US2925453A - Process and catalyst for the isomerization of hydrocarbons - Google Patents

Process and catalyst for the isomerization of hydrocarbons Download PDF

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US2925453A
US2925453A US703158A US70315857A US2925453A US 2925453 A US2925453 A US 2925453A US 703158 A US703158 A US 703158A US 70315857 A US70315857 A US 70315857A US 2925453 A US2925453 A US 2925453A
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catalyst
silica
rhodium
palladium
hydrocarbon
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Hillis O Folkins
Elmer L Miller
Kenneth E Lucas
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Pure Oil Co
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Pure Oil Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/2702Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously
    • C07C5/2724Catalytic processes not covered by C07C5/2732 - C07C5/31; Catalytic processes covered by both C07C5/2732 and C07C5/277 simultaneously with metals
    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07CACYCLIC OR CARBOCYCLIC COMPOUNDS
    • C07C5/00Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms
    • C07C5/22Preparation of hydrocarbons from hydrocarbons containing the same number of carbon atoms by isomerisation
    • C07C5/27Rearrangement of carbon atoms in the hydrocarbon skeleton
    • C07C5/2767Changing the number of side-chains
    • C07C5/277Catalytic processes
    • C07C5/2791Catalytic processes with metals

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  • V 14 Claims. aim-cams This invention relates to the catalytic hydroisomerization of isomerizable'hydrocarbo'ns having 4 to 7 carbon i United States Patent 0' 2,925,453 Patented Feb, 16, 1960 the course of the reaction. In addition, it has been re- Chicago, Ill., a corporation of temperature within the range of about 650 to 800 'F., a
  • a composite catalyst consisting essentially of a major portion of a silica-alumina hydrocarbon cracking catalyst containing not less than about 50% by weight of silica and having incorporated therein minor concentrations of a combination of metallic palladium and rhodium wherein palladium is present in a quantity exceeding the rhodium portion.
  • the figure is illustrative of a processing scheme employing the process of this invention.
  • catalysts consisting essentially of a major portion of a silica-aluminahydrocarbon cracking catalyst containing not less than about 50% by weight of silica, and having incorporated therein a minor quantity of a combination of metallic palladium and rhodium wherein palladium ispresent'in a quantity exceeding the rhodium portion, ex hibit high activity and selectivity for the isomerization of saturated isomerizable hydrocarbons having 4 to 7 carbons atoms per molecule.
  • Thesecatalysts operate elliciently at reaction temperatures not in excess of about 800.
  • a composite catalyst containing-a combinationof 0.05- 0.7% of metallic palladium, and 0.01-0.2% by weight of metallic rhodium, based on total catalyst composition, wherein the palladium is present in a quantity exceeding the rhodium portion, said combination being incorporated in a major portion of a silica-alumina hydrocarbon cracking catalyst containing more than 50% by weight I of silica, based on said cracking catalyst, is employed to accelerate the'hydroisomerization of saturated, isomerizable hydrocarbons having 4 to 7carbon atoms per Range Preferred Range Temperature, F., for:
  • depentanizer 15 where the isohexane and heavier hydrocarbons are separated and removed from the system via line 16 to storage.
  • lsopentane is recovered in the fractionator overhead, and transferred to storage through line 20, or to suitable gasoline blending facilities (not shown), and the bottoms produced, consisting predominately of normal pentane, is transferred by means of line 21 to a point of confluence with line 12 wherein it is sent to reactor 13 for processing.
  • the reaction eflluent is transferred through line 23 to stabilizer 22 where the butane-and-lighter fraction is separated.
  • the pentane-and-heavier fraction is then processed in deisohexanizer 10 as above.
  • Catalysts employed in carrying out the process of this invention are prepared by conventional catalyst preparation techniques by incorporating a small amount of a combination of metallic palladium and rhodium in a hydrocarbon cracking catalyst consisting of a silicaalumina composite containing more than 50% silica.
  • combination of metallic palladium and rhodium is incorporated in the silica-alumina support by impregnation of the support with soluble salts or complexes of palladium-and rhodium, e.g., an acid solution of the metal chlorides, such as a hydrochloric acid solution of rhodium chloride and palladium chloride; or the mixed salts of the acids produced, e.g., ammonium chlororhodinate and ammonium chloropalladinate; or nitrito, amino, and nitrito-arnine complexes of these metals, e.g., ammonium hexachloropalladinate or ammonium hexachlororhodinate.
  • soluble salts or complexes of palladium-and rhodium e.g., an acid solution of the metal chlorides, such as a hydrochloric acid solution of rhodium chloride and palladium chloride; or the
  • Colloidal solutions of salts of palladium and rhodium can also be used as the impregnant.
  • the metallic constituents of the catalyst composition' can be introduced either sequentially, with either. constituent being initially introduced, or simultaneously by co-imv pregnation with the selected impregnants.
  • The-preparation of the supported catalyst is generally carried out by wetting the support with an aqueous solution of rhodium chloride and palladium chloride.
  • the quantity of metallic palladium and rhodium incorporated in thesilicaalumina support can vary between about 0.064% by weight, based on catalyst composition. It has'heen found that optimum effectiveness is obtained if an amount within the range of 0.2 to 0.6 wt. percent is employed. 7
  • this component of the catalyst composition Prior to impregnating the silica-alumina support, it is preferred that this component of the catalyst composition be dried at an elevated temperature within the range of about 250400 F.
  • the impregnated mass is dried for at least about 4 hours at a temperature within the range of 225-350 F.
  • the green catalyst is then pelleted and activated by contacting the dried catalyst mass with a reducing stream of hydrogen at an elevated temperature for a time suflicient to reduce the palladium and rhodium components of the green" catalyst to the metallic state.
  • This reduction can generally be eifected by heating the catalyst mass to 975 F. in hydrogen over a period of about five hours followed by continued treatment with hydrogen at 975 F. for sixteen hours.
  • this phase of the catalyst preparation is carried out for 2 to 16 hours.
  • the composition contains not less than about 50% by weight of silica. Accordingly, the hydrocarbon-cracking catalysts will have a silica content within the range of about 50-95% by weight, and preferably 92%, and an alumina content within the range of about 50'5%, preferably 8-25%.
  • the silica-alumina support can be obtained commercially or can be prepared by admixing separately prepared portions of silica gel and alumina gel or in the alternative by conventional co-precipitation techniques. It is also possible to prepare a catalyst which can be employed in the instant invention by contacting silica gel particles with a solution of an aluminum salt and rhodium and palladium salts of the desired concentrations. After drying the mixture, it is heated for a suflicient decomposition of the salts. Thereafter the group VIII metals are reduced to the metallic state by treatment with hydrogen at elevated temperatures employing the above-described conditioning technique.
  • the process of this invention is especially adaptable for eflectingthe isomerization of feed stocks consisting predominately of normal pentane and/or normal hexane hydrocarbons to produce an octane improvement by promoting the molecular rearrangement of the satu-v rated hydrocarbons, or mixtures thereof, such as light petroleum fractions having a boiling range of F.- 200" F.
  • the invention is further illustrated by the following non-limiting and illustrative example of the use of a palladium-rhodium, silica-alumina composite catalyst in the isomerization of low-boiling, saturated, isomerizable hydrocarbon having 4 to 7 carbon atoms.
  • a palladium-rhodium, silica-alumina catalyst was prepared by impregnating a silica-alumina support having the following composition:
  • the solution was prepared by dissolving 2.0 grams of palladium chloride and 0.5 gram of rhodium chloride in about 1 normal hydrochloric acid;
  • a catalyst containing 0.48% by weight of metallic palladium and 0.1% by weight of metallic rhodium, based on total catalyst composition, on a silicaalumina support consisting nominally of 75% by weight of silica and 25% by weight of alumina 250 grams of silica-alumina were placed in a suitable vessel containing 250 ml. of palladium chloride-rhodium chloride solution. This volume of solution represented the average amount necessary to fill the actual pore volume of the silica-alumina support employed. If some other silicaalumina is employed, a volume of solution compatible with the adsorptive capacity of that support should be used.
  • the impregnated support was dried at about 230 F.
  • Nitrogen from line 30 is fed into line 31 through which air is admitted.
  • the reaction, system is thoroughly purged of hydrocarbons employing hydrogen. Thereafter the re 7 action system is depressurized to about atmospheric-pres- That the results obtained 10 .sure, and purged with heated nitrogen which is passed through line 31 into reactor 13.
  • the purged gases are removed from thesystem through vent 32'.
  • the purging can also be elfected by evacuating the system by means of steam ejector 88. which is connected to the system through line 32.
  • controlled amounts of air are introduced into the flowing nitrogen stream by means of air supplyline 31 and the air-nitrogen mixture is passed through the reactor to oxidize the deactivated catalyst.
  • Catalyst support also contains 86% g0.
  • Another feature of the instant invention is the use of a silica-alumina hydrocarbon-cracking catalyst as the principal constituent of the. catalyst employed in the process of this invention.
  • This support was compared with other types of cracking catalysts and the results tabulated in Table I. From these data it is seen that unless a support consisting essentially of a major portion of silica and a minor portion of alumina is employed. the efiiciency of the palladium-rhodium metal-containing catalyst is deleteriously affected. s
  • auxiliary equipment is employed for pretreating the feed stock and the hydrogen oxidation is carried out at a temperature of about 700 F. employing a flash burn-out. When this phase continued in contact with the catalyst'for about 1 hour.
  • the reaction system is thoroughly purged with nitrogen, or evacuated using the steam ejector 33, to remove any residual oxygen or otherundesirable mate rials which may have been produced during the oxida-,
  • the catalyst is reduced with dry hydrogenat a temperature within the range of about 800 to 975 F. This flow'of hydrogen is continued for about 2. to 8 hours until the reducible constituents of effect the removal of the sulfur compounds from the feed. 55
  • the pretreatment can be effected in acatalytic, vapor-phase, desulfurization process in the presence of clay, bauxite, cobalt molybdate, or other suitable catalysts for effecting the desulfurization of the feed stock
  • a variety of desulfurizaso in the presence of hydrog tion methods based upon the decomposition of the sulfur compounds at elevated temperatures in the vapor phase are briefly described by Kalichevsky, Petroleum Refiner, vol. 30 -(4) at page .117. et seq.
  • the hydrogen employed as a processingaid in the hydroisomerization process be substantially free of water, 0,, C0, H,S and related compounds, including those which react under hydroisomeriz ationconditions to form the above.
  • thehydrogen the catalyst composition are reduced to the metallic state.
  • the reactor is cooled to the desired reaction temperature, the reaction system repressured, and fresh "feed re-introduced into the reactor.
  • the various feed components can be processed jointly or singly, and on a once-through or recycle basis. It
  • the palladium-rhodium-promoted, silica-alumina, composite catalyst employed in the hydroisomerization process of this invention can be regenerated in situ, thereby providing a continuous regenerative isomeriz ation process.
  • I ,j A hydroisomerization process which comprises processing an iso'merimble, saturated hydrocarbon having nausea-nose as defined by the appended dium, and 0.01-0.2%
  • a hydroisomerization process which comprises processing an isomerizable, saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range ofabout 600800 F., suflicient to effect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, under isomerizing conditions of pressure and H /hydrocarbon mol ratio in the presence of a catalyst consisting essentially of silica-alumina,
  • hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein a copromoter consisting essentially of ODS-0.7% by weight of palladium, and 0.0l-0.2% by weight of rhodium, based on total catalyst composition, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
  • a hydroisomerization process which comprises processing an isomerizable saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range of about 600-800 F., sufiicient to effect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, under isomerizing conditions of pressure and H /hydrocarbon mol ratio in the presence of a catalyst consisting essentially of silica-alumina hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein 0.20.6% by weight based on total catalyst composition of a copromoter consisting essentially of palladium and rhodium, each being present in an amount sufficient to enhance the isomerization activity of said silica-alumina catalyst,
  • a hydroisomerization process which comprises processing an isomerizable saturated hydrocarbon having 4-7 carbon atoms per. molecule at a temperature within the range of about 600-800 R, sufiicient to efiect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, under isomerizing conditions of pressure and H /hydrocarbon mol ratio in the presence of a catalyst consisting essentially of a silica-alumina, hydrocarbon-cracking catalyst containing about 50-95% by weight of silica and 50-5% by weight of alumina, based on said silica-alumina catalyst, having incorporated therein 0.2-0.6% by weight, based ontotal catalyst composition, of a co-promoter consisting essentially of palladium and rhodium, the quantity of palladium present in the catalyst exceeding the amount of rhodium, and the quantity of rhodium present being not less than about 0.01%.
  • a hydroisomerization process which comprises processing an isomerizable, saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range of about 600-800 F., sufficient to elfect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, a pressure within the range of about 100-1000 p.s.i.g., and a hydrogen/hydrocarbon mol ratio within the range of about 0.5-5 in the presence of a catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein a co-promoter consisting essentially of 0.05-0.7% by weight of pallaby weight of rhodium, based on by weight of silica and having in- 8 total catalyst composition, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
  • a hydroisomerization process which comprises processing an isomerizable, saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range of about 600-800" F., suflicient to effect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, a pressure .within the range of about 100-1000 p.s.i.g., and a H /hydrocarbon mol ratiowithin the range of about 05-5 in the presence of a catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein 02-06% by weight based on total catalyst composition promoter consisting essentially of palladium and rhodium, the quantity of palladium present in the catalyst exceeding the amount of rhodium, and the quantity of rhodium present being not less than about 0.01%.
  • a hydroisomerization process which comprises processing a petroleum hydrocarbon feed stock consisting predominantly of straight-chain C and C, paraflinic hydrocarbon at a temperature within the range of about 600- 775 F., a pressure within a range of about 100-1000 p.s.i.g., and a fi /hydrocarbon mol ratio within the range of about 0.5-5, in the presence of a catalyst consisting essentially of a silica-alumina, hydrocarboncracking catalyst containing about 50-95% by weight of silica and 50-5% by weight of alumina, based on said silica-alumina catalyst, and having incorporated therein 02-06% by weight, based on total catalyst composition of a co-promoter consisting essentially of palladium and rhodium, the quantity of palladium present in the catalyst exceeding the amount of rhodium, and the quantity of rhodium present being not less than about 0.01%.
  • silica-alumina hydrocarbon cracking catalyst is calcined at a temperature within the range of about 800' to 1300' F. for a time suflicient to remove the gel water and set the gel structure prior to incorporating the metallic palladium producing agent.
  • a catalyst consisting essentially of a silica-alumina, hydrocarbon-cracking catalyst composite containing 50- by weight of silica and having incorporated therein a small amount of a co-promoter consisting essentially of palladium and rhodium, each being present in an amount sufficient to enhance the isomerization activity of said silica-alumina catalyst, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
  • a catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein a copromoter consisting essentially of 0.050.7% by weight of palladium and 0.01-0.2% by weight of rhodium, based on total catalyst composition, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
  • a catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein 0.2-0.6% by weight based on total catalyst composition of a copromoter consisting essentially of palladium and rhodium, each being present in an amount suflicient to enhance the isomerization activity of said silica-alumina catalyst, and the quantity of palladium present in the catalyst exceeding the amount of rhodium.
  • a catalyst consisting essentially of a silica-alumina, hydrocarbon-cracking catalyst containing about 50-95% by weight of silica and 50-5% by weight of alumina, based on said silica-alumina catalyst, and having incorofaco-.

Description

PROCESS AND CATALYST FOR ISOMERIZA TION OF HYDROCARBONS min; 0. Forms, Crystal Lake, Elmer L. Miller, Cary,
and Kenneth E. Lucas, Crystal Lake, 111., nssignors to go Pure Oil Company,
Application December- 16,1957, Serial No. 103,152: I
V 14 Claims. aim-cams This invention relates to the catalytic hydroisomerization of isomerizable'hydrocarbo'ns having 4 to 7 carbon i United States Patent 0' 2,925,453 Patented Feb, 16, 1960 the course of the reaction. In addition, it has been re- Chicago, Ill., a corporation of temperature within the range of about 650 to 800 'F., a
pressure within the range of 100 to 1000 p.s.i.g., and a hydrogen-hydrocarbon mol ratio within the range of about 0.5 to 5, in the presence of a composite catalyst consisting essentially of a major portion of a silica-alumina hydrocarbon cracking catalyst containing not less than about 50% by weight of silica and having incorporated therein minor concentrations of a combination of metallic palladium and rhodium wherein palladium is present in a quantity exceeding the rhodium portion.
In an integrated petroleum refining process for the production of high-octane-number gasolines, in order to obtain maximum effectiveness one of the unit processes must be selected for the processing of feed stocks consisting predominately of the lower-molecular-weight, normally liquid, saturated hydrocarbons containing 4 to "7 carbon atoms per molecule. Substantial quantities of these feed stocks are available to warrant the separate a processing of these materials. Although octane number improvement can be obtained by treating these feed stocks in a dehydrogenation process to produce olefins, it is more desirable from an octane-yield relationship to utilize isomerization processes for eifecting the octane number improvement in these compositions. Furthermore, the isomerization product has an increased research octane number and improved road performance and is a stable product which augments the stability of the blended finished gasoline.
Because of the importance of isomerization as a unit process for use in an integrated refining scheme for the production of high-octane-number gasolines, a number of molecule under the following operating conditions.
commercial isomerization processes have been developed which utilize a solid catalyst. The use of such catalysts eliminates the plant corrosion problems and accompanying high maintenance costs which were attendant upon the useof the so-called Friedel-Crafts catalysts. Because of the effectiveness 'of platinum-promoted catalyst composites, such as platinum-halogen-alumina, platinumsilica-alumina, etc. in hydroforming operations, it has been natural to utilize these same catalysts in isomerization processes. These catalysts, however, require higher operating temperatures which are disadvantageous because 1 isomerization is an equilibrium reaction whose. efiiciency decreases with an increase in the processing temperature. As a result, at the: higher'temperatures employed, the
equilibrium product contains substantial'quantities of low-,
octane-number paraflins which are not isomerized during ported that as the equilibrium conversion is approached, the gas loss increases very sharply. Further disadvantages resulting from the use of high-temperature processing conditions are higher fuel costs for carrying out the reaction, aswell as added expense for fabricating process vessels to withstand the combination of high pressures and high temperatures required for this type of isomerization. A non-platinum-containing noble metal catalyst, however, has been found which permits the isomerization reaction to be carried out at lower operating temperatures which avoid the disadvantages accompanying high-temperature isomerization using platinum-type solid catalysts.
It is-therefore the primary objective of this invention to provide a hydroisomerization process for the isomerization of hydrocarbon feed stocks consisting predominately of low-molecular-weight isomerization hydrocarbons having 4 to 7 carbon atoms per molecule. It is another object of this invention to provide a process for the octane number improvement of petroleum-derived feed stocks'consisting essentially of C -C5 normal'par ailinic hydrocarbons. It is an additional object of this invention to carry out the hydroisomerization process employing a solid, non-corrosive catalyst utilizing a relatively low-temperature operation which permits oneto obtain a substantial'production of branch-chain isomerization products with a minimum loss to gaseous products consisting of butanes and lower-molecular-weight hydrocarbons. H I
These and other objects will become more apparent from the following detailed description of this invention.
The figure is illustrative of a processing scheme employing the process of this invention.
. Accordingto this invention, it has been found that catalysts consisting essentially of a major portion of a silica-aluminahydrocarbon cracking catalyst containing not less than about 50% by weight of silica, and having incorporated therein a minor quantity of a combination of metallic palladium and rhodium wherein palladium ispresent'in a quantity exceeding the rhodium portion, ex hibit high activity and selectivity for the isomerization of saturated isomerizable hydrocarbons having 4 to 7 carbons atoms per molecule. Thesecatalysts operate elliciently at reaction temperatures not in excess of about 800. F. In carrying out the process of this invention,- a composite catalyst containing-a combinationof 0.05- 0.7% of metallic palladium, and 0.01-0.2% by weight of metallic rhodium, based on total catalyst composition, wherein the palladium is present in a quantity exceeding the rhodium portion, said combination being incorporated in a major portion of a silica-alumina hydrocarbon cracking catalyst containing more than 50% by weight I of silica, based on said cracking catalyst, is employed to accelerate the'hydroisomerization of saturated, isomerizable hydrocarbons having 4 to 7carbon atoms per Range Preferred Range Temperature, F., for:
nl 700-800 725 n- 680-7 700-760 11- 650-740 675-725 u-Or 600-725 625-700 Pressure, p.s.i.g IOU-1.000 750 H Li uid Hourly Volume Space Velocity l 0. 5-10 1-4 H ydrocarbon mol ratio 0. 5-5 1. 5-4. 5
1 The liquid volume. not applicable to C4, of limiting reactant led per hour per unit volume of etlective catalyst bed.
In the isomerization process of this invention a variety I feed having an ASTM boiling range of about 100-l80 F. is introduced into deisohexanizer via line 11. The
bottoms consisting essentially of n-hexane and heavier hydrocarbons is sent through line 12 to reactor 13 for isomerization. The isohexane and lighter hydrocarbons are removed from deisohexanizer 10 and transferred by means 'of line 14 to depentanizer 15 where the isohexane and heavier hydrocarbons are separated and removed from the system via line 16 to storage. The overhead from depentanizer 15, which consists essentially of normal and isopentane, is sent to C -splitter 18 through line 19. lsopentane is recovered in the fractionator overhead, and transferred to storage through line 20, or to suitable gasoline blending facilities (not shown), and the bottoms produced, consisting predominately of normal pentane, is transferred by means of line 21 to a point of confluence with line 12 wherein it is sent to reactor 13 for processing. The reaction eflluent is transferred through line 23 to stabilizer 22 where the butane-and-lighter fraction is separated. The pentane-and-heavier fraction is then processed in deisohexanizer 10 as above.
Catalysts employed in carrying out the process of this invention are prepared by conventional catalyst preparation techniques by incorporating a small amount of a combination of metallic palladium and rhodium in a hydrocarbon cracking catalyst consisting of a silicaalumina composite containing more than 50% silica. The
combination of metallic palladium and rhodium is incorporated in the silica-alumina support by impregnation of the support with soluble salts or complexes of palladium-and rhodium, e.g., an acid solution of the metal chlorides, such as a hydrochloric acid solution of rhodium chloride and palladium chloride; or the mixed salts of the acids produced, e.g., ammonium chlororhodinate and ammonium chloropalladinate; or nitrito, amino, and nitrito-arnine complexes of these metals, e.g., ammonium hexachloropalladinate or ammonium hexachlororhodinate. Colloidal solutions of salts of palladium and rhodium can also be used as the impregnant. The metallic constituents of the catalyst composition'can be introduced either sequentially, with either. constituent being initially introduced, or simultaneously by co-imv pregnation with the selected impregnants. The-preparation of the supported catalyst is generally carried out by wetting the support with an aqueous solution of rhodium chloride and palladium chloride. The quantity of metallic palladium and rhodium incorporated in thesilicaalumina support can vary between about 0.064% by weight, based on catalyst composition. It has'heen found that optimum effectiveness is obtained if an amount within the range of 0.2 to 0.6 wt. percent is employed. 7
Prior to impregnating the silica-alumina support, it is preferred that this component of the catalyst composition be dried at an elevated temperature within the range of about 250400 F. The impregnated mass is dried for at least about 4 hours at a temperature within the range of 225-350 F. The green catalyst is then pelleted and activated by contacting the dried catalyst mass with a reducing stream of hydrogen at an elevated temperature for a time suflicient to reduce the palladium and rhodium components of the green" catalyst to the metallic state. This reduction can generally be eifected by heating the catalyst mass to 975 F. in hydrogen over a period of about five hours followed by continued treatment with hydrogen at 975 F. for sixteen hours. In general 2000 to 5000 s.c.f.h./barrel of catalyst are used, and this phase of the catalyst preparation is carried out for 2 to 16 hours.
After the reduction, substantially all of the palladium and rhodium will be in the metallic form; however, small amount: can remain in an oxidized condition without deleteriously aflecting the efliciency of the catalysts In selecting the silica-alumina, hydrocarbon-cracking catalysts for use in the preparation of the isomerization catalyst employed in the process of this invention, it is necessary that the composition contain not less than about 50% by weight of silica. Accordingly, the hydrocarbon-cracking catalysts will have a silica content within the range of about 50-95% by weight, and preferably 92%, and an alumina content within the range of about 50'5%, preferably 8-25%. The silica-alumina support can be obtained commercially or can be prepared by admixing separately prepared portions of silica gel and alumina gel or in the alternative by conventional co-precipitation techniques. It is also possible to prepare a catalyst which can be employed in the instant invention by contacting silica gel particles with a solution of an aluminum salt and rhodium and palladium salts of the desired concentrations. After drying the mixture, it is heated for a suflicient decomposition of the salts. Thereafter the group VIII metals are reduced to the metallic state by treatment with hydrogen at elevated temperatures employing the above-described conditioning technique.
The process of this invention is especially adaptable for eflectingthe isomerization of feed stocks consisting predominately of normal pentane and/or normal hexane hydrocarbons to produce an octane improvement by promoting the molecular rearrangement of the satu-v rated hydrocarbons, or mixtures thereof, such as light petroleum fractions having a boiling range of F.- 200" F.
The invention is further illustrated by the following non-limiting and illustrative example of the use of a palladium-rhodium, silica-alumina composite catalyst in the isomerization of low-boiling, saturated, isomerizable hydrocarbon having 4 to 7 carbon atoms.
A palladium-rhodium, silica-alumina catalyst was prepared by impregnating a silica-alumina support having the following composition:
with an acidified aqueous solution of palladium chloride and rhodium chloride. The solution was prepared by dissolving 2.0 grams of palladium chloride and 0.5 gram of rhodium chloride in about 1 normal hydrochloric acid;
To prepare a catalyst containing 0.48% by weight of metallic palladium and 0.1% by weight of metallic rhodium, based on total catalyst composition, on a silicaalumina support consisting nominally of 75% by weight of silica and 25% by weight of alumina, 250 grams of silica-alumina were placed in a suitable vessel containing 250 ml. of palladium chloride-rhodium chloride solution. This volume of solution represented the average amount necessary to fill the actual pore volume of the silica-alumina support employed. If some other silicaalumina is employed, a volume of solution compatible with the adsorptive capacity of that support should be used. The impregnated support was dried at about 230 F. for sixteen hours, and subsequently pelleted into inch pellets. Thereafter, cc. of pelleted catalyst was activated by heating to 975 F. in hydrogen over a period of 5 hours, followed by continued treatment with hydrogen at 975' F. for 16 hours. The catalyst was then purged by passing 4 s.c.f.h. of nitrogen through the bed for 1 hour. The catalyst was then oxidized in air at 700 F. Following this, the catalyst was purged with nitrogen and then was heated in a stream of hydrogen to 975' F., after which the reactor was cooled to reaction temperature, prbssured to reaction pressure, and the hydrocarbon feed stock charged under desired condition. The advantages of the instant invention are clearly illustrated from the data in Table I. By emtime to effect the ing these respective catalysts.
ploying a combination of metallic palladium and rhodium 4 prepared as above described, wherein the portionof v palladium exceeds thequantity of rhodium on the silicaof this invention were not evident from an analysis of the conversions, yields and selectivities obtained employemploying the process of this invention were unusual is illustrated by the yield data produced by employing silica-alumina compositions containing, respectively,
0.6% by weight -of palladium, and 0.6% by weight of rhodium, based on total catalyst composition. The efl fectiveness of other combinations of palladium and rhodium is also seen.
Referring to the reactivation of the catalyst is.
provided for by means of the reactivation system shown schematically. Nitrogen from line 30 is fed into line 31 through which air is admitted. Before initiating regeneration, the reaction, system is thoroughly purged of hydrocarbons employing hydrogen. Thereafter the re 7 action system is depressurized to about atmospheric-pres- That the results obtained 10 .sure, and purged with heated nitrogen which is passed through line 31 into reactor 13. The purged gases are removed from thesystem through vent 32'. The purging can also be elfected by evacuating the system by means of steam ejector 88. which is connected to the system through line 32. After the reactor .system has been purged, controlled amounts of air are introduced into the flowing nitrogen stream by means of air supplyline 31 and the air-nitrogen mixture is passed through the reactor to oxidize the deactivated catalyst. The
Table 1 Catalyst Com Patent Run Conditions Feed Communion, Per- Conversion Data, Wt. by oeut y wt. 7 Percent Run No.
Pd Rh B10, M0; 1''. P.s.|.g. LVHSV HJEO t-Or n-O| O Hu I-0| Oonver- Yield Selecslon tlvity 1....-....-.-..'.-.-... 0.48 0.1 76v 26 I00 600 8.02 0.99 1.2 96.8 1. I 0.3 45. 7 46.4 99. 0.48 76 26 700 6th 8.0) 1.00 1.2' 96.8 1.7 0.3 88.2 v 87.0 96. 3 0. 1 76 26 700 600 8.00 1.00 1.2 96.8 1.7, 0.8 32. 7 32.0 98. 0.6 76 26 700 '600 8.00 1.00 1.2 96.8 1.7 v 0.8 41.1 89.9 I 97. 0.6 76 26 700 600 8.00 1.00 1.2 96.8 1.7 0.8 84.4 83.9 98. 0.06 0.06 87 I 18 700 600 8. 00 1.04 1.2 96.8 1. 7 0.8 49.4 48. 8 98. 0.48 0.1 76 26 700 600 8.00 1.01 1.2 96.8 1.7 0.8 46.8 46.4 99. 0.48 0.1 71 24 .700 600 8.00 .'1.00 1.2 96.8 1.7 0.8 29.4 29.0 96. 0.48 0.1 66 700 600 8.0 1.0 1.2 96.8 1.7. 0.8 4.4 4.2 96. 0. 48 0. 1 6 96 6% 600 8. 0 1. 0 1. 2 96. 8 1. 7 0. 8 18. 0 12. 2 94.
Catalyst-sis pertalsoeontatns6%z Pd Rh fereeerts based on total catalyst weight. Bldg an 11.0. percents based on catal support.
1 Catalyst support also contains 86% g0.
Another feature of the instant invention is the use of a silica-alumina hydrocarbon-cracking catalyst as the principal constituent of the. catalyst employed in the process of this invention. This support was compared with other types of cracking catalysts and the results tabulated in Table I. From these data it is seen that unless a support consisting essentially of a major portion of silica and a minor portion of alumina is employed. the efiiciency of the palladium-rhodium metal-containing catalyst is deleteriously affected. s
To obtain maximum efliciency, auxiliary equipment is employed for pretreating the feed stock and the hydrogen oxidation is carried out at a temperature of about 700 F. employing a flash burn-out. When this phase continued in contact with the catalyst'for about 1 hour.
utilized in the isomerization process. In order to insure 50 when the catalyst has been substantially completely oxidized, the reaction system is thoroughly purged with nitrogen, or evacuated using the steam ejector 33, to remove any residual oxygen or otherundesirable mate rials which may have been produced during the oxida-,
tion step. Thereafter, the catalyst is reduced with dry hydrogenat a temperature within the range of about 800 to 975 F. This flow'of hydrogen is continued for about 2. to 8 hours until the reducible constituents of effect the removal of the sulfur compounds from the feed. 55
Preferably the pretreatment can be effected in acatalytic, vapor-phase, desulfurization process in the presence of clay, bauxite, cobalt molybdate, or other suitable catalysts for effecting the desulfurization of the feed stock A variety of desulfurizaso in the presence of hydrog tion methods based upon the decomposition of the sulfur compounds at elevated temperatures in the vapor phase are briefly described by Kalichevsky, Petroleum Refiner, vol. 30 -(4) at page .117. et seq. It is alsopreferred that the hydrogen employed as a processingaid in the hydroisomerization process be substantially free of water, 0,, C0, H,S and related compounds, including those which react under hydroisomeriz ationconditions to form the above. Although it is preferred that thehydrogen the catalyst composition are reduced to the metallic state.
Thereafter the reactor is cooled to the desired reaction temperature, the reaction system repressured, and fresh "feed re-introduced into the reactor.
;From the foregoing description of thisinvention,
is apparent that numerous combinations of reactors and fractionators are possible for carrying out the isom erizationprocess of.tlus invention. in the processing of light hydrocarbon feed-stocks. The process of invention finds application in combination with other conventional unit refining processes, such as reforming, or in split-stream techniques employing a plurality of reactors to separately process feed stocks under isomerization conditions selected to obtain maximum ethciency with respect to the feed stockbeing processed.
The various feed components can be processed jointly or singly, and on a once-through or recycle basis. It
be free of these impurities, trace amounts of these sub stances not in excess of about 2 parts per million can be tolerated.
The palladium-rhodium-promoted, silica-alumina, composite catalyst employed in the hydroisomerization process of this invention can be regenerated in situ, thereby providing a continuous regenerative isomeriz ation process.
scope of this invention will be apparent to thoseskilled in the art that these modifications canbe made without departing from the claims. 7
What is claimed is: I ,j 1. A hydroisomerization process which comprises processing an iso'merimble, saturated hydrocarbon having nausea-nose as defined by the appended dium, and 0.01-0.2%
4-7 carbon atoms per molecule at a temperature within the range of about 600-800 E, suflicient to effect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, at isomerizing conditions of pressure and H /hydrocarbon mol ratio in the presence of an isomerization catalyst consisting essentially of a silica-alumina, hydrocarbon-cracking catalyst composite containing 50-95% corporated therein a small amount of a co-promoter consisting essentially of palladium and rhodium, each being present in an amount suflicient to enhance the isomerization activity of said silica-alumina catalyst, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
2. A hydroisomerization process which comprises processing an isomerizable, saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range ofabout 600800 F., suflicient to effect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, under isomerizing conditions of pressure and H /hydrocarbon mol ratio in the presence of a catalyst consisting essentially of silica-alumina,
hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein a copromoter consisting essentially of ODS-0.7% by weight of palladium, and 0.0l-0.2% by weight of rhodium, based on total catalyst composition, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
3. A hydroisomerization process which comprises processing an isomerizable saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range of about 600-800 F., sufiicient to effect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, under isomerizing conditions of pressure and H /hydrocarbon mol ratio in the presence of a catalyst consisting essentially of silica-alumina hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein 0.20.6% by weight based on total catalyst composition of a copromoter consisting essentially of palladium and rhodium, each being present in an amount sufficient to enhance the isomerization activity of said silica-alumina catalyst,
, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
4. A hydroisomerization process which comprises processing an isomerizable saturated hydrocarbon having 4-7 carbon atoms per. molecule at a temperature within the range of about 600-800 R, sufiicient to efiect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, under isomerizing conditions of pressure and H /hydrocarbon mol ratio in the presence of a catalyst consisting essentially of a silica-alumina, hydrocarbon-cracking catalyst containing about 50-95% by weight of silica and 50-5% by weight of alumina, based on said silica-alumina catalyst, having incorporated therein 0.2-0.6% by weight, based ontotal catalyst composition, of a co-promoter consisting essentially of palladium and rhodium, the quantity of palladium present in the catalyst exceeding the amount of rhodium, and the quantity of rhodium present being not less than about 0.01%.
5. A hydroisomerization process which comprises processing an isomerizable, saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range of about 600-800 F., sufficient to elfect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, a pressure within the range of about 100-1000 p.s.i.g., and a hydrogen/hydrocarbon mol ratio within the range of about 0.5-5 in the presence of a catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein a co-promoter consisting essentially of 0.05-0.7% by weight of pallaby weight of rhodium, based on by weight of silica and having in- 8 total catalyst composition, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
6. A hydroisomerization process which comprises processing an isomerizable, saturated hydrocarbon having 4-7 carbon atoms per molecule at a temperature within the range of about 600-800" F., suflicient to effect the isomerization of said hydrocarbon in the substantial absence of hydrocracking, a pressure .within the range of about 100-1000 p.s.i.g., and a H /hydrocarbon mol ratiowithin the range of about 05-5 in the presence of a catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein 02-06% by weight based on total catalyst composition promoter consisting essentially of palladium and rhodium, the quantity of palladium present in the catalyst exceeding the amount of rhodium, and the quantity of rhodium present being not less than about 0.01%.
7. A hydroisomerization process which comprises processing a petroleum hydrocarbon feed stock consisting predominantly of straight-chain C and C, paraflinic hydrocarbon at a temperature within the range of about 600- 775 F., a pressure within a range of about 100-1000 p.s.i.g., and a fi /hydrocarbon mol ratio within the range of about 0.5-5, in the presence of a catalyst consisting essentially of a silica-alumina, hydrocarboncracking catalyst containing about 50-95% by weight of silica and 50-5% by weight of alumina, based on said silica-alumina catalyst, and having incorporated therein 02-06% by weight, based on total catalyst composition of a co-promoter consisting essentially of palladium and rhodium, the quantity of palladium present in the catalyst exceeding the amount of rhodium, and the quantity of rhodium present being not less than about 0.01%.
8. A process in accordance with claim 7 in which said feed stock consists predominantly of normal pentane and said temperature is within the range of about 680- 775 F.
9. A process in accordance with claim 7 in which said feed stock consists predominantly of normal hexane and said temperature is in the range of about 650-740 F.
10. A process in accordance with claim 7 in which said silica-alumina hydrocarbon cracking catalyst is calcined at a temperature within the range of about 800' to 1300' F. for a time suflicient to remove the gel water and set the gel structure prior to incorporating the metallic palladium producing agent.
11. A catalyst consisting essentially of a silica-alumina, hydrocarbon-cracking catalyst composite containing 50- by weight of silica and having incorporated therein a small amount of a co-promoter consisting essentially of palladium and rhodium, each being present in an amount sufficient to enhance the isomerization activity of said silica-alumina catalyst, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
12. A catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein a copromoter consisting essentially of 0.050.7% by weight of palladium and 0.01-0.2% by weight of rhodium, based on total catalyst composition, the quantity of palladium present in the catalyst exceeding the amount of rhodium.
13. A catalyst consisting essentially of silica-alumina, hydrocarbon-cracking catalyst containing 50-95% by weight of silica and having incorporated therein 0.2-0.6% by weight based on total catalyst composition of a copromoter consisting essentially of palladium and rhodium, each being present in an amount suflicient to enhance the isomerization activity of said silica-alumina catalyst, and the quantity of palladium present in the catalyst exceeding the amount of rhodium.
14. A catalyst consisting essentially of a silica-alumina, hydrocarbon-cracking catalyst containing about 50-95% by weight of silica and 50-5% by weight of alumina, based on said silica-alumina catalyst, and having incorofaco-.
porated therein 0.2-0.6% by weight, based on total caaila- References Cited in the file of this patent lyst composition, of a co-promoter consisting easenti y UNIT of palladium and rhodi the quantity of palladium ED STATES PATENTS present in the catalyst exceeding the amount of rhodim g I be 1 a a 1 and quanmy of m pment mg not w 2,777, 05 Lgfl-ancois Ian, 15, 1957 about 0.01%

Claims (2)

1. A HYDROISOMERIZATION PROCESS WHICH COMPRISES PROCESSING A ISOMERIZABLE, SATURATED HYDROCARBON HAVING 4-7 CARBON ATOMS PER MOLECULE AT A TEMPERATURE WITHIN THE RANGE OF ABOUT 600-800* F., SUFFICIENT TO EFFECT THE ISOMERIZATION OF SAID HYDROCARBON IN THE SUBSTANTIAL ABSENCE OF HYDROCRACKING, AT ISOMERIZING CONDITIONS OF PRESSURE AND H2/HYDROCARBON MOL RATIO IN THE PRESENCE OF AN ISOMERIZATION CATALYST CONSISTING ESSENTIALLY OF A SILICA-ALUMINA, HYDROCARBON-CRACKING CATALYST COMPOSITE CONTAINING 50-95% BY WEIGHT OF SILICA AND HAVING INCORPORATED THEREIN A SMALL AMOUNT OF A CO-PROMOTER CONSISTING ESSENTIALLY OF PALLADIUM AND RHODIUM, EACH BEING PRESENT IN AN AMOUNT SUFFICIENT TO ENHANCE THE ISOMERIZATION ACTIVITY OF SAID SILICA-ALUMINA CATALYST, THE QUANTITY OF PALLADIUM PRESENT IN THE CATALYST EXCEEDING THE AMOUNT OF RHOSIUM.
11. A CATALYST CONSISTING ESSENTIALLY OF A SILICA-ALUMINA, HYDROCARBON-CRACKING CATALYST COMPOSITE CONTAINING 5095% BY WEIGHT OF SILICA AND HAVING INCORPORATED THEREIN A SMALL AMOUNT OF A CO-PROMOTER CONSISTING ESSENTIALLY OF PALLADIUM AND RHODIUM, EACH BEING PRESENT IN AN AMOUNT SUFFICIENT TO ENHANCE THE ISOMERIZATION ACTIVITY OF SAID SILICA-ALUMINA CATALYST, THE QUANTITY O PALLADIUM PRESENT IN THE CATALYST EXCEEDING THE AMOUNT OF RHODIUM
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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3023256A (en) * 1959-12-23 1962-02-27 Pure Oil Co Process for isomerizing normal hexane
US3047646A (en) * 1959-12-07 1962-07-31 Pure Oil Co Process for the catalytic hydroisomerization of crude normal-pentane
US3047645A (en) * 1959-12-07 1962-07-31 Pure Oil Co Process for the catalytic hydroisomerization of crude normal-pentane
US3092676A (en) * 1960-05-02 1963-06-04 Engelhard Ind Inc Isomerization process
US3116259A (en) * 1960-03-30 1963-12-31 Pure Oil Co Method of preparing isomerization catalyst

Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2076953A (en) * 1933-12-07 1937-04-13 Du Pont Manufacture of hydrocyanic acid
US2550531A (en) * 1949-12-29 1951-04-24 Atlantic Refining Co Reforming process and catalyst therefor
US2777805A (en) * 1952-01-30 1957-01-15 Kellogg M W Co Reactions catalyzed by platinum or palladium catalysts

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2076953A (en) * 1933-12-07 1937-04-13 Du Pont Manufacture of hydrocyanic acid
US2550531A (en) * 1949-12-29 1951-04-24 Atlantic Refining Co Reforming process and catalyst therefor
US2777805A (en) * 1952-01-30 1957-01-15 Kellogg M W Co Reactions catalyzed by platinum or palladium catalysts

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3047646A (en) * 1959-12-07 1962-07-31 Pure Oil Co Process for the catalytic hydroisomerization of crude normal-pentane
US3047645A (en) * 1959-12-07 1962-07-31 Pure Oil Co Process for the catalytic hydroisomerization of crude normal-pentane
US3023256A (en) * 1959-12-23 1962-02-27 Pure Oil Co Process for isomerizing normal hexane
US3116259A (en) * 1960-03-30 1963-12-31 Pure Oil Co Method of preparing isomerization catalyst
US3092676A (en) * 1960-05-02 1963-06-04 Engelhard Ind Inc Isomerization process

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