US2928212A - Method and apparatus for continuously drawing a glass sheet - Google Patents

Method and apparatus for continuously drawing a glass sheet Download PDF

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US2928212A
US2928212A US559998A US55999856A US2928212A US 2928212 A US2928212 A US 2928212A US 559998 A US559998 A US 559998A US 55999856 A US55999856 A US 55999856A US 2928212 A US2928212 A US 2928212A
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Prior art keywords
sheet
spout
foot
glass
bath
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US559998A
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Long Bernard
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Compagnies Reunies des Glaces et Verres Speciaux du Nord de la France
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Compagnies Reunies des Glaces et Verres Speciaux du Nord de la France
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/067Forming glass sheets combined with thermal conditioning of the sheets
    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B17/00Forming molten glass by flowing-out, pushing-out, extruding or drawing downwardly or laterally from forming slits or by overflowing over lips
    • C03B17/06Forming glass sheets
    • C03B17/061Forming glass sheets by lateral drawing or extrusion
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping
    • Y02P40/57Improving the yield, e-g- reduction of reject rates
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S65/00Glass manufacturing
    • Y10S65/04Electric heat
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T117/00Single-crystal, oriented-crystal, and epitaxy growth processes; non-coating apparatus therefor
    • Y10T117/10Apparatus
    • Y10T117/1024Apparatus for crystallization from liquid or supercritical state
    • Y10T117/1032Seed pulling
    • Y10T117/1036Seed pulling including solid member shaping means other than seed or product [e.g., EDFG die]
    • Y10T117/1044Seed pulling including solid member shaping means other than seed or product [e.g., EDFG die] including means forming a flat shape [e.g., ribbon]
    • Y10T117/1048Pulling includes a horizontal component

Definitions

  • My invention relates to apparatus for the continuous drawing of a glass sheet from a shallow bath, and especially to an apparatus according to which the sheet is drawn in a horizontal or nearly horizontal direction.
  • glass is ordinarily drawn from a shallow bath in a direction vertical to the surface of the bath, the sheet itself rising from a thickened portion at its base, known as its foot, the two opposing faces of this foot curving gradually away from the plane of the sheet so as to merge into the horizontal surface of the bath.
  • the principal object of the present invention is to provide an apparatus for continuously drawing a sheet from a shallow bath which, for a given drawing speed and a given thickness of the sheet, permits an even greater reduction in the magnitude of the unevenesses of the surface than does the aforementioned process.
  • Another object of the present invention is to eliminate those defects in the sheet which result from its bending over a bending roll.
  • the process utilizing my invention begins with the formation of a skin on the surface of the draw bath, the viscosity and thickness of which are rapidly increased as the glass approaches the back end of the tank or draw pot, that is to say, the end from which the glass is drawn.
  • This end is so constructed that much less viscous glass is interposed between it and the skin before the sheet leaves the tank in a horizontal or nearly horizontal direction.
  • the process utilizing my invention consists, inthe first place, of the step of extending the back end of the drawing tank to form a thermal conditioning channel or spout for the foot of the sheet.
  • This spout is horizontal or nearly so, and is constructed in such a manner that it radiates poorly towards the top and supports the foot of the sheet for a considerable distance while'ithe sheet is being drawn in a horizontal or nearly horizontal.direction.
  • the greater part of the thickness of the foot of the sheet isformed from the highly viscous skin which re sults from a substantial hardening of the surface of the bath, and the remainder of its thickness from warmer glass which has travelled along the bottom of the drawing tank, the temperature of which is increased as it passes over the thermal conditioning channel or spout.
  • My process comprises also on the other hand the step of rapidly stiffening the lower face of the sheet before placing it in a horizontal or nearly horizontal position on one or more conveyor rollers preceding a series of rollers which form a horizontal or nearly horizontal table designed to assure the overall smoothness of the sheet before it enters the annealing lehr.
  • the fundamental characteristic of my process is the production of a very long thin foot for the sheet which is supported throughout the greater part of its length by a thermal conditioning channel or spout hereinafter referred to as a drawing spout.
  • This foot has as high a temperature gradient as possible between its highly vis cou's upper surface which is in contact with the atmosphere, and its much less viscous lower face which is in contact with the spout.
  • a refractory may terial having a low overall emissivity in the range of temperatures between about 1000" C. and about 1100 C.
  • This material may consist, for instance, of pure magnesia, alumina or silica, free from traces of iron, or even those silico-aluminous refractories manufactured from raw materials which contain only minimal quantities or highly absorbent impurities such as iron oxides.
  • the temperature gradient within a layer of glass lying, like the foot of the sheet in my process, on a very hot hearth made of a refractory material, is largely influenced by the emissivity of this hearth, an emissivity which is, in general, greater than that of the glass.
  • the presence of the screen renders the loss of heat by radiation upwardly from the foot of the sheet negligible and consequently permits the temperature gradient through the sheet to be brought to a maximum value by means of vigorous convective action at its surface.
  • the screen in question may consist of a vault which reflects back a large portion of the energy radiated by the foot of the sheet and may be made, for example, of
  • the process utilizing my invention can thus be carried out only with a drawing spout which is, in the first place, long enough to permit a film of glass which glides over it to be sufficiently heated by conduction, and, in the second place, provided with walls which, where they contact the glass, have a low emissivity in the temperature range between 1000 C. and 1100 C.
  • An emissivity of 0.5 may be considered to be the upper limit when a clear glass having an iron oxide content (expressed as Fe O no greater than 0.10% is being drawn. If, however, the glass being drawn is more highly absorbent by reason of a higher percentage of iron o'xides or because of the presence of other highly absorbent constituents, the upper limit of this overall emissivity for the spout may be raised to 0.7.
  • the glass which is in contact with its upper surface is given the low viscosity required by my process without materially reducing the high viscosity of the greater portion of the thickness of the foot of the sheet.
  • the requirement that the drawing spout radiate poorly in an upward direction may be even more strictly satisfied by lining its upper surface with a sheet of metal which does not oxidize readily and which is highly resistant to corrosion by the glass, such as platinum and certain of its alloys. This arrangement reduces the overall emissivity below 0.2, and also possesses the advantage of permitting the spout to be made of ordinary refractory materials.
  • the metal lining may be easily heated electrically by the Joule effect, it will readily be seen that the use of a spout having a metallic lining permits the glass forming the lower part of the foot of the sheet to be rendered highly fluid while the heating of its upper portion is held to a minimum, thus creating a particularly high temperature gradient between its ripper and lower surfaces. This gradient generally exceeds 80 C. per centimeter.
  • This gradient may be further increased by placing a screen over the foot of the sheet which has the property of reflecting back a large portion of the energy which the said foot radiates upwardly.
  • the process utilizing my invention comprises the substantial hardening of the skin of the foot of the sheet, it will be appreciated that in the absence of this screen the foot of the sheet would exchange heat with the atmosphere and ambiant objects by radiation not platinum where the metal is in contact with it.
  • the sheet of platinum acts by means of its own high reflecting power.
  • the drawing spout increases the length of the draw pot and must necessarily have a certain length, since the increase in the temperature of the film of glass along the bottom of the lower part of the foot of the sheet which is necessary in order to carry out the process utilizing my invention takes a certain amount of time.
  • This spout may be made an integral part of the draw pot, but for several reasons, especially its length, the facility of replacing it, and its particular construction, it is desirable to make it in the form of a separate piece which is positioned against the end of a pot having a relatively simple shape and made of an ordinary refractory material.
  • the drawing spout is, in general, horizontal, but it may be advantageous to incline it slightly away from the horizontal, especially in order to facilitate the delivery of the sheet.
  • the bottom of the spout may be flat, but, to facilitate the production of a sheet having a constant thickness throughout its width (with the exception of the edges), this bottom is slightly concave at its center so that the sheet of glass which covers it is slightly thicker there than in the vicinity of its edges.
  • the process utilizing my invention possesses over known processes in which the glass is first drawn vertically and then bent, the important advantage that the lower face of the sheet is not affected by imperfections in the surfaces of a bending roll.
  • the two edges of the unsupported or free portion of the foot of the sheet are stiffened and supported by two pairs of small roller wheels of a known type. Additional pairs of small roller wheels may be positioned between these first rollers and the conveyor roller in order to support the edges of the sheet and thereby reduce the longitudinal and transverse sagging of the sheet as much as possible.
  • the conveyor roller corrects almost all of the transverse sagging.
  • the longitudinal sagging and the residue transverse sagging are corrected by the series of rollers which follow the conveyor roller and form a table over lehr. 1
  • Figure 1 is a vertical longitudinal cross-section showing the assembly of a drawing machine which comprises a shallow tank or pot provided with a long thermal conditioning spout, the bottom of which is heated and carries the foot of the sheet, the cooling devices which form the skin of high viscosity in the foot of the sheet,
  • Figure 2 is avertical longitudinal cross-section, 'on a larger scale, showing the portion of the foot of the sheet which lies on the spout, the free portion of this foot,
  • Figure 3 is a simplified vertical longitudinal crosssection showing a device for drawing the sheet in an approximately horizontal direction from a slightly inclined spout;
  • Figure 4 is a vertical cross-section taken in a plane transverse to the drawing direction and showing a spout showing a separate spout and the free end of the foot of the sheet, each of the edges of which is cooled and sup? ported by a pair of small roller wheels;
  • Figure 7 is a partial vertical elevation taken from the side nearest the annealing lehr showing the left-hand half of a separate spout having a heated platinum lining;
  • Figures 8 and 9 are transverse vertical cross-sections showing two embodiments of a separate spout having a bottom which is slightly concave at its center.
  • the" stream of glass 1 which arrives at the thermal conditioning zone of a tank furnace travels from left to right, in the direction of the arrow, into the drawing tank or pot 2 and continuously replenishes the draw bath 3, the surface 4 of which is covered by the movable screen '5 made of arefractory material;
  • the drawing tank or chamber itself is elongated at the end opposite the point at which the glass enters, so as to form a fairly long thermal conditioning spout 6, which is the basic element necessary to carry out the process constituting my invention and which is also called the drawing spout.
  • the bottom 7 of the tank or chamber 2 rises progressively from the entrance 2a forthe glass to the drawing spout so as to direct into as smooth a path as possible the current of warmer glass which flows near the bottom
  • the blowing tube 15 is pierced along its lower righthand side by a number of holes which are arranged in several rows and so spaced as to produce a substantially homogeneous sheet of air at a short distance from the surface of the tube.
  • This sheet ofair is directed over the surface of the glass bath and sweeps along this surface as indicated by the arrows 16. It is then drawn in by the suction tube 17 which is provided with, a number of holes distributed in severalrowsalong its lower left-hand side.
  • the tubes 15 and 17 which extend all the way across the bath 3 are made of stainless steel. In order to protect them against overheating, each tube rests freely on a small tube support through which water circulates and which is designated'by the same number as the tube, accompanied by a prime mark
  • the convective cooling of the surface of the bath which is accomplished by the cooperating blower and suction tubes 15 and 17 brings about a steep temperature gradient in the superficial layers.
  • the surface of'the bath becomes covered. with a very stifi 'skin'which rests on relatively mobile subjacent glass.
  • the layer of glass 18 which covers the spout and constitutes the longest part of the foot of the sheet is quite thin. It consists, at the top, of the skin formed by convective stiffening of the surface of. the bath and, at the bottom, of only a thin film of warmer glass which has travelled in the line indicated by the arrows 8 along the bottom 7 of the tank 2.
  • the foot of the sheet must, while on the spout, be subjected to a special thermal conditioning, which is accomplished as follows:
  • blower tube 19 in cooperationwith the suction tube 20 vigorously cools the upper part of the foot of the sheet by convection, the air circulating from the first-named tube to the second as shown by the arrows 21.
  • the drawing spout is heated by the electrical resistance 14'. If it is necessary to vary the heating of the spout transversely, the electrical resistance 14 is divided into several sections which are separately fed, or it may be suflicient to rely on the spacing of its coils, placing them close together where the most heat is required and spa;- ing them further apart where less heat is needed.
  • the drawing spout (and consequently the pot in the case of Figure 1) is made of a material such as pure alumina or pure magnesia, free from traces of iron, and I thus having, as is well known, an overall emissivity less than,0.5 for temperatures of the order of 1100 C., to l which the upper faceof'the draw spout is subjected.
  • the efficacy of the two above-described arrangements may be still further increased by the choice of a suitable material for the lower surface of the vault lintel 22 which extends over the upper surface of the foot of the sheet, the extrados 22a of this lintel being heat insulated.
  • this sheet has a tendency to droop after it leaves the spout and it is advisable to hold it as taut as possible between the two pairs of small roller wheels 24 before it reaches the conveyor roller 25 and the subsequent series of rollers 26 ( Figure 1) the uppermost portions of which form a table on which the sheet acquires the desired smoothness.
  • the film of relatively low viscosity which is formed by contact with the heated spout is rapidly hardened by means of the sheet of air emanating from the blower tube 27 ( Figure 2). This air is drawn up through the suction tube 28.
  • the water cooler 29 serves to still further increase the rigidity of the sheet so that the contact of the lower face of the sheet with the conveyor roller 25 does not affect the polish of this face.
  • a water cooler 32 may also be utilized to cool the conveyor roller 25.
  • rollers 26 which form the table which smooths the sheet before it is annealed, are heated slightly by the electrical resistances 33 positioned beneath them.
  • Figure 2 shows more clearly the foot of the sheet 13 which rests on the sole of the spout 6 which is heated by the electrical resistance 14.
  • the side of the spout is designated by reference numeral 35.
  • the upper surface of the foot of the sheet is slightly inclined to the horizontal as a consequence of the drawing, but is not greatly attenuated, so that the sheet itself attains practically its final thickness at a short distance from the spout. Its lower face may be brought into contact with the conveyor roller 25 without any risk of damaging the quality of its polish.
  • the pot is provided with a spout which inclines slightly downward. This arrangement takes advantage of the slight effect of gravity on the free part of the foot of the sheet.
  • the drawing takes place at a slight angle to the horizontal and then the sheet, after being substantially hardened, is brought into a horizontal position. it is then smoothed on the rollers of the table 26, as in the case illustrated in Figure 1.
  • the spout is, like the pot itself, made of an ordinary silico-alurninous material.
  • the upper surface or sole 36 of the spout 6 and its sides are, throughout the length of the spout, covered by a sheet of platinum 37 (see Figure 4).
  • Each end of this sheet is gripped between two small bars 38 made of a metal which is a good conductor, the means for holding these two bars together being so disposed as to also grip the ferrule at the end of the connecting cable 39.
  • the vault lintel above the spout is supported by two angle irons 443; the space between the sides of the spout and the summers of the vault is filled in with supporting bricks 41 and 42 which rest on the angle irons 43 ( Figure 4).
  • the vault is characterized by the fact that its lower surface 22 is lined with a sheet of platinum 44 which carries the rings 45, and is suspended by means of the rods 46, the ends of which are hooked and engage in the rings 45.
  • This sheet of platinum constitutes a screen which refiects the radiation emitted upwardly by the foot of the sheet 18 which rests on the platinum resistance sheet 37 which is electrically heated by the Joule effect.
  • the resistance sheet is brought to a high temperature, for example, between 1000 C. and l C., the lower face of the foot of the glass sheet 18 is given a relatively low viscosity even though the greater part of the thickness of the sheet, from the upper surface down, has a high viscosity.
  • the lateral edges of the foot of the sheet 18 are, like its lower face, rendered relatively mobile by the electrical heating of the resistance 37 and it will readily be appreciated that the sliding of the sheet over the spout requires a very small drawing force.
  • the foot of the sheet 13 may be compared to a plate of hardened glass which is lubricated on the three faces exposed to substantial friction.
  • the pot itself is separate from the drawing spout 6, which is positioned against it in such a manner that its sole, which supports the foot of the sheet 18, is level with the edge of the inner surface 7.
  • the drawing spout 6' is supported through two feet 47, 43 by the refractory brick 13' which is provided with a notch in which the foot 48 is seated and a groove in which the heating coil 14 rests.
  • the drawing spout 6' is made of a material having a low overall emissivity such as pure alumina, magnesia or silica free from traces of iron oxides.
  • a separate drawing spout offers the advantage that it may be easily replaced in case of wear.
  • Figure 6 shows how the foot of the sheet 18 is supported by the spout and how the free part of the foot of the sheet is gripped at its edges by the two pairs of small roller wheels 23.
  • the chamber beneath the sole of the spout which is heated by the electrical resistance 14 is closed at its lateral ends by two insulating bricks 49 which have been omitted from Figure 6 for the sake of clarity but which are shown on Figure 7.
  • the separate drawing spout shown on Figure] is provided with a platinum lining 37 which is bent back over the lateral sides 35' and foot 47 of the drawing spout, thereby forming a rim about the outlet of the spout.
  • a like rim is provided where the spout engages the pot itself since it is also desirable to provide a platinum lining at this point.
  • the foot of the sheet is heated on three surfaces by the platinum lining, it leaves the spout without having come in contact with anything other than platinum.
  • Alloys of platinum may be substituted for platinum.
  • the spout of Figure 8 is provided with a sole 50 in contact with the glass which is slightly inclined from the edges towards the center so that the sheet 18 which rests on this sole increases slightly in thickness from its edges to its center.
  • said spout being adapted to admit a stream of glass slightly deeper than the thickness of the sheet to be drawn, means for heating the lower surface of the glass conductively through said spout, convective cooling means above said spout for providing a flow of cooling gas in contact with the upper surface of said glass throughout substantially the entire length and breadth of the spout, and radiation reflecting means above said spout for reflecting back heat radiated by said glass, said radiation reflecting means comprising a heat insulating material surfaced with a refractory having an emissive power which is not less than the emissive power of a chrome-magnesia refractory containing at least of iron oxides.
  • Apparatus as claimed in claim 1 comprising means for cooling the lower surface of the glass as it passes beyond the spout.

Description

March 15, 1960 5. LONG 2,928,212
METHOD AND APPARATUS FOR CONTINUOUSLY DRAWING A GLASS SHEET Filed Jan. 18, 1956 4 SheetsSheet 1 FIG. 1
JNYENTOR fiemard 1on9 ATTORNEYS March 15, 1960 B. LONG 2,928,212
METHOD AND APPARATUS FOR CONTINUOUSLY DRAWING A GLASS SHEET Filed Jan. 18, 1956 4 Sheets-Sheet 2 INVENTOR ATTORNEYS March 15, 1960' B. LONG 2,928,212
METHOD AND APPARATUS FOR CONTINUQUSLY DRAWING A CLASS SHEET Filed Jan. 18, 1956 4 Sheets-Sheet INVENTOR Bernard long B. LONG 2,928,212
METHOD AND APPARATUS FOR CONTINUOUSLY DRAWING A GLASS SHEET 4 Sheets-Sheet 4 March 15, 1960 Filed Jan. 18, 1956 I N VENTOR Bernard long ATTURNE Y5 United States atent METHOD AND APPARATUS FOR CONTINUOUSLY DRAWING A GLASS SHEET Bernard Long, Paris, France, assignor to Compaguies Reunies des Glaces & Verres Speciaux du Nord de la France, Paris, France, a'corporation of France Application January 18, 1956, Serial No. 559,998
Claims priority, application France January 24, 1955 5 Claims. (Cl. 49-'--17) My invention relates to apparatus for the continuous drawing of a glass sheet from a shallow bath, and especially to an apparatus according to which the sheet is drawn in a horizontal or nearly horizontal direction.
it is well known that glass is ordinarily drawn from a shallow bath in a direction vertical to the surface of the bath, the sheet itself rising from a thickened portion at its base, known as its foot, the two opposing faces of this foot curving gradually away from the plane of the sheet so as to merge into the horizontal surface of the bath.
it is also well known that after travelling at certain vertical distance the sheet is generally bent into a horizontal position over a bending roll and that it is then introduced into the annealing lehr while in a horizontal position.
' This method of forming the sheet by drawing it vertically from the surface of the bath has certain disadvantages. Among these is the fact that a substantial drawing force is necessarily exerted on the skin of the foot of the sheet and of the sheet itself as it is hardening, since in addition to the internal friction and superficial forces, this drawing must overcome the relatively strong pull of gravity on the glass which has been lifted from the bath and is positioned between its surface and the bending roll. s
As a consequence of the fact that this d awing force is strong, the -skin in question is stretched and is there-.
fore elongated while it is hardening.
Under these conditions the irregularities in temperature which affect this skin result in. unevenesses or waves in the surface known as batter and striae which are even more marked, all other things being equal, when the skin is under the greatest tension. s
In my copending application Serial No. 54,127, filed November 25, 1955, entitled Improvements in the Continuous Drawing of Glass into Sheets, and now abandoned I claimed a process of drawing from a shallow bath which, for a given speed of drawing and a given thickness of the sheet, permits a substantial reduction in the magnitude of the unevenesses in its surface, especially by reducing the elongation of the skin of the foot of the sheet and the skin of the sheet itself during its hardening, but this process delivers sheets, the surfaces of which still leave something to be desired.
The principal object of the present invention is to provide an apparatus for continuously drawing a sheet from a shallow bath which, for a given drawing speed and a given thickness of the sheet, permits an even greater reduction in the magnitude of the unevenesses of the surface than does the aforementioned process.
Another object of the present invention is to eliminate those defects in the sheet which result from its bending over a bending roll.
With the apparatus constituting my invention, the following results are achieved:
(1) The drawing force need no longer lift the weight of the foot of the sheet and of the sheet itself up to the bending roll.
( 2) The greater partiof the. thickness of the foot of 2,928,212 Patented Mar. 15, 1960 ice I Z the sheet consists of glass having a relatively high viscosity, with the remainder consisting of glass having a low viscosity.
(3) The sheet itself is very rapidly hardened. v
The process utilizing my invention begins with the formation of a skin on the surface of the draw bath, the viscosity and thickness of which are rapidly increased as the glass approaches the back end of the tank or draw pot, that is to say, the end from which the glass is drawn.
This end is so constructed that much less viscous glass is interposed between it and the skin before the sheet leaves the tank in a horizontal or nearly horizontal direction.
it will immediately be seen that the low viscosity glass which flows underneath the relatively stiff skin at the surface of the bath serves to reduce the friction between this skin and the walls of the tank. Moreover, since the sheet leaves the tank in a horizontal or nearly horizontal direction, it will be readily understood that the following two important advantages result from the general construction hereinbefore described:
(1) The drawing force required for a given speed and thickness of the sheetis reduced as much as possible.
(2) This drawing force affects almost the entire thickness of the sheet. j
The process utilizing my invention consists, inthe first place, of the step of extending the back end of the drawing tank to form a thermal conditioning channel or spout for the foot of the sheet. This spout is horizontal or nearly so, and is constructed in such a manner that it radiates poorly towards the top and supports the foot of the sheet for a considerable distance while'ithe sheet is being drawn in a horizontal or nearly horizontal.direction. The greater part of the thickness of the foot of the sheet isformed from the highly viscous skin which re sults from a substantial hardening of the surface of the bath, and the remainder of its thickness from warmer glass which has travelled along the bottom of the drawing tank, the temperature of which is increased as it passes over the thermal conditioning channel or spout. My process comprises also on the other hand the step of rapidly stiffening the lower face of the sheet before placing it in a horizontal or nearly horizontal position on one or more conveyor rollers preceding a series of rollers which form a horizontal or nearly horizontal table designed to assure the overall smoothness of the sheet before it enters the annealing lehr. I
The fundamental characteristic of my process is the production of a very long thin foot for the sheet which is supported throughout the greater part of its length by a thermal conditioning channel or spout hereinafter referred to as a drawing spout. This foot has as high a temperature gradient as possible between its highly vis cou's upper surface which is in contact with the atmosphere, and its much less viscous lower face which is in contact with the spout.
This gradient ensures that only a minimum drawing force will be required and that very little deformation will result from the bending and flowing of the free part of the foot of the sheet and of the sheet itself between the spout and the first conveyor roller. The gradient re-. sults from certain special arrangements. In the first place, the following points should be mentioned:
(1) The warmer glass whichflows along the bottom of the tanker draw pot is led to the. spout by progressively decreasing the depth of the tank from its front end to the entrance of the spout.
; if thedrawing spout were notmade of a refractory may terial having a low overall emissivity in the range of temperatures between about 1000" C. and about 1100 C. This material may consist, for instance, of pure magnesia, alumina or silica, free from traces of iron, or even those silico-aluminous refractories manufactured from raw materials which contain only minimal quantities or highly absorbent impurities such as iron oxides.
The temperature gradient within a layer of glass lying, like the foot of the sheet in my process, on a very hot hearth made of a refractory material, is largely influenced by the emissivity of this hearth, an emissivity which is, in general, greater than that of the glass.
It would be absolutely hopeless to try to increase the temperature gradientrin the layer of glass which rests on the drawing spout by heating the spout if it were made of an ordinary refractory material which, by reason of its own strong radiation, could not fail to substantially heat the upper part of the layer of glass.
4. only from its surface but also from its sub-adjacent layers. Such an exchange of heat would cause a reduction in the temperature gradient which gradient results from the convective cooling which is the basis of the substantial hardening previously mentioned.
The presence of the screen renders the loss of heat by radiation upwardly from the foot of the sheet negligible and consequently permits the temperature gradient through the sheet to be brought to a maximum value by means of vigorous convective action at its surface.
The screen in question may consist of a vault which reflects back a large portion of the energy radiated by the foot of the sheet and may be made, for example, of
* which may be of any type, provided it will not harm the In order that this concept may be clearly understood,
it should be remembered that the overall emissivity of magnesia, alumina and silica, when free from ferruginous impurities, in the temperature range between about 1000 C. and about 1100 C., lies between 0.3 and 0.5, whereas that of the silico-alumino'us materials ordinarily used in the construction of drawing tanks is greater than 0.7, running sometimes as high as 0.8 and sometimes 0.9.
The process utilizing my invention can thus be carried out only with a drawing spout which is, in the first place, long enough to permit a film of glass which glides over it to be sufficiently heated by conduction, and, in the second place, provided with walls which, where they contact the glass, have a low emissivity in the temperature range between 1000 C. and 1100 C.
An emissivity of 0.5 may be considered to be the upper limit when a clear glass having an iron oxide content (expressed as Fe O no greater than 0.10% is being drawn. If, however, the glass being drawn is more highly absorbent by reason of a higher percentage of iron o'xides or because of the presence of other highly absorbent constituents, the upper limit of this overall emissivity for the spout may be raised to 0.7.
When the lower surface of the draw po't, which is made of a material having a low overall emissivity, is heated (by meansof electrical resistances, flames, or the like) the glass which is in contact with its upper surface is given the low viscosity required by my process without materially reducing the high viscosity of the greater portion of the thickness of the foot of the sheet. But the requirement that the drawing spout radiate poorly in an upward direction may be even more strictly satisfied by lining its upper surface with a sheet of metal which does not oxidize readily and which is highly resistant to corrosion by the glass, such as platinum and certain of its alloys. This arrangement reduces the overall emissivity below 0.2, and also possesses the advantage of permitting the spout to be made of ordinary refractory materials.
Since the metal lining may be easily heated electrically by the Joule effect, it will readily be seen that the use of a spout having a metallic lining permits the glass forming the lower part of the foot of the sheet to be rendered highly fluid while the heating of its upper portion is held to a minimum, thus creating a particularly high temperature gradient between its ripper and lower surfaces. This gradient generally exceeds 80 C. per centimeter.
This gradient may be further increased by placing a screen over the foot of the sheet which has the property of reflecting back a large portion of the energy which the said foot radiates upwardly.
Since the process utilizing my invention comprises the substantial hardening of the skin of the foot of the sheet, it will be appreciated that in the absence of this screen the foot of the sheet would exchange heat with the atmosphere and ambiant objects by radiation not platinum where the metal is in contact with it. The sheet of platinum acts by means of its own high reflecting power.
Thus, as has already been pointed out, the drawing spout increases the length of the draw pot and must necessarily have a certain length, since the increase in the temperature of the film of glass along the bottom of the lower part of the foot of the sheet which is necessary in order to carry out the process utilizing my invention takes a certain amount of time.
This spout may be made an integral part of the draw pot, but for several reasons, especially its length, the facility of replacing it, and its particular construction, it is desirable to make it in the form of a separate piece which is positioned against the end of a pot having a relatively simple shape and made of an ordinary refractory material.
The drawing spout is, in general, horizontal, but it may be advantageous to incline it slightly away from the horizontal, especially in order to facilitate the delivery of the sheet.
The bottom of the spout may be flat, but, to facilitate the production of a sheet having a constant thickness throughout its width (with the exception of the edges), this bottom is slightly concave at its center so that the sheet of glass which covers it is slightly thicker there than in the vicinity of its edges.
When the foot of the sheet leaves the spout, its lower face is vigorously cooled, preferably by convection, by means of a homogeneous sheet of air which sweeps along it, in order that the sheet itself may come in contact with the first conveyor roller a short distance beyond the spout without any injurious effect on the polish of its surface.
Thus, the process utilizing my invention possesses over known processes in which the glass is first drawn vertically and then bent, the important advantage that the lower face of the sheet is not affected by imperfections in the surfaces of a bending roll.
If at the same time one or both faces are cooled by means of water coolers which still further increase the viscosity of the thick skin which has already been formed, the rigidity of the sheet will be so great that any longitudinal sagging due to bending and flowing between the spout and the first conveyor roller will be slight.
In the vicinity of the spout the two edges of the unsupported or free portion of the foot of the sheet are stiffened and supported by two pairs of small roller wheels of a known type. Additional pairs of small roller wheels may be positioned between these first rollers and the conveyor roller in order to support the edges of the sheet and thereby reduce the longitudinal and transverse sagging of the sheet as much as possible.
The conveyor roller corrects almost all of the transverse sagging. The longitudinal sagging and the residue transverse sagging are corrected by the series of rollers which follow the conveyor roller and form a table over lehr. 1
In order that the invention may be more clearly understood, several embodiments of my invention will now be described, purely by way of example and without in any way limiting the scope of the inventionto the specific apparatus shown in the attached drawings; in which:
Figure 1 is a vertical longitudinal cross-section showing the assembly of a drawing machine which comprises a shallow tank or pot provided with a long thermal conditioning spout, the bottom of which is heated and carries the foot of the sheet, the cooling devices which form the skin of high viscosity in the foot of the sheet,
and the members which supportthe sheet until it enters the annealing lehr;
Figure 2 is avertical longitudinal cross-section, 'on a larger scale, showing the portion of the foot of the sheet which lies on the spout, the free portion of this foot,
then the sheet itself between the second set of small roller wheels and the conveyor roller, and finally the means for stiffening the sheet before it comes in contact with this roller;
Figure 3 is a simplified vertical longitudinal crosssection showing a device for drawing the sheet in an approximately horizontal direction from a slightly inclined spout;
Figure 4 is a vertical cross-section taken in a plane transverse to the drawing direction and showing a spout showing a separate spout and the free end of the foot of the sheet, each of the edges of which is cooled and sup? ported by a pair of small roller wheels; I
Figure 7 is a partial vertical elevation taken from the side nearest the annealing lehr showing the left-hand half of a separate spout having a heated platinum lining; and
Figures 8 and 9 are transverse vertical cross-sections showing two embodiments of a separate spout having a bottom which is slightly concave at its center.
As shown in Figures 1 and 2, the" stream of glass 1 which arrives at the thermal conditioning zone of a tank furnace travels from left to right, in the direction of the arrow, into the drawing tank or pot 2 and continuously replenishes the draw bath 3, the surface 4 of which is covered by the movable screen '5 made of arefractory material;
The drawing tank or chamber itself is elongated at the end opposite the point at which the glass enters, so as to form a fairly long thermal conditioning spout 6, which is the basic element necessary to carry out the process constituting my invention and which is also called the drawing spout.
The bottom 7 of the tank or chamber 2 rises progressively from the entrance 2a forthe glass to the drawing spout so as to direct into as smooth a path as possible the current of warmer glass which flows near the bottom The blowing tube 15 is pierced along its lower righthand side by a number of holes which are arranged in several rows and so spaced as to produce a substantially homogeneous sheet of air at a short distance from the surface of the tube. Y
i, This sheet ofair is directed over the surface of the glass bath and sweeps along this surface as indicated by the arrows 16. It is then drawn in by the suction tube 17 which is provided with, a number of holes distributed in severalrowsalong its lower left-hand side.
The tubes 15 and 17 which extend all the way across the bath 3 are made of stainless steel. In order to protect them against overheating, each tube rests freely on a small tube support through which water circulates and which is designated'by the same number as the tube, accompanied by a prime mark The convective cooling of the surface of the bath which is accomplished by the cooperating blower and suction tubes 15 and 17 brings about a steep temperature gradient in the superficial layers. The surface of'the bath becomes covered. with a very stifi 'skin'which rests on relatively mobile subjacent glass.
The layer of glass 18 which covers the spout and constitutes the longest part of the foot of the sheet is quite thin. It consists, at the top, of the skin formed by convective stiffening of the surface of. the bath and, at the bottom, of only a thin film of warmer glass which has travelled in the line indicated by the arrows 8 along the bottom 7 of the tank 2.
- The temperature gradient thus created would be scarcely suflicient to carry out the process utilizing my invention if other supplementary measures were not employed. In
other words, the foot of the sheet must, while on the spout, be subjected to a special thermal conditioning, which is accomplished as follows:
(1) The blower tube 19 in cooperationwith the suction tube 20 vigorously cools the upper part of the foot of the sheet by convection, the air circulating from the first-named tube to the second as shown by the arrows 21.
(2) The drawing spout is heated by the electrical resistance 14'. If it is necessary to vary the heating of the spout transversely, the electrical resistance 14 is divided into several sections which are separately fed, or it may be suflicient to rely on the spacing of its coils, placing them close together where the most heat is required and spa;- ing them further apart where less heat is needed.
' (3) The drawing spout (and consequently the pot in the case of Figure 1) is made of a material such as pure alumina or pure magnesia, free from traces of iron, and I thus having, as is well known, an overall emissivity less than,0.5 for temperatures of the order of 1100 C., to l which the upper faceof'the draw spout is subjected.
Since the construction from pure alumina or magnesia of a one-piece pot having a spout is a diificultmatter,
and the fact that a film having a relatively high mobility is formed at its bottom by heating the sole of the spout .by means of the electrical resistance 14 cooperate to establish a steep temperature gradient which insures, on the one hand, very little deformation of the foot of the sheet and the sheet itself due to bending and flowing, and, on the other hand, only a minimum of friction between the foot of the sheet and the spout.
:If necessary, the efficacy of the two above-described arrangements may be still further increased by the choice of a suitable material for the lower surface of the vault lintel 22 which extends over the upper surface of the foot of the sheet, the extrados 22a of this lintel being heat insulated.
" By constructing this vault lintel with especially absorbent refractory materials due, for example, to a high percentage of iron oxides, it is assured that the vault will act as a radiation reflecting meansand return to the foot of the sheet the greater part of the energy radiated by the sheet to the vault. The conditions which are, as has already been explained, most favorable to an increase in the temperature gradient within the sheet, are thus brought about.
Bricks of magnesia or chrome-magnesia containing more than of iron oxides constitute suitable highly absorbent refractories.
In connection with the description of Figure 4, another solution of theproblem of the reflecting screen above the foot of the sheet is disclosed.
On leaving the spout, the edges of the free part of the foot of the sheet 18a (see Figure 2) are supported by two pairs of small roller wheels 23. It must be emphasized that this free part of the foot of the sheet is stretched only slightly since the greater part of its thickness has already been considerably stiffened. The true sheet having parallel surfaces thus begins at a relatively short distance from the spout.
However, this sheet has a tendency to droop after it leaves the spout and it is advisable to hold it as taut as possible between the two pairs of small roller wheels 24 before it reaches the conveyor roller 25 and the subsequent series of rollers 26 (Figure 1) the uppermost portions of which form a table on which the sheet acquires the desired smoothness.
The film of relatively low viscosity which is formed by contact with the heated spout is rapidly hardened by means of the sheet of air emanating from the blower tube 27 (Figure 2). This air is drawn up through the suction tube 28.
Above the sheet, the water cooler 29 serves to still further increase the rigidity of the sheet so that the contact of the lower face of the sheet with the conveyor roller 25 does not affect the polish of this face.
In order to avoid any irregular convective effect on the upper surface of the sheet by the air which has been cooled by contact with the cooler 29, which might give riseto a little batter, a light current of air is circulated between the cooler 29 and the sheet by means of the blower 30 and the suction tube 31.
A water cooler 32 may also be utilized to cool the conveyor roller 25.
The rollers 26, which form the table which smooths the sheet before it is annealed, are heated slightly by the electrical resistances 33 positioned beneath them.
Figure 2 shows more clearly the foot of the sheet 13 which rests on the sole of the spout 6 which is heated by the electrical resistance 14.
The side of the spout is designated by reference numeral 35.
The upper surface of the foot of the sheet is slightly inclined to the horizontal as a consequence of the drawing, but is not greatly attenuated, so that the sheet itself attains practically its final thickness at a short distance from the spout. Its lower face may be brought into contact with the conveyor roller 25 without any risk of damaging the quality of its polish.
On Figure 3, the pot is provided with a spout which inclines slightly downward. This arrangement takes advantage of the slight effect of gravity on the free part of the foot of the sheet. The drawing takes place at a slight angle to the horizontal and then the sheet, after being substantially hardened, is brought into a horizontal position. it is then smoothed on the rollers of the table 26, as in the case illustrated in Figure 1.
In Figure 4, the spout is, like the pot itself, made of an ordinary silico-alurninous material.
The upper surface or sole 36 of the spout 6 and its sides are, throughout the length of the spout, covered by a sheet of platinum 37 (see Figure 4).
Each end of this sheet is gripped between two small bars 38 made of a metal which is a good conductor, the means for holding these two bars together being so disposed as to also grip the ferrule at the end of the connecting cable 39.
The vault lintel above the spout is supported by two angle irons 443; the space between the sides of the spout and the summers of the vault is filled in with supporting bricks 41 and 42 which rest on the angle irons 43 (Figure 4).
The vault is characterized by the fact that its lower surface 22 is lined with a sheet of platinum 44 which carries the rings 45, and is suspended by means of the rods 46, the ends of which are hooked and engage in the rings 45.
This sheet of platinum constitutes a screen which refiects the radiation emitted upwardly by the foot of the sheet 18 which rests on the platinum resistance sheet 37 which is electrically heated by the Joule effect.
Since the resistance sheet is brought to a high temperature, for example, between 1000 C. and l C., the lower face of the foot of the glass sheet 18 is given a relatively low viscosity even though the greater part of the thickness of the sheet, from the upper surface down, has a high viscosity.
The lateral edges of the foot of the sheet 18 are, like its lower face, rendered relatively mobile by the electrical heating of the resistance 37 and it will readily be appreciated that the sliding of the sheet over the spout requires a very small drawing force.
The foot of the sheet 13 may be compared to a plate of hardened glass which is lubricated on the three faces exposed to substantial friction.
in Figure 5, the pot itself is separate from the drawing spout 6, which is positioned against it in such a manner that its sole, which supports the foot of the sheet 18, is level with the edge of the inner surface 7.
The drawing spout 6' is supported through two feet 47, 43 by the refractory brick 13' which is provided with a notch in which the foot 48 is seated and a groove in which the heating coil 14 rests.
The drawing spout 6' is made of a material having a low overall emissivity such as pure alumina, magnesia or silica free from traces of iron oxides.
A separate drawing spout offers the advantage that it may be easily replaced in case of wear.
Figure 6 shows how the foot of the sheet 18 is supported by the spout and how the free part of the foot of the sheet is gripped at its edges by the two pairs of small roller wheels 23. The chamber beneath the sole of the spout which is heated by the electrical resistance 14 is closed at its lateral ends by two insulating bricks 49 which have been omitted from Figure 6 for the sake of clarity but which are shown on Figure 7.
The separate drawing spout shown on Figure] is provided with a platinum lining 37 which is bent back over the lateral sides 35' and foot 47 of the drawing spout, thereby forming a rim about the outlet of the spout.
A like rim is provided where the spout engages the pot itself since it is also desirable to provide a platinum lining at this point. Thus, while the foot of the sheet is heated on three surfaces by the platinum lining, it leaves the spout without having come in contact with anything other than platinum.
Alloys of platinum may be substituted for platinum. In this event, it may be advantageous, in order to prolong the life of the lining, to make use of alloys which the glass does not wet or which it wets only with difliculty, for example, those containing a certain percentage of precious metals such as ruthenium, gold, etc.
The spout of Figure 8 is provided with a sole 50 in contact with the glass which is slightly inclined from the edges towards the center so that the sheet 18 which rests on this sole increases slightly in thickness from its edges to its center.
This transverse cross-section for the sole facilitates the production of .a sheet which is uniform in thickness throughout its width since the central zone has a tendency 1. Apparatus for drawing glass into sheets comprising a drawing chamber having inlet and outlet ends, the bottom of said chamber sloping gradually upward from the former to the latter, and merging into an elongated spout at the outlet end of said chamber, both said chamher bottom and spout being made of a material having an emissivity less than .5 for temperatures between 1000 C. and 1100 C. and said spout being adapted to admit a stream of glass slightly deeper than the thickness of the sheet to be drawn, means for heating the lower surface of the glass conductively through said spout, convective cooling means above said spout for providing a flow of cooling gas in contact with the upper surface of said glass throughout substantially the entire length and breadth of the spout, and radiation reflecting means above said spout for reflecting back heat radiated by said glass, said radiation reflecting means comprising a heat insulating material surfaced with a refractory having an emissive power which is not less than the emissive power of a chrome-magnesia refractory containing at least of iron oxides.
2. Apparatus as claimed in claim'l in which the refractory material composing said spout is chosen from the group consisting of silica, magnesia and alumina,
and is substantially free from iron oxides.
883,286 Buchner Mar. 31, 1908 1,328,380 Laird Jan. 20, 1920 1,394,809 Colburn Oct. 25, 1921 1,447,702 Whittemore Mar. 6, 1923 1,489,823 Crowley Apr. 8, 1924 1,953,023 Mulholland Mar. 27, 1934 2,042,852 Koupal 1 June 2, 1936 2,043,029 Blau et' al. June 2, 1936 2,220,433 Wellech Nov. 5, 1940 2,383,168 Slayter Aug. 21, 1945 2,607,268 Drake Aug. 19, 1952 2,744,021 Bargezi May 1, 1956 FOREIGN PATENTS 1898/31 Australia Mar. 17, 1932 3. Apparatus as claimed in claim 1 in which said last mentioned refractory is selected from the group consisting of magnesia and chrome-magnesia containing more than 5% of iron oxides.
4. Apparatus as claimed in claim 1 in which electrical resistance heating means are provided below the upper surface of said spout.
5. Apparatus as claimed in claim 1 comprising means for cooling the lower surface of the glass as it passes beyond the spout.
References Cited in the file of this patent UNITED STATES PATENTS
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US3305339A (en) * 1962-09-29 1967-02-21 Glaverbel Process and apparatus for the manufacture of flat glass on a molten metal bath
US3326652A (en) * 1962-09-29 1967-06-20 Glaverbel Brussels Apparatus and process for refining glass and for continuously manufacturing sheet glass
US3336126A (en) * 1962-11-20 1967-08-15 Pilkington Brothers Ltd Apparatus for the continuous production of flat glass with dual feeding means
US3492107A (en) * 1966-09-09 1970-01-27 Pilkington Brothers Ltd Method and apparatus for producing float glass utilizing electrically resistive refractory confining walls
US4563976A (en) * 1982-08-23 1986-01-14 Siemens Aktiengesellschaft Device for manufacturing large-surface, tape-shaped silicon bodies for solar cells
US4563979A (en) * 1983-02-24 1986-01-14 Siemens Aktiengesellschaft Apparatus for manufacturing large-surface, band-shaped silicon for solar cells
US4764198A (en) * 1984-11-30 1988-08-16 Pilkington Brothers Plc Glass melting tanks and refractory material therefor
WO2014193780A1 (en) * 2013-05-31 2014-12-04 Corning Incorporated Methods and apparatus for producing a glass ribbon
US9758418B1 (en) 2016-04-06 2017-09-12 Corning Incorporated Methods of producing glass ribbon

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US3305339A (en) * 1962-09-29 1967-02-21 Glaverbel Process and apparatus for the manufacture of flat glass on a molten metal bath
US3326652A (en) * 1962-09-29 1967-06-20 Glaverbel Brussels Apparatus and process for refining glass and for continuously manufacturing sheet glass
US3336126A (en) * 1962-11-20 1967-08-15 Pilkington Brothers Ltd Apparatus for the continuous production of flat glass with dual feeding means
US3492107A (en) * 1966-09-09 1970-01-27 Pilkington Brothers Ltd Method and apparatus for producing float glass utilizing electrically resistive refractory confining walls
US4563976A (en) * 1982-08-23 1986-01-14 Siemens Aktiengesellschaft Device for manufacturing large-surface, tape-shaped silicon bodies for solar cells
US4563979A (en) * 1983-02-24 1986-01-14 Siemens Aktiengesellschaft Apparatus for manufacturing large-surface, band-shaped silicon for solar cells
US4764198A (en) * 1984-11-30 1988-08-16 Pilkington Brothers Plc Glass melting tanks and refractory material therefor
WO2014193780A1 (en) * 2013-05-31 2014-12-04 Corning Incorporated Methods and apparatus for producing a glass ribbon
CN105307988A (en) * 2013-05-31 2016-02-03 康宁股份有限公司 Methods and apparatus for producing a glass ribbon
JP2016523219A (en) * 2013-05-31 2016-08-08 コーニング インコーポレイテッド Method and apparatus for manufacturing glass ribbon
CN105307988B (en) * 2013-05-31 2018-01-23 康宁股份有限公司 Method and apparatus for producing glass tape
US9938177B2 (en) 2013-05-31 2018-04-10 Corning Incorporated Methods and apparatus for producing a glass ribbon
US9758418B1 (en) 2016-04-06 2017-09-12 Corning Incorporated Methods of producing glass ribbon
US10604436B2 (en) 2016-04-06 2020-03-31 Corning Incorporated Method of producing glass ribbon

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