US2934665A - Ion source - Google Patents

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US2934665A
US2934665A US609463A US60946356A US2934665A US 2934665 A US2934665 A US 2934665A US 609463 A US609463 A US 609463A US 60946356 A US60946356 A US 60946356A US 2934665 A US2934665 A US 2934665A
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chamber
anode
nozzle
cathode
plasma
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US609463A
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Ziegler Albert
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Siemens Schuckertwerke AG
Siemens AG
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Siemens AG
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J27/00Ion beam tubes
    • H01J27/02Ion sources; Ion guns
    • H01J27/08Ion sources; Ion guns using arc discharge
    • H01J27/10Duoplasmatrons ; Duopigatrons

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  • the known methods involve the production of plasma by canal-ray discharges, low-pressure discharges, oscillating electrons or high-frequency.
  • the electrode arrangements for extracting the ions from the plasma are fundamentally similar; in all cases a negatively biased electrode, the so called probe, extracts ions 7 and the extracted ions pass through a bore of the probe into the high-vacuum space where the ions are to be" utilized. 7 7
  • That'an ion depletion may occur in the region ahead of result in an unfavorable ratio of the density of the neutral portion of the the probe and may ion density to the plasma.
  • v relates to apparatus for the thermionic I production or emission of ions and has for its general from a space-charge region
  • Fig. 3 shows, in cross section, a nozzle member and cooling system applicable in devices according to the invention.
  • Fig. 4 illustrates, also in section, a nozzle arrangement comprising two nozzles in series.
  • Figs. 5 and 6 spective modifications are partial, sectional views of two reof ion sources similar to the one shown in Fig. 1.
  • the cathode .1 of an arc gap device is disposed within a housing which comprises a cover plate 2 of metal, a cylinder 3 of insulating material, and a bottom plate 5 of metal.
  • a nipple, pipe 4 for the supply of gas communicates with the cathode chamber through-the cover plate 2.
  • the bottom plate 5 is prowhich the ions are extracted for anode chamber 10 is enclosed and sealed by metal struc- 13.
  • a nipplepipe 14 connects with a pro-vacuum pump.
  • anode 7 and probe 9 are electrically connected to re-' I- discharge, whereas on the discharge device is 'relation to thecathode 1 and to the member 6.
  • a probe electrode 8 also-of annular shape which has a nozzle" 3 the cathode chamber 20 vided, with a nozzle insert 6 which has a single nozzle orifice located in its center.
  • the nozzle bore 9 connects the. anode space 10 with a high-vacuum space 11 into further utilization.
  • plasma is produced by means of an are maintained between cathode 1 and anode 7.
  • High pressure for instance of 40 mm.
  • Hg is maintained in the cathode space 20
  • the anode chamber 10 is maintained at low pressure, for instance of about 0.001mm. Hg.
  • the cathode side of the nozzle orifice the discharge has the character of a high-temperature arc occurs a discharge of a type which I have not found described in available literature and which is essentially a high-current glow discharge.
  • the gas in the chamber 20 between the cathode 1 and the orifice of nozzle member 6 can be kept virtually fully ionized, the gas being at a temperature between 10,000?
  • the flow of plasma caused by the above-mentioned pressure gradient may reach supersonic speed and may enter into the anode chamber .10 either as a beam or diifused,
  • the nozzle for securing good orientation, i.e. beam or jet formation, of the plasma beam,it is generally preferable to give the nozzle a Laval-type design (see Fig. 3).
  • the anode 7 serves only to receive the electron current which may attain a magnitude of some -amperes. With such.”
  • the current density at the narrowest cross section of the nozzle orifice may attain values of approximately 5.10 amps. per cm, corresponding to the heretofore attained maximum current density in highpressure plasmas.
  • the anode. 7 (terminal 17) is at zero potential, The nozzle plate 6 (terminal 16) is at minus 50 v., The cathode 1 (terminal 15) at minus 100 v.,
  • the embodiment illustrated in Fig. 2 difiers from that of Fig. l essentially only by the arrangement of probe and anode.
  • the cathode 31 for the arc discharge is located in a chamber 30 enclosed by a cover plate 32 and an insulating jacket 33. Gas is supplied through a nipple pipe 34.
  • the bottom of chamber 30 is formed by a nozzle plate 35 with a nozzle insert 36.
  • the probe 37 is radially symmetrical and slotted so that the direction of ion extraction is perpendicular to the direction of the very high negative potential of the probe, for instance, of minus 10 kv. as in the numerical example above given, the ions are extracted from the arc laterally into the high-vacuum space 38 in which they are to be utilized.
  • the arc-discharge anode 39 in this embodiment is designed as a tubular member and serves simultaneously as a connection for the pre-vacuum pump for exhausting the excess of plasma.
  • the anode 39 is insulated from the high-vacuum chamber with the probe by an insulating sealing ring 40; and a similar insulating ring is disposed between the high-vacuum structure and the nozzle plate 35.
  • the electric potentials. are supplied to terminals 41, 42, 43 and 44.
  • the probe 37 is shown to be composed of two parts mounted on respective metal plates 45 and 46 which are electrically interconnected by a ring-shaped jacket member 47.
  • the nozzle orifice is of the Laval type and is formed by a member 51.
  • the narrowest diameter of the nozzle orifice amounts to some tenths of one millimeter.
  • within the central nozzle-member 51 are cheek portion 52 so that a narrow channel 53 is formed between the nozzle wall proper and the cheeks.
  • the narrow channel communicates with coolant supply ducts 54 and 55.
  • the coolant circulation system thus formed is sealed by means of gaskets 56 and 57.
  • the nozzle insert further comprises a mounting plate 8 by means of which the nozzle insert and the. cooling system are; fastened to the nozzle plate 59.
  • the fiow of cooling liquid into and out of the system is indicated by arrows. plicable in place of the nozzle plates and inserts described with reference to Fig. 1 (5, 6) and'Fig. 2 (35, 36).
  • two nozzles may be arranged in series and the space between the two nozzles may be connected to a prevacuum pump. Since in such an arrangement the second nozzle is located in a relatively high vacuum and hence is subjected to much lower thermal stress than the first nozzle, thesecond nozzle can be made of insulating material, for instance quartz. This reduces the recombination of the, atom ions into molecule ions, which recombination is particularly large at metal surfaces, whereas the ionization is not impaired or is even increased due to the largeelectron-current density in the nozzle. As a result, a slight gas density together with a relatively large ion density is obtained in front of the probe. This is a prerequisite for the extraction ofv very large. ion currents.
  • the nozzle member is ap- The embodiment shown in Fig. 4 exemplifies such a series arrangement of two nozzles.
  • Denoted by 61 is the first nozzle member described in the previous paragraph.
  • Nozzle 61 is composed of a nozzle plate and a nozzle insert which may be designed as described with reference to Fig. 3 but, for simplicity,'is shown in Fig. 4 as having the same design as the nozzle members of Figs. 1 and 2.
  • the second nozzle is formed by a hollow body 62 of quartz. Body 62 forms a cooling space 63 traversed by liquid coolant as schematically indicated by broken-line arrows.
  • Theanode 64 serves as a, holder for the nozzle 62.
  • An insulating plate 65 prevents an arc discharge other than through the nozzle orifice.
  • the probe is denoted by 66.
  • a nipple type 67 serves for evacuating the space between the two nozzles. Otherwise the apparatus may be designed in accordance with the one described with reference to Fig. 1.
  • cathode, the anode and the probe in devices according to Figs. 1, 2 and 4 may also be cooled in any conventional manner, this being not illustrated on the drawing.
  • the ion source according to the invention may be modified so that the space between anode and nozzle, such as the anode chamber 10 in Fig. 1, iskept at a higher pressure than the space between nozzle and cathode, such as the cathode chamber 20in Fig. 1.
  • Such modification differs from those described with reference to Figs. 1 to 4 essentially only by exchanging the electrodes.
  • one of the two electrodes may be designed as a nozzle.
  • the entire space between the two electrodes is kept at a considerably higher pressure than the space beyond the nozzle.
  • a simple way of providing such a device in apparatus according to Figs. 1 to 4- is to make the particular electrodes of magnetizable material and to provide them with a magnetizing winding so-that the electrodes also serve as magnetic poles.
  • Figs. 5 and 6 are largely similar to the one described with reference to Fig. 1, correspond-' ing components being denoted by the same reference numerals respectively. It will therefore sufiiceto describe only the essential differences.
  • the bottom plate 71 of the cathode chamber is electrically connected with the anode terminal 17 and carries an insert 72 which forms the arc anode and, is provided with a narrow nozzle which the cathode chamber 20 anode chamber 10.
  • the arc cathode 1 is provided with anannular core 74 of magnetizable iron which carries a magnetic excitation coil 75 to be energized from'terminals 76.
  • the top plate 77 and the cylinder 78 as well as the bottom plate 79 that form the cathode chamber are all madeof magnetizable material; and the bottom plate 79, carrying the same nozzle insert as described with reference to Fig. l, is equipped with another magnetic excitation coil 80 connected terminal 81.
  • the cathode 1 and the insert 6 operate as magnet poles and produce a plasma-concentrating field.
  • the magnetic field distribution is most favorable if the field intensity. has a is approximately thecase in a device according to Fig. 6.
  • an ion source according to the invention produces a flow of plasma of extremely high velocity and high ion density. This has the following advantages: v 7
  • theions can be extracted in the direction of the plasma beam and can be further accelerated asa beam or jet. Due to the high-velocity flow of the plasma, the supply and replenishment of ions to the probe is no longer limited by the diffusion velocity to current-supply maximum within the nozzle orifice as e to Fig. 2 in which the plasma the pre-v'acuum tube I small relative to the atom-ion proportion since the molecules almost completely disintegrate at the occurring high temperatures.
  • An apparatus for supplying'a current of ion plasma comprising a discharge vessel and a gaseous atmosphere therein, a high temperature are gap device having an arc cathode and an arc anode spaced from each other, means dividing said vessel into cathode and anode chambers in which said cathode and said anode are located respectively, said means having on the arc gap axis a restricted nozzle orifice through which said chambers communicate with each other for fiow of plasma, evacuating conduit means communicating with the anode chamber whereby, during operation, the cathode chamber has a higher pressure than the anode chamber, the gas in the cathode chamber being at at least l0,000 C. and at least several atmospheres pressure, and a high-potential probe' electrode disposed near said are gap device for extracting ions from the arc, the probe being connected to a vacuum source for removal of plasma.
  • An apparatus for supplying a current of ion plasma comprising a discharge vessel and a gaseous atmosphere therein, independently burning plasma producing high temperature arc gap means within said vessel for maintaining an arc in said atmosphere, means having a restricted orifice in the arc gap and dividing the vessel space into separate arc cathode and anode electrode chambers, one of said chambers having a gas pressure which is at least several atmospheres and is of a higher order of magnitude than the other chamber, and a high-potential probe electrode insulated from said are gap means and disposed in one of said chambers close to said are gap means for extracting ions from the arc, the probe forming a third chamber, and means connecting the latter to a high vacuum, the three chambers being connected so that the plasma travels froma plasma forming region of comparatively high pressure to a region of lower, prevacuum pressure comprising the other one of said are electrode chambers, and thence through the third chamber to a region of high vacuum, for removal of plasma.
  • An ion source according to claim 2 comprising magnet means having a magnetic field for concentrating the beam of plasma produced by the are.
  • said arc gap means comprising cathode and anode electrodes of ass ss-P means, when in operation,
  • said are gap means comprising an arc electrode, a magnetizable core of annular shape coaxially mounted on said elec trode, and a magnetizing coil on said core to produce a magnetic field for concentrating the beam of plasma produced by the are.
  • said arc gap having an arc-current intensity above the minimum required for substantially complete ionization of the plasma.
  • An apparatus for supplying a flow of ion plasma comprising a discharge vessel and a gaseous atmosphere therein, independently burning plasma producing high temperature arc gap means within said vessel for maintaining an arc in said atmosphere, nozzle means having a nozzle orifice in the arc gap and dividing the vessel space into separate arc cathode and anode electrode chambers, the orificese'rving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at at least about l0,000 C., one of said chambers having conduit means for connection to a source of charge gas and the other chamber having conduit means for connection to a vacuum pump, said nozzle orifice having a cross section sufliciently narrow to maintain the pressure in one of said chambers three to four orders of magnitude higher than in the other chamber, said pressurein the one chamber being at least several atmospheres, and a high-potential probe electrode insulated fromsaid arc gap means and disposed in one of said chambers close to said are gap means for extracting
  • said nozzle means having coolant circulation ducts surrounding said nozzle orifice.
  • said nozzle orifice having substantially double-conical shape and having its axis coincident with the nozzle axis, said orifice having the narrowest cross section located intermediate the axial ends of the orifice so as to form a Laval-type nozzle.
  • An apparatus for supplying a current of 7 ion plasma comprising a discharge vessel and a gaseous atmosphere therein, a plasma producing high temperahim are gap device having a cathode and an anode spaced from each other in said vessel, partition means disposed between said anode and cathode and dividing the arc space in said vessel into separate arc cathode and anode electrode chambers, said partition means having a nozzle orifice located axially between said cathode and anode and forming a communication between said chambers, the orifice serving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at least about 10,000 0., one of said chambers having higher pressure than the other and being connected to a source of charge gas, the other having conduit means for connection to a source of vacuum, and a high-potential probe electrode insulated from said are gap device and disposed in one of said chambers for extracting ions from the arc, the probe forming a third chamber, and means
  • An apparatus for supplying a current of ions comprising a discharge vessel and a gaseous atmosphere therein, a high temperature are gap device having an arc cathode and an arc anode spaced from each other, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said means having on the arc gap axis a restricted orifice through which said chambers communicate with each other, one of said chambers having a higher pressure than the other, a probe electrode chamber having an ion intake opening communicating with the low-pressure chamber, the opening being substantially in alignment with the direction of spacing between said anode and cathode for extracting ions from the arc, said apparatus having a high-vacuum space connected to said probe electrode, the extracted ions passing from said low-pressure chamber through the probe chamber to said vacuum space.
  • said anode having an'opening in coaxial relation to said direction of spacing, said probe electrode being disposed at the side of said anode facing away from said cathode, and said orifice and said probe opening being coaxially aligned, whereby the ions are extracted into said vacuum space in the direction of the beam of plasma passing through said orifice of said dividing means.
  • said probe electrode being disposed in radially symmetrical relation to said direction of spacing, and said vacuum space being located laterally of said probe electrode relative to said, spacing, and said probe electrode orifice having a slit around the spacing direction, whereby the ions are extracted into said vacuum space in a direction perpendicular to said spacing direction.
  • said vessel having a pro-evacuating conduit communicating with said low-pressure chamber for maintaining a pre-vacuum pressure between said two orifices.
  • An apparatus for supplying ions comprising a gaseous discharge vessel having two high temperature are electrodes forming an arc discharge path in said vessel, two nozzle means having respective restricted nozzle orifices located on said path between said electrodes and providing communication between the two electrodes, said nozzle means providing an intermediate space between the two orifices thereof, an evacuating conduit communicating with said intermediate space to form a region of lower pressure, and a high-potential, high-v vacuum connected, probe electrode chamber communicating with said region for extracting ions from the arc, there being a space formed between one of the arc electrodes and the entrance to said probe electrode chamber, thelatter space being subjected to high-vacuum through said probe chamber, the probe electrode having a nozzle extending into said latter space, the three chambers being connected so that the plasma travels from a plasma form ing region of comparatively highpressure of at least sev eral atmospheres adjacent one of the electrodes to the said region of lower pressure, and thence through said latter space and through the probe electrode chamber to
  • said two electrodes comprising a cathode in the chamber having the higher pressure and an anode in the other chamber; said cathode, anode, probe electrode and nozzle orifices being all coaxiall'y aligned in the direction of said are path; said anode and said probe electrode having central openings on the alignment axis.
  • one of said nozzle means being adjacent the lower-pressure chamber and consisting of insulating material.
  • An apparatus for supplying a plasma ion current comprising'a' discharge vessel and a gaseous atmosphere thereinpa.
  • plasma forming high temperature .arc gap means having. anzarc cathode .and an annular conical arc anode spaced from and extending toward the cathode, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said dividing means having on the arc gap axis a restricted orifice through which said chambers communicate with each other, the cathode chambers having an inlet for source gas and having a higher pressure than the anode chamber, the pressure in the cathode chamber being at least vseveral atmospheres, the gas therein being at least 10,000 C., an annular conical probe electrode extending toward and communicating with the anode chamber, the probe having an ion intake aperture substantially in coaxial alignment with the direction of spacing between said anode and cathode for extracting ions from the arc, said apparatushavinga
  • An apparatus for supplying ions comprising a discharge vessel and a gaseous atmosphere therein, a plasma forming high temperature are gap means having an arc cathode and an annular conical arc anode spaced from andextending toward the cathode, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said dividing means having on the arc gap axis a restricted orifice through which said chambers communicate with each'other, the cathode chamber having an inlet for source gas and having a higherpressure than the anode chamber, the orifice serving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at at least '10,000 C.
  • an annular conical. probe electrode extending toward and communicating with the anode chamber, the probe having an ion intake aperture substantially in coaxial alignment with the direction ofspacing between said anode and cathode for extracting ions from the are, said apparatus having a high vacuum space connected to said probe electrode, the ions passing from said low-pressure anode chamber through the probe chamber to said vacuum space, for supply to a point of use, said are gap means comprising cathode and anode electrodes of comprising a discharge vessel and a gaseous atmosphere therein, a plasma forming high temperature are gap device having an arc cathode and an annular conical arc anode spaced from and extending toward the cathode, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said dividing means having on the arc gap axis a restricted tapering orifice through which said chambers communicate with each other, the cathode chamber having an in
  • annular conical probe electrode chamber extending toward and communicating with the low-pressure anode chamber for extracting ions from the arc, said anode chamber having a communicating conduit for connection to pre-vacuum means, said apparatus having a high-vacuum space connected to said probe electrode, the ions passing from said low-pressure chamher through the probe to said high-vacuum space, for supply to a point of use the tapering orifice, the anode, the arc gap axis and the probe chamber being in axial alignment.
  • An apparatus for supplying ions comprising a vesmagnetizable material, and magnetizing 1 means mounted on said electrodes to produce a magnetic sel, a conduit for introduction of source gas into said vessel into a region of comparatively higherpressure of at least several atmospheres, plasma producing high temperature are gap means in the vessel, the arc gap means comprising two electrodes across which the arc is formed, one of the electrodes being in the said higher pressure region, a high potential probe, insulated from the arc gap means, to extract ions, a high vacuum conduit connected to the probe, the apparatus providing a restricted passage for flow of ions from said region of higher pressure to said probe, said vessel having a low pressure chamber ahead of the probe and subsequent to the other one of the electrodes, with respect to the plasma flow direction, said chamber having a conduit for connection to a vacuum source for removal of plasma, said region and said chamber differing in pressure by a factor of three to four powers of ten.
  • an apparatus for supplying a flow of ion plasma comprising a discharge vessel and a gaseous atmosphere therein, independently burning plasma producing high temperature are gap means within said vessel for main-- taining an arc in said atmosphere, nozzle means having a nozzle orifice in the arc gap and dividing the vessel space into separate arc cathode and anode electrode chambers, the orifice serving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at at least about 10,000" 0, one of saidchambers having conduit means for connection to a source of charge gas and the other chamber having conduit means for connection to a vacuum pump, said nozzle orifice having a cross section sufiiciently narrow to maintain the preschambers close to said are gap means sure in one of said chambers three to four orders of magnitude higher than in the other chamber, said pressure in the one chamber being at least several atmospheres, and a high-potential probe electrode insulated from said are gap means and disposed in one of said for

Description

April 26, 1960 A. ZIIQEG'LER 2,934,665
ION SOURCE Filed Sept. 12. 1956 2 Sheets-Sheet 1 Fig. 2 57 55 54 5 51 56 58 51. 55 57 April 1960 A. ZIEGLER I 2,934,665
ION SOURCE Filed Sept. 12, 1956 2 Sheets-Sheet 2 tudeof ion current. v a
, According to a feature of my invention, the ion plasma and features of my invention will be apparent ION SOURCE Albert Ziegler, Erlangen, Germany, asslgnor to Siemens- Schuckertwerke Aktiengesellschaft, Berlin Siemensstadt, Germany, a German corporation Application September 12 1956, Serial No. 609,463
' 25 Claims. (Cl. 313-63) My 7 invention object to devise an ion source of increased ion output or improved operating efiiciency as compared with the ion sources heretofore available.
The various ion sources so far known differ from one another essentially by the method employed for pr'o.
ducing the plasma from which theions are extracted. The known methods involve the production of plasma by canal-ray discharges, low-pressure discharges, oscillating electrons or high-frequency. The electrode arrangements for extracting the ions from the plasma are fundamentally similar; in all cases a negatively biased electrode, the so called probe, extracts ions 7 and the extracted ions pass through a bore of the probe into the high-vacuum space where the ions are to be" utilized. 7 7
These various apparatus have in common that the plasma production takes place in a space of low pressure, for instance between 10- and 10* mm. Hg. In all cases the ionization is caused by electroncollision; For highest possible probability of ionization, strong magnetic fields or high voltages must be applied. Nevertheless,
the attaintable degree of ionization amounts to only about 10%, and the atom-ion proportion, particularly with hy-" drogen plasmas, is far below 100%. U a
Another disadvantage of the known apparatus and methods is the fact that the replenishment of ions to the probe is limited by the diffusion velocity of the ions, so
that'an ion depletion may occur in the region ahead of result in an unfavorable ratio of the density of the neutral portion of the the probe and may ion density to the plasma.
It is, therefore, a more specific object of my invention to provide an ion source that minimizes or obviates the above-mentioned deficiencies and affords a funda-' mental improvement over the known ion sources, par-' ticularly with respect to efiiciency and attainable magniis produced by means Man are discharge, and a nozzle with a relatively narrow nozzle orifice-is disposed between'the cathode and the anode of the arc discharge gap so as to divide the discharge space into two cham bers. pressure in one of I further'pr'ovide means for maintaining the gas the two chambers much higher than in the other space, the dilference amounting preferably 2 shows, in
v relates to apparatus for the thermionic I production or emission of ions and has for its general from a space-charge region,
axial section, anotherion source ac-' United States Patent cording to the invention with a radially symmetrical probe for extraction of ions perpendicular to the direction of the plasma beam. T
Fig. 3 shows, in cross section, a nozzle member and cooling system applicable in devices according to the invention.
Fig. 4 illustrates, also in section, a nozzle arrangement comprising two nozzles in series.
Figs. 5 and 6 spective modifications are partial, sectional views of two reof ion sources similar to the one shown in Fig. 1.
According to Fig. l, the cathode .1 of an arc gap device is disposed within a housing which comprises a cover plate 2 of metal, a cylinder 3 of insulating material, and a bottom plate 5 of metal. A nipple, pipe 4 for the supply of gas communicates with the cathode chamber through-the cover plate 2. The bottom plate 5 is prowhich the ions are extracted for anode chamber 10 is enclosed and sealed by metal struc- 13. A nipplepipe 14 connects with a pro-vacuum pump.
'5, anode 7 and probe 9 are electrically connected to re-' I- discharge, whereas on the discharge device is 'relation to thecathode 1 and to the member 6. Located behind the arc anode 7 is a probe electrode 8 also-of annular shape which has a nozzle" 3 the cathode chamber 20 vided, with a nozzle insert 6 which has a single nozzle orifice located in its center. The anode 7 of the arc ring-shaped and located in coaxial orifice of nozzle bore 9 on its center axis. The nozzle bore 9 connects the. anode space 10 with a high-vacuum space 11 into further utilization. The
tures integral with the arc anode 7 and the probe 9. Insulation as well as tight sealing of the anode chamber is effected by means of insulating ring members 12 and The cathode 1, nozzle plate spective terminals 15,16, 17 and 18. v
During operation of the device, plasma is produced by means of an are maintained between cathode 1 and anode 7. High pressure, for instance of 40 mm. Hg is maintained in the cathode space 20, whereas the anode chamber 10 is maintained at low pressure, for instance of about 0.001mm. Hg. Due'to the pressure gradient there occurs a flow of plasma at extremely high. velocity from through the orifice of nozzle member 6 in the direction toward the anode 7. The are burns entirely or partly through the orifice of nozzle member 6. 0n the cathode side of the nozzle orifice the discharge has the character of a high-temperature arc occurs a discharge of a type which I have not found described in available literature and which is essentially a high-current glow discharge.
By maintaining a suflicient current intensity of the are,
1 the gas in the chamber 20 between the cathode 1 and the orifice of nozzle member 6 can be kept virtually fully ionized, the gas being at a temperature between 10,000?
C. and 20,000? C. depending upon the current magnitude.
The flow of plasma caused by the above-mentioned pressure gradient may reach supersonic speed and may enter into the anode chamber .10 either as a beam or diifused,
depending upon the particular design 'of the apparatus.
Hence, for securing good orientation, i.e. beam or jet formation, of the plasma beam,it is generally preferable to give the nozzle a Laval-type design (see Fig. 3). The anode 7 serves only to receive the electron current which may attain a magnitude of some -amperes. With such."
current intensities, the current density at the narrowest cross section of the nozzle orifice may attain values of approximately 5.10 amps. per cm, corresponding to the heretofore attained maximum current density in highpressure plasmas. Even at Patented Apr. 26, 1960 the anode chamber 10 anode side of the nozzle there a'slight gas density of 0.001 mm. Hg in theanode chamber, the conductivity of the; plasma is suflicient, due to the'high degree of ionization,
plasma beam. Due to the The anode. 7 (terminal 17) is at zero potential, The nozzle plate 6 (terminal 16) is at minus 50 v., The cathode 1 (terminal 15) at minus 100 v.,
The probe 9 (terminal 18) is at minus, 10 kv.
The embodiment illustrated in Fig. 2 difiers from that of Fig. l essentially only by the arrangement of probe and anode. The cathode 31 for the arc discharge is located in a chamber 30 enclosed by a cover plate 32 and an insulating jacket 33. Gas is supplied through a nipple pipe 34. The bottom of chamber 30 is formed by a nozzle plate 35 with a nozzle insert 36. The probe 37 is radially symmetrical and slotted so that the direction of ion extraction is perpendicular to the direction of the very high negative potential of the probe, for instance, of minus 10 kv. as in the numerical example above given, the ions are extracted from the arc laterally into the high-vacuum space 38 in which they are to be utilized. The arc-discharge anode 39 in this embodiment is designed as a tubular member and serves simultaneously as a connection for the pre-vacuum pump for exhausting the excess of plasma. The anode 39 is insulated from the high-vacuum chamber with the probe by an insulating sealing ring 40; and a similar insulating ring is disposed between the high-vacuum structure and the nozzle plate 35. The electric potentials. are supplied to terminals 41, 42, 43 and 44. The probe 37 is shown to be composed of two parts mounted on respective metal plates 45 and 46 which are electrically interconnected by a ring-shaped jacket member 47.
A preferred design of the nozzle member, applicable in devices of the kind described above with reference to Figs. 1 and 2, is separately illustrated in Fig. 3. The nozzle orifice is of the Laval type and is formed by a member 51. The narrowest diameter of the nozzle orifice amounts to some tenths of one millimeter. within the central nozzle-member 51 are cheek portion 52 so that a narrow channel 53 is formed between the nozzle wall proper and the cheeks. The narrow channel communicates with coolant supply ducts 54 and 55. The coolant circulation system thus formed is sealed by means of gaskets 56 and 57. The nozzle insert further comprises a mounting plate 8 by means of which the nozzle insert and the. cooling system are; fastened to the nozzle plate 59. The fiow of cooling liquid into and out of the system is indicated by arrows. plicable in place of the nozzle plates and inserts described with reference to Fig. 1 (5, 6) and'Fig. 2 (35, 36).
In order to attain low pressure ahead of the probe, two nozzles may be arranged in series and the space between the two nozzles may be connected to a prevacuum pump. Since in such an arrangement the second nozzle is located in a relatively high vacuum and hence is subjected to much lower thermal stress than the first nozzle, thesecond nozzle can be made of insulating material, for instance quartz. This reduces the recombination of the, atom ions into molecule ions, which recombination is particularly large at metal surfaces, whereas the ionization is not impaired or is even increased due to the largeelectron-current density in the nozzle. As a result, a slight gas density together with a relatively large ion density is obtained in front of the probe. This is a prerequisite for the extraction ofv very large. ion currents.
Disposed The nozzle member is ap- The embodiment shown in Fig. 4 exemplifies such a series arrangement of two nozzles. Denoted by 61 is the first nozzle member described in the previous paragraph. Nozzle 61 is composed of a nozzle plate and a nozzle insert which may be designed as described with reference to Fig. 3 but, for simplicity,'is shown in Fig. 4 as having the same design as the nozzle members of Figs. 1 and 2. The second nozzle is formed by a hollow body 62 of quartz. Body 62 forms a cooling space 63 traversed by liquid coolant as schematically indicated by broken-line arrows. Theanode 64 serves as a, holder for the nozzle 62. An insulating plate 65 prevents an arc discharge other than through the nozzle orifice. The probe is denoted by 66. A nipple type 67 serves for evacuating the space between the two nozzles. Otherwise the apparatus may be designed in accordance with the one described with reference to Fig. 1.
It will be understood that the cathode, the anode and the probe in devices according to Figs. 1, 2 and 4 may also be cooled in any conventional manner, this being not illustrated on the drawing.
The ion source according to the invention may be modified so that the space between anode and nozzle, such as the anode chamber 10 in Fig. 1, iskept at a higher pressure than the space between nozzle and cathode, such as the cathode chamber 20in Fig. 1. Such modification differs from those described with reference to Figs. 1 to 4 essentially only by exchanging the electrodes.
According to another modification of the invention, one of the two electrodes may be designed as a nozzle. In this case the entire space between the two electrodes is kept at a considerably higher pressure than the space beyond the nozzle. For some cases of application it may be desirable to condense or concentrate the plasma beam behind the nozzle or nozzles. This can be done in known manner by magnetic devices. A simple way of providing such a device in apparatus according to Figs. 1 to 4-is to make the particular electrodes of magnetizable material and to provide them with a magnetizing winding so-that the electrodes also serve as magnetic poles.
The embodiments of Figs. 5 and 6 are largely similar to the one described with reference to Fig. 1, correspond-' ing components being denoted by the same reference numerals respectively. It will therefore sufiiceto describe only the essential differences.
According to Fig- 5 the bottom plate 71 of the cathode chamber is electrically connected with the anode terminal 17 and carries an insert 72 which forms the arc anode and, is provided with a narrow nozzle which the cathode chamber 20 anode chamber 10.
In the, device illustrated communicates with the in Fig. 6 the arc cathode 1 is provided with anannular core 74 of magnetizable iron which carries a magnetic excitation coil 75 to be energized from'terminals 76. The top plate 77 and the cylinder 78 as well as the bottom plate 79 that form the cathode chamber are all madeof magnetizable material; and the bottom plate 79, carrying the same nozzle insert as described with reference to Fig. l, is equipped with another magnetic excitation coil 80 connected terminal 81. When the coils 75 and 80 are energized by direct current, the cathode 1 and the insert 6 operate as magnet poles and produce a plasma-concentrating field. The magnetic field distribution is most favorable if the field intensity. has a is approximately thecase in a device according to Fig. 6.
As mentioned above, an ion source according to the invention produces a flow of plasma of extremely high velocity and high ion density. This has the following advantages: v 7
Behind the plasma nozzle, theions can be extracted in the direction of the plasma beam and can be further accelerated asa beam or jet. Due to the high-velocity flow of the plasma, the supply and replenishment of ions to the probe is no longer limited by the diffusion velocity to current-supply maximum within the nozzle orifice as e to Fig. 2 in which the plasma the pre-v'acuum tube I small relative to the atom-ion proportion since the molecules almost completely disintegrate at the occurring high temperatures. g
It will, be obvious to those skilled in the art, upon a study of this disclosure, that my invention permits of various modifications as regards the design and arrangement of the individual components and that it may be embodied in devices other than those specifically illustrated and described, without departing from the essen tial features of my invention and within the scope of the claims annexed hereto. r
I claim:
1. An apparatus for supplying'a current of ion plasma, comprising a discharge vessel and a gaseous atmosphere therein, a high temperature are gap device having an arc cathode and an arc anode spaced from each other, means dividing said vessel into cathode and anode chambers in which said cathode and said anode are located respectively, said means having on the arc gap axis a restricted nozzle orifice through which said chambers communicate with each other for fiow of plasma, evacuating conduit means communicating with the anode chamber whereby, during operation, the cathode chamber has a higher pressure than the anode chamber, the gas in the cathode chamber being at at least l0,000 C. and at least several atmospheres pressure, and a high-potential probe' electrode disposed near said are gap device for extracting ions from the arc, the probe being connected to a vacuum source for removal of plasma.
2. An apparatus for supplying a current of ion plasma, comprising a discharge vessel and a gaseous atmosphere therein, independently burning plasma producing high temperature arc gap means within said vessel for maintaining an arc in said atmosphere, means having a restricted orifice in the arc gap and dividing the vessel space into separate arc cathode and anode electrode chambers, one of said chambers having a gas pressure which is at least several atmospheres and is of a higher order of magnitude than the other chamber, and a high-potential probe electrode insulated from said are gap means and disposed in one of said chambers close to said are gap means for extracting ions from the arc, the probe forming a third chamber, and means connecting the latter to a high vacuum, the three chambers being connected so that the plasma travels froma plasma forming region of comparatively high pressure to a region of lower, prevacuum pressure comprising the other one of said are electrode chambers, and thence through the third chamber to a region of high vacuum, for removal of plasma.
3. The apparatus of claim 2, the cathode and anode chambers being operated at pressures in the ratio of about 40 to .001.
4. The apparatus of claim 2, the pressures in the cathode and anode chambers differing by a factor of three to four powers of ten.
i 5. In an ion source according to claim 2, said anode chamber having the higher pressure.
6.,An ion source according to claim 2, comprising magnet means having a magnetic field for concentrating the beam of plasma produced by the are.
.7. In an ion source according to claim 2, said arc gap means comprising cathode and anode electrodes of ass ss-P means, when in operation,
6 magnetizable material, and magnetizing meafi mounted on said electrodes to produce a magnetic field for con: centrating the beam of plasma produced by the are.
8. In an ion source according to claim 2, said are gap means comprising an arc electrode, a magnetizable core of annular shape coaxially mounted on said elec trode, and a magnetizing coil on said core to produce a magnetic field for concentrating the beam of plasma produced by the are.
9. In anion source according to claim 2, said arc gap having an arc-current intensity above the minimum required for substantially complete ionization of the plasma.
10. An apparatus for supplying a flow of ion plasma, comprising a discharge vessel and a gaseous atmosphere therein, independently burning plasma producing high temperature arc gap means within said vessel for maintaining an arc in said atmosphere, nozzle means having a nozzle orifice in the arc gap and dividing the vessel space into separate arc cathode and anode electrode chambers, the orificese'rving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at at least about l0,000 C., one of said chambers having conduit means for connection to a source of charge gas and the other chamber having conduit means for connection to a vacuum pump, said nozzle orifice having a cross section sufliciently narrow to maintain the pressure in one of said chambers three to four orders of magnitude higher than in the other chamber, said pressurein the one chamber being at least several atmospheres, and a high-potential probe electrode insulated fromsaid arc gap means and disposed in one of said chambers close to said are gap means for extracting ions from the arc, the probe forming a third chamber, and means connecting the latter to a high vacuum, the three chambers being connected so that the plasma travels from a plasma forming pressure to a region of lower, pre-vacuum pressure coinp'rising'the other one of said are electrode chambers, and thence through the third chamber to a region of high vacuum for evacuation to a point of use.
11. In an ion source according to claim 21, said nozzle means having coolant circulation ducts surrounding said nozzle orifice.
12. In an ion source according to claim 21, said nozzle orifice having substantially double-conical shape and having its axis coincident with the nozzle axis, said orifice having the narrowest cross section located intermediate the axial ends of the orifice so as to form a Laval-type nozzle. 1
13. An apparatus for supplying a current of 7 ion plasma, comprising a discharge vessel and a gaseous atmosphere therein, a plasma producing high temperahim are gap device having a cathode and an anode spaced from each other in said vessel, partition means disposed between said anode and cathode and dividing the arc space in said vessel into separate arc cathode and anode electrode chambers, said partition means having a nozzle orifice located axially between said cathode and anode and forming a communication between said chambers, the orifice serving for passage of plasma from the cathode chamber, the gas in the cathode chamber being atat least about 10,000 0., one of said chambers having higher pressure than the other and being connected to a source of charge gas, the other having conduit means for connection to a source of vacuum, and a high-potential probe electrode insulated from said are gap device and disposed in one of said chambers for extracting ions from the arc, the probe forming a third chamber, and means connecting the latter to a high vacuum, the three chambers being connected so that-the plasma travels from a plasma forming region of-compara tively high pressure to a region of lower, pre-vacuum pressurecomprising the other One of said are electrode charnbers, ang I region of comparatively high ass-4,66:
thence through the third chamber to aregion of high vacuum for evacuation to a point of use.
14. An apparatus for supplying a current of ions, comprising a discharge vessel and a gaseous atmosphere therein, a high temperature are gap device having an arc cathode and an arc anode spaced from each other, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said means having on the arc gap axis a restricted orifice through which said chambers communicate with each other, one of said chambers having a higher pressure than the other, a probe electrode chamber having an ion intake opening communicating with the low-pressure chamber, the opening being substantially in alignment with the direction of spacing between said anode and cathode for extracting ions from the arc, said apparatus having a high-vacuum space connected to said probe electrode, the extracted ions passing from said low-pressure chamber through the probe chamber to said vacuum space.
15. In an ion source according to claim 14, said anode having an'opening in coaxial relation to said direction of spacing, said probe electrode being disposed at the side of said anode facing away from said cathode, and said orifice and said probe opening being coaxially aligned, whereby the ions are extracted into said vacuum space in the direction of the beam of plasma passing through said orifice of said dividing means.
16. In an ion source according to claim 14, said probe electrode being disposed in radially symmetrical relation to said direction of spacing, and said vacuum space being located laterally of said probe electrode relative to said, spacing, and said probe electrode orifice having a slit around the spacing direction, whereby the ions are extracted into said vacuum space in a direction perpendicular to said spacing direction.
17. In an ion source according to claim 14, said vessel having a pro-evacuating conduit communicating with said low-pressure chamber for maintaining a pre-vacuum pressure between said two orifices.
18. An apparatus for supplying ions, comprising a gaseous discharge vessel having two high temperature are electrodes forming an arc discharge path in said vessel, two nozzle means having respective restricted nozzle orifices located on said path between said electrodes and providing communication between the two electrodes, said nozzle means providing an intermediate space between the two orifices thereof, an evacuating conduit communicating with said intermediate space to form a region of lower pressure, and a high-potential, high-v vacuum connected, probe electrode chamber communicating with said region for extracting ions from the arc, there being a space formed between one of the arc electrodes and the entrance to said probe electrode chamber, thelatter space being subjected to high-vacuum through said probe chamber, the probe electrode having a nozzle extending into said latter space, the three chambers being connected so that the plasma travels from a plasma form ing region of comparatively highpressure of at least sev eral atmospheres adjacent one of the electrodes to the said region of lower pressure, and thence through said latter space and through the probe electrode chamber to a region of high vacuum for supply to a point of use.
19. In an ion source according to claim 18, said two electrodes comprising a cathode in the chamber having the higher pressure and an anode in the other chamber; said cathode, anode, probe electrode and nozzle orifices being all coaxiall'y aligned in the direction of said are path; said anode and said probe electrode having central openings on the alignment axis.
20. In an ion source according to claim 18,.one of said nozzle means being adjacent the lower-pressure chamber and consisting of insulating material.
21. An apparatus for supplying a plasma ion current, comprising'a' discharge vessel and a gaseous atmosphere thereinpa. plasma forming high temperature .arc gap means having. anzarc cathode .and an annular conical arc anode spaced from and extending toward the cathode, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said dividing means having on the arc gap axis a restricted orifice through which said chambers communicate with each other, the cathode chambers having an inlet for source gas and having a higher pressure than the anode chamber, the pressure in the cathode chamber being at least vseveral atmospheres, the gas therein being at least 10,000 C., an annular conical probe electrode extending toward and communicating with the anode chamber, the probe having an ion intake aperture substantially in coaxial alignment with the direction of spacing between said anode and cathode for extracting ions from the arc, said apparatushavingahigh-vacuum space connected to said probe/electrode, the ions. passing from said low-pressure anode chamber through the probe chamber to said vacuum space for supply to a point of use.
22. An apparatus for supplying ions, comprising a discharge vessel and a gaseous atmosphere therein, a plasma forming high temperature are gap means having an arc cathode and an annular conical arc anode spaced from andextending toward the cathode, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said dividing means having on the arc gap axis a restricted orifice through which said chambers communicate with each'other, the cathode chamber having an inlet for source gas and having a higherpressure than the anode chamber, the orifice serving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at at least '10,000 C. and at at least several atmospheres pressure, an annular conical. probe electrode extending toward and communicating with the anode chamber, the probe having an ion intake aperture substantially in coaxial alignment with the direction ofspacing between said anode and cathode for extracting ions from the are, said apparatus having a high vacuum space connected to said probe electrode, the ions passing from said low-pressure anode chamber through the probe chamber to said vacuum space, for supply to a point of use, said are gap means comprising cathode and anode electrodes of comprising a discharge vessel and a gaseous atmosphere therein, a plasma forming high temperature are gap device having an arc cathode and an annular conical arc anode spaced from and extending toward the cathode, means dividing said vessel into two separate chambers in which said cathode and said anode are located respectively, said dividing means having on the arc gap axis a restricted tapering orifice through which said chambers communicate with each other, the cathode chamber having an inlet for source gas and having a higher pressure than the anode chamber, the orifice serving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at at least 10,000 C. and at at least several atmospheres pressure, an annular conical probe electrode chamber extending toward and communicating with the low-pressure anode chamber for extracting ions from the arc, said anode chamber having a communicating conduit for connection to pre-vacuum means, said apparatus having a high-vacuum space connected to said probe electrode, the ions passing from said low-pressure chamher through the probe to said high-vacuum space, for supply to a point of use the tapering orifice, the anode, the arc gap axis and the probe chamber being in axial alignment.
24, An apparatus for supplying ions, comprising a vesmagnetizable material, and magnetizing 1 means mounted on said electrodes to produce a magnetic sel, a conduit for introduction of source gas into said vessel into a region of comparatively higherpressure of at least several atmospheres, plasma producing high temperature are gap means in the vessel, the arc gap means comprising two electrodes across which the arc is formed, one of the electrodes being in the said higher pressure region, a high potential probe, insulated from the arc gap means, to extract ions, a high vacuum conduit connected to the probe, the apparatus providing a restricted passage for flow of ions from said region of higher pressure to said probe, said vessel having a low pressure chamber ahead of the probe and subsequent to the other one of the electrodes, with respect to the plasma flow direction, said chamber having a conduit for connection to a vacuum source for removal of plasma, said region and said chamber differing in pressure by a factor of three to four powers of ten.
25.An apparatus for supplying a flow of ion plasma, comprising a discharge vessel and a gaseous atmosphere therein, independently burning plasma producing high temperature are gap means within said vessel for main-- taining an arc in said atmosphere, nozzle means having a nozzle orifice in the arc gap and dividing the vessel space into separate arc cathode and anode electrode chambers, the orifice serving for passage of plasma from the cathode chamber, the gas in the cathode chamber being at at least about 10,000" 0, one of saidchambers having conduit means for connection to a source of charge gas and the other chamber having conduit means for connection to a vacuum pump, said nozzle orifice having a cross section sufiiciently narrow to maintain the preschambers close to said are gap means sure in one of said chambers three to four orders of magnitude higher than in the other chamber, said pressure in the one chamber being at least several atmospheres, and a high-potential probe electrode insulated from said are gap means and disposed in one of said for extracting ions from the arc, the probe forming a third chamber, and
, means connecting the latter to a high vacuum, the three chambers being connected so that the plasma travels from a plasma forming region of comparatively high pressure to a region of lower, pre-vaccum pressure comprising the other one of said are electrode chambers, and thence through the third chamber to a region of high vacuum for evacuation to a point of use, the pressures in the cathode and anode chambers differing by a factor of at least forty to one.
References Cited in the file of this patent UNITED STATES PATENTS 1,929,124 Smith Oct. 3, 1933 2,215,787 Hailer Sept. 24, 1940 2,227,829 Hansell Jan. 7, 1941 2,508,954 Latour et a1. May 23, 1950 2,636,990 Gow et a1 Apr. 28, 1953 2,714,679 -Van'De Graafi et al Aug. 2, 1955 2,716,197 Jones Aug. 23, 1955 2,762,941 Turner Sept. 11, 1956 2,764,707 Crawford Sept; 25, 1956 2,805,365 Mulder Sept. 3, 1957 2,806,161 Foster et al Sept. 10, 1957 2,831,134 Reifenschweiler Apr. 15, 1958
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US3137801A (en) * 1960-09-22 1964-06-16 High Voltage Engineering Corp Duoplasmatron-type ion source including a non-magnetic anode and magnetic extractor electrode
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