes and valves. With such constructions, if a iissure should happen to develop at the top of the Casing, above the ground level, propane from the cavern (stored under superatmospheric pressure therein) would gush through this iissure, creating a very dangerous situation from the standpoint of re. in contrast, the arrangement of the present invention entirely eliminates this possibility. It may be seen that the present construction employs a sealed closure 9 below ground level. Thus, even if a iissure should develop above ground level 4 anywhere in vessel 3 (including the upper closure 10), the bottom closure 9 seals off the cavern 1 from the iissure, so that no propane (or other liqueed hydrocarbon being stored) can escape through such fissure. The only thing that could escape under .these conditions would be the inert gas contained in vessel 8, and this is of course harmless.
A iill line or till pipe 2@ (LD. of six inches, for example), having a suitable valve 21 on its outer or upper end, is sealed through the cylindrical wall of pressure vessel 8, above the ground level 4, and passes downwardly through this vessel. This till pipe is sealed through the bottom closure 9 and extends down into a sump 22 provided in the oor of cavern 1, beneath the lower end of casing 5. The lower end of pipe 2i) is spaced slightly above the bottom of the sump. Sump 22 may be about twenty feet deep below the floor of cavern 1, and the volume of this sump is approximately 1.5 times the internal volume of the fill pipe 20, from the lower end thereof up to valve 2x1 above the ground level 4.
Sump 22 permanently contains a suitable sealing liquid 23, which is normally water. The characteristics which the sealing liquid 2.3` must have are: a specific gravity greater than that of the stored tluid, insolubility in this fluid, and immiscibility with this fluid. Water has these characteristics when the fluid is a hydrocarbon such as propane, and is desirable because it is inexpensive. The use of water as the sealing liquid in the sump would be appropriate for any cavern in which water does not affect the environmental rock structure, such as Caverns mined out of granite or sandstone. However, for caverns which are mined out of shale beds, it would be necessary to use a non-aqueous hydrocarbon-insoluble liquid instead of water, since the latter would cause shale to turn into mud. Glycerine and mercury are examples of suitable non-aqueous hydrocarbon-insoluble liquids which could be used in such an environment.
When it is desired to add fluid to the cavern 1, valve 21 is opened, and the iluid is pumped, under superatmosphenic pressure, through till pipe Ztl into the sump 22, from whence it ilows through the water, or other sealing liquid 23 in the sump, upwardly into the cavern 1.
The Huid stored under pressure in the cavern 1 is removed or abstracted therefrom, as desired `for use, in any suitable manner known in the art. For example, two deep-well pumps may be utilized, each pump being positioned in a respective sump (not shown) extending downwardly from the Hoor of the cavern. rl.`hese pump sumps are spaced sideways or laterally from the main shaft 3. Each pump is driven by a rotating shaft from a respective source of power (e.g., a motor) at the surface. The pumps are suspended within respective outer casings by respective discharge tubings. The pump intakes are located in the respective pump sumps, and the pumps pump fluid from these sumps Ithrough the respective discharge tubings to the surface. For a more complete disclosure of such a cavern discharge arrangement, reference may be had to the copending application Serial No. 44,158, tiled July 20, 1960. If two pump sumps are utilized, two small water pipes (three inches in diameter, for example; not shown herein) may be sealed through the cylindrical wall of vessel 8, these pipes passing downwardly through this vessel and through bottom closure 9 and proceeding down to the door of the cavern, from whence they fan out to the respective sumps wherein are located the aforementioned discharge pumps. These last-mentioned water pipes provide a safety feature, in case the pump casings should break or crack above ground. lf this occurs, water can be rapidly pumped (by a low-pressure pump) through the appropriate pipe down into the proper sump and up into the pump casing until the hydrostatic pressure in the sump and casing exceeds the vapor pressure of the hydrocarbon product in storage in the cavern, creating a water seal. Once the seal is created (and this can be effected quite rapidly), the stored hydrocarbon cannot escape, it being retained in the cavern. Substantial fire hazard, and substantial loss of valuable product, are thus prevented. These water pipes also function to enable repair and inspection of the deep-well pumps, as described in the aforementioned copending application. If only a conventional till pipe (without the sump and the sealing liquid) were used with the cavern, in case the 4iill pipe should break or crack above ground, or if the valve 21 should leak, the fluid (e.g., hydrocarbon) stored in the cavern would rush out (since it is stored under superatmospheric pressure) through the break, creating a great fire hazard. However, the arrangement of this invention eliminates entirely this possibility. If the fill pipe 20 should break above ground 4, or even if the valve 21 should leak the water (or other sealing liquid 23) maintained permanently in the sump 22 would rise in the till line 20 (under the influence of the pressured fluid (hydrocarbon)) in the cavern until it reached a level or height at which its hydrostatic head (plus, of course, atmospheric pressure exerted on the upper face of this sealing liquid, since lthe upper end of pipe 26 would then be open to the atmosphere, by way of the aforementioned break) would counterbalance the pressure of the hydrocarbon 2. Since this last-mentioned level at which the aforesaid balance occurs is considerably below ground level 4 (as will later be explained), by way of a numerical example), no hydrocarbon can escape from the cavern by way of the broken or cracked fill pipe. The pressure of the stored hydrocarbon is insuflicient to overcome the hydrostatic pressure exerted on it, and it is therefore retained in the cavern. Thus, there is no iire hazard, and no loss of valuable product.
Assuming a pressure in the cavern of 150 pounds per square inch absolute (equivalent to 135.3 pounds per square inch gauge), and assuming water is the sealing liquid, a hydrostatic head of about or about 295 feet, would be needed to balance the pressure of the hydrocarbon in the cavern. This height of water is considerably less than the 38() feet or more (actually, about 440 feet) or length (below ground level 4) provided in pipe Ztl. Of course, if higher-specificgravity liquids such as glycerine or mercury were utilized as the sealing liquid, the hydrostatic head required for balance would be even less than about 295 feet.
A small-diameter pipe or line 24 (one inch in diameter, for example) having a valve 25 on its outer or upper end, is seded through the cylindrical wall o-f pressure vessel 8, above the ground level 4, and passes downwardly through this vessel. Pipe 24 is sealed through the bottom closure 9 and extends down into the sump 22 but terminates at a known, predetermined level which is above the bottom end of fill pipe 20. This predetermined level of lthe lower end of line 24 (relative to the bottom of sump 22, vfor example) is so adjusted that when the level of sealing liquid in sump 22 is at least as high as the lower end of this line, there will be sufficient sealing liquid in the sump to perform the abovedescribed function of balancing the pressure of the hydrocarbon (by means of hydrostatic head), in case the cavern till line breaks. Therefore, the small line 24 can be used as a gauge line, for determining whether or not sufficient sealing liquid 232 is present in the sump 22. During normal cavern operation, of course, valve 25 would be closed. However, when it is desired to ascertain whether suicient liquid is present in the sump, valve 25 is opened. Let us assume that the cavern contains liquefied hydrocarbon as illustrated in the drawings. If the hydrocarbon product issues from the valve 25 when the latter is opened, it means that the level of sealing liquid is below the lower end of line 214 (such lower end then contacting the hydrocarbon); there is then insuicient sealing liquid in the sump. If no liquid issues from valve 25 when the sarne is opened, it means that there is sufficient sealing liquid in the sump. In this latter case, the action is similar to that occurring when a break develops in the till line; water then raises in the gauge line 24 until it reaches a level at which its hydrostatic head balances the pressure of the hydrocarbon, and since this latter level is below the ground level 4, nothing (except possibly gas or vapor) emerges from line 24.
A small-diameter pipe or line 26 (three inches in diameter, for example), having a valve 27 on its outer or upper end, is sealed through the cylindrical wall of pressure vessel 8, above ground 4, and passes downwardly through this vessel. Pipe 26 is sealed through the bottom closure 9 and extends down into the cavern 1, terminating about six inches beneath the roof thereof. A pressure gauge 28 is coupled to line 26, between valve 27' and vessel 8, for indicating the pressure in the cavern. Line 26, in addition to its pressure-indicating function, serves as a vent line (when the cavern is being filled), and also as a gauge tube, to indicate the maximum filling point of the cavern (when hydrocarbon begins to issue from line 26, valve 27 then being open, it is known that the cavern is full). In addition, line 26 may be used in conjunction with line 24 to determine the liquid level in the cavern.
The pressure equalizing line 26 has, of necessity, no safety feature such as that associated with the lill pipe 26. However, even if a fissure should develop above ground level in vessel 8, it is unlikely that pipe 26 would also break. On the other hand, if it is expected that pipe 26 might break, certain well-known design expedients could be resorted to, for reducing the possibility of breakage. One of these might be to run pipe 26 out of thevessel 8 below ground level, to encase it in concrete, and to carry it underground for several feet before it connects with other surface piping.
Although not shown in the drawings, it is desirable that all of the pipe connections to the cavern be provided with check valves.
Although not strictly necessary for sealing purposes, it is desirable Ithat an upper closure 10 be utilized, to keep rain, debris, etc. out of the space above bottom closure 9; also, of course, the upper closure prevents personnel from falling down into this space. Actually, the utilization of the upper closure .10 (or of a complete pressure vessel 8, `as described) allows for an inert gas filling above the cavern and casing, which is desirable. AlsoV (and this should be obvious), the use of two separate closures 9 and 10 gives double the protection against leaks.
v2, but illustrating a modified construction.
.In this modified construction, no pressure vessel is secured to the casing, and therefore no bottom closure is employed, and no inert gas iilling is utilized. Instead,
fthe hydrostatic head of a sealing liquid is used 4to counterbalance the effective pressure `of the stored hydrocarbon,
when a crack occurs at the top of the casing, above vground level. This modified embodiment will now be described in more detail.
In FIGURE 3, the casing (forty-two inches 1.1).) is cemented inthe main shaft like casing 5, butl casing 5 is extended up above rground level 4, and is sealed off with `an upper closure in which there -is sealed a manway or manh-ead 29 with a sealed but removable cover. A vent pipe 14 is sealed through the casing cover and is provided with a valve 15, for enabling venting before access to the cavern is effected. In this case, the pressure gauge 16 is not strictly necessary, thou-gh it may be employed if desired.
The casing 5 is --swaged down to a smaller diameter l (twenty inches LD., for example) at a level approximately even with the bottom end of the main shaft. From this point, the smaller-diameter portion 3l) of the casing extends downwardly into sump 22 (provided,
like sump 22, in the floor of the cavern, below the lower end of the main shaft), terminating near the bottom of the sump. The sump 22 must be considerably larger than the sump 22, since the former must contain 4enough sealing liquid to provide a hydrostatic-head type seal in the large-diameter casing 5', as Well as in the reduced-diameter Iportion of the casing.
In the FIGURE 3 arrangement, if a crack or fissure occurred at the top of casing 5 anywhere above ground level 4 (thus opening the upper end of casing 5' to the atmosphere), the sealing liquid 23 would be forced up the smaller-diameter portion 30 of the casing (and on up into the larger-diameter portion thereof, as well), rising to a level or height at which its hydrostatic head (plus the atmospheric pressure) would'counterbalance the pressure of the hydrocarbon 2. This last-mentioned level is considerably below ground level 4. Therefore, no hydrocarbon can escape from the cavern by way of .the casing crack or ssure.
4In FIGURE l3, the fill line or fill pipe 20 is sealed through the side wall of casing 5', vand extends down through this casing and through the reduced-diameter .casing por-tion B10-into sump 22', terminating near the bottom of the sump, as in FIGURE 2. In the event of a crack or break in the ll line 20 above ground, the :sealing liquid -23 rises in this line in the same manner .as in FIGURE y2, until thehydrostatic head counter- .balances the pressure of the hydrocarbon 2. Again, Vno hydrocarbon can escape from the cavern 1 by way -of the broken or crackediill line.
In FIGURE 3, the ygauge line. 24' is sealed through the side wall of casing 5', and extends down through this casing and through the reduced-diameter casing portion 30 to the lower end of this casing portion, at which point line 24 makes a reentrant turn to proceed upwardly to its termination in sump 22 at a known, predetermined level above the Ibottom end of ill pipe 20. Line 24 is used asis line 24 in FIGURE 2, fOr determin- S ing whether or not sufficient sealing liquid 23 is present in the sump 22'. In FIGURE 3, it must be determined (by means of this gauge line) whether or not sullicient sealing liquid is presen-t for the 'two types of hydrostatichead seals involved in FIGURE 3.
In the modiiied construction, the vent and gauge line 26 is sealed through the side wall of casing 5 and extends down through this casing and through the reduceddiameter casing portion 30 to the lower end of this casing port-ion, at which point line 26 makes a reentrant turn to proceed upwardly to its termination, about six inches beneath the roof of the cavern 1. Line 26 serves the same purposes, and operates in the same way, as doesl line 26 in FIGURE 2. t A -manhead or manway 31 is sealed into the transitio section between the large-diameter casing 5 and the smaller-diameter casing portion 30, this manway having a sealed but removable cover. Preferably, a vent and gate valve`r(not shown) are provided in the latter cover, simliar to the valve 13 in FIGURE 2. Upon removal of the covers on manways 29 and 31, access may be had, via these two manways, for inspection and/or maintenance of the cavern. Of course, during use of the cavern 1 for storage, the covers on these manways would be closed and sealed.
The invention claimed is:
l. In a subterranean cavern for storing a fluid at superatmospheric pressure, said cavern having a communicating shaft extending from the surface of the earth downwardly to the cavern: a casing sealed in said shaft, a closure sealed into said casing at a point below the surface of the earth, a sump extending downwardly from the door of said cavern, a quantity of a sealing liquid maintained permanently in said sump, said sealing liquid being irnmiscible with a uid stored in said cavern and having a higher specific gravity than such stored fluid; a till pipe for said stored fluid sealed into said casing, extending downwardly therein, sealed through said closure, and extending through said stored fluid and opening into solely the sealing liquid in said sump; and another closure sealed to the upper end of said casing, above the surface of the earth.
2. `In a subterranean cavern for storing a liquid at superatmospheric presure, means providing a seal between a liquid hydrocarbon stored in said cavern and the atomsphere, a sump extending downardly from the floor of said cavern, a quantity of water maintained permanenti ly in said sump, and a cavern fill pipe through which only the stored liquid hydrocarbon ofws into said cavern, said pipe extending from the surface of the earth vertically downwardly through said seal and through said stored liquid hydrocarbon, and opening into solely the water in said sump, the volume of said sump being at least 1.5 times the internal volume of said fill pipe, from the lower end thereof to the surface of the earth, and the vertical length of said ll pipe being in excess of the length of the column of water necessary to counterbalance, by hydrostatic pressure, the effective presure of the stored liquid hydrocarbon.
References Cited in the le of this patent UNITED STATES PATENTS '2,337,472 Kares Dec. 21, 1943 2,459,227 Kerr Jan. 18, 1949 2,659,209 Phelps Nov. 17, 1953 2,745,647 Gilmore May 15, 1956 2,749,714 Hunter June 12, 1956 2,880,593 Johnson Apr. 7, 1959 2,884,761 Miles May 5, 1959 2,942,424 Koble June 28, 1960 2,971,344 Meade Feb. 1 4, 1961

Claims (1)

1. IN A SUBTERRANEAN CAVERN FOR STORING A FLUID AT SUPERATMOSPHERIC PRESSURE, SAID CAVERN HAVING A COMMUNICATING SHAFT EXTENDING FROM THE SURFACE OF THE EARTH DOWNWARDLY TO THE CAVERN: A CASING SEALED IN SAID SHAFT, A CLOSURE SEALED INTO SAID CASING AT A POINT BELOW THE SURFACE OF THE EARTH, A SUMP EXTENDING DOWNWARDLY FROM THE FLOOR OF SAID CAVERN, A QUANTITY OF A SEALING LIQUID MAINTAINED PERMANENTLY IN SAID SUMP, SAID SEALING LIQUID BEING IMMISCIBLE WITH A FLUID STORED IN SAID CAVERN AND HAVING A HIGHER SPECIFIC GRAVITY THAN SUCH STORED FLUID; A FILL PIPE FOR SAID STORED FLUID SEALED INTO SAID CASING, EXTENDING DOWNWARDLY THEREIN, SEALED THROUGH SAID CLOSURE, AND EXTENDING THROUGH SAID STORED FLUID AND OPENING INTO SOLELY THE SEALING LIQUID IN SAID SUMP; AND ANOTHER CLOSURE SEALED TO THE UPPER END OF SAID CASING, ABOVE THE SURFACE OF THE EARTH.
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US3504506A (en) * 1967-08-07 1970-04-07 Fenix & Scisson Inc Method and apparatus for storing anhydrous ammonia in underground caverns
US3505821A (en) * 1968-10-21 1970-04-14 Fenix & Scisson Inc Method of preparing a cavern for storing anhydrous ammonia
US4417829A (en) * 1978-12-28 1983-11-29 Societe Francaise De Stockage Geologique "Goestock" Safety device for underground storage of liquefied gas
WO1987004137A1 (en) * 1986-01-13 1987-07-16 Berdal Offshore A/S Process and installation for integrated separation and storing of oil and gas in mined rock caverns below the ground water level
US4701072A (en) * 1985-08-21 1987-10-20 Societe Francaise De Stockage Geologique - Geostock Draining well for an underground cavity for storing liquefied gas under pressure
US5030032A (en) * 1988-11-15 1991-07-09 Neste Oy Apparatus for producing water seal in protective tube of the submersed pump of gas cistern
US5842519A (en) * 1997-05-21 1998-12-01 Marathon Oil Company Process for reducing hydrocarbon leakage from a subterranean storage cavern
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US10641524B2 (en) * 2015-06-26 2020-05-05 The Regents Of The University Of California High temperature synthesis for power production and storage
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