US3071202A - Fiber-blending apparatus - Google Patents

Description

Filed April l5, 1953 Jan. l, 1963 v K. G. LYTTON ETAL FIBER-BLENDING APPARATUS Filed April 13, 1955 6 Sheets-Sheet 2 www 0,0m.

@0o oo Il lll/l lm 19d/1%! ATTORNEYS Jan. l, 1963 K. G. LYTTON Erm.

F1BERBLEND1NG APPARATUS Filed April 15, 1955 6 Sheets-Sheet 3 m m r W.. ,was A 5w/H 5MM MM/ zz Tf he Kc@ W,

Jan. 1, 1963 K. G. LYTTON ETAL 3,071,202

' FIBER-BLENDING APPARATUS Filed April 13, 1953 G Sheets-Sheet 4 No.5@ AF @ag @WM NW 35am l/fa f MMI Jan. l, 1963 K. G. I YTToN ETAL FIBER-BLENDING APPARATUS Filed April 13, 1953 6 Sheets-Sheet 5 WMM, fgg

FIGB

Jan. 1963 K. G. LYTTO l-:TAL 3,071,202

FIBER-BLENDING APPARATUS Filed April 15, 1955 6 Sheets-Sheet 6 Eig/M1@ @m/MM ATTORNEYS INVENTORS 3,fl7l,202 FIERE-BLENIDING APPARATUS Kenneth G. Lytton, Charles W. Barnes, and Cecil S. Wise,

Gastonia, FLC., assignors to Fiber Controls Corporation, Gastonia, FLC., a corporation of North Carolina Filed Apr. i3, i953, Ser. No. 343,406 37 Claims. (Cl. 177-80) This invention relates to a system and apparatus for blending fibers, more especially textile fibers, by Weight.

Modern fabrics frequently are made from yarn that is a blend of different types of grades of fibers, for example, natural fibers, such as wool and cotton, and synthetic fibers, such as nylon, rayon, acetate, etc. Quite obviously, it is Ihighly desirable to prepare a completely homogenized blend of the different fibers making up any one particular type of yarn in order to achieve com-plete uniformity of and avoid imperfections in fabric made therefrom. Such thorough blending is not always achieved by known systems and apparatus, which blend fibers by weight, largely because the several different fibers going into the final blend are fed in haphazard batches into a continuously running beater type of mixer or blender.

Further, it obviously is highly desirable for a fiberbiending system and apparatus to have a large capacity, i.e., the ability to blend `a large quantity of fibers per unit of time. Fiber-blending apparatus and systems presently in use do not have enough capacity.

Additionally, known apparatus for blending fibers by weight is not always accurate and lack-s the ability to maintain the desired blend pro-portions. Such shortcoming is due to imperfections in the weighing mechanism, which causes a considerable amount of hunting. The result is a blend which varies from specifications.

Therefore, it is an object of this invention to prov-ide an improved fiber-blending system and apparatus that will feed different fibers into a beater blender simultaneously and at uniform corresponding to the predetermined proportions of the different fibers desired in the final blend, yso that the blender or mixer serves to thoroughly mix and completely homogenize all of the fibers comprising each particular blend produ-ced by a run of the apparatus.

It is another object of this invention to provide a fiberhiending system .and apparatus which fulfills the above object 'and also will feed `different fibers into a beater blender substantially continuously.

It `is another object of this invention to prov-ide "an irnproved fiber-blending apparatus which is accurate and will maintain the exact predetermined desired proportions of the several different fibers making up a selected blend.

It is a further object of this invention to provide an improved fiber-blending apparatus which has ia large capacity.

Other objects and :advantages of the invention will be evident from the following description and accompanying drawings in which:

FIGURE l is a plan view of a fiber-blending apparatus embodying this invention.

FIGURE 2 is an elevational view of the apparatus shown in FIGURE l, with the chain drive cover plate removed to show details 4more clearly.

FIGURE 3 is an enlarged elevational view, partially in vertical section, of the apparatus shown in FIGURE 2.

FIGURE 4 is an enlarged fragmentary elevational view, with certain cover plates broken away and another removed, of -a portion of one of the fiber-feeding machines illustrated in FIGURE 3.

FIGURE 5 is an enlarged fragmentary View taken substantially on line 5-5 of FIGURE 2 and with cover plates being removed to show details.

ite States Patent C) ICC FIGURE 6 -is a view taken substantially on line 6-6 of FIGURE 5.

FIGURE 7 is a sectional view taken on line 7--7 of FIGURE 6.

FIGURE 8 is a sectional view taken on line 8 8 of FIGURE 7.

FIGURE 9 is an enlarged detailed fragmentary view taken on line 9-9 of FIGURE 5.

FIGURE l0 is an enlarged detailed fragmentary view of the timing chain shown in FIGURE 2.

lFIGURE 1l is a view corresponding to FIGURE 2 and illustrating ta modified form of the invention.

FIGURE l2 is a wiring diagram of the electrical control system for apparatus embodying this invention.

FIGURE 13 is a wiring diagram of another type of electrical control system for apparatus embodying this invention.

The Apparatus Referring now to the drawings, there is shown in FIGURES l, 2, and 3 a plurality of equally-spaced like fiber-feeding machines F1, F2, and F3 arranged in a line and each driven by an electric motor (not shown). Although only three such machines F are shown in the drawings, [any num-ber can be used, one for each different kind of fiber going into the final blend. Such machines, commonly known 'as feeders, are well-known in the art, so that no detailed `description thereof is necessary. It is sufficient to state Athat each machine F receives a separate type or grade of fibers going into the blend and contains mechanism for elevating the fibers and discharging the same from a downwardly-facing elevated discharge opening in a discharge portion or spout 20 (FIGURE 5).

Running beneath the discharge spouts 20 of the machines F, for eventual reception and collection of fibers therefrom is a long endless belt conveyor 22 which feeds fibers deposited thereon into .the inlet of a conventional continuous beater blender 24, that thoroughly mixes and blends the different fibers fed thereinto. As is also wellknown in the art, the beater blender 24 discharges the blended fibers into 'a tinter (not shown), from whence the blended fibers may be conveyed to a storage bin or a picker (not shown).

The belt of the collecting conveyor 22 is mounted on end rollers 26, 28 having their shafts 30, 32 journalled in the ` upright side walls 34, 36 of a trough-like housing 38. The conveyor belt is substantially -as wide as the housing 38 so that the walls 34, 36 prevent fibers from falling laterally off of the upper fiight of the belt. Desirably, similarly journalled intermediate rollers 40 support the upper and lower flights of the conveyor belt between the end rollers 26, 28. The shaft 30 of the end roller 26 at the discharge end of the conveyor 22 projects through the side wall 34 and has a sprocket 42 mounted thereon (FIGURE 2). A drive chain 44 engages the sprocket 42 and a sprocket 46 on the shaft of an electric motor CM mounted on top of the housing 38 for driving the conveyor 22 in the direction indicated by the arrows. Disposed between the side walls 34, 36, above the collecting conveyor 22 and directly beneath the discharge spouts 20 of the feeding machines F, are a plurality of intermediate short equi-length endless belt conveyors DCl, DCZ, and DCS, one for each feeder F and each having end rollers 48, 50 that are suitably journalled in the side walls 34, 36 of the housing 38. These intermediate or distributing conveyors 'are positioned to receive fibers from their corresponding feeders and discharge such fibers onto the collecting conveyor 22.

The rear roller shaft 52 of the distributing conveyor DC3 projects through the side wall 34 of the housing 38 and has a sprocket 54 mounted thereon which is onehalf the diameter of the drive sprocket 42 of the collecting conveyor 22. A chain 56 engages the sprocket 54 and another sprocket 50 of equal diameter mounted on the roller shaft 30 of the collecting conveyor 22 to drive the distributing conveyo-r DCS in the same direction as and at a linear speed equal to one-half the speed of the collecting conveyor. Chains 60 also engage pairs of sprockets 62, of the same diameter as the sprocket 54, on the rear roller shafts 52 o-f each pair of adjacent distributing conveyors DC to thereby drive all the distributing conveyors in the same direction, i.e., the direction of movement of the collecting conveyor 22, and at the same speed, which speed is one-half the linear speed of the lower conveyor. Preferably, a removable cover plate 64 (FIGURE 1) encloses the chain drives of the distributing conveyors.

The machines F are so spaced from each other that the distance between the discharge ends of each pair of adjacent distributing conveyors DC is equal to twice the length of each distributing conveyor. Therefore, since the distributing conveyors DC run at one-half the linear speed of the lower collecting conveyor 22, a separate load or batch comprising a predetermined weight of fibers deposited on each distributing conveyor from its corresponding machine F (as will be later described) will be discharged therefrom at the rate which will distribute such load uniformly over that section of the upper tiight of the collecting conveyor 22 extending between the discharge ends of each pair of adjacent distributing conveyors. Accordingly, if all such loads of different fibers are deposited simultaneously on each distributing conveyor DC, the result will be a sandwiching or stacking elfect of the different fibers on the collecting conveyor 22, wherein each separate load or batch thereon substantially coextensively overlies a batch of different fibers previously deposited thereon by the adjacent distributing conveyor, as is best shown in FIGURE 3. Obviously these batches will then be so stacked at the discharge end of the collecting conveyor 22 that all the different fibers will be fed into the beater blender 24 simultaneously and at a uniform rate corresponding to the predetermined proportions of the different fibers desired in the final blend. Thus, the beaters of the blender 24 repeatedly cut through the stack to obtain a completely mixed uniform blend.

Variations in the above-described linear speed ratios of the collecting and distributing conveyors and in the spacing of the distributing conveyors are possible, but the distributing conveyors/must be equally spaced and the following relation must obtain:

wherein d equals the length of each of the batches deposited on the distributing conveyors DC, v equals the linear speed of the distributing conveyors DC, D equals the distance along the collecting conveyor between the discharge ends of each pair of adjacent distributing conveyors, and V equals the linear speed of the collecting conveyor 22.

Further, it will be seen that, if the loads of bers are deposited substantially Auniformly over substantially the entire length of their corresponding distributing conveyors and the successive discharge of loads of predetermined Weight from the feeders is coordinated with the linear speed of the distributing conveyors so that a succeeding load is discharged from a feeder as the last of the preceding load is discharged from the corresponding distributing conveyor, the sandwiched fibers will be fed into the blender in a substantially uninterrupted and continuous stream, as shown in FIGURE 3. Such a stream achieves more satisfactory operation of the beater blender 24. Apparatus for accomplishing the above-described highly desirable mode of operation will now be described.

Disposed beneath the discharge openings of the tiberfeeding machines F are corresponding weighing mechanisms W1, W2, and W3 for directly receiving fibers from the machines and discharging such tibers in batches of .predetermined weight. All these weighing mechanisms W are identical, so a description of one will suiiice for all. Each mechanism W (best shown in FIGURES 4 and 5) includes a weigh hopper or pan 66 that is substantially rectangular in plan view and approximately coextensive in length, and preferably also in width, with its corresponding underlying distributing conveyor DC. The pan 66 is suspended, by suitable flexible straps 68 at each end thereof, from the parallel arms 70 and 72 of a yoke-like scale beam 74 which straddles the discharge spout 20 or portion of the corresponding machine F. A cross member 76 connects the two beam arms 70 and 72 `behind the spout 20, and these beam arms are provided with projecting knife edge pivots 78 at the opposite ends of the cross member for pivotal support of the beam 74 within a ring portion 80 of links 82. These links 82 depend from vertically adjustable hooks S4 suspended on appropriate brackets 86 on the corresponding fiber-feeding machine F. Extending rearwardly of the kife edge pivots 78 is a counterbalance arm 88 having a large adjustable counterweight 90 thereon and a threaded end on which is mounted a small counterweight 92 in the rform of a nut for Vernier or tine balance adjustment. For reasons later explained, the counterweights 90 and 92 are adjusted to exactly balance the scale beam 74 when the weigh pan 66 is empty.

Mounted for vertical slidable adjustment in a slideway 94 secured to the side of the fiber-feeding machine F directly above the ends of the beam arm 72 is an inverted U-shaped permanent magnet 96. The magnet 96 is supported by and straddles a horizontal bar 98 which projects outwardly from a vertical slo-t in the front of the slideway 94 and has a vertical threaded opening in its projecting end. A plate-like member 100 is mounted on top of the slideway 94, overhangs the projecting end of the bar 98, and has an aperture therein aligned with the opening in the bar. A headed screw 102 depends through the aperture in the plate 100 and into threaded engagement with the opening in the bar 98, so that adjustment of the screw serves to raise and lower the permanent magnet 96. Preferably, a coil compression spring 104 (FIGURE 7) is interposed between the plate 100 and the bar 98 in surrounding relation with the screw 102.

Secured to the top of an upstanding post 106 on the end of the beam arm 72 is a metallic plate 10S in position to be attracted and held by the permanent magnet 96. The plate 108 is of a size to abut against the lower edges of the slideway 94, so that in this latter position the force of the magnetic attraction between the magnet and the plate can be varied by vertical adjustment of the magnet by means of the screw 102. Thus, it will be seen that, when the counterweights 90 and 92 are adjusted to substantially exactly balance the scale beam 74 when the hopper 66 is empty and the magnet removed, the permanent magnet 96 may be adjusted thereafter so that a predetermined weight of bers deposited in the hopper will cause the plate 108, together with the hopper, to drop away from the magnet.

An indicator arm 110 is pivotally mounted on the slideway 94 above the permanent magnet 96 and has a cam- `shaped end 112 resting against the upper surface of the latter, whereby the angular position of the arm indicates the relative vertical position of the magnet. Preferably, a scale 114, which may have weight indicia thereon, is secured to the side of the feeder F and cooperates with a pointer 116 on the other end of the arm 110 to provide an indication of the weight of fibers necessary to cause the weigh pan 66 to drop.

The bottom of the hopper 66 is closed by two dumping doors 113 which are hinged to the opposite lower longitudinal edges of the hopper and normally are barely maintained in closed position by adjustable counterbalance weights 120, so that in the absence of doorclosing mechanism (later described) a small weight of fibers in the hopper would open the doors. Each door 118 is provided with end wings or naps 122 which overlie the corresponding ends of the hopper 66 when the dumping doors are closed. Mounted on both of the wings 122 at one end of the hopper 66, as by appropriate brackets 124, are permanent bar magnets 126, which are positioned in substantially parallel relation, but with their poles reversed, as shown best in FIGURE 5. Secured to the same end of the hopper 66 is a direct current electromagnet E having end poles 12S disposed to substantially contact the corresponding poles of the two permanent magnets 126 when the dumping doors 118 are in closed position. Preferably, a cover plate 130` (FEGURES 2 and 3) is mounted on the hopper to enclose the magnets E and 126.

When current flows through the electromagnet E in a direction so that the polarity of its two poles 128 is opposite from the polarity of the adjacent poles of the bar magnets 126, these latter permanent magnets will be strongly attracted to the electromagnet E and, thus, hold the dumping doors 118 in closed position. When, however, current. lows through the electromagnet E in the opposite direction, its polarity will be reversed and, thus, strongly repel the permanent magnets 126 so that the dumping doors 118 will be ung wide open. When the doors 118 have been so opened and the fibers in the hopper 66 accordingly discharged onto the distributing conveyor DC, the door counterbalance weights 120 swing thedoors back toward closed position, and, if the polarity of the electromagnet E is again reversed, the `dumping doors will swing rapidly back to closed position and be strongly maintained in this position by the attraction of the electromagnet.

A bar 132 extends laterally from the side of the discharge spout 2li of the feeder F, beneath and adjacent the forward end of the beam arm 72. Threaded upwardly through this bar 132 and having a lock nut 134 thereon is a stop screw 136 (FG'URES 4 and 9) having its upper end disposed a slight distance beneath the beam arm 72. By means of this construction, when a weight of fibers `suiiicient to pull the plate 19S away from the magnet 96 has been discharged from the feeder F into the hopper 66, the hopper and its supporting scale beam 74 drop only a slight distance before being stopped by engagement of the beam arm 72 with the top of the stop screw 136. Hence, the plate is not removed from the attractive field of the magnet 96. Also threadedly engaged with the lateral bar 132, outwardly of the stop screw 136, is a vertically adjustable screw 133, having a lock nut 141? thereon7 for cooperation with a wire actuating arm 142 of a weigh switch WS, preferably a micro-switch, having a set of normally-closed contacts. The switch WS is closed when the scale beam 74 is held in its up position by the permanent magnet 96 and is open when the scale beam drops. Preferably, cto-ver plates 144 (FIGURES l, 2, 3, and 4) are mounted on the spout 2l) to enclose the scale beam 74, the magnet 96 and its siideway 94, and the lateral bar 132.

Referring to FIGURE l of the drawings, it will be seen that a third sprocket 146, of the same diameter as the sprockets 54 and 62, is mounted on the roller shaft 52 of the `distributing conveyor DCS. Engaged with the sprocket 146 and running over a sprocket 148 journalled on a bracket 150 adjustably mounted on the side of the housing 38 is a timing chain 152, which is exactly half the length of the endless belts of the distributing conveyors DC. A timing or dump switch DS having a set of normally-open contacts and la set of normally-closed contacts is secured to the side of the housing 33 and is provided with a pivoted actuating arm 154 positioned to be engaged by a single lug 156 on the chain, as best shown in FIGURE l0. By reason of this construction, it will be seen that the switch DS will lbe actuated twice during each complete cycle of the distributing conveyors DC,

i.e., actuated each time the distributing conveyors travel a distance equal to their length. The reason for this construction will be described more in detail hereinafter.

T he Electric Controls A description of the operation of the afore-described liber-blending apparatus may best be understood by reference to FGURE 12 of the drawings. The electric motor CM which drives both the collecting and distributing conveyors 22 and DC preferably is of three-phase type and provided with power from three conductors 158 that are connected to any 'suitable source of power, eg., 550` V. S-phase. The motor CM is controlled by a relay CR having three sets of normally-open contacts connected in series with the conductors 158. Preferably, the conveyor motor CM is provided with a conventional electromagnetic brake (not shown) that is automatically released when the motor is energized and automatically set when the motor is deenergized. The electric motors FMI, PM2, and FMS which drive the feeders F are likewise of three-phase type and provided with automatic brakes (not shown) like the automatic brake of the conveyor motor CM. The feeder motors FM are connected to the same three-phasek power source as the conveyor motor CM, by conductors 16), and are controlled individually by feeder motor relays FR, FR2, and FR3, each having three sets of normally-open contacts connected in series with the conductors 160 and one set of normally-closed contacts. These sets of normally-closed contacts are all connected in series in a circuit for reasons later explained.

The dumping-door-controlling electromagnets E of each feeder F are connected in parallel with conductors 162 (by suitable flexible conductors) for simultaneous operation and are supplied with direct current from a rectiier R. The rectifier is supplied with power, via conductors 164, from two conductors 166 that are connected to an appropriate source of power, eg., ll0 v. single-phase A.C. The conductors 166 also supply power to the energizing coils of all the various relays of the electrical control system.

In order to control the direction of current flow through the electromagnets E, there is provided a current-reversing or dumping relay DR, having two sets of normallyopen and two sets of normally-closed contacts appropriately connected between the rectifier R and the conductors 162. Preferably, a variable resistance V is connected in series between the rectiiier R and one of the sets of contacts of the relay DR in order to provide a differential between the door-opening and door-closing forces exerted by the electromagnets E. The control system also includes a safety relay SR having two sets of normally-open contacts, and a time-delay relay TR having a set of normally-closed contacts. The time-delay relay TR is of the delayed-closing type and is adjusted to obtain about three to tive seconds delay in the closing of its contacts after de-energization of its energizing coil. As described above, the control system also includes the timing or dump switch DS that is operated by the lug 156 on the timing chain 152 and has a set of normally-open contacts and a set of normally-closed contacts. Also as previously described, weigh switches WSI, WS2, and WSS are associated with the weighing mechanisms W and each has one set of normally-closed contacts that are opened by descent of the corresponding weigh pan 66 upon its receipt of a predetermined weight of bers.

The feeders are each separately controlled by manually-operable single-pole double-throw switches FSI, FSZ, and FSS, each having three positions: manual, oli, and automatic. Further, the control system may include a picker demand limit switch PS having a set of normallyclosed contacts. This switch PS may be associated with a supply bin or hopper (not shown) for a picker, and is adapted to be opened when such bin is full, so that the entire apparatus will be shut down and no fibers will be supplied to the picker supply bin. When, however, the supply bin is not full, the picker demand limit switch FS is closed and the apparatus will run and supply fibers to the picker. The switch PS can also be associated with a conduit for pneumatically conveying bers to a picker and achieve the same result, the switch being adapted to be open when air is carrying fibers through the conduit and to be closed when no air is flowing through the conduit. The controls also include a single-noie single-throw manually-operable conveyor switch CS connected in series with the picker demand limit switch PS for manually stopping the operation of the conveyor motor CM.

Operation Assuming that all three of the feeders F are shut off and that the picker is calling for fibers so that the picker demand limit switch PS is closed, the first step is to close the conveyor switch CS which closes a conveyor-motoractuating circuit, via conductor 168, switch PS, conductor 170, switch CS, conductors 172, 174, and 176, the

normally-closed contacts of the dump switch DS, conductor 178, the coil of the relay CR, and the conductor 13G. This circuit, when closed, energizes the conveyor relay CR and thereby closes its contacts to start the motor CM to drive the conveyors. It also will be noted that closing the conveyor switch CS also closes a safety-relayk energizing circuit via conductor 16S, switch PS, conductor 170, switch CS, conductors 172 and 132, coil of relay SR, conductor 184, normally-closed contacts of relay FRS, conductor 186, normally-closed contacts of relay F112, conductor 188, normally-closed contacts of relay FRI, and conductor 19t). When this circuit is so closed, the relay SR is energized and both sets of its contacts closed to also close an alternating conveyor-motor-actuating circuit via conductor 168, switch PS, conductor 170, switch CS, conductors 172 and 192, a set of the normallyopen contacts of relay SR, conductors 194 and 178, coil of relay CR, and conductor 180.

The control switch FS1 for feeder F1 is then moved to automatic position A to thereby close an actuating circuit for feeder motor FM1, via conductor 1%, the normally-closed contacts of the time-delay relay TF, conductors 198 and 200, coil of relay F111, conductor 262, weight switch VVS1, conductor 264i-, switch FS1, conductors 206, 208, 174, and 172, switch CS, conductor 176, switch PS, and conductor 16S. When this circuit is closed, the feeder motor relay F111 is energized to close its three sets of normally-open contacts and thereby start the motor Fil/11 for the fiber-feeding machine F1. At will be noted that, when any of the relays FR are enrgized, its set of normally-closed contacts is open to thereby interrupt the aforedescribed safety-relay-energizing circuit and thus also interrupt the alternative conveyor-motoractuating circuit. The feeder F1 then delivers bers to its weight pan 66, and, when a predetermined weight of fibers has been received therein, the weight pan drops, thus opening the contacts of the weight switch WS1 to open the aforedescribed feeder-motor-actuating circuit and de-energize the relay FR1 to stop the motor FMI and the feeding of further fibers into the weight pan. Since all of the relays FR are then cie-energized, the safetyrelay-energizing circuit is again closed, so that the alternative conveyor-actuating circuit is also closed.

When the lug 156 on the timing chain 152 actuates the dump switch DS, a dump-relay energizing circuit is closed, via conductors 180 and 216, a set of contacts of the safety relay SR, conductors 212 and 214, coil of relay DR, conductor 216, the normally-open but now closed contacts of switch DS, conductors 174- and 172, switch CS, conductor 179, switch PS, and conductor 168. Thus, the dump relay DR is energized and reverses the direction of curent flowing through the electromagnet E1 (and also the electromagnets E2 and E3) and dumps the fibers contained in the weigh pan of feeder F1 onto the distributing conveyor DC1, from whence the fibers are discharged onto the collecting conveyor 22. Thereupon, the weight pan 66 rises and is held in its uppermost position by the attraction of the plate 1118 by the permanent magnet 96, At the same time, the rising of the Wight pan closes weigh switch WS1 to again close the feeder-motor-actuating circuit which starts operation of the motor FM1 to discharge fibers into the weigh pan and at the same time interrupts the safety-relay-energizing circuit.

It will be noted that, when the dump switch DS is actuated by the lug 156, the conveyor-motor-actuating circuit is interrupted, but, if the safety-relay energizing circuit is closed, the alternative conveyor-motor actutaing circuit is also closed so that all the conveyors continue to run. In the event, however, that the weigh pan 66 has not received its predetermined weight of fibers when the lug on the timing chain actuates the dun'zp switch DS, the relay F111 is still energized and holds open its normally-closed set of contacts. Accordingly, the safety-relay-energizing circuit is open, and, thus, the alternative conveyor-motor-actuating circuit is open, as well as the dump-relay energizing circuit. Hence, the conveyors stop and the weigh pan 66 will not be dumped until the latter receives its predetermined weight of fibers and drops to open the contacts of the weigh switch WS to thereby interrupt the feeder-motor-actuating circuit and close the safety-relay-energizing circuit.

After the feeder F1 has been started in accordance with the foregoing description and has dumped a load of fibers on the distributing conveyor DC1, the machine F2 is started by moving the switch FSL. to automatic position A, to thus complete an actuating circuit for the feeder motor Flvf., which energizes relay F112 via conductor 196, contacts `of relay TR, conductors 193 and 218, coil of relay FR2, conductor 22), weigh switch W52, conductor 222, feeder switch F82, conductors 224, 263, 174, and 172, switch CS, conductor 170, switch FS and conductor 168. Hence, the motor FM2 starts and the feeder F2 discharges fibers into its weigh pan 66. In the event that the weigh pan of either or both feeders F1 and F2 does not fill up with its predetermined weight of fibers prior to the time that the timing lug 156 again actuates the dump switch DS, the normally-closed contacts of either or both of feeder motor relays FRl and FRZ will be open to thus interrupt the safety-relay-energizing circuit, so that the conveyors will be brought to a halt, as above described. Again, when the weigh pans of both feeders F1 and F2 have received their predetermined weights of fibers and have dropped to thereby open the switches WS]` and W82, the relays FRI and F112 will be de-energized to stop the further feeding of fibers from the feeders, and, when the last feeder to discharge its quota stops, the safety relay SR will be energized to thereby simultaneously discharge fibers from the weigh pans of both feeders F1 and F2 onto their corresponding distributing conveyors DCt and DC2, at the same time or rather shortly thereafter, as later described, the conveyor-motor-actuating circuit is closed to start the operation of all of the conveyors.

The remaining fiber-feeding machine F3 is started in the same manner after the liber-feeding machine F2 has dumped its initial load of fibers on the distributing conveyor DCZ, `so that by the successive starting of all of the fiber-feeding machines F1, F2, and F3 the initially discharged loads of fibers of all the feeders arrive at the discharge end of the collecting conveyor 22 in the desired stacked or sandwiched arrangement shown in FIG- URE 3. Thereafter the feeders will continue to recycle, so that the different fibers will be fed into the beater blender in a sandwiched continuous stream. At the end of a run, the feeders are stopped in the saine sequence by moving their respective switches FS to off position O, so that no batches are fed separately into the beater blender 24 without being stacked or sandwiched with corresponding batches from ail the other feeders.

it will be seen that the energizing coil of the timedelay relay TR is connected in parallel with the energizing coil of `the dump relay DR by conductors 214 and 226, so that whenever the later relay is energized, the relay TR is also energized. Thus, after the weigh pans of the several feeders F have discharged their batches or loads of fibers on the distributing conveyors DC and rise to close the weigh switches WS, the feeder-motoractuating circuits will not be closed until a few seconds after the de-energization of the dump relay DR and the time-delay relay TR. Accordingly, because of this delay in the reenergization of the feeder motor relays FR, there is suliicient time for the dumping doors to close and be held shut and for all the weigh pans to rise and to be securely held in their up position by their respective permanent magnets 96 before the feeder motors FM start. There is thus avoided any possibility of false starts of the motors FM by premature closing or the weigh switches WS before their corresponding weigh pans are fimly held in their up position by the permanent magnets before all the dumping doors are closed. Hence, hunting of the weighing mechanisms W cannot occur.

After all of the feeders F have been started as outlined above, the sandwiched batches of fibers will be fed in a continuous and uninterrupted stream into the beater blender at a rate which is limited only by the particular feeder F which requires the longest interval of time to fill and dump lits weigh pan. Hence, for maximum capacity the linear speed of the conveyors 22 and D.C. should be regulated so that the distributing conveyors will travel a distance only slightly less than onehalf of their cycle during the aforedescribed limiting time interval. The reason for this slight discrepancy in distance travelled is to avoid any pausing of the conveyors; as outlined above, during each cycle of operation of the feeders F and to keep the conveyors running continuously for smoother operation of the apparatus.

In the event that it is desired to test the weighing mechanisms of the machines individually without operation of the conveyors, the conveyor switch CS is opened and the control switch FS of the feeder which is desired to be tested, for example, feeder F1, is moved to its manual position M, while the switches of the other feeders are moved to off position O. In this position of the-switch FST, an alternative feeder-motor-aetuating circuit will be closed, via conductor 228, switch F81, conductor 204, weigh switch WS, conductor 292, coil of relay FRll, conductors Ztitl and 19S, controls of timedelay relay TR, and the conductor 196, to thus energize the feeder motor relay FRi and start the feeder motor FMl. Thereupon, the machine Ff will run and discharge a predetermined and adjustable quantity of fibers into its corresponding weigh pan, and, upon opening of the weigh switch WSi upon descent of the pan, the feeder F1 will stop. The fibers will not be dumped, however, unless the conveyor switch CS is closed to cause the dump switch DS to be actuated by the timing lug 156 to close the energizing circuit for the dump control relay DR. This manual position M of the feeder switches FS of the machines F is obviously used only for the purpose of enabling various quantities of fibers to be discharged into the weigh pans prior to a run in order to accurately adjust the permanent magnets for a predetermined weight setting.

Modification of the Apparatus chines, four such machines, F1, F2, F3, and F4, being shown in the drawings, each identical with and having exactly the same type of weighing mechanism W as has been heretofore described. There are no intermediate or distributing conveyors, but instead of feeders F dump their equi-length batches simultaneously and in spaced relation directly onto a collecting conveyor 230 disposed in a housing 231, similar to the housing 38 previously described. This conveyor 230 is driven, as in the previously described embodiment, by an electric motor CM having a chain 232 engaged with a sprocket 234 on the motor shaft and with a sprocket 236 on the shaft 238 of the roller at the discharge end of the collecting conveyor. As before, the fiber-feeding machines F are equally spaced along the conveyor 230 and controlled by a system of electrical controls identical to those shown in FIG- URE l2.

A sprocket 24d of a diameter equal to one-half that of the front conveyor roller 242 is mounted on the front roller shaft of the conveyor 230 and has a timing chain 244 engaged therewith, which runs over another spocket 246 journalled on a bracket adjustably mounted on the side wall of the housing 231. A dump switch DS' for the electrical controls, and which is identical in construction with the dump switch DS, is secured to the side of the housing 231 and has its actuating arm positioned to be engaged by a single lug 248 on the chain 244. The chain 244 is of a length equal to one-half the distance between corresponding ends of adjacent spaced batches of fibers deposited on the collecting conveyor 230; i.e., the chain length is equal to one-half a distance equal to the length of a batch plus the distance between adjacent batches. Because of the relative diameters of the sprocket 240 and the roller 242, it Will be seen that the chain runs at a speed equal to one-half of the linear speed of the collecting conveyor.

Hence, since the batches of fibers are dumped simultaneously on the conveyor, the latter travels a distance equal to the distance between corresponding ends of spaced adjacent batches before a succeeding batch is dumped, so that each batch of fibers deposited on the collecting conveyor substantially coextensively overlies the batch previously deposited thereon by the adjacent fiber-feeding machine. It will again be seen that the relation of obtains, wherein d equals the length of the timing chain (or the distance between equally-spaced switch-tripping lugs thereon), v equals the linear speed of the timng cham instead of the linear speed of distributing conveyors, D equals the distance between corresponding ends of spaced batches deposited on the collecting conveyor, and V equals the linear speed of the collecting conveyor.

In this embodiment, it will be seen that the batches are stacked on the collecting conveyor 230 and fed 1n separate groups into the beater blender, which again naks for a thoroughly mixed and homogenized final o en By a very simple change in the length of the timing chain 244 (or by mounting more than one switch-tripping lug 24S thereon) and by properly spacing the feeders F, the apparatus shown in FIGURE 1l can be adapted to feed fibers in a substantially continuous and uninter- .s rupted stream. Thus, it will be seen that if the feeders F are spaced apart a distance so that the spacing between their respective weigh pans is substantially equal to multiples of the lengths of the dumped batches or loads of fibers, and the dump switch DS' is periodically actuated after the collecting conveyor 230 has moved a distance equal to the length of a batch of fibers deposited thereon, the result will be the feeding of a substantially continuous and uninterrupted stream of fibers into the beater blender 24. Thus, for exampe, if the feeders F shown in FIGURE 1l are spaced so that the distance beenvases tween their weigh pans is substantially equal to the length of a load of fibers deposited on the conveyor 230, two equally-spaced lugs 248 may be mounted on the chain 244 (or a single lug 248 may be used with a chain which is one-half of the length of chain 244), so that after the conveyor 230 has travelled a distance equal to the length of a batch of bers thereon, the dump switch DS will again be actuated. Hence, the ends of the bers loads dumped from any one feeder F will be substantially contiguous. In this modification, after the feeder` Fi has been started the feeder F2 is not started until the feeder Fi has dumped two loads on the collecting conveyor 23R, and the feeder F3 is not started until after the feeder F2 has dumped two loads on the collecting conveyor 230, etc.

The result of this construction is to fill up the blank spaces between the loads shown in FGURE 11, so that there is a constant and uninterrupted stream of sandwiched fibers being fed into the beater blender 24.

Modification of the Electrical Controls Referring now to FIGURE 13 of the drawings, there is shown a wiring diagram which can be used to operate any of the aforedescribed apparatus embodiments and achieve substantially the same results as the aforedescribed control system, although the cyclic operation of the apparatus will proceed on a somewhat different principle. In this system of operation, the collecting conveyor 22, and also the distributing conveyors DC if used, pause while the several feeders F run, till their weigh pans, stop, and dump independently of each other. When the last of the feeders to receive its quota has stopped and dumped its load, or batch of fibers independently of the other feeders, the feeders remain stopped while the conveyors start. After the conveyors have run a predetermined distance, corresponding to the distance necessary to achieve the aforedescribed stacking or sandwiching of the batches from the several feeders on the collecting conveyor, the conveyors again pause while the feeders again run, stop, and dump their batches of bers independently.

The electrical apparatus for achieving this system of operation again includes three conductors 250 for providing three-phase power to the conveyor motor CM, which is controlled by a conveyor motor relay CR. The feeders Fit, F2, and F3 are operated by corresponding feeder motors FMl, PM2, and FMS, that are controlled by corresponding feeder motor relays FRL FRE, and FR3, each having `four sets of normally-open contacts. T he feeder motors FM are supplied with power by three conductors 252. that are connected to the conductors 25) in advance of the contacts of the relay CR. Again, all of the motors CM and FM preferably are provided with conventional electromagnetic brakes, the same as described with reference to FlGURE 12. The dumpingdoor-controlling electromagnets El, E2, and E3 of the feeders F are supplied with direct current from a rectiiier R, which, in turn is supplied with power, via conductors 25d, from two conductors 256 that are connected to an appropriate source of power; eg., l1() V. single-phase A C. These two conductors 256 also supply power to the energizing coils of all of the various control relays.

The direction of current flow through each electromagnet E is controlled independently of the others, however, by separate dumping relays DRii, DR2, and DRS, one for each feeder F, and each having three sets of normallyclosed and two Sets of normally-open contacts. The two sets of normally-open contacts and two of the three sets of normally-closed contacts of the relays DR are appropriately connected between the rectiher R and the corresponding electromagnets E by the conductors 258 for reversing current flow through the electromagnets by opc ation of the relays. Again, a variable resistance "J is connected in series with one of the conductors 258, so that a diifereitial may `be achieved, if desired, between the holding and repclling forces of the electromagnets with respect to tne dumping doors f the weigh pans 66.

The control system for the f eders F also includes the weigh switches ivi/Sl, WSE, and w33, one for each feeder, and each having two sets of normaliy-closed contacts; ie., closed when the corresponding weigh pan is in its elevated or raised position. The feeders also have corresponding energizing relays ERl, and FR3, each having two sets of normally-open and one set of normally-closed contacts, and the corresponding manuallyoperable, single-pole, double-throw switches PS1, PS2, and PS3, each having three positions-automatic A, oii O, and manual M. "he control system also includes two time-delay relays TRI and TR2, relay TR1 having a set or" normally-open contacts, and relay TR2 having a set of normally-closed contacts. The relay TR1 delays in `both opening and closing its contacts, while the relay TR2 delays only in opening its contacts. A safety relay SR having a set of normally-closed and two sets of normallyopen contacts is also provided. Further, t'ne control system includes a timint7 or conveyor stop switch SS having a set of normally-closed contacts and provided with an actuating element that is adapted to be engaged by the lug on the timing chain 152 for opening the switch.

The system may also include a picker demand limit switch PS, which has a set of normally-closed contacts and performs the same functions and operates in the same manner as the picker demand limit switch described above with reference to FGURE 12. Again, connected in series with the picker demand limit switch PS is a manually-operable conveyor switch CS. In addition to the foregoing controls, the system may include a manually-operable dump switch DS of the push button type having a set of normaily-closed contacts. The functions of this switch will be described more in detail hereinafter.

Operation Wit/1 Modified Electrical Controls Assuming that all three of t'ne `feeders F are shut off, i.e., the switches FS are all in olf O position, and that the picker is calling for fibers so that the picker demand limit switch PS is closed, the first step is to move the switch FSl for the feeder F1 to automatic A position and to close the conveyor switch CS. This latter switch closes a safety-relay-energizing circuit, via conductor 260, coil ot relay SR, conductors 262 and 264, switch CS, conductor 2166, switch PS, conductor 268, a set of now closed but normally-open contacts of relay ERI, conductor 270, a set of normally-open but now closed contacts of relay cuit, via conductor 236, a set of normally-open but now closed contacts of relay ER3, conductor 274, conductor 27o, the set of normally-closed contacts of relay SR, conductor 27S, and conductor 280. It will be noted that this circuit is self-interrupting because of the inclusion of the set of normally-closed contacts of the relay SR. A safety-relay-holding circuit is provided, however, to maintain the relay SR energized, such circuit including conductor 2do, coil of relay SR, conductors 262 and 282, a set of normally-open contacts of relay SR (adjusted to close before the set of normally-closed contacts open), conductor 284, stop switch SS, and conductor 286.

When the relay SR is thus energized and held in by its holding circuit, another set of its normally-open contacts is closed to thereby close a conveyor-motor-actuating circuit, via conductor 28d, a set of normally-open but now closed contacts of relay SR, conductor ZSS, the coil of relay CR, and conductor Thereupon, conveyor relay CR is energized and closes its contacts to start the motor CM to drive the conveyors. lt will be noted that, since the relay SR is energized, its single set of normally-closed contacts is open to thereby interrupt the energizing circuit for the time-delay relays TR1 and TR2, which circuit includes conductors Z313V and 273, the normally-closed contacts of relay SR, conductor 276, conductors 292 and the parallel-connected coils of relays TRI and TR2, conductor 2556, and conductor 298. Energization of the relay SR also interrupts the energizing circuit of all the dump relays DR. Since the circuits for the several feeders include several sets of parallel-connected sections, one set for each feeder, a description of the circuits for one feeder, for example, F1, will suice for all. ln this manner the energizing circuit for the dump relay DR includes conductors 230 and 278, the normally-closed contacts of relay SR, conductor 276, the dump switch DS, conductors 300 and 3M, coil of relay DRL conductor 304, a set of normally-closed contacts of the weigh switch WSR, conductor 3%, and conductor 308. Upon de-energization of the relay DRL the dumping doors of the feeder F1 are open.

it will be noted that, prior to closing the conveyor switch CS, the energizing circuit of the time-delay relay TR1 is closed, so that the relay TR1 is energized and its contacts are closed. The contacts of relay TR1 are included in a holding circuit for the energizing relay ER1, which circuit includes conductors 3-10 and 312, the contacts of relay TR1, conductors 314 and 316, a set of normally-open contacts of the relay ERI, conductors 318 and 320, coil of the relay ERI, conductor 322, and conductor 324. Since the contacts of relay TR1 delay in opening, however, there is a delay in the interruption of the holding circuit for the relay ERI after the conveyor switch CS is closed, and before this interruption the energizing circuit for the dump relay DR1 is opened, to thus close its three sets of normally-closed contacts. One set ofthese contacts is included in an energizing circuit for the energizing relay ERL which circuit includes conductors 324 and 322, coil of 4relay ER1, conductors 320 and 31S, a set of normally-closed contacts of dump relay DRT, and conductor 326. Accordingly, the energizing circuit for the energizing relay ERI is closed when the energizing circuit for the relay DR1 is interrupted to thus maintain the relay ERl. energized.

As long as the relay ERl is energized, it will be noted that the energizing circuit for the feeder motor relay FRI is open, such circuit including conductors 328 and 330, coil of relay FR1, conductors 332, 334, and 336, the set of normally-closed but now open contacts of relay ERI, conductors 3355 and 34d, the contacts of time-delay relay TR2, conductor 312, and conductor 310. Therefore, the feeder motor relay FRI cannot be energized to start the feeder motor FM1 until the relay ERI has been d eenergized.

T he above conditions will prevail; i.e., the conveyors wili run, dumping doors of the weigh pans of the several machines will be open, and the feeder F1 will not run until the holding circuit for the safety relay SR is interrupted by actuation of the stop switch SS by the lug 156 on the timing chain.

Substantially simultaneously with the interruption of the holding circuit for the relay SR, the energizing circuits for the time-delay relays TR1 and TR2 for the dump relay DR1 are `closed by the de-energization of the relay SR. Energization yof the relay DR1 interrupts the energizing circuit for the relay ERt and, since the contacts of the time-delay relay TR1 also delay in closing, the holding circuit for the relay ERl is not closed prior to its energizing circuit being opened. Hence, the relay ERl is de-energized and closes the energizing circuit for the feeder motor relay FRI, as well as opening Ithe energizing circuit for relay SR, so that the conveyor stops. Since the delayed-opening contacts of the relay TR2 are included in the energizing circuit for the feeder motor relay FRE, this circuit will be closed only long enough for energizaticn of the relay FRL Energizaticn of this relay FRl, however, closes a holding circuit therefor which includes conductors 328 and 33d, coil of relay FRI, conductors 332 and 334, a set of the normally-open buit now closed contacts of the relay FRl, conductor 342, switch FST when in automatic position, conductor 344, a set of normally-closed contacts of switch WS1, and con` ductors 346, 3%, and 398. Hence, the feeder F1 runs 14 and delivers fibers to its weigh pan while the conveyors pause.

When the feeder F1 has delivered its predetermined weight of fibers into its weigh pan, the latter drops and thereby opens both sets of contacts of its weigh switch WSI t'o thereby interrupt both the holding circuit for the feeder motor relay FRI and the energizing circuit for the dump relay DRI. Accordingly, the feeder motor relay FRl is de-energized to thereby stop the operation of the feeder motor FM1, to cease further delivery of the fibers into the weigh pan. At the same time, the de-energization of the dump relay DRl reverses the direction of circuit iiow through the electromagnet E1 and thereby dumps the fibers from the weigh pan onto the distributing conveyor DC1. At the same rtime, the de-energization of the relay DR1 closes the energizing circuit for the relay ERI, and the energiza-tion of relay ERI closes the energizing circuit for the relay SR. Energization of this latter relay closes the conveyor-nrotor-actuating circuit and the conveyors start to run.

After the initial load from feeder F1 has thus been dumped and the conveyors start to run, the feeder control switch FS2 is moved to automatic position A, so that when the lug 156 on the timing chain again interrupts the holding circuit for the relay SR, the holding circuits for both feeder motor relays FR1 and FRZ will be closed to thereby permit both feeders F1 and F2 to operate and complete their filling, dumping, and stopping cycles. Likewise, after feeders F1 and F2 have been started, as heretofore described, feeder F3 is started in the same manner by moving its control Switch FSS to automatic position A. Thereupon, the conveyors will run a predetermined distance and stop; each feeder will independently complete its filling, dumping, and stopping cycle; and upon lthe stopping `of the last feeder to dump, the conveyors will again be driven because of the closing of the safety-relay-energizing circuit.

At the end of a run the several feeders are stopped in the same sequence for the same reason described above with reference to the electric controls shown in FIG- URE 12.

lt will be seen that the feeders F will recycle automaitically only when their control switches FS are in automatic position A to thereby enable the several holding circuits for the feeder motor relays FR to be completed. In the event that it is desired to weigh test any one of the feeders while lthe entire apparatus is shut down, the control switch FS of the desired Feeder F, for example, F1, is moved to manual position M, thereby completing an alternative feeder motor relay energizing circuit, which circuit includes conductors 328 and 330, coil of relay FRL conductors 332 and 334, switch FSI when in M position, conductor 344, a set of normallyclosed contacts of weight switch VVS1, and conductors 346, 3136, and 308. Of course, energization of the feeder motor relay FRI starts feeder motor FMI, and the -feeder F1 will fill its weigh pan, drop, and dump. The feeder F1 will thus continue to recycle, without operation of the conveyors, as long as the switch FSI is in M position.

in the event ilt is desired to dump the weigh pan of any of the feeders being so tested before sufficient fibers have been received in the pan. to cause i-t to drop and open the corresponding weigh switch WS, the dump switch DS is opened, thereby interrupting the dump relay energizing circuits.

It will thus be seen that the objects of this invention have been fully and effectively accomplished. The different fibers going into the final blend are fed simultaneously and at uniform rates into the beater blender. Hence, the final blend is a completely homogenized mixture of the several different fibers. 'The apparatus also operates at relatively high speed, in that about 330 loads or batches per hour can be discharged from each feeder. Such large capacity is due largely to the unique weighing apparatus, which, though quite sensitive to the small weights involved (a range of about -l to ounces), operates smoothly and rapidly without any hunting whatever. Moreover, the weighing apparatus is extremely accurate since the scale beam does not move until, and drops abruptly only when, the predetermined weight of fibers is received in the corresponding weigh pan and the automatic brakes on the feeder motors provide a sharp delivery cut-off. Additionally, since the vertical distance travelled by 'the weigh pan is quite small, upon the dumping of a load the weigh pan can be rapidly repositioned for the reception of another batch of fibers therein. In this connection it will be noted that, since the magnetic plate 108 is never completely -withdrawn from the field of magnetic attraction of the permanent magnet 96, the permanent magnet quickly draws the weigh pan back into fiber-receiving position upon the dumping of a load. Further, it will be noted that, because the dumping doors of the weigh pan are forcefully flung open by reversal of the current through the electromagnet, the fibers are dumped more rapidly than would be possible by the mere unlatching of a dumping door for gravity opening thereof by a weight of fibers in the weigh pan. Additionally, the door opening and closing mechanism functions extremely smoothly and without undue jarring.

It will be realized that the specific embodiments shown and described to illustrate the principles of this invention are subject to modification without departing from such principles. Therefore, this invention includes all modifications encompassed within the spirit and scope of the following claims.

We claim:

l. Material-blending apparatus comprising: movable collecting conveyor means; automatic and continuallyoperating means for depositing in respective cycles a plurality of separate loads of different materials, each of a predetermined weight, on separate equi-length sections of Said conveyor means; and means correlating the operation of said depositing means with the operation of said conveyor means to cause each said load to be deposited in substantially coextensive overlying relation with a load previously deposited on a section of said conveyor means by an adjacent depositing means, said correlating means including an electric circuit and means affecting the energization of said circuit each time said conveyor means moves the same predetermined distance.

2t. The structure defined in claim l in which the conveyor means operates continuously, the depositing means effects a simultaneous deposition of the separate loads in each cycle, and the energization-affecting means includes timing cam means operated with said conveyor means for operating the depositing means in accordance with the linear speed of said conveyor means.

3. The structure defined in claim 2 including a safety electric circuit associated with the depositing means and the conveyor means for stopping the latter in the event said depositing means fails to deposit a load of material on operation thereof by the cam means.

4. The structure defined in claim l in which the correlating means effects intermittent operation of the conveyor means and includes means for rendering the depositing means operative when said conveyor means is stopped .and means for rendering said depositing means inopera- .tive durinsT movement of said conveyor means.

5. The structure defined in claim 4 including a safety electric circuit associated with the depositing means and the conveyor means for maintaining the latter stopped until the depositing means deposits all of the loads of material in any cycle.

6. rfhe structure defined in claim l including a safety electric circuit associated with the depositing means and the conveyor means for preventing operation of the latter on failure of said depositing means to deposit a load of material in any cycle.

7. lidaterial-blending apparatus comprising: a plurality of material-feeding machines, each arranged to deliver material therefrom; a plurality of equally-spaced equilength material-receiving means, one for each of said machines and positioned to receive material delivered thereby; means operable by the weight of a predetermined load of fibers in each separate material-receiving means for stopping the delivery of material from the corresponding machine; discharge lmeans for each of said material-receiving means; movable collecting conveyor means for receiving, on separate equi-length sections thereof, the separate loads of bers discharged from said material-receiving means; and means correlating the operation of all of said discharge means with the operation of said conveyor means for causing automatic continual intermittent operation of each of said discharge means and for causing each such operation to deposit the resultingly discharged load of material on said conveyor means in substantially coextensive overlying relation with a load of material previously deposited on said conveyor means from an adjacent material-receiving means, said correlating `means including an electric circuit and means affecting the energization of said circuit each time said conveyor means moves the same predetermined distance.

8. The structure defined in claim 7 including means interposed between each of the material-receiving means and the conveyor means for receiving each discharged load of material and uniformly distributing said load over a length of the conveyor means equal to the distance between the discharged but undistributed loads plus the length of a received but undistributed load.

9. The structure defined in claim 7 in which the ends of the conveyor means equi-length sections are substantially contiguous, and including means located between each of the material-receiving means and the conveyor means for receiving each discharged load of material and uniformly distributing said load over a said section of said conveyor means.

10. The structure defined in claim 7 including a distributing conveyor positioned between each material-receiving means and the collecting conveyor means and arranged to receive each load of fibers discharged from the said material-receiving means and separately discharge each said discharged load from one end of said distributing conveyor for direct distribution over a said section of said collecting conveyor means, the length of said distributing conveyors being substantially equal to the lengths of the separate said loads received thereon, and the length of each said load divided by the distance between the said discharge ends of said distribution conveyors being substantially equal to the linear speed of said distributing conveyors divided by the linear speed of said collecting conveyor means.

1l. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equally-spaced fiber-receiving containers, one for each of said machines and positioned to receive fibers delivered thereby, each said container having a bottom dumping door; means operable by the weight of a predetermined load of fibers in each separate said container for stopping the delivery of fibers from the corresponding machine; means for opening each said door to dump each said load of fibers from each said container; a continuously-operating movable collecting conveyor extending beneath said containers for receiving, on equi-length sections of said conveyor, the separate loads of bers dumped from said containers; and means correlating the operation of said door-opening means with the operation of said conveyor for causing each operation of each door-opening means to deposit the resultingly dumped load of fibers on said conveyor in substantially coextensive overlying relation with a load of fibers previously dumped on said conveyor from an adjacent container, said correlating means including an electric circuit and means affecting the energization of said circuit each time said conveyor moves the same predetermined distance.

l2. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equally-spaced fiber-receiving 17 means, one for each of said machines and positioned to receive fibers delivered thereby; means operable by the weight of a predetermined load of bers in each separate fiber-receiving means for stopping the delivery of fibers from the corresponding machine; means for simultaneously discharging all said loads from all said fiber-receiving means; continuously-operating movable collecting conveyor means for receiving, on separate equi-length sections thereof, the separate loads of fibers discharged from said fiber-receiving means; and means correlated with said conveyor means for cyclically operating said discharge means to cause each of the resultingly discharged loads to be deposited on said conveyor means in substantially coextensive overlying relation with -a load previously deposited on said conveyor means from an adjacent fiber-receiving means.

13. The structure defined in claim 12 including a safety electric circuit associated with said conveyor means and said discharge means for preventing operation of the latter by the correlated means and for stopping said conveyor means in the event the predetermined loads of fibers have not been received in all of the fiber-receiving means.

14. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equally-spaced fiber-receiving means, one for each of said machines and postiioned to receive fibers delivered thereby; means operable by the weight of a predetermined load of fibers in each separate fiber-receiving means for stopping the delivery of fibers from the corresponding machine; means for simultaneously discharging all said loads from all said fiber-receiving means; continuously-operating movable collecting conveyor means for receiving, on separate equi-length sections thereof, the separate loads of fibers discharged from said fiber-receiving means; means correlated with said conveyor means for operating said discharge means to cause each of the resultingiy discharged loads to be deposited on said conveyor means in substantially coextensive overlying relation with a load of fibers previously deposited on said conveyor means from an adjacent fiber-receiving means; and means automatically operable upon the discharge of said loads from said fiber-receiving means for restarting the delivery of fibers from said machines.

15. The structure defined in claim 14 in which the automatic means includes means for delaying the restarting of the delivery of fibers for a predetermined interval of time after the discharge of the loads from the fiberreceiving means.

16. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equally-spaced fiber-receiving means, one for each of said machines and positioned to receive fibers delivered thereby; means operable by the weight of a predetermined load of fibers in each separate fiber-receiving means for stopping the delivery of fibers from the corresponding machine; means for simultaneously discharging all said loads from all said fiber-receiving means; continuously-operating movable collecting conveyor means for receiving, on separate equi-length sections thereof, the separate loads of fibers discharged from said fiber-receiving means; means correlated with said conveyor means for operating said discharge means to cause each of the resultingly discharged loads of fibers to be deposited on said conveyor means in substantially coextensive overlying relation with a load of fibers previously deposited on said conveyor means from an adjacent fiberreceiving means; and automatic means for halting said conveyor means and preventing operation of said discharge means upon actuation of said correlated operating means before lall said fiber-receiving means have had their corresponding predetermined loads delivered thereto and for operating said discharge means and restarting said conveyor means when all said fiber-receiving means have had their corresponding predetermined loads delivered thereto.

17. Fiber-blending ,apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equally-spaced fiber-receiving means, one for each of said machines and positioned Ito receive fibers delivered thereby; discharge means for each of said fiber-receiving means; means operable by the weight or" a predetermined load of fibers in each separate fiber-receiving means for stopping the delivery of fiber-s from -the corresponding machine `and oroperating the corresponding discharge means; a movable collecting conveyor for receiving, on separate equi-length sections thereof, the separate loads of fibers discharged from Isaid fiber-receiving means; and means correlating the operation of said conveyor and the operation of said machines to automatically cause alternate operation of said conveyor and said machines to effect a delivery cycle of all of said machines and to cause each operation of each said discharge means to deposit the resultingly discharged load of fibers on said conveyor in substantially coextensive overlying relation with a load of fibers previously deposited on said conveyor from an adjacent fiberreceiving means, said correlating means including an electric circuit .and means affecting the energization of said circuit each time said conveyor moves a predetermined distance and each time all of said discharge means are operated.

18. The structure defined in claim 17 including a distributing conveyor disposed between each fiber-receiving means and the collecting conveyor and operable with the latter, each said distributing conveyor being arranged to receive each load of fibers discharged from the corresponding fiber-receiving means and separately discharge ,each said discharged load from one end of said distributing conveyor for direct distribution over a said section of said collecting conveyor, the length of said distributing conveyors being substantially equal to the lengths of the separate said loads received thereon, and said length of each said load divided by the distance between the said disch-arge ends `of said distributing conveyors being substantially equal to the linear speed of said distributing conveyors divided by the linear speed of said collecting conveyor.

19. Fiber-blending apparatus comprising: a plurality yof fiber-feeding machines, eachv arranged to deliver fibers therefrom; a plurality of equally-spaced fiber-receiving means, one for each of said machines and positioned to receive fibers delivered thereby; fiber-discharging means for each of said fiber-receiving means; means operable by the weight of a predetermined load of fibers in each separate fiber-receiving means for stopping the delivery of fibers from the corresponding machine and for operating the corresponding `discharging means; a movable collecting conveyor for receiving, on separ-ate equi-length sections thereof, the separate loads of fibers discharged from said fiber-receiving means; means automatically operable on the discharge of all said loads from all said fiber-receiving means -for starting said conveyor; means for stopping said conveyor after the latter has travelled a distance equal to the length of a load thereon plus the dis-tance between adjacent loads thereon; and means for restar-ting the delivery of fibers from all said machines when said conveyor stops.

20. In weighing apparatus .the combination comprisling: a weighing scale having a load-supporting beam; a -weigh pan supported on said beam, said scale being adjustable to exactly balance when said pan is empty; magnetic means secured on said beam; a magnet mounted independently of said scale in position to attract said magnetic means and urge said beam to move in a direction to cause said pan to rise; fixed abutment means engageable with said beam for maintaining the latter in its exactly balanced position against the attractive force ybetween `said magnet and said magnetic means; and means for varying said attractive force whereby a predetermined load in said pan will cause movement of said beam in the opposite direction.

2l. The structure defined iii claim 20 in which the means for varying the"l attractive force comprises means mounted said magnet for `adjustment toward and away from the magnetic means.

22. The structure defined in claim 20 including second fixed abutment means spaced from said beam in the said balanced position thereof and engageable thereby for stopping movement of said beam in the said opposite direction to maintain the magnetic means Within the effective attractive range of the magnet.

23. In Weighing apparatus the combination comprising: weigh pan means; bottom dumping door means hinged to said pan means; a permanent magnet on one of said means; and a direct current electrom-agiiet on the other of said means, one of the poles of said permanent magnet being positioned adjacent one of the poles of said electromagnet when said door means is closed, whereby, when said adjacent poles are of opposite polarity, said door means is held closed by magnetic attractive force and, when said adjacent poles are of like polarity, said door means is held open by magnetic repell-ing force.

24. The structure defined in claim 23 including coun terbalance means on said door means for barely maintaining the latter closed Vin the absence of said permanent magnet.

25. The `structure defined in claim 23 in which the permanent magnet is mounted on the door means and the electromagnet is mounted on the Weigh pan means.

26. :Material-blending apparatus comprising: a plurali-ty of material-feeding machines, each arranged to `deiiver material therefrom; a plurality of equally-spaced equi-length material-receiving means spaced apart a distance substantially equal to a multiple of the length of each said means, one for each of said machines and positioned to receive material delivered thereby; means voperable by the weight of a predetermined load of material iii each separate said material-receiving means for stopping the delivery of material from the corresponding machine; discharge means for each of said material-receiving means; movable collecting conveyor means for directly receiving Ithe separate loads of material discharged from said material-receiving means; and means correlating the operation of said discharge means With the operation of said conveyor means for causing each operation of each said discharge means vto deposit the resultingly discharged load of material on said conveyor means in substantially coextensive overlying relation with a load of material previously deposited on said conveyor means from an adjacent material-receiving means, and for causing the ends of all .the loads dumped on said conveyor means from each said material-receiving means to be substantially contiguous.

27. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equi-length fiber-receiving containers spaced apart a distance substantially equal to a multiple of their lengths, one for each of said machines and positioned to receive fibers delivered thereby, each said container having a bottom dumping door; means operable by the Weight of a predetermined load of fibers in each `separate Said container for stopping the delivery of fibers from the corresponding machine; means for opening each said door to dump each said load of iibers from each said container; a movable collecting conveyor eX- tending beneath said containers for directly receiving the separate loads of fibers dumped from said containers; and means correlating the operation of said door-opening means with the operation of said conveyor means for causing each operation of each door-opening means to deposit the resul-tingly dumped load of fibers on said coriveyor in substantially coextensive overlying relation with a load of fibers previously dumped on said conveyor from an adjacent container, and for causing the ends of all of the loads dumped on said conveyor from each said fiberreceiving means to be substantially contiguous.

28. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equi-length 'liber-receiving means spaced apart a distance substantially equal to a multiple of the length of each said means, one for each of said machines and positioned `to receive fibers delivered thereby; means operable by the Weight of a predetermined load of fibers in each separate said fiber-receiving means for stopping the delivery of fibers from the corresponding machine; means for simultaneously discharging all said loads from all said fiber-receiving means; movable collecting conveyor means for directly receiving the separate loads of fibers discharged from said fiber-receiviaig means; and means correlated with said conveyor means for periodically operating `said discharge means when said conveyor means travels a distance substantially equal to the length of a load of fibers deposited thereon.

29. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equi-length fiber-receiving means spaced apart a distance substantially equal to a multiple of the length of each said means, one for cach of said machines and positioned to receive fibers delivered thereby; means operable by the weight of a predetermined load of fibers in each separate said fiber-receiving means for stopping the delivery of fibers from the corresponding machine; means `for simultaneously discharging all said loads from all said fiber-receiving means; movable collecting conveyor means for directly receiving the separate loads of fibers discharged from said fiber-receiving means; means correlated with said conveyor means for periodically operating said discharge means when said conveyormeans travels a distance substantially equal to the length of a load of fibers deposited thereon; and means automatically operable upon the discharge of said loads from ,said fiber-receiving means for restarting the delivery of fibers from said machines.

30. Fiber-blending apparatus comprising: a plurality of fiber-feeding machines, each arranged to deliver fibers therefrom; a plurality of equi-length fiber-receiving means spaced apart a distance substantially equal to a multiple of the length of each sai-d means, one for each of said machines and positioned to receive bers delivered thereby; discharge means for each of said fiber-receiving means; means operable by the weight of a predetermined load of fibers in each separate said fiber-receiving means for stopping the delivery of fibers from the corresponding machine and for operating the corresponding discharge means; a movable collecting conveyor for directly receiving the separate loads of fibers discharged from said fiber-receiving means; and means correlating the operatic-n of Isaid conveyor and the operation of said machines for causing alternate operation of said conveyor and said machines and for causing said conveyor to travel a distance substantially equal to the length of a load of fibers at each operation of said conveyor.

31. Fiber-blending apparatus comprising: plurality of fiber-feeding machines, each arranged to deliver bers therefrom; a plurality of equi-length liber-receiving means spaced apart a distance substantially equal to a multiple of the length of each said means, one for each of said machines and positioned to receive fibers delivered there-- by; fiber-discharging means for each of said fiberreceiv-l ing means; means operable by the Weight of a predetermined load of fibers in each separate said fiber-receiving means for stopping the delivery of fibers from the corresponding machine and for operating the corresponding discharging means; a movable collecting conveyor for direclty receiving the separate loads of fibers discharged from said fiber-receiving means; means operable on the discharge of all said loads from all said ber--receiving means for starting said conveyor; means for stopping said conveyor after the latter has travelled a distance substantially equal to the length of a load thereon; and

21 means for restarting the delivery of 4fibers from all said machines when said conveyor stops.

32. In weighting apparatus the combination comprising: a balancing scale beam; a load holder therefor; means balancing said .scale when said load holder is empty; and magnetic means exerting an attractive force on said scale beam for maintaining the latter against unbalancing movement except by a predetermined weight of material in said load-holder; and means mounting said magnetic means for adjustment toward and away from said bea-m to vary said attractive force.

33. Apparatus for use in proportioning different libers to be blended comprising a plurality of machines for concurrently feeding, weighing and discharging predetermined amounts of each of a plurality of fibers in successive batches, a movable conveyor for receiving said batches, each of said machines including a ber feeder and scale means including a receptacle disposed to receive and weigh fibers delivered by said feeder, automatic means to discharge weighed batches of iibers from the receptacles, said means including an electrical circuit cooperating with said movable conveyor and said receptacles for delivering the batches of fibers from the latter onto one another in superposed layers on the conveyor while it is moving, said conveyor serving to transport such layers and means to insure maintenance of the predetermined percentages `of the ,several diierent fibers in similar successive batches, said means including an electrical circuit which is operative -to `de-energize the receptacle discharging means when less than the predetermined amount of any of the several fibers has been weighed.

34. Material-blending apparatus comprising: movable collecting conveyor means; automatic and continuallyoperating means for depositing in repetitive cycles a plurality of separate loads of different materials, each of a predetermined weight, on -separate equi-length sections of said conveyor means; means correlating the operation of said depositing means with the operation of said conveyor means to cause each said yload to be deposited in substantially coextensive overlying relation with a load previously deposited on a said section of said conveyor means by an adjacent depositing means; and a safety electric circuit associated with said depositing means and with said conveyor means for preventing operation of the latter on failure of said depositing means to deposit a load of material in any cycle.

35. Weighing apparatus comprising: a scale beam; a

load holder supported thereon; a counter-weight adjustably mounted on said beam; magnetic means positioned to exert an attractive force on -said beam to urge the latter to move in the same direction it is urged by said counterweight, whereby said beam will not move as a load in Said holder approaches a weight suflicient to overcome the -forces exerted by said counterweight and by said magnetic means but moves with a snap action when the load attains the overcoming weight; and means mounting said magnetic means for adjustment toward and away from said beam to vary said attractive force.

36. Weighing apparatus comprising: a scale beam; a load holder supported thereon; a counterweight adjustably mounted on said beam; magnetic means positioned to exert an attractive force on said beam for supplementing the counterbalancing eect of said coun-terweight, whereby said `beam will not move as a load in said holder approaches a weight suiicient to overcome the forces exerted by said counterweight and by said magnetic means but moves with a snap action when the load attains the =overcoming weight; and means mounting said magnetic means for adjustment toward and away from said beam to vary .said attractive force.

37. Weighing apparatus comprising: a scale beam; a load holder suported thereon; counterbalancing means associated with said beam including an adjustable counterbalance weight and magnetic means exerting an attractive force effective on said beam; and means mounting said magnetic means for adjustment toward and away from said beam to vary said attractive force.

References Cited in the tile of this patent UNITED STATES PATENTS 1,066,656 Richardson July 8, 1913 1,738,634 Bryant Dec. 10, 1929 1,881,060 Okey Oct. 4, 1932 1,929,344 Benoit Oct. 3, 1933 2,113,988 Kershaw Apr. 12,1938 2,127,120 Johnson et al. Aug. 16, 1938 2,285,765 Carswell June 9, 1942 2,412,506 Greene et al Dec. 10, 1946 2,638,305 Miller Apr. 4, 1949 2,650,391 Metcalfe et al Sept. 1, 1953 2,703,438 Greene et al Mar. 8, 1955 FOREIGN PATENTS 914,142 France Iune 11, 1946 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No., 3O7I202 January 1 1963 Kenneth G., Lytton et al..

It is hereby certified that error appears in the above numbered putW ent requiring correction and that the Said Letters Patent should read as corrected below.

Column I, line I2 for "of"a second occurrence, read-- or line 2381 after "uniform" insert rates column 4,1 Ii'ne 22, for "kieW read knife column Il, line 8, for 'ibers" read fiber column I5Y line 34, for "respective" read repetitive n Signed and sealed this 3rd day of December 1963,

(SEAL) GSI EDWIN L. REYNOLDS ERNEST W. SWIDER Attesting Officer AC ting Commissioner of Patents Disclaimer 8,07 1202-11 enf/etti G'. Zytton, @hartes W. Balmes, and Ueez'l S. Wz'se, Gastonia, N .C. FIBER-BLENDING APPARATUS. Patent dated J an. l, 1963. Disclaimer led July 30, 1963, by the assignee, Fiber Uontwols orpomtz'ou. Hereby enters this disclaimer to claim 33 of said patent.

[Oezat Gazette Septembeia 17, 1963.]

Claims (1)

1. MATERIAL-BLENDING APPARATUS COMPRISING: MOVABLE COLLECTING CONVEYOR MEANS; AUTOMATIC AND CONTINUALLYOPERATING MEANS FOR DEPOSITING IN RESPECTIVE CYCLES A PLURALITY OF SEPARATE LOADS OF DIFFERENT MATERIALS, EACH OF A PREDETERMINED WEIGHT, ON SEPARATE EQUI-LENGTH SECTIONS OF SAID CONVEYOR MEANS; AND MEANS CORRELATING THE OPERATION OF SAID DEPOSITING MEANS WITH THE OPERATION OF SAID CONVEYOR MEANS TO CAUSE EACH SAID LOAD TO BE DEPOSITED IN SUBSTANTIALLY COEXTENSIVE OVERLYING RELATION WITH A LOAD PREVIOUSLY DEPOSITED ON A SECTION OF SAID CONVEYOR MEANS BY AN ADJACENT DEPOSITING MEANS, SAID CORRELATING MEANS INCLUDING AN ELECTRIC CIRCUIT AND MEANS AFFECTING THE ENERGIZATION OF SAID CIRCUIT EACH TIME SAID CONVEYOR MEANS MOVES THE SAME PREDETERMINED DISTANCE.

Images