US2957202A - Rotational casting apparatus - Google Patents

Rotational casting apparatus Download PDF

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US2957202A
US2957202A US682099A US68209957A US2957202A US 2957202 A US2957202 A US 2957202A US 682099 A US682099 A US 682099A US 68209957 A US68209957 A US 68209957A US 2957202 A US2957202 A US 2957202A
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shaft
clutch
post
gear
turret
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US682099A
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Rekettye Paul
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Sun Rubber Co
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Sun Rubber Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C33/00Moulds or cores; Details thereof or accessories therefor
    • B29C33/34Moulds or cores; Details thereof or accessories therefor movable, e.g. to or from the moulding station
    • B29C33/36Moulds or cores; Details thereof or accessories therefor movable, e.g. to or from the moulding station continuously movable in one direction, e.g. in a closed circuit
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C41/00Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor
    • B29C41/02Shaping by coating a mould, core or other substrate, i.e. by depositing material and stripping-off the shaped article; Apparatus therefor for making articles of definite length, i.e. discrete articles
    • B29C41/04Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould
    • B29C41/06Rotational or centrifugal casting, i.e. coating the inside of a mould by rotating the mould about two or more axes

Definitions

  • the present invention relates to improvements in the rotational casting of synthetic resins such as vinyl plastisols and similar materials. More particularly, the invention relates to improved forms of rotational casting apparatus.
  • Some further objects are: to provide novel apparatus for rotating mold carriers on their major and minor axes at different speeds and in selective sequence and to provide a more eflicient apparatus for simultaneous loading, curing and cooling of a series of molds to produce an article having superior physical properties and appearance.
  • Fig. 1 is a plan view showing schematically the operation of the casting apparatus
  • Figure 2 is a sectional elevation showing the outer end of a mold carrying arm within a curing oven
  • Fig. 2a is a continuation of Fig. 2 showing the interior of the turret-like body of the casting apparatus; both Figs. 2 and 2:: being taken substantially as indicated on line 2--2 of Fig. 1;
  • Fig. 3 is an enlarged fragmentary plan view taken substantially on line 33 of Fig. 2a;
  • Fig. 4 is a fragmentary elevation taken substantially on line 44 of Fig. 2a;
  • Fig. 5 is a fragmentary plan view taken substantially on line 55 of Fig. 2a;
  • Figs. 6 and 7 are enlarged sectional views taken substantially on lines 66 and 77, respectively, of Figs. 2a and 3;
  • Fig. 8 is a section taken substantially as indicated on line 8-8 of Fig. 1.
  • a preferred form of casting apparatus according to the invention is indicated generally by the numeral 20.
  • the mold carriers are indicated generally by the numeral 22.
  • the curing oven is indicated generally by the numeral 24.
  • the casting machine 20 includes a base plate 25 having an axially located vertical sleeve 26 supporting a vertically aligned bearing 27.
  • a sleeve bushing 28 is carried atop the bearing 27 and carries the turret bottom plate 29.
  • a vertically aligned axial post shaft 30 having a reduced diameter upper portion 30a is supported by the sleeve 26 and extends upwardly from the base plate 25, through the bearing 27, bushing 28 and the bottom plate 29, to a point above the turret top plate 31.
  • the wall of the casting machine turret is formed by an annular side plate 32.
  • each arm 35 includes a solid shaft 36 coaxially enclosed within or by a tubular shaft 37.
  • the shaft 36 is driven to rotate the mold carriers 22 on their major axis.
  • the shaft 37 is driven to rotate the mold carriers on their minor axis.
  • each shaft 36 carries a transmission block 38 which is substantially T- shaped in cross-section.
  • a short cross-shaft 39 is rotatably journaled within the block 38 transversely of the shaft 36.
  • the cross-shaft 39 has an extension 39a to which a mitre gear 40 is afiixed.
  • the outer end of the shaft 37 is journaled around a bearing 138 carried on the shaft 36 and carries a mitre gear 41 which meshes with the gear 40.
  • rotation of the inner shaft 36 causes the block 38 to rotate on the same or the major axis.
  • Rotation of the outer shaft 37, through gears 41 and 40 causes the cross-shaft 39 to rotate on a transverse or minor axis.
  • mold carrier mounting studs 42 On opposite sides of the block 38 are similar mold carrier mounting studs 42. At one end, a stud 42a is carried by the gear 40. At the other end, a stud 42b is carried by the enlarged end 3915 of the cross-shaft. Each stud 42 carries a long keyed shaft 43 which serves as the axis for assembling of the two sections of each mold carrier 22. When assembled on a shaft 43 as described in detail below, a mold carrier 22 is secured to a stud 42 by a threaded locking ring 44 having handles 45.
  • each major axis drive shaft 36 is journaled in a hub block 50 carried by the post shaft 30.
  • a gear 51 carrying a friction clutch cone 52 is journaled on the shaft 36.
  • the gear 51 is driven by a gear 153 carried on the upper end of a sleeve 154 which is rotatably mounted on the upper portion 30a of the post shaft.
  • the lower end of the sleeve 154 carries a large gear 155.
  • each minor axis shaft 37 is journaled around a bearing sleeve 54 carried on the shaft 36.
  • a gear 55 carrying a friction clutch cone 56 is journaled on the shaft 37.
  • the gear 55 is driven by a gear 157 having a hub portion 158 rotatably mounted on the sleeve 154.
  • the lower end of the hub 158 carries a large gear 159.
  • the major axis drive gear is driven by a worm gear 160 mounted in a bracket 161 extending upwardly from the turret bottom plate 29.
  • the gear 160 is driven by a V-belt pulley 162 connected by the belts 163 to an electric motor 164 mounted on the bottom plate 29.
  • the minor axis drive gear 159 is driven in a similar manner by a similar V-belt pulley 165 driven by an electric motor 166.
  • the motors 164 and 166 are preferably conventional DC. motors having a variable output rpm.
  • the rotation of shafts 36 and 37 is controlled by a clutch assembly indicated generally by the numeral 58.
  • the clutch assembly includes a spring-biased major axis clutch plate 59 keyed on shaft 36 and normally slidable longitudinally thereon into engagement with the clutch cone 52 and a spring-biased minor axis clutch axis shaft 36 remains motionless.
  • clutch plate 60 and drivethe minor axis shaft 37 may be effected by a linkage including a lever 65 pivotally connected to a shaft 66 slidably supported by a block 167 mounted on the topplate 31.
  • the inner end of shaft 66 has a cam follower 168 (see Fig. 3) thereon.
  • R'otationof the shaft assembly 63 to engage clutch plate 59 and drive the major axis shaft 36 may be effected by a lever 67' also having a cam follower 169' (see Fig. 3) at itsinner end.
  • the clutch yoke actuating linkages may be controlled automatically by a stationarydouble cam 68 having specially contoured peripheries and mounted on post 30 above top plate 31.
  • An indexing mechanism described below, is used to successively rotate the turret and the mold-carrying ,arms- 35 through the stripping and loading (I), the curing, (II) and the cooling (III) stations.
  • the contoured peripheries of the cam 68 are suchthat at the stripping and loading station (I), the cam followers 168 and 169 cause the clutch plates 60- and 59, respectively, to be disengaged and the arm35 at that station isstationary.
  • surface 68a of the cam causes the clutch plate 60 to be engaged driving the minor axis shaft 37.
  • cam followers 168 and 169 will be aligned with aradial slot 170 in the upper surface of the cam 68.
  • Slidable in the slot 170 is a cam block 171 which is selectively actuated by a cylinder 69 to disengage clutch plate 60, stopping rotation of the minor axis shaft 37,'and to maintain' disengagement of clutch plate 59 so that the maior
  • the cylinder 69 actuates the cam block 171 through a linkage including a piston shaft clevis 172 pivotally connected to a lever arm 173 mounted as at 174 above the cam plate 63.
  • the major axis shaft 36 is stopped and surface 68b of the cam causes the minor axis shaft 37 to rotate at a low speed.
  • the minor axis is preferably maintained. in a horizontal plane.
  • the clutch plate 59 is positioned with the minor axis in a horizontal plane by a spring-biased lever arm 70 pivotally mounted as at 175 above the top plate 31.
  • the outer end of arm 70 has a cam follower 176 actuated by a suitable means (not shown) located proximate to station (III).
  • the inner end of arm 70 is pivotally connectedto a roller carriage 176 movable in a slot 177 in the top plate 31 extending transversely of the arm 35.
  • the lower portion of the carriage 176 has a vertically slidable latch rod -178 extending therethrough.
  • the rod 178 is spring-biased to maintain an approximate position and carries on its lower end a latch dog 179 adapted for engagement with a notch.180 on the periphery of the clutch plate 59.
  • the turret of the casting apparatus may be rotated or indexed from one station to the next either manually or by suitable mechanical means (described below).
  • R eferring to Fi g. 2a an ind ex ing block 71 is mounted 4 v on the base plate 25 and engages the underside of the bottom plate 29 to lock the turret in the indexed position.
  • the indexing mechanism includes a cylinder 72 mounted on the base plate 25.
  • the extensible shaft of cylinder '72 carries a rack 73 on the end thereof which meshes with a ratchet, pinion 74 on the lower end of a vertical shaft 75.
  • a pinion 76 meshes with a bull gear 77, mounted on the under surface of the bottom plate 29.
  • Suitably located stands 78 carry bearings 79 which contact the bottom plate 29 and assist in the rotational movement of the turret.
  • the spinning mechanism for the high speed rotation of the minor axis shaft 37 is located on the base plate 25, between the post 36 and the center line of the oven 24.
  • Each of the three shafts 37 are fitted with a sprocket 30.
  • Each sprocket is connected by a chain 181 to a lower sprocket 81 mounted atop the bottom plate 29 onone end of a horizontal shaft 82 rotatably journaled in bearing blocks 182.
  • a gear 83. is. fitted on each shaft 82.
  • the spinning drive powered by a conventional AC. motor 84 having a high output r.p.m. and mounted on the base plate 25, includes a stand 85supporting horizontally mounted lower and upper shafts 86 and 87.
  • the lower shaft 86 is driveniby the motor 84 through sprockets 185 and chain 186 and has fitted thereona gear 88 meshing with a gear 89 on the upper shaft 87.
  • each mold carrier 22 includes two main components; Each inner section 94 has an axial bore 95A for mou-nting on the shaft 43 and a threaded hub 96, which when in abutting relation to astud 42, is secured thereto by a locking ring 44. Each outer mold carrier section 97 also has an axial bore 95B for mounting on the shaft 43 and a threaded hub 98. A locking assembly 99 engaging the hub 98 secures the carrier sections 94 and 97 on the shaft 43.
  • the molds 100 are carried on the periphery of each inner section with their remote ends directed outwardly of the minor axis of rotation.
  • the spring-biased mold caps 102 are carried on the periphery of the outer section 97. After' the molds 100' have been charged with a predetermined amount of liquid plastisol, the outer section 97 is fitted on the shaft 43,'a cap 102 is aligned with each mold 100, and the locking assembly 99 is tightened.
  • plastisol charge or resinous plastisol are intended to mean a mixture of synthetic resin(s) and plasticizers whichrcan be molded, cast or converted to continuous films by the application of heat.
  • synthetic'resins(s) is intended to mean a thermoplastic, complex, substantially amorphus organic semi-solid or solid material (usually a mixture) built up by chemical reaction of comparatively simple compounds, approximating the natural resins in luster, fracture, comparative brittleness, insolubility in water, fusibility or' plasticity, and some degree of rubber-like extensibility; but commonly deviating widely from natural resins in chemical constitution and behavior with reagents. More specifically, the terms include the vinyl polymers and copolymers such as polyvinylchloride (p.v.c.). V
  • a conventional polyvinyl chloride polymer such as is well known to those skilled in the art, for example, the compound Geon 121, obtainable from the B. F. Goodrich Chemical Co.
  • 80 parts of a conventional plasticizer such as di-(Z-ethylhexyl) phthalate (DOP), also well known to those skilled in the art
  • 2 to 6 parts of a liquid barium-cadmium stabilizer such as Advastab X23-3O obtainable from the Advance Solvents & Chemical Corp., also well known to those skilled in the art, and inert pigment as required depending upon the color desired for the plastisol.
  • a plastisol having this formulation gels at about 130 F., fuses at about 340 F. and chars at about 370 F. (maintained in excess of minutes).
  • shafts 36 and 37 are stationary and the molds 100 are cooled to substantially room temperature, in any event less than 130 F. After the molds are charged, with a predetermined amount of plastisol, and closed, the casting machine turret is rotated toward the curing oven 24.
  • the temperature of the oven 24 is so chosen as to provide sufficient heat energy to bring the walls of the cool molds up to the fusing temperature within the time allotted for the curing cycle.
  • the exact temperature at which the oven is maintained will depend upon the oven insulation, the thickness and heat transfer rate of the mold walls, the size of the oven doors 105 (actuated by cylinders 106), and other factors. Selection of the proper oven temperature is within the knowledge of those skilled in this art.
  • shaft 37 is rotating at a rate selected from the range 230 r.p.m. Such rotation on the minor axis is of brief duration (2 to 5 seconds) and causes full distribution of the plastisol in the remote and intricate areas of the molds 100. Such rotation also ensures that the cool molds will be heated at a uniform rate with no localized areas having significant temperature differences.
  • the minor axis shaft 37 only is rotated and the mold carriers 22 are first immersed in a water bath 108 carried by a lift cylinder 109 (see Fig. 8).
  • the temperature of the bath 108 is approximately 150 F. and the molds are rotated therein for approximately 30 seconds.
  • the temperature of the bath and the duration of rotation therein are so chosen as to ensure that the solidified plastisol is quickly lowered to a temperature significantly below the setting temperature, so that there can be no deterioration of the product.
  • the mold carriers are further cooled by slow rotation in air for the balance of the cycle (7 minutes or less). At the 6 end of the cooling period, the temperature of the products within the mold should be F.
  • Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, a plurality of equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an inner shaft coaxially enclosed by an outer shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top plate for actuating said control means, and means for spinning said outer shaft when both
  • Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extending from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on saidpost separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual 'cam on said post above said top plate, individual cam follower means above said top plate for actuating said control means, and means for spinning said outer shaft when both of
  • Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, a plurality of equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an inner shaft coaxially enclosed by an outer shaft, stud means on the end of an arm for detachably mounting a pair of mold carriers, power transmission means associated with said stud means whereby rotation of said inner and outer shafts rotates said mold carriers on their major and minor axes respectively, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top platefor actuating said control means, andmeansfor spinning said outer shaft when
  • Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatablymounted on said post and having substantially circular. top and bottom plates connected by an annular side plate, a plurality of equally spacedarms extending horizontally from within said turret through said side plate, each of said arms incinding an inner shaft coaxially enclosed by anouter shaft, a block on the outer end of an inner shaft, a cross shaft journaledin said block transversely of said inner, shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means onsaid post rotatably supporting an inner'shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top plate for actuating said control
  • Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extending from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, stud means on the end of an arm for "detachably mounting a pair of mold carriers, power transmission means associated with said stud means whereby rotation of said inner and outer shafts rotates said mold carriers on their major and minor axes respectively, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top plate for actuating said control means, and means for spinning said outer shaft when both of said
  • Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, a plurality of equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an inner shaft coaxially enclosed by an outer shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means on said post rotatably supporting an inner shaft, individual normally engaged clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, said cam having a peripheral slot at a predetermined location thereon, individual cam follower means above i
  • Apparatus for use in rotational casting wherein mold carriers are selectively subjected to low speed rotationon their major and minor axesand high speed spinning on the minor axis only, comprising, a rotatably mounted turret having substantially circular top and bottom plates connected by an annular side plate, a plurality of arms extending from within said turret through said side plate, each of said arms including an outer shaft; coaxially rotatable upon an inner shaft, mounting means on the outer end of an arm for securing a plurality of mold carriers thereto, power transmission means.
  • Apparatus for use. in rotational casting, wherein mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only comprising, a rotatably mounted turret having substantially circular top and bottom plates.
  • each of said arms including an outer shaft coaxially rotatable upon an inner shaft, mounting means onthe outer end of an arm for securing a pair of mold carriers thereto, power transmission means associatedwith said mounting means whereby rotation of said inner and outer shafts rotates said mold carriers on their major and minor axes respectively, individual clutch means onsaid inner and outer shafts, individual drive means for said.
  • clutch means individual control means for selectively disengaging said clutch means stopping rotation of said shafts at low speed, latch means associated with the clutch means of said inner shaft for selectively positioning said mold carriers with their minor axis in a substantially horizontal plane, and means for spinning said outer shaft at high speed when the clutch means of said outer shaft is disengagedand the clutch means of said inner'sh'aft is so positioned by said latch means.
  • Apparatus for use in rotational casting wherein mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only, comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having.
  • n tat a n e e n mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only, comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, individual clutch means on said inner and outer shafts, individual drive means for said clutch means, individual control means for selectively disengaging said clutch means stopping rotation of said shafts at low speed, and means for spinning said outer shaft at high speed
  • Apparatus for us in rotational casting wherein mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only, comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extend ing horizontally from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, individual clutch means on said inner and outer shafts, individual drive means for said clutch means, individual control means for selectively disengaging said clutch means stopping rotation of said shafts at low speed, latch means associated with the clutch means of said inner shaft for selectively positioning said mounting shaft
  • Rotational casting apparatus comprising a plurality of mold carrying arms extending radially of a center, each of said arms having an outer shaft coaxially rotatable upon an inner shaft, mold carriers arranged symmetrically on the end of each arm, first means driving said outer shafts so that said mold carriers are rotated on their minor axis, second means driving said inner shafts so that said mold carriers are rotated on their major axis, individual clutch means selectively disengaging said first and second drive means, and a third means for driving one of said outer shafts on a selected arm when the clutch means therefor are disengaged.

Description

Oct. 25, 1960 I I P. REKETTYE 2,957,202
ROTATIONAL CASTING APPARATUS 6 Sheets-Sheet 1 Filed Sept. 5, 1957 v mn mgwmh M...
INVENTORS PAUL REKETTYE 8| ATTORNEYS VAUGHN E. VA NTINE BY L '6 Sheets-Sheet 3 Filed Sept. 5, 1957 PAUL REYKETTY BY VAUGHN E.VA @r 11 ATTORNEYS Oct. 25, 1960 P. REKETTYE ROTATIONAL CASTING APPARATUS 6 Sheets-Sheet 4 Filed Sept. 5, 1957 INVENTORS PAUL REKETTYE 8 BYVAUGS? E. VA ENTINE ATTORNEYS Oct. 25, 1960 P. REKETTYE 2,957,202
ROTATIONAL CASTING APPARATUS Filed Sept. 5, 1957 6 Sheets-Sheet 5 FIG. 4
FIGS
INVENTORS PAUL REKETTYE 8 BY VAUGHN E. VALENTINE ATTORNEYS Oct. 25, 1960 P. REKETTYE ROTATIONAL CASTING APPARATUS 6 Sheets-Sheet 6 Filed Sept. 5, 1957 ggzzeczmv INVENTORS PAUL REK ETTYE 8 BY VAUGHN E. VALENTINE ATTORNEYS United tatcs Fatent 6 ROTATIONAL CASTING APPARATUS Paul Rekettye, Akron, Ohio, assignor to The Sun Rubber Company, Barber-ton, Ohio, a corporation of Ohio Filed Sept. 5, 1957, Ser. No. 682,099
12 Claims. (Cl. 18-26) The present invention relates to improvements in the rotational casting of synthetic resins such as vinyl plastisols and similar materials. More particularly, the invention relates to improved forms of rotational casting apparatus.
In the rotational casting of intricate articles, e.g. the arms or legs of a play doll, it has been found that conventional techniques are not completely satisfactory. During the early stages of this art, much effort was expended in perfecting apparatus and methods for the casting of even uncomplex shapes such as play balls or footballs. As this phase was perfected, increasing attention was paid to the problems of casting more intricate shapes. Apparatus then in use was modified in an effort to achieve the desired versatility. However, these efforts have met with only limited success.
Therefore, it is an object of the present invention to provide improved apparatus for the rotational casting of intricate articles having superior properties and appearance; such invention also being applicable to improved production of relatively uncomplex shaped articles.
Some further objects are: to provide novel apparatus for rotating mold carriers on their major and minor axes at different speeds and in selective sequence and to provide a more eflicient apparatus for simultaneous loading, curing and cooling of a series of molds to produce an article having superior physical properties and appearance.
These and still other objects of the invention will be apparent in view of the following detailed disclosure including the drawings.
In the drawings:
Fig. 1 is a plan view showing schematically the operation of the casting apparatus;
Figure 2 is a sectional elevation showing the outer end of a mold carrying arm within a curing oven;
Fig. 2a is a continuation of Fig. 2 showing the interior of the turret-like body of the casting apparatus; both Figs. 2 and 2:: being taken substantially as indicated on line 2--2 of Fig. 1;
Fig. 3 is an enlarged fragmentary plan view taken substantially on line 33 of Fig. 2a;
Fig. 4 is a fragmentary elevation taken substantially on line 44 of Fig. 2a;
Fig. 5 is a fragmentary plan view taken substantially on line 55 of Fig. 2a;
Figs. 6 and 7 are enlarged sectional views taken substantially on lines 66 and 77, respectively, of Figs. 2a and 3; and
Fig. 8 is a section taken substantially as indicated on line 8-8 of Fig. 1.
Throughout the drawings, a preferred form of casting apparatus according to the invention is indicated generally by the numeral 20. The mold carriers are indicated generally by the numeral 22. The curing oven is indicated generally by the numeral 24.
Referring to Fig. 2a, the casting machine 20 includes a base plate 25 having an axially located vertical sleeve 26 supporting a vertically aligned bearing 27. A sleeve bushing 28 is carried atop the bearing 27 and carries the turret bottom plate 29. A vertically aligned axial post shaft 30 having a reduced diameter upper portion 30a is supported by the sleeve 26 and extends upwardly from the base plate 25, through the bearing 27, bushing 28 and the bottom plate 29, to a point above the turret top plate 31. Between the parallel bottom plate 29 and top plate 31, the wall of the casting machine turret is formed by an annular side plate 32.
In the form of the machine 20 as shown, there are provided three equally spaced apart), bearing blocks 34 on the side plate 32. Extending through the side plate 32 and rotatably journaled in a bearing block 34 are the three mold-carrying arms, indicated generally by the numeral 35. Each arm 35 includes a solid shaft 36 coaxially enclosed within or by a tubular shaft 37. The shaft 36 is driven to rotate the mold carriers 22 on their major axis. The shaft 37 is driven to rotate the mold carriers on their minor axis.
Referring to Fig. 2, the outer end of each shaft 36 carries a transmission block 38 which is substantially T- shaped in cross-section. A short cross-shaft 39 is rotatably journaled within the block 38 transversely of the shaft 36. At one end, the cross-shaft 39 has an extension 39a to which a mitre gear 40 is afiixed. The outer end of the shaft 37 is journaled around a bearing 138 carried on the shaft 36 and carries a mitre gear 41 which meshes with the gear 40. Thus, rotation of the inner shaft 36 causes the block 38 to rotate on the same or the major axis. Rotation of the outer shaft 37, through gears 41 and 40, causes the cross-shaft 39 to rotate on a transverse or minor axis.
On opposite sides of the block 38 are similar mold carrier mounting studs 42. At one end, a stud 42a is carried by the gear 40. At the other end, a stud 42b is carried by the enlarged end 3915 of the cross-shaft. Each stud 42 carries a long keyed shaft 43 which serves as the axis for assembling of the two sections of each mold carrier 22. When assembled on a shaft 43 as described in detail below, a mold carrier 22 is secured to a stud 42 by a threaded locking ring 44 having handles 45.
Referring again to Fig. 2a, the inner end of each major axis drive shaft 36 is journaled in a hub block 50 carried by the post shaft 30. Outwardly of the block 50, a gear 51 carrying a friction clutch cone 52 is journaled on the shaft 36. The gear 51 is driven by a gear 153 carried on the upper end of a sleeve 154 which is rotatably mounted on the upper portion 30a of the post shaft. The lower end of the sleeve 154 carries a large gear 155.
The inner end of each minor axis shaft 37 is journaled around a bearing sleeve 54 carried on the shaft 36. In the area of the sleeve 54, a gear 55 carrying a friction clutch cone 56 is journaled on the shaft 37. The gear 55 is driven by a gear 157 having a hub portion 158 rotatably mounted on the sleeve 154. The lower end of the hub 158 carries a large gear 159.
The major axis drive gear is driven by a worm gear 160 mounted in a bracket 161 extending upwardly from the turret bottom plate 29. The gear 160 is driven by a V-belt pulley 162 connected by the belts 163 to an electric motor 164 mounted on the bottom plate 29. The minor axis drive gear 159 is driven in a similar manner by a similar V-belt pulley 165 driven by an electric motor 166. The motors 164 and 166 are preferably conventional DC. motors having a variable output rpm.
The rotation of shafts 36 and 37 is controlled by a clutch assembly indicated generally by the numeral 58. The clutch assembly includes a spring-biased major axis clutch plate 59 keyed on shaft 36 and normally slidable longitudinally thereon into engagement with the clutch cone 52 and a spring-biased minor axis clutch axis shaft 36 remains motionless.
plate 6i?- keyed on shaft" 37 and normally slidable longitudinally thereon into engagement with the clutch cone 5 6.
As best shown in Figs. 6 and 7 engagement of the major axis clutch plate 59 is controlled by a clutch yoke 61. The minor axis clutch. plate 60is controlled.
' clutch plate 60 and drivethe minor axis shaft 37 may be effected by a linkage including a lever 65 pivotally connected to a shaft 66 slidably supported by a block 167 mounted on the topplate 31. The inner end of shaft 66 has a cam follower 168 (see Fig. 3) thereon. R'otationof the shaft assembly 63 to engage clutch plate 59 and drive the major axis shaft 36 may be effected by a lever 67' also having a cam follower 169' (see Fig. 3) at itsinner end.
The clutch yoke actuating linkages may be controlled automatically by a stationarydouble cam 68 having specially contoured peripheries and mounted on post 30 above top plate 31. An indexing mechanism, described below, is used to successively rotate the turret and the mold-carrying ,arms- 35 through the stripping and loading (I), the curing, (II) and the cooling (III) stations. As best shown in Fig. 3, the contoured peripheries of the cam 68 are suchthat at the stripping and loading station (I), the cam followers 168 and 169 cause the clutch plates 60- and 59, respectively, to be disengaged and the arm35 at that station isstationary. As the turret and loaded arm35 are indexed toward the curing station (II), surface 68a of the cam causes the clutch plate 60 to be engaged driving the minor axis shaft 37.
When the arm 35 is fully indexed to station (11), the
cam followers 168 and 169 will be aligned with aradial slot 170 in the upper surface of the cam 68. Slidable in the slot 170 is a cam block 171 which is selectively actuated by a cylinder 69 to disengage clutch plate 60, stopping rotation of the minor axis shaft 37,'and to maintain' disengagement of clutch plate 59 so that the maior The cylinder 69 actuates the cam block 171 through a linkage including a piston shaft clevis 172 pivotally connected to a lever arm 173 mounted as at 174 above the cam plate 63. While at station (II), when the cylinder 69 is, actuated disengaging the clutch plates 59 and 60, thefminor axis shaft 37 is rotated at high speed by a spinning mechanism described below. After a predetermined period of high speed rotation, the piston of cylinder 69 is retracted and both shafts 36 and 37 are rotated.
When the arm 35 is fully indexed to'the cooling station (III), the major axis shaft 36 is stopped and surface 68b of the cam causes the minor axis shaft 37 to rotate at a low speed. As shown in Fig. 8, while the mold carriers 22 are rotated in a cooling bath, the minor axis is preferably maintained. in a horizontal plane.
Referring to Figs. 7 and 3, the clutch plate 59 is positioned with the minor axis in a horizontal plane by a spring-biased lever arm 70 pivotally mounted as at 175 above the top plate 31.. The outer end of arm 70 has a cam follower 176 actuated by a suitable means (not shown) located proximate to station (III). The inner end of arm 70 is pivotally connectedto a roller carriage 176 movable in a slot 177 in the top plate 31 extending transversely of the arm 35. The lower portion of the carriage 176 has a vertically slidable latch rod -178 extending therethrough. The rod 178 is spring-biased to maintain an approximate position and carries on its lower end a latch dog 179 adapted for engagement with a notch.180 on the periphery of the clutch plate 59.
The turret of the casting apparatus may be rotated or indexed from one station to the next either manually or by suitable mechanical means (described below). R eferring to Fi g. 2a, an ind ex ing block 71 is mounted 4 v on the base plate 25 and engages the underside of the bottom plate 29 to lock the turret in the indexed position.
Referring to Figs. 4 and 5, the indexing mechanism includes a cylinder 72 mounted on the base plate 25. The extensible shaft of cylinder '72 carries a rack 73 on the end thereof which meshes with a ratchet, pinion 74 on the lower end of a vertical shaft 75. At the upper end of shaft 75 a pinion 76 meshes with a bull gear 77, mounted on the under surface of the bottom plate 29. Suitably located stands 78 carry bearings 79 which contact the bottom plate 29 and assist in the rotational movement of the turret.
Referring to Fig. 2a the spinning mechanism for the high speed rotation of the minor axis shaft 37 is located on the base plate 25, between the post 36 and the center line of the oven 24. Each of the three shafts 37 are fitted with a sprocket 30. Each sprocket is connected by a chain 181 to a lower sprocket 81 mounted atop the bottom plate 29 onone end of a horizontal shaft 82 rotatably journaled in bearing blocks 182. A gear 83. is. fitted on each shaft 82. V g V The spinning drive, powered by a conventional AC. motor 84 having a high output r.p.m. and mounted on the base plate 25, includes a stand 85supporting horizontally mounted lower and upper shafts 86 and 87. The lower shaft 86 is driveniby the motor 84 through sprockets 185 and chain 186 and has fitted thereona gear 88 meshing with a gear 89 on the upper shaft 87. The
upper shaft 87 also has, a gear 90 fitted thereon, which selectively meshes with the gear 83 to rotatethe shaft 37. 7 Electrical connections for the, several motors, as well as for the various. electrical controllers and solenoids employed in the operation of the casting machine 20, are mounted in and carried'by a conventional drum type slip ring assembly 92 (shown in dotted lines in Fig. 2a) mounted on the post 39 beneath the bottom plate 29. j Referring to Fig. 2, each mold carrier 22 includes two main components; Each inner section 94 has an axial bore 95A for mou-nting on the shaft 43 and a threaded hub 96, which when in abutting relation to astud 42, is secured thereto by a locking ring 44. Each outer mold carrier section 97 also has an axial bore 95B for mounting on the shaft 43 and a threaded hub 98. A locking assembly 99 engaging the hub 98 secures the carrier sections 94 and 97 on the shaft 43.
The molds 100 are carried on the periphery of each inner section with their remote ends directed outwardly of the minor axis of rotation. The spring-biased mold caps 102 are carried on the periphery of the outer section 97. After' the molds 100' have been charged with a predetermined amount of liquid plastisol, the outer section 97 is fitted on the shaft 43,'a cap 102 is aligned with each mold 100, and the locking assembly 99 is tightened.
As usedherein, the terms plastisol charge or resinous plastisol are intended to mean a mixture of synthetic resin(s) and plasticizers whichrcan be molded, cast or converted to continuous films by the application of heat. The term synthetic'resins(s) is intended to mean a thermoplastic, complex, substantially amorphus organic semi-solid or solid material (usually a mixture) built up by chemical reaction of comparatively simple compounds, approximating the natural resins in luster, fracture, comparative brittleness, insolubility in water, fusibility or' plasticity, and some degree of rubber-like extensibility; but commonly deviating widely from natural resins in chemical constitution and behavior with reagents. More specifically, the terms include the vinyl polymers and copolymers such as polyvinylchloride (p.v.c.). V
Withoutin any sense limiting the scope of the inventron'to the proportions set forth, the following is a detailed description of one suitable formulafor use in the manufacture of articles according to the invention, the
To 100 parts of a conventional polyvinyl chloride polymer, such as is well known to those skilled in the art, for example, the compound Geon 121, obtainable from the B. F. Goodrich Chemical Co., is added: 80 parts of a conventional plasticizer, such as di-(Z-ethylhexyl) phthalate (DOP), also well known to those skilled in the art; 2 to 6 parts of a liquid barium-cadmium stabilizer; such as Advastab X23-3O obtainable from the Advance Solvents & Chemical Corp., also well known to those skilled in the art, and inert pigment as required depending upon the color desired for the plastisol. A plastisol having this formulation gels at about 130 F., fuses at about 340 F. and chars at about 370 F. (maintained in excess of minutes).
At the loading and stripping station (I), shafts 36 and 37 are stationary and the molds 100 are cooled to substantially room temperature, in any event less than 130 F. After the molds are charged, with a predetermined amount of plastisol, and closed, the casting machine turret is rotated toward the curing oven 24.
The temperature of the oven 24 is so chosen as to provide sufficient heat energy to bring the walls of the cool molds up to the fusing temperature within the time allotted for the curing cycle. The exact temperature at which the oven is maintained will depend upon the oven insulation, the thickness and heat transfer rate of the mold walls, the size of the oven doors 105 (actuated by cylinders 106), and other factors. Selection of the proper oven temperature is within the knowledge of those skilled in this art.
As the arm 35 enters the oven, shaft 37 is rotating at a rate selected from the range 230 r.p.m. Such rotation on the minor axis is of brief duration (2 to 5 seconds) and causes full distribution of the plastisol in the remote and intricate areas of the molds 100. Such rotation also ensures that the cool molds will be heated at a uniform rate with no localized areas having significant temperature differences.
When the arm 35 is fully indexed to the curing station (11), cylinder 69 is actuated as described above and the clutch plates 59 and 60 are disengaged. Substantially simultaneously, the spinning drive gear 83 becomes engaged with gear 90, and the drive motor 84 spins the shaft 37 at a rate selected from the range 50-150 r.p.m. Such high speed rotation on the minor axis is of longer duration (15 to 20 seconds) and continues until a very thin gelled layer of plastisol is formed on the walls of the mold. It has been found that the centrifugal force generated by the high speed rotation, while heating the mold so that the outermost layer of plastisol is gelled, will be suificient to cause the plastisol to remain in the remote and intricate areas of the mold during the final curing and solidifying stages of the process.
Before the plastisol has gelled beyond the thin outer layer, the high speed rotation is stopped, clutch plates 59 and 60 are engaged and simultaneous rotation on both axes at a rate selected from the range 2-30 r.p.m. takes place for a period of about seven minutes, or until the plastisol has fully gelled and set. After the plastisol charge has fused, the arm 35 which has been in the furnace, is indexed to the cooling station.
At the cooling station (HI), the minor axis shaft 37 only is rotated and the mold carriers 22 are first immersed in a water bath 108 carried by a lift cylinder 109 (see Fig. 8). The temperature of the bath 108 is approximately 150 F. and the molds are rotated therein for approximately 30 seconds. The temperature of the bath and the duration of rotation therein are so chosen as to ensure that the solidified plastisol is quickly lowered to a temperature significantly below the setting temperature, so that there can be no deterioration of the product. After immersion cooling in the bath, the mold carriers are further cooled by slow rotation in air for the balance of the cycle (7 minutes or less). At the 6 end of the cooling period, the temperature of the products within the mold should be F.
A specific form of the apparatus 20, as well as specific operating times and temperature for a specific vinyl plastisol formulation, have been described. It will be apparent however, that minor changes could be made therein without departing from the basic concepts of the invention. Accordingly, the scope of the invention should be determined by the fairly implied scope of the subjoined claims.
What is claimed is:
1. Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, a plurality of equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an inner shaft coaxially enclosed by an outer shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top plate for actuating said control means, and means for spinning said outer shaft when both of said clutch means are disengaged by said control means.
2. Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extending from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on saidpost separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual 'cam on said post above said top plate, individual cam follower means above said top plate for actuating said control means, and means for spinning said outer shaft when both of said clutch means are disengaged by said control means.
3. Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, a plurality of equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an inner shaft coaxially enclosed by an outer shaft, stud means on the end of an arm for detachably mounting a pair of mold carriers, power transmission means associated with said stud means whereby rotation of said inner and outer shafts rotates said mold carriers on their major and minor axes respectively, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top platefor actuating said control means, andmeansfor spinning said outer shaft when both of said clutch means are disengaged by saidcontrol means.
r 4.. Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatablymounted on said post and having substantially circular. top and bottom plates connected by an annular side plate, a plurality of equally spacedarms extending horizontally from within said turret through said side plate, each of said arms incinding an inner shaft coaxially enclosed by anouter shaft, a block on the outer end of an inner shaft, a cross shaft journaledin said block transversely of said inner, shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means onsaid post rotatably supporting an inner'shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top plate for actuating said control means, a first pulley means mounted on said outer shaft, a second pulley means journaled on said bottom plate, belt means connecting said pulley means, and drive means powering said second pulley means forspinning said outer shaft when both of said clutch means are disengaged'by said control means.
5. Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extending from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, stud means on the end of an arm for "detachably mounting a pair of mold carriers, power transmission means associated with said stud means whereby rotation of said inner and outer shafts rotates said mold carriers on their major and minor axes respectively, hub means on said post rotatably supporting an inner shaft, individual clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, individual cam follower means above said top plate for actuating said control means, and means for spinning said outer shaft when both of said clutch means are disengaged by said control means.
6. Rotational casting apparatus comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, a plurality of equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an inner shaft coaxially enclosed by an outer shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, hub means on said post rotatably supporting an inner shaft, individual normally engaged clutch means on said inner and outer shafts, gear means on said post separately driving each clutch means, individual drive means for powering said gear means, individual control means for selectively disengaging each of said clutch means, a dual cam on said post above said top plate, said cam having a peripheral slot at a predetermined location thereon, individual cam follower means above i t p p t at gfia d ntro m ans l ck slidable' in saidslot, actuating means to'selectively projectsaid block radially outward of said post to simultaneously contact both of said cam follower means whereby said clutch means are disengaged, and means for spinning said outer shaft when bothof said clutch means are so disengaged. V
7, Apparatus for use in rotational casting, wherein mold carriers are selectively subjected to low speed rotationon their major and minor axesand high speed spinning on the minor axis only, comprising, a rotatably mounted turret having substantially circular top and bottom plates connected by an annular side plate, a plurality of arms extending from within said turret through said side plate, each of said arms including an outer shaft; coaxially rotatable upon an inner shaft, mounting means on the outer end of an arm for securing a plurality of mold carriers thereto, power transmission means.
. means for spinning said outer shaftat high speed when both of said clutch means. are disengaged by said control means.
8. Apparatus for use. in rotational casting, wherein mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only, comprising, a rotatably mounted turret having substantially circular top and bottom plates. connected by an-annular side plate, a plurality of arms extending from within said turret through said; side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, mounting means onthe outer end of an arm for securing a pair of mold carriers thereto, power transmission means associatedwith said mounting means whereby rotation of said inner and outer shafts rotates said mold carriers on their major and minor axes respectively, individual clutch means onsaid inner and outer shafts, individual drive means for said. clutch means, individual control means for selectively disengaging said clutch means stopping rotation of said shafts at low speed, latch means associated with the clutch means of said inner shaft for selectively positioning said mold carriers with their minor axis in a substantially horizontal plane, and means for spinning said outer shaft at high speed when the clutch means of said outer shaft is disengagedand the clutch means of said inner'sh'aft is so positioned by said latch means.
9. Apparatus for use in rotational casting, wherein mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only, comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having. substantially circular top and bottom piates connected by an annular side plate, a plurality of arms extending from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, mounting means on the outer end of an arm for securing a plurality of mold carriers thereto, power transmission means associated with said mounting means whereby rotation of said inner and outer shafts rotates said mold carriers on their major and minor axes respectively, individual clutch means on said inner and outer shafts, individual drive means for said clutch means, individual control means for selectively disengaging said clutch means stopping rotation of said shafts at low speed, and means for spinning said outer shaft at high speed when both of said'clutch means are disengaged by said control means.
pparat or. se, n tat a n e e n mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only, comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extending horizontally from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, individual clutch means on said inner and outer shafts, individual drive means for said clutch means, individual control means for selectively disengaging said clutch means stopping rotation of said shafts at low speed, and means for spinning said outer shaft at high speed when both of said clutch means are disengaged by said control means.
11. Apparatus for us in rotational casting, wherein mold carriers are selectively subjected to low speed rotation on their major and minor axes and high speed spinning on the minor axis only, comprising, a base having a vertically aligned post extending upwardly therefrom, a turret rotatably mounted on said post and having substantially circular top and bottom plates connected by an annular side plate, three equally spaced arms extend ing horizontally from within said turret through said side plate, each of said arms including an outer shaft coaxially rotatable upon an inner shaft, a block on the outer end of an inner shaft, a cross shaft journaled in said block transversely of said inner shaft, meshed gears on said cross shaft and outer shaft, mold carrier mounting shafts extending longitudinally of said cross shaft, individual clutch means on said inner and outer shafts, individual drive means for said clutch means, individual control means for selectively disengaging said clutch means stopping rotation of said shafts at low speed, latch means associated with the clutch means of said inner shaft for selectively positioning said mounting shafts in a substantially horizontal plane, and means for spinning said outer shaft at high speed when the clutch means of said outer shaft is disengaged and the clutch means of said inner shaft is positioned by said latch means.
12. Rotational casting apparatus comprising a plurality of mold carrying arms extending radially of a center, each of said arms having an outer shaft coaxially rotatable upon an inner shaft, mold carriers arranged symmetrically on the end of each arm, first means driving said outer shafts so that said mold carriers are rotated on their minor axis, second means driving said inner shafts so that said mold carriers are rotated on their major axis, individual clutch means selectively disengaging said first and second drive means, and a third means for driving one of said outer shafts on a selected arm when the clutch means therefor are disengaged.
References Cited in the file of this patent UNITED STATES PATENTS 1,373,121 Emery Mar. 29, 1921 2,603,836 Rempel July 22, 1952 2,681,472 Rempel June 22, 1954 2,696,024 Mobley et al. Dec. 7, 1954 2,740,159 Berg Apr. 3, 1956 2,834,986 Bailey et a1. May 20, 1958
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Publication number Priority date Publication date Assignee Title
US3161712A (en) * 1961-06-12 1964-12-15 Air Reduction Rotational molding
US3341236A (en) * 1963-04-26 1967-09-12 Albert C Eichmann Annular sprag assembly
DE1479666B1 (en) * 1962-08-23 1973-03-29 Mcneil Corp Device for the production of plastic objects by rotational molding
US3775036A (en) * 1972-01-13 1973-11-27 G Winning Rotational casting machine
US4028038A (en) * 1975-02-04 1977-06-07 Usm Corporation Rotational moulding machines
US4294793A (en) * 1977-11-15 1981-10-13 Tachikara Kabushiki Kaisha Method and apparatus for manufacturing a spherical hollow body
US11192281B1 (en) * 2020-01-08 2021-12-07 The Step2 Company, Llc Rotary molding systems and components thereof

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US1373121A (en) * 1919-05-14 1921-03-29 James H Emery Hollow casting and method of producing same
US2603836A (en) * 1949-12-22 1952-07-22 Rempel Mfg Inc Rotary casting machine for producing hollow rubber or like articles
US2681472A (en) * 1951-01-27 1954-06-22 Vinl Cast Inc Molding machine for producing plastic articles
US2696024A (en) * 1953-01-28 1954-12-07 Sun Ruber Company Method for rotational casting of hollow articles
US2740159A (en) * 1952-08-30 1956-04-03 Berg Leo Air cylinder locking means for spinning mold fixtures
US2834986A (en) * 1954-08-04 1958-05-20 Sun Rubber Co Machine for rotational casting

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1373121A (en) * 1919-05-14 1921-03-29 James H Emery Hollow casting and method of producing same
US2603836A (en) * 1949-12-22 1952-07-22 Rempel Mfg Inc Rotary casting machine for producing hollow rubber or like articles
US2681472A (en) * 1951-01-27 1954-06-22 Vinl Cast Inc Molding machine for producing plastic articles
US2740159A (en) * 1952-08-30 1956-04-03 Berg Leo Air cylinder locking means for spinning mold fixtures
US2696024A (en) * 1953-01-28 1954-12-07 Sun Ruber Company Method for rotational casting of hollow articles
US2834986A (en) * 1954-08-04 1958-05-20 Sun Rubber Co Machine for rotational casting

Cited By (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3161712A (en) * 1961-06-12 1964-12-15 Air Reduction Rotational molding
DE1479666B1 (en) * 1962-08-23 1973-03-29 Mcneil Corp Device for the production of plastic objects by rotational molding
US3341236A (en) * 1963-04-26 1967-09-12 Albert C Eichmann Annular sprag assembly
US3775036A (en) * 1972-01-13 1973-11-27 G Winning Rotational casting machine
US4028038A (en) * 1975-02-04 1977-06-07 Usm Corporation Rotational moulding machines
US4294793A (en) * 1977-11-15 1981-10-13 Tachikara Kabushiki Kaisha Method and apparatus for manufacturing a spherical hollow body
US11192281B1 (en) * 2020-01-08 2021-12-07 The Step2 Company, Llc Rotary molding systems and components thereof

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