US3038491A - Flush valve apparatus - Google Patents

Flush valve apparatus Download PDF

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US3038491A
US3038491A US83623659A US3038491A US 3038491 A US3038491 A US 3038491A US 83623659 A US83623659 A US 83623659A US 3038491 A US3038491 A US 3038491A
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tank
valve
float
arm
water
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Beazley James Willard
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    • EFIXED CONSTRUCTIONS
    • E03WATER SUPPLY; SEWERAGE
    • E03DWATER-CLOSETS OR URINALS WITH FLUSHING DEVICES; FLUSHING VALVES THEREFOR
    • E03D1/00Water flushing devices with cisterns ; Setting up a range of flushing devices or water-closets; Combinations of several flushing devices
    • E03D1/30Valves for high or low level cisterns; Their arrangement ; Flushing mechanisms in the cistern, optionally with provisions for a pre-or a post- flushing and for cutting off the flushing mechanism in case of leakage
    • E03D1/32Arrangement of inlet valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/7358By float controlled valve
    • Y10T137/7413Level adjustment or selection means
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7287Liquid level responsive or maintaining systems
    • Y10T137/7358By float controlled valve
    • Y10T137/7439Float arm operated valve
    • Y10T137/7475With toggle or second lever connected to valve
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/7722Line condition change responsive valves
    • Y10T137/7723Safety cut-off requiring reset

Definitions

  • the inlet va-lves embody a flexible valve ball which closes the outlet to the tank leading to the underlying fixture and such valve ball is lifted from its seat by a lever mechanism when the apparatus is to be flushed.
  • a lever mechanism when the apparatus is to be flushed.
  • the valve ball occasionally fails to seat cleanly so that after the tank has emptied, the inflowing water merely runs out of the tank instead of refilling the tank to elevate the inlet valve actuating float ball. When this occurs it is necessary to take oif the top or cover for the flush tank and manually set the valve ball back on its seat so that the tank will be refilled in the proper manner. If the fact that the valve ball fails to seat itself goes unnoticed, then the tank will remain empty and water inflowing through the open control valve becomes wasted.
  • Another object of the invention is to provide a new and novel jointed float arm or rod whereby the foregoing object may be accomplished in cooperation with an auxiliary element, which novel float rod is adapted to be substituted for the present one-piece float rod without necessitating the making of any changes in the present conventional inlet valve structure.
  • Still another object of the invention is to provide a novel jointed float rod wherein means is provided for adjusting the extent of angulation of the rod parts when the joint is articulated in connection with the operation of the mechanism, thereby permitting the float to be adjusted for rising and lowering to different elevations in the operation of the mechanism.
  • Still another object of the present invention is to provide a new and novel guide for the ball valve stem with novel means for supporting the guide, whereby a very accurate alignment of the ball valve with its seat may be effected and whereby the possibility of the ball valve failing to seat accurately following the flushing or emptying of the tank, is avoided.
  • FIG. 1 is a view in elevation of one embodiment of the present invention showing the same installed in a flush tank, a portion of the wall of the tank being broken away and the mechanism having the parts thereof in the position assumed when the flush tank is filled with water and showing in dotted or broken lines different positions as 3,038,491 Patented .lune 12, 1962 sumed by the float when the ball valve is seating properly and when it fails to seat properly;
  • FIG. 2 is a view in top plan of the tank with the top removed and showing the mechanism therein;
  • FIG. 3 is a sectional view on an enlarged scale taken substantially on the line 33 of FIG. 1;
  • FIG. 4 is a view in perspective of the rod joint unit forming a part of the float arm shown in FIG. 1;
  • FIG. 5 is a view corresponding to FIG. 1 but showing another form of the joint structure in the float arm for the operation of the mechanism;
  • FIG. 6 is a view in perspective of a second or modified form of float arm joint used in the mechanism illustrated in FIG. 5;
  • FIG. 7 is a view corresponding to FIGS. 1 and 5 but showing the invention applied to or used in association with a form of flush tank structure having a different type of overflow from that illustrated in FIGS. 1 and 5;
  • FIG. 8 is a view in top plan of the structure shown in FIG. 7;
  • FIG. 9 is a horizontal section on an enlarged scale taken substantially on the line 99 of FIG. 1 illustrating the fulcrum member carried by the overflow pipe and showing the attaching means which is adapted to receive pipes of diiferent diameters;
  • FIG. 10 is a view in perspective on an enlarged scale of the float valve arm guide and fulcrum employed in association with the form of the mechanism shown in FIGS. 7 and 8;
  • FIG. 11 is a view in perspective of the fulcrum and guide associated with a collar adapted for engagement upon the overflow pipe;
  • FIG. 12 is a detail illustrating the wedge means for maintaining the pan or receptacle in position in a tank in which the receptacle supporting legs merely rest upon the bottom of the tank;
  • FIG. 13 is a view in perspective of a form of weight adapted for attachment to the outer end of the float arm for use in those structures where the float may be made of plastic or other very light material.
  • FIGS. 1 to 4 the invention illustrated in the embodiment of FIGS. 1 to 4 will first be described.
  • the numeral 10 generally designates a conventional flush tank having in the bottom thereof the coupling 12 for the connection of a water supply pipe, not shown, and a second and larger coupling 14 adapted to have attached thereto the outlet pipe, not shown, through which water is conveyed from the tank to a hopper.
  • the numeral 16 designates the riser pipe which is connected with the coupling 12 to conduct the inflowing water into the tank and this riser pipe carries upon its upper end the conventional valve fixture which is generally designated 18.
  • This valve fixture 18, together with the riser pipe is generally referred to in the trade as the ball cock, and, as stated, is of conventional form but in order to properly describe the operation of the actuating means therefor certain standard parts will have to be referred to.
  • Fixture 18 includes a valve element 20 which in order to be unseated to open the valve, must be raised and, of course, its movement downwardly effects the closing of the valve to shut otf the inflow of water.
  • Such inflow when the valve is open, passes through the tube 21 which terminates at its outlet end in close proximity to the bottom of the tank.
  • rock lever 28 which is pivoted midway between its ends, has the end remote from the upturned end 27 of the arm 25, provided with a threaded socket 347 which in conventional apparatus receives the threaded end of a single or one-piece straight rod or arm which has its other end attached to a valve actuating float.
  • valve actuating float which is here generally designated 31, is attached to one end stem of an articulated arm which is generally designated 32.
  • the articulated arm comprises the threaded inner end portion 33, the long outer end rod portion 34 and the articulation or hinge joint which is generally designated 35 between the parts 33 and 34.
  • the hinge joint embodies the inner and outer parts designated 36 and 37 respectively and they are pivotally coupled together by a suitable pivot pin 38 which is set so that the joint will move on a horizontal axis.
  • the inner end part 36 carries a forwardly and upwardly curving tongue 36a through which is thre-adably extended an adjustment screw 36b.
  • the lower end of this screw is positioned to engage the top of the outer joint portion 37 forwardly or outwardly of the pivot 38 so that the extent of upward swinging movement of the rod part 34 of the arm with the portion 37 of the joint may be controlled.
  • the threaded inner end portion 33 of the arm is secured in the socketed end '30 of the rock lever 28.
  • the inner end of the outlet coupling 14 where it is located in the tank It; is formed in the usual manner to provide a seat 39 upon which is adapted to be positioned the ball valve 40. Also associated with the inner or upper end portion of the coupling 14 is the upstanding overflow pipe 41.
  • the ball valve 40 carries the long stem 42 to which is attached by a loose connection 42' an end of a pull chain 43.
  • This chain has its other end connected to a lever 44 which is operatively coupled with a handle, not shown, located outside of the tank for use in unseating the ball valve 40.
  • the rod 42 carried by the valve ball is positioned for sliding movement in a long guide sleeve 45.
  • This guide sleeve is secured to the overflow pipe 41 by a coupling which is shown in top plan in FIG. 3 and generally designated 46.
  • This coupling 46 is of novel construction and permits the accurate alignment of the guide sleeve 45 with the axial center of the valve ball seat 39 and also permits the guide sleeve to be set in a perfectly vertical position.
  • the coupling which is generally designated 46 cornprises a collar or band 47 adapted to encircle the overflow pipe 41.
  • This collar is formed so that it may be firmly mounted on pipes which may vary in diameter and to accomplish this the collar carries a set screw or binding.
  • screw 48 and upon the inner side of the collar at the side thereof remote from the set screw there are located the two inwardly projecting lugs 480 which function as rests for engagement against the wall of the pipe 41.
  • These lugs or rests 48a are located on opposite sides of the axis line of the screw 48 which passes diametrically through the collar.
  • the collar also carries the two outwardly extending resilient fingers 49 which terminate at their outer ends in the opposed cup-like members 50 which cooperate to form a socket for the ball 51 which is formed integral with an upstanding end portion 52 of the clamp member 53 which is secured to and around the guide sleeve 45.
  • the clamp member 53 is in the form of a split ring having screw means 54 for drawing the ends of the same together so as to effect its gripping engagement with the guide sleeve 45.
  • the ball 51 is held in the socket formed by the opposing members 50 by means of a screw 55 coupling the fingers 49 together.
  • a second collar formed in a similar manner to the collar 47 and which is designated 56.
  • This collar 56 carries the set screw 56' and on the inner side of the collar are the two positioning or rest lugs 56" (see FIG. 9) which are on opposite sides of the diametrical line passing axially through the screw and on the side of the collar opposite from the screw as in the structure previously described which supports the float guide means.
  • a guide sleeve 57 Fixed to the outer side of the collar 56 to extend tangentially thereof is a guide sleeve 57 and this guide sleeve has adjustably positioned therein an end portion of a fulcrum pin or finger 53 and threaded through the wall of the sleeve 57 is a set screw 58' by means of which the fulcrum pin or finger 58 is secured in adjusted position.
  • the collar 56 is set on the overflow pipe 41 so as to direct the guide sleeve 57 in the direction of the depth of the tank from front to rear and the fulcrum finger 53 will then be extended in the same direction to lie perpendicular to the outer end portion 34 of the float arm and beneath this portion so that when this portion 34- of the float arm is lowered in the manner hereinafter described, it may com-e to rest upon or engage the fulcrum pin or finger.
  • the numeral 59 designates a weight element which, as shown in FIG. 1 and certain succeeding figures, may be in the form of a threaded washer or collar.
  • This weight element is provided for use in association with floats which may be made of light material such as plastic or the like so that when the water drains from the tank there will be sufiicient weight on the outer end of the arm to cause the float to drop with the proper degree of force to effect the desired breaking of the joint 35.
  • a pan or receptable 60 having supporting legs at 61. These legs are here shown as being secured in the bottom of the tank as indicated at 61'.
  • the pan has an open top which is positioned beneath the float 31 and this open top is of sufficient size to permit the float to descend into the pan.
  • the bottom of the pan is provided with a bleed outlet 62 which is sized to permit the contents of the pan to escape when the water level in the tank drops below this outlet, the approximate time allowed for the escape of the water through the pan outlet being around 9 or 10 seconds.
  • pan 60 will, of course, be filled with water.
  • the ball valve 40 Upon the actuation of the ball valve lever 44 the ball valve 40 will be raised from its seat in the usual manner, its upward movement being limited by the distance between the lower end of the guide sleeve 45 and the point at which the chain 43 is attached and the water will be discharged from the tank.
  • the inlet valve 18 will be open or if the portion of the arm is lightly engaging the fulcrum, it may be only slightly closed, and water will flow into the tank to replenish the same with the result that the float eventually will be raised to its maximum elevation and the inlet valve, or ball cock, will be shut ofl, this being the usual or normal operation of such a mechanism.
  • valve ball 46 in returning to its seat 39, does not seat properly but remains for any reason partly open, it will be obvious that the water in the tank may then drop below the line y and the level will then terminate atapproximately the line designated z, this line being in the plane of the top of the valve ball seat 39. It will also be seen that the outlet 62 for the pan will be uncovered.
  • the float will rock to its minimum elevation or lowermost position, which is shown in broken lines and designated 3112.
  • the portion 34 of the arm will engage the top of the fulcrum finger 58, or more firmly bear thereon, and after this engagement the float will move down farther and this will effect the breaking of the joint 35 so that an upward thrust will be exerted upon the pivot 38 to swing the inner portion 36 up and thus oscillate or tilt the rock lever 28 causing it to press down on the lever 25 and close the valve 20.
  • valve unit 18 will be cut off and waste of water will be checked until the necessary movement of the valve ball 40 can be effected to cause it to properly re-seat itself.
  • the valve ball 40 Upon the refilling of the tank after the valve ball 40 has been properly adjusted on its seat, which refilling can be brought about by uncovering the tank and raising the float by hand until suflicient water enters to float it, it will be seen that the pan will also be refilled and the mechanism will be restored to normal operation.
  • the hinge joint 35 has the two parts thereof substantially straight so that when the float 31 is at its maximum elevation these two parts will be in alignment and in order to permit the necessary lost motion between the parts when the arm portion 34 fulcrums upon the finger 58, the outer part 37 of the joint has an elliptical opening 38a for the passage of the pivot 38.
  • the structure of the joint between the two parts of the float arm is modified so that the same action is obtained without the employment of the water retaining pan 60.
  • those parts which are standard and have already been described hereinbefore, will merely be generally referred to.
  • the tank is generally designated a while the water inlet pipe coupling is designated 12a and is connected with the riser pipe 16a upon the top end of which is mounted the valve unit 18a, all of the parts of which are the same as hereinbefore described in connection with FIGS. 1 and 2.
  • the articulated arm for the float 31' is generally designated 32a and the modified arm joint or articulation is generally designated 35a.
  • the numeral 33a designates the inner end portion of the arm while the numeral 34a designates the outer end rod portion which is connected to the inner end portion 33a by the joint 35a, the structural details of which are shown in FIG. 6.
  • This joint or articulation 35a is designed so that the mechanism can be employed to operate in a tank not equipped with a pan or receptacle such as that shown in FIGS. 1 and 2 and designated 60. Accordingly one of the parts of the articulation is of difierent form from the corresponding part of the joint or articulation shown in FIG. 4.
  • the articulation 35a comprises an inner end portion 35x which, like the portion 36 herein'before described, is bifurcated to receive between the furcations a flattened end of an outer part 37a, which flattened end is designated 37b.
  • the outer end of the outer part 37a and the flattened end portion 37b are in angular relationship as shown and the flattened end is inserted between the furcations of the part 36x, to receive, through an elongated slot formed therein as at 37c, the pivot screw 38b.
  • the member 36c carries an adjustment or setting screw corresponding to the screw 36b hereinbefore described and here designated 36d.
  • This screw is, of course, positioned so that its lower end will be in line with the flattened end 37b of the outer portion 37a and thus functions to limit the upward swinging movement of the arm part 34a with respect to the part 33a.
  • the overflow tube 41a carries a collar 56a corresponding to the previously described collar 56 and this collar carries, like the previous one, a fulcrum finger which is designated 58a and which lies in the path of vertical movement of the outer end portion of the float arm to be engaged thereby when the float has descended to an extreme position, which position would only be reached or assumed in case the outlet ball valve for the tank should become unseated and should not seat properly so that the entire contents of the tank might escape or at least the water level might be lowered to the top of the ball valve seat which is designated 39a.
  • Such water level is here indicated by the broken line marked z.
  • valve ball is designated 4th: and carries the stem 42a which extends through a tubular guide 45a.
  • the guide as in the previous construction, is maintained in position by a supporting means which is generally designated 46a and since this is of the same construction as the supporting means 46, the details thereof need not be described.
  • valve ball 40a fails to return to properly seated position to shut off the water flow, then the water will continue to run out until it reaches the level 2: and the float will drop to its maximum low elevation so that the part 34a of the arm will strike the finger 58:: or come to rest thereon just before this maximum low level is reached and an upward thrust will be imparted to the control rock lever of the valve so that the inflow of water through the valve and through the pipe 16a Will be shut off.
  • FIGS. 7 and 8 illustrate another embodiment of the invention designed for use in a tank structure of a form wherein the overflow pipe or tube, together with the ball valve seat, are all cast together with the tank bottom and back wall.
  • the tank structure is generally designated 75 which tank structure is of a standard construction.
  • the bottom 76 of the tank is molded to form a seat 77 for the valve ball 78 which carries the usual long stem 79.
  • the back wall of this tank 75 is formed in the casting thereof to provide the integral overflow conduit 80 which at its lower end communicates with the body portion forming the ball valve seat 77 which leads to the outlet coupling 81.
  • One wall of the tank 75 here designated as the wall 82, is cast or molded with the mounting lug 83 upon the inner side thereof, which lug is formed with a suitable aperture 84 to receive a bolt 85 for the purpose about to be described.
  • an elongate plate 86 Positioned upon the top of the lug 83 is an elongate plate 86 which at one end has attached thereto a twopart adjustable supporting arm generally designated 87 which is of similar construction to the arm 46a hereinbefore referred to and which carries the guide tube 45a for the valve ball stem 79.
  • This two-part jointed arm 46a like the previously described one which is generally designated 46, due to the ball and socket connection or coupling between the two parts thereof, affords a convenient and easy means of setting the guide tube 45a in axial alignment with the valve ball seat 77.
  • the lug 83 also carries a second elongate plate which is designated 88 (see FIG. which supports a fulcrum member in the manner about to be described.
  • This elongate plate constitutes an arm which adjacent to one end has a longitudinal slot 89 therein through which extends the bolt 85 and the slot allows for a certain amount of longitudinal adjustment of the plate, as will be apparent.
  • the outer end of the elongate plate or arm 88 has an upstanding portion 90 to the top of which is fixed a short horizontally arranged guide sleeve 90a. Slidable through the guide sleeve 90a is a short rod 91, which on one end is attached to a transversely extending sleeve 92.
  • the sleeve or guide 90a carries a set screw 93 which engages the rod 9 1 to hold it in adjusted position while the guide sleeve 92 carries a similar set screw 94 which extends into the passage of the guide for the purpose about to be described.
  • the numeral 95 generally designates a guide fork which is shown on an enlarged scale and in detail in FIG. 10.
  • This guide fork comprises a stem portion 96 which passes through the guide sleeve 92 and is engaged by the screw 94 to hold it in adjusted position therein, and the spaced parallel furcations 97 extending from the upper end of the stem, which forms the fork proper and between which furcations the outer end portion of the float arm is located.
  • the fork can be extended transversely of the tank through the in and out adjustment of the rod 91 or it can be raised or lowered in the sleeve 92, as may be required, so that the fulcrum portion thereof which comprises the bottom of the fork at 98 can be set at the proper elevation to effect the actuation of the ball cock when the water level drops in the tank in the manner hereinafter described.
  • the float arm portion 34a may not engage the bottom 98 of the fork or it may engage lightly, and the ball cock 18a will remain open so as to permit a refilling of the tank in the usual manner.
  • FIG. 11 illustrates a fulcrum mounting for attachment to the overflow pipe where it may be desired to use a forked member corresponding to that shown in FIG. 10 and designated 95.
  • the ring 100 which engages as a collar about the overflow pipe is formed in the same manner as the previously described ring or collar 56, having threaded therethrough the set screw 101 and at the far side from the screw and on the opposite sides of a diametrical line passing through the screw, the two lugs 102 forming rests for the pipe.
  • the outer side of the ring or collar 100 carries the guide sleeve 103 and a set screw 104.
  • a rod 105 which on one end is attached to a transversely extending guide sleeve 106 adapted to receive the stem portion of a forked fulcrum member here generally designated 107, but corresponding in structure to the member 95, and a set screw 108 is provided for fixing the forked fulcrum member in adjusted position, as will be obvious.
  • the structure of the present invention is such that it may be embodied in a do-it-yourself kit for installation in any type of tank.
  • the pan may be installed and fixed in proper position in the manner illustrated in FIG. 12.
  • the tank is generally designated 109 and is shown in cross section and the float receiving pan is generally designated 110.
  • the numeral 111 designates feet or legs for the pan which rest upon the bottom of the tank and in order to maintain the pan in position, use is made of a triangular wedge block 113 which is frictionally engaged between the front wall of the tank and one side of the pan in the manner illustrated, the other side of the pan being pressed into frictional engagement against the back wall of the tank.
  • the invention also provides a novel mounting for the valve ball stem by means of which the stem can be set accurately to insure the proper vertical movement of the valve ball with respect to its seat.
  • a water inlet pipe carrying an inlet valve including a pivoted valve actuator lever operatively coupled to the valve, a pivoted rock lever having an end operatively coupled with said actuator lever and having a valve opening position in which the other end thereof is lowered and a valve closing position in which said other end is raised and wherein said other end of said rock lever has a threaded bore; a mechanism for effecting the said valve opening and closing movements of the rock lever and comprising an articulated float arm embodying a rod having an inner and an outer end, a joint having inner and outer parts and a threaded stem carried by said inner part of said joint, said joint parts having interengaged terminal portions, a pivot pin passing transversely through said interengaged terminal portions and one of the said terminal portions being longitudinally slotted to permit longitudinal play between the said portions, said threaded stem extending longitudinally of said inner part and being threadedly engaged in the said threaded bore of said rock lever, a tongue member fixed
  • the said means for connecting the fulcrum element to the support means includes a horizontally positioned guide sleeve and the fulcrum comprises a rod engaged in said sleeve, and means carried by the sleeve engaging and securing the rod in position therein.
  • said fulcrum support means comprises a vertical pipe secured in a stationary position in the tank and the said means for adjustably securing the fulcrum element to the pipe support means comprises a collar encircling the pipe and having means securing it in adjusted position thereon and a sleeve secured to the outer side of the collar in tangential relation thereto and the fulcrum element comprising a rod engaged in said sleeve, and the sleeve further carrying a set screw engaging and securing the rod in position therein.
  • the said means securing the fulcrum element to the support means comprises a member attached to the support means, a first guide sleeve secured in horizontal position to said means, a rod having one end portion adjustably engaged in the guide sleeve and carrying a second guide sleeve on and transversely of its other end and the fulcrum element comprising a forked member having a shank adjustably secured in the last mentioned guide sleeve with the fork directed upwardly and receiving the said portion of the arm in the crotch thereof and also forming a vertical guide for the arm.
  • the said support means comprises a lug carried upon the inner side of a wall of the tank and the said member attached to the support means comprises an elongate arm plate having one end secured to the lug and having the first guide sleeve supported on the other end thereof.

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  • Health & Medical Sciences (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Hydrology & Water Resources (AREA)
  • Public Health (AREA)
  • Water Supply & Treatment (AREA)
  • Float Valves (AREA)
  • Sanitary Device For Flush Toilet (AREA)

Description

June 12, 1962 J. w. BEAZLEY FLUSH VALVE APPARATUS 3 Sheets-Sheet 2 Filed Aug. 26, 1959 FIG.5
INVENTOR. JomesWii lord Beuzrle June 12, 1962 .1. w. BEAZLEY FLUSH VALVE APPARATUS Filed Aug. 26, 1959 3 Sheets-Sheet 3 FIG.?
FI GJZ j Ill United States Patent 3,038,491 FLUSH VALVE APPARATUS James Willard Beazley, Saluda, Va. Filed Aug. 26, 1959, Ser. No. 836,236 6 Claims. (Cl. 137-426) This invention relates to the class of plumbing fixtures and is directed particularly to improvements in inlet valve mechanism for flush tanks.
In conventional flush tank structures the inlet va-lves embody a flexible valve ball which closes the outlet to the tank leading to the underlying fixture and such valve ball is lifted from its seat by a lever mechanism when the apparatus is to be flushed. This is, of course, standard and well known structure and it is also well known that in such a structure the valve ball occasionally fails to seat cleanly so that after the tank has emptied, the inflowing water merely runs out of the tank instead of refilling the tank to elevate the inlet valve actuating float ball. When this occurs it is necessary to take oif the top or cover for the flush tank and manually set the valve ball back on its seat so that the tank will be refilled in the proper manner. If the fact that the valve ball fails to seat itself goes unnoticed, then the tank will remain empty and water inflowing through the open control valve becomes wasted.
It is a particular object of the present invention in the light of the foregoing to provide in association with the tank enclosed apparatus a novel coupling between the inlet valve controlling or operating float and an element of the inlet valve whereby in the event that the float drops beyond a certain level such as would occur if the outlet valve ball fails to seat itself, the inlet valve will be automatically actuated to shut off the inflowing water.
Another object of the invention is to provide a new and novel jointed float arm or rod whereby the foregoing object may be accomplished in cooperation with an auxiliary element, which novel float rod is adapted to be substituted for the present one-piece float rod without necessitating the making of any changes in the present conventional inlet valve structure.
Still another object of the invention is to provide a novel jointed float rod wherein means is provided for adjusting the extent of angulation of the rod parts when the joint is articulated in connection with the operation of the mechanism, thereby permitting the float to be adjusted for rising and lowering to different elevations in the operation of the mechanism.
Still another object of the present invention is to provide a new and novel guide for the ball valve stem with novel means for supporting the guide, whereby a very accurate alignment of the ball valve with its seat may be effected and whereby the possibility of the ball valve failing to seat accurately following the flushing or emptying of the tank, is avoided.
The invention will be best understood from a consideration of the following detail description taken in connection with the accompanying drawings forming part of the specification, with the understanding, however, that the invention is not confined to a strict conformity with the showing of the drawings but may be changed or modified so long as such changes or modifications mark no material departure from the salient features of the invention as expressed in the appended claims.
In the drawings:
FIG. 1 is a view in elevation of one embodiment of the present invention showing the same installed in a flush tank, a portion of the wall of the tank being broken away and the mechanism having the parts thereof in the position assumed when the flush tank is filled with water and showing in dotted or broken lines different positions as 3,038,491 Patented .lune 12, 1962 sumed by the float when the ball valve is seating properly and when it fails to seat properly;
FIG. 2 is a view in top plan of the tank with the top removed and showing the mechanism therein;
FIG. 3 is a sectional view on an enlarged scale taken substantially on the line 33 of FIG. 1;
FIG. 4 is a view in perspective of the rod joint unit forming a part of the float arm shown in FIG. 1;
FIG. 5 is a view corresponding to FIG. 1 but showing another form of the joint structure in the float arm for the operation of the mechanism;
FIG. 6 is a view in perspective of a second or modified form of float arm joint used in the mechanism illustrated in FIG. 5;
FIG. 7 is a view corresponding to FIGS. 1 and 5 but showing the invention applied to or used in association with a form of flush tank structure having a different type of overflow from that illustrated in FIGS. 1 and 5;
FIG. 8 is a view in top plan of the structure shown in FIG. 7;
FIG. 9 is a horizontal section on an enlarged scale taken substantially on the line 99 of FIG. 1 illustrating the fulcrum member carried by the overflow pipe and showing the attaching means which is adapted to receive pipes of diiferent diameters;
FIG. 10 is a view in perspective on an enlarged scale of the float valve arm guide and fulcrum employed in association with the form of the mechanism shown in FIGS. 7 and 8;
FIG. 11 is a view in perspective of the fulcrum and guide associated with a collar adapted for engagement upon the overflow pipe;
FIG. 12 is a detail illustrating the wedge means for maintaining the pan or receptacle in position in a tank in which the receptacle supporting legs merely rest upon the bottom of the tank;
FIG. 13 is a view in perspective of a form of weight adapted for attachment to the outer end of the float arm for use in those structures where the float may be made of plastic or other very light material.
Referring now more particularly to the drawings, the invention illustrated in the embodiment of FIGS. 1 to 4 will first be described.
In these figures the numeral 10 generally designates a conventional flush tank having in the bottom thereof the coupling 12 for the connection of a water supply pipe, not shown, and a second and larger coupling 14 adapted to have attached thereto the outlet pipe, not shown, through which water is conveyed from the tank to a hopper.
The numeral 16 designates the riser pipe which is connected with the coupling 12 to conduct the inflowing water into the tank and this riser pipe carries upon its upper end the conventional valve fixture which is generally designated 18. This valve fixture 18, together with the riser pipe is generally referred to in the trade as the ball cock, and, as stated, is of conventional form but in order to properly describe the operation of the actuating means therefor certain standard parts will have to be referred to. Fixture 18 includes a valve element 20 which in order to be unseated to open the valve, must be raised and, of course, its movement downwardly effects the closing of the valve to shut otf the inflow of water. Such inflow, when the valve is open, passes through the tube 21 which terminates at its outlet end in close proximity to the bottom of the tank. The unit 18 also includes an upstanding pivot arm 22 and, at the opposite side therefrom, a longer upstanding guide and pivot arm 23. The arm 22 has pivotally connected to its upper end at 24 the valve actuator lever 25' which passes through a guide slot 26 in the arm 23 and terminates in the upward extension 27 which is likewise slotted in the well known manner to receive an end of the rock lever 28 which is pivotally mounted as at 29 upon the top end of the arm 23. These parts are, of course, all conventional and the rock lever 28 which is pivoted midway between its ends, has the end remote from the upturned end 27 of the arm 25, provided with a threaded socket 347 which in conventional apparatus receives the threaded end of a single or one-piece straight rod or arm which has its other end attached to a valve actuating float.
In accordance with the present invention the valve actuating float, which is here generally designated 31, is attached to one end stem of an articulated arm which is generally designated 32. The articulated arm comprises the threaded inner end portion 33, the long outer end rod portion 34 and the articulation or hinge joint which is generally designated 35 between the parts 33 and 34. The hinge joint embodies the inner and outer parts designated 36 and 37 respectively and they are pivotally coupled together by a suitable pivot pin 38 which is set so that the joint will move on a horizontal axis.
The inner end part 36 carries a forwardly and upwardly curving tongue 36a through which is thre-adably extended an adjustment screw 36b. The lower end of this screw is positioned to engage the top of the outer joint portion 37 forwardly or outwardly of the pivot 38 so that the extent of upward swinging movement of the rod part 34 of the arm with the portion 37 of the joint may be controlled. As shown in FIG. 1, the threaded inner end portion 33 of the arm is secured in the socketed end '30 of the rock lever 28.
The inner end of the outlet coupling 14 where it is located in the tank It; is formed in the usual manner to provide a seat 39 upon which is adapted to be positioned the ball valve 40. Also associated with the inner or upper end portion of the coupling 14 is the upstanding overflow pipe 41.
The ball valve 40 carries the long stem 42 to which is attached by a loose connection 42' an end of a pull chain 43. This chain has its other end connected to a lever 44 which is operatively coupled with a handle, not shown, located outside of the tank for use in unseating the ball valve 40. The rod 42 carried by the valve ball is positioned for sliding movement in a long guide sleeve 45. This guide sleeve is secured to the overflow pipe 41 by a coupling which is shown in top plan in FIG. 3 and generally designated 46. This coupling 46 is of novel construction and permits the accurate alignment of the guide sleeve 45 with the axial center of the valve ball seat 39 and also permits the guide sleeve to be set in a perfectly vertical position.
The coupling which is generally designated 46 cornprises a collar or band 47 adapted to encircle the overflow pipe 41. This collar is formed so that it may be firmly mounted on pipes which may vary in diameter and to accomplish this the collar carries a set screw or binding. screw 48 and upon the inner side of the collar at the side thereof remote from the set screw there are located the two inwardly projecting lugs 480 which function as rests for engagement against the wall of the pipe 41. These lugs or rests 48a are located on opposite sides of the axis line of the screw 48 which passes diametrically through the collar. The collar also carries the two outwardly extending resilient fingers 49 which terminate at their outer ends in the opposed cup-like members 50 which cooperate to form a socket for the ball 51 which is formed integral with an upstanding end portion 52 of the clamp member 53 which is secured to and around the guide sleeve 45. The clamp member 53 is in the form of a split ring having screw means 54 for drawing the ends of the same together so as to effect its gripping engagement with the guide sleeve 45.
The ball 51 is held in the socket formed by the opposing members 50 by means of a screw 55 coupling the fingers 49 together.
Mounted upon the overflow pipe 41 above the collar 47 is a second collar formed in a similar manner to the collar 47 and which is designated 56. This collar 56 carries the set screw 56' and on the inner side of the collar are the two positioning or rest lugs 56" (see FIG. 9) which are on opposite sides of the diametrical line passing axially through the screw and on the side of the collar opposite from the screw as in the structure previously described which supports the float guide means. Fixed to the outer side of the collar 56 to extend tangentially thereof is a guide sleeve 57 and this guide sleeve has adjustably positioned therein an end portion of a fulcrum pin or finger 53 and threaded through the wall of the sleeve 57 is a set screw 58' by means of which the fulcrum pin or finger 58 is secured in adjusted position.
The collar 56 is set on the overflow pipe 41 so as to direct the guide sleeve 57 in the direction of the depth of the tank from front to rear and the fulcrum finger 53 will then be extended in the same direction to lie perpendicular to the outer end portion 34 of the float arm and beneath this portion so that when this portion 34- of the float arm is lowered in the manner hereinafter described, it may com-e to rest upon or engage the fulcrum pin or finger.
The numeral 59 designates a weight element which, as shown in FIG. 1 and certain succeeding figures, may be in the form of a threaded washer or collar. This weight element is provided for use in association with floats which may be made of light material such as plastic or the like so that when the water drains from the tank there will be sufiicient weight on the outer end of the arm to cause the float to drop with the proper degree of force to effect the desired breaking of the joint 35.
In the embodiment of the invention thus far described there is employed a pan or receptable 60 having supporting legs at 61. These legs are here shown as being secured in the bottom of the tank as indicated at 61'. The pan has an open top which is positioned beneath the float 31 and this open top is of sufficient size to permit the float to descend into the pan. The bottom of the pan is provided with a bleed outlet 62 which is sized to permit the contents of the pan to escape when the water level in the tank drops below this outlet, the approximate time allowed for the escape of the water through the pan outlet being around 9 or 10 seconds.
In the operation of the mechanism as thus far described and as illustrated in FIG. 1, when the valve ball 40 is properly seated and the tank is filled with water, the float will be elevated on the surface of the water to approximately the position shown in full lines in FIG. 1. The top level of the water in the tank is here designated by the broken line which is marked x. In this position of the float the articulated arm will be substantially straight and the adjustment screw 36b will engage the outer portion 37 of the joint unit, as shown, and as will be understood by those familiar with the water inlet valve or ball cock mechanism, when the arm is in this raised position the valve actuating rock lever 28 will have its free end pressed down against the valve thrust lever 25 and the valve will be maintained closed.
Under the conditions described the pan 60 will, of course, be filled with water.
Upon the actuation of the ball valve lever 44 the ball valve 40 will be raised from its seat in the usual manner, its upward movement being limited by the distance between the lower end of the guide sleeve 45 and the point at which the chain 43 is attached and the water will be discharged from the tank.
As is well known, in flush valve apparatus of this character, when the water level drops approximately to the line designated y, the valve ball 41 will be sucked back to its seat and the pan 60 is supported at an elevation above the bottom of the tank so that when this water line y is reached the outlet 62 of the pan will remain covered or closed so that the water cannot readily escape from the pan. The ball float, falling with the level of the water from the line x will then come to rest upon the surface of the water contained within the pan which is at a substantial distance above the line y and when in this position the outer end portion 34 of the arm 32 may be free of contact with the fulcrum finger 58 or in light contact therewith. This is an intermediate position between the maximum and minimum elevations to which the float is capable of moving and the float in this intermediate position is shown in dotted lines and designated 31a. As the float drops and finally comes to rest in the position designated 31a, the inlet valve 18 will be open or if the portion of the arm is lightly engaging the fulcrum, it may be only slightly closed, and water will flow into the tank to replenish the same with the result that the float eventually will be raised to its maximum elevation and the inlet valve, or ball cock, will be shut ofl, this being the usual or normal operation of such a mechanism.
In the event that the valve ball 46, in returning to its seat 39, does not seat properly but remains for any reason partly open, it will be obvious that the water in the tank may then drop below the line y and the level will then terminate atapproximately the line designated z, this line being in the plane of the top of the valve ball seat 39. It will also be seen that the outlet 62 for the pan will be uncovered.
After the expiration of the time necessary for the pan to be emptied through the outlet 62, the float will rock to its minimum elevation or lowermost position, which is shown in broken lines and designated 3112. Upon the lowering of the float body to this latter position or just prior to its reaching this latter position, the portion 34 of the arm will engage the top of the fulcrum finger 58, or more firmly bear thereon, and after this engagement the float will move down farther and this will effect the breaking of the joint 35 so that an upward thrust will be exerted upon the pivot 38 to swing the inner portion 36 up and thus oscillate or tilt the rock lever 28 causing it to press down on the lever 25 and close the valve 20.
Thus the inflow of water through the valve unit 18 will be cut off and waste of water will be checked until the necessary movement of the valve ball 40 can be effected to cause it to properly re-seat itself. Upon the refilling of the tank after the valve ball 40 has been properly adjusted on its seat, which refilling can be brought about by uncovering the tank and raising the float by hand until suflicient water enters to float it, it will be seen that the pan will also be refilled and the mechanism will be restored to normal operation.
The hinge joint 35 has the two parts thereof substantially straight so that when the float 31 is at its maximum elevation these two parts will be in alignment and in order to permit the necessary lost motion between the parts when the arm portion 34 fulcrums upon the finger 58, the outer part 37 of the joint has an elliptical opening 38a for the passage of the pivot 38.
In the second embodiment of the invention illustrated in FIG. 5, the structure of the joint between the two parts of the float arm is modified so that the same action is obtained without the employment of the water retaining pan 60. In this second embodiment those parts which are standard and have already been described hereinbefore, will merely be generally referred to. Accordingly in this FIG. 5 the tank is generally designated a while the water inlet pipe coupling is designated 12a and is connected with the riser pipe 16a upon the top end of which is mounted the valve unit 18a, all of the parts of which are the same as hereinbefore described in connection with FIGS. 1 and 2.
The articulated arm for the float 31' is generally designated 32a and the modified arm joint or articulation is generally designated 35a. The numeral 33a designates the inner end portion of the arm while the numeral 34a designates the outer end rod portion which is connected to the inner end portion 33a by the joint 35a, the structural details of which are shown in FIG. 6.
This joint or articulation 35a is designed so that the mechanism can be employed to operate in a tank not equipped with a pan or receptacle such as that shown in FIGS. 1 and 2 and designated 60. Accordingly one of the parts of the articulation is of difierent form from the corresponding part of the joint or articulation shown in FIG. 4.
The articulation 35a comprises an inner end portion 35x which, like the portion 36 herein'before described, is bifurcated to receive between the furcations a flattened end of an outer part 37a, which flattened end is designated 37b. The outer end of the outer part 37a and the flattened end portion 37b are in angular relationship as shown and the flattened end is inserted between the furcations of the part 36x, to receive, through an elongated slot formed therein as at 37c, the pivot screw 38b.
The member 36c carries an adjustment or setting screw corresponding to the screw 36b hereinbefore described and here designated 36d. This screw is, of course, positioned so that its lower end will be in line with the flattened end 37b of the outer portion 37a and thus functions to limit the upward swinging movement of the arm part 34a with respect to the part 33a.
The overflow tube 41a carries a collar 56a corresponding to the previously described collar 56 and this collar carries, like the previous one, a fulcrum finger which is designated 58a and which lies in the path of vertical movement of the outer end portion of the float arm to be engaged thereby when the float has descended to an extreme position, which position would only be reached or assumed in case the outlet ball valve for the tank should become unseated and should not seat properly so that the entire contents of the tank might escape or at least the water level might be lowered to the top of the ball valve seat which is designated 39a. Such water level is here indicated by the broken line marked z.
In this illustration of the second embodiment the valve ball is designated 4th: and carries the stem 42a which extends through a tubular guide 45a. The guide, as in the previous construction, is maintained in position by a supporting means which is generally designated 46a and since this is of the same construction as the supporting means 46, the details thereof need not be described.
In the operation of this second embodiment of the invention, when the tank is filled to the level where the float 31 is sufliciently raised to effect the closing of the water inlet valve 18a, the float arm will be substantially straight, the rising of the float beyond this full tank position being prevented by the adjustment screw 36d. In FIG. 5 the maximum water elevation is designated by the broken line x.
When the ball valve 40a is unseated in the conventional manner to permit the contents of the tank to escape, then the float will drop until the valve hall is drawn back to its seat to shut oif the complete escape of the water and when this action occurs, the water level will then be approximately in the line indicated by the reference character y and the float will be checked in its downward movement before the outer end portion 34a of the arm engages the stop finger 58a. Thus the arm will still be approximately in the straight or unbroken condition and the valve 18a will remain open to permit water to run back into and fill the tank.
In the event that the valve ball 40a fails to return to properly seated position to shut off the water flow, then the water will continue to run out until it reaches the level 2: and the float will drop to its maximum low elevation so that the part 34a of the arm will strike the finger 58:: or come to rest thereon just before this maximum low level is reached and an upward thrust will be imparted to the control rock lever of the valve so that the inflow of water through the valve and through the pipe 16a Will be shut off.
FIGS. 7 and 8 illustrate another embodiment of the invention designed for use in a tank structure of a form wherein the overflow pipe or tube, together with the ball valve seat, are all cast together with the tank bottom and back wall.
Certain of the parts in this third embodiment are of the same form or construction as shown in FIG. and the same reference characters will be applied or made use of so as to avoid unnecessary repetition of description.
In FIGS. 7 and 8 the tank structure is generally designated 75 which tank structure is of a standard construction. The bottom 76 of the tank is molded to form a seat 77 for the valve ball 78 which carries the usual long stem 79. The back wall of this tank 75 is formed in the casting thereof to provide the integral overflow conduit 80 which at its lower end communicates with the body portion forming the ball valve seat 77 which leads to the outlet coupling 81.
One wall of the tank 75, here designated as the wall 82, is cast or molded with the mounting lug 83 upon the inner side thereof, which lug is formed with a suitable aperture 84 to receive a bolt 85 for the purpose about to be described.
Positioned upon the top of the lug 83 is an elongate plate 86 which at one end has attached thereto a twopart adjustable supporting arm generally designated 87 which is of similar construction to the arm 46a hereinbefore referred to and which carries the guide tube 45a for the valve ball stem 79. This two-part jointed arm 46a like the previously described one which is generally designated 46, due to the ball and socket connection or coupling between the two parts thereof, affords a convenient and easy means of setting the guide tube 45a in axial alignment with the valve ball seat 77.
The lug 83 also carries a second elongate plate which is designated 88 (see FIG. which supports a fulcrum member in the manner about to be described. This elongate plate constitutes an arm which adjacent to one end has a longitudinal slot 89 therein through which extends the bolt 85 and the slot allows for a certain amount of longitudinal adjustment of the plate, as will be apparent. The outer end of the elongate plate or arm 88 has an upstanding portion 90 to the top of which is fixed a short horizontally arranged guide sleeve 90a. Slidable through the guide sleeve 90a is a short rod 91, which on one end is attached to a transversely extending sleeve 92. The sleeve or guide 90a carries a set screw 93 which engages the rod 9 1 to hold it in adjusted position while the guide sleeve 92 carries a similar set screw 94 which extends into the passage of the guide for the purpose about to be described.
The numeral 95 generally designates a guide fork which is shown on an enlarged scale and in detail in FIG. 10. This guide fork comprises a stem portion 96 which passes through the guide sleeve 92 and is engaged by the screw 94 to hold it in adjusted position therein, and the spaced parallel furcations 97 extending from the upper end of the stem, which forms the fork proper and between which furcations the outer end portion of the float arm is located.
There are conditions in connection with the use of various types of tanks where the arrangement or the spacing between the parts vary and thus by the provision of the adjustments for the rod 91 and for the fork 95 at the outer end of the arm 88, the fork can be extended transversely of the tank through the in and out adjustment of the rod 91 or it can be raised or lowered in the sleeve 92, as may be required, so that the fulcrum portion thereof which comprises the bottom of the fork at 98 can be set at the proper elevation to effect the actuation of the ball cock when the water level drops in the tank in the manner hereinafter described.
The operation of the mechanism in this third embodiment which is particularly illustrated in FIGS. 7 and 8 is the same as in the embodiment shown in FIG. 5. From this it will be understood that when the float falls to the maximum extent which would happen in the event of the valve ball 78 failing to properly seat so that the water level drops to the line designated 1",, the arm portion 34a, riding between the fingers or furcations of the fork 95, will come to rest in the crotch or bottom 98 of the fork which forms the fulcrum and, as in the previous forms, an upward thrust will then be applied to the shut off rock lever of the valve mechanism to close the ball cock. If, however, the ball 78 seats properly after being unseated for the emptying of the tank, then it will be understood that the float arm portion 34a may not engage the bottom 98 of the fork or it may engage lightly, and the ball cock 18a will remain open so as to permit a refilling of the tank in the usual manner.
FIG. 11 illustrates a fulcrum mounting for attachment to the overflow pipe where it may be desired to use a forked member corresponding to that shown in FIG. 10 and designated 95. In this FIG. 11 the ring 100 which engages as a collar about the overflow pipe is formed in the same manner as the previously described ring or collar 56, having threaded therethrough the set screw 101 and at the far side from the screw and on the opposite sides of a diametrical line passing through the screw, the two lugs 102 forming rests for the pipe.
The outer side of the ring or collar 100 carries the guide sleeve 103 and a set screw 104. Through the guide sleeve 103 extends a rod 105 which on one end is attached to a transversely extending guide sleeve 106 adapted to receive the stem portion of a forked fulcrum member here generally designated 107, but corresponding in structure to the member 95, and a set screw 108 is provided for fixing the forked fulcrum member in adjusted position, as will be obvious.
In describing the pan 60 illustrated in FIGS. 1 and 2, it is stated that the legs of the pan are fixed to or in the bottom of the tank.
The structure of the present invention is such that it may be embodied in a do-it-yourself kit for installation in any type of tank. Since tanks vary considerably in size, and particularly old style tanks which frequently are much deeper than present day tanks, the pan may be installed and fixed in proper position in the manner illustrated in FIG. 12. Here the tank is generally designated 109 and is shown in cross section and the float receiving pan is generally designated 110. The numeral 111 designates feet or legs for the pan which rest upon the bottom of the tank and in order to maintain the pan in position, use is made of a triangular wedge block 113 which is frictionally engaged between the front wall of the tank and one side of the pan in the manner illustrated, the other side of the pan being pressed into frictional engagement against the back wall of the tank. Thus it will be seen that by firmly pressing the .wedge 113 down between the wall of the tank and the pan, it will be held against movement when the tank fills with water in the manner described in connection with the first illustrated and described embodiment of the invention.
From the foregoing it will be apparent that there is provided in the present invention in the different embodiments illustrated, a novel mechanism structure, which will prevent unnecessary loss of water through the flush tank in the event that after emptying, the outlet valve ball should fail to properly re-seat itself and such failure should go unnoticed.
The invention also provides a novel mounting for the valve ball stem by means of which the stem can be set accurately to insure the proper vertical movement of the valve ball with respect to its seat.
I claim:
1. As a new combination in a flush tank mechanism embodying a tank, a water inlet pipe carrying an inlet valve including a pivoted valve actuator lever operatively coupled to the valve, a pivoted rock lever having an end operatively coupled with said actuator lever and having a valve opening position in which the other end thereof is lowered and a valve closing position in which said other end is raised and wherein said other end of said rock lever has a threaded bore; a mechanism for effecting the said valve opening and closing movements of the rock lever and comprising an articulated float arm embodying a rod having an inner and an outer end, a joint having inner and outer parts and a threaded stem carried by said inner part of said joint, said joint parts having interengaged terminal portions, a pivot pin passing transversely through said interengaged terminal portions and one of the said terminal portions being longitudinally slotted to permit longitudinal play between the said portions, said threaded stem extending longitudinally of said inner part and being threadedly engaged in the said threaded bore of said rock lever, a tongue member fixed to the said inner part of the joint and lying above and extending at an upward angle therefrom and over the top of said outer part of the joint when said joint is in operative position with respect to the rock lever, a setting screw threaded downwardly through said tongue member toward and for engagement by the outer part of the joint to limit the pivotal movement of said outer part in one direction relative to the inner part, a threaded coupling between the inner end of said rod and said outer part of the joint, a float, means detachably coupling the float to the outer end portion of the rod, said outer part of the joint being pivoted upwardly into engagement with the setting screw to effect movement of the rock lever to inlet valve closing position upon upward movement of the float, a fulcrum element, a support means in the tank for the fulcrum element, and means adjustably securing the fulcrum element to said support means in a position below said rod and adjacent to said joint whereby the rod will engage and rock on the fulcrum element upon a predetermined lowering of the outer end of the rod and the float to break the joint upwardly and raise the said rock lever to valve closing position.
2. The invention according to claim 1, with an open top water receptacle supported in the tank at an elevation above the bottom of the tank, said receptacle being below the float and having the open top thereof of a size to receive the float, the receptacle having a bottom drain opening adapted to leak-off water therefrom when the water level drops in the tank below such opening, the float being lowered to the said lowest elevation in the pan by the emptying of the pan.
3. The invention according to claim 1, wherein the said means for connecting the fulcrum element to the support means includes a horizontally positioned guide sleeve and the fulcrum comprises a rod engaged in said sleeve, and means carried by the sleeve engaging and securing the rod in position therein.
4. The invention according to claim 1, wherein said fulcrum support means comprises a vertical pipe secured in a stationary position in the tank and the said means for adjustably securing the fulcrum element to the pipe support means comprises a collar encircling the pipe and having means securing it in adjusted position thereon and a sleeve secured to the outer side of the collar in tangential relation thereto and the fulcrum element comprising a rod engaged in said sleeve, and the sleeve further carrying a set screw engaging and securing the rod in position therein.
5. The invention according to claim 1, wherein the said means securing the fulcrum element to the support means comprises a member attached to the support means, a first guide sleeve secured in horizontal position to said means, a rod having one end portion adjustably engaged in the guide sleeve and carrying a second guide sleeve on and transversely of its other end and the fulcrum element comprising a forked member having a shank adjustably secured in the last mentioned guide sleeve with the fork directed upwardly and receiving the said portion of the arm in the crotch thereof and also forming a vertical guide for the arm.
6. The invention according to claim 5, wherein the said support means comprises a lug carried upon the inner side of a wall of the tank and the said member attached to the support means comprises an elongate arm plate having one end secured to the lug and having the first guide sleeve supported on the other end thereof.
References Cited in the file of this patent UNITED STATES PATENTS 520,203 Claifey May 22, 1894 747,413 Gholson Dec. 22, 1903 865,300 Glidden Sept. 3, 1907 1,044,422 Roberts Nov. 12, 1912 1,059,490 Schulte Apr. 22, 1913 1,266,637 Snyder May 21, 1918 1,280,326 Stoifel Oct. 1, 1918 2,430,152 Wiley Nov. 4, 1947 2,520,573 Smith et a1 Aug. 27, 1950 2,601,139 Hill June 17, 1952 2,869,142 Huck Jan. 20, 1959 2,905,950 Kenaston Sept. 29, 1959 FOREIGN PATENTS 503,292 Great Britain Apr. 14, 1939
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US3982557A (en) * 1974-05-20 1976-09-28 Ignacio Acevedo Fluid valve with float actuator
US4072164A (en) * 1975-05-13 1978-02-07 Kaden Walter Erich Diaphragm operated float controlled valve
US4671121A (en) * 1985-11-06 1987-06-09 Bankamerica Corporation Liquid level indicating device
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US5351713A (en) * 1993-04-13 1994-10-04 Chen Ying Ceramic Co., Ltd. Effect-enhancing structure for rinsing a flush toilet
US6370708B1 (en) * 1999-06-04 2002-04-16 Charles L. Sitarz Toilet tank anti-refill device
US20090277513A1 (en) * 2008-05-07 2009-11-12 Randolph Ovie L Magnetically activated cut-off valve assembly

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