US3032866A - Window assembly machine - Google Patents

Window assembly machine Download PDF

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US3032866A
US3032866A US83537A US8353761A US3032866A US 3032866 A US3032866 A US 3032866A US 83537 A US83537 A US 83537A US 8353761 A US8353761 A US 8353761A US 3032866 A US3032866 A US 3032866A
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frame
machine
sash
pistons
carriages
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US83537A
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Nathan Bernard
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HAMILTON GLASS Co
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HAMILTON GLASS Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P21/00Machines for assembling a multiplicity of different parts to compose units, with or without preceding or subsequent working of such parts, e.g. with programme control
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53039Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
    • Y10T29/53057Responsive to timer
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53039Means to assemble or disassemble with control means energized in response to activator stimulated by condition sensor
    • Y10T29/53061Responsive to work or work-related machine element
    • Y10T29/53078Responsive to work or work-related machine element with means to fasten by frictional fitting
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53313Means to interrelatedly feed plural work parts from plural sources without manual intervention
    • Y10T29/53378Means to interrelatedly feed plural work parts from plural sources without manual intervention including converging conveyors
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T29/00Metal working
    • Y10T29/53Means to assemble or disassemble
    • Y10T29/53313Means to interrelatedly feed plural work parts from plural sources without manual intervention
    • Y10T29/53383Means to interrelatedly feed plural work parts from plural sources without manual intervention and means to fasten work parts together
    • Y10T29/53396Means to interrelatedly feed plural work parts from plural sources without manual intervention and means to fasten work parts together by friction fit

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Automobile Manufacture Line, Endless Track Vehicle, Trailer (AREA)

Description

May 8, 1962 B. NATHAN WINDOW ASSEMBLY MACHINE lO Sheets-Sheet# 1 Filed Jan. 18, 1961 MN N fwewjar May 8, 1962 B. NATHAN 3,032,866
WINDOW ASSEMBLY MACHINE Filed Jan. 18, 1961 lO Sheets-Sheet 2 May 8, 1962 B. NATHAN WINDOW ASSEMBLY MACHINE 10 Sheets-Sheet 5 Filed Jan. 18, 1961 NN QN NWN f W U m May 8, 1962 B. NATHAN. 3,032,866
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WINDOW ASSEMBLY MACHINE Filed Jan. 18, 1961 lO Sheets-Sheet 5 May 8, 1962 B. NATHAN 3,032,866
` WINDOW ASSEMBLY MACHINE Filed Jan. v18, 1961 lO Sheets-Sheet 6 w :5; 5121@ M *17 M NWK IN M E ;VMEVIIICE; NNN? WN QQ) www5 o wmf@ @mwN \Nb\ N i v uw wwkl ,E zezz. ..:.A AE 1.2 -i L IP l mm1 @www www. KW QN May 8, 1962 B. NATHAN 3,032,866
wINDow ASSEMBLY MACHINE Filed Jan. 18, 1961 lO Sheets-Sheetl 7 May 8, 1962 B. NATHAN wINnow ASSEMBLY MACHINE 10 Sheets-Sheet 8 Filed Jan. 18, 1961 May 8, 1962 B. NATHAN WINDOW ASSEMBLY MACHINE 10 Sheets-Sheet 9 Filed Jan. 18, 1961 l l i ,jh/@wf Zena rajf/W.
May 8, 1962 B. NATHAN 3,032,866
WINDOW ASSEMBLY lVIACI-IINE- Filed Jan. 18, 1961 10 Sheets-Sheet 10 United States Patent @thee 3,032,865 Patented May 8, 1952 3,032,866 WINDOW' ASSEMBLY MACHINE Bernard Nathan, Lncolnwood, lll., assigner to Hamilton Glass Company, Chicago, Iii., a corporation of Illinois Filed Jan. 18, 1961, Ser. No. 83,537 10 Claims. (Cl. Q9-208) My invention relates to a window assembly machine and has particular reference 'to an assembly machine by means of which side and end rails are applied and secured to a gla-ss pane thereby forming a frame on the four edgesl of the glass pane which, is secured together at the corners, thereby form-ing a complete window for use in various combinations of frames and windows particularly for use in curtain wall construction and various other places where windows are formed for u-se in various types of construction.
Another object of my invention is the provision of a -machine which is entirely automatic in its operation, requiring only the feeding of the glass panes into the machine by an operator, the placing of `side and end frame members `and the screws for holding them in position in the automatic screw insertion machine, and -the removal of the nished sash from the machine after the frame members have been applied to the glass pane thereby requiring a minimum number of machine operators to do the work which heretofore has been completely performed by hand opera-tions.
Another and further object of my invention is the provision of a machine for applying a frame to a pane of glass thereby providing a Window combin-a-tion with a minimum of time and efont in operations which are almost entirely automatic, thereby materially reducing cost of production of such windows.
Another and further object of my invention is the provision of a machine for making window sash for use particularly in buildings of the curtain wall type, for storm windows, and in many other types of windows where the sash portions are both movably mounted and also sometimes removably mounted in window frames and comprises a combination of a conveyor belt, a squaring or positioning apparatus for the glass pane and frame applying and fastening means and the moving of 'the cornpleted sash to the discharge end of the machine where the completed window sash is removed from .the machine.
These and other objects of my invention will be more fully and better understood by reference to the accompanying drawings and in which,
FIGURE 1 is a plan view of -a portion of the end construction of the machine;
FIGURE 2 is a plan view of the remainder of the end portion of the machine illustrated in FIGURE 1;
FIGURE 3 is a plan view of a part of the mach-ine of the end opopsite FIGURE 1;
FIGURE 4 is a plan View of the same end of the machine as is FIGURE 3 with FIGURES l and 2 being placed in side relation and -inl right end relation with the lett end of FIGURES 3 and 4 when placed in side to side relation forming a complete plan view of the entire machine;
FIGURE 5 is a cross-sectional view of the machine taken on line 5-5 of FIGURES l and 2 looking towards the discharge end of the machine;
FIGURE 6.is a longitudinal vertical Sectional view of that portion of the machine illustrated in FIGURE l of the drawings;
FIGURE 7 is a longitudinal sectional view of the drawings `of the portion of the machine illustrated `in FIGURE 3 of `the ydrawings and when placed in end to end relation with FIGURE 7 forms a vertical cross-sectional view ofthe complete machine;
FIGURIE 8 is a partial diagrammatic View of the wiring corrections and operating parts connected therewith of the machine;
FIGURE 9 is also a diagrammatic view off the wiring and parts of the mach-ine and when placed in side to side rel-ation with FIGURE 8 dorms a complete wiring diagram of the entire machine;
FIGURE l0 is an exploded View of a window showing the glass pane and molding applied thereto and the frame members and screws for holding them together;
FIGURE 11 is an elevational view of the glass pane showing the end frame members in position;
FIGURE 12 is a View showing the frame members applied to the glass pane over the molding with the screws in position to be inserted at the corners of the frame members;
FIGURE 13 is a complete elevational view of a window formed upon my improved machine;
FIGURE 14 is a sectional view taken on line 14-14 of FIGURE l5; and
FIGURE 15 is a cross-sectional View taken on line 15-15 of FIGURE 14.
Referring now specifically to the drawings and in which like reference characters refer to like parts throughout, a main frame is provided consisting of side frame members 20 and 21, end members 22 and 23 and a plurality of legs 24, 24 placed at the corners of the frame formed by the side and end mem-bers and at intermediate points between the ends of the frame whereby the main frame is supported. A roller 25 is mounted at one end of the frame with a traction roller 26 at the opposite end of the frame over which a plurality of endless belts 27, 27 travel with a plurality of transverse support bars 28, 28, 28a, 281), 28c and 28d mounted at their ends in the frame members 20 and 21 and spanning the space thereacross and which support the upper portions of the belts 27, 27 as they travel over the rollers 25 and 26 during the operation of the machine and also serve to brace the frame and support other parts of the machine. The traction roller 26 has a sprocket wheel 29 mounted thereon over which a sprocket chain 30 operates which in turn is connected with a sprocket 31 extending outward from a gear reduction mechanism 32 which in turn is connected with a motor 33 by means of belts 34, 34. The gear reduction mechanism and the motor is supported by a frame 35 secured to one of the legs 24 and to the side frame member 21 and provides power means which drives the traction roller 26 which in turn moves the belts 27, 27 which carry the glass pane into the apparatus adjacent the operating parts and also carries the completed window assembly to the discharge end of the machine as hereinafter described,
The complete window 36 as formed on the machine comprises a glass pane 37 having a molding 38 tted around its edges composed of a cushioning material such as Vinylite, rubber composition, or the like, having a channel therein and is fitted over the edges of the glass and extends around the glass pane 3'7 except at the `corners thereof. The molding 38 is placed upon the pane by hand, and the free ends secured together usually by sealing. The molding has beads 40, 40 formed thereon for purposes hereinafter described. End sash members 41 and 42 are provided, and also side sash members 43 and 44 made of `some form of metal with channels 45, 45 therein, the sash members being tted over the molding attached to the window pane 37 with their inner edges abutting against the beads 40, 4! to form a seal between the glass and the sash members. The ends of the sash members are diagonally cut `and tted together to form a rectangular frame secured together at its corners by screws 46, 46 which pass through transverse holes 47, 47 adjacent the ends of the side frame members 43 and 44 and into longitudinal channels 47, 47 formed in the end members 41 and 42.
A supporting frame for the operating mechanism which applies a side sash member 43 to the glass pane 37 is provided at one side of the machine and comprises a pair of channel sections 52 and 53 welded to the side frame member 20 and extends outwardly therefrom and have octagonal shaped rails 54, 54 welded to their upper edges, and similar rails 55, 55 welded to their lower edges respectively, with the channel sections lbeing supported at their outerends by a T-shaped brace 56 welded thereto and to the projecting end of a channel section 57 extending transversely of the frame of the machine and welded to the under side of the side frame members 20 and 21. Carriages 58 `and 59 are mounted upon the channel sections 52 and 53 in rights and lefts with small wheels 60, 60 mounted on the upper and lower sides of each of the carriages 58 and 59 on inclined axles so the wheels 60, 60 ride upon one dat surface of the octagonal shaped upper rails 54, 54 and also upon the lower rails 55, 55 and hold the carriages 58 and 59 in proper alignment and against torsional displacement as the carriages 58 and 59 travel on the channel sections 52 and 53. Arms 61 and 62 are welded at their outer ends to the carriages 58 and 59 and extend inwardly towards the center of the machine and have a longitudinally extending channel section 63 secured thereto at their inner ends, which section 63 has a plurality of spaced side sash member holders 64, 64 thereon which are open on their inner sides and have spring jaws between which the side sash member 44 is placed and held during its application to the side of the glass pane 37 as hereinafter described. Small cylinders 65, 65 having pistons 66, 66 therein actuated by compressed air from any suitable source are in engagement against the outer sides of the sash frame members and force the completed window sash out of the holders 64, 64 after the framing operation is complete.
A channel section 67 is also mounted on the upper sides of the support arms 61 and 62 yand which have automatic screw holding and insertion members 68 and 69 thereon of the usual well known manual type which are operated by compressed air conveyed thereto through tubes 70, 70 leading to any suitable source of compressed air and also have limit switches 71, 71 which `automatically stop the operation of each of the devices when the screws 46, 46 are driven into position in the sash. The members 68 and 69 have screw holding tips 72, 72 thereon into jaws an operator places a side sash member 44 prior. to its application to the glass pane 57 during the operation of the machine. Air cylinders 85, 86 having pistons 87, 87 thereon are mounted in the section 84 and operate to separate'the window sash 36 from the holders 85, 85 after the sash member 44 has been applied to the pane 37, A channel section 88 is also secured to the upper sides of the arms 82 and v83 and has screw applicators 89, 89 which are air operated through hose 90, 90 land have screw holding jaws 91, 91 thereon into which screws 46, 46 are manually positioned by an operator prior t0 the screws being turned into position in the frame members.
A two-way compressed air cylinder 91 is mounted upon the side frame member 20 by means of a bracket 92 with a piston 93 mounted in the cylinder 91, the cylinder having air hose 94 and 95 leading to any suitable source of compressed air by means of which the piston 93 is reciprocated in the cylinder 91. The piston 93 has a connecting member 96 on the end thereof which is connected to a bracket 97 secured to a shaft 98 mounted in brackets 99, 99 which are secured to the transverse channel section 57, and to support members 100 and 101 secured lat their ends to the side frame members 20 and 21 and which span the space therebetween.
A pair of two-way crank arms 102 and 103 are xedly mounted in spaced relation with each other on the shaft 98 for rotation therewith, these crank arms being in general transverse alignment with the carriages 58 and 78 and the carriages 59 and 79 respectively. The crank arm 102 has a rod 104 connected thereto at its lower end, which rod 104 is connected to the carriage 58 at its outer end by means of a block 105 mounted on a pin 106 in the block 105 which has a wing portion 107 thereon through which the threaded outer end of the rod 104 extends with nuts 108 and 109 on the rod 104 on each side of the wing portion 107 which fixes the carriage 58 outer end of the rod 110 extends with nuts 114 and 115 which the screws 46, 46 are manually inserted prior to each cycle of operation of the machine as will be hereinafter described.
Sash members application means similar to the mechanism hereinabove described are provided on the opposite side of the machine which consists of channel sections 73 and 74 welded to the side frame member 21 and extending outward therefrom, each section having upper tracks 75, 75 thereon yand lower tracks 76, 76 thereon each of said tacks being octagonal in cross section, with the outer ends of the channel sections 73 Vand 74 being welded to a T-shaped bracket 77 which is welded to the end of the transverse channel section 57 extending outward on the same side of the machine as the channel sections 73 and 74 for support purposes.
Carriages 78 and 79 in right and left -design are mounted on the channel sections 73 and 74 by means of upper rollers 80, 80 and lower rollers 81, 81 on each of the carriages 78 and 79, both upper rollers `80, 80 and the lower rollers 81, 81 being mounted on inclined axles so as to operate on the octagonal tracks 75, 75 and 76, 76 as the carriages 78 and 79 move inward and outward in the operation of the machine. Support arms 82 and 83 are welded to the carriages 78 and 79 respectively, -are inwardly extending and have a channel section 84 -secured to their inner ends on which are mounted a plurality of sash member holders 85, 85 which have resilient jaws on their inner faces and between which thereon which xes the position of the carriage 59 relative to the rod and provides means for suitable adjustment and fixing of one end of the channel section 63 secured to and xed upon the support arm 62 upon which the sash member holders 64, 64 are mounted. The rods 104 and 110 are moved in synchronism by the rotation of the shaft 98 so that the carriages 58 and 59 upon which the channel section 63 is mounted move in synchronism inward and outward in the application of one of the side sash members to the glass pane.
A rod 116 is secured at its inner end to the upper end of the crank arm 102 and extends outward therefrom to a block 117 mounted upon a pin 118 in the side of the carriage 98. The block 117 has a wing portion 119 through which the threaded outer end of the rod 116 extends, with nuts 120 and 121 in engagement with the threaded end of the rod 116 on each side of the wing portion 119 which hold the rod 116 in position in the block 117 and allows for adjustment of the carriage 78 relative to the rod 116.
A rod 122 is secured to the upper end of the crank arm 103 and extends outward therefrom to a block 123 mounted upon a pin 124 in the side of the carriage 79. The block 123 has a wing portion 125 thereon through which the threaded outer end of the rod 122 extends, with nuts 126 and 127 on each side of the wing portion 125 which hold the carriage 78 in adjusted position relative to the, rod 122. This connection is set to secure the simultan@ ous inward and outward movement of the two carriages 78 and 79 upon which the arms 82 and 83 are mounted, which arms have the channel section 84 mounted thereon carrying the sash member holders 85, S5 into which a side sash frame member is inserted prior to its application to the pane of glass 37.
It will be understood from the immediate foregoing description that the mechanism herein described operates to apply the side sash members 43 and 44 to the glass pane during the operation of the machine.
Inward from the intake end of the machine a transverse channel section 128 is mounted upon brackets 129 and 130 which are secured to the side frame members 20 and 21, respectively. A channel section 131 is secured to the under sideof the section 128 which has octagonal tracks 132 and 133 welded to each of the outer sides of the channel section 131 and upon which a carriage 134 is mounted. A set of rollers such as 135, 135, are mounted on rails 136 and 137 on eac-h side of the carriage 134 and engage the sides of the tracks 132 and 133, the carriage being held in position by a bracket and a clamping screw (not shown) as applied to the carriage 134, but arranged so the carriage 134 is movably mounted upon the tracks 132 and 133. The carriage has a pair of fixed arms 138 and 139 to the inner end of which a section 140 is secured, which has a plurality of end sash holding members 141, 141 thereon, into which an end sash member for one end of the sash, such as 41 or 42, is tted in the operation of the machine. f
A bar 142 is welded to the carriage 134 and has a bracket 143 extending upward therefrom to which a bar 144 is secured at one of its ends and is attached to the upper end of a rocker arm 145 mounted upon a shaft 146 for purposes hereinafter described.
Towards the discharge end of the machine a second carriage supporting frame is provided which consists of a transversely extending channel section 147 with vertical brackets 148 and 149 being provided at each end of the channel section 147. The brackets 148 and 149 are secured to the side frame members 211 and 21 with the channel section 147 spanning the spaces between the side frame members and 21. A channel section 150 is welded or otherwise secured to the underside of the channel section 147, which channel section has octagonal shaped tracks 151 and 152 welded to the ilange portions of the channel section 150, and extends therealong. A carriage 153 is provided upon which rollers 154, 154 are mounted and which are held in position on the track by an angle 155 and a screw 156 so that the carriage 153 is held in proper position to travel on the tracks 151 and 152. Angle arms 157 and 158 are welded to the carriage 153, extend inwardly therefrom and have a bar 159 welded thereto upon an end sash member such as 42 upon which holders 169, 160 are mounted and within which an end sash member is positioned and held during its application to the end of the glass pane. This carriage 133 is similar to the carriage 134 hereinabove described.
An arm 161 is mounted to the carriage 153 in its inner end and has a bracket 162 thereon to which a link 163 is connected at one of its ends. The link 163 is connected at its other end to the lower end of the crank member 145, so that as the crank member 145 is rotated in a clockwise direction, the carriages 134 and 153 are moved inward to apply the sash frame end members to the glass pane. The shaft 146 is mounted in a pair of brackets 164 and 165 which are secured to the channel section 147 and has a crank member 166 on the outer end thereof, to which a piston 167 is connected leading to a two-way compressed air cylinder 168 which is supported by an arm 168e at its rear end and by the bracket 165 through the shaft 146 with the arm 16861 being mounted upon a longitudinally extending channel section 169, which is welded to and supported by the channel section 147. Air hose 17d and 171 lead to suitable source of compressed air by means of which the piston 167 is reciprocated thereby moving the carriages 134 and 153 for the application of the end frame members 41 and 42 to the glass pane 37.
A frame comprising a pairl of vertical support bars 172 and 173 and a plate 174 supported thereby is provided. The bars 172 and 173 are welded at their upper ends to the bars 23a and 28e respectively, and the plate 174 is secured to the lower ends of the support bars 172 and 173. The plate 174 has a pair of lift cylinders 175 and 176 mounted thereon with pistons 177 and 17S in the cylinders and 176, this frame and lifting cylinders being mounted towards the left side of the machine looking toward the discharge end.
A pair of smaller lift cylinders 179 and 18 % having pistons 181 and 182 mounted therein are secured to the sides of the cylinders 175 and 176 respectively, these cylinders 179 and 135.! being comparatively small with the pistons 181 and 182 therein being somewhat short so as to lift the sheet `of glass 37 a sho-rt distance in a preliminary operation hereinafter described.
A frame similar' to the one hereinabove described is provided at the opposite side of the machine and cornprises a pair of support bars 183 and 184 to which a plate 135 is Welded, which plate -185 has a pair of lifting cylinders 186 and 187 mounted thereon having pistons 13S and 189 mounted therein with smaller air cylinders 191i and 191 being mounted on the cylinders 186 and 187 with pistons 192 and 193 therein, all of said lifting cylinders being arranged in somewhat rectangular form so that as the pistons are forced out of the cylinders by compressed air the glass pane is lifted upward to predetermined levels for purposes hereinafter described.
A pair of plates 194 and 195 are provided on opposite sides of the machine which are welded to the cross bars 28C and 28d and have cylinders 196 and 197 thereon having pistons 198 and 199 therein which are mounted slightly above the lifting cylinders and below the frame applying members in opposed relation with each other, and the plate 195 has cylinders 197, 197 thereon with pistons 199, 199 therein which are opposed to the pistons 19S, 198. Another pair of plates 290 and 201 are provided whioh are welded to the cross bars 28C and 28d and have horizontal cylinders 262 and 203- mounted thereon, these cylinders having pistons 204 and 2195 mounted therein which cooperate with the pistons 198 and 199 to properly align and square up the sheet of glass 37 before it is lifted into position for the applicat-ion of the frame members to the side and ends of the glass pane 37.
The operation of the machine consists of three major steps in the complete application of the end and side sash members to the pane of glass 37-rst, the squaring operation of the pane of glass prior to its being lifted to the level of the sash applying members; second, the application of the sash members to the glass pane; and third, the fastening together of the frame members at the corners thereof by the application of screws. These operations are automatically performed with the transporting of the glass pane through the various stages, also being automatic, with a sufficient time lag for performance of the machine of each stage of operation. The only manual handling is the placing of a glass pane on the belts at the receiving end of the machine and the removal and inspection of the pane at the `discharge end of the machine, and the placing of the sash members and screws into proper places in the machine.
The operation of the machine preferably requires four attendants, one at the receiving end of the machine who places the glass panes upon the belts. The glass panes have had the molding 38 applied to the edges of the pane by hand and are placed flatwise on the belts with their long diameters paralleled to the longitudinal axis of the machine. Two other operators are required-one on each side of the machine adjacent the frame-applying member who, as soon as one sash has the frame applied thereto and is deposited upon the belts, places the frame sections 41, 42, 43, and 44 into the frame holders on the movable carriages-usually one operator placing a side frame into one set of side frame holders S5, S and the end frame Amembers into the holders 141, 141 while the other operator places a side frame member such as 43 into the holders 64, 64 and an end frame into the holder 160, 160 ready to be applied to the sash at the appropriate time. The fourth operator is located at the discharge end of the machine to remove and inspect the completed sash from the belts.
In the operation of the machine as shown in FGS. 8 and 9 of the drawings which shows wiring connections and some of the parts generally, and three current supply lines are shown from a transformer T, L1 being a high voltage line for the operation of the main motor 33 while L2 and L3 are control and hold circuits of the usual standard 11S-120 volt lines.
When the operator desires to start the operation of the machine, he closes the starting switch S-1B which closes switch R0 through S-2 which starts the motor 33 thereby causing the conveyor belts 27, 27 to travel over the end rollers and 26 and which convey the sheets of glass through the machine. The closing of the starting switch S-1B also sets up R-6, R-S and R-9, the control circuits, and also closes the circuit C-1 to a main air compressor.
As the glass pane 37 moves through the machine, the pane engages a switch arm 206 opening S-2, also opening R-8 and R 9 stopping the conveyor belts 34, 34 and retracting the guide or squaring pistons 19S, 199 and 204, 205 which action sets up R-1 thereby engaging V-1 admitting air to cylinders 179, 180, -192 and 193 `forcing the pistons 181, 152, 192 and 193 upward against the under side of the glass pane 37 and raising the pane 37 of the belts 27, 27 about two inches to the level of the squaring pistons 198, 199, 204 and 205. When the glass pane 37 is lifted initially, S4 closes energizing V-2 which actuates the pistons 198, 199, 204 and 2115 squaring the glass pane in position for application of the frame members, but at a level below such application, by air pressure on the pistons 198, 199, 204 and 205, which is simultaneously released on all pistons so the glass frame 37 is maintained in proper position on the lift pistons 1181, 182, 192 and 193. At the end of the squaring operation, T-'1 times out breaking contact with and de-energizing V-Z causing retraction of the squaring pistons 198, 199, 204 and 205. During the retraction, S-5 closes momentarily which closes R-2 thereby admitting compressed air to cylinders 175-1'76, 186 and 137 raising the glass pane 37 from the pistons 181, 182, 192 and 193 to the proper level for the application of the frame members to the sides and ends of the glass pane. With the glass pane fully raised, S-7 closes setting up R-3 which in turn energides V-4 which admits are to the front end of cylinder 168 exerting a pull on the arm 166 rotating the shaft 146 in a clockwise direction and moving the bars 144 and 163 towards each other thereby moving the carriages 134 and 153 inward. Prior to this movement and while the carriages 134 and 153 are stationary, end sash members 41 and 42 have been placed in position by the operators at the sides of the machine in lthe sash holding members 141, 141 and 160, 160, and as the carriages 134 and 153 move inward, the sash members 41 and 42 are irmly applied to the ends of the glass pane over the molding previously applied thereto. The sash members 41 and 42 are pressed tightly into position over the edges of the glass pane at each end thereof by the pressure on the piston in the cylinder 168 with resistance aiorded by the glass ypane and as the sash members are rmly placed in position, this resistance equals the pressure of the air cylinder and the carriages 134 and 153 are held in stationary position.
With the end sash members 41 and 42 in place, S-8 closes thereby setting up R-4 which engages V-S opening valve to front end of cylinder 91 thereby exerting a pulling force in the piston 93 thereby rotating the crank arm 162 in a clockwise direction pulling the carriages 53 and 59 inward. Side sash members 41 and 42 have previouslybeen inserted into the guides 64, 64 and 85, on the carriages 58 and 59 and these frame members are carried and applied under pressure to the sides of the glass pane.
With the side sash members in place, S-9 closes setting up R-S energizing V-6, thereby admitting pressure to the sash member molding ejects 65, 65 and also energizing T-3 timing motor and energizing V-7 and V-7A thereby simultaneously starting the four screw driver elements which turn the screws 46, 46 previously manually inserted in the screw holder tips 72 through the holes 4S, 4S formed in the ends of the side sash members 43, 44 and into the channels 47, 47 formed in the end sash members 41 and 43.
The time limit switch T-3 is set for approximately four seconds for the holding of the glass pane in place on the pistons 177, 178 and 181 and 182 and to allow the screw inserting mechanism to function properly.
With the screws 46, 46 almost seated, the limit switches S-14 through S-17 close energizing T-2 allowing proper time delay for iinal seating of screws in place. On timing out S-13 trips, knocking down R-6 and R-3 and setting up R-7 admitting compressed air to the rear end of cylinder 168 exerting a thrust on the crank 166 which rotates the shaft 146 in a counter-clockwise direction thereby retracting the end carriages 151i and 153 and also retracting the side carriages 58 and 59 and deenergizing motors in timers T-2 and T-3. Upon the end frames being retracted, S-11 opens knocking down R-4, de-energiring V-5, retracting side carriages 58 and 59, also 78 and 79, also opening S-6, knocking down R-l, R-2 and R-S, de-energizing V-1, V-3 and V-6, and resetting S-4 causing retraction of both sets of raising cylinders thereby lowering framed pane of glass onto the belts 27, 27.
With the lifting pistons fully retracted, S-12 closes setting up 1?.-6 for a new cycle. Also, S-1A closes setting up R-0 restarting motor 33 which starts belts 27 moving framed window sash toward discharge end of the machine. Also, as the finished window approaches the belts 27, 27, switches 2-A and S-lB are tripped by the switch arms 206, 207 rendering S-2 inoperative until the nished window clears these switches, when they set up again for the next cycle of operation. As another glass pane reaches the framing area on the belts 27, the switch 2116 trips starting a new cycle of framing, stopping the belts when a iinished window at the discharge end of the machine can be inspected and removed by the operator there stationed and a new pane placed on the belts ready to be moved into the framing area at the appropriate time.
It will be understood that the machine is entirely automatic in its operation when attended as hereinabove described, and if a cycle is missed, the machine can be stopped by opening the emergency switch and any broken or defective part of the window removed and the machine restarted.
While I have described more or less precisely the method employed and the apparatus used therewith, I do not wish to be understood as limiting myself thereto, as I contemplate changes in form and the proportion of parts and the substitution of equivalents as circumstances may suggest or render expedient without departing yfrom the spirit or scope of my invention.
What is claimed is:
1. A window sash assembly machine comprising a frame, endless conveyor belts extending the length of the machine, power means intermittently operating the conveyor belts, a set of power-actuated pistons for lifting a window glass pane above the said belts, positioning pistons engaging the edges of the glass pane for aligning the pane to a predetermined position, a second set of power-actuated pistons for raising a glass pane to the frame-applying position, a plurality of movable frame holding andapplying carriages in the main frame, power means whereby the said carriages are moved toward and away from the glass pane, and frame screw carrying and applying devices on selected opposed carriages whereby the frames are secured together at their abutting ends.
2. A window sash assembly machine comprising a frame, endless conveyor belts extending the length of the machine, power means intermittently operating the conveyor belts, a set of power-actuated pistons for lifting a window glass pane above the said belts, positioning pistons engaging the edges of the glass pane for aligning the pane to a predetermined position, a second set of power-actuated pistons for raising a glass pane to the frame-applying position, .a pair of movable side window pane holding and applying carriages in opposed positions with each other mounted on the main frame, a rotatable power-actuated shaft intermediate the said carriages, arms connected to each of said carriages and to crank arms on said shaft, screw holding and inserting means on each of said conveyors, a pair of movable end window pane frame holding and applying carriages on the main frame, power means whereby the said carriages are moved toward and away from a window pane, and power means controlling the lowering of the framed sash onto the said belts, and power control means whereby the said belts resume movement thereby conveying the completed sash towards the discharge end of the machine.
3. A window pane framing machine consisting of the combination of a main frame, endless conveyor belts on the said frame, power actuating means to intermittently drive the conveyor belts, a plurality of lifting pistons, a plurality of oppositely disposed pistons at the level of the tops of the lifting pistons engaging the edges of the glass pane to position the glass pane for application of the frame members, a second set of pistons for lifting the glass to a higher level above the first-mentioned lifting pistons, a movable frame holding and applying carriage on each side of the glass pane and at each of its end-s, power means whereby the said frame holding and applying carriages are moved into `and out of engagement with the glass pane, screw holding and applying means on oppositely disposed frames, power means for actuating the screw-applying means, and means whereby the lifting pistons are returned -to a non-lifting position and the completed sash deposited onthe belts.
4. A window pane framing machine consisting of a main frame, conveyor belts on the said frame, power actuating means to drive the conveyor belts, means whereby the power actuating means is stopped intermittently during a cycle of operation of the machine, a plurality of cylinders with pistons therein for aligning the glass pane, -a plurality of lifting cylinders with pistons therein for lifting the glass pane above the said belts to the level of the aligning pistons, a second set of lifting cylinders with pistons therein for raising the glass pane after alignment, a pair of oppositely disposed end frame holding and applying carriages, a pair of oppositely disposed side frame holding and applying carriages on the said frame, screw holding and applying members on the said side frame holding and applying carriages', power means whereby each of said frames are moved into and out of engagement with the window pane, means whereby each of said pistons is lowered whereby the framed pane is deposited upon the conveyor belts and means whereby the power actuating means for the conveyor belts is again energized to carry the framed glass pane toward the discharge end of the machine.
5. A window sash assembly machine consisting of a main frame, conveyor belts on the said frame extending substantially the length thereof, a motor for driving the said belts, a plurality of lift cylinders with pistons therein for engagement with a pane of glass and lifting the pane a short distance above the belts, squaring cylinders with pistons therein for aligning the glass pane to selected positions, a pair of oppositely disposed end frame sash pane holding and applying carriages connected together for simultaneous inward and outward movement, a plurality of oppositely disposed side frame sash pane holding and applying carriages connected together for simultaneous movement inward and outward on the said frame, a plurality of two-way pistons in operative relation with the connectors for eac-h pair of carriages, a plurality of cylinders with lifting pistons therein for raising a glass pane from the first-mentioned lifting pistons to a selected level with respect to the said carriages, screw holding and applying members on one pair of the said carriages for applying screws through the ends of the Iabutting frame members, and means whereby the movement of the lifting pistons is reversed thereby lowering the framed sash onto the conveyor belts.
6. A window sash assembly machine consisting of a main frame, conveyor belts on the said frame extending substantially the length thereof, a motor for driving the Said belts, means whereby the operation of the motor controlling the movement of the belts may be interrupted, a plurality of lift cylinders with pistons therein for engagement with a pane of glass and lifting the pane a short distance above the belts, squaring cylinders with pistons therein for aligning the glass pane to selected positions, a pair of oppositely disposed end frame sash pane holding and applying carriages connected together for simultaneous inward and outward movement, a plurality of oppositely disposed side frame sash pane holding and applying carriages connected together for simultaneous movement inward and outward on the said frame, a plurality of `two-way pistons in operative relation with the connectors for each pair of carriages, a plurality of cylinders with lifting pistons therein for raising a glass pane from -the first-mentioned lifting pistons to a selected level with respect to the said carriages, screw holding and applying members on one pair of the said carriages for applying screws through the ends of the abutting frame members, and means whereby the movement of the lifting pistons is reversed thereby lowering the framed sash onto the conveyor belts.
7. A window sash assembly machine consisting of a main frame, conveyor belts on the said frame extending substantially the length thereof, a motor for driving the said belts, a plurality of lift cylinders with pistons therein for engagement with a pane of glass and lifting the pane a short distance above the belts, squaring cylinders with pistons therein for aligning the glass pane to selected positions, a pair of oppositely disposed end frame sash pane holding and applying carriages connected together for simultaneous inward and outward movement, a plurality of oppositely disposed side frame sash pane holding and applying carriages' connected together for simultaneous movement inward and outward on the said frame, a plurality of two-way pistons in operative relation with the connectors for each pair of carriages, a plurality of cylinders with lifting pistons therein for raising a glass pane from the first-mentioned lifting pistons to a selected level with respect to the said carriages, screw hold-ing and applying members on one pair of the said carriages for applying screws through the ends of the abutting frame members, a cut-oif switch whereby the motor driving the conveyor belts may be stopped, means whereby the movement of the lifting pistons is reversed thereby lowering the framed sash onto the conveyor belts, and means tripped by the lowering of the completed sash onto the belts for resuming operation of the belt driven motor.
8. A window sash assembly machine consisting of a main frame, conveyor belts on the said frame extending substantially the length thereof, a motor for driving the said belts, a plurality of lift cylinders with pistons therein for engagement with a pane of glass and lifting the pane a short distance above the belts, squaring cylinders with pistons therein for aligning the glass pane to selected positions, a pair of oppositely disposed end frame sash pane holding and applying carriages connected together for simultaneous inward and outward movement, a plurality of oppositely disposed side frame sash pane holding and applying carriages connected together for simultaneous movement inward and outward on the said frame, a plurality of two-way pistons in operative relation with the connectors for each pair of carriages, a plurality of cylinders with lifting pistons therein for raising a glass pane from the lirst-mentioned lifting pistons to a selected level with respect to the said carriages, screw holding and applying members on one pair of the said carriages for applying screws through the ends of the abutting frame members, a cut-off switch whereby the motor driving the conveyor belts may be stopped, means whereby the movement of the lifting pistons is reversed thereby lowering the framed sash onto the conveyor belts, means tripped by the lowering of the completed sash onto the belts for resuming operation of the belt driven motor, and electrically operated means connecting the operating parts of the machine whereby the various steps in the operation of the machine are automatically controlled.
9. A window sash assembly machine consisting of a main frame, conveyor belts on the said frame extending substantially the length thereof, a motor for driving the said belts, a plurality of lift cylinders with pistons therein for engagement with a pane of glass and lifting the pane a short distance above the belts, squaring cylinders with pistons therein for aligning the glass pane to selected positions, a pair of oppositely disposed end frame sash pane holding and applying carriages connected together for simultaneous inward and outward movement, a plurality of oppositely disposed side frame sash pane holding and applying carriages connected together for simultaneous movement inward and outward on the said frame, a plurality of two-Way pistons in operative relation with the connectors for each pair of carriages, a plurality of cylinders with lifting pistons therein for raising a glass pane from the first-mentioned lifting pistons to a selected level with respect to the said carriages, screw holding and applying members on one pair of the said carriages for applying screws through the ends of the abutting frame members, a cut-oit switch whereby the motor driving the conveyor belts may be stopped, means whereby the movement of the lifting pistons is reversed thereby lowering the framed sash Onto the conveyor belts, means tripped by the lowering of the completed sash onto the belts for resuming operation of the belt driven motor, and an electrically operating circuit whereby the operating parts of the machine are controlled in various stages of operation of the machine.
10. A window sash assembly machine consisting of a main frame, conveyor belts on the said frame extending substantially the length thereof, a motor for driving the said belts, a plurality of lift cylinders with pistons therein for engagement with a pane of glass and lifting the pane a short distance above the belts, squaring cylinders with pistons therein for aligning the glass pane to selected positions, a pair of oppositely disposed end frame sash pane holding and applying carriages connected together for simultaneous inward and outward movement, a plurality of oppositely disposed side frame sash pane holding and applying carriages connected together for simultaneous movement inward and outward on the said frame, a plurality of two-way pistons in operative relation with the connectors for each pair of carriages, a plurality of cylinders with lifting pistons therein for raising a glass pane from the first-mentioned lifting pistons to a selected level with respect to the said carriages, screw holding and applying members on one pair of the said carriages for applying screws through the ends of the abutting frame members, a cut-olf switch whereby the motor driving the conveyor belts may be stopped, means whereby the movement of the lifting pistons is reversed thereby lowering the framed sash onto the conveyor belts, means tripped by the lowering of the completed sash onto the belts for resuming operation of the belt driven motor, and an electrically operating circuit whereby the operating parts of the machine are controlled and actuated at various stages of operation of the machine.
References Cited in the file of this patent UNITED STATES PATENTS 1,698,786 Finn Jan. 15, 1929 2,608,750 Cluzel Sept. 2, 1952 2,670,531 Mackey Mar. 2, 1954
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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3965560A (en) * 1975-02-03 1976-06-29 James Carson Jackson Corner key machine
US5035046A (en) * 1990-07-16 1991-07-30 Sturdi-Built Wood Products Limited Device for assembling louver windows and doors

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1698786A (en) * 1924-01-18 1929-01-15 United Shoe Machinery Corp Conveying system
US2609750A (en) * 1946-05-16 1952-09-09 Atlas Powder Co Process of blasting
US2670531A (en) * 1949-03-21 1954-03-02 Motor Products Corp Apparatus for setting glass panels

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1698786A (en) * 1924-01-18 1929-01-15 United Shoe Machinery Corp Conveying system
US2609750A (en) * 1946-05-16 1952-09-09 Atlas Powder Co Process of blasting
US2670531A (en) * 1949-03-21 1954-03-02 Motor Products Corp Apparatus for setting glass panels

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3965560A (en) * 1975-02-03 1976-06-29 James Carson Jackson Corner key machine
US5035046A (en) * 1990-07-16 1991-07-30 Sturdi-Built Wood Products Limited Device for assembling louver windows and doors

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