US2925639A - Method of fulling and scouring wool - Google Patents
Method of fulling and scouring wool Download PDFInfo
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- US2925639A US2925639A US395290A US39529053A US2925639A US 2925639 A US2925639 A US 2925639A US 395290 A US395290 A US 395290A US 39529053 A US39529053 A US 39529053A US 2925639 A US2925639 A US 2925639A
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- US
- United States
- Prior art keywords
- fulling
- wool
- plasticizer
- detergent
- acid
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired - Lifetime
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- 238000000034 method Methods 0.000 title claims description 34
- 210000002268 wool Anatomy 0.000 title claims description 34
- 238000009991 scouring Methods 0.000 title claims description 13
- 238000009963 fulling Methods 0.000 title description 37
- 239000003599 detergent Substances 0.000 claims description 50
- 239000004014 plasticizer Substances 0.000 claims description 49
- 239000004094 surface-active agent Substances 0.000 claims description 15
- 238000003801 milling Methods 0.000 claims description 7
- 239000000203 mixture Substances 0.000 claims description 7
- -1 alkyl naphthol Chemical compound 0.000 description 36
- 239000004744 fabric Substances 0.000 description 27
- 239000003795 chemical substances by application Substances 0.000 description 19
- 229920003171 Poly (ethylene oxide) Polymers 0.000 description 18
- 235000014113 dietary fatty acids Nutrition 0.000 description 18
- 229930195729 fatty acid Natural products 0.000 description 18
- 239000000194 fatty acid Substances 0.000 description 18
- 239000003921 oil Substances 0.000 description 17
- 239000000463 material Substances 0.000 description 16
- 239000002253 acid Substances 0.000 description 14
- 125000002091 cationic group Chemical group 0.000 description 13
- 150000001412 amines Chemical class 0.000 description 12
- 150000004665 fatty acids Chemical class 0.000 description 12
- 125000000129 anionic group Chemical group 0.000 description 11
- 150000001875 compounds Chemical class 0.000 description 11
- 239000002609 medium Substances 0.000 description 11
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 11
- 150000002148 esters Chemical class 0.000 description 9
- 230000003381 solubilizing effect Effects 0.000 description 9
- IAYPIBMASNFSPL-UHFFFAOYSA-N Ethylene oxide Chemical compound C1CO1 IAYPIBMASNFSPL-UHFFFAOYSA-N 0.000 description 8
- 239000000047 product Substances 0.000 description 8
- 239000000126 substance Substances 0.000 description 8
- 230000008901 benefit Effects 0.000 description 7
- 150000003242 quaternary ammonium salts Chemical class 0.000 description 7
- 238000010000 carbonizing Methods 0.000 description 6
- 230000006378 damage Effects 0.000 description 6
- 238000004043 dyeing Methods 0.000 description 6
- 239000000835 fiber Substances 0.000 description 6
- 125000001165 hydrophobic group Chemical group 0.000 description 6
- 239000004753 textile Substances 0.000 description 6
- 239000002202 Polyethylene glycol Substances 0.000 description 5
- XSQUKJJJFZCRTK-UHFFFAOYSA-N Urea Natural products NC(N)=O XSQUKJJJFZCRTK-UHFFFAOYSA-N 0.000 description 5
- 125000004432 carbon atom Chemical group C* 0.000 description 5
- 125000006353 oxyethylene group Chemical group 0.000 description 5
- 229920001223 polyethylene glycol Polymers 0.000 description 5
- GPRLSGONYQIRFK-MNYXATJNSA-N triton Chemical compound [3H+] GPRLSGONYQIRFK-MNYXATJNSA-N 0.000 description 5
- RTZKZFJDLAIYFH-UHFFFAOYSA-N Diethyl ether Chemical compound CCOCC RTZKZFJDLAIYFH-UHFFFAOYSA-N 0.000 description 4
- 235000021355 Stearic acid Nutrition 0.000 description 4
- 125000002252 acyl group Chemical group 0.000 description 4
- 150000001408 amides Chemical class 0.000 description 4
- 238000003763 carbonization Methods 0.000 description 4
- POULHZVOKOAJMA-UHFFFAOYSA-N dodecanoic acid Chemical compound CCCCCCCCCCCC(O)=O POULHZVOKOAJMA-UHFFFAOYSA-N 0.000 description 4
- 229940117927 ethylene oxide Drugs 0.000 description 4
- QIQXTHQIDYTFRH-UHFFFAOYSA-N octadecanoic acid Chemical compound CCCCCCCCCCCCCCCCCC(O)=O QIQXTHQIDYTFRH-UHFFFAOYSA-N 0.000 description 4
- OQCDKBAXFALNLD-UHFFFAOYSA-N octadecanoic acid Natural products CCCCCCCC(C)CCCCCCCCC(O)=O OQCDKBAXFALNLD-UHFFFAOYSA-N 0.000 description 4
- 125000001453 quaternary ammonium group Chemical group 0.000 description 4
- 150000003839 salts Chemical class 0.000 description 4
- 239000000344 soap Substances 0.000 description 4
- 239000008117 stearic acid Substances 0.000 description 4
- QTBSBXVTEAMEQO-UHFFFAOYSA-N Acetic acid Chemical compound CC(O)=O QTBSBXVTEAMEQO-UHFFFAOYSA-N 0.000 description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 3
- 125000000217 alkyl group Chemical group 0.000 description 3
- 239000012736 aqueous medium Substances 0.000 description 3
- 239000004202 carbamide Substances 0.000 description 3
- 235000013877 carbamide Nutrition 0.000 description 3
- 229910052799 carbon Inorganic materials 0.000 description 3
- 239000004519 grease Substances 0.000 description 3
- 230000002209 hydrophobic effect Effects 0.000 description 3
- 230000007935 neutral effect Effects 0.000 description 3
- 239000008149 soap solution Substances 0.000 description 3
- 238000009988 textile finishing Methods 0.000 description 3
- RFVNOJDQRGSOEL-UHFFFAOYSA-N 2-hydroxyethyl octadecanoate Chemical compound CCCCCCCCCCCCCCCCCC(=O)OCCO RFVNOJDQRGSOEL-UHFFFAOYSA-N 0.000 description 2
- RSWGJHLUYNHPMX-UHFFFAOYSA-N Abietic-Saeure Natural products C12CCC(C(C)C)=CC2=CCC2C1(C)CCCC2(C)C(O)=O RSWGJHLUYNHPMX-UHFFFAOYSA-N 0.000 description 2
- 239000005639 Lauric acid Substances 0.000 description 2
- KHPCPRHQVVSZAH-HUOMCSJISA-N Rosin Natural products O(C/C=C/c1ccccc1)[C@H]1[C@H](O)[C@@H](O)[C@@H](O)[C@@H](CO)O1 KHPCPRHQVVSZAH-HUOMCSJISA-N 0.000 description 2
- 230000002378 acidificating effect Effects 0.000 description 2
- 125000001931 aliphatic group Chemical group 0.000 description 2
- 229910052783 alkali metal Inorganic materials 0.000 description 2
- 125000005037 alkyl phenyl group Chemical group 0.000 description 2
- MDFFNEOEWAXZRQ-UHFFFAOYSA-N aminyl Chemical compound [NH2] MDFFNEOEWAXZRQ-UHFFFAOYSA-N 0.000 description 2
- GHVNFZFCNZKVNT-UHFFFAOYSA-N decanoic acid Chemical compound CCCCCCCCCC(O)=O GHVNFZFCNZKVNT-UHFFFAOYSA-N 0.000 description 2
- 230000003247 decreasing effect Effects 0.000 description 2
- MTHSVFCYNBDYFN-UHFFFAOYSA-N diethylene glycol Chemical compound OCCOCCO MTHSVFCYNBDYFN-UHFFFAOYSA-N 0.000 description 2
- 238000009837 dry grinding Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 150000002193 fatty amides Chemical class 0.000 description 2
- 238000009950 felting Methods 0.000 description 2
- 125000003827 glycol group Chemical group 0.000 description 2
- IPCSVZSSVZVIGE-UHFFFAOYSA-N hexadecanoic acid Chemical compound CCCCCCCCCCCCCCCC(O)=O IPCSVZSSVZVIGE-UHFFFAOYSA-N 0.000 description 2
- 238000009533 lab test Methods 0.000 description 2
- SNQQPOLDUKLAAF-UHFFFAOYSA-N nonylphenol Chemical compound CCCCCCCCCC1=CC=CC=C1O SNQQPOLDUKLAAF-UHFFFAOYSA-N 0.000 description 2
- 238000010979 pH adjustment Methods 0.000 description 2
- 230000009467 reduction Effects 0.000 description 2
- 230000000717 retained effect Effects 0.000 description 2
- 229910052708 sodium Inorganic materials 0.000 description 2
- 239000011734 sodium Substances 0.000 description 2
- 239000003760 tallow Substances 0.000 description 2
- KHPCPRHQVVSZAH-UHFFFAOYSA-N trans-cinnamyl beta-D-glucopyranoside Natural products OC1C(O)C(O)C(CO)OC1OCC=CC1=CC=CC=C1 KHPCPRHQVVSZAH-UHFFFAOYSA-N 0.000 description 2
- NFACJZMKEDPNKN-UHFFFAOYSA-N trichlorfon Chemical compound COP(=O)(OC)C(O)C(Cl)(Cl)Cl NFACJZMKEDPNKN-UHFFFAOYSA-N 0.000 description 2
- JNYAEWCLZODPBN-JGWLITMVSA-N (2r,3r,4s)-2-[(1r)-1,2-dihydroxyethyl]oxolane-3,4-diol Chemical compound OC[C@@H](O)[C@H]1OC[C@H](O)[C@H]1O JNYAEWCLZODPBN-JGWLITMVSA-N 0.000 description 1
- WRIDQFICGBMAFQ-UHFFFAOYSA-N (E)-8-Octadecenoic acid Natural products CCCCCCCCCC=CCCCCCCC(O)=O WRIDQFICGBMAFQ-UHFFFAOYSA-N 0.000 description 1
- ZORQXIQZAOLNGE-UHFFFAOYSA-N 1,1-difluorocyclohexane Chemical compound FC1(F)CCCCC1 ZORQXIQZAOLNGE-UHFFFAOYSA-N 0.000 description 1
- CYEJMVLDXAUOPN-UHFFFAOYSA-N 2-dodecylphenol Chemical compound CCCCCCCCCCCCC1=CC=CC=C1O CYEJMVLDXAUOPN-UHFFFAOYSA-N 0.000 description 1
- LQJBNNIYVWPHFW-UHFFFAOYSA-N 20:1omega9c fatty acid Natural products CCCCCCCCCCC=CCCCCCCCC(O)=O LQJBNNIYVWPHFW-UHFFFAOYSA-N 0.000 description 1
- QSBYPNXLFMSGKH-UHFFFAOYSA-N 9-Heptadecensaeure Natural products CCCCCCCC=CCCCCCCCC(O)=O QSBYPNXLFMSGKH-UHFFFAOYSA-N 0.000 description 1
- 239000005632 Capric acid (CAS 334-48-5) Substances 0.000 description 1
- FBPFZTCFMRRESA-FSIIMWSLSA-N D-Glucitol Natural products OC[C@H](O)[C@H](O)[C@@H](O)[C@H](O)CO FBPFZTCFMRRESA-FSIIMWSLSA-N 0.000 description 1
- RPNUMPOLZDHAAY-UHFFFAOYSA-N Diethylenetriamine Chemical compound NCCNCCN RPNUMPOLZDHAAY-UHFFFAOYSA-N 0.000 description 1
- DGAQECJNVWCQMB-PUAWFVPOSA-M Ilexoside XXIX Chemical compound C[C@@H]1CC[C@@]2(CC[C@@]3(C(=CC[C@H]4[C@]3(CC[C@@H]5[C@@]4(CC[C@@H](C5(C)C)OS(=O)(=O)[O-])C)C)[C@@H]2[C@]1(C)O)C)C(=O)O[C@H]6[C@@H]([C@H]([C@@H]([C@H](O6)CO)O)O)O.[Na+] DGAQECJNVWCQMB-PUAWFVPOSA-M 0.000 description 1
- IGFHQQFPSIBGKE-UHFFFAOYSA-N Nonylphenol Natural products CCCCCCCCCC1=CC=C(O)C=C1 IGFHQQFPSIBGKE-UHFFFAOYSA-N 0.000 description 1
- 239000005642 Oleic acid Substances 0.000 description 1
- ZQPPMHVWECSIRJ-UHFFFAOYSA-N Oleic acid Natural products CCCCCCCCC=CCCCCCCCC(O)=O ZQPPMHVWECSIRJ-UHFFFAOYSA-N 0.000 description 1
- 235000021314 Palmitic acid Nutrition 0.000 description 1
- ISWSIDIOOBJBQZ-UHFFFAOYSA-N Phenol Chemical compound OC1=CC=CC=C1 ISWSIDIOOBJBQZ-UHFFFAOYSA-N 0.000 description 1
- 229920001214 Polysorbate 60 Polymers 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- QAOWNCQODCNURD-UHFFFAOYSA-N Sulfuric acid Chemical compound OS(O)(=O)=O QAOWNCQODCNURD-UHFFFAOYSA-N 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 159000000021 acetate salts Chemical class 0.000 description 1
- 238000010306 acid treatment Methods 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 239000004480 active ingredient Substances 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 229940045714 alkyl sulfonate alkylating agent Drugs 0.000 description 1
- 230000029936 alkylation Effects 0.000 description 1
- 238000005804 alkylation reaction Methods 0.000 description 1
- 125000003368 amide group Chemical group 0.000 description 1
- 150000003863 ammonium salts Chemical class 0.000 description 1
- 150000001715 carbamic acids Chemical class 0.000 description 1
- CVXBEEMKQHEXEN-UHFFFAOYSA-N carbaryl Chemical compound C1=CC=C2C(OC(=O)NC)=CC=CC2=C1 CVXBEEMKQHEXEN-UHFFFAOYSA-N 0.000 description 1
- 125000005392 carboxamide group Chemical group NC(=O)* 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000000295 complement effect Effects 0.000 description 1
- 239000012141 concentrate Substances 0.000 description 1
- 239000007859 condensation product Substances 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000002939 deleterious effect Effects 0.000 description 1
- UZUODNWWWUQRIR-UHFFFAOYSA-L disodium;3-aminonaphthalene-1,5-disulfonate Chemical compound [Na+].[Na+].C1=CC=C(S([O-])(=O)=O)C2=CC(N)=CC(S([O-])(=O)=O)=C21 UZUODNWWWUQRIR-UHFFFAOYSA-L 0.000 description 1
- 239000002270 dispersing agent Substances 0.000 description 1
- 238000001035 drying Methods 0.000 description 1
- 125000004185 ester group Chemical group 0.000 description 1
- 238000002474 experimental method Methods 0.000 description 1
- 239000003925 fat Substances 0.000 description 1
- 150000002195 fatty ethers Chemical class 0.000 description 1
- 150000004820 halides Chemical class 0.000 description 1
- 229910052739 hydrogen Inorganic materials 0.000 description 1
- 239000001257 hydrogen Substances 0.000 description 1
- 125000004435 hydrogen atom Chemical group [H]* 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 230000000266 injurious effect Effects 0.000 description 1
- 229910052500 inorganic mineral Inorganic materials 0.000 description 1
- 125000003010 ionic group Chemical group 0.000 description 1
- QXJSBBXBKPUZAA-UHFFFAOYSA-N isooleic acid Natural products CCCCCCCC=CCCCCCCCCC(O)=O QXJSBBXBKPUZAA-UHFFFAOYSA-N 0.000 description 1
- 150000004668 long chain fatty acids Chemical class 0.000 description 1
- 239000000314 lubricant Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 235000012054 meals Nutrition 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000011707 mineral Substances 0.000 description 1
- WQEPLUUGTLDZJY-UHFFFAOYSA-N n-Pentadecanoic acid Natural products CCCCCCCCCCCCCCC(O)=O WQEPLUUGTLDZJY-UHFFFAOYSA-N 0.000 description 1
- 238000006386 neutralization reaction Methods 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- UPHWVVKYDQHTCF-UHFFFAOYSA-N octadecylazanium;acetate Chemical compound CC(O)=O.CCCCCCCCCCCCCCCCCCN UPHWVVKYDQHTCF-UHFFFAOYSA-N 0.000 description 1
- ZQPPMHVWECSIRJ-KTKRTIGZSA-N oleic acid Chemical compound CCCCCCCC\C=C/CCCCCCCC(O)=O ZQPPMHVWECSIRJ-KTKRTIGZSA-N 0.000 description 1
- 230000000704 physical effect Effects 0.000 description 1
- 229920000768 polyamine Polymers 0.000 description 1
- 229920000151 polyglycol Polymers 0.000 description 1
- 239000010695 polyglycol Substances 0.000 description 1
- 238000001556 precipitation Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 150000003856 quaternary ammonium compounds Chemical group 0.000 description 1
- 238000009958 sewing Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 239000001593 sorbitan monooleate Substances 0.000 description 1
- 229940035049 sorbitan monooleate Drugs 0.000 description 1
- 235000011069 sorbitan monooleate Nutrition 0.000 description 1
- 239000000600 sorbitol Substances 0.000 description 1
- 238000009987 spinning Methods 0.000 description 1
- 125000001424 substituent group Chemical group 0.000 description 1
- 239000001117 sulphuric acid Substances 0.000 description 1
- 235000011149 sulphuric acid Nutrition 0.000 description 1
- 239000003784 tall oil Substances 0.000 description 1
- 150000003512 tertiary amines Chemical class 0.000 description 1
- 238000011282 treatment Methods 0.000 description 1
- 238000005406 washing Methods 0.000 description 1
- 239000000080 wetting agent Substances 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M13/00—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment
- D06M13/52—Treating fibres, threads, yarns, fabrics or fibrous goods made from such materials, with non-macromolecular organic compounds; Such treatment combined with mechanical treatment combined with mechanical treatment
- D06M13/522—Fulling
Definitions
- This invention relates to the finishing of woolen textiles. More particularly, the invention relates to improved media forthe fulling and scouring of woolen materials and to methods of fulling and scouring employing the new media.
- an aqueous alkaline soap solution was the only medium generally considered to give completely satisfactory results in fulling.
- the soap acts as a wetting agent for the wool fibers and permits working of the fibers without undue mechanical damage.
- the use of soap also allows the securing operation, necessary to remove the mineral or other oils placed on the wool for spinning, to be partially combined with fulling so that a clear water wash and rinse is generally all that is needed, following the fulling operation, to result in a clean fabric.
- the soap acts as both a fulling and scouring agent or, as it is called in this specification, a fullscouring agent.
- fullscouring 1 media of this invention permit fulling and scouring under neutral or acid conditions. While wool can withstand reasonably strong acid treatment without material damage, it is relatively sensitive to strong alkalis and the fact that prior art methods employing an aqueous alkaline soap solution for fullscouring cause material damage to the wool fibers is well recognized. By employing neutral or acid conditions and the new fullscouring media of this invention, alkaline damage to the wool can be completely eliminated.
- Another important advantage of this invention is that it permits a material reduction in the number of operations necessary for the finishing of woolen materials.
- the conventional operations performed in textile finishing are as follow: (1) Doubling the cloth and sewing the salvages together or tacking, (2) fullscouring, (3) acidifying, (4) detacking and opening the cloth to full width, '(5) carbonizing, (6) retacking, (7) dry milling,
- a further advantage of this invention is that the woolen fabrics are more amenable to level dyeing at a subsequent stage in finishing.
- Fullscouring with an alkaline soap solution is notorious for its deleterious effect on dye absorption early in the dyeing cycle in that it favors differential pick-up of the dye with ultimate unlevelness of shade. These undesirable effects are not encountered when fullscouring according to this invention and level shades when dyeing are readily obtained.
- the non-ionic detergents constitute a well-defined'class of synthetic surface active agents and are as a class suitable for use in this invention.
- the members of this class of compounds are in each instance compounds prepared by substituting a hydrophobic radical with sufiicient non-ionic solubilizing groups to result in a com- ,pound which is water soluble or at least self dispersing in Water. While numerous water solubilizing groups have been described in the literature, substantially all of the non-ionic detergents commercially available at the present time have a polyethylene glycol chain as the ,solubilizing group and while the number of oxyethylene :carbon atoms,
- R is a lipophilic radical having from 10 to 20
- n is an integer from about 8 to 20
- m is an integer from one to two inclusive and the product of m times It is equal to from about 8 to 20 inclusive.
- I can also employ a class of detergents represented by the formula:
- the lip'ophilic group represented by R in the above formula is highly compatible with the fats and greases present in the wool, including any lubricant that may be added thereto.
- This radical may suitably be a fatty residue derived from any of the fatty acids of natural oils, as illustrated by capric acid, lauric acid, stearic acid and oleic acid, or R may represent an alkylaryl radical derived from the corresponding phenol, as illustrated by dodecyl phenol, and nonyl phenol, or derived from an alkyl naphthol having not more than about 20 carbon atoms.
- the lipophilic portion of the molecule may also be a mixed ester as illustrated by radicals derived from sorbitan mono-oleate or the like, or the radical may be substantially any other lipophilic, non-ionic group known to result in satisfactory detergents.
- the fulling media of this invention also contains a wool plasticizing agent, and as with the non-ionic detergents, the wool plasticizers constitute a well defined class of compounds. Members of this group contain in their molecular structure a very effective hydrophobic group and a somewhat less effective solubilizing group or groups, so that the net effect is that the compound is more lipophilic than hydrophilic.
- the plasticizer may be either anionic, non-ionic or cationic or, if desired, a mixture of non-ionic and anionic or nonionic and cationic plasticizing agents may be employed.
- the anionic plasticizing agents and cationic plasticizing agents are not completely compatible and should not ordinarily be used in combination.
- the cationic plasticizers have been found as a class to give superior results when employed in this invention and therefore constitute the preferred type of plasticizer.
- These compounds are generally of two distinct types.
- the first type has a typical hydrophobic group or groups and a salt-forming amino radical as a water solubilizing group.
- the amino radical is the only solubilizing group, as is the case with the simple fatty amine plasticizers.
- secondary solubilizing groups may be present as is the case in the acylpolyamine plasticizers which are generally monoacylated, aliphatic polyamines wherein the acyl group contains a hydrophobic aliphatic hydrocarbon radical, or acid addition salts thereof.
- the amide group acts as a secondary solubilizing radical.
- the second distinct type of catonic plasticizers are the quaternary ammonium derivatives of amines having a hydrophobic group or groups and are produced by exhaustive alkylation of a suitable amino compound or reaction of the amine with ethylene oxide.
- the tertiary amine plasticizers are generally employed in the form of salts.
- the quaternary ammonium plasticizers may also have additional solubilizing groups as illustrated by carboxamide groups and ester groups and in fact a preferred plasticizer of this type is a quaternary ammonium salt of a fatty aoylpolyamine.
- Both types of cationic lipophilic plasticizers are commercially available and are sold under a variety of trade names as illustrated by Armac HT, Catylon, Sapamine WL, Ahcovel G, Soromine A, Onyxsan, Triton K-60, Texsoft Cone, and Lupomin Q.
- Arrnac is the registered trademark of Armour and Company and is applied to primary amine acetates. of the formula RNHg-AC wherein R designates a long chain aliphatic radical and Acdesignatesacetic acid.
- Armac HT is applied to.
- stearyl amine acetate whichmay be represented by the formula C H NH l-IOOCCH
- Catylon is the trademark of HartProducts Corporation and is applied to tertiary amine acetates having at least one long chain aliphatic radical.
- Catylou C is applied to a tertiary amine acetate reportedly having the proximate formula invention is not advantageous and they are usually ema Sapamine WL is the registered trademark of Ciba Company, Inc. and is applied to a fatty-acylpolyamine which is reportedly the diacetate salt of a condensation product of stearic acid, or an amide forming derivative thereof, and diethylene triamine which product is reported to have the proximate formula after neutralization with acetic acid.
- Onyxsan is a registered trademark of Onyx Oil and Chemical Corporation and is applied to cation-active alkyl imidazoline hydroacetates prepared according to US. Patent #2300315.
- Onyxsan HSB is applied to an alkyl imidazoline hydroacetate reportedly having the proximate formula:
- N- CH .zorncoon N- 11, Carlton C nHarG Triton is the registered trademark of Rohm & Haas Company with Triton K-60 being applied to a quaten nary ammonium salt reportedly having the proximate formula:
- CHzCrHs Cia aa o1 Texsoft Concentrate is a trade name applied by Armour and Company to a quaternary ammonium salt reportedly having the proximate formula:
- Lupomin is a registered trademark of the Jacques Wolf and Company with Lupomin Q being applied to a quaternary amino fatty acid amide reportedly of the general formula:
- R CO. represents an acyl group derived from a fatty acid such as stearic acid
- R represents hydrogen or .lower alkyl
- R represents a divalent aliphatic connecting radical
- R represents a lower alkyl group.
- Ethofat 60/ 15 is a registered trademark of Armour and Company applied to polyoxyethylene fatty acid esters of the general formula RCOO(C H O),,H, wherein n represents an integer, with Ethofat 60/15 being applied to a product of this formula wherein R represents the radical C H derived from stearic acid and n is equal to 5.
- Ethomid is also a registered trademark of Armour and Company applied to polyoxyethylene fatty acid amides of the general formula:
- (CH7CHzO) H RCON wherein RCO represents an acyl group derived from a fatty acid and x and y represent integers.
- Ethomid HT/ 15 is applied to a product derived from hydrogenated tallow amide and 5 mols of ethylene oxide.
- Avcosol 100 is the registered trademark of American Viscose Company and is applied to a product manufactured for them by the Atlas Powder Company which product is reported to be a polyoxyethylene sorbitan fatty acid ester of the proximate formula:
- RCO represents an acyl group derived from a long chain fatty acid such as lauric acid or palmitic acid and n represents an integer.
- the anionic plasticizing agents are generally alkali metal salts of fatty sulphonic acids or fatty carbamic acids and this class of plasticizers is likewise commercially available. Suitable anionic plasticizing agentsfor use in this invention are sold under various trade-names as illustrated by Avitone A, Ahcovel E, Atcosoft N, and Velvapex HD8121.
- Avitone is a mark applied by E. I. du Pont de Nemours and Company to sodium alkyl sulfonates supplied for use as textile finishing agents.
- Ahcovel E is a mark applied by Arnold Hoffman Company to an alkali metal salt of a fatty carbamide compound prepared according to the disclosure of Us. Patent 1$2,344,259.
- Atcosoft N is a mark applied by Metro-Atlantic, Inc.
- Velvatex HD8121 is a mark applied by Apex Chemical Company, Jnc., to their anionic substantive textile plasticizing agent stated to be a modified fatty amide.
- the anionic plasticizers in some instances give superior results but are as a general rule not as desirable as the cationic plasticizers.
- the concentration of surface active agents may vary within wide limits although as a general rule the use of quantities in excess of about active ingredients on the weight of fabric is not advantageous and for reasons of economy the surface active agents are seldom employed in quantities exceeding 6% of the fabric weight.
- the action of the detergent and of the plasticizer is, at least to some extent, complementary so that by employing an excess of one agent, smaller quantities of the other may be satisfactorily employed.
- the optimum ratio of detergent to plasticizer depends upon a number of factors and particularly upon the amount of wool oil in the fabric. As the amount of wool oil decreases, the amount of plasticizer should be increased and the amount of detergent can readily be decreased.
- the amount of plasticizer should be correspondingly increased, and under these conditions one may advantageously, use as much as 3 to 5% plasticizer at least part of which, for instance 10-50%, is preferably of the non-ionic type and the remainder of the cationic type.
- the amount of detergent can advantageously be as much as 3 to 5% of the weight of the fabric and the quantity of plasticizer may satisfactorily be as low as 0.5% of the fabric weight.
- the concentration of the plasticizer and of the detergent should in each instance be preferably from about 1 to 3% of the weight of the fabric being fullscoured.
- the fullscouring operation can be conducted at any pH which does not result in the precipitation or destruction of the plasticizer and which is not known to be unduly injurious to wool.
- the pH of the fullscouring medium should be maintained on the acid side'but on the other hand,,if one is employing an anionic, non-ionic, or quaternary ammonium cationic plasticizer, fullscouring can readily be conducted in basic as well as acidic media.
- fullscouring can be conducted on carbonized unneutralized cloth and, as previously explained, it is usually advantageous for numerous other reasons to employ neutral or acidic conditions.
- the manipulative procedure for fullscouring is, in most respects, conventional and comprises milling the fabric wet out with the fullscouring medium until the desired degree of fulling has been achieved, transfering the fabric containing fullscouring medium to a washer, adding clear water and then wash-- ing and rinsing to complete the scouring operation. If desired, additional fullscouring medium can be added to the wash although this is generally not necessary and a clear water wash employing the fullscouring medium retained in the cloth from the fulling operation is generally satisfactory.
- the process of this invention possesses an advantage in this respect since it has been found that the clear water wash and rinse can satisfactorily be con ducted with water at room temperature while in conventional practice a temperature of from about F. to F. is employed. It has further been found that this invention makes possible a drastic reduction in the length of time required for rinsing and that the time in the washer can be shortened. from approximately minutes, as normally required, to 45 minutes without decreasing the efficiency of the procedure.
- EXAMPLE I Six pieces of 16 oz. woolen goods manufactured usingv a non-ionic type Wool oil sold as Druspin WL by E. F. Drew, which have been carbonized in the grease, tacked, and dry-milled and which still contain the acid of carbonization are passed into a soaper and through a solution containing 3 ounces per gallon of red oil polyoxyethylene ester having 15 mols of ethylene oxide per mol of red oil and 1% ounces per gallon of a plasticizer, in this case, a quaternary ammonium derivative of a fattyacylpolyamine, sold under the trade name of Lupomin Q by Jacques Wolf & Co. of Passaic, New Jersey.
- wet pick-up is adjusted to about 70100%.
- the pieces are then introduced into a fulling machine of the type manufactured by James Hunter and others and it is placed in operation and the goods fulled for 55 minutes. From the fulling machine, the goods are delivered to a dolly washer,
- the pieces Upon examination, the pieces have a firm, full hand, a tensile strength as high or slightly higher than that of alkaline treated goods and felting is highly satisfactory.
- the dyed goods are uniform in appearance and of good color; the natural goods being whiter than when alkaline scoured.
- Example II Example I was repeated except in place of the red oil polyoxyethylene ester detergent there was employed an equal quantity of an alkyl phenyl polyethylene glycol ether detergent manufactured by Carbide & Carbon Chemical Corporation and marketed under the trade name of Tergitol NPX.” Felting was highly satisfactory and the material had a tensile strength slightly higher than that of alkaline treated goods.
- EXAMPLE III A fullscour bath is prepared containing 3% of an ethylene oxide derivative of rosin fatty acids having about fifteen ethylene oxide groups per molecule, and 1 /2 of a quaternary ammonium salt sold under the trade name Triton K-60" and having the probable formula C H N(CH (CH C H )Cl. Pieces of woolen cloth to which a wool oil, sold as Proxol had been added during manufacture are fulled in this medium under acid conditions. Tensile strength remains high, running qualities are excellent and fulling efliciency is very good.
- Example III is repeated employing as the plasticizer a quaternary ammonium salt sold as Texsoft Cone. and having the probable formula: (C17H35)2N(CH3)2C1. Running qualities and tensile strength are good and fulling efficiency is high.
- Example III is repeated in two separate experiments using as the plasticizer, in the first instance, an acetate salt of a fatty acylpolyamine purchased under the tradename Sapamine WL, and having the formula and in the second instance a similar fatty carbamine com.- pound, .sold under the trade name Ahcovel G. Running qualities in each instance are excellent and fulling efliciency is satisfactory.
- fatty acid ester detergents I have obtained good results in acid fulling with compounds such as polyoxyethylene derivatives of a mixed ester, e.g., sorbitan tall oil continin-g about 15 ethylene oxide groups per molecule, a polyoxyethylene derivative of red oil amide with 10 groups per molecule, a polyoxyethylene tallow amine with groups per molecule, a polyoxyethylene fatty ether, sold as Lissapol N, the ethylene oxide content of which was unknown but believed to be within the range heretofore stated and a polyoxyethylene derivative of nonyl phenol having 15 groups per molecule.
- a mixed ester e.g., sorbitan tall oil continin-g about 15 ethylene oxide groups per molecule
- a polyoxyethylene derivative of red oil amide with 10 groups per molecule e.g., sorbitan tall oil continin-g about 15 ethylene oxide groups per molecule
- red oil amide e.g., sorbitan tall oil continin-g
- laboratory fulling mill is considerably more efiicient than the full scale mills ordinarily employed in textile finishing and 8 15 minutes in the laboratory mill equals approximately three orfour hours in a full scale fulling mill. It has been found, however, that the laboratory tests are a true indication of the results that can be expected in plant operations if the proper allowances are made.
- Tests were made with two commercially available nonionic detergents,.the first being a fatty acid polyoxyethylene ester marketed by Armour & Co. and the other being an alkyl phenyl polyethylene glycol ether sold by Carbide & Carbon Chemical Company. Each detergent was employed in combination with several commercially available plasticizers sold under various trade names.
- Table I lists for convenience the surface active agents employed in the reported tests, as well as their manufacturer, chemical nature, and type (non-ionic, anionic or cationic).
- Table II lists the results of tests in which the detergent employed was one sold under the name of Energetic by Armour & Co. employed in an amount of 3% in each instance based on the weight of woolen cloth being fulled.
- the indicated plasticizer was in each instance employed in an amount equal to 1.5% of the dry weight of the material being failed. No pH adjustment of the fullscouring bath was made and the measured pH in each Table III lists the results of tests identical in nature to those reported in the preceding table except that in each instance a quantity of concentrated sulphuric acid equal to 5%, by weight of the woolen cloth was added to the fulling bath.
- Table IV lists the results of a series of tests wherein the detergent employed was one sold by Carbide & Carbon Chemical Company under the name of Tergitol NP In each instance 4 oz. of detergent for each gallon of fulling medium were employed. The indicated plasticizer or combination of plasticizers was employed in amounts listed in the table. No pH adjustment was made in these tests and fullscouring was conducted at the pH resulting from the addition of the detergent and plasticizer to the fulling medium.
- plasticizers and non-ionic detergents can be employed in this invention irrespective of their exact chemical nature as long as they possess, in each instance, the desired physical properties.
- a method of fulling and scouring wool which method comprises milling the wool wet with an aqueous mixture of surface active agents comprising a detergent characterized by being more hydrophilic than lipophilic and a wool plasticizer characterized by being more lipophilic than hydrophilic, said detergent being selected from the group consisting of non-ionic detergents and detergents capable of being represented by the formula:
- R is a lipophilic radical having from to 20 carbon atoms
- Y is an amine linking radical
- n is an integer from about 8 to 20
- m is an integer from 1 to 2 inclusive and the product m times n is equal to about 8 to 20 inclusive.
- non-ionic detergent is a fatty acid polyoxyethylene ester.
- non-ionic detergent is an alkylaryl polyglycol compound.
- plasticizer is a quaternary ammonium salt.
- a method of fulling and scouring wool piece goods which have been carbonized in the grease and which still contain the acid of carbonization comprises milling said wool while wet with an aqueous medium containing from 1 to 5% based on the weight of woolen material of a non-ionic detergent characterized by being more hydrophilic than lipophilic and from 1 to 5% based on the weight of woolen material of a cationic plasticizer characterized by being more lipophilic than hydrophilic.
- non-ionic detergent is a polyoxyethylene compound.
- said cationic plasticizer comprises a surface active quaternary ammonium salt.
- a method of fulling and scouring wool piece goods laden with wool oil and carbonizing acid which method comprises milling said piece goods while wet with an aqueous medium containing a polyoxyethylene fatty acid ester surface active agent having from about 8 to 20 oxyethylene groups, and *a quaternary fatty acid amide surface active agent.
- a method of fulling and securing wool piece goods laden with wool oil and carbonizing acid which method comprises milling said piece goods while wet with an aqueous medium containing alkylarylpolyglycol ether surface active agent having from about 8 to 20 oxyethylene groups, and a quaternary fatty acid amide surface active agent.
- a method of fulling and scouring wool wherein the wool is milled subsequent to being wetted with an aqueous fulling agent, the improvement which comprises employing as a fulling agent, a mixture comprising a detergent, characterized by being more hydrophilic than lipophilic, and a wool plasticizer characterized by being more lipophilic than hydrophilic, said detergent being selected from the group consisting of non-ionic detergents and detergents capable of being represented by the formula:
- R is a lipophilic radical having from 10 to 20 carbon atoms
- Y is an amine linking radical
- n is an integer from about 8 to 20
- m is an integer from 1 to 2 inclusive and the product In times it is equal to about 8 to 20 inclusive.
- a method of finishing woolen piece goods which comprises carbonizing the fabric in the grease and thereafter, while the fabric still retains the acid of carbonization, milling the fabric while wet with an aqueous mixture comprising a detergent characterized by being more bydrophilic than lipophilic and a wool plasticizer characterized by being more lipophilic than hydrophilic, said detergent being selected from the group consisting of nonionic detergents and detergents capable of being represented by the formula:
- R represents a lipophilic radical having from 10 to 20 carbon atoms
- Y is an amine linking radical
- n is an integer of from about 8 to 20
- m is an integer of from 1 to 2 inclusive and the produce of m times n is equal to from about 8 to 20.
- a method according to claim 14 wherein the detergent is a polyoxyethylene ester of a fatty acid.
- plasticizer is a quaternary ammonium compound having at least one hydrophobic, long-chain alkyl substituent group.
- plasticizer is a quaternary ammonium derivative of a fattyacylpolyamine.
- plasticizer is a compound capable of being represented by the formula (C17H35)2N(CH3)2C1 and the detergent is a derivative of rosin fatty acids having about .15 ethyleneoxide groups per molecule.
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Description
2,925,639 lVIETHOD OF FULLING AND SCOURING WOOL No Drawing. Application November 30, 1953 Serial No. 395,290
19 Claims. (CI. 26-19) This invention relates to the finishing of woolen textiles. More particularly, the invention relates to improved media forthe fulling and scouring of woolen materials and to methods of fulling and scouring employing the new media.
Pulling is one of the most important operations in the finishing of woolen materials and results in a woolen material losing its open structure thereby acquiring a compact, substantial appearance and feel. All of the factors necessary for satisfactory fulling are not fully understood but it is known that the fibers must be wet as dry fibers do not full, and it is known that there must be movement of the fibers relative to each other under such conditions that undue mechanical damage does not result.
Prior to this invention," an aqueous alkaline soap solution was the only medium generally considered to give completely satisfactory results in fulling. The soap acts as a wetting agent for the wool fibers and permits working of the fibers without undue mechanical damage. The use of soap also allows the securing operation, necessary to remove the mineral or other oils placed on the wool for spinning, to be partially combined with fulling so that a clear water wash and rinse is generally all that is needed, following the fulling operation, to result in a clean fabric. In other words, the soap acts as both a fulling and scouring agent or, as it is called in this specification, a fullscouring agent.
Even though a fullscouring agent comprising soap gives satisfactory results, it has been found that numerous unexpected advantages can result from the use of a synthetic fullscouring agent and according to this invention there is employed in fullscouring an aqueous mixture" of synthetic surface active agents comprising a detergent which is characterized by being more hydrophilic than lipophilic and a wool plasticizer which is characterized by being more lipophilic than hydrophilic.
.One major advantage of employing the fullscouring 1 media of this invention is that they permit fulling and scouring under neutral or acid conditions. While wool can withstand reasonably strong acid treatment without material damage, it is relatively sensitive to strong alkalis and the fact that prior art methods employing an aqueous alkaline soap solution for fullscouring cause material damage to the wool fibers is well recognized. By employing neutral or acid conditions and the new fullscouring media of this invention, alkaline damage to the wool can be completely eliminated.
Another important advantage of this invention is that it permits a material reduction in the number of operations necessary for the finishing of woolen materials. The conventional operations performed in textile finishing are as follow: (1) Doubling the cloth and sewing the salvages together or tacking, (2) fullscouring, (3) acidifying, (4) detacking and opening the cloth to full width, '(5) carbonizing, (6) retacking, (7) dry milling,
(8) rinsing, and (9) dyeing. This invention, however, permits the cloth to be fullscoured subsequent to carbonization while still in an acid condition and since it has been found that the wool oil normally present in the 2,925,639 Patented Feb. 23, 1960 'ice textile material does not interfere, practically speaking, with the carbonizing step the only operations necessary are: (1) carbonizing, (2) tacking, (3) dry milling, (4) fullscouring and dyeing. It can be seen that by such a procedure the textile material is never in an alkaline condition so that the neutralizing step is eliminated; those treatments which are performed on the cloth in open width are segregated from those which require the cloth to be folded, thus eliminating piece meal handling; and the need for an additional rinsing prior to dyeing is eliminated. By thus reducing the number of operations performed on the woolen material, the entire finishing procedure is materially accelerated. It will be understood, however, that the fullscouring agents of this invention can be employed, if desired, in finishing procedures that are conventional except for the use of the new agents.
A further advantage of this invention is that the woolen fabrics are more amenable to level dyeing at a subsequent stage in finishing. Fullscouring with an alkaline soap solution is notorious for its deleterious effect on dye absorption early in the dyeing cycle in that it favors differential pick-up of the dye with ultimate unlevelness of shade. These undesirable effects are not encountered when fullscouring according to this invention and level shades when dyeing are readily obtained.
Other advantages obtained by employing the fullscouring media of this invention include amore rapid fulling' of the 'woolen material with superior results. Textile materials fullscoured according to this invention not only, in most instances, have a more desirable hand and appearance but also generally have a greater tensile strength for equivalent area shrinkage than goods fullscoured in an alkaline soapy medium.
The non-ionic detergents constitute a well-defined'class of synthetic surface active agents and are as a class suitable for use in this invention. The members of this class of compounds are in each instance compounds prepared by substituting a hydrophobic radical with sufiicient non-ionic solubilizing groups to result in a com- ,pound which is water soluble or at least self dispersing in Water. While numerous water solubilizing groups have been described in the literature, substantially all of the non-ionic detergents commercially available at the present time have a polyethylene glycol chain as the ,solubilizing group and while the number of oxyethylene :carbon atoms,
groups in polyethylene glycol chain will vary, most have from about 8 to 20. This is simply because it has been found that with most hydrophobic groups, this number of oxyethylene groups is necessary for good detergency,
and although compounds having both a greater number and a lesser number may be and generally are excellent dispersing agents, they are not generally considered as being suitable detergents.
Within the general class of polyethylene glycol nonionic detergents, I further prefer to employ one which may be represented by the general formula:
wherein R is a lipophilic radical having from 10 to 20 Y is a linking radical as illustrated by ether (O- and -S), ester (COO), and amide (CONH- and CON=) linkages, n is an integer from about 8 to 20, m is an integer from one to two inclusive and the product of m times It is equal to from about 8 to 20 inclusive.
In addition to the non-ionic detergents, I can also employ a class of detergents represented by the formula:
' where R, n and m' areas defined in the preceding paragreases graph and Y is an amine (-NH- and -N=) linking radical.
The lip'ophilic group represented by R in the above formula is highly compatible with the fats and greases present in the wool, including any lubricant that may be added thereto. This radical may suitably be a fatty residue derived from any of the fatty acids of natural oils, as illustrated by capric acid, lauric acid, stearic acid and oleic acid, or R may represent an alkylaryl radical derived from the corresponding phenol, as illustrated by dodecyl phenol, and nonyl phenol, or derived from an alkyl naphthol having not more than about 20 carbon atoms. The lipophilic portion of the molecule may also be a mixed ester as illustrated by radicals derived from sorbitan mono-oleate or the like, or the radical may be substantially any other lipophilic, non-ionic group known to result in satisfactory detergents.
As previously stated the fulling media of this invention also contains a wool plasticizing agent, and as with the non-ionic detergents, the wool plasticizers constitute a well defined class of compounds. Members of this group contain in their molecular structure a very effective hydrophobic group and a somewhat less effective solubilizing group or groups, so that the net effect is that the compound is more lipophilic than hydrophilic. The plasticizer may be either anionic, non-ionic or cationic or, if desired, a mixture of non-ionic and anionic or nonionic and cationic plasticizing agents may be employed. Of course, as is well known to those skilled in the art, the anionic plasticizing agents and cationic plasticizing agents are not completely compatible and should not ordinarily be used in combination.
, The cationic plasticizers have been found as a class to give superior results when employed in this invention and therefore constitute the preferred type of plasticizer. These compounds are generally of two distinct types. The first type has a typical hydrophobic group or groups and a salt-forming amino radical as a water solubilizing group. In some instances the amino radical is the only solubilizing group, as is the case with the simple fatty amine plasticizers. In other instances, secondary solubilizing groups may be present as is the case in the acylpolyamine plasticizers which are generally monoacylated, aliphatic polyamines wherein the acyl group contains a hydrophobic aliphatic hydrocarbon radical, or acid addition salts thereof. In this case the amide group acts as a secondary solubilizing radical. The second distinct type of catonic plasticizers are the quaternary ammonium derivatives of amines having a hydrophobic group or groups and are produced by exhaustive alkylation of a suitable amino compound or reaction of the amine with ethylene oxide. As with the fatty amine plasticizers, the tertiary amine plasticizers are generally employed in the form of salts. The quaternary ammonium plasticizers may also have additional solubilizing groups as illustrated by carboxamide groups and ester groups and in fact a preferred plasticizer of this type is a quaternary ammonium salt of a fatty aoylpolyamine. Both types of cationic lipophilic plasticizers are commercially available and are sold under a variety of trade names as illustrated by Armac HT, Catylon, Sapamine WL, Ahcovel G, Soromine A, Onyxsan, Triton K-60, Texsoft Cone, and Lupomin Q. Arrnac is the registered trademark of Armour and Company and is applied to primary amine acetates. of the formula RNHg-AC wherein R designates a long chain aliphatic radical and Acdesignatesacetic acid. Armac HT is applied to. stearyl amine acetate, whichmay be represented by the formula C H NH l-IOOCCH Catylon is the trademark of HartProducts Corporation and is applied to tertiary amine acetates having at least one long chain aliphatic radical. Catylou C is applied to a tertiary amine acetate reportedly having the proximate formula invention is not advantageous and they are usually ema Sapamine WL is the registered trademark of Ciba Company, Inc. and is applied to a fatty-acylpolyamine which is reportedly the diacetate salt of a condensation product of stearic acid, or an amide forming derivative thereof, and diethylene triamine which product is reported to have the proximate formula after neutralization with acetic acid. Onyxsan is a registered trademark of Onyx Oil and Chemical Corporation and is applied to cation-active alkyl imidazoline hydroacetates prepared according to US. Patent #2300315. Onyxsan HSB is applied to an alkyl imidazoline hydroacetate reportedly having the proximate formula:
N- CH .zorncoon N- 11, Carlton C nHarG Triton" is the registered trademark of Rohm & Haas Company with Triton K-60 being applied to a quaten nary ammonium salt reportedly having the proximate formula:
CHzCrHs Cia aa o1 Texsoft Concentrate is a trade name applied by Armour and Company to a quaternary ammonium salt reportedly having the proximate formula:
51 n as):N( a):-
Lupomin is a registered trademark of the Jacques Wolf and Company with Lupomin Q being applied to a quaternary amino fatty acid amide reportedly of the general formula:
wherein R CO. represents an acyl group derived from a fatty acid such as stearic acid; R represents hydrogen or .lower alkyl; R represents a divalent aliphatic connecting radical; and R represents a lower alkyl group.
The non-ionic plasticizingagentsare in general closely gives superior results, as a general rule their use as the only plasticizing agent in the. new fulling media of this ployed in combination with a cationic or anionic plasmercially available and are sold under various tradenames as illustrated by Ethofat 60/ 15," Ethomid HT/ 15, and Avcosol 100. Ethofat is a registered trademark of Armour and Company applied to polyoxyethylene fatty acid esters of the general formula RCOO(C H O),,H, wherein n represents an integer, with Ethofat 60/15 being applied to a product of this formula wherein R represents the radical C H derived from stearic acid and n is equal to 5. Ethomid is also a registered trademark of Armour and Company applied to polyoxyethylene fatty acid amides of the general formula:
(CH7CHzO)=H RCON wherein RCO represents an acyl group derived from a fatty acid and x and y represent integers. Ethomid HT/ 15 is applied to a product derived from hydrogenated tallow amide and 5 mols of ethylene oxide. Avcosol 100 is the registered trademark of American Viscose Company and is applied to a product manufactured for them by the Atlas Powder Company which product is reported to be a polyoxyethylene sorbitan fatty acid ester of the proximate formula:
0 RCOOCHiCIlH HOCH wherein RCO represents an acyl group derived from a long chain fatty acid such as lauric acid or palmitic acid and n represents an integer.
The anionic plasticizing agents are generally alkali metal salts of fatty sulphonic acids or fatty carbamic acids and this class of plasticizers is likewise commercially available. Suitable anionic plasticizing agentsfor use in this invention are sold under various trade-names as illustrated by Avitone A, Ahcovel E, Atcosoft N, and Velvapex HD8121. Avitone is a mark applied by E. I. du Pont de Nemours and Company to sodium alkyl sulfonates supplied for use as textile finishing agents. Ahcovel E is a mark applied by Arnold Hoffman Company to an alkali metal salt of a fatty carbamide compound prepared according to the disclosure of Us. Patent 1$2,344,259. Atcosoft N is a mark applied by Metro-Atlantic, Inc. to their anionic substantive textile plasticizing agent stated to be an amine condensate. Velvatex HD8121 is a mark applied by Apex Chemical Company, Jnc., to their anionic substantive textile plasticizing agent stated to be a modified fatty amide. As with the non-ionic plasticizing agents, the anionic plasticizers in some instances give superior results but are as a general rule not as desirable as the cationic plasticizers.
The concentration of surface active agents may vary within wide limits although as a general rule the use of quantities in excess of about active ingredients on the weight of fabric is not advantageous and for reasons of economy the surface active agents are seldom employed in quantities exceeding 6% of the fabric weight. The action of the detergent and of the plasticizer is, at least to some extent, complementary so that by employing an excess of one agent, smaller quantities of the other may be satisfactorily employed. The optimum ratio of detergent to plasticizer depends upon a number of factors and particularly upon the amount of wool oil in the fabric. As the amount of wool oil decreases, the amount of plasticizer should be increased and the amount of detergent can readily be decreased. When one is fullscouring clean fabrics, as little as 0.5% of the detergent may be satisfactorily employed but the amount of plasticizer should be correspondingly increased, and under these conditions one may advantageously, use as much as 3 to 5% plasticizer at least part of which, for instance 10-50%, is preferably of the non-ionic type and the remainder of the cationic type. On the other hand, when one is fullscouring woolen fabrics heavily laden with wool oil, the amount of detergent can advantageously be as much as 3 to 5% of the weight of the fabric and the quantity of plasticizer may satisfactorily be as low as 0.5% of the fabric weight. As a general rule, however, it can be said that the concentration of the plasticizer and of the detergent should in each instance be preferably from about 1 to 3% of the weight of the fabric being fullscoured.
The fullscouring operation can be conducted at any pH which does not result in the precipitation or destruction of the plasticizer and which is not known to be unduly injurious to wool. In other words, if one is employing a cationic fatty amine salt as a plasticizer, the pH of the fullscouring medium should be maintained on the acid side'but on the other hand,,if one is employing an anionic, non-ionic, or quaternary ammonium cationic plasticizer, fullscouring can readily be conducted in basic as well as acidic media. However, it is a primary advantage of this invention that fullscouring can be conducted on carbonized unneutralized cloth and, as previously explained, it is usually advantageous for numerous other reasons to employ neutral or acidic conditions. The manipulative procedure for fullscouring according to this invention is, in most respects, conventional and comprises milling the fabric wet out with the fullscouring medium until the desired degree of fulling has been achieved, transfering the fabric containing fullscouring medium to a washer, adding clear water and then wash-- ing and rinsing to complete the scouring operation. If desired, additional fullscouring medium can be added to the wash although this is generally not necessary and a clear water wash employing the fullscouring medium retained in the cloth from the fulling operation is generally satisfactory. The process of this invention, however, possesses an advantage in this respect since it has been found that the clear water wash and rinse can satisfactorily be con ducted with water at room temperature while in conventional practice a temperature of from about F. to F. is employed. It has further been found that this invention makes possible a drastic reduction in the length of time required for rinsing and that the time in the washer can be shortened. from approximately minutes, as normally required, to 45 minutes without decreasing the efficiency of the procedure.
The invention will now be further illustrated by the following specific examples:
EXAMPLE I Six pieces of 16 oz. woolen goods manufactured usingv a non-ionic type Wool oil sold as Druspin WL by E. F. Drew, which have been carbonized in the grease, tacked, and dry-milled and which still contain the acid of carbonization are passed into a soaper and through a solution containing 3 ounces per gallon of red oil polyoxyethylene ester having 15 mols of ethylene oxide per mol of red oil and 1% ounces per gallon of a plasticizer, in this case, a quaternary ammonium derivative of a fattyacylpolyamine, sold under the trade name of Lupomin Q by Jacques Wolf & Co. of Passaic, New Jersey. Wet pick-up is adjusted to about 70100%. The pieces are then introduced into a fulling machine of the type manufactured by James Hunter and others and it is placed in operation and the goods fulled for 55 minutes. From the fulling machine, the goods are delivered to a dolly washer,
washed for 25 minutes, employing only the mixture of.
surface active agents retained in the fabric upon its removal from the fulling machine with added water, and
thereafter rinsed for 20 minutes. Part of the goods are then dyed in the usual manner, the remainder being finished in their natural condition.
Upon examination, the pieces have a firm, full hand, a tensile strength as high or slightly higher than that of alkaline treated goods and felting is highly satisfactory. The dyed goods are uniform in appearance and of good color; the natural goods being whiter than when alkaline scoured.
EXAMPLE II Example I was repeated except in place of the red oil polyoxyethylene ester detergent there was employed an equal quantity of an alkyl phenyl polyethylene glycol ether detergent manufactured by Carbide & Carbon Chemical Corporation and marketed under the trade name of Tergitol NPX." Felting was highly satisfactory and the material had a tensile strength slightly higher than that of alkaline treated goods.
EXAMPLE III A fullscour bath is prepared containing 3% of an ethylene oxide derivative of rosin fatty acids having about fifteen ethylene oxide groups per molecule, and 1 /2 of a quaternary ammonium salt sold under the trade name Triton K-60" and having the probable formula C H N(CH (CH C H )Cl. Pieces of woolen cloth to which a wool oil, sold as Proxol had been added during manufacture are fulled in this medium under acid conditions. Tensile strength remains high, running qualities are excellent and fulling efliciency is very good.
EXAMPLE IV Example III is repeated employing as the plasticizer a quaternary ammonium salt sold as Texsoft Cone. and having the probable formula: (C17H35)2N(CH3)2C1. Running qualities and tensile strength are good and fulling efficiency is high.
' EXAMPLE V Example III is repeated in two separate experiments using as the plasticizer, in the first instance, an acetate salt of a fatty acylpolyamine purchased under the tradename Sapamine WL, and having the formula and in the second instance a similar fatty carbamine com.- pound, .sold under the trade name Ahcovel G. Running qualities in each instance are excellent and fulling efliciency is satisfactory.
In addition to fatty acid ester detergents, I have obtained good results in acid fulling with compounds such as polyoxyethylene derivatives of a mixed ester, e.g., sorbitan tall oil continin-g about 15 ethylene oxide groups per molecule, a polyoxyethylene derivative of red oil amide with 10 groups per molecule, a polyoxyethylene tallow amine with groups per molecule, a polyoxyethylene fatty ether, sold as Lissapol N, the ethylene oxide content of which was unknown but believed to be within the range heretofore stated and a polyoxyethylene derivative of nonyl phenol having 15 groups per molecule.
EXAMPLE VI Samples of woolen cloth manufactured using a wool oil sold as Proxol by Proctor & Gamble Company were fulled for 15 minutes in a laboratory fulling mill. Running qualities were observed, area shrinkage was deter mined and the samples were hand washed in clear water without further addition of surface active agents. After drying, tensile strength measurements were made.
It should be emphasized that these are laboratory tests and fulling would never in actual practice he carried as far as was done in these determinations. The laboratory fulling mill is considerably more efiicient than the full scale mills ordinarily employed in textile finishing and 8 15 minutes in the laboratory mill equals approximately three orfour hours in a full scale fulling mill. It has been found, however, that the laboratory tests are a true indication of the results that can be expected in plant operations if the proper allowances are made.
Tests were made with two commercially available nonionic detergents,.the first being a fatty acid polyoxyethylene ester marketed by Armour & Co. and the other being an alkyl phenyl polyethylene glycol ether sold by Carbide & Carbon Chemical Company. Each detergent was employed in combination with several commercially available plasticizers sold under various trade names.
Table I lists for convenience the surface active agents employed in the reported tests, as well as their manufacturer, chemical nature, and type (non-ionic, anionic or cationic).
Table I.-Surface active agents DETERGENTS Trade- Name Manufacturer Chemical Nature Type Energetic Armour dz Co Polyoxyethylene NI ester of fatty acids. Tergitol NPX Carbide and Carbon- AlkylarylpolyglycoL NI PLASTICIZERS Avitone A E. I. du Pont Sodium alkyl- A s na Ahcovel E Almld, Hoffman 6: Fatty carbamide A n. Atcosoft N. Metro-Atlantic, Inc- Amine condensate" A Ethnlat 60/15 Armour 6: Co Polyoxyethylene NI fatty acid ester. Ethomid PIT/1B. Armour dz C0 Polyoxyethylene NI derivative of fatty amide. Avcosol American Viscose- Sorbitol ester de NI rivative. Armac HT Armour & Co Fatty amine ace- 0 tate. Ahcovel G Allold, Hofiman & Fatty carbamide. O
0. Ethomeen 18/15-.. Armour & (Jo Fatty amine C Lupomin Q; Jacques Wolf dz 00.. Quaternary fatty C acid amide. Onyxsan HSB Onyx Oil & Chemi- Imidazoline salt. 0
c Texsoit Gone Armour & C0 Quaternary am- 6 monium salt. Triton K450 Rohm 6: Haas Tetra-alkyl am- 0 monium halide.
Table II lists the results of tests in which the detergent employed was one sold under the name of Energetic by Armour & Co. employed in an amount of 3% in each instance based on the weight of woolen cloth being fulled. The indicated plasticizer was in each instance employed in an amount equal to 1.5% of the dry weight of the material being failed. No pH adjustment of the fullscouring bath was made and the measured pH in each Table III lists the results of tests identical in nature to those reported in the preceding table except that in each instance a quantity of concentrated sulphuric acid equal to 5%, by weight of the woolen cloth was added to the fulling bath.
Table IV lists the results of a series of tests wherein the detergent employed was one sold by Carbide & Carbon Chemical Company under the name of Tergitol NP In each instance 4 oz. of detergent for each gallon of fulling medium were employed. The indicated plasticizer or combination of plasticizers was employed in amounts listed in the table. No pH adjustment was made in these tests and fullscouring was conducted at the pH resulting from the addition of the detergent and plasticizer to the fulling medium.
Table IV [Tergitol N PX detergent, 4 ozs./gal.]
Plasticizer Ora/gal. Running Area Tensile Qualities Shrinkage Strength Lupomin Q 2 Good 42 88 .ficosogtt: Q" do. 43 100 coso l lZIonopfoleOi 44 95 tcoso t l' r- Sultonated Red on 1 49 105 The above tests show that a wide variety of plasticizers and non-ionic detergents can be employed in this invention irrespective of their exact chemical nature as long as they possess, in each instance, the desired physical properties.
I claim:
1. A method of fulling and scouring wool which method comprises milling the wool wet with an aqueous mixture of surface active agents comprising a detergent characterized by being more hydrophilic than lipophilic and a wool plasticizer characterized by being more lipophilic than hydrophilic, said detergent being selected from the group consisting of non-ionic detergents and detergents capable of being represented by the formula:
wherein R is a lipophilic radical having from to 20 carbon atoms, Y is an amine linking radical, n is an integer from about 8 to 20 and m is an integer from 1 to 2 inclusive and the product m times n is equal to about 8 to 20 inclusive.
2. The method of claim 1 wherein the detergent is a polyoxyethylene compound containing from about 8 to 20 oxyethylene groups.
3. The method of claim 2 wherein the fulling and scouring are conducted in a medium having a pH of a numerical value of less than 7.0.
4. The method of claim 3 wherein the wool plasticizer is a cationic surface active agent.
5. The method of claim 4 wherein the non-ionic detergent is a fatty acid polyoxyethylene ester.
6. The method of claim 5 wherein the plasticizer is a quaternary ammonium salt.
7. The method of claim 4 wherein the non-ionic detergent is an alkylaryl polyglycol compound.
s. The method of claim 7 wherein the plasticizer is a quaternary ammonium salt.
9. A method of fulling and scouring wool piece goods which have been carbonized in the grease and which still contain the acid of carbonization, which method comprises milling said wool while wet with an aqueous medium containing from 1 to 5% based on the weight of woolen material of a non-ionic detergent characterized by being more hydrophilic than lipophilic and from 1 to 5% based on the weight of woolen material of a cationic plasticizer characterized by being more lipophilic than hydrophilic.
10. The method of claim 9 wherein said non-ionic detergent is a polyoxyethylene compound.
11. The method of claim 10 wherein said cationic plasticizer comprises a surface active quaternary ammonium salt.
12. A method of fulling and scouring wool piece goods laden with wool oil and carbonizing acid which method comprises milling said piece goods while wet with an aqueous medium containing a polyoxyethylene fatty acid ester surface active agent having from about 8 to 20 oxyethylene groups, and *a quaternary fatty acid amide surface active agent.
13. A method of fulling and securing wool piece goods laden with wool oil and carbonizing acid which method comprises milling said piece goods while wet with an aqueous medium containing alkylarylpolyglycol ether surface active agent having from about 8 to 20 oxyethylene groups, and a quaternary fatty acid amide surface active agent.
14. In a method of fulling and scouring wool wherein the wool is milled subsequent to being wetted with an aqueous fulling agent, the improvement which comprises employing as a fulling agent, a mixture comprising a detergent, characterized by being more hydrophilic than lipophilic, and a wool plasticizer characterized by being more lipophilic than hydrophilic, said detergent being selected from the group consisting of non-ionic detergents and detergents capable of being represented by the formula:
wherein R is a lipophilic radical having from 10 to 20 carbon atoms, Y is an amine linking radical, n is an integer from about 8 to 20 and m is an integer from 1 to 2 inclusive and the product In times it is equal to about 8 to 20 inclusive.
15. A method of finishing woolen piece goods which comprises carbonizing the fabric in the grease and thereafter, while the fabric still retains the acid of carbonization, milling the fabric while wet with an aqueous mixture comprising a detergent characterized by being more bydrophilic than lipophilic and a wool plasticizer characterized by being more lipophilic than hydrophilic, said detergent being selected from the group consisting of nonionic detergents and detergents capable of being represented by the formula:
wherein R represents a lipophilic radical having from 10 to 20 carbon atoms, Y is an amine linking radical, n is an integer of from about 8 to 20, m is an integer of from 1 to 2 inclusive and the produce of m times n is equal to from about 8 to 20.
16. A method according to claim 14 wherein the detergent is a polyoxyethylene ester of a fatty acid.
17. A method according to claim 16 wherein the plasticizer is a quaternary ammonium compound having at least one hydrophobic, long-chain alkyl substituent group.
18. A method according to claim 17 wherein the plasticizer is a quaternary ammonium derivative of a fattyacylpolyamine.
19. A method according to claim 17 wherein the plasticizer is a compound capable of being represented by the formula (C17H35)2N(CH3)2C1 and the detergent is a derivative of rosin fatty acids having about .15 ethyleneoxide groups per molecule.
References Cited in the file of this patent UNITED STATES PATENTS 12 Senkus Nov. 27, 1945 Leupold et al. Feb. 7, 1950 Spewkman et al. Feb. 19, 1952 Jefferson et a1. Nov. 23, 1954 Hagge et a1 Feb. 14, 1956 Davis et a1 Sept. 17, 1957 FOREIGN PATENTS Great Britain Mar. 30, 1949
Claims (1)
1. A METHOD OF FULLING AN SCOURING WOOL WHICH METHOD COMPRISES MILLING THE WOOL WET WITH AN AQUEOUS MIXTURE OF SURFACE ACTIVE AGENTS COMPRISING A DETERGENT CHARACTERIZED BY BEING MORE HYDROPHILIC THAN LIPOPHILIC AND A WOOL PLASTICIZER CHARACTERIZED BY BEING MORE LIPOHILIC THAN HYDROPHILIC, SAID DETERGENT BEING SELECTED FROM THE GROUP CONSISTING OF NON-IONIC DETERGENTS AND DETERGENTS CAPABLE OF BEING REPRESENTED BY THE FORMULA:
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US395290A US2925639A (en) | 1953-11-30 | 1953-11-30 | Method of fulling and scouring wool |
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US395290A US2925639A (en) | 1953-11-30 | 1953-11-30 | Method of fulling and scouring wool |
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US2925639A true US2925639A (en) | 1960-02-23 |
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US395290A Expired - Lifetime US2925639A (en) | 1953-11-30 | 1953-11-30 | Method of fulling and scouring wool |
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US3080259A (en) * | 1957-12-09 | 1963-03-05 | Deering Milliken Res Corp | Methods for processing textile materials |
US3359060A (en) * | 1962-10-09 | 1967-12-19 | Chemstrand Ltd | Dry heat treatment included in conventional wet processing of wool-acrylonitrile blended fabrics to effect setting of acrylonitrile component |
US3619116A (en) * | 1969-04-02 | 1971-11-09 | Thomas Burnley & Sons Ltd | Method for scouring wool |
WO2006090289A3 (en) * | 2005-02-28 | 2006-12-07 | Alphabeta Ab | Compounds for reducing aggregation of amyloid beta-peptide |
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US2168253A (en) * | 1935-10-31 | 1939-08-01 | Ig Farbenindustrie Ag | Process of dressing textiles |
US2197464A (en) * | 1937-03-10 | 1940-04-16 | Ig Farbenindustrie Ag | Treating artificial fabrics |
US2333770A (en) * | 1938-12-16 | 1943-11-09 | Eastman Kodak Co | Conditioning cellulose acetate yarn |
US2389875A (en) * | 1944-06-15 | 1945-11-27 | Commercial Solvents Corp | Surface active agents |
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US2734830A (en) * | 1950-01-13 | 1956-02-14 | ||
US2806804A (en) * | 1952-12-29 | 1957-09-17 | Drew & Co Inc E F | Method of treating wool |
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US1968795A (en) * | 1929-06-07 | 1934-07-31 | American Hyalsol Corp | Wetting agent |
US2168253A (en) * | 1935-10-31 | 1939-08-01 | Ig Farbenindustrie Ag | Process of dressing textiles |
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US3080259A (en) * | 1957-12-09 | 1963-03-05 | Deering Milliken Res Corp | Methods for processing textile materials |
US3359060A (en) * | 1962-10-09 | 1967-12-19 | Chemstrand Ltd | Dry heat treatment included in conventional wet processing of wool-acrylonitrile blended fabrics to effect setting of acrylonitrile component |
US3619116A (en) * | 1969-04-02 | 1971-11-09 | Thomas Burnley & Sons Ltd | Method for scouring wool |
WO2006090289A3 (en) * | 2005-02-28 | 2006-12-07 | Alphabeta Ab | Compounds for reducing aggregation of amyloid beta-peptide |
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