US2935862A - Combined knitting and sewing machine - Google Patents

Combined knitting and sewing machine Download PDF

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Publication number
US2935862A
US2935862A US718713A US71871358A US2935862A US 2935862 A US2935862 A US 2935862A US 718713 A US718713 A US 718713A US 71871358 A US71871358 A US 71871358A US 2935862 A US2935862 A US 2935862A
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knitting
sewing
needle
needles
cam
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US718713A
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Jette Emile
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    • DTEXTILES; PAPER
    • D04BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
    • D04BKNITTING
    • D04B39/00Knitting processes, apparatus or machines not otherwise provided for
    • D04B39/08Sewing machines modified for knitting
    • DTEXTILES; PAPER
    • D05SEWING; EMBROIDERING; TUFTING
    • D05BSEWING
    • D05B7/00Linking machines, e.g. for joining knitted fabrics

Definitions

  • Em/k' JETTE' May 10, 1960 E. JETTE COMBINED KNITTING AND SEWING MACHINE Filed March s, 1958 5 Sheets-Sheet 5 UnitedQStates Patent
  • the present invention relates to a machine which is a combination of knitting and sewing mechanisms and to a type of stitch obtained with said machine.
  • the general object of the present invention is the provision of a machine which is capable of applying a strip'of knitted fabric onto a base fabric by sewing said strip of knitted fabric to said base fabric in such a manner that predetermined ones of the knitted loops are sewn to the base fabric irrespective of the size of said loops.
  • Another important object of the present invention is the provision of a machine which is capable of sewing a strip of knitted fabric to a base fabric by means of stitches exactly passing through the loops of the knitted fabric at the edges of said knitted fabric.
  • Yet another important object of the present invention is the provision of a machine which can attach a strip of knitted fabric to a base fabric by means of a plurality of lines of stitches extending longitudinally of said strip and transversely spaced with respect to said strip and all of said stitches passing through predetermined ones of the loops of the knitted fabric, such that all the stitches may be effected in exactly longitudinally aligned loops 2,935,862 lC .L Patented Ma y10,l9 60 t 2 of a combined sewing and knitting machine in which the same yarn is used for sewing and knitting;
  • Still another important object of the present invention is the provision of new types of stitches which are a combination of knitting sewing stitches so as to obtain a covering stitch much more effective than the current types of covering sewing stitches.
  • Figure 1 is a perspective view of a combined knitting and sewing machine in accordance with the present in vention
  • Figure 2 is a schematic plan view of a strip of knitted fabric showing how the sewing stitches go through the end loops of the knitted fabric in accordance with the product of a first embodiment of the machine of th present invention
  • Figure 2a is a cross-section of the strip of knitted fabric and of the base fabric to which the knitted fabric is attached, shown on a reduced scale and made in accordance with the manner shown in Figure 2;
  • Figure 3 is a schematic plan view of a strip of knitted fabric in which the yarn :used for knitting is also used for sewing;
  • Another important object of the present invention is the provision of a machine which is capable of simultaneously knitting and sewing.
  • Yet another important object of the present invention 7 is the provision of a knitting and sewing machine of the character described in which the knitting operation and the sewing operation are effected in synchronism.
  • Another object of the present invention is the provision of a machine of the character described in which a yarn is used for knitting and another yarnis used for sewing.
  • Another object of the present invention is the provision Figure 3a is a cross-sectionion a reduced scale of the base fabric and of'the strip of knitted fabric in accordance with Figure 3, this product being the result of a modified form of the machine in accordance with the present invention;
  • Figure 4 is a partial longitudinal section of the knitting mechanism shown in relation with a sewing needle
  • Figure 5 is a plan view of the knitting mechanism used as an attachment on a conventional sewing machine in accordance with the first embodiment of the invention
  • Figure 6 is a side elevation of the mechanism of Fig ure 5;
  • Figure 7 is a side elevation of part of the sewing machine provided with the driving means for driving the knitting mechanism of Figures 5 and 6; v
  • Figure 9 is an exploded perspective view of part of the knitting mechanism
  • Figure 10 is a plan View of the sewing needle plate
  • Figures 11, 12 and 13 are schematic views of the knitting part of the. machine shownin different phases of the knitting and sewing operations;
  • Figure 14 is an elevation, partly in section, of the sewing needle arrangement and yarn feeding arrangement for use in a modified embodiment of the combined sewing and knitting machine of the present invention
  • Figure 15 is a perspective view of the yarn feeding device of Figure 14.
  • Figure 16 is a front elevation of the sewing needle arrangement shown in Figure 14.
  • the machine in accordance with the present invention, is illustrated in Figure 1; it comprises a conventional sewing machine generally indicated at S, which is fitted with a knitting mechanism, generally indicated by reference K; the sewing machine S comprises a table 1, a post 2 and an arm 3.
  • the arm 3 houses the C011! ventional mechanism for vertically reciprocating the needle bar 4, particularly shown in Figure 6, which carries a pair of laterally spaced sewing needles 5.
  • the arm 3 also supports underneath its outer end thepresser foot bar 6 of conventional construction but from which the conventional presser foot has been removed; Under neath the table 1 there is disposed a pair of conventional assesses a g stitching mechanisms (not shown) adapted to cooperate with the pair of sewing needles 5.
  • the stitching mech: anisms may be of any known type for effecting any one of the U.S. types of stitches in classes 100, 300' and 400, such as chain stitch, U.S. type'No. 101, lock -stitch type No. 301 or even double lock stitches such as U.S. type No. 404.
  • the drive shaft for the stitching mechanisms is shown at 7 in Figures 6 and 7.
  • a power take-oif is derived from the drive shaft 7 for actuating the knitting mechanism K.
  • Said power. take-01f is illustrated in Figures 7 and 8 and corn prises a bevelled gear 8 fast on the driving shaft 7 and meshing with a bevelled gear 9 secured at the lower end of a vertical shaftltl which is journalled in a box 11 Secured to. the post 2 above the table 1 of the sewing machine as by means of bolts 12.
  • the upper end of the shaft is provided with another bevelled gear 13 meshing with a bevelled gear 14 secured to a horizontal shaft 15 iournalled in a bracket 16 also secured to the ppst 2 of the sewing machine by means of bolts 17.
  • An actuating rod 18 is pivotally and eccentrically mounted on the bevelled gear 13, as shown at 19.
  • the actuating rod 18 is connected at its other end to a knitting cam 20 of the knitting mechanism, as shown at 21 in Figure 5, and reciprocates said knitting cam 20 at a speed half the speed of the sewing movement of the sewing needles and of the. stitching mechanisms underneath the table 1, due to. the fact that the, gear wheel 9 is twice the diameter of the gear wheel 8, as shown in Figures 6 and 7.
  • the outer face of the bevelled gear 14 is provided with a cam channel 22 which is engaged by a stud 23 of an actuating rod 24 provided with a fork 25 slidably engaging the shaft 15 and retained on said shaft by means of a pin 26.
  • the other end of the actuating rod 24 is pivotally connected by means of a bolt 27 to the yarn carrier 28 of the knitting mechanism K.
  • the knitting mechanism K is generally disposed above the table 1 of the sewing machine at the location of the sewing needles 5. More particularly, the main body 29 of. the knitting mechanism K is laterally rigidly secured and longitudinally pivotally secured to the lower end of the presser bar 6 of the sewing machine by means of crum collars 30, as shown in Figure 6.
  • the rear end portion of the body 29 is provided with a rigidly secured block 31 to which is fastened and axle 32 which extends longitudinally of the sewing machine at the back of the table 1 and towards the post 2 of the sewing machine where it is journalled in a bearing member (not shown) supported by a post 33 disposed rearwardly of the post 2; of thesewing machine and rigidly secured to the bottom plate of the casing 34 of the sewing machine, said casing housing the stitching mechanism underneath the table 1 of thesewing machine.
  • the base fabric onto whicha strip of knitted fabric is to be applied passesbetweenthe table 1 of the sewing machine and the under.- face of. the main body 29 of the knitting mechanism K (see.
  • said underface of the main body 29 is normally spaced from the table 1 and serves to maintain thematerial against the feeding dogs 89 of the sewing machine, due to the fact that said body 29 is pivotally mounted for movement in a vertical plane about the transverse axle 32 and that it is connected at its forward end to the presser bar 6 of the sewing machine.
  • the base fabric, together with the knitted strip moves rearwardly over the table 1, being pulled by a takeup roller 35.
  • Said takeup roller 35 is opposite presser roller 36 and the base fabric and knitted. strip pass over the rear edge otf the table 1 then between rollers 35 and 36 and finally underneath the block 31 and axle 32 to be discharged from the machine.
  • “Ihe presser roller 36 is mounted at the upper. end. of L-shaped arms 37 which are pivotally connected at 38 to a block 39 secured to the bottom plate of the casing 34 of the sewing machine.
  • the L-shaped arms 37 are urged upwardly. by means of springs (not shown) so. as to press the roller 36 against the take-up roller 35 at substantially the level of the table 1.
  • the assembly of the rollers 35, 36 and arms 37 are disposed rearwardly in alignment with the sewing needles 5.
  • the knitting cam 20 is mounted for slidable movement transversely of the main body 2 9 of the knitting mechanism K. As shown in Figure 6, said knitting cam is provided with lateral ribs 40 engaging guiding grooves made in transversely extending, parallel guiding bars 41. The rear longitudtinal edge of the knitting cam 20 is provided with ratchet teeth 42 in meshing engagement with a gear wheel 43. mounted for rotation about a vertical axis on the main body 29. A cam 44 is secured on top of the gear wheel 43 and rotates therewith to engage an abutment member 45 which is secured to a carriage 46 on the sides of which are mounted a pair of pawls 47 which are pivotally connected to the carriage 46 by means of a bolt 48.
  • the carriage 46 is mounted for longitudinal reciprocating sliding movement with respect to the main body 29.
  • Tension springs49 are connected at 5 0 to a stationary part of the main body 29 and are connected at their rearend to adjusting screws 51 which are threadedly mounted in a bracket 46 secured to the carriage 46.
  • the springs 49 urge the carrier 46 forwardly'to abut the abutment member 45 against the cam 44. Transverse movement of the knitting cam 20 in one direction for knitting one course causes one complete rotation of the gear wheel 43 and cam 44.
  • the carriage 46 makes a complete backward and forward movement whereby the pawls 47, which are urged by springs 52 in engagement with the teeth of a ratchet wheel 53 secured to the shaft 54 of the take-up roller 35, cause rotation of said take-up roller 35 to thereby pull and move the fabric and knitted strip the distance of one course of knitted stitches.
  • the shaft- 54 of the take-up roller- 35 and ratchet wheel 53 is horizontally journalled in a part of the main body 29 of the knitting mechanism.
  • a pair of holding pawls 55, pivoted on the main body 29, maintain the take-up roller 35 against backward rotation.
  • the holding pawls 55 are urged against the ratchet teeth of the ratchet wheel 53 by means of springs 56 attached to the main body 29.
  • Brackets 57 are secured to the main body 29 at the-front portion thereof and extend forwardly of the presser bar 6 of the sewing machine and on each side thereof. Said. brackets 57 rigidly maintain in a horizontal position a rail 58 on which the yarn carrier 28 is slidably mounted for reciprocating movement transversely of the long axis of the main body 29.
  • the yarnfor knitting which is shown at in Figures 11 to 13, is threaded through eye 60, loop 61 and yarn feeder. 62, and is thus fed to the knitting needles which are slidably mounted in the main body 29 of the knitting mechanism as will be presently described.
  • the forward portion of the main body 29 comprises an elongated plate like member 63 provided along the central part thereof with a plurality of closely adjacent parallel grooves 64 for receiving conventional knitting needles 65, shown schematically in Figures 4 and 11.1
  • the upper face of the plate like member 63' is further provided with a shallow recess 66 adapted to receive a needle retaining cover plate 67 provided at its under-face with a longitudinally extending wide groove 68 adapted to be in alignment with the assembly of' grooves 64.
  • recess 66 may be recessed, 'as shown at 69, to reduce the friction caused by the knitting movement of the needles, 65.
  • the front portion of the plate like member 63 is provided with a plurality of grooves 70 which are axially aligned with the grooves 64 and which are provided with upward bevelled extensions 71 adjacent the aperture 69.
  • the front grooves 70 open at the forward edge 72 of the plate like member 63.
  • a thin head plate 74 is adapted to be secured underneath the flanges 73 and a strip or latch guard75 is adapted to be secured on top of the flanges 73 by means of bolts passing through the aligned holes 76, 77 and 78 of the latch guard 75, flanges 73- and thin plate 74.
  • the thin plate 74 is provided with a plurality of spaced parallel ribs 79 which define grooves 79' in respective axial alignment with the grooves 70 and 64 of the plate .63.
  • the grooves 79' defined by the ribs 79 extend between the two flanges 73 at the forward portion thereof and are located in axial alignment with the grooves 70 and 64 by means of locating pins 80 projecting from the thin plate 74am engaging small holes 81 made in the flanges 73.
  • the thin plate 74 is also secured underneath the flanges 73 by means of countersunk bolts passing through aligned holes 82 and 83 made in the flanges 73 and plate 74 respectively.
  • the plate 74 has at its rear edge a cutout portion 84 which is adapted to register with the enlarged opening 85 defined between the rear end portions of the two flanges 73.
  • the cutout portion 84 is further provided with notches 86 through which the two sewing needles of the sewing mechanism are adapted to pass. Said notches 86 are in respective alignment with the needle holes 87 of a needle plate 88, shown in Figure which is secured on top of the table 1 of the sewing mechanism and flush with the upper surface thereof, as shown in dotted lines in Figure 6.
  • Feeding dogs 89 ap pertaining to the sewing mechanism project through elongated slots made in the needle plate 88.
  • the feeding dogs 89 are located laterally outwardly of the needle holes 87 and feed the base fabric for the knitting and sewing operations, said basefabric being retained down against the dogs 89 by the plate 63 which functions as the con ventional presser foot of a sewing machine.
  • the yarn feeder 62 feeds the yarn 95 over the open latches 93 of the knitting needles in inactive forward position.
  • the needles 65 then move rearwardly in suc cession and their hooks 91 catch the yarn 95; then the latches 93 of the needles abut against the loops of a previously knitted course, said loops encircling the knitting needles.
  • These loops which abut against the front edge 72 of the plate like member 63, cause closing movement of the latches 93 and further retraction of the needles causes the passage of the yarn hooked in hooks 91 through the loops' of the preceding course.
  • the new loops normally open the latches and slide along the needle shanks.
  • the knitting needles When one course is completed, the knitting needles are all in their foremost position, and the dogs 89 of the sewing mechanism and the take-up roller 35 of the knit: ting mechanism move the base fabric and the knitted fabric rearwardly the distance of a course.
  • the succeeding course is knitted in similar manner with the yarn feeder 62 and knitting cam 20 moving in the opposite direction.
  • Figure 11 shows the relative position of the take-up cam 44, knitting cam 20, knitting needles 65 and yarn feeder 62 near the end of a knitting stroke.
  • the take-up cam 44 which rotates about the vertical axis of the gear wheel 43, starts to allow forward movement of the abutment member which, therefore, causes the take-uproller 35 to start tightening the fabric.
  • the yard carrier 62 is already at the end of its stroke and will remain idle until the knitting cam 20'has completed its stroke because stud 23 now engages the concentric radially inner portion of the cam groove 22 (see Figure 7).
  • the knitting needles 65 are of conventional construction and are disposed within the aligned grooves 64, 70 and 79' with their butts 65' upwardly projecting from the grooves 64 and the upper face of the plate like member 63, and with their hooks 91 upwardly projecting and adapted to knit by moving between the grooves 79 and
  • the hooks 91 of the knitting needles are disposed in vertical planes and their opening faces rearwardly of the knitting mechanism. In their inactive position, the hooks 91 of the knitting needles 65 extend underneath the latch guard 75 which has a knife edge, as shown in Figure 4, to positively open the pivoted latches 93 of the knitting needles.
  • the knitting needles 65 are longitudinally displaceable 'within their respective aligned grooves by means of the portions 94 of the. cam channel 94 positively maintain I fli'knitting needles 65 in their foremost position with 5 start to descend through the needle plate 88, and further downward movement of the sewing needles 5 causes the right hand sewing needle 5 to prevent the yarn 95 from moving forwardly.
  • the knitting cam 20 completes its J stroke, as shown in Figure 12, thereby pushing all the knitting needles into their foremost position, and the sewing needles continue to descend through the needle holes 87 and the sewing operation is completed by the sewing mechanism underneath the needle plate 88 to form any type of sewing stitch.
  • the knit ed fab is b i sknitted imultan ou y s it is saw to the fabric nd ne h- Figure 2.
  • Figure 2a shows an application of the new type of stitch in accordance with the present invention.
  • Figure 2a shows two pieces 104 and 104 of base fabric which are stitched together in conventional manner at 165 to form a seam which is covered by the strip of knitted fabric 1tl6jwhich is stitched at 107 to the base fabric pieces 104 and 104, both the knitted strip 106 and the stitches 107 being made with the machine in accordance with the present invention and just described.
  • the portions of the sewing stitches underneath the base fabric 104, 104" may be any conventional type of sewing stitches desired.
  • Figures 14 to, 16 show a modification of the machine in, accordance with the present invention, and more particularly, of the arrangement of the yarn carrier and of the. sewing needles wherebythe same yarn is used for both the knitting and the sewing operation.
  • the lower end of the needle bar 4 of the sewing mechanisrn is provided with a support 110 rigidly secured, thereto and having two horizontally disposed spaced parallel bores 111 in which are securely fitted two support rods 11 2 projecting, laterally on each side of the support 110.
  • a yoke 113 has bores slidably engaging the rods 112 at its two spaced legs so that the yoke 113 may slide along the rods 112 transversely of the needle bar 4 as clearly shown in Figure 16.
  • a single sewing needle 5' is removably and tightly secured to the center ofjthe yoke 113 and projects vertically downwardly therefrom; a pin 114 is secured to the yoke 113 and projects forwardly therefromnear one end thereof.
  • the yarn carrier comprises a rider 115 having a bore 116. of rectangular cross-section for slidably receiving the support bar 58 of the knitting mechanism.
  • the rider 115 is providedj on the inner face thereof with a veractly as described in the first embodiment, except that the cam Z Z, shown in Figure 7, for actuating the yarn carrier is slightly modified to produce a shorter stroke of the yarn carrier, such that the sewing needle 5', together with the eye 122 of the yarn carrier, will stop at the end of their horizontal'stroke exactly opposite a notch 86 of the plate 74, shown in Figure 9, and opposite a needle hole 87 of the needle plate 88 long enough for the sewing-needle to eifectits sewing movement.
  • a course is knitted by the knitting needles while the yarn 1-19 is fed to said knitting needles, said yarn being threaded through the sewing needle eye 124 and yarn carrier eye 122:
  • the sewing needle 5' which "is now aligned with the sewing hole 87, moves downwardly through the base fabric and through the table of' the sewing mechanism to thereby make a sewing stitch in cooperation with the sewing mechanism underneath the table 1.
  • the sewing needle 5' then moves upwardly under the action of the sewing mechanism while the yarn carrier remains stationary.
  • the yarn carrier moves The product obtained withthe second embodiment in accordance with the present invention is illustrated in Figures 3 and 3a.
  • Figure 3 clearly shows that the yarn 119, which is used for making the knitted'loops 130;is stitched down at each alternate end of the successive courses by sewing stitches 131.
  • Figure 3a shows the knitted strip 132 stitched onto the base fabric 133 by stitches 131 at exactly the edges of the knitted strip 132. ln'the application illustrated in Figure 3a, the knitted strip is used to cover a seam 134 joining two pieces of the base fabric.
  • the first embodiment of the machine in accordance with the present invention may be modified to provide for more than two end lines of sewing stitches by providing three or more sewing needles attached to the needle bar and by changing the cam system for actuating the knitting earn and the yarn carrier, by changing the ratio of the speed of operations of the knitting mechanism and of the sewing mechanism, and by providing a number of stitching mechanisms underneath table 1, equal to the number of sewing needles and aligned therewith.
  • Another modification of the machine in accordance with the present invention would be to provide two knitting mechanisms, one above and the other underneath ,the base fabric to thereby apply a knitting strip above a to, sew those two knitted strips by the same lines of sewing other course of knitted'loops.
  • a combined knitting and sewing machine comprising in combination a knitting mechanism and a sewing mechanism, said sewing mechanism including a work supporting table having at least one needle hole, at least one sewing needle, and means for reciprocating said sewing needle through s'aid'needle hole between an uppermost and lowermost position with the tip of said sewing needle above and below said table respectively, said knitting mechanism including a presser plate mounted for engagement with a base fabric on said table, said presser plate extending rearwardly of the table from a point forwardly of said sewing needle, a set of knitting needles having hooks and latches and supported by and slidably mounted in said presser plate for reciprocating knitting movement between a foremost position with their hooks disposed at the front part of said presser plate and forwardly of said sewing needle and a rearmost position with their hooks disposed rearwardly of said sewing needle, cam means engageable with said knitting needles for causingsaid needles to. make their knitting; move:
  • said cam means include a' reciprocating knitting cam and the drive for said knitting cam includes an eccentric connected to the drive of said sewing mechanism whereby said knitting cam effects a continuous reciprocating movement without pause at the ends of its stroke, said reciprocating movement being synchronized with the reciprocating movement of said sewing needles such that the sewing needles start to descend through the needle holes when the hook of one of the outermost knitting needles has been retracted by said knitting cam rearwardly of the needle holes, and wherein the drive of the yarn carrier includes a cam driven at constant speed by said sewing machine and an arm engageable with said cam and connected to said yarn carrier, said last named cam causing the yarn carrier to move faster than said knitting cam and to make pauses at the end of its strokes, such that said yarn carrier reaches the end of its strokes before the outermost knitting needle has started its knitting operation and be- 7 'tially during the whole stitching operation of the sewing needles.
  • said presser plate is substantially horizontally disposed above said table and has a plurality 'of grooves in which said knitting needles are located, and further including a latch guard covering said grooves at the forward portion of said presser plate to receive the hooks and abut and open the latches of said knitting 4 a 10. needles during forward movement of the latter and to maintain said latches in open position while said knitting needles are in foremost position.
  • bracket means are secured to said presser plate and extend forwardly of the same and a transversely extending rail is rigidly secured to said bracket means, said yarn carrier being slidably mounted on said rail.
  • a combined knitting and sewing machine as claimed in claim 1, wherein said knitting needles have butts projecting outwardly [from the outer face of said knitting needles in their knitting movement include a knitting cam slidably and transversely mounted on said presser plate and said cam means for reciprocating said outer face and having a cam channel engaged by said butts of said knitting needles.
  • a combined knitting and sewing machine as claimed inclaim 10 further including work pickup means associated with said presser plate and actuated by the reciprocating movement of said knitting cam.
  • said sewing mechanism includes a needle bar and wherein there is a single sewing needle, and including a yoke member to which said sewing needle is rigidly secured, said yoke member mounted on the lower end of said needle bar for transverse movement relative to said needle bar, interengaging means between said yoke member and said yarn carrier whereby reciprocating movement of said yarn carrier reciprocates said sewing needle transversely of the presser plate, said yarn carrier having an eye at its lower end through which said sewing needle passes during its vertical reciprocating movement, so constructed and arranged that yarn may be fed by said yarn carrier, passed through the eye of said sewing needle and used both for knitting and sewing.
  • said interengaging means comprises a vertical channel secured to said yarn carrier and pin projecting from said yoke member and engage-- able with said vertical channel whereby said channel moves said yoke member transversely of the presser plate during reciprocating movement of said yarn carrier whileallowing vertical movement of said yoke member during: reciprocating vertical movement of the sewing needle.
  • a knitting mechanism comprising a knitting needle support member adapted to be attached tothe presser foot bar of a sewing machine in place of the presser foot, a plurality of spaced parallel grooves made in said support member, a plurality of knitting needles slidably mounted insaid grooves, means for retaining the knitting needles in said grooves, means for reciprocating said needles in succession for making a knitting movement, means adapted to be attached to the drive of said sewing machine and connected to said reciprocating means for actuating the latter, said support member having an aperture made therethrough opposite said knitting needles for the passage of the sewing needle of the sewing machine and of the fabric knitted by said knitting needles, and a yarn carrier mounted for reciprocating movement on said support member, said yarn carrier extending adjacent the path of said knitting needles andrmovable across said knitting needles, and means connected to .said yarn carrier and adapted to be connected to the drive of said sewing machine for reciprocating said yarn carrier
  • said support member is in the form of a plate with said grooves opening at one face of said plate and said knitting needles having butts projecting outwardly from said face, said means for reciprocating said needles including a knitting cam mounted for reciprocating movement on said face transversely of the long axis of said knitting needles :and having a cam channel engageable with said butts.
  • An attachment as claimed in claim 18, wherein the drive for said knitting cam comprises a crank-wheel driven 20.
  • said fabric takeup means comprises an eccentric cam rotatably mounted on said support member and rotatable under the action of the reciprocating movement of said knitting cam, aspring pressed carriage movable back and forth under the action of said eccentric cam and a fabric takeup roller actuated by the movement of said carriage, said takeup roller adapted to engage a :spring pressed roller disposed underneath said takeup roller.
  • a latch guard defining a space for receiving the hook portions of said knitting needles, said latch guard adapted to abut the latches of said knitting needles and open the same when said knitting needles are moved to enter underneath said latch guard, and the latter maintaining said latches in open position while the hook portions of said knitting needles are underneath said latch guard.

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Description

May
Filed March 3, 1958 10, 1960 E. JETTE COMBINED KNITTING AND SEWING MACHINE 5 Sheets-Sheet l INPENTM May 10, 1960 E. JETTE COMBINED KNITTING AND SEWING MACHINE 5 Sheets-Sheet 2 Filed March 3, 1958 MM we J5me 87 38 fig. 4
E. JETTE COMBINED KNITTING AND SEWING MACHINE May 10, 1960 5 Sheets-Sheet 3 Filed March 3, 1968 May 10, 1960 E. JETTE 2,935,862 a COMBINED KNITTING AND SEWING MACHINE Filed March 3, 1958 5 Sheets-Sheet 4 &
mrm
Em/k' JETTE' May 10, 1960 E. JETTE COMBINED KNITTING AND SEWING MACHINE Filed March s, 1958 5 Sheets-Sheet 5 UnitedQStates Patent The present invention relates to a machine which is a combination of knitting and sewing mechanisms and to a type of stitch obtained with said machine.
In the garment and similar industries, more particularly in the knitwear trade, it is frequently desired to apply ornamentations, consisting of strips of knitted fabric, on a base fabric, or to cover seams in a base fabric with strips of knitted fabric. Both type of operations are usually effected by sewing the prefabricated strips of knitted fabric onto the base fabric. However, the products obtained by these conventional methods have a poor appearance because the sewing stitches go through the knitted fabric at irregularly disposed points: for example, one sewing stitch might pass through a loop of one wale of the knitted fabric and the next sewing stitch through the yarn of a loop in another wale of the knitted fabric. Also it is impossible with the conventional method to sew the strip of knitted fabric exactly along its edges because a substantial number of sewing stitches will miss the edges of the strip altogether; thus a free marginal portion projecting outwardly from the lines of stitches is always left.
Accordingly, the general object of the present invention is the provision of a machine which is capable of applying a strip'of knitted fabric onto a base fabric by sewing said strip of knitted fabric to said base fabric in such a manner that predetermined ones of the knitted loops are sewn to the base fabric irrespective of the size of said loops. p
Another important object of the present invention is the provision of a machine which is capable of sewing a strip of knitted fabric to a base fabric by means of stitches exactly passing through the loops of the knitted fabric at the edges of said knitted fabric.
Yet another important object of the present invention is the provision of a machine which can attach a strip of knitted fabric to a base fabric by means of a plurality of lines of stitches extending longitudinally of said strip and transversely spaced with respect to said strip and all of said stitches passing through predetermined ones of the loops of the knitted fabric, such that all the stitches may be effected in exactly longitudinally aligned loops 2,935,862 lC .L Patented Ma y10,l9 60 t 2 of a combined sewing and knitting machine in which the same yarn is used for sewing and knitting;
Still another important object of the present invention is the provision of new types of stitches which are a combination of knitting sewing stitches so as to obtain a covering stitch much more effective than the current types of covering sewing stitches.
The foregoing and other important object of the present invention will become more apparent during the following disclosure and by referring to the drawings in which:
Figure 1 is a perspective view of a combined knitting and sewing machine in accordance with the present in vention;
Figure 2 is a schematic plan view of a strip of knitted fabric showing how the sewing stitches go through the end loops of the knitted fabric in accordance with the product of a first embodiment of the machine of th present invention; p
Figure 2a is a cross-section of the strip of knitted fabric and of the base fabric to which the knitted fabric is attached, shown on a reduced scale and made in accordance with the manner shown in Figure 2;
Figure 3 is a schematic plan view of a strip of knitted fabric in which the yarn :used for knitting is also used for sewing;
of the fabric and none of the stitches will extend through the yarn of said fabric so as to obtain absolutely regularly disposed lines of stitches in relation to the loops or the knitted fabric.
Another important object of the present invention is the provision of a machine which is capable of simultaneously knitting and sewing.
Yet another important object of the present invention 7 is the provision of a knitting and sewing machine of the character described in which the knitting operation and the sewing operation are effected in synchronism.
Another object of the present invention is the provision of a machine of the character described in which a yarn is used for knitting and another yarnis used for sewing. Another object of the present invention is the provision Figure 3a is a cross-sectionion a reduced scale of the base fabric and of'the strip of knitted fabric in accordance with Figure 3, this product being the result of a modified form of the machine in accordance with the present invention;
Figure 4 is a partial longitudinal section of the knitting mechanism shown in relation with a sewing needle;
Figure 5 is a plan view of the knitting mechanism used as an attachment on a conventional sewing machine in accordance with the first embodiment of the invention;
Figure 6 is a side elevation of the mechanism of Fig ure 5;
Figure 7 is a side elevation of part of the sewing machine provided with the driving means for driving the knitting mechanism of Figures 5 and 6; v
Figure dis a cross-section along line 8 8 ofFigure 7; i
Figure 9 is an exploded perspective view of part of the knitting mechanism;
Figure 10 is a plan View of the sewing needle plate;
Figures 11, 12 and 13 are schematic views of the knitting part of the. machine shownin different phases of the knitting and sewing operations;
Figure 14 is an elevation, partly in section, of the sewing needle arrangement and yarn feeding arrangement for use in a modified embodiment of the combined sewing and knitting machine of the present invention;
Figure 15 is a perspective view of the yarn feeding device of Figure 14; and
Figure 16 is a front elevation of the sewing needle arrangement shown in Figure 14.
Referring now more particularly to the drawings in which like reference characters indicate likeelements throughout, the machine, in accordance with the present invention, is illustrated in Figure 1; it comprises a conventional sewing machine generally indicated at S, which is fitted with a knitting mechanism, generally indicated by reference K; the sewing machine S comprises a table 1, a post 2 and an arm 3. The arm 3 houses the C011! ventional mechanism for vertically reciprocating the needle bar 4, particularly shown in Figure 6, which carries a pair of laterally spaced sewing needles 5. The arm 3 also supports underneath its outer end thepresser foot bar 6 of conventional construction but from which the conventional presser foot has been removed; Under neath the table 1 there is disposed a pair of conventional assesses a g stitching mechanisms (not shown) adapted to cooperate with the pair of sewing needles 5. The stitching mech: anisms may be of any known type for effecting any one of the U.S. types of stitches in classes 100, 300' and 400, such as chain stitch, U.S. type'No. 101, lock -stitch type No. 301 or even double lock stitches such as U.S. type No. 404.
The drive shaft for the stitching mechanisms is shown at 7 in Figures 6 and 7. In accordance with the present inventionfa power take-oif is derived from the drive shaft 7 for actuating the knitting mechanism K. Said power. take-01f is illustrated in Figures 7 and 8 and corn prises a bevelled gear 8 fast on the driving shaft 7 and meshing with a bevelled gear 9 secured at the lower end of a vertical shaftltl which is journalled in a box 11 Secured to. the post 2 above the table 1 of the sewing machine as by means of bolts 12. The upper end of the shaft is provided with another bevelled gear 13 meshing with a bevelled gear 14 secured to a horizontal shaft 15 iournalled in a bracket 16 also secured to the ppst 2 of the sewing machine by means of bolts 17. An actuating rod 18 is pivotally and eccentrically mounted on the bevelled gear 13, as shown at 19. The actuating rod 18 is connected at its other end to a knitting cam 20 of the knitting mechanism, as shown at 21 in Figure 5, and reciprocates said knitting cam 20 at a speed half the speed of the sewing movement of the sewing needles and of the. stitching mechanisms underneath the table 1, due to. the fact that the, gear wheel 9 is twice the diameter of the gear wheel 8, as shown in Figures 6 and 7. The outer face of the bevelled gear 14 is provided with a cam channel 22 which is engaged by a stud 23 of an actuating rod 24 provided with a fork 25 slidably engaging the shaft 15 and retained on said shaft by means of a pin 26. As shown in Figure 5, the other end of the actuating rod 24 is pivotally connected by means of a bolt 27 to the yarn carrier 28 of the knitting mechanism K.
The knitting mechanism K is generally disposed above the table 1 of the sewing machine at the location of the sewing needles 5. More particularly, the main body 29 of. the knitting mechanism K is laterally rigidly secured and longitudinally pivotally secured to the lower end of the presser bar 6 of the sewing machine by means of crum collars 30, as shown in Figure 6. The rear end portion of the body 29 is provided with a rigidly secured block 31 to which is fastened and axle 32 which extends longitudinally of the sewing machine at the back of the table 1 and towards the post 2 of the sewing machine where it is journalled in a bearing member (not shown) supported by a post 33 disposed rearwardly of the post 2; of thesewing machine and rigidly secured to the bottom plate of the casing 34 of the sewing machine, said casing housing the stitching mechanism underneath the table 1 of thesewing machine. Thus the base fabric onto whicha strip of knitted fabric is to be applied passesbetweenthe table 1 of the sewing machine and the under.- face of. the main body 29 of the knitting mechanism K (see. Figure 4); said underface of the main body 29 is normally spaced from the table 1 and serves to maintain thematerial against the feeding dogs 89 of the sewing machine, due to the fact that said body 29 is pivotally mounted for movement in a vertical plane about the transverse axle 32 and that it is connected at its forward end to the presser bar 6 of the sewing machine. The base fabric, together with the knitted strip, moves rearwardly over the table 1, being pulled by a takeup roller 35. Said takeup roller 35 is opposite presser roller 36 and the base fabric and knitted. strip pass over the rear edge otf the table 1 then between rollers 35 and 36 and finally underneath the block 31 and axle 32 to be discharged from the machine.
"Ihe presser roller 36 is mounted at the upper. end. of L-shaped arms 37 which are pivotally connected at 38 to a block 39 secured to the bottom plate of the casing 34 of the sewing machine. The L-shaped arms 37 are urged upwardly. by means of springs (not shown) so. as to press the roller 36 against the take-up roller 35 at substantially the level of the table 1. The assembly of the rollers 35, 36 and arms 37 are disposed rearwardly in alignment with the sewing needles 5.
The knitting cam 20 is mounted for slidable movement transversely of the main body 2 9 of the knitting mechanism K. As shown in Figure 6, said knitting cam is provided with lateral ribs 40 engaging guiding grooves made in transversely extending, parallel guiding bars 41. The rear longitudtinal edge of the knitting cam 20 is provided with ratchet teeth 42 in meshing engagement with a gear wheel 43. mounted for rotation about a vertical axis on the main body 29. A cam 44 is secured on top of the gear wheel 43 and rotates therewith to engage an abutment member 45 which is secured to a carriage 46 on the sides of which are mounted a pair of pawls 47 which are pivotally connected to the carriage 46 by means of a bolt 48. The carriage 46 is mounted for longitudinal reciprocating sliding movement with respect to the main body 29. Tension springs49 are connected at 5 0 to a stationary part of the main body 29 and are connected at their rearend to adjusting screws 51 which are threadedly mounted in a bracket 46 secured to the carriage 46. Thus the springs 49 urge the carrier 46 forwardly'to abut the abutment member 45 against the cam 44. Transverse movement of the knitting cam 20 in one direction for knitting one course causes one complete rotation of the gear wheel 43 and cam 44. During this rotation the carriage 46 makes a complete backward and forward movement whereby the pawls 47, which are urged by springs 52 in engagement with the teeth of a ratchet wheel 53 secured to the shaft 54 of the take-up roller 35, cause rotation of said take-up roller 35 to thereby pull and move the fabric and knitted strip the distance of one course of knitted stitches. The shaft- 54 of the take-up roller- 35 and ratchet wheel 53 is horizontally journalled in a part of the main body 29 of the knitting mechanism. A pair of holding pawls 55, pivoted on the main body 29, maintain the take-up roller 35 against backward rotation. The holding pawls 55 are urged against the ratchet teeth of the ratchet wheel 53 by means of springs 56 attached to the main body 29.
Spaced brackets 57 are secured to the main body 29 at the-front portion thereof and extend forwardly of the presser bar 6 of the sewing machine and on each side thereof. Said. brackets 57 rigidly maintain in a horizontal position a rail 58 on which the yarn carrier 28 is slidably mounted for reciprocating movement transversely of the long axis of the main body 29. Said yarn carrier is reciprocated along the rail 58 by means of the actusting rod 24, as previously described .11 6 yam carrier 28 comprises a vertically extending elongated member 59 having an eye 60 at its upper end, an open loop 61 intermediate its ends, and a yarn guiding and-, .feeding member 62 at its lower end which extends closeto the sewing needles 5' and is slightly forwardly spaced from the axes thereof, as clearly shown in Figure 6. The yarnfor knitting, which is shown at in Figures 11 to 13, is threaded through eye 60, loop 61 and yarn feeder. 62, and is thus fed to the knitting needles which are slidably mounted in the main body 29 of the knitting mechanism as will be presently described.
As shown in Figure 9, the forward portion of the main body 29, comprises an elongated plate like member 63 provided along the central part thereof with a plurality of closely adjacent parallel grooves 64 for receiving conventional knitting needles 65, shown schematically in Figures 4 and 11.1 The upper face of the plate like member 63' is further provided with a shallow recess 66 adapted to receive a needle retaining cover plate 67 provided at its under-face with a longitudinally extending wide groove 68 adapted to be in alignment with the assembly of' grooves 64. Thecentral part of the shallow 70 across the apertures 84, 85.
9,95 sees recess 66 may be recessed, 'as shown at 69, to reduce the friction caused by the knitting movement of the needles, 65.
ll The front portion of the plate like member 63 is provided with a plurality of grooves 70 which are axially aligned with the grooves 64 and which are provided with upward bevelled extensions 71 adjacent the aperture 69. The front grooves 70 open at the forward edge 72 of the plate like member 63.
Forwardly extending flanges 73 of a reduced thickness project from the front edge 72 of the plate like member 63. A thin head plate 74 is adapted to be secured underneath the flanges 73 and a strip or latch guard75 is adapted to be secured on top of the flanges 73 by means of bolts passing through the aligned holes 76, 77 and 78 of the latch guard 75, flanges 73- and thin plate 74. The thin plate 74 is provided with a plurality of spaced parallel ribs 79 which define grooves 79' in respective axial alignment with the grooves 70 and 64 of the plate .63.
V The grooves 79' defined by the ribs 79 extend between the two flanges 73 at the forward portion thereof and are located in axial alignment with the grooves 70 and 64 by means of locating pins 80 projecting from the thin plate 74am engaging small holes 81 made in the flanges 73. The thin plate 74 is also secured underneath the flanges 73 by means of countersunk bolts passing through aligned holes 82 and 83 made in the flanges 73 and plate 74 respectively. p
The plate 74 has at its rear edge a cutout portion 84 which is adapted to register with the enlarged opening 85 defined between the rear end portions of the two flanges 73. The cutout portion 84 is further provided with notches 86 through which the two sewing needles of the sewing mechanism are adapted to pass. Said notches 86 are in respective alignment with the needle holes 87 of a needle plate 88, shown in Figure which is secured on top of the table 1 of the sewing mechanism and flush with the upper surface thereof, as shown in dotted lines in Figure 6. Feeding dogs 89 ap pertaining to the sewing mechanism project through elongated slots made in the needle plate 88. The feeding dogs 89 are located laterally outwardly of the needle holes 87 and feed the base fabric for the knitting and sewing operations, said basefabric being retained down against the dogs 89 by the plate 63 which functions as the con ventional presser foot of a sewing machine.
their hooks 91 underneath the latch guard 75 which in turn positively keeps the latches 93 in opened position.
The yarn feeder 62 feeds the yarn 95 over the open latches 93 of the knitting needles in inactive forward position. The needles 65 then move rearwardly in suc cession and their hooks 91 catch the yarn 95; then the latches 93 of the needles abut against the loops of a previously knitted course, said loops encircling the knitting needles. These loops, which abut against the front edge 72 of the plate like member 63, cause closing movement of the latches 93 and further retraction of the needles causes the passage of the yarn hooked in hooks 91 through the loops' of the preceding course. In the subsequent forward movement of the knitting needles, the new loops normally open the latches and slide along the needle shanks. If for any reason the new loops are pulled for ward by the needles, they will abut against the transverse main edge of cut out portion 84 of plate 74 and will thus start to open the latches and slide over the latter. The latch guard 75 will complete the opening movement of any latch still unopened.
When one course is completed, the knitting needles are all in their foremost position, and the dogs 89 of the sewing mechanism and the take-up roller 35 of the knit: ting mechanism move the base fabric and the knitted fabric rearwardly the distance of a course. The succeeding course is knitted in similar manner with the yarn feeder 62 and knitting cam 20 moving in the opposite direction.
Figure 11 shows the relative position of the take-up cam 44, knitting cam 20, knitting needles 65 and yarn feeder 62 near the end of a knitting stroke. It will be noted that the take-up cam 44, which rotates about the vertical axis of the gear wheel 43, starts to allow forward movement of the abutment member which, therefore, causes the take-uproller 35 to start tightening the fabric. The yard carrier 62 is already at the end of its stroke and will remain idle until the knitting cam 20'has completed its stroke because stud 23 now engages the concentric radially inner portion of the cam groove 22 (see Figure 7). The
Y knitting needle on the right hand side of the set of knita The knitting needles 65 are of conventional construction and are disposed within the aligned grooves 64, 70 and 79' with their butts 65' upwardly projecting from the grooves 64 and the upper face of the plate like member 63, and with their hooks 91 upwardly projecting and adapted to knit by moving between the grooves 79 and The hooks 91 of the knitting needles are disposed in vertical planes and their opening faces rearwardly of the knitting mechanism. In their inactive position, the hooks 91 of the knitting needles 65 extend underneath the latch guard 75 which has a knife edge, as shown in Figure 4, to positively open the pivoted latches 93 of the knitting needles.
The knitting needles 65 are longitudinally displaceable 'within their respective aligned grooves by means of the portions 94 of the. cam channel 94 positively maintain I fli'knitting needles 65 in their foremost position with 5 start to descend through the needle plate 88, and further downward movement of the sewing needles 5 causes the right hand sewing needle 5 to prevent the yarn 95 from moving forwardly. The knitting cam 20 completes its J stroke, as shown in Figure 12, thereby pushing all the knitting needles into their foremost position, and the sewing needles continue to descend through the needle holes 87 and the sewing operation is completed by the sewing mechanism underneath the needle plate 88 to form any type of sewing stitch.
While the sewing needles are still down, the yarn carrier 62 starts to move back in reverse direction and then the knitting cam 20 also starts its reverse stroke to withdraw the knitting needles, as shown in Figure 13. In Figure 13 the yarn feeder 62 is already well ahead in its stroke and the right hand knitting needle 65 has already .hooked the yarn 95, and the sewing needles 5 are Back .is effected on the other side of the strip of knitted fabric simultaneously with the above cycle of operation; however, said last named sewing sitch does not go through I the adjacent end loop of the knittedstrip.
From the foregoing it will be clearly seen that the knit ed fab is b i sknitted imultan ou y s it is saw to the fabric nd ne h- Figure 2. illustrates the new type of stitch obtained with the machine described hereinabove. Successive cgurses of knitted loops 101 are added in the direction of arrow 102, and the sewing stitches 103 pass throughend loops 101' at one end only of each course, while the alternate sewing stitches 103 do not go through the knitted fabric but through the base fabric only.
Figure 2a shows an application of the new type of stitch in accordance with the present invention. Figure 2a shows two pieces 104 and 104 of base fabric which are stitched together in conventional manner at 165 to form a seam which is covered by the strip of knitted fabric 1tl6jwhich is stitched at 107 to the base fabric pieces 104 and 104, both the knitted strip 106 and the stitches 107 being made with the machine in accordance with the present invention and just described. Obviously, the portions of the sewing stitches underneath the base fabric 104, 104" may be any conventional type of sewing stitches desired.
, Figures 14 to, 16 show a modification of the machine in, accordance with the present invention, and more particularly, of the arrangement of the yarn carrier and of the. sewing needles wherebythe same yarn is used for both the knitting and the sewing operation.
' The lower end of the needle bar 4 of the sewing mechanisrn is provided with a support 110 rigidly secured, thereto and having two horizontally disposed spaced parallel bores 111 in which are securely fitted two support rods 11 2 projecting, laterally on each side of the support 110. A yoke 113 has bores slidably engaging the rods 112 at its two spaced legs so that the yoke 113 may slide along the rods 112 transversely of the needle bar 4 as clearly shown in Figure 16. A single sewing needle 5' is removably and tightly secured to the center ofjthe yoke 113 and projects vertically downwardly therefrom; a pin 114 is secured to the yoke 113 and projects forwardly therefromnear one end thereof.
The yarn carrier comprises a rider 115 having a bore 116. of rectangular cross-section for slidably receiving the support bar 58 of the knitting mechanism. The rider 115 is providedj on the inner face thereof with a veractly as described in the first embodiment, except that the cam Z Z, shown in Figure 7, for actuating the yarn carrier is slightly modified to produce a shorter stroke of the yarn carrier, such that the sewing needle 5', together with the eye 122 of the yarn carrier, will stop at the end of their horizontal'stroke exactly opposite a notch 86 of the plate 74, shown in Figure 9, and opposite a needle hole 87 of the needle plate 88 long enough for the sewing-needle to eifectits sewing movement.
A course is knitted by the knitting needles while the yarn 1-19 is fed to said knitting needles, said yarn being threaded through the sewing needle eye 124 and yarn carrier eye 122: At the end of the course, the sewing needle 5' which "is now aligned with the sewing hole 87, moves downwardly through the base fabric and through the table of' the sewing mechanism to thereby make a sewing stitch in cooperation with the sewing mechanism underneath the table 1. The sewing needle 5' then moves upwardly under the action of the sewing mechanism while the yarn carrier remains stationary. When the sewing needleiis again in upwardposition, the yarn carrier moves The product obtained withthe second embodiment in accordance with the present invention is illustrated in Figures 3 and 3a. Figure 3 clearly shows that the yarn 119, which is used for making the knitted'loops 130;is stitched down at each alternate end of the successive courses by sewing stitches 131. Figure 3a shows the knitted strip 132 stitched onto the base fabric 133 by stitches 131 at exactly the edges of the knitted strip 132. ln'the application illustrated in Figure 3a, the knitted strip is used to cover a seam 134 joining two pieces of the base fabric.
It will be obvious that more than two rows of sewing stitches 131 may be effected with the machine in accordance with the second embodiment of the present invention'by slightly modifying its construction and the timing of the relative movements of the various movable elements. For instance, if a third line of sewing stitches is desired in the middle of the knitted strip, the machine would be provided with a third stitching mechanism underneath the table 1 and the timing would be modified to obtain the following movements: after half the knitting needles have accomplished their knitting operation in the production of one course, the knitting cam 20 will become stationary thereby stopping the knitting needles 65 and also the yarn carrier will stop and the sewing needle 5 will accomplish its reciprocating vertical movement to make a sewing stitch in cooperation With the third stitching mechanism, then the yarn carrier will resume its movement, together with the knitting cam 20, to com.- plete the knitting of the course at the end of which a sewing stitch will be made as previously described.
In the same manner, the first embodiment of the machine in accordance with the present invention may be modified to provide for more than two end lines of sewing stitches by providing three or more sewing needles attached to the needle bar and by changing the cam system for actuating the knitting earn and the yarn carrier, by changing the ratio of the speed of operations of the knitting mechanism and of the sewing mechanism, and by providing a number of stitching mechanisms underneath table 1, equal to the number of sewing needles and aligned therewith.
Another modification of the machine in accordance with the present invention would be to provide two knitting mechanisms, one above and the other underneath ,the base fabric to thereby apply a knitting strip above a to, sew those two knitted strips by the same lines of sewing other course of knitted'loops.
stitches.
While preferred embodiments in accordance with the present invention, have been illustrated and described it is, understood that various modifications may be resorted to, without departing from the spirit and scope of the appended claims.
,I claim:
1. A combined knitting and sewing machine compris ing in combination a knitting mechanism and a sewing mechanism, said sewing mechanism including a work supporting table having at least one needle hole, at least one sewing needle, and means for reciprocating said sewing needle through s'aid'needle hole between an uppermost and lowermost position with the tip of said sewing needle above and below said table respectively, said knitting mechanism including a presser plate mounted for engagement with a base fabric on said table, said presser plate extending rearwardly of the table from a point forwardly of said sewing needle, a set of knitting needles having hooks and latches and supported by and slidably mounted in said presser plate for reciprocating knitting movement between a foremost position with their hooks disposed at the front part of said presser plate and forwardly of said sewing needle and a rearmost position with their hooks disposed rearwardly of said sewing needle, cam means engageable with said knitting needles for causingsaid needles to. make their knitting; move:
inents, drive means for driving saidc'arn means in turn driven by the drive of the sewing mechanism, said presser plate having an aperture therethrough for the passage of said sewing needle and. for the passage of the fabric knitted by said knitting needles, and a yarn carrier mounted on said presser plate for reciprocating movement transversely of the knitting needles, drive means for said yarn carrier connected to the drive of said sewing mechanism to be actuated thereby, said yarn carrier extending above the knitting needles in the foremost position of the latter to supply yarn to said knitting needles, so constructed and arranged that said sewing mechanism and said knitting mechanism operate in synchronism, said knitting needles knitting successive courses of knitted fabric and said sewing needle stitching said successive courses to the base fabric passing underneath said presser late; P 2. A combined knitting and sewing machine as claimed in claim 1, wherein said sewing mechanism includes a needle bar and wherein there are at least two sewing needles rigidly secured to said needle bar, and there are at least two needle holes in the table for receiving said two sewing needles, each sewing needle being fed with 'a sewing thread, and said yarn carrier extending above at each end of its stroke, said yarn carrier lies on the 35 outside of the adjacent needle hole. -5. A combined knitting and sewing machine as claim in claim 4, wherein said cam means include a' reciprocating knitting cam and the drive for said knitting cam includes an eccentric connected to the drive of said sewing mechanism whereby said knitting cam effects a continuous reciprocating movement without pause at the ends of its stroke, said reciprocating movement being synchronized with the reciprocating movement of said sewing needles such that the sewing needles start to descend through the needle holes when the hook of one of the outermost knitting needles has been retracted by said knitting cam rearwardly of the needle holes, and wherein the drive of the yarn carrier includes a cam driven at constant speed by said sewing machine and an arm engageable with said cam and connected to said yarn carrier, said last named cam causing the yarn carrier to move faster than said knitting cam and to make pauses at the end of its strokes, such that said yarn carrier reaches the end of its strokes before the outermost knitting needle has started its knitting operation and be- 7 'tially during the whole stitching operation of the sewing needles. 1 r
6. A combined knitting and sewing machine as claimed in claim 1, wherein said sewing mechanism includes a presser bar, said presser plate being secured to said presser bar. v
7. A combined knitting and sewing machine as claimed in claim 1, wherein the rear portion of said presser plate is pivotally connected to the housing of said sewing mechanism at a point spaced rearwardly from the rear edge of said table.
8. A combined knitting and sewing machine as claimed in claim 1, wherein said presser plate is substantially horizontally disposed above said table and has a plurality 'of grooves in which said knitting needles are located, and further including a latch guard covering said grooves at the forward portion of said presser plate to receive the hooks and abut and open the latches of said knitting 4 a 10. needles during forward movement of the latter and to maintain said latches in open position while said knitting needles are in foremost position.
9. A combined knitting and sewing machine as claimed in claim 1, wherein bracket means are secured to said presser plate and extend forwardly of the same and a transversely extending rail is rigidly secured to said bracket means, said yarn carrier being slidably mounted on said rail.
, 10. A combined knitting and sewing machine as claimed in claim 1, wherein said knitting needles have butts projecting outwardly [from the outer face of said knitting needles in their knitting movement include a knitting cam slidably and transversely mounted on said presser plate and said cam means for reciprocating said outer face and having a cam channel engaged by said butts of said knitting needles.
11. A combined knitting and sewing machine as claimed inclaim 10, further including work pickup means associated with said presser plate and actuated by the reciprocating movement of said knitting cam.
1 2. A combined knitting and sewing machine as clamre'd in claim 11, wherein said work pickup means comprise a takeup roller journalled in horizontal position underneath said presser plate and rearwardly of the aperture of the same, a presser roller spring urged against said t-akeup roller, pawl and ratchet means for rotating said pickup roller through a limited angular movement for each stroke of said knitting cam and means operated by said knitting cam and operating said pawl and ratchet means.
13. A combined knitting and sewing machine as claimed in claim 12, wherein said last named means comprise a toothed rack secured along said knitting cam, a
gear wheel pivotally mounted on said presser plate and meshing with "said toothed rack, an eccentric cam secured to said gear wheel, a carriage longitudinally reciprocable on said presser plate and having an abutment member engaging said eccentric cam, said carriage spring urged with said abutment member in contact with said eccentric 0am to be reciprocated thereby, said pawl and ratchet means transforming the reciprocating movement of said carriage into stepwise rotation of said takeup roller.
14. A combined knitting and sewing machine as claimed in claim 1, wherein the aperture in said presser plate has a'rear transverse edge disposed rearwardly of the path of the sewing needle and passing of a knitting yarn by the hook of aknitting needle through a prevrously knitted loop surrounding the shank of said knitting needle is effected at said rear edge of said aperture.
15. A combined knitting and sewing machine as claimed in claim 1,.wherein said sewing mechanism includes a needle bar and wherein there is a single sewing needle, and including a yoke member to which said sewing needle is rigidly secured, said yoke member mounted on the lower end of said needle bar for transverse movement relative to said needle bar, interengaging means between said yoke member and said yarn carrier whereby reciprocating movement of said yarn carrier reciprocates said sewing needle transversely of the presser plate, said yarn carrier having an eye at its lower end through which said sewing needle passes during its vertical reciprocating movement, so constructed and arranged that yarn may be fed by said yarn carrier, passed through the eye of said sewing needle and used both for knitting and sewing.
16. A combined knitting and sewing machine as claimed in claim 15, wherein said interengaging means. comprises a vertical channel secured to said yarn carrier and pin projecting from said yoke member and engage-- able with said vertical channel whereby said channel moves said yoke member transversely of the presser plate during reciprocating movement of said yarn carrier whileallowing vertical movement of said yoke member during: reciprocating vertical movement of the sewing needle.
11 7 1 7. As an attachment for a sewing machine having a needle bar for carrying a sewing needle, a knitting mechanism comprising a knitting needle support member adapted to be attached tothe presser foot bar of a sewing machine in place of the presser foot, a plurality of spaced parallel grooves made in said support member, a plurality of knitting needles slidably mounted insaid grooves, means for retaining the knitting needles in said grooves, means for reciprocating said needles in succession for making a knitting movement, means adapted to be attached to the drive of said sewing machine and connected to said reciprocating means for actuating the latter, said support member having an aperture made therethrough opposite said knitting needles for the passage of the sewing needle of the sewing machine and of the fabric knitted by said knitting needles, and a yarn carrier mounted for reciprocating movement on said support member, said yarn carrier extending adjacent the path of said knitting needles andrmovable across said knitting needles, and means connected to .said yarn carrier and adapted to be connected to the drive of said sewing machine for reciprocating said yarn carrier. I
' 18. An attachment as claimed in claim 17, wherein said support member is in the form of a plate with said grooves opening at one face of said plate and said knitting needles having butts projecting outwardly from said face, said means for reciprocating said needles including a knitting cam mounted for reciprocating movement on said face transversely of the long axis of said knitting needles :and having a cam channel engageable with said butts.
19. An attachment as claimed in claim 18, wherein the drive for said knitting cam comprises a crank-wheel driven 20. An attachment as claimed "in claim 18, further including fabric takeup means mounted onsaid support member and having a driving connection with said reciprocating knitting cam to be actuated thereby.
21. An attachment as claimed in claim 20, wherein said fabric takeup means comprises an eccentric cam rotatably mounted on said support member and rotatable under the action of the reciprocating movement of said knitting cam, aspring pressed carriage movable back and forth under the action of said eccentric cam and a fabric takeup roller actuated by the movement of said carriage, said takeup roller adapted to engage a :spring pressed roller disposed underneath said takeup roller.
I portions of said grooves adjacent one edge of said aperture are covered by a latch guard defining a space for receiving the hook portions of said knitting needles, said latch guard adapted to abut the latches of said knitting needles and open the same when said knitting needles are moved to enter underneath said latch guard, and the latter maintaining said latches in open position while the hook portions of said knitting needles are underneath said latch guard.
24. An attachment as claimed in claim 17, further including bracket means on said support member for rigidly securing said support member to the presser bar of the sewing machine in such a position that the aperture of the support member will be opposite the sewing needle of the sewing machine.
25. An attachment as claimed in claim .17, wherein means are mounted on the needle bar of the sewing machine for securing the sewing needle to the needle bar while allowing transverse movement of the sewing needle withrespect to the needle bar, and interengaging means between said last named means and said yarn carrier whereby transverse reciprocating movement of the yarn carrier will reciprocate said sewing needle transversely along therewith, said yarn carrier having an eye at the lower end thereof aligned with said sewing needle for receiving the sewing needle in the vertical reciprocating movement of the latter.
. 26. An attachment as claimed in claim 17, wherein the drive for said yarn carrier comprises a cam wheel adapted to be rotated at a constant speed by the drive of the sewing machine and having a profile such as to reciprocate said yarn carrier with pauses at the end of the strokes of said yarn carrier.
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US4133278A (en) * 1976-11-18 1979-01-09 Tomy Kogyo Co., Inc. Toy knitting device

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US2135142A (en) * 1936-05-22 1938-11-01 Obermayr Paul Knitting darning machine
US2141386A (en) * 1937-11-08 1938-12-27 Habib Kameel Method of making fringed woven articles
US2391674A (en) * 1944-05-11 1945-12-25 Arthur S Brown Method of making transmission belts

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US3344619A (en) * 1965-03-18 1967-10-03 Singer Co Knitting machines
US4133278A (en) * 1976-11-18 1979-01-09 Tomy Kogyo Co., Inc. Toy knitting device

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