US2988894A - Fractionation operation - Google Patents
Fractionation operation Download PDFInfo
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- US2988894A US2988894A US827967A US82796759A US2988894A US 2988894 A US2988894 A US 2988894A US 827967 A US827967 A US 827967A US 82796759 A US82796759 A US 82796759A US 2988894 A US2988894 A US 2988894A
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- fractionation
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- 238000005194 fractionation Methods 0.000 title description 79
- 238000001816 cooling Methods 0.000 description 85
- ATUOYWHBWRKTHZ-UHFFFAOYSA-N Propane Chemical compound CCC ATUOYWHBWRKTHZ-UHFFFAOYSA-N 0.000 description 64
- 239000007789 gas Substances 0.000 description 53
- 239000001294 propane Substances 0.000 description 32
- 238000009825 accumulation Methods 0.000 description 21
- 239000007791 liquid phase Substances 0.000 description 21
- 239000002826 coolant Substances 0.000 description 19
- 238000000034 method Methods 0.000 description 19
- 239000012808 vapor phase Substances 0.000 description 17
- 238000013022 venting Methods 0.000 description 17
- 238000010992 reflux Methods 0.000 description 13
- NNPPMTNAJDCUHE-UHFFFAOYSA-N isobutane Chemical compound CC(C)C NNPPMTNAJDCUHE-UHFFFAOYSA-N 0.000 description 8
- 239000007788 liquid Substances 0.000 description 8
- 229930195733 hydrocarbon Natural products 0.000 description 7
- 150000002430 hydrocarbons Chemical class 0.000 description 7
- 230000029936 alkylation Effects 0.000 description 6
- 238000005804 alkylation reaction Methods 0.000 description 6
- KRHYYFGTRYWZRS-UHFFFAOYSA-N Fluorane Chemical compound F KRHYYFGTRYWZRS-UHFFFAOYSA-N 0.000 description 5
- 239000012071 phase Substances 0.000 description 5
- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 description 4
- 239000004215 Carbon black (E152) Substances 0.000 description 4
- 238000004891 communication Methods 0.000 description 4
- 239000001282 iso-butane Substances 0.000 description 4
- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 4
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 4
- 230000008901 benefit Effects 0.000 description 3
- 229910000040 hydrogen fluoride Inorganic materials 0.000 description 3
- 238000011084 recovery Methods 0.000 description 3
- 238000005057 refrigeration Methods 0.000 description 3
- OTMSDBZUPAUEDD-UHFFFAOYSA-N Ethane Chemical compound CC OTMSDBZUPAUEDD-UHFFFAOYSA-N 0.000 description 2
- 238000009835 boiling Methods 0.000 description 2
- 238000009833 condensation Methods 0.000 description 2
- 230000005494 condensation Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 229910052757 nitrogen Inorganic materials 0.000 description 2
- -1 some HF Substances 0.000 description 2
- 239000003054 catalyst Substances 0.000 description 1
- 235000019628 coolness Nutrition 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000004821 distillation Methods 0.000 description 1
- 239000012530 fluid Substances 0.000 description 1
- 239000002737 fuel gas Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 239000003208 petroleum Substances 0.000 description 1
- 230000000630 rising effect Effects 0.000 description 1
- IJDNQMDRQITEOD-UHFFFAOYSA-N sec-butylidene Natural products CCCC IJDNQMDRQITEOD-UHFFFAOYSA-N 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/14—Fractional distillation or use of a fractionation or rectification column
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01D—SEPARATION
- B01D3/00—Distillation or related exchange processes in which liquids are contacted with gaseous media, e.g. stripping
- B01D3/42—Regulation; Control
- B01D3/4211—Regulation; Control of columns
- B01D3/4216—Head stream
Definitions
- This invention relates to an improved fractionation operation.
- the invention relates to the removal of non-condensibles from a fractionation operation by way of a condenser from which non-condensibles are periodically removed whenever pressure in the system can no longer be effectively controlled to a desired value by controlling the cooling capacity of a cooler provided upon the overhead from the fractionator in the system.
- the invention relates to the removal of non-condensibles from a fractionation operation by way of a condenser from which non-condensibles are periodically removed whenever pressure in the system can no longer be effectively controlled to desired value by providing in addition to a provided cooler having a desired cooling capacity, and through which the overhead is passed, a by-pass line, and controlling the amount by-passed overhead, responsive to the pressure in the system, so as to bypass decreasing quantities of overhead, thus passing increased quantities of overhead through the cooler as the pressure in the system increases, the combined overheads ultimately being passed to an accumulator zone from which non-condensibles are removed.
- the invention in another of its aspects relates to method and apparatus wherein the flow of water to a cooler provided to cool overhead from a fractionator and the withdrawal of non-condensibles from a condenser to which vapors from an accumulator to which cooled overhead is passed are controlled responsive to the pressure in the system as it can be sensed in the fractionator, the water to the cooler being gradually increased to prevent undesired pressure in the system, specifically in the fractionator, until such time as further increase of water to the cooler cannot be efiectively accomplished and then non-condensibles are removed from the condenser by opening a relief valve thereon .responsive to said pressure.
- non-condensibles In the venting of non-condensibles from a system, to avoid undesired accumulation of non-condensibles therein and undesired pressure rises due to said non-condensibles, there is unavoidably vented together with the noncondensibles a portion of usually desirable product or distillate.
- non-condensibles such as nitrogen, methane, and ethane accumulate in the system and must be vented therefrom.
- propane In venting non-condensibles from the system, there is unavoidably entrained therewith an important amount or proportion of propane which is a desired hydrocarbon.
- propane and HF propane which are desired are lost.
- a desired distillate which normally is entrained unavoidably with vented non-condensibles from a fractionation system can now be recovered in greater quantities by retaining non-condensibles in the system up to a certain maximum desirable accumulation thereof and then Venting the non-condensibles from the system, preferably by way of a condenser, which is adapted to knock back or to condense otherwise entrained desired distillate, but not venting from the system non-condensibles until such time as a cooler or condenser on the overhead from the fractionator tower can no longer serve effectively .to keep the pressure in the fractionator tower or in the system at a desired value by increasing the flow of coolant to said cooler responsive to pressure in the fractionator tower or system.
- valve in lieu of having the valve on the by-pass line, there is no valve but there is a valve, as described herein, on the line going to the cooler. Thus, as the pressure increases, the valve would open and more condensation of the overhead product would be obtained.
- Opposite-acting valves disposed respectively in each of the by-pass line and the line leading to the cooler are also contemplated.
- An object of this invention is to provide an improved fractionation system. Another object of the invention is to more effectively recover normally, unavoidably entrained, desired distillate when venting non-condensibles from a fractionation system. A further object of the invention is to recover increased quantities of propane and HF when fractionating an alkylation eflluent containing the same. A still further object of the invention is to provide an improved method and apparatus for the recovery of a desirable distillate component in a combination fractionation and stripping operation.
- a method, and apparatus, for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of which entails the loss of desirable condensible vapors which comprises providing a cooling zone for overhead from a fractionation zone and controlling the cooling of overhead from said fractionation zone responsive to the pressure in said zone, and increasing the amount of cooling of overhead effected responsive to tendency of the pressure to increase and when the pressure tends to increase beyond capacity of the cooling zone to cope therewith, venting non-condensibles from a point in the system beyond said cooling zone.
- a method for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of which entails a loss of desirable condensible vapors which comprises providing a cooling zone for overhead from a frac tionation zone, providing an accumulator zone to accumulate liquid formed in said cooling zone, passing condensate from said accumulator zone to said fractionation zone as reflux therefor, providing a condensing zone in communication with said accumulator zone, providing a noncondeusible withdrawal upon said condensing zone, providing a pressure sensing zone wtihin said fractionation zone, providing a coolant flow control on the coolant flowing through said cooling zone, transmitting a signal from said pressure sensing zone to said coolant flow con trol thus to control saidcoolant flow responsive to pressure in said fractionation zone, and relieving the pressure in said condensing zone by venting non-condensibles through said non-condensibles withdrawal whenever the cool
- condensed overhead is passed to a stripping zone wherein desired distillate is obtained as a bottoms and noncondensibles stripped from said desired distillate as well as a portion of desired distillate unavoidably entrained with said noncondensibles is passed as an overhead from said stripping zone to said controlled cooling zone.
- FIGURE 1 diagrammatically shows an embodiment of the invention in which an alkylate efiluent is fractionated.
- FIGURE 2 shows an embodiment of a combination accumulator-condenser especially adapted for use in the invention.
- FIGURE 3 shows bypassing of fractionator overhead cooler.
- an alkylate effluent is fed by way of pipe 1 to fractionator 2 from which isobutane and heavier are recovered as bottoms by way of pipe 3.
- a reboi'ler 4 is provided in the foot of the fractionator. Overhead is passed by way of pipe 5, pipe 6, cooler-condenser 7, and pipe 8 into accumulator 10. From accumulator 10 there is recovered an alkylation catalyst phase, in this instance, hydrofluoric acid, which is returned to the reactors from keg 13 by way of liquid level control valve 14 in pipe 15. Hydrocarbon phase is removed from accumulator 10 by way of pipe 16 and fed by way of pump 17 and pipe 18 to fractionator 2 as reflux therefor.
- a flow recorder controller 19 adapted to control reflux flow through valve 20 is provided.
- Production quantity of hydrocarbon phase from accumulator 10 is passed by way of pipe 21 to stripper 22.
- Pipe 21 is provided with a flow recorder controller 23 which operates upon valve 24.
- Flow recorder controller 23 is adapted to be reset by liquid recorder controller 25 on accumulator 10.
- Accumulator hydrocarbon phase from accumulator 10 is stripped in Stripper 22 to provide propane which is removed by way of pipe 26. Overhead from stripper 22 passes by way of pipe 27 to pipe 6 and thence by way of cooler-condenser 7 and pipe 8 to accumulator 10.
- accumulator 10 there is provided on accumulator 10 a condenser 30 provided with a temperature recorder controller 31 which is effective to control a refrigeration unit 32 from which heat exchange medium passes by way of pipe 33 into a heat exchange coil 34 in the top of condenser 30.
- the used heat exchange medium is returned to refrigeration unit 32 by way of pipe 35.
- Nou-condensibles can be vented from accumulator 10 by way of condenser 30 through pipe 36 and valve 37 on pipe 36.
- valve 38 There is provided on cooler-condenser 7 a coolant water flow control valve 38.
- Valves 37 and 38 are responsively connected to split-range pressure recorder controller 39 which senses the pressure in fractionator 2.
- This split-range pressure recorder controller 39 is conventional, and operates valves 37 and 38 as follows.
- Valve 38 ranges from closed to fully opened between pressure signals from the split-range pressure recorder controller 39 from 3 to 10 pounds.
- Valve 37 ranges from closed to fully opened between pressure signals from unit 39 from 10 to 17 pounds. That is, valve 38 controlling coolant flow will be fully opened in response to a signal from unit 39 before vent valve 37 starts to open. In this manner, full advantage of cooling is effected before venting occurs. If the full cooling effect cannot control the pressure in tower 2 to the preset value, then the vent valve operates to control this pressure by venting the noncondensibles.
- pressure recorder controller 39 need not necessarily be placed as shown in the drawing. It can be placed on the accumulator or even on the condenser or elsewhere as one skilled in the art will understand. However, it is now preferred to place the pressure controller directly at the top portion of fractionator 2 because it is this pressure which it is desired most effectively to control since there is desired to be obtained a maximum amount of isobutane and heavier as bottoms from fractionator 2, yet to obtain as much depropanization in fractionator 2 as is possible.
- valve 38 in a 'condenser by-pass pipe between the tower overhead and the accumulator.
- valve in the by-pass pipe actuated by the split-range pressure recorder controller 39, will pinch down to force more fluid through the condenser-cooler 7.
- valve 37 in the vent pipe 36 functions in the same manner as described with respect to the embodiment shown in the drawings; (b) using the by-pass as in (a) but with no valve therein, but using valve 38 in the condenser pipe 6, wherein, in another embodiment, as pressure in the tower increases, valve 38 in pipe 6 further opens in response to unit 39 to effect more condensation of the overhead product.
- Valve 37 is located in vent pipe 36, and functions the same as in the first embodiment; no control is effected on the coolant used in condenser-cooler 7 in this embodiment; (c) in still another embodiment, opposite acting valves may be used in the condenser by-pass pipe and in the condenser pipe as disclosed in US.
- Patent 2,890,- 156 Again, as pressure in the tower increases, the bypass valve is pinched down and the condenser pipe valve is further opened to eifect more flow through the condenser-cooler 7 in response to split range pressure recorder controller 39. Again, there is no control on the coolant used in unit 7, but valve 37 in vent pipe 36 functions as before described.
- the following table shows operating data for one days operation using the intermittent venting according to the invention.
- Top pressure p.s.i.g 285
- Bottom pressure p.s.i.g 290
- Top temperature "F 136 Bottom temperature, F 233 Overhead accumulator unit:
- vent gases When operating without the knock-back unit, the vent gases have the following compositions.
- FIGURE 2 there is shown a specific form of the combination of accumulator 10 and condenser 30.
- the condenser 30 is equipped with bafiies 40 and hairpin bundle tubes 41.
- This form of condenser has been found to be very desirable in the operation of the invention.
- the hairpin bundle takes the place of cooling coil 34 shown in FIGURE 1. Numbers aflixed to various parts of FIGURE 2 to the extent they are identical with those of FIGURE 1 are intended to show identical equipment.
- a method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling said overhead, passing the thus cooled overhead to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in said accumulation zone to a condensing zone wherein desired gas or Vapor is condensed and recovered, periodically relieving the system of accumulated uncondensed gas or vapor causing said undesired pressure rise, by removing uncondensed gas or
- a method for fractionating an alkylation effluent containing propane and gases lighter than propane which comprises fractionating in a fractionation zone said effluent to remove therefrom a bottoms product containing essentially hydrocarbons. higher boiling than propane and an overhead stream containing propane, some HF, and gases lighter than propane, passing said overhead to a cooling zone, therein cooling said overhead, passing the cooled overhead to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing propane and said lighter gases, removing liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone, passing vapor phase in said accumulation zone into a condensing zone wherein desired propane is condensed and removed, periodically relieving the system of accumulated uncondensed gas or vapor lighter than propane causing said undesired pressure rise, by removing uncondensed gas lighter than propane from said condensing zone, controlling the pressure in said fractionation zone by adjusting the temperature to which the overhead is cooled in said cooling zone responsive to the
- a method for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of which entails a loss of desirable condensiblc vapors which comprises providing a cooling zone for overhead from a fractionation zone, providing an accumulator zone to accumulate liquid formed in said cooling zone, passing condensate from said accumulator zone to said fractionation zone as reflux therefor, providing a condensing zone in communication with said accumulator zone, providing a non-condensibles withdrawal upon said condensing zone, providing a pressure sensing zone within said fractionation zone, providing a coolant flow control on the coolant flowing to said cooling zone, transmitting a signal from said pressure sensing zone to said coolant flow control thus to control said coolant flow responsive to pressure in said fractionation zone, and relieving the pressure in said condensing zone by withdrawing non-condensibles'through said non-condensibles withdrawal whenever the coolant flow control is insufiicient substantially
- noncondensibles withdrawal is operated responsive to the pressure in said fractionation zone to be opened to withdraw non-condensibles whenever the pressure in said fractionation zone tends to exceed said desired pressure.
- a method for the recovery from a fractionation system an overhead distillate tending to be removed from the system together with non-condensibles which are removed from the system to avoid undesirable pressure rising in the system said method considerably reducing the unavoidable removal of distillate when non-condensibles are being removed, which comprises fractionating in a fractionating zone a feed containing said distillate to obtain an overhead containing said distillate and noncondensibles, passing said overhead to a controlled cool ing zone wherein at least a portion of said overhead is condensed leaving, however, some distillate and noncondensibles in the vapor phase, passing condensed overhead to said fractionating zone as reflux therefor, passing vapor phase from said cooling zone into a condensing zone, in said last zone condensing a substantial portion of said distillate in vapor phase, passing condensed overhead to a stripping zone, in said last zone stripping noncondensibles from said condensed overhead and unavoidably taking therewith in the vapor phase a portion of desired
- a fractionation apparatus comprising a fractionator, a cooler, an accumulator, a condenser in communication with said accumulator, means to remove condensate from said accumulator, means to pass condensate to said fractionator as reflux, means to remove non-condensibles from said condenser, means upon said cooler to regulate its cooling capacity, means upon said fractionator to sense pressure therein, and means to control said means to regulate upon said cooler responsive to the pressure in said fractionator, means being provided to pass overhead successively from the fractionator to the cooler and then to the accumulator.
- a method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling at least a portion of said overhead, passing overhead which has been thus cooled to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in said accumulation zone to a condensing zone wherein desired gas or vapor is condensed and recovered, periodically relieving the system of accumulated uncondensed gas or vapor causing said undesired pressure rise, by removing
- a method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling at least a portion of said overhead, passing overhead which has been thus cooled to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in Said accumulation zone to a condensing zone wherein desired gas or vapor is condensed and recovered, periodically relieving the system of accumulated uncondensed gas or vapor causing said undesired pressure rise, by
- a method for fractionating an alkylation effluent containing propane and gases lighter than propane which comprises fractionating in a fractionation zone said cffluent to remove therefrom a bottoms product containing essentially hydrocarbons higher boiling than propane and an overhead stream containing propane, some HF, and gases lighter than propane, passing at least a portion of said overhead to a cooling zone, therein cooling said overhead, passing the thus cooled overhead to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing propane and said lighter gases, removing liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone, passing vapor phase in said accumulation zone into a condensing zone wherein desired propane is condensed and removed, periodically relieving the system of accumulated uncondensed gas or vapor lighter than propane causing said undesired pressure rise, by removing uncondensed gas lighter than propane from said condensing zone, controlling the pressure in said fractionation zone by adjusting the extent to which the overhead is cooled
- a method for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of Which entails a loss of desirable condensible vapors which comprises providing a cooling zone for overhead from a fractionation zone, providing an accumulator zone 'to accumulate liquid formed in said cooling zone, passing condensate from said accumulator zone to said fractionation zone as reflux therefor, providing a condensing zone in communication with said accumulator zone, providing a non-condensibles withdrawal upon said condensing zone, providing a pressure sensing zone within said fractionation zone, passing a coolant through said cooling zone, providing a controlled by-pass for overhead around said cooling zone, transmitting a signal from said pressure sensing zone to the control on said by-pass thus to control said pressure in said fractionation zone, and relieving the pressure in said condensing zone by withdrawing non-condensibles through said non-condensibles withdrawal whenever the cooling control is insufficient substantially to control the pressure in
- a method according to claim 12 wherein the noncondensibles withdrawal is operated responsive to the pressure in said fractionation zone to be opened to withdraw non-condensibles whenever the pressure in said fractionation zone tends to exceed said desired pressure.
- a method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling at least a portion of said overhead, by-passing a portion of said overhead around said cooling zone, passing overhead which has been thus cooled to an accumulation zone together with said portion which has been by-passed, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in said accumulation zone to a condensing zone wherein desired gas or vapor is condensed and recovered, periodically relie
- a method for controlling the pressure in a fractionation system comprising charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn from said fractionation zone, and an overhead, passing said overhead to a cooling zone, cooling therein said overhead, passing the thus cooled overhead to an accumulation zone, separating in said accumulation zone a liquid phase and a gas or vapor phase, removing the liquid phase from said accumulation zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, determining the pressure in said fractionation zone, and controlling the extent to which said overhead is cooled in said cooling zone responsive to said pressure by providing additional cooling of said overhead as the pressure increases in said fractionating zone.
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Description
June 20, 1961 J. VAN POOL ETAL FRACTIONATION OPERATION 2 Sheets-Sheet 1 Filed July 17, 1959 REFRIGERATION UNIT ACCUMULATOR 6 2 mminz w 3 N mm 2 2 R M A P 0 0 R W P 3 I Yf\ 2 4 H 2 I I I I I I l I II I/ H. r F l 2 R E E H I D s N M A 3 b 4 O E l I w H W N O A T B U B ENE/E2050 A w 3 0 FEED (ALKYLATE AND LIGHTER) HEM HEM
INVENTOR.
VAPOR\T ACCUMULATOR LIQUID June 20, 1961 J. VAN POOL ETAL FRACTIONATION OPERATION 2 Sheets-Sheet 2 Filed July 17, 1959 ACCUMULATOR HEAVY PHASE VERHEAD LIQUID REFLUX t FIG. 3
KETTLE PRODUCT FEED INVENTORS JOE VAN POOL H. R. SHARP ATTORNEYS United rates atent 2,988,894 FRACTIONATION OPERATION Joe Van Pool and Howard R. Sharp, Bartlesville, kla.,
assignors to Phillips Petroleum Company, a corporation of Delaware Filed July 17, 1959, Ser. No. 827,967 Claims. (Cl. GZP-ZS) This invention relates to an improved fractionation operation. In one of its aspects the invention relates to the removal of non-condensibles from a fractionation operation by way of a condenser from which non-condensibles are periodically removed whenever pressure in the system can no longer be effectively controlled to a desired value by controlling the cooling capacity of a cooler provided upon the overhead from the fractionator in the system. In another of its aspects, the invention relates to the removal of non-condensibles from a fractionation operation by way of a condenser from which non-condensibles are periodically removed whenever pressure in the system can no longer be effectively controlled to desired value by providing in addition to a provided cooler having a desired cooling capacity, and through which the overhead is passed, a by-pass line, and controlling the amount by-passed overhead, responsive to the pressure in the system, so as to bypass decreasing quantities of overhead, thus passing increased quantities of overhead through the cooler as the pressure in the system increases, the combined overheads ultimately being passed to an accumulator zone from which non-condensibles are removed. In another of its aspects the invention relates to method and apparatus wherein the flow of water to a cooler provided to cool overhead from a fractionator and the withdrawal of non-condensibles from a condenser to which vapors from an accumulator to which cooled overhead is passed are controlled responsive to the pressure in the system as it can be sensed in the fractionator, the water to the cooler being gradually increased to prevent undesired pressure in the system, specifically in the fractionator, until such time as further increase of water to the cooler cannot be efiectively accomplished and then non-condensibles are removed from the condenser by opening a relief valve thereon .responsive to said pressure.
The presence of non-condensibles in distillation systems is well known. This invention, though generally applicable to such systems, will now be described as it is specifically applied to a fractionation system in which an alkylation efiluent is fractionated to recover normally liquid hydrocarbons, a propane fraction, and non-condensibles.
In the venting of non-condensibles from a system, to avoid undesired accumulation of non-condensibles therein and undesired pressure rises due to said non-condensibles, there is unavoidably vented together with the noncondensibles a portion of usually desirable product or distillate. Thus, in the fractionation of an alkylation efliuent, it is known that non-condensibles such as nitrogen, methane, and ethane accumulate in the system and must be vented therefrom. In venting non-condensibles from the system, there is unavoidably entrained therewith an important amount or proportion of propane which is a desired hydrocarbon. Thus, when the .non-condensibles go to flare or to use as fuel gas component, propane and HF which are desired are lost.
We have now conceived method and apparatus wherewith increased propane recovery can be effected, that is to say, a desired distillate which normally is entrained unavoidably with vented non-condensibles from a fractionation system can now be recovered in greater quantities by retaining non-condensibles in the system up to a certain maximum desirable accumulation thereof and then Venting the non-condensibles from the system, preferably by way of a condenser, which is adapted to knock back or to condense otherwise entrained desired distillate, but not venting from the system non-condensibles until such time as a cooler or condenser on the overhead from the fractionator tower can no longer serve effectively .to keep the pressure in the fractionator tower or in the system at a desired value by increasing the flow of coolant to said cooler responsive to pressure in the fractionator tower or system.
Also we have conceived as a variant of controlling flow of coolant to the cooler the use of a by-pass around the cooler and control of the flow of overhead from the fractionating tower through the by-pass responsive to pressure so that as the pressure tends to increase, more of the overhead will flow through the cooler.
In a further variation, in lieu of having the valve on the by-pass line, there is no valve but there is a valve, as described herein, on the line going to the cooler. Thus, as the pressure increases, the valve would open and more condensation of the overhead product would be obtained. Opposite-acting valves disposed respectively in each of the by-pass line and the line leading to the cooler are also contemplated.
An object of this invention is to provide an improved fractionation system. Another object of the invention is to more effectively recover normally, unavoidably entrained, desired distillate when venting non-condensibles from a fractionation system. A further object of the invention is to recover increased quantities of propane and HF when fractionating an alkylation eflluent containing the same. A still further object of the invention is to provide an improved method and apparatus for the recovery of a desirable distillate component in a combination fractionation and stripping operation.
Other aspects, objects and the several advantages of this invention are apparent from a study of this disclosure, the drawing, and the appended claims.
According to this invention, there is provided a method, and apparatus, for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of which entails the loss of desirable condensible vapors which comprises providing a cooling zone for overhead from a fractionation zone and controlling the cooling of overhead from said fractionation zone responsive to the pressure in said zone, and increasing the amount of cooling of overhead effected responsive to tendency of the pressure to increase and when the pressure tends to increase beyond capacity of the cooling zone to cope therewith, venting non-condensibles from a point in the system beyond said cooling zone.
According to this invention there is also provided a method for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of which entails a loss of desirable condensible vapors which comprises providing a cooling zone for overhead from a frac tionation zone, providing an accumulator zone to accumulate liquid formed in said cooling zone, passing condensate from said accumulator zone to said fractionation zone as reflux therefor, providing a condensing zone in communication with said accumulator zone, providing a noncondeusible withdrawal upon said condensing zone, providing a pressure sensing zone wtihin said fractionation zone, providing a coolant flow control on the coolant flowing through said cooling zone, transmitting a signal from said pressure sensing zone to said coolant flow con trol thus to control saidcoolant flow responsive to pressure in said fractionation zone, and relieving the pressure in said condensing zone by venting non-condensibles through said non-condensibles withdrawal whenever the coolant flow control is insufiicient substantially to control the pressure in said fractionation zone to a desired pressure.
Still further according to the invention, condensed overhead is passed to a stripping zone wherein desired distillate is obtained as a bottoms and noncondensibles stripped from said desired distillate as well as a portion of desired distillate unavoidably entrained with said noncondensibles is passed as an overhead from said stripping zone to said controlled cooling zone.
In the drawings, FIGURE 1 diagrammatically shows an embodiment of the invention in which an alkylate efiluent is fractionated. FIGURE 2 shows an embodiment of a combination accumulator-condenser especially adapted for use in the invention. FIGURE 3 shows bypassing of fractionator overhead cooler.
Referring now to FIGURE 1 of the drawings, an alkylate effluent is fed by way of pipe 1 to fractionator 2 from which isobutane and heavier are recovered as bottoms by way of pipe 3. A reboi'ler 4 is provided in the foot of the fractionator. Overhead is passed by way of pipe 5, pipe 6, cooler-condenser 7, and pipe 8 into accumulator 10. From accumulator 10 there is recovered an alkylation catalyst phase, in this instance, hydrofluoric acid, which is returned to the reactors from keg 13 by way of liquid level control valve 14 in pipe 15. Hydrocarbon phase is removed from accumulator 10 by way of pipe 16 and fed by way of pump 17 and pipe 18 to fractionator 2 as reflux therefor. A flow recorder controller 19 adapted to control reflux flow through valve 20 is provided. Production quantity of hydrocarbon phase from accumulator 10 is passed by way of pipe 21 to stripper 22. Pipe 21 is provided with a flow recorder controller 23 which operates upon valve 24. Flow recorder controller 23 is adapted to be reset by liquid recorder controller 25 on accumulator 10. Accumulator hydrocarbon phase from accumulator 10 is stripped in Stripper 22 to provide propane which is removed by way of pipe 26. Overhead from stripper 22 passes by way of pipe 27 to pipe 6 and thence by way of cooler-condenser 7 and pipe 8 to accumulator 10.
Returning now to accumulator 10 there is provided on accumulator 10 a condenser 30 provided with a temperature recorder controller 31 which is effective to control a refrigeration unit 32 from which heat exchange medium passes by way of pipe 33 into a heat exchange coil 34 in the top of condenser 30. The used heat exchange medium is returned to refrigeration unit 32 by way of pipe 35. Nou-condensibles can be vented from accumulator 10 by way of condenser 30 through pipe 36 and valve 37 on pipe 36.
There is provided on cooler-condenser 7 a coolant water flow control valve 38. Valves 37 and 38 are responsively connected to split-range pressure recorder controller 39 which senses the pressure in fractionator 2. This split-range pressure recorder controller 39 is conventional, and operates valves 37 and 38 as follows. Valve 38 ranges from closed to fully opened between pressure signals from the split-range pressure recorder controller 39 from 3 to 10 pounds. Valve 37 ranges from closed to fully opened between pressure signals from unit 39 from 10 to 17 pounds. That is, valve 38 controlling coolant flow will be fully opened in response to a signal from unit 39 before vent valve 37 starts to open. In this manner, full advantage of cooling is effected before venting occurs. If the full cooling effect cannot control the pressure in tower 2 to the preset value, then the vent valve operates to control this pressure by venting the noncondensibles.
It will be obvious to one skilled in the art in possession of this disclosure that pressure recorder controller 39 need not necessarily be placed as shown in the drawing. It can be placed on the accumulator or even on the condenser or elsewhere as one skilled in the art will understand. However, it is now preferred to place the pressure controller directly at the top portion of fractionator 2 because it is this pressure which it is desired most effectively to control since there is desired to be obtained a maximum amount of isobutane and heavier as bottoms from fractionator 2, yet to obtain as much depropanization in fractionator 2 as is possible.
By maintaining the largest possible desirable pressure of non-condensibles in the system and venting only periodically, according to the invention, substantial quantities of propane and HF are recovered over those heretofore recoverable.
Other embodiments of our invention include: (a) the location of valve 38 in a 'condenser by-pass pipe between the tower overhead and the accumulator. Of course, as pressure in the tower increases, the valve in the by-pass pipe, actuated by the split-range pressure recorder controller 39, will pinch down to force more fluid through the condenser-cooler 7. In this embodiment, there is no control on the coolant used in 7, but the valve 37 in the vent pipe 36 functions in the same manner as described with respect to the embodiment shown in the drawings; (b) using the by-pass as in (a) but with no valve therein, but using valve 38 in the condenser pipe 6, wherein, in another embodiment, as pressure in the tower increases, valve 38 in pipe 6 further opens in response to unit 39 to effect more condensation of the overhead product. Valve 37 is located in vent pipe 36, and functions the same as in the first embodiment; no control is effected on the coolant used in condenser-cooler 7 in this embodiment; (c) in still another embodiment, opposite acting valves may be used in the condenser by-pass pipe and in the condenser pipe as disclosed in US. Patent 2,890,- 156. Again, as pressure in the tower increases, the bypass valve is pinched down and the condenser pipe valve is further opened to eifect more flow through the condenser-cooler 7 in response to split range pressure recorder controller 39. Again, there is no control on the coolant used in unit 7, but valve 37 in vent pipe 36 functions as before described.
The following table shows operating data for one days operation using the intermittent venting according to the invention.
Table I DC; D0 D0 Stripper Stripper Stripper Accumu Accumu- Feed Bottoms Overhead Feed Bottoms Overhead lator lator HF Make 1 Vent 1 Yield Nitrogen, #[Day (353) (353) (353) (353) (353) Methane, b./d 10 10 10 Ethane, b./d 3 3 Propane, b./d. 1, 533 77 1, 456 2, 073 Isobutane, b/ 15,869 15, 847 22 Normal Butane, b 3, 295 3, 295 Isopentaue, b./d 33 330 Light Alkylate, b./d. 2, 954 2, 954 Heavy Alkylate, b./d 15 156 Hydrogen Fluoride 138 138 16 B./d. Total 24, 288 22, 659 1, 629 2, 123
1 Does not include refluxv 7 #/Day Na not in 3 Intermittent total. total for one days operation.
if u) The following table shows operating conditions for the various units of the operation just described.
Table II Depropanizer unit:
Top pressure, p.s.i.g 285 Bottom pressure, p.s.i.g 290 Top temperature, "F 136 Bottom temperature, F 233 Overhead accumulator unit:
Pressure, p.s i g 280 Temperature, F 100 Eflluent from exchanger, F 40 Stripper unit:
Pressure, p.s.i.g 285 Top temperature, F 136 Bottom temperature, F 141 When operating without the knock-back unit, the vent gases have the following compositions.
It will be .seen from column 8 of Table I that the propane barrels per day lost in the accumulator vent gases, when using the intermittent venting of the invention is 36. This is to be contrasted with the propane barrels per 'day lost given in Table III when operating without the knock-back unit with the intermittent venting of the invention. This loss is 68.2. Thus, without the invention there are lost 32.2 barrels per day of propane (LPG). Also, by similar considerations, it is seen that 3.6 barrels per day of hydrogen fluoride and 0.5 barrels per day of isobutane are also lost when operating Without the benefits of the invention. In the unit to which reference has been made there has resulted a savings on hydrogen fluoride alone of $335.00 per day. The savings on propane per day has amounted to $90.00.
Referring now to FIGURE 2, there is shown a specific form of the combination of accumulator 10 and condenser 30. In FIGURE 2, the condenser 30 is equipped with bafiies 40 and hairpin bundle tubes 41. This form of condenser has been found to be very desirable in the operation of the invention. The hairpin bundle takes the place of cooling coil 34 shown in FIGURE 1. Numbers aflixed to various parts of FIGURE 2 to the extent they are identical with those of FIGURE 1 are intended to show identical equipment.
It will be understood by one skilled in the art in possession of this disclosure that certain pieces of apparatus and details have been omitted for sake of simplicity. Such apparatus and details will be supplied routinely by one skilled in the art in possession of this disclosure seeking to place the same into actual operation.
Reasonable variation and modification are possible within the scope of the foregoing disclosure, the drawings, and the appended claims to the invention the essence of which is that in a fractionation system the overhead is cooled and condensed responsive to the pressure in the system, preferably in the fractionator, until such time as the cooling capacity can no longer be sufficiently increased to maintain a desirable pressure in the system or fractionator whereupon non-condensibles are vented from the system, more specifically by way of a condenser adapted to function upon vapors emanating from an accumulator to which overhead condensate is passed.
We claim:
1. A method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling said overhead, passing the thus cooled overhead to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in said accumulation zone to a condensing zone wherein desired gas or Vapor is condensed and recovered, periodically relieving the system of accumulated uncondensed gas or vapor causing said undesired pressure rise, by removing uncondensed gas or vapor from said condensing zone, controlling the pressure in said fractionation zone by adjusting the temperature to which overhead is cooled in said cooling zone responsive to the pressure in said fractionation zone by providing additional cooling to said cooling zone as the pressure rises in said fractionation zone up to substantially the cooling capacity of said cooling zone and relieving the system periodically as stated only when said cooling zone is cooling at substantially its full desired capacity, so as to restore control of the pressure by adjusting the temperature to which the overhead is cooled in said cooling zone.
2. A method for fractionating an alkylation effluent containing propane and gases lighter than propane which comprises fractionating in a fractionation zone said effluent to remove therefrom a bottoms product containing essentially hydrocarbons. higher boiling than propane and an overhead stream containing propane, some HF, and gases lighter than propane, passing said overhead to a cooling zone, therein cooling said overhead, passing the cooled overhead to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing propane and said lighter gases, removing liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone, passing vapor phase in said accumulation zone into a condensing zone wherein desired propane is condensed and removed, periodically relieving the system of accumulated uncondensed gas or vapor lighter than propane causing said undesired pressure rise, by removing uncondensed gas lighter than propane from said condensing zone, controlling the pressure in said fractionation zone by adjusting the temperature to which the overhead is cooled in said cooling zone responsive to the pressure in said fractionation zone by providing additional cooling to said cooling zone as the pressure rises in said fractionation zone up to substantially the desired cooling capacity of said cooling zone and relieving the system periodically as stated of essentially gases lighter than propane only when said cooling zone is cooling at substantially its desired full capacity, so as to restore control of the pressure by adjusting the temperature to which the overhead is cooled in said cooling zone.
3. A method for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of which entails a loss of desirable condensiblc vapors which comprises providing a cooling zone for overhead from a fractionation zone, providing an accumulator zone to accumulate liquid formed in said cooling zone, passing condensate from said accumulator zone to said fractionation zone as reflux therefor, providing a condensing zone in communication with said accumulator zone, providing a non-condensibles withdrawal upon said condensing zone, providing a pressure sensing zone within said fractionation zone, providing a coolant flow control on the coolant flowing to said cooling zone, transmitting a signal from said pressure sensing zone to said coolant flow control thus to control said coolant flow responsive to pressure in said fractionation zone, and relieving the pressure in said condensing zone by withdrawing non-condensibles'through said non-condensibles withdrawal whenever the coolant flow control is insufiicient substantially to control the pressure in said fractionation zone to a desired pressure.
4. A method according to claim 3 wherein the noncondensibles withdrawal is operated responsive to the pressure in said fractionation zone to be opened to withdraw non-condensibles whenever the pressure in said fractionation zone tends to exceed said desired pressure.
5. A method for the recovery from a fractionation system an overhead distillate tending to be removed from the system together with non-condensibles which are removed from the system to avoid undesirable pressure rising in the system, said method considerably reducing the unavoidable removal of distillate when non-condensibles are being removed, which comprises fractionating in a fractionating zone a feed containing said distillate to obtain an overhead containing said distillate and noncondensibles, passing said overhead to a controlled cool ing zone wherein at least a portion of said overhead is condensed leaving, however, some distillate and noncondensibles in the vapor phase, passing condensed overhead to said fractionating zone as reflux therefor, passing vapor phase from said cooling zone into a condensing zone, in said last zone condensing a substantial portion of said distillate in vapor phase, passing condensed overhead to a stripping zone, in said last zone stripping noncondensibles from said condensed overhead and unavoidably taking therewith in the vapor phase a portion of desired distillate, passing vapors from said stripping zone to said cooling zone, controlling the pressure in said fractionating zone by controlling the flow of coolant to said controlled coolingzone responsive to the pressure in said fractionating zone, and whenever the pressure in said last zone can no longer be effectively maintained at a desired value by increasing the coolant to said cooling zone, removing non-condensibles from said condensing zone.
6. A method according to claim 5 wherein the removal of non-condensibles from said condensing zone is effected by providing a withdrawal for non-condensibles controlled responsive to the pressure in said fractionating zone.
7. A fractionation apparatus comprising a fractionator, a cooler, an accumulator, a condenser in communication with said accumulator, means to remove condensate from said accumulator, means to pass condensate to said fractionator as reflux, means to remove non-condensibles from said condenser, means upon said cooler to regulate its cooling capacity, means upon said fractionator to sense pressure therein, and means to control said means to regulate upon said cooler responsive to the pressure in said fractionator, means being provided to pass overhead successively from the fractionator to the cooler and then to the accumulator.
8. Apparatus according to claim 7 wherein the means to remove non-condensibles from the condenser is provided with means to control it responsive to the pressure in said fractionator to cause it to function when the cooling capacity of said cooler has become insufficient to substantially maintain the pressure in the frac- -'tionat0r at a desired level.
9. A method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling at least a portion of said overhead, passing overhead which has been thus cooled to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in said accumulation zone to a condensing zone wherein desired gas or vapor is condensed and recovered, periodically relieving the system of accumulated uncondensed gas or vapor causing said undesired pressure rise, by removing uncondensed gas or vapor from said condensing zone, and controlling the pressure in said fractionation zone by adjusting the extent to which overhead is cooled in said cooling zone responsive to the pressure in said fractionation zone.
10. A method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling at least a portion of said overhead, passing overhead which has been thus cooled to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in Said accumulation zone to a condensing zone wherein desired gas or vapor is condensed and recovered, periodically relieving the system of accumulated uncondensed gas or vapor causing said undesired pressure rise, by removing uncondensed gas or vapor from said condensing zone, controlling the pressure in said fractionation zone by adjusting the extent to which overhead is cooled in said cooling zone responsive to the pressure in said fractionation zone by providing additional cooling of said overhead as the pressure rises in said fractionation zone up to substantially the cooling capacity of said cooling zone and relieving the system periodically as stated only when said cooling zone is cooling at substantially its full desired capacity, so as to restore control of the pressure by adjusting the temperature to which the overhead is cooled in said cooling zone.
11. A method for fractionating an alkylation effluent containing propane and gases lighter than propane which comprises fractionating in a fractionation zone said cffluent to remove therefrom a bottoms product containing essentially hydrocarbons higher boiling than propane and an overhead stream containing propane, some HF, and gases lighter than propane, passing at least a portion of said overhead to a cooling zone, therein cooling said overhead, passing the thus cooled overhead to an accumulation zone, in said last zone separating a liquid phase and a gas or vapor phase containing propane and said lighter gases, removing liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone, passing vapor phase in said accumulation zone into a condensing zone wherein desired propane is condensed and removed, periodically relieving the system of accumulated uncondensed gas or vapor lighter than propane causing said undesired pressure rise, by removing uncondensed gas lighter than propane from said condensing zone, controlling the pressure in said fractionation zone by adjusting the extent to which the overhead is cooled in said cooling zone responsive to the pressure in said fractionation zone by providing additional cooling of said overhead as the pressure rises in said fractionation zone up to substantially the desired cooling capacity of said cooling zone and relieving the system periodically as stated of essentially gases lighter than propane only when said cooling zone is cooling at substantially its desired full capacity, so as to restore control of the pressure by adjusting the temperature to which the overhead is cooled in said cooling zone.
12. A method for the control of a fractionation system in which there occurs an accumulation of non-condensibles which must be removed from the system and removal of Which entails a loss of desirable condensible vapors which comprises providing a cooling zone for overhead from a fractionation zone, providing an accumulator zone 'to accumulate liquid formed in said cooling zone, passing condensate from said accumulator zone to said fractionation zone as reflux therefor, providing a condensing zone in communication with said accumulator zone, providing a non-condensibles withdrawal upon said condensing zone, providing a pressure sensing zone within said fractionation zone, passing a coolant through said cooling zone, providing a controlled by-pass for overhead around said cooling zone, transmitting a signal from said pressure sensing zone to the control on said by-pass thus to control said pressure in said fractionation zone, and relieving the pressure in said condensing zone by withdrawing non-condensibles through said non-condensibles withdrawal whenever the cooling control is insufficient substantially to control the pressure in said fractionation zone to a desired pressure.
13. A method according to claim 12 wherein the noncondensibles withdrawal is operated responsive to the pressure in said fractionation zone to be opened to withdraw non-condensibles whenever the pressure in said fractionation zone tends to exceed said desired pressure.
14. A method for removing from a fractionation system a gas or vapor which accumulates therein causing undesired rise in pressure and the constant venting of which results in a loss of a desired gas or vapor which comprises charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn therefrom, and an overhead containing said desired gas or vapor, passing said overhead to a cooling zone, therein cooling at least a portion of said overhead, by-passing a portion of said overhead around said cooling zone, passing overhead which has been thus cooled to an accumulation zone together with said portion which has been by-passed, in said last zone separating a liquid phase and a gas or vapor phase containing said desired gas or vapor, removing the liquid phase from said last zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, passing gas or vapor phase in said accumulation zone to a condensing zone wherein desired gas or vapor is condensed and recovered, periodically relieving the system of accumulated uncondensed gas or vapor causing said undesired pressure rise, by removing uncondensed gas or vapor from said condensing zone, controlling the pressure in said fractionation zone by adjusting the temperature to which overhead is cooled in said cooling zone responsive to the pressure in said fractionation zone by providing additional cooling to said cooling zone as the pressure rises in said fractionation zone up to substantially the cooling capacity of said cooling zone and relieving the system periodically as stated only when said cooling zone is cooling at substantially its full desired capacity, so as to restore control of the pressure by adjusting the temperature to which the overhead is cooled in said cooling zone.
15. A method for controlling the pressure in a fractionation system comprising charging to a fractionation zone a feed to be fractionated therein, fractionating said feed to produce a bottoms product, which is withdrawn from said fractionation zone, and an overhead, passing said overhead to a cooling zone, cooling therein said overhead, passing the thus cooled overhead to an accumulation zone, separating in said accumulation zone a liquid phase and a gas or vapor phase, removing the liquid phase from said accumulation zone, passing at least a portion of the removed liquid phase to said fractionation zone as reflux therefor, determining the pressure in said fractionation zone, and controlling the extent to which said overhead is cooled in said cooling zone responsive to said pressure by providing additional cooling of said overhead as the pressure increases in said fractionating zone.
References Cited in the file of this patent UNITED STATES PATENTS 2,022,809 Kramer Dec. 3, 1935 2,464,631 Zwickl Mar. 15, 1949 2,690,989 Bottenberg Oct. 5, 1954 2,760,352 Hachmuth Aug. 28, 1956 2,775,103 Koble et a1. Dec. 25, 1956 2,933,901 Davison Apr. 26, 1960
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US827967A US2988894A (en) | 1959-07-17 | 1959-07-17 | Fractionation operation |
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US827967A US2988894A (en) | 1959-07-17 | 1959-07-17 | Fractionation operation |
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US2988894A true US2988894A (en) | 1961-06-20 |
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US827967A Expired - Lifetime US2988894A (en) | 1959-07-17 | 1959-07-17 | Fractionation operation |
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US3309882A (en) * | 1964-12-17 | 1967-03-21 | Phillips Petroleum Co | Employing bottoms of a second fractionator as a refrigerant medium for first fractionator overhead |
US3316322A (en) * | 1962-09-28 | 1967-04-25 | Phillips Petroleum Co | Control of catalyst concentration |
US3324010A (en) * | 1963-09-30 | 1967-06-06 | Phillips Petroleum Co | Employing overhead as reboil heat with flow control |
US3493470A (en) * | 1966-05-27 | 1970-02-03 | Phillips Petroleum Co | Volatile components by vaporization while maintaining the desired rate of vaporization by overhead flow control |
US3929438A (en) * | 1970-09-28 | 1975-12-30 | Phillips Petroleum Co | Refrigeration process |
US4409420A (en) * | 1981-08-28 | 1983-10-11 | Phillips Petroleum Company | Relief system |
US4476097A (en) * | 1981-08-28 | 1984-10-09 | Phillips Petroleum Co. | Relief system |
US4769056A (en) * | 1987-03-16 | 1988-09-06 | Phillips Petroleum Company | Distillation pressure control |
US20100076234A1 (en) * | 2008-09-24 | 2010-03-25 | Clark Mark A | Alkylation unit and process relating thereto |
US20100329946A1 (en) * | 2009-06-29 | 2010-12-30 | Mehlberg Robert L | Alkylation system and a process for cooling a vent stream |
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US20100076234A1 (en) * | 2008-09-24 | 2010-03-25 | Clark Mark A | Alkylation unit and process relating thereto |
US8246921B2 (en) | 2008-09-24 | 2012-08-21 | Uop Llc | Alkylation unit |
US20100329946A1 (en) * | 2009-06-29 | 2010-12-30 | Mehlberg Robert L | Alkylation system and a process for cooling a vent stream |
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