US2988443A - Method for producing steel - Google Patents

Method for producing steel Download PDF

Info

Publication number
US2988443A
US2988443A US770976A US77097658A US2988443A US 2988443 A US2988443 A US 2988443A US 770976 A US770976 A US 770976A US 77097658 A US77097658 A US 77097658A US 2988443 A US2988443 A US 2988443A
Authority
US
United States
Prior art keywords
nozzle
bath
oxygen
conduit
slag
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US770976A
Inventor
Metz Paul Leon
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
A R B E D ACIERIES REUNIES DE
A R B E D ACIERIES REUNIES DE BURBACH-EICH-DUDELANGE SA
Original Assignee
A R B E D ACIERIES REUNIES DE
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by A R B E D ACIERIES REUNIES DE filed Critical A R B E D ACIERIES REUNIES DE
Application granted granted Critical
Publication of US2988443A publication Critical patent/US2988443A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21CPROCESSING OF PIG-IRON, e.g. REFINING, MANUFACTURE OF WROUGHT-IRON OR STEEL; TREATMENT IN MOLTEN STATE OF FERROUS ALLOYS
    • C21C5/00Manufacture of carbon-steel, e.g. plain mild steel, medium carbon steel or cast steel or stainless steel
    • C21C5/28Manufacture of steel in the converter
    • C21C5/42Constructional features of converters
    • C21C5/46Details or accessories
    • C21C5/4606Lances or injectors

Definitions

  • one or more nozzles are generally introduced into the region of the converter above the bath.
  • Such a type of nozzle has already been proposed for other purposes and in particular for the injection of desulfurization soda by means of oxygen.
  • This nozzle has an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, the outer conduit being provided at the discharge end of the nozzle with a number of holes from which there emerge gaseous jets Which surround the gaseous jet emerging from the inner conduit and intended in conventional practice to force the slag toward the outside.
  • the object of the present invention is a method 'for injecting powdered or granular dephosphorizers from above into a metal bath to be defined, in which method there is employed a nozzle of the type described above and which makes it possible to obtain the desired fluid reactive slag Without difficulty.
  • the process which is the subject matter of the invention consists essentially in that during all or part of the process an oxidizing gas or an oxidizing gas mixture having the powdered or granular dephosphorizer suspended therein is injected under high pressure or high speed onto or into the metal bath through the inner conduit of the nozzle while an oxidizing gas or an oxidizing gas mixture which contains no dephosphorizer is injected under low pressure or low speed through the outer conduit of the nozzle onto or into the slag floating on the metal.
  • the process in accordance with the invention, makes it possible to introduce through the outer conduit of the nozzle a gas other than the gas injected throughthejinner conduit of the nozzle with the dephosphorizer.
  • the dephosphorizer used may advantageously be lime.
  • One advantageous variant of the process consists in injecting the mixture of gas and dephosphorizers emerging at high speed from the inner conduit of the nozzle in the form of a jet which is as fine as possible. It has been found, as a matter of fact, that in the method of injecting powdered dephosphorizers from the top of the converter, it is advisable for the suspension of the products to penetrate deeply into the molten iron bath. Furthermore, in the known processes for the injection of powdered dephosphorizers from the top of the converter, the apparent density of the suspension (or weight of solid particles per unit of volume of gas of the mixture) is generally less than 2 kg.
  • the process in accordance with the invention contemplates mixing with the dephosphorizer used some other solid material, for instance, powdered ores. fluxes or limestone, which it may be desired to introduce into the bath in order to carry out the metallurgical operation under the best conditions possible.
  • the method in accordance with the invention also contemplates that a part of the dephospborizing product, added together possibly with ores or fluxes, is introduced by the conventional method before or during the commencement of the blowing.
  • the method in accordance with the invention can also be combined with the use of a second soda-base slag.
  • the process in accordance with the invention, makes it possible to carry out the refining operation with great flexibility and in particular to control the phenomenon of foaming of the slag and utilize it to advantage in the operation.
  • oxygen is blown in at a low rate, for instance, less than 300 meters per second, through the outer conduit of the nozzle until a slag which is sufficiently foamy for the requirements of the operation is obtained.
  • a mixture of oxygen and dephosphorizer of low apparent density for instance, a mixture of oxygen and of powdered lime at a rate of 0.3 kilogram per cubic meter (S.T.P.)
  • S.T.P. 0.3 kilogram per cubic meter
  • the foaming phenomenon When the foaming phenomenon has started, it is also possible, while injecting the mixture of oxygen and powdered product through the inner conduit, to replace the oxygen introduced through the outer conduit of the nozzle by a gas of less oxidizing power, such as oxygenenriched air, a mixture of oxygen and steam or a mixture of oxygen and carbon dioxide. If the foaming has a tendency to become too great, air, pure carbon dioxide or steam will be blown through the said outer conduit of the nozzle for a few moments. On the other hand, if the foaming phenomenon tends to become too slight, the blowing of pure oxygen through the outer conduit of the nozzle will similarly be resumed for the necessary period 'of time.
  • a gas of less oxidizing power such as oxygenenriched air, a mixture of oxygen and steam or a mixture of oxygen and carbon dioxide.
  • the process in accordance with the invention, also makes it possible to resume the blowing with pure oxygen for a few moments, for instance for 30 seconds to 2 minutes, through the outer conduit of the nozzle before an intermediate deslagging so as at that time to increase the oxidation of the slag which facilitates its deslagging and favors the dephosphorization.
  • the oxygen blown in through the inner conduit of the nozzle can advantageously be replaced for the last two or three minutes of the operation by a gas of lesser oxidizing power such as air, oxygen-enriched air, a mixture of oxygen and steam or a mixture of oxygen and carbon dioxide or by a neutral gas such as nitrogen or argon.
  • a gas of lesser oxidizing power such as air, oxygen-enriched air, a mixture of oxygen and steam or a mixture of oxygen and carbon dioxide or by a neutral gas such as nitrogen or argon.
  • the flow of gas blown in through the outer conduit of the nozzle may during this period of time be stopped or consists of air, oxygen-enriched air, a mixture of oxygen and steam, a mixture of oxygen and carbon dioxide or pure oxygen.
  • oxygen of high purity preferably greater than 96%
  • oxygen of less purity can be used for the outer jet of the nozzle.
  • the process in accordance with the invention can be applied both to the refining of pig irons of high phosphorus content and to the refining of so-called hematite pig irons of low phosphorus content.
  • the nozzle is preferably of integral metal construction having an axial or longitudinal passage extending rectilinearly therethrough from its intake end through its discharge end. At the intake end the passage is enlarged and externally threaded for coupling to a supply conduit 11, on which it is supported and through which a suspension of finely divided solids in gases is normally delivered to the nozzle.
  • the nozzle passage includes an intake section 12 converging from its juncture with conduit 11 in the discharge direction toward the orifice section 13.
  • an outer conduit shown in this instance as an annular distribution passage 16 receiving gases through a tube 17 from any suitable source, and discharging them through an annular series of diagonally downwardly and radially outwardly directed openings 18.
  • Example I Into a solid-bottom converter, there were placed 23 tons of pig iron containing 1.86% phosphorus, 4 tons of scrap, 600 kg. of lime and 500 kg. of ore.
  • blowing was eifected in the following manner with a double nozzle, the discharge end of which was 1.70 meters above the bath.
  • the steel at this time contained 0.70% carbon and 0.18% phosphorus and had a temperature of 1625 C.
  • 2nd and 3rd minutes distance between nozzle and bath: 1.20 meters, 70 cubic meters (S.T.P.) per minute of oxygen and 250 kg. per minute of lime through the inner conduit; outer conduit closed.
  • the steel thus obtained contained 0.10% carbon and 0.021% phosphorus and had a temperature of 1630 C.
  • the last slag was kept in the converter in order to recover the iron upon the next heat.
  • Example II After having introduced into a solid-bottom converter 23.5 tons of basic Bessemer steel containing 2% phosphorus, 4 tons of scrap, 600 kg. of lime and 500 kg. of ore, the refining was started by bringing the nozzle to a distance of 1.70 meters from the bath and injecting for one minute 90 cubic meters (S.T.P.) of oxygen and 50 kg. of powdered lime through the inner long-neck conduit.
  • S.T.P. 90 cubic meters
  • the blowing was continued for 7 minutes; bringing the nozzle alternately for 1 minute each time to a distance of 1.90 meters or 1.20 meters. During these 7 minutes, 20 cubic meters (S.T.P.) of oxygen were injected per minute through the outer conduit, and 70 cubic meters (S.T.P.) per minute of oxygen with 70 kg. per minute of lime through the inner conduit.
  • 20 cubic meters (S.T.P.) of oxygen were injected per minute through the outer conduit, and 70 cubic meters (S.T.P.) per minute of oxygen with 70 kg. per minute of lime through the inner conduit.
  • the blowing was continued for 5 minutes while gradually lowering the nozzle from 1.60 meters to 1.20 meters, the descent being 10 .cm. per minute at the end of each of the first 4 minutes of blowing.
  • the first two minutes 70 cubic meters (S.T.P.) per 6 minute of oxygen and 130 .kg. per minute of lime were blown throughthe innerconduit.
  • 50 cubic meters (S.T.P.) per minute of oxygen and 180 kg. per minute of lime were blown through the inner conduit while 30 cubic meters (S.T.P.) of carbon dioxide were introduced through the outer conduit.
  • the steel contained 0.78% carbon and 0.15% phosphorus.
  • the slag which contained 7.7% iron was well foamed and was removed easily and almost completely.
  • the steel contained 0.05% carbon and 0.017% phosphorus. There was concerned the production of an extra-mild steel for deep-stamping.
  • Example III After introducing 23.2 tons of basic Bessemer pig iron containing 1.9% phosphorus, 3.8 tons of scrap, 600 kg. of lime and 400 kg. of ore, into a solid-bottom converter, the refining was started by injecting cubic meters (S.T.P.) of oxygen and 50 kg. of lime, for one minute through the inner long-neck conduit. The tip of the nozzle was 1.70 meters from the bath. The nozzle was then brought alternately to a distance of 1.90 meters and 1.20 meters from the bath. At the upper position, 50 cubic meters per minute of oxygen were injected for one-half minute through the inner conduit. In the lower position, 70 cubic meters (S.T.P.) per minute of oxygen and kg.
  • S.T.P. cubic meters
  • Example I the method of application employed in Example I was adopted for the last five minutes of the first phase of the operation. After this first phase, the steel contained 0.82% carbon and 0.21% phosphorus. The foamy, iron-poor slag (8.3% Fe) was removed almost completely.
  • the steel finally obtained contained 0.04% carbon and 0.014% phosphorus.
  • the final slag was retained in the converter to be used upon the following heat.

Landscapes

  • Engineering & Computer Science (AREA)
  • Chemical & Material Sciences (AREA)
  • Manufacturing & Machinery (AREA)
  • Materials Engineering (AREA)
  • Metallurgy (AREA)
  • Organic Chemistry (AREA)
  • Carbon Steel Or Casting Steel Manufacturing (AREA)
  • Refinement Of Pig-Iron, Manufacture Of Cast Iron, And Steel Manufacture Other Than In Revolving Furnaces (AREA)

Description

June 13, 1961 P. L. METZ METHOD FOR PRODUCING STEEL Filed 001;. 31, 1958 INVENTOR United States Patent 2,988,443 METHOD FOR PRODUCING STEEL Paul Leon Metz, Grand Duchy of Luxembourg, assignor to A.R.B.E.D., Acieries Reunies de Burbach-Eich- Dudelauge, Societe Anonyme, Luxemb'ourg Filed Oct. 31, 1958, Ser. No. 770,976 Claims priority, application Luxembourg Apr. 30, 1958 6 Claims. (Cl. 75--52) This invention relates to a method of producing steel.
It is well known at the present time to produce steel in converters having a solid bottom or a bottom provided with tuyeres and/or blow holes, by blowing a gas or a mixture of gases downward onto or into the bath to be treated.
It is well known also to add the dephosphorizers necessary for the operation by injecting them onto or into the bath from above in the form of powder or granules suspended in a gas or a mixture of gases.
In these processes, one or more nozzles are generally introduced into the region of the converter above the bath.
From the technological and operational viewpoints it is obviously of interest to use only a single nozzle. The introduction of two or more nozzles into the region above the bath'as a matter of fact raises diflicult problems of construction and handling. However, whenever only a single nozzle is employed, this nozzle must permit the separate introduction of gas containing dephosphorizer on the one hand and gas not containing dephosphorizer on the other hand.
Such a type of nozzle has already been proposed for other purposes and in particular for the injection of desulfurization soda by means of oxygen. This nozzle has an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, the outer conduit being provided at the discharge end of the nozzle with a number of holes from which there emerge gaseous jets Which surround the gaseous jet emerging from the inner conduit and intended in conventional practice to force the slag toward the outside.
Furthermore, by injecting powdered or granulated dephosphorizers from above, it is possible rapidly to obtain a fluid, highly reactive slag capable of absorbing .the phosphoric anhydride formed at the start of the operation. However, actual practice has shown that these dephosphorization reactions are very complicated, and that the conditions which permit the obtaining of the desired result are frequently contradictory tor diflicult to realize, and that for all practical purposes they escape physicalchemical reasoning.
The object of the present invention is a method 'for injecting powdered or granular dephosphorizers from above into a metal bath to be defined, in which method there is employed a nozzle of the type described above and which makes it possible to obtain the desired fluid reactive slag Without difficulty.
The process which is the subject matter of the invention consists essentially in that during all or part of the process an oxidizing gas or an oxidizing gas mixture having the powdered or granular dephosphorizer suspended therein is injected under high pressure or high speed onto or into the metal bath through the inner conduit of the nozzle while an oxidizing gas or an oxidizing gas mixture which contains no dephosphorizer is injected under low pressure or low speed through the outer conduit of the nozzle onto or into the slag floating on the metal.
The process, in accordance with the invention, makes it possible to introduce through the outer conduit of the nozzle a gas other than the gas injected throughthejinner conduit of the nozzle with the dephosphorizer.
However, the process in accordance with the invention has proven particularly interesting when technically pure oxygen is injected through both conduits.
The dephosphorizer used may advantageously be lime.
One advantageous variant of the process, in accordance with the invention, consists in injecting the mixture of gas and dephosphorizers emerging at high speed from the inner conduit of the nozzle in the form of a jet which is as fine as possible. It has been found, as a matter of fact, that in the method of injecting powdered dephosphorizers from the top of the converter, it is advisable for the suspension of the products to penetrate deeply into the molten iron bath. Furthermore, in the known processes for the injection of powdered dephosphorizers from the top of the converter, the apparent density of the suspension (or weight of solid particles per unit of volume of gas of the mixture) is generally less than 2 kg. per cubic meter (S.T.P.) and normally corresponds to a distribution of the products throughout all or a large portion of the gas necessary for the refining. It has been found that it was frequently advisable, at least during certain periods of the operation, to increase this apparent density of the injected mixture so that it penetrates deeply into the molten iron bath to be treated without too large a contribution of oxidizing gases. By the process of the invention, this apparent density of the mixture can be increased while retaining the possibility of distributing it throughout the entire operation or a large part of the operation, and the present invention contemplates that the suspension emerging at high speed from the inner conduit of the nozzle in the form of the finest possible jet has (at least during certain periods of the operation) an apparent density greater than 3 kilograms per cubic meter. Particularly advantageous results have been obtained with apparent densities in excess of 5 kilograms per cubic meter. The fineness of the central jet depends less on the dimensions of the inner conduit than on the shape imparted to the end of said conduit. This variant of the process in accordance with the invention has proven particularly advantageous when the oxidizing gas used in the two conduits of the double lance is technically pure pixygen and when the dephosphorizer is finely divided However, it has also been found that a fine jet could be obtained at the outlet of the inner conduit of the nozzle even with an apparent density of the suspension of less than 3 kilograms per cubic meter by imparting to the nozzle at the discharge end of the inner conduit of the nozzle a shape already known from prior patents such that the ratio of the length of the orifice to its diameter is greater than 2 and/or such that the diameter (D) of the entrance section of the converging nozzle section, the length (L) of the converging device, the diameter (d) of the section of the neck and the length (C) of the neck are related by the formula tent of phosphorus, nitrogen and sulfur, whatever the phosphorus content of the pig iron employed.
It should furthermore be noted that the process, in accordance with the invention contemplates mixing with the dephosphorizer used some other solid material, for instance, powdered ores. fluxes or limestone, which it may be desired to introduce into the bath in order to carry out the metallurgical operation under the best conditions possible.
. The method in accordance with the invention also contemplates that a part of the dephospborizing product, added together possibly with ores or fluxes, is introduced by the conventional method before or during the commencement of the blowing. The method in accordance with the invention can also be combined with the use of a second soda-base slag.
The process, in accordance with the invention, makes it possible to carry out the refining operation with great flexibility and in particular to control the phenomenon of foaming of the slag and utilize it to advantage in the operation.
When it is desired to favor the foaming phenomena, particularly during the first phase of the operation, oxygen is blown in at a low rate, for instance, less than 300 meters per second, through the outer conduit of the nozzle until a slag which is sufficiently foamy for the requirements of the operation is obtained. There may also advantageously be injected at the same time from the start of the operation through the inner conduit of the nozzle a mixture of oxygen and dephosphorizer of low apparent density (for instance, a mixture of oxygen and of powdered lime at a rate of 0.3 kilogram per cubic meter (S.T.P.)) and gradually increase the apparent density of the mixture as the foaming develops. At the time that slag has become sufliciently foamy for the needs of the operation, the fiow of oxygen passing through the outer conduit is gradually decreased or suddenly stopped and the injection of the mixture of oxygen and powdered product is continued through the inner conduit.
When the foaming phenomenon has started, it is also possible, while injecting the mixture of oxygen and powdered product through the inner conduit, to replace the oxygen introduced through the outer conduit of the nozzle by a gas of less oxidizing power, such as oxygenenriched air, a mixture of oxygen and steam or a mixture of oxygen and carbon dioxide. If the foaming has a tendency to become too great, air, pure carbon dioxide or steam will be blown through the said outer conduit of the nozzle for a few moments. On the other hand, if the foaming phenomenon tends to become too slight, the blowing of pure oxygen through the outer conduit of the nozzle will similarly be resumed for the necessary period 'of time.
The process, in accordance with the invention, also makes it possible to resume the blowing with pure oxygen for a few moments, for instance for 30 seconds to 2 minutes, through the outer conduit of the nozzle before an intermediate deslagging so as at that time to increase the oxidation of the slag which facilitates its deslagging and favors the dephosphorization.
When it is desired to obtain a mild or extra mild steel, or when it is desired to place the bath in balance with the slag, or to lower the temperature of the bath, the oxygen blown in through the inner conduit of the nozzle can advantageously be replaced for the last two or three minutes of the operation by a gas of lesser oxidizing power such as air, oxygen-enriched air, a mixture of oxygen and steam or a mixture of oxygen and carbon dioxide or by a neutral gas such as nitrogen or argon. Depending on the temperature of the bath, the flow of gas blown in through the outer conduit of the nozzle may during this period of time be stopped or consists of air, oxygen-enriched air, a mixture of oxygen and steam, a mixture of oxygen and carbon dioxide or pure oxygen.
In particular it has been found advantageous in ac- 32,988,448 e a A I cordance with the invention to stop the blowing through the outer conduit of the nozzle as soon as foaming has occurred and to continue the operation, blowing only through the inner conduit of the nozzle, with an increasingly larger pressure either by decreasing the distance between the nozzle'and the bath, or by increasing the flow of lime and if necessary decreasing the flow of oxygen;
In many cases, it will be desirable to use oxygen of high purity, preferably greater than 96%, for the inner jet of the nozzle, while oxygen of less purity can be used for the outer jet of the nozzle.
The process in accordance with the invention can be applied both to the refining of pig irons of high phosphorus content and to the refining of so-called hematite pig irons of low phosphorus content. a
In the accompanying drawing, there is shown an axial section through a nozzle embodying the invention, and a portion of the delivery conduit on which it is mounted.
The nozzle is preferably of integral metal construction having an axial or longitudinal passage extending rectilinearly therethrough from its intake end through its discharge end. At the intake end the passage is enlarged and externally threaded for coupling to a supply conduit 11, on which it is supported and through which a suspension of finely divided solids in gases is normally delivered to the nozzle.
The nozzle passage includes an intake section 12 converging from its juncture with conduit 11 in the discharge direction toward the orifice section 13. A further passage section 14, communicating with the discharge end of the orifice section 13, diverges therefrom comically to the discharge end of the nozzle.
Disposed concentrically about and externally of the inner passageway or conduit 12, 13, 14 above described, is
an outer conduit shown in this instance as an annular distribution passage 16, receiving gases through a tube 17 from any suitable source, and discharging them through an annular series of diagonally downwardly and radially outwardly directed openings 18.
The following examples of the application of the process in accordance with the invention are given by way of illustration and not of limitation.
Example I Into a solid-bottom converter, there were placed 23 tons of pig iron containing 1.86% phosphorus, 4 tons of scrap, 600 kg. of lime and 500 kg. of ore.
During a first phase of the operation, lasting for 8 minutes, blowing was eifected in the following manner with a double nozzle, the discharge end of which was 1.70 meters above the bath.
1st minute:
Inner conduit with long neck cubic meters (S.T.P.) per minute of oxygen and 50 kg. per per minute of powdered lime. Outer conduitclosed. 2nd, 3rd and 4th minutes:
Inner conduit70 cubic meters (S.T.P.) per minute of oxygen without lime. Outer conduit40 cubic meters (S.T.P.) per minute of oxygen. 5th and 6th minutes:
Inner conduit-J0 cubic meters (S.T.P.) per minute of oxygen and kg. per minute of lime. Outer conduit-20 cubic meters (S.T.P.) per minute of oxygen. 7th and 8th minutes:
Inner conduit70 cubic meters (S.T.P.) per minute of oxygen and 130 kg. per minute of lime. Outer conduit10 cubic meters (S.T.P.) per minute of oxygen.
At this time it was noted that foaming commenced. The outer conduit was then closed and there was further injected th'rough'the inner long-neck conduit, for 4 minntes, 70 cubic meters (S.T.P.) per minute of oxygen and 150 kg. per minute of lime, while gradually decreasing the distance between the discharge end of the nozzle and the bath as follows:
1st minute: 1.60 meters 2nd minute: 1.50 meters 3rd minute: 1.40 meters 4th minute: 1.30 meters Thereupon, the outer conduit was again opened in order to permit 20 cubic meters (S.T.P.) of oxygen to pass per minute while reducing the oxygen injected through the inner conduit to 50 cubic meters (S.T.P.) of oxygen, maintaining a distance between the nozzle and the bath equal to 1.20 meters.
At the end of this first phase, the foaming slag having an iron content of 8.2% was carefully deslagged.
The steel at this time contained 0.70% carbon and 0.18% phosphorus and had a temperature of 1625 C.
After having added 2 tons of scrap, the blowing was again efiected for 3 minutes as follows:
1st minute: distance between nozzle and bath 1.40
meters, 50 cubic meters (S.T.P.) per minute of oxygen and 250 kg. per minute of lime through the inner conduit; 20 cubic meters (S.T.P.) per minute of oxygen through the outer conduit.
2nd and 3rd minutes: distance between nozzle and bath: 1.20 meters, 70 cubic meters (S.T.P.) per minute of oxygen and 250 kg. per minute of lime through the inner conduit; outer conduit closed.
The steel thus obtained contained 0.10% carbon and 0.021% phosphorus and had a temperature of 1630 C.
In order to obtain an extra-mild steel, there was furthermore blown for 1 minute through the inner conduit 70 cubic meters (S.T.P.) of air and 30 kg. of lime, the end of the nozzle being 1.20 meters from the bath.
There was finally obtained a steel containing 0.04% carbon and 0.015% phosphorus which, after the normal additions of ferromanganese, was cast in ingot molds. The nitrogen content of the steel had not been increased by the air blasting.
Upon applying this method of operation to other heats, but effecting two intermediate slaggings, the first at about 1.3% carbon in the bath and the 2nd at about 0.3% carbon, there was obtained a steel which contained on the average at the end of the blowing 0.011% phosphorus.
The last slag was kept in the converter in order to recover the iron upon the next heat.
Example II After having introduced into a solid-bottom converter 23.5 tons of basic Bessemer steel containing 2% phosphorus, 4 tons of scrap, 600 kg. of lime and 500 kg. of ore, the refining was started by bringing the nozzle to a distance of 1.70 meters from the bath and injecting for one minute 90 cubic meters (S.T.P.) of oxygen and 50 kg. of powdered lime through the inner long-neck conduit.
The blowing was continued for 7 minutes; bringing the nozzle alternately for 1 minute each time to a distance of 1.90 meters or 1.20 meters. During these 7 minutes, 20 cubic meters (S.T.P.) of oxygen were injected per minute through the outer conduit, and 70 cubic meters (S.T.P.) per minute of oxygen with 70 kg. per minute of lime through the inner conduit.
Thereupon, the blowing was continued for 5 minutes while gradually lowering the nozzle from 1.60 meters to 1.20 meters, the descent being 10 .cm. per minute at the end of each of the first 4 minutes of blowing. During the first two minutes, 70 cubic meters (S.T.P.) per 6 minute of oxygen and 130 .kg. per minute of lime were blown throughthe innerconduit. During the last 3 minutes, 50 cubic meters (S.T.P.) per minute of oxygen and 180 kg. per minute of lime were blown through the inner conduit while 30 cubic meters (S.T.P.) of carbon dioxide were introduced through the outer conduit. At the end of this first phase, the steel contained 0.78% carbon and 0.15% phosphorus. The slag which contained 7.7% iron was well foamed and was removed easily and almost completely.
After introduction of 2.5 tons of scrap, the injection was continued with cubic meters (S.T.P.) of oxygen per minute and 250 kg. per minute of powdered lime through the inner conduit. During this 2nd phase which lasted 4 minutes, the tip of the nozzle was alternately 1.90 meters and 1.20 meters from the surface of the bath, each time for one minute.
.At the end of this 2nd and last phase, the steel contained 0.05% carbon and 0.017% phosphorus. There was concerned the production of an extra-mild steel for deep-stamping.
Example III After introducing 23.2 tons of basic Bessemer pig iron containing 1.9% phosphorus, 3.8 tons of scrap, 600 kg. of lime and 400 kg. of ore, into a solid-bottom converter, the refining was started by injecting cubic meters (S.T.P.) of oxygen and 50 kg. of lime, for one minute through the inner long-neck conduit. The tip of the nozzle was 1.70 meters from the bath. The nozzle was then brought alternately to a distance of 1.90 meters and 1.20 meters from the bath. At the upper position, 50 cubic meters per minute of oxygen were injected for one-half minute through the inner conduit. In the lower position, 70 cubic meters (S.T.P.) per minute of oxygen and kg. per minute of lime were injected for 1 /2 minutes through the inner conduit. During 8 minutes of refining, the nozzle was thus brought 4 times to 1.90 meters from the bath and 4 times to 1.20 meters from the bath and during these 8 minutes, 20 cubic meters (S.T.P.) per minute of oxygen were injected through the outer conduit. After the 9th minute of refining, the method of application employed in Example I was adopted for the last five minutes of the first phase of the operation. After this first phase, the steel contained 0.82% carbon and 0.21% phosphorus. The foamy, iron-poor slag (8.3% Fe) was removed almost completely.
In the case of the 2nd phase, which started immediately after the intermediate deslagging and after the introduction of 3.4 tons of scrap, the same method of operation was employed as in the 2nd phase of Example I.
The steel finally obtained contained 0.04% carbon and 0.014% phosphorus. As in Example II, the final slag was retained in the converter to be used upon the following heat.
-I claim:
1. The method of producing steel by refining of pig iron in which the major part of the dephosphorizers in finely divided form are suspended in a gas and injected into the bath to be treated from above the surface of said bath by means of a nozzle having an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, characterized by the fact that during at least a part of the process an oxidizing gas containing the dephosphorizer in suspension is injected into the bath of metal through the inner conduit of the nozzle at a speed sufficiently high to cause it to penetrate the slag on the surface of said bath and into said bath, while an oxidizing gas which contains no dephosphorizer is injected onto slag floating on top of the metal through the outer conduit of the nozzle at a speed sufliciently low to avoid its penetration of the slag on the surface of said bath, said last mentioned oxidizing gas consisting of oxygen during the first part'of the operation until the slag has become sufiiciently foamy, while at the same time there is injected through the inner conduit of the nozzle a mixture of oxygen and powdered lime, the apparent density. of which is at. first no higher than 3/50 kilograms per cubic meter (S.T.P.), and then gradually increased as the foaming develops, said injection through the outer conduit of the nozzle being stopped as soon as the foaming has occurred, and the operation being continued, injecting solely through the inner conduit of the nozzle with an increasingly larger pressure.
2. The method of producing steel by refining of pig iron in which the major part of the dephosphorizers in finely divided form are suspended in a gas and injected into the bath to be treated from above the surface of said bath by means of a nozzle having an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, characterized by the fact that during at least a part of the process an oxidizing gas containing the dephosphorizer in suspension is injected into the bath of metal through the inner conduit of the nozzle at a speed sufliciently high to cause it to penetrate the slag on the surface of said bath and into said bath, while an oxidizing gas which contains no dephosphorizer is injected onto slag floating on top of the metal through the outer conduit of the nozzle at a speed sufficiently low to avoid its penetration of the slag on the surface of said bath, said last mentioned oxidizing gas consisting of oxygen during the first part of the operation until the slag has become suificiently foamy, while at the same time there is injected through the inner conduit of the nozzle a mixture of oxygen and powdered lime, the apparent density of which is at first no higher than kilogram per cubic meter (S.T.P.), and then gradually increased as the foaming develops, said quantity of oxygen injected through the outer conduit being gradually decreased after the foaming.
3. The method of producing steel by refining of pig iron in which the major part of the dephosphorizers in finely divided form are suspended in a gas and injected into the bath to be treated from above the surface of said bath by means of a nozzle having an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, characterized by the fact that during at least a part of the process an oxidizing gas containing the dephosphorizer in suspension is injected into the bath of metal through the inner conduit of the nozzle at a speed sufiiciently high to cause it to penetrate the slag on the surface of said bath and into said bath, while an oxidizing gas which contains no dephosphorizer is injected onto slag floating on top of the metal through the outer conduit of the nozzle at a speed sufficiently low to avoid its penetration of the slag on the surface of said bath, said last mentioned oxidizing gas consisting of oxygen during the first part of the operation until the slag has become sufiiciently foamy, while at the same time there is injected through the inner conduit of the nozzle a mixture of oxygen and powdered lime, the apparent density of which is at first no higher than kilogram per cubic meter (S.T.P.), and then gradually increased as the foaming develops, said injection through the outer conduit of the nozzle being stopped suddenly as soon as the foaming has started.
4. The method of producing steel by refining of pig iron in which the major part of the dephosphorizers in finely divided form are suspended in a gas and injected into the bath to be treated from above the surface of said bath by means of a nozzle having an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, characterized by the fact that during at least a part of the process an oxidizing gas containing the dephosphorizer in suspension is injected into the bath of metal through the inner conduit of the nozzle at a speed sufiiciently high to cause it to penetrate the slag on the surface of said bath and into said bath, while an" oxidizing gas which contains no dephosphorizer is injected onto slag floating on top of the metal through the outer conduit 01': the nozzle at a speed sufiiciently low to avoid its penetration of the slag on the surface of said bath, said last mentioned oxidizing gas consisting of oxygen during the first part of the operation until the slaghas become sufficiently foamy, while at the same time there is injected through the inner conduit of the nozzle a mixture of oxygen and powdered lime, the apparent density of which is at first no higher than 7 kilogram per cubic meter (S.T.P.), and then gradually increased as the foaming develops, and wherein when the foaming has started, the oxygen injected through the outer conduit of the nozzle is replaced by a gas of lower oxidizing power, the injection of said oxidizing gas containing the dephosphorizer in suspension is continued through the inner conduit, said oxidizing gas comprising oxygen.
5. The method of producing steel by refining of pig iron in which the major part of the dephosphorizers in finely divided form are suspended in a gas and injected into the bath to be treated from above the surface of said bath by means of a nozzle having an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, characterized by the fact that during at least a part of the process an oxidizing gas containing the dephosphorizer in suspension is injected into the bath of metal through the inner conduit of the nozzle at a speed sufliciently high to cause it to penetrate the slag on the surface of said bath, while an oxidizing gas which contains no dephosphorizer is injected onto slag floating on top of the metal through the outer conduit of the nozzle at a speed sufiiciently low to avoid its penetration of the slag on the surface of said bath, said last mentioned oxidizing gas consisting of oxygen during the first part of the operation until the slag has become sufficiently foamy, while at the same time there is injected through the inner conduit of the nozzle a mixture of oxygen and powdered lime, the apparent density of which is at first no higher than kilogram per cubic meter (S.T.P.), and then gradually increased as the foaming develops, any excessive foaming tendencies of the slag being counteracted by injection into said slag through the outer nozzle conduit of a gas of lower oxidizing power than oxygen.
6. The method of producing steel by refining of pig iron in which the major part of the dephosphorizers in finely divided form are suspended in a gas and injected into the bath to be treated from above the surface of said bath by means of a nozzle having an inner conduit and an outer conduit concentric to the inner conduit and surrounding it, characterized by the fact that during at least a part of the process an oxidizing gas containing the dephosphorizer in suspension is injected into the bath of metal through the inner conduit of the nozzle at a speed sufiiciently high to cause it to penetrate the slag on the surface of said bath and into said bath, while an oxidizing gas which contains no dephosphorizer is injected onto slag floating on top of the metal through the outer conduit 0f the nozzle at a speed sufficiently low to avoid its penetration of the slag on the surface of said bath, said last mentioned oxidizing gas consisting of oxygen during the first part of the operation until the slag has become sufiiciently foamy, While at the same time there is injected through the inner conduit of the nozzle a mixture of oxygen and powdered lime, the apparent density of which is at first no higher than kilogram per cubic meter (S.T.P.), and then gradually increased as the foaming develops, the amount of foaming being increased when desired by injection of pure oxygen through the outer conduit of the nozzle.
(References on following page) UNITED STATES PATENTS Pasquier July 6, 1915 Bicheroux Oct. 6, 1931 Soldatofi Aug. 7, 1934 Bangle Dec. 13, 1938 10 Tenenbaum Feb. 9, 1954 Whitney Feb. 16, 1954 Speith et a1. Apr. 16, 1957 Kootz et a1. Dec. 12, 1957 Bienoisek et al. Apr. 1, 1958 Vogt Apr. 8, 1958

Claims (1)

1. THE METHOD OF PRODUCING STEEL BY REFINING OF PIG IRON IN WHICH THE MAJOR PART OF THE DEPHOSPHORIZERS IN FINELY DIVIDED FORM ARE SUSPENDED IN A GAS AND INJECTED INTO THE BATH TO BE TREATED FROM ABOVE THE SURFACE OF SAID BATH BY MEANS OF A NOZZLE HAVING AN INNER CONDUIT AND AN OUTER CONDUIT CONCENTRIC TO THE INNER CONDUIT AND SURROUNDING IT, CHARACTERIZED BY THE FACT THAT DURING AT LEAST A PART OF THE PROCESS AN OXIDIZING GAS CONTAINING THE DEPHOSPHORIZER IN SUSPENSION IS INJECTED INTO THE BATH OF METAL THROUGH THE INNER CONDUIT OF THE NOZZLE AT A SPEED SUFFICIENTLY HIGH TO CAUSE IT TO PENETRATE THE SLAG ON THE SURFACE OF SAID BATH AND INTO SAID BATH, WHILE AN OXIDIZING GAS WHICH CONTAINS NO DEPHOSPHORIZER IS INJECTED ONTO SLAG FLOATING ON TOP OF THE METAL THROUGH THE OUTER CONDUIT OF THE NOZZLE AT A SPEED SUFFICIENTLY LOW TO AVOID ITS PENETRATION OF THE SLAG ON THE SURFACE OF SAID BATH, SAID LAST MENTIONED OXIDIZING GAS CONSISTING OF OXYGEN DURING THE FIRST PART OF THE OPERATION UNTIL THE SLAG HAS BECOME SUFFICIENTLY FOAMY, WHILE AT THE SAME TIME THERE IS INJECTED THROUGH THE INNER CONDUIT OF THE NOZZLE A MIXTURE OF OXYGEN AND POWDERED LIME, THE APPARENT DENSITY OF WHICH IS AT FIRST NO HIGHER THAN 3/10 KILOGRAMS PER CUBIC METER (S.T.P.), AND THEN GRADUALLY INCREASED AS THE FOAMING DEVELOPS, SAID INJECTION THROUGH THE OUTER CONDUIT OF THE NOZZLE BEING STOPPED AS SOON AS THE FOAMING HAS OCCURRED, AND THE OPERATION BEING CONTINUED, INJECTING SOLELY THROUGH THE INNER CONDUIT OF THE NOZZLE WITH AN INCREASINGLY LARGER PRESSURE.
US770976A 1958-04-30 1958-10-31 Method for producing steel Expired - Lifetime US2988443A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
LU2988443X 1958-04-30

Publications (1)

Publication Number Publication Date
US2988443A true US2988443A (en) 1961-06-13

Family

ID=19735129

Family Applications (1)

Application Number Title Priority Date Filing Date
US770976A Expired - Lifetime US2988443A (en) 1958-04-30 1958-10-31 Method for producing steel

Country Status (1)

Country Link
US (1) US2988443A (en)

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3028231A (en) * 1959-01-01 1962-04-03 British Iron Steel Research Processing of metallic ores
US3137753A (en) * 1959-06-30 1964-06-16 Fischer Ag Georg Device for treating metallic melts
US3212880A (en) * 1959-12-24 1965-10-19 Bot Brassert Oxygen Techik A G Method of carrying out metallurgical processes
US3304173A (en) * 1961-07-27 1967-02-14 United States Steel Corp Method of adding solids and oxygen to an open hearth furnace
US3317309A (en) * 1962-11-30 1967-05-02 Voest Ag Method for melting artificial scrap

Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1145506A (en) * 1912-11-20 1915-07-06 Amand Francois Pasquier Process for dephosphorizing pig-iron.
US1826497A (en) * 1928-04-26 1931-10-06 Bicheroux Francois Process for dephosphorizing iron in the converter and means for carrying out said process
US1968917A (en) * 1933-06-30 1934-08-07 Vassily V Soldatoff Process of making steel
US2140181A (en) * 1938-02-18 1938-12-13 Holiness Church Of El Monte Furnace for melting metal
US2668759A (en) * 1952-05-22 1954-02-09 Inland Steel Co Steelmaking process
US2669511A (en) * 1950-04-06 1954-02-16 Jr Loren L Whitney Method for refining ferrous metals
US2789046A (en) * 1955-02-01 1957-04-16 Mannesmann Ag Process of making steel from pig iron
US2817584A (en) * 1954-05-25 1957-12-24 August Thyssen Hutte Ag And Do Method for refining pig iron
US2828956A (en) * 1954-10-01 1958-04-01 Union Carbide Corp Top blowing oxygen nozzle in molten metal
US2829960A (en) * 1954-01-18 1958-04-08 Henry J Kaiser Company Method and metallurgical device for the refining of steel

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1145506A (en) * 1912-11-20 1915-07-06 Amand Francois Pasquier Process for dephosphorizing pig-iron.
US1826497A (en) * 1928-04-26 1931-10-06 Bicheroux Francois Process for dephosphorizing iron in the converter and means for carrying out said process
US1968917A (en) * 1933-06-30 1934-08-07 Vassily V Soldatoff Process of making steel
US2140181A (en) * 1938-02-18 1938-12-13 Holiness Church Of El Monte Furnace for melting metal
US2669511A (en) * 1950-04-06 1954-02-16 Jr Loren L Whitney Method for refining ferrous metals
US2668759A (en) * 1952-05-22 1954-02-09 Inland Steel Co Steelmaking process
US2829960A (en) * 1954-01-18 1958-04-08 Henry J Kaiser Company Method and metallurgical device for the refining of steel
US2817584A (en) * 1954-05-25 1957-12-24 August Thyssen Hutte Ag And Do Method for refining pig iron
US2828956A (en) * 1954-10-01 1958-04-01 Union Carbide Corp Top blowing oxygen nozzle in molten metal
US2789046A (en) * 1955-02-01 1957-04-16 Mannesmann Ag Process of making steel from pig iron

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3028231A (en) * 1959-01-01 1962-04-03 British Iron Steel Research Processing of metallic ores
US3137753A (en) * 1959-06-30 1964-06-16 Fischer Ag Georg Device for treating metallic melts
US3212880A (en) * 1959-12-24 1965-10-19 Bot Brassert Oxygen Techik A G Method of carrying out metallurgical processes
US3304173A (en) * 1961-07-27 1967-02-14 United States Steel Corp Method of adding solids and oxygen to an open hearth furnace
US3317309A (en) * 1962-11-30 1967-05-02 Voest Ag Method for melting artificial scrap

Similar Documents

Publication Publication Date Title
SU727153A3 (en) Method of convertor reprocessing of high-phosphorus cast iron into steel
US3194539A (en) Mixing apparatus
US2991173A (en) Metal refining method and apparatus
US2817584A (en) Method for refining pig iron
US3565605A (en) Process for the continuous refining of metals
US4290802A (en) Steel making process
US3356490A (en) Refining pig iron
US2988443A (en) Method for producing steel
EP0012537B1 (en) A water-cooled lance and the use thereof in the top blowing of metal melts
US3396011A (en) Process and apparatus for the continuous refining of ferrous metal and particularly pig iron
US3486882A (en) Continuous steel making process
US2950186A (en) Method for top blowing pulverulent burnt lime and oxygen into cast iron for refining same
US2803534A (en) Process for the production of steel
US3992194A (en) Method and apparatus for use in the treatment of metals in the liquid state
US3323905A (en) Method and apparatus for adding agents for forming and/or treating the slag in iron baths
US2789046A (en) Process of making steel from pig iron
US3802866A (en) Process for producing steels according to the oxygen top-blowing method
US3687435A (en) Process for refining liquid pig iron in a spray refining plant and spray refining plant for carrying out such process
US3807989A (en) Refining hematite pig iron
US3192037A (en) Desulfurization method
US3234011A (en) Process for the production of steel
US4529443A (en) System and method for producing steel in a top-blown vessel
US4676825A (en) Hot metal desulphurizing and dephosphorizing process
US3615356A (en) Basic steelmaking process
US3800630A (en) Procedure and installation for continuous steel making