US3045440A - Ice making - Google Patents
Ice making Download PDFInfo
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- US3045440A US3045440A US40720A US4072060A US3045440A US 3045440 A US3045440 A US 3045440A US 40720 A US40720 A US 40720A US 4072060 A US4072060 A US 4072060A US 3045440 A US3045440 A US 3045440A
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- water
- cells
- ice
- grid
- platen
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F25—REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
- F25C—PRODUCING, WORKING OR HANDLING ICE
- F25C1/00—Producing ice
- F25C1/12—Producing ice by freezing water on cooled surfaces, e.g. to form slabs
Definitions
- This invention relates to ice forming, more particularly to novel apparatus, and methods implementing the distribution of Water to the grid of an ice forming machine so as to agitate the water whereby clear pieces of ice will be produced.
- a grid containing a plurality of cube shaped cells is generally employed. Water is fed to the cells of the grid, and the water is frozen in the cells, after which the frozen water is released from the cells to provide the desired ice cubes.
- the broad general principle of freezing water in a cube shaped cell is old in the art. However, a number of problems arise in connection with existing apparatus and procedures.
- Another object of the invention is to provide novel means for the introduction of water to the cells of a grid in which ice is to be formed.
- Another object of the invention is to provide novel means for the refrigeration of liquid in a grid cell with the refrigeration effects substantially confined to the cell.
- a further object of the invention is to provide novel means to insure agitation of water provided to the cells of the grid of an ice making machine.
- an ice forming apparatus having a grid containing a plurality of cells confining a volume having a configuration like that of the ice to be formed.
- a compression refrigeration system is employed to refrigerate the cells of said grid and this is effected by arranging at least a portion of the evaporator of said compression refrigeration system in heat exchange relationship with the cells of said grid.
- a platen closes off the bottom of the cells of the grid to retain water therein.
- a water supply system is provided directing water to the tops of the cells of the grid for freezing into the requisite ice bodies.
- This water supply system includes a storage sump connected to a water supply main from which water is pumped to a distribution header arranged to deliver water to the cells of the grid from the top thereof.
- the amount of water delivered to each cell is in excess of the quantity required to produce the given ice bodies.
- the excess water during ice formation is continuously overflowing the cells.
- a novel water deflection tray or plate is arranged over the tops of the cells so that the excess water will be deflected to produce turbulence within the cell providing for the desired water agitation.
- An aperture in the deflection plate over each cell permits distribution of water to the cells, and discharge of the excess water supplied thereto. In order to prevent clogging of this aperture as a result of. the refrigeration effects in the cell which tend to produce ice on the deflection plate, it is necessary to minimize heat transfer between the deflection plate and the refrigerated grid cells.
- An important feature of the invention resides in the provision of a novel water deflection tray serving to increase the agitation of water in the cells of a grid to which water is supplied for freezing.
- An additional feature of the invention resides in the formation of the grid of a heat insulating material so as to prevent refrigeration of areas other than that within the confines of the cell.
- a further feature of the invention resides in the formation of the deflection plate so as to implement the dis- This is most eifectively accomplished by charge of the excess water supplied to the cells for return to the supply sump.
- FIGURE 1 represents a perspective view with parts broken away of the novel ice making apparatus incorporating the features of this invention
- FIGURE 2 is a front perspective view looking upward- 1y at the water supply components and ice making components of the apparatus shown in FIGURE 1;
- FIGURE 3 is a perspective detail view looking downwardly on the water distribution header, the grid, the evaporator platen, and the water collection pan, shown during the harvesting cycle of the apparatus of FIG- URE 1;
- FIGURE 4 is a perspective view with parts broken away of the Water distribution header
- FIGURE 5 is a top perspective view of the water collection pan
- FIGURE 6 is a schematic diagram of the refrigeration system employed in the novel apparatus
- FIGURE 7 is a schematic diagram of the water supply system.
- FIGURE 8 is a schematic circuit diagram of the controls.
- the novel ice making apparatus 10 is shown arranged within a rectangular housing 11 formed of sheet metal, or the like relatively rigid sheet material supported on a framework 9 of angle irons or the like.
- a bunker 12 is formed at the bottom of the housing 11, and provided with a hinged door 13 permitting access to the interior of bunker 12.
- Leading to the bunker is a chute 14 extending from an opening in horizontal partition 15 arranged above the bunker 12.
- Vertical partition wall 16 extends upwardly from horizontal partition 15 and separates the heat dissipating components of the refrigeration system, to be hereinafter described, from the ice forming equipment, and the water supply equipment, as seen to the left in FIGURES 1 and 2.
- the refrigeration system employed as best seen in FIGURES 1 and 6 comprises a compressor 20 constituted by a sealed motor compressor unit such as is conventionally employed in compression refrigeration systems.
- the compressor 20 is coupled via discharge line 21 to condenser 22 which is connected via liquid line 23 through expansion valve 24 to primary platen evaporator 25 in series with secondary water pre-cooling evaporator 26, from which suction line 27 extends back to compressor 20. It will be observed that portions of liquid line 23 and suction line 27 are arranged in heat exchange relation as shown at 30.
- Expansion valve 24 is controlled by means of thermostatic bulb 31 arranged in heat exchange relationship with suction line 27 so that the amount of refrigerant flowing from the condenser 22 to the evaporator is regulated in response to temperature of refrigerant in the suction line.
- a conventional strainer-dryer 28 and a discharge service valve '29 may be placed in liquid line 23.
- Suction service valve 29' may be provided in suction line 27.
- the water supply circuit here employed as best seen in FIGURES 1 and 7 includes a water storage sump 35 to which water is fed by water main connection 36 which feeds water to sump 35 through float controlled valve 37, the opening of which is regulated by the position of float 38 in the sump 35.
- Overflow pipe '39 formed with siphon cap 40 is arranged in the bottom of the sump to insure 4 that the water level in the sump will not exceed a desired maximum.
- Sump discharge line 41 leads the water from the sump through pump 42 via flexible water header sup ply line 43 to water distribution header 45.
- Water header 45 as best seen in FIGURES 3 and 4 is formed in a plate-like configuration with a plurality of distribution channels 46 arranged to direct water from header inlet 47 to a plurality of spaced ejector nozzles 48.
- the water header 45 is formed of a suitable relatively rigid material preferably by molding or the like technique implementing the formation of a closed hollow plate-like member in which a plurality of distribution channels may readily be formed.
- the shape of the channels, and the shape of the internal cross section of the nozzles 48 is such as to provide a relatively uniform distribution of water pressure throughout the header 45 so that the flow of water from each of the nozzles is substantially the same.
- Each of ejector nozzles 48 is formed with a nose portion 49 having an orifice 50 at the tip thereof.
- the water header 45 is slidably mounted with respect to grid 55 by means of pins 56 arranged at the respective corners of the header 45.
- the pins 56 extend slidably through apertures in corner cars 58 formed on the header 45 and these pins are fixed at their lower ends in the corners of grid 55 with the keeper rods 59 limiting upward movement of header 45.
- Compression springs 57 are arranged about pins 56 between the header 45 and grid 55 to bias the header 45 upwardly away from the grid as viewed in FIGURES 1 and 2.
- Grid 55 is fixedly mounted with respect to housing 11. An ear is secured at each corner of the grid. Each car has an opening 121 therein. Support rods 122 and 123, which are mounted in brackets 124 secured to the framework 9 extend through the openings 121 and support grid 55.
- Grid 55 is formed with a plurality of cells 66 which confine a volume having a configuration like that of the ice bodies to be formed. As previously noted, the rectilinear configuration commonly called an ice cube is preferred, and to this end the grid 55 is formed with a plurality of cube like cells so that any water frozen therein will be formed into these so called ice cubes.
- Grid 55 as best seen in FIGURES l and 7 is formed with a water deflection plate or tray 61 arranged to extend over the top surface thereof. Overflow lip 62 is formed on one end of the deflection tray to direct any excess water downwardly over the side of grid 55 in a fashion to be hereinafter more fully described.
- a plurality of apertures 63 is arranged coaxially with the center line through each of the cells 60 and as viewed in FIGURES 1 and 7, it will be observed that the apertures 63 are of a size to permit the ejector nozzles employed to supply water to the grid cells to pass therethrough.
- the water deflection plate or tray 61 may be suitably formed of any readily formable sheet material, but is preferably formed of a strong, light weight plastic, such as styrene copolymer.
- Platen 65 is pivotally mounted on pivot rod or shaft 66 extending through bearing fulcrum 67 provided on machine housing 11.
- Ears 68 are extended upwardly and outwardly from the plane of platen 65 and are secured on shaft 66 so that the platen 65 may lie flush against the bottom of grid 55 as viewed in the drawings, but may also pivot about an axis through rod 66 as viewed in FIG- URE 3 to permit those portions of the platen in contact with the grid to move a distance at least equal to the height of an ice cube away from the grid to permit discharge of the formed ice.
- the platen 65 is of a platclike configuration substantially coextensive with the bottom area of grid 55, and is preferably formed with a serpentine passageway so as to accommodate the tubing employed infabricating evaporator as seen in FIG- URE 6.
- the portion of evaporator 25 arranged within the serpentine passageway in platen 65 is connected to the refrigeration system by flexible refrigerant conduits 69 so as to permit movement of the platen containing primary evaporator 25 with respect to the relatively fixed refrigeration system components.
- the top surface of the platen 65 is sufiiciently smooth to provide relatively contiguous surface engagement with the bottom of grid whereby the cells will be closed off to retain water therein when the platen is in its upward position as illustrated in FIGURES 1 and 7.
- a water collection pan Positioned beneath grid 55 and platen 65 is a water collection pan as best seen in FIGURES 2, 5 and 7, formed with a bottom trough having a front downwardly and rearwardly inclined bottom plate '71 and a rear forwardly and downwardly inclined bottom plate 72 converging along a low point line '73 which forms a low point in the pan 76.
- Front wall 74 is upstanding from the leading edge of bottom plate 71.
- Side walls 75 extend along the sides of the trough to enclose same to form pan 70 as viewed in FIGURE 5.
- Splash guards 76 are removably secured to platen 65 and extend upwardly therefrom a distance permitting the splash guards to enclose the water deflection tray 61 as viewed in FIGURE 1, whereby any water passing over overflow lip 62 will be deflected to pan 70. Splash guards 76 also direct harvested ice bodies to the ice chute 14.
- the front bottom plate 71 of pan 7! is formed with opening 73 surrounded by lip 86 which extends completely thereabout for a purpose to be made hereinafter more apparent.
- Discharge spout 31 extends downwardly from low point line 73 to discharge opening 82 whereby water collected in said pan 7% may be discharged to the sump 35 as viewed in FIGURES 2 and 7.
- a gear motor 85 having a crank arm 86 coupled to connecting rod 37 which extends upwardly through aperture 78 and is connected to platen 65, whereby operation of the motor will cause the platen to move downwardly pivoting about pivot rod 66, as viewed in FIGURE 2.
- the connecting rod 87 is formed as a telescoping member with a spring (not shown) arranged between the upper and lower telescoping parts of the connecting rod whereby a cushioning effect is obtained in the event that the motion of the connecting rod is obstructed.
- a strap 90 as best seen in FIGURE 2 is secured between header 45 and platen 65 on opposite sides of each for a purpose to be made hereinafter more apparent.
- Strap 90 is formed with an upper keyhole pivot slot 91 and a lower lost motion slot 92.
- Headed pin 93 is extended from header 45 into keyhole slot 91 and suitably secured thereinby hairpin spring 94.
- Lost motion slot 92 engages pin 95 secured to platen 65.
- the control circuit diagram illustrated in FIGURE 8 includes a pump motor employed for driving pump 42, gear motor 85, and condenser fan motor 101 utilized for driving the condenser fan to direct air into heat exchange relationship with condenser 22 of the refrigeration system here employed.
- the circuit also includes the compressor motor 102, the overload relay 103, the running capacitor 104, the starting capacitor 105 and starting relay 1106.
- Pressure sensitive fan cut-out switch 107 is arranged in the fan motor circuit.
- Gear motor switch 108 is arranged in the gear motor circuit along with manual control gear motor switch 109.
- Temperature and pressure sensitive defrost control switch 110 is arranged in a circuit with the relay of defrost solenoid valve 111 and fan motor 101 as best seen in FIGURE 8. Control shown in FIGURE 6 contains switch 110'.
- the control is connected to suction line 27 by line 116 so as to be responsive to the pressure of the refrigerant flowing through line 27 to move switch 110 to the position shown in dotted line in FIGURE 8 to terminate the freezing cycle and initiate defrosting.
- the control is connected to thermostatic bulb 117 so as to be responsive to a predetermined temperature indicative of the completion of defrosting to move switch 110 to the position shown in solid line in FIGURE 8 to initiate harvesting of the ice cubes.
- Harvest control switch 112 is arranged to control the flow of current to gear motor 55 and main power switch 113 is arranged to control the energization of the aforedescribed circuit components.
- Bunker switch 114 is arranged to deenergize all the components of the electrical control system when a predetermined quantity of ice is collected in the bunker 12.
- the ice forming apparatus here provided is intended for the relatively continuous production of ice bodies such as would be required in a commercial eating establishment.
- the ice bodies formed by the instant apparatus are as noted the so-called ice cubes. Installation of the apparatus is possible in any area permitting connection to a Water supply main and an electrical power supply source.
- Water is supplied from the main to sump 35 in a quantity such as to fill the sump to a level determined by the adjustment of flow control valve 37. When this level has been attained float 38 rises, shutting valve 37, and the supply of Water to sump 35.
- Water pump 4-2 directs the water from sump 35 to header 45 via flexible water supply line 43.
- the flexibility of water supply line 43 permits movement of header 45 with respect to water pump 42 for a purpose to become hereinafter more apparent.
- header 45 the water is distributed from inlet 47 as viewed in FIGURE 4 through channels 46.
- the dimensioning of the header channels 46 is such as to provide for a uniform pressure at each of the nozzles 48.
- the water in channels 46 is ejected from the header to the grid via ejector nozzles 48 where it will be observed that the infundibular cross section of the nozzle as viewed in FIGURE 4 provides for a velocity increase at the orifice 50 in nose portion 49 as the water leaves the header for distribution in cells 60 of grid 55.
- the water flowing into cells 66 is agitated as a result of the turbulence produced by the action of ejector nozzles 48 directing water into the cells 65 confined by water plate 61. Any overflow resulting from this turbulence is directed outwardly through the space between the nozzle nose portion 49 and the apertures 63 in plate 61. The overflow through these apertures 63 drains downwardly to overflow lip 62 whence it is directed to water collection pan 70. It will be observed that the amount of water supplied to cells 66 is in excess of the amount of water frozen during any given period of time so that there will always be an overflow along plate 61.
- This excess Water flow agitates the water in the cells, and though interfering slightly with the rate of ice formation, serves to eliminate from the formed ice any foreign matter wherether solid or gaseous since the cleaner water tends to freeze first and the overflow serves to remove the foreign matter, and the agitation releases undesirable gases.
- Water collection trough or pan 7% is formed in a novel fashion whereby cleaning of the trough components is implemented and substantially all the water supplied to the grid, and not frozen is returned to the sump without wetting of the apparatus components.
- the splash guards 76 which are removable for cleaning purposes, serve to deflect any water flowing over plate 61 downwardly to pan 76 thus preventing wetting of the other apparatus components due to splashing as a result of the turbulence in cells 60. Splash guards '76 also serve to direct harvested ice bodies to the ice chute 14.
- pan 70 is such that even in the harvesting position shown in FIGURE 3 low point line 73 is below the top of front wall 74 whereby water is still drained downwardly to the sump via spout 81 thus maintaining the apparatus components in a relatively dry condition.
- Appropriate 7 filters are of course arranged in the sump inlet and outlet so as to remove any impurities.
- the refrigeration system here provided permits simple and effective cooling of the water retained in the cells of grid 55 by utilization of an evaporator coil 25 arranged within platen 65.
- the evaporating refrigerant passing through the primary evaporator 25 and secondary evaporator 26 of the refrigeration system serves to cool any water in the cells and in the sump respectively which are in heat exchange relationship with said evaporators.
- the platen serves the twofold function of retaining water within the cells 60 of the grid, and directing refrigerant from the refrigeration system into heat exchange relationship with the water retained in said cells to freeze same.
- platen 65 is in the position illustrated in FIGURES 1 and 2 where is it held under spring pressure by connecting rod 87.
- the evaporating refrigerant flowing through the platen 65 serves to freeze the water retained in cells 60.
- the refrigerant flowing through secondary evaporator 26 arranged in heat exchange relationship with sump 35 either in the water or in the sump wall serves to chill the water in the sump prior to its distribution to cells 60, whereby the time required to effect freezing of the water is diminished.
- the ice is freed from the cells by directing hot refrigerant from compressor 20 to coils 25 which results in a breaking of any bond between the ice and the walls of cells 60.
- harvesting of the ice is accomplished by energizing motor 85 lowering platen 65 to the position illustrated in FIGURE 3 in which the free edge of platen 65 assumes a position over chute 14 and the platen edge closest to the shaft 66 has moved a distance at least equal to the height of a cube whereby sufficient clearance exists to permit the ice cubes released from the cells of the grid to fall onto the plate for direction to bunker 12.
- pin 95 engages the bottom of slot 92, pulling strap 90 downwardly against the action of springs 57, forcing the nose portions 49 of ejector nozzles 43 against the ice in cells 60, whereby any ice cubes remaining in the grid are positively ejected from the cells onto platen 65.
- the platen limits the distance through which the ice cubes must fall and serves to guide same in a relatively non-jarring fashion into bunker 12 whereby spalling of the cubes is maintained at a minimum.
- the platen After harvesting, the platen is again raised to the position illustrated in FIGURES 1 and 2, and the cycle of operation is re-initiated. During the formation of the next batch of cubes, those previously formed harvested cubes are available for use in bunker 12 which is appropriately insulated.
- the aforedescribed cycle of operation may be automatically attained by utilizing a control circuit such as shown schematically in FIGURE 8.
- a control circuit such as shown schematically in FIGURE 8.
- the control arm of main power switch 113 is positioned in the right hand on position indicated in the drawing.
- the switch arms of the other switches are then in the position indicated by solid line in the drawing, under which circumstances the compressor motor 102 and pump motor 100 are actuated; fan motor 101 and gear motor 8 are inoperative; and sole noid valve 111 is closed.
- the compressor operates the pressure within the refrigeration system will build up and at a predetermined pressure the arm of switch 107 will be closed, energizing the circuit to the fan motor 101. After the ice has been formed in the cells of the grid, the refrigerant pressure in the evaporator drops.
- thermostatic bulb 117 senses a temperature indicative of the completion of defrosting
- control 115 is actuated and the arm of the switch 110 moves back to the solid line position.
- Motor 85 is energized to lower the platen, eject the ice cubes, and raise the platen to the freezing position as aforedescribed.
- switch 112 moves to the position shown in dotted lines, stopping pump motor 100.
- switch 112 is moved to the position shown in solid line, restarting pump motor 100.
- a cam on gear motor 85 moves the arm of switch 108 to the solid line position stopping the gear motor 85. All the switches are now in freezing position and the freezing cycle is reinitiated.
- switch 114 is opened to deenergize the control circuit.
- novel deflection plate has been illustrated in combination with a specific type of ice making apparatus, it will be apparent to those skilled in the art that other structures utilizing the novel plate may be employed. It is thus seen that novel deflection means have been provided for use in an ice making apparatus in which Water is distributed into the cells of a grid from the top thereof with the novel deflection means serving the twofold function of deflecting the water supplied to the cells to agitate same and then serving to direct the excess water for return to the supply sump.
- the novel deflection plate is formed of a relatively heat insulating material which serves to restrict the ice forming refrigerating effects of the cells to the liquid confined therein.
- a method of freeing liquid to be frozen of impurities when said liquid is supplied to the cells of a grid of an ice making machine comprising the steps of: closing the bottom of the cells; distributing liquid to be frozen into an opening in the tops of the cells; closing off a part of the opening of the grid cells with a heat insulating member; and distributing liquid to be frozen to the cells in excess of the volumetric capacity of the cells through the partly closed off opening with a backflow against the heat insulating member, whereby the liquid will be agitated.
- a method of freeing liquid to be frozen of impurities when said liquid is supplied to the cells of a grid of an ice making machine comprising the steps of: closing the bottom of the cells; closing off a part of a top opening of the grid cells with a heat insulating member; distributing liquid to be frozen to the cells through the partly closed off opening; and deflecting the liquid against the heat insulating member to cause turbulence, whereby the liquid will be agitated and impurities released by agitation of the liquid to be frozen are passed out of the cells through the partly closed cell opening.
- a grid containing a plurality of cells within which a liquid may be confined and frozen to form ice of a desired configuration, means for closing the bottom of each cell, a heat insulating deflec tion plate arranged to restrict a top opening of each of the cells of the grid whereby upon the direction of liquid to be frozen into the cells through the top opening, the liquid in the cells will be agitated to release the impurities therefrom, said deflection plate having a liquid directing lip formed along a portion of the periphery of the deflection plate to direct any excess liquid and impurities away from the grid.
- An ice making machine as in claim 3 in which said plate covers the cells of the grid and has a plurality of apertures, one for each cell.
- means for purifying the liquid supplied to the cells of the grid comprising: a liquid distribution header; a heat insulating liquid deflection plate arranged to cover the cells of said grid, said plate having a plurality of apertures, one for each cell; nozzles extending from said header, one nozzle aligned with each aperture of said plate; a nose portion on each nozzle, said nose portion having a cross section less than the area of the aperture in said liquid deflection plate, said nose portion extending into a cell whereby upon the ejection of liquid from said header through said nozzle into the cells of the grid, any excess liquid and any foreign matter returns through said aperture past said nose portion over said plate.
- An ice making machine as in claim 5 in which an upstanding rim and liquid directing lip are formed along a periphery of the plate to direct any excess liquid away from the grid.
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Description
July 24, 1962 w. MCGRATH ET AL 3,045,440
ICE MAKING Filed July 5, 1960 4 Sheets-Sheet l WILLIAM L. 3 CARL 6. ALT
; jaum...
ATTORNEY.
July 24, 1962 w. L. MCGRATH ETAL 3,045,440
ICE MAKING Filed July 5, 1960 4 Sheets-Sheet 2 l N Q v u. 5 3, 5
I! m v I) 4 v a;
n ii a", F N 2' 2 INVENTORS WILLIAM L. MC GRATH CARL G. ALT BY ATTORNEY.
July 24, 1962 w. L. MCGRATH EIAL 3,045,440
ICEMAKING Filed July 5, 1960 4 Sheets-Sheet 3 INVENTORS WILLIAM L. MC GRATH CARL 6. ALT
BY find ATTORNEY.
July 24, 1962 w. L. MCGRATH EIAL 3,045,440
ICE MAKING Filed July 5, 1960 4 Sheets-Sheet 4 FIG. 7
FIG. 8
INVENTORS WILLIAM L. MC GRATH CARL G. ALT
ATTORNEY ttes This invention relates to ice forming, more particularly to novel apparatus, and methods implementing the distribution of Water to the grid of an ice forming machine so as to agitate the water whereby clear pieces of ice will be produced.
A variety of situations exist, in which it is desired to have available a relatively constant supply of ice. Thus in various commercial food establishments where iced comestibles or potables are dispensed, it is necessary to provide a relatively large supply of ice for chilling of food. In most such establishments whether restaurants, bars, or the like the ice supply should be continuous and any ice served with food should generally be of a shape to facilitate handling and provide a desired aesthetic effect, as well as providing the primary cooling function resulting from the use of ice. To this end various shapes of ice bodies have been utilized, such as flake ice, ice cubes, ice chips, ice balls, or the like. Of these various shapes, however, the so-called ice cube is found most preferable. in addition to the cube shape, the demand exists that the ice be clear, free of foreign particles, and preferably free of cracks or spalls for the sake of appearance.
In conventionally forming an ice cube of requisite size and clarity, a grid containing a plurality of cube shaped cells is generally employed. Water is fed to the cells of the grid, and the water is frozen in the cells, after which the frozen water is released from the cells to provide the desired ice cubes. The broad general principle of freezing water in a cube shaped cell is old in the art. However, a number of problems arise in connection with existing apparatus and procedures.
Thus it is found that a number of difficulties arise in attaining ice cubes of requisite clarity and uniform quality and size. In order to insure the formation of clear ice, aside from the need\ to use relatively clean water, even with the cleanest available Water the normal accumulation of foreign particles and the normalentrapment of air and other gases in the Water results in the production of a relatively cloudy ice cube unless the water being frozen is agitated. This agitation serves to free the trapped gases and permits a washing away of impurities which are generally last to freeze. Additionally the formation of ice bodies of uniform shape requires that the water to be frozen is confined within a plurality of uniform volumes of requisite shape. However, difficulties are encountered due to the fact that the cooling action provided in the confined volume often affects areas beyond the confined volume so that water passing over these areas also freezes with the result that ice is formed in portions of the grid which either adhere to the desired ice bodies to produce an irregular shape, or interfere with the operation of the ice making apparatus.
It is thus seen that in addition to the problems of uniformly distributing the water to the grid, it is necessary to insure agitation of the water-in the grid and at the same time prevent heat transfer from the grid to adjacent areas. I
It is with these problems and desiderata in mind, that the present means have been evolved, means including both apparatus and method providing for the formation Patented July 24, 1962 use of a grid containing cells of desired shape. The novel means provide for distribution of water to the cells of the grid in a manner providing for agitation of the water in the cells during ice formation whereby regularly shaped clear ice bodies are formed. Additionally the temperature required to eifect freezing in the cells is substantially confined to the enclosed cell volumes, whereby freezing does not occur outside of the cells.
It is accordingly a primary object of this invention to provide novel ice forming means including both apparatus and method.
Another object of the invention is to provide novel means for the introduction of water to the cells of a grid in which ice is to be formed.
Another object of the invention is to provide novel means for the refrigeration of liquid in a grid cell with the refrigeration effects substantially confined to the cell.
A further object of the invention is to provide novel means to insure agitation of water provided to the cells of the grid of an ice making machine.
It is also an object of the invention toprevent freezing of water in areas other than the cell of the grid of an ice making machine.
These and other objects of the invention which will become hereafter apparent, are attained by providing an ice forming apparatus having a grid containing a plurality of cells confining a volume having a configuration like that of the ice to be formed. A compression refrigeration system is employed to refrigerate the cells of said grid and this is effected by arranging at least a portion of the evaporator of said compression refrigeration system in heat exchange relationship with the cells of said grid. A platen closes off the bottom of the cells of the grid to retain water therein.
A water supply system is provided directing water to the tops of the cells of the grid for freezing into the requisite ice bodies. This water supply system includes a storage sump connected to a water supply main from which water is pumped to a distribution header arranged to deliver water to the cells of the grid from the top thereof. The amount of water delivered to each cell is in excess of the quantity required to produce the given ice bodies. The excess water during ice formation is continuously overflowing the cells. To insure agitation of the water in the grid cells, a novel water deflection tray or plate is arranged over the tops of the cells so that the excess water will be deflected to produce turbulence within the cell providing for the desired water agitation. An aperture in the deflection plate over each cell permits distribution of water to the cells, and discharge of the excess water supplied thereto. In order to prevent clogging of this aperture as a result of. the refrigeration effects in the cell which tend to produce ice on the deflection plate, it is necessary to minimize heat transfer between the deflection plate and the refrigerated grid cells. forming the novel deflection plate of a relatively heat insulating material of a strong light weight plastic such as styrene copolymer.
An important feature of the invention resides in the provision of a novel water deflection tray serving to increase the agitation of water in the cells of a grid to which water is supplied for freezing.
An additional feature of the invention resides in the formation of the grid of a heat insulating material so as to prevent refrigeration of areas other than that within the confines of the cell.
A further feature of the invention resides in the formation of the deflection plate so as to implement the dis- This is most eifectively accomplished by charge of the excess water supplied to the cells for return to the supply sump.
These novel features, and the novel structural components and their mode of functioning, will be made most manifest and particularly pointed out in clear, concise and exact terms in conjunction with the accompanying drawings, wherein:
FIGURE 1 represents a perspective view with parts broken away of the novel ice making apparatus incorporating the features of this invention;
FIGURE 2 is a front perspective view looking upward- 1y at the water supply components and ice making components of the apparatus shown in FIGURE 1;
FIGURE 3 is a perspective detail view looking downwardly on the water distribution header, the grid, the evaporator platen, and the water collection pan, shown during the harvesting cycle of the apparatus of FIG- URE 1;
FIGURE 4 is a perspective view with parts broken away of the Water distribution header;
FIGURE 5 is a top perspective view of the water collection pan;
FIGURE 6 is a schematic diagram of the refrigeration system employed in the novel apparatus;
FIGURE 7 is a schematic diagram of the water supply system; and
FIGURE 8 is a schematic circuit diagram of the controls.
Referring now more particularly to the drawings, like numerals in the various figures will be employed to designate like parts.
As best seen in FIGURE 1, the novel ice making apparatus 10 is shown arranged within a rectangular housing 11 formed of sheet metal, or the like relatively rigid sheet material supported on a framework 9 of angle irons or the like. A bunker 12 is formed at the bottom of the housing 11, and provided with a hinged door 13 permitting access to the interior of bunker 12. Leading to the bunker is a chute 14 extending from an opening in horizontal partition 15 arranged above the bunker 12. Vertical partition wall 16 extends upwardly from horizontal partition 15 and separates the heat dissipating components of the refrigeration system, to be hereinafter described, from the ice forming equipment, and the water supply equipment, as seen to the left in FIGURES 1 and 2.
The refrigeration system employed as best seen in FIGURES 1 and 6 comprises a compressor 20 constituted by a sealed motor compressor unit such as is conventionally employed in compression refrigeration systems. The compressor 20 is coupled via discharge line 21 to condenser 22 which is connected via liquid line 23 through expansion valve 24 to primary platen evaporator 25 in series with secondary water pre-cooling evaporator 26, from which suction line 27 extends back to compressor 20. It will be observed that portions of liquid line 23 and suction line 27 are arranged in heat exchange relation as shown at 30.
The water supply circuit here employed as best seen in FIGURES 1 and 7 includes a water storage sump 35 to which water is fed by water main connection 36 which feeds water to sump 35 through float controlled valve 37, the opening of which is regulated by the position of float 38 in the sump 35. Overflow pipe '39 formed with siphon cap 40 is arranged in the bottom of the sump to insure 4 that the water level in the sump will not exceed a desired maximum. Sump discharge line 41 leads the water from the sump through pump 42 via flexible water header sup ply line 43 to water distribution header 45.
Each of ejector nozzles 48 is formed with a nose portion 49 having an orifice 50 at the tip thereof. The water header 45 is slidably mounted with respect to grid 55 by means of pins 56 arranged at the respective corners of the header 45. The pins 56 extend slidably through apertures in corner cars 58 formed on the header 45 and these pins are fixed at their lower ends in the corners of grid 55 with the keeper rods 59 limiting upward movement of header 45. Compression springs 57 are arranged about pins 56 between the header 45 and grid 55 to bias the header 45 upwardly away from the grid as viewed in FIGURES 1 and 2.
However, in the pre-harvesting, or ice forming position shown in FIGURE 7, only the nose portions 49 of nozzles 48 are arranged within aperture 63, so that there is a clearance between the apertures 63 and nose portion 49, whereby water may flow through said clearance for a purpose to be made hereinafter more apparent. The water deflection plate or tray 61 may be suitably formed of any readily formable sheet material, but is preferably formed of a strong, light weight plastic, such as styrene copolymer.
Positioned beneath grid 55 and platen 65 is a water collection pan as best seen in FIGURES 2, 5 and 7, formed with a bottom trough having a front downwardly and rearwardly inclined bottom plate '71 and a rear forwardly and downwardly inclined bottom plate 72 converging along a low point line '73 which forms a low point in the pan 76. Front wall 74 is upstanding from the leading edge of bottom plate 71. Side walls 75 extend along the sides of the trough to enclose same to form pan 70 as viewed in FIGURE 5.
Splash guards 76 are removably secured to platen 65 and extend upwardly therefrom a distance permitting the splash guards to enclose the water deflection tray 61 as viewed in FIGURE 1, whereby any water passing over overflow lip 62 will be deflected to pan 70. Splash guards 76 also direct harvested ice bodies to the ice chute 14.
The front bottom plate 71 of pan 7!) is formed with opening 73 surrounded by lip 86 which extends completely thereabout for a purpose to be made hereinafter more apparent. Discharge spout 31 extends downwardly from low point line 73 to discharge opening 82 whereby water collected in said pan 7% may be discharged to the sump 35 as viewed in FIGURES 2 and 7.
Supported on partition 15 above bunker 12 is a gear motor 85 having a crank arm 86 coupled to connecting rod 37 which extends upwardly through aperture 78 and is connected to platen 65, whereby operation of the motor will cause the platen to move downwardly pivoting about pivot rod 66, as viewed in FIGURE 2. The connecting rod 87 is formed as a telescoping member with a spring (not shown) arranged between the upper and lower telescoping parts of the connecting rod whereby a cushioning effect is obtained in the event that the motion of the connecting rod is obstructed.
A strap 90, as best seen in FIGURE 2 is secured between header 45 and platen 65 on opposite sides of each for a purpose to be made hereinafter more apparent. Strap 90 is formed with an upper keyhole pivot slot 91 and a lower lost motion slot 92. Headed pin 93 is extended from header 45 into keyhole slot 91 and suitably secured thereinby hairpin spring 94. Lost motion slot 92 engages pin 95 secured to platen 65.
The control circuit diagram illustrated in FIGURE 8 includes a pump motor employed for driving pump 42, gear motor 85, and condenser fan motor 101 utilized for driving the condenser fan to direct air into heat exchange relationship with condenser 22 of the refrigeration system here employed. The circuit also includes the compressor motor 102, the overload relay 103, the running capacitor 104, the starting capacitor 105 and starting relay 1106. Pressure sensitive fan cut-out switch 107 is arranged in the fan motor circuit. Gear motor switch 108 is arranged in the gear motor circuit along with manual control gear motor switch 109. Temperature and pressure sensitive defrost control switch 110 is arranged in a circuit with the relay of defrost solenoid valve 111 and fan motor 101 as best seen in FIGURE 8. Control shown in FIGURE 6 contains switch 110'. The control is connected to suction line 27 by line 116 so as to be responsive to the pressure of the refrigerant flowing through line 27 to move switch 110 to the position shown in dotted line in FIGURE 8 to terminate the freezing cycle and initiate defrosting. The control is connected to thermostatic bulb 117 so as to be responsive to a predetermined temperature indicative of the completion of defrosting to move switch 110 to the position shown in solid line in FIGURE 8 to initiate harvesting of the ice cubes. Harvest control switch 112 is arranged to control the flow of current to gear motor 55 and main power switch 113 is arranged to control the energization of the aforedescribed circuit components. Bunker switch 114 is arranged to deenergize all the components of the electrical control system when a predetermined quantity of ice is collected in the bunker 12.
In use, the ice forming apparatus here provided is intended for the relatively continuous production of ice bodies such as would be required in a commercial eating establishment. The ice bodies formed by the instant apparatus are as noted the so-called ice cubes. Installation of the apparatus is possible in any area permitting connection to a Water supply main and an electrical power supply source.
Water is supplied from the main to sump 35 in a quantity such as to fill the sump to a level determined by the adjustment of flow control valve 37. When this level has been attained float 38 rises, shutting valve 37, and the supply of Water to sump 35. Water pump 4-2 directs the water from sump 35 to header 45 via flexible water supply line 43. The flexibility of water supply line 43 permits movement of header 45 with respect to water pump 42 for a purpose to become hereinafter more apparent.
In header 45, the water is distributed from inlet 47 as viewed in FIGURE 4 through channels 46. As noted, the dimensioning of the header channels 46 is such as to provide for a uniform pressure at each of the nozzles 48. The water in channels 46 is ejected from the header to the grid via ejector nozzles 48 where it will be observed that the infundibular cross section of the nozzle as viewed in FIGURE 4 provides for a velocity increase at the orifice 50 in nose portion 49 as the water leaves the header for distribution in cells 60 of grid 55.
The water flowing into cells 66 is agitated as a result of the turbulence produced by the action of ejector nozzles 48 directing water into the cells 65 confined by water plate 61. Any overflow resulting from this turbulence is directed outwardly through the space between the nozzle nose portion 49 and the apertures 63 in plate 61. The overflow through these apertures 63 drains downwardly to overflow lip 62 whence it is directed to water collection pan 70. It will be observed that the amount of water supplied to cells 66 is in excess of the amount of water frozen during any given period of time so that there will always be an overflow along plate 61. This excess Water flow agitates the water in the cells, and though interfering slightly with the rate of ice formation, serves to eliminate from the formed ice any foreign matter wherether solid or gaseous since the cleaner water tends to freeze first and the overflow serves to remove the foreign matter, and the agitation releases undesirable gases.
Water collection trough or pan 7% is formed in a novel fashion whereby cleaning of the trough components is implemented and substantially all the water supplied to the grid, and not frozen is returned to the sump without wetting of the apparatus components. The splash guards 76, which are removable for cleaning purposes, serve to deflect any water flowing over plate 61 downwardly to pan 76 thus preventing wetting of the other apparatus components due to splashing as a result of the turbulence in cells 60. Splash guards '76 also serve to direct harvested ice bodies to the ice chute 14. The configuration of pan 70 is such that even in the harvesting position shown in FIGURE 3 low point line 73 is below the top of front wall 74 whereby water is still drained downwardly to the sump via spout 81 thus maintaining the apparatus components in a relatively dry condition. Appropriate 7 filters are of course arranged in the sump inlet and outlet so as to remove any impurities.
The refrigeration system here provided permits simple and effective cooling of the water retained in the cells of grid 55 by utilization of an evaporator coil 25 arranged within platen 65. When the refrigeration system is operating, the evaporating refrigerant passing through the primary evaporator 25 and secondary evaporator 26 of the refrigeration system serves to cool any water in the cells and in the sump respectively which are in heat exchange relationship with said evaporators. The platen serves the twofold function of retaining water within the cells 60 of the grid, and directing refrigerant from the refrigeration system into heat exchange relationship with the water retained in said cells to freeze same. During the freezing operation, platen 65 is in the position illustrated in FIGURES 1 and 2 where is it held under spring pressure by connecting rod 87. During the operation of the refrigeration system, the evaporating refrigerant flowing through the platen 65 serves to freeze the water retained in cells 60. The refrigerant flowing through secondary evaporator 26 arranged in heat exchange relationship with sump 35 either in the water or in the sump wall serves to chill the water in the sump prior to its distribution to cells 60, whereby the time required to effect freezing of the water is diminished.
After the cells 60 are filled with ice, the ice is freed from the cells by directing hot refrigerant from compressor 20 to coils 25 which results in a breaking of any bond between the ice and the walls of cells 60. Thereafter harvesting of the ice is accomplished by energizing motor 85 lowering platen 65 to the position illustrated in FIGURE 3 in which the free edge of platen 65 assumes a position over chute 14 and the platen edge closest to the shaft 66 has moved a distance at least equal to the height of a cube whereby sufficient clearance exists to permit the ice cubes released from the cells of the grid to fall onto the plate for direction to bunker 12. Simultaneously with the lowering of platen 65 to its lowermost position for a short part of its movement before reaching its bottom point, pin 95 engages the bottom of slot 92, pulling strap 90 downwardly against the action of springs 57, forcing the nose portions 49 of ejector nozzles 43 against the ice in cells 60, whereby any ice cubes remaining in the grid are positively ejected from the cells onto platen 65. It will be observed that the platen limits the distance through which the ice cubes must fall and serves to guide same in a relatively non-jarring fashion into bunker 12 whereby spalling of the cubes is maintained at a minimum.
After harvesting, the platen is again raised to the position illustrated in FIGURES 1 and 2, and the cycle of operation is re-initiated. During the formation of the next batch of cubes, those previously formed harvested cubes are available for use in bunker 12 which is appropriately insulated.
The aforedescribed cycle of operation may be automatically attained by utilizing a control circuit such as shown schematically in FIGURE 8. When apparatus operation is initiated, the control arm of main power switch 113 is positioned in the right hand on position indicated in the drawing. The switch arms of the other switches are then in the position indicated by solid line in the drawing, under which circumstances the compressor motor 102 and pump motor 100 are actuated; fan motor 101 and gear motor 8 are inoperative; and sole noid valve 111 is closed. As the compressor operates the pressure within the refrigeration system will build up and at a predetermined pressure the arm of switch 107 will be closed, energizing the circuit to the fan motor 101. After the ice has been formed in the cells of the grid, the refrigerant pressure in the evaporator drops. This drop in pressure is sensed by control 115 and the arm of temperature and pressure sensitive defrost control switch 110 moves to the dotted line position closing the circuit to the relay of solenoid valve 111 opening the hot gas line from condenser 22 to primary evaporator 25 as viewed in FIGURE 6 and shutting off the fan motor 101 to stop the condenser fan. Gear motor is simultaneously actuated to move a cam causing the arm of gear motor switch 108 to move to the dotted line position, whereby the gear motor 85 is stopped with platen 65 still contacting the grid and maintaining the hot refrigerant gas flowing through the primary evaporator in heat exchange relationship with the grid cells to effect defrosting. When thermostatic bulb 117 senses a temperature indicative of the completion of defrosting, control 115 is actuated and the arm of the switch 110 moves back to the solid line position. Motor 85 is energized to lower the platen, eject the ice cubes, and raise the platen to the freezing position as aforedescribed. As the platen lower, switch 112 moves to the position shown in dotted lines, stopping pump motor 100. As the platen returns to a position sealing the cells of the grid, switch 112 is moved to the position shown in solid line, restarting pump motor 100. Immediately after switch 112 is tripped to the position shown in solid line, a cam on gear motor 85 moves the arm of switch 108 to the solid line position stopping the gear motor 85. All the switches are now in freezing position and the freezing cycle is reinitiated. When a predetermined quantity of ice is collected in the bunker, switch 114 is opened to deenergize the control circuit.
Though the novel deflection plate has been illustrated in combination with a specific type of ice making apparatus, it will be apparent to those skilled in the art that other structures utilizing the novel plate may be employed. It is thus seen that novel deflection means have been provided for use in an ice making apparatus in which Water is distributed into the cells of a grid from the top thereof with the novel deflection means serving the twofold function of deflecting the water supplied to the cells to agitate same and then serving to direct the excess water for return to the supply sump. The novel deflection plate is formed of a relatively heat insulating material which serves to restrict the ice forming refrigerating effects of the cells to the liquid confined therein.
The above disclosure has been given by way of illustration and elucidation, and not by way of limitation, and it is desired to protect all embodiments of the herein disclosed inventive concept within the scope of the appended claims.
We claim:
1. A method of freeing liquid to be frozen of impurities when said liquid is supplied to the cells of a grid of an ice making machine, said method comprising the steps of: closing the bottom of the cells; distributing liquid to be frozen into an opening in the tops of the cells; closing off a part of the opening of the grid cells with a heat insulating member; and distributing liquid to be frozen to the cells in excess of the volumetric capacity of the cells through the partly closed off opening with a backflow against the heat insulating member, whereby the liquid will be agitated.
2. A method of freeing liquid to be frozen of impurities when said liquid is supplied to the cells of a grid of an ice making machine, said method comprising the steps of: closing the bottom of the cells; closing off a part of a top opening of the grid cells with a heat insulating member; distributing liquid to be frozen to the cells through the partly closed off opening; and deflecting the liquid against the heat insulating member to cause turbulence, whereby the liquid will be agitated and impurities released by agitation of the liquid to be frozen are passed out of the cells through the partly closed cell opening.
3. In an ice making machine, a grid containing a plurality of cells within which a liquid may be confined and frozen to form ice of a desired configuration, means for closing the bottom of each cell, a heat insulating deflec tion plate arranged to restrict a top opening of each of the cells of the grid whereby upon the direction of liquid to be frozen into the cells through the top opening, the liquid in the cells will be agitated to release the impurities therefrom, said deflection plate having a liquid directing lip formed along a portion of the periphery of the deflection plate to direct any excess liquid and impurities away from the grid.
4. An ice making machine as in claim 3 in which said plate covers the cells of the grid and has a plurality of apertures, one for each cell.
5. In an ice making machine having a grid containing a plurality of refrigerated cells within which liquid may be confined and frozen to form ice of a desired configuration and means for closing the bottom of each cell, means for purifying the liquid supplied to the cells of the grid, said means comprising: a liquid distribution header; a heat insulating liquid deflection plate arranged to cover the cells of said grid, said plate having a plurality of apertures, one for each cell; nozzles extending from said header, one nozzle aligned with each aperture of said plate; a nose portion on each nozzle, said nose portion having a cross section less than the area of the aperture in said liquid deflection plate, said nose portion extending into a cell whereby upon the ejection of liquid from said header through said nozzle into the cells of the grid, any excess liquid and any foreign matter returns through said aperture past said nose portion over said plate.
6. An ice making machine as in claim 5 in which an upstanding rim and liquid directing lip are formed along a periphery of the plate to direct any excess liquid away from the grid.
References Cited in the file of this patent UNITED STATES PATENTS
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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US40720A US3045440A (en) | 1960-07-05 | 1960-07-05 | Ice making |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
US40720A US3045440A (en) | 1960-07-05 | 1960-07-05 | Ice making |
Publications (1)
Publication Number | Publication Date |
---|---|
US3045440A true US3045440A (en) | 1962-07-24 |
Family
ID=21912554
Family Applications (1)
Application Number | Title | Priority Date | Filing Date |
---|---|---|---|
US40720A Expired - Lifetime US3045440A (en) | 1960-07-05 | 1960-07-05 | Ice making |
Country Status (1)
Country | Link |
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US (1) | US3045440A (en) |
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
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US3277661A (en) * | 1965-04-20 | 1966-10-11 | Square Cube Corp | Ice cube making machine |
US3850005A (en) * | 1966-09-27 | 1974-11-26 | W Sayles | Ice cube making machine |
US20120324916A1 (en) * | 2011-06-22 | 2012-12-27 | Whirlpool Corporation | Clear ice making system and method |
US10510375B2 (en) | 2012-05-18 | 2019-12-17 | Venmill Industries Incorporated | Friction adjustment mechanisms for optimizing friction between a pad and a disc in an optical disc restoration device |
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Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2593874A (en) * | 1948-10-29 | 1952-04-22 | Flakice Corp | Ice-making |
US2612030A (en) * | 1950-05-13 | 1952-09-30 | Servel Inc | Refrigeration |
US2701452A (en) * | 1950-07-28 | 1955-02-08 | Flakice Corp | Tube ice-making apparatus |
US2753932A (en) * | 1951-07-30 | 1956-07-10 | Blaw Knox Co | Liquid distributing bell for vertical tubes |
US2763993A (en) * | 1954-11-16 | 1956-09-25 | John R Bayston Trustee Icecraf | Ice cube manufacturing apparatus |
US2836038A (en) * | 1954-03-01 | 1958-05-27 | Carrier Corp | Ice making apparatus |
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1960
- 1960-07-05 US US40720A patent/US3045440A/en not_active Expired - Lifetime
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
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US2593874A (en) * | 1948-10-29 | 1952-04-22 | Flakice Corp | Ice-making |
US2612030A (en) * | 1950-05-13 | 1952-09-30 | Servel Inc | Refrigeration |
US2701452A (en) * | 1950-07-28 | 1955-02-08 | Flakice Corp | Tube ice-making apparatus |
US2753932A (en) * | 1951-07-30 | 1956-07-10 | Blaw Knox Co | Liquid distributing bell for vertical tubes |
US2836038A (en) * | 1954-03-01 | 1958-05-27 | Carrier Corp | Ice making apparatus |
US2763993A (en) * | 1954-11-16 | 1956-09-25 | John R Bayston Trustee Icecraf | Ice cube manufacturing apparatus |
Cited By (5)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3277661A (en) * | 1965-04-20 | 1966-10-11 | Square Cube Corp | Ice cube making machine |
US3850005A (en) * | 1966-09-27 | 1974-11-26 | W Sayles | Ice cube making machine |
US20120324916A1 (en) * | 2011-06-22 | 2012-12-27 | Whirlpool Corporation | Clear ice making system and method |
US8844314B2 (en) * | 2011-06-22 | 2014-09-30 | Whirlpool Corporation | Clear ice making system and method |
US10510375B2 (en) | 2012-05-18 | 2019-12-17 | Venmill Industries Incorporated | Friction adjustment mechanisms for optimizing friction between a pad and a disc in an optical disc restoration device |
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