US2925236A - Hanger bars for electric outlet boxes - Google Patents

Hanger bars for electric outlet boxes Download PDF

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Publication number
US2925236A
US2925236A US705025A US70502557A US2925236A US 2925236 A US2925236 A US 2925236A US 705025 A US705025 A US 705025A US 70502557 A US70502557 A US 70502557A US 2925236 A US2925236 A US 2925236A
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United States
Prior art keywords
box
members
bore
opening
carrier
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Expired - Lifetime
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US705025A
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Raymond D Cook
William A Lang
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Steel City Electric Co
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Steel City Electric Co
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Priority to US705025A priority Critical patent/US2925236A/en
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    • HELECTRICITY
    • H02GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
    • H02GINSTALLATION OF ELECTRIC CABLES OR LINES, OR OF COMBINED OPTICAL AND ELECTRIC CABLES OR LINES
    • H02G3/00Installations of electric cables or lines or protective tubing therefor in or on buildings, equivalent structures or vehicles
    • H02G3/02Details
    • H02G3/08Distribution boxes; Connection or junction boxes
    • H02G3/12Distribution boxes; Connection or junction boxes for flush mounting
    • H02G3/123Distribution boxes; Connection or junction boxes for flush mounting in thin walls
    • H02G3/126Distribution boxes; Connection or junction boxes for flush mounting in thin walls with supporting means for mounting on a single wall stud

Definitions

  • Figure 1 is front elevation of a positioned hanger bar embodying our invention with an outlet box attached thereto; ⁇ t
  • Figure 2 is a transverse section of the hanger bar on line II-II of Figure l;
  • Figure 3 is a partial longitudinal section of the hanger bar on line III-III of Figure 2;
  • Figure 4 is a perspective view of a box carrier, with guide prongs extending therefrom, adapted to tit in a hollow center portion of the hanger bar;
  • Figures 5 and 6 are perspective views of two forms of box fasteners for holding an outlet box to the hanger bar.
  • a hanger bar embodying our improved attaching device comprises a pair of hollow elongated telescopic members 1 equipped at their opposed ends with plates 2 for securing the members to oor joists 3 likewise the plates may be secured to wall studs. While telescopic members of rectangular cross section are easier to fabricate and are shown in the drawings, any suitable cross section may be used.
  • Each of the telescopic members are longitudinally slotted along one face. ln a bar having a rectangular cross section these slots may be formed by turning toward each other the edges of a sheet of metal previously bent to form two sides perpendicular to the bottom. When the members are assembled the slots are aligned, thereby providing an opening 4 into the hollow center section of the members. In order that an outlet box may be located at any position between oor joists the opening will generally extend throughout the length of the telescopic members.
  • a box carrier 5 is inserted in the hollow telescopic members and retained therein by shoulders 6 formed by the opposed sides of the members adjacent the opening 4.
  • Guide prongs 7 extend from the box carrier through" the opening 4 in the members. These guidev prongs are spaced so as to automatically centerthe outlet box 8 when it is attached to the bar through a hole 9 in one side of the box, which holeis slightly larger indiameter than the distance between the outer surfaces of the guide prongs.
  • the opposed faces 10 of the guide prongs are sloped inwardly toward the center of the box carrier andA the bore 11 provided in the box carrier. By this means the locking screw 12 is directed to the bore by the guide prongs.
  • the box fastener 13 carrying the screw 12 has a rectangular cavity 14 which is adapted to it over the guide prongs.
  • the cavity is constructed just slightly longer than the distance between the outer surfaces of the guide prongs.
  • cavity is just slightly greater than the width of the guide prongs thereby preventing turning of the box fastener when the locking screw is being engaged.
  • the outer periphery 15 of the box fastener extends over the periphery of the opening 9 in the outlet box and thereby holds the outlet box firmly between the box fastener and the hanger bar when the locking screw is fastened.
  • the locking screw 12 extends through a bore in the box fastener, which bore is threaded with half threads so as to keep the screw and the box fastener together when they are not secured to the box carrier.
  • the upper portion of-the shank 17 of the locking screw 12 is smooth, only a small portion of the end being threaded. By this means the screw may be slipped into engagement with the bore 11 in the box carrier without requiring turning until contact is made with that bore.
  • Figures 5 and 6 show two different types of box fasteners which may be used.
  • the box fastener shown in Figure 5 is provided with an externally threaded stud 16 extending therefrom.
  • outlet box is placed over the guide prongs extending from the opening in the bar; the box fastener is placed over the guide prongs, automatically centering the bores in the box carrier and the box fastener.
  • the screw can pivot in the bore.
  • the sloping sides of the guide prongs will guide the screw into engagement with the bore in the box carrier.
  • the telescoping members are attached to the joistsand the box carrier moved into the desired position.
  • the outlet box is firmly held by tightening the screw.
  • a hanger bar for electric outlet boxes said bar having a pair of hollow elongated telescopic members equipped at their opposed ends with means for securing the members to building joists or studs, improved means for securing an outlet box to the bar, said means comprising an elongated slot in each member said slots being aligned with each other so as to provide an elongated opening into the interior of the members, shoulders formed by the opposed sides of said opening, a box carrier adapted to fit in said members and retained therein by said shoulders, guide prongs extending from the box Patented Feb.
  • said bar havV g a pair ofhollow elongated telescopic members equippedaftjtheir opposed ends with means for securing theA members to building joists or studs,'improved means for securing' ⁇ an outletbox to the bar, said means com# prising an ⁇ elon''gamteds'lot in each member said slots being alignedfwit'hfeach other so as to provide an elongated o" ng .into the Vinterior ofthe members, shoulders forme y theroppos'ed sides of said opening, a box carreradapted toiit in said members and retained therein by said shoulders, guide prongs extending from the box carrier ,through said openingrand adapted toextend throughr an opening in the outlet b ox, a box fastener adahtedjtoft over said guide prongs and the periphery ofthe opening in said boxV and
  • ahanger bar for electric outlet boxes, said bar having a pair of hollow elongated telescopic members equipped attheir opposed ends with means for securing the members to building joists or studs, improved means for seciirinfg anV outlet box to the bar, said means comprising an elongated slotin each member said slots being aligned with each other so as to provide an elongated opening'into the ,interior of the members, shoulders fiornedby the opposed sides of said opening, a box carrier adapted to 'tin'saidhme'mbers' and retained therein bygsaid Shoulders and having a centrally positioned e'aded bore,V guide prongs extending from thel box rter through saidv opening and adapted to extend ofughin OPi-vl'ng'in the outlet box,y aAbox fastener havig acavty adapted to fit over said guide prongs and said "spaanse s f"
  • said box fastener being ofA suicient size to extend overk the periphery of the equipped at their opposed ends with means ⁇ for Securing the members to building joists or studs, improved means for securing an outlet box to the bar, saidv means comprising an elongated slotin each member said slots being aligned with each other so as to provide an elongated opening into the interior of the members, shoulders formed by the opposed sides of said opening, a box carrier adapted V,tor fit infsaid members ,and retained ⁇ therein by Vsaid shouldersV andV having va.
  • guide prongs extending from the box carrier Vthrough said openfv ing and adapted to extend through an opening Vin ythe ontletV box, the opposed vfaces of said guide prongs. being angled tovvard the bore in the box carrier, a box fastener provided with a bore adapted tofit over saidy guide prongs and the periphery ofthe 'opening in the box andtlereby hold the box firmly betweensaid members and said box fastener, and a screw adaptedv to engage said bores to se'f cure the box fastener to the box carrier, said screw being directed toward the bore in the box carrier by the angled faces of the guide prongs.

Description

Feb. 16, 1960 R. D. cooK ET AL 2,925,236
HANGER BARS FOR ELECTRIC OUTLET BoxEs Filed Dec. 24, 1957 INVENTORS. Raymond VD. Cook William A. Lang THEIR A TTORNEYS United States Patent O 2,925,236 HANGER BARS FOR ELECTRIC OUTLET BOXES Raymond D. Cook and William A. Lang, Pittsburgh, Pa., assignors to Steel `City Electric Company, Pittsburgh, Pa., a corporation of Pennsylvania Application December 24, 1957, Serial No. 705,025 Y 4 Claims. (Cl. 248-276) This invention relates to hanger bars for electric outlet boxes, more particularly to an improved device for attaching `the outlet box to the hanger bar. t
Due to the increasing cost of building construction any device which simplifies existing installation procedures, thereby reducing labor costs, is a very valuable advance. Our invention accomplishes this result, providing a hanger` bar which is easy to construct and simple to install. The prior art shows hanger bars which are diicult to" assemble, requiring a workman to make several adjustments and alignments. Our invention eliminates most ofthis diiculty. It discloses a hanger bar to which an outlet box can be attached by simply tightening one screw. The construction of the attaching mechanism automatically aligns this screw with its bore and directs the screw to the bore. v,
We have shown a preferred embodiment of our invention in the accompanying drawings, in which:
Figure 1 is front elevation of a positioned hanger bar embodying our invention with an outlet box attached thereto;` t
Figure 2 is a transverse section of the hanger bar on line II-II of Figure l;
Figure 3 is a partial longitudinal section of the hanger bar on line III-III of Figure 2;
Figure 4 is a perspective view of a box carrier, with guide prongs extending therefrom, adapted to tit in a hollow center portion of the hanger bar; and
Figures 5 and 6 are perspective views of two forms of box fasteners for holding an outlet box to the hanger bar.
More particularly, a hanger bar embodying our improved attaching device comprises a pair of hollow elongated telescopic members 1 equipped at their opposed ends with plates 2 for securing the members to oor joists 3 likewise the plates may be secured to wall studs. While telescopic members of rectangular cross section are easier to fabricate and are shown in the drawings, any suitable cross section may be used.
Each of the telescopic members are longitudinally slotted along one face. ln a bar having a rectangular cross section these slots may be formed by turning toward each other the edges of a sheet of metal previously bent to form two sides perpendicular to the bottom. When the members are assembled the slots are aligned, thereby providing an opening 4 into the hollow center section of the members. In order that an outlet box may be located at any position between oor joists the opening will generally extend throughout the length of the telescopic members.
A box carrier 5 is inserted in the hollow telescopic members and retained therein by shoulders 6 formed by the opposed sides of the members adjacent the opening 4. By constructing the box carrier nearly as Wide as the hollow center portion of the members and slightly longer than that dimension, sidewise turning of the box carrier is prevented; thus while the box carrier is free to move lengthwise in the members, it will not move side- ICC I wise or turn when a locking screw 12 in :a box fastener 13 is inserted in a bore 11 in the box carrier.
Guide prongs 7 extend from the box carrier through" the opening 4 in the members. These guidev prongs are spaced so as to automatically centerthe outlet box 8 when it is attached to the bar through a hole 9 in one side of the box, which holeis slightly larger indiameter than the distance between the outer surfaces of the guide prongs. The opposed faces 10 of the guide prongs are sloped inwardly toward the center of the box carrier andA the bore 11 provided in the box carrier. By this means the locking screw 12 is directed to the bore by the guide prongs.
The box fastener 13 carrying the screw 12 has a rectangular cavity 14 which is adapted to it over the guide prongs. The cavity is constructed just slightly longer than the distance between the outer surfaces of the guide prongs. Thus when the box fastener is pla'ced over the guide prongs it takes a position with respect to the box carrier which automatically aligns the locking screw 12 with the bore 11 in the box carrier. cavity is just slightly greater than the width of the guide prongs thereby preventing turning of the box fastener when the locking screw is being engaged. The outer periphery 15 of the box fastener extends over the periphery of the opening 9 in the outlet box and thereby holds the outlet box firmly between the box fastener and the hanger bar when the locking screw is fastened.
The locking screw 12 extends through a bore in the box fastener, which bore is threaded with half threads so as to keep the screw and the box fastener together when they are not secured to the box carrier. The upper portion of-the shank 17 of the locking screw 12 is smooth, only a small portion of the end being threaded. By this means the screw may be slipped into engagement with the bore 11 in the box carrier without requiring turning until contact is made with that bore.
Figures 5 and 6 show two different types of box fasteners which may be used. The box fastener shown in Figure 5 is provided with an externally threaded stud 16 extending therefrom.
It will be seen that our invention makes the installation of outlet boxes much easier than has heretofore been possible. The outlet box is placed over the guide prongs extending from the opening in the bar; the box fastener is placed over the guide prongs, automatically centering the bores in the box carrier and the box fastener. In certain instances, there may be such clearance between the smooth portion of the shank 17 and the bore in the box fastener that the screw can pivot in the bore. In such instances, the sloping sides of the guide prongs will guide the screw into engagement with the bore in the box carrier. Then the telescoping members are attached to the joistsand the box carrier moved into the desired position. The outlet box is firmly held by tightening the screw.
While we have described a present preferred embodiment of our invention, it is to be understood that it may be otherwise embodied within the scope of the appended claims.
We claim:
l. In a hanger bar for electric outlet boxes, said bar having a pair of hollow elongated telescopic members equipped at their opposed ends with means for securing the members to building joists or studs, improved means for securing an outlet box to the bar, said means comprising an elongated slot in each member said slots being aligned with each other so as to provide an elongated opening into the interior of the members, shoulders formed by the opposed sides of said opening, a box carrier adapted to fit in said members and retained therein by said shoulders, guide prongs extending from the box Patented Feb. 16, 1960 The width of the` carrier tlir'ug'li s''d opening and adapted to extend through" anV opening in the outlet box, a box fastener adapted to fit over said guide prongs and the periphery oftheopenins inthe boxandthereby hold the box rmlyv between said 'embers Aand said box fastener, and means to secure the box fastenermto'mthe boxrcarrier.V
'2 Ina hanger blarfor electric outlet boxes, said bar havV g a pair ofhollow elongated telescopic members equippedaftjtheir opposed ends with means for securing theA members to building joists or studs,'improved means for securing'` an outletbox to the bar, said means com# prising an `elon''gamteds'lot in each member said slots being alignedfwit'hfeach other so as to provide an elongated o" ng .into the Vinterior ofthe members, shoulders forme y theroppos'ed sides of said opening, a box carreradapted toiit in said members and retained therein by said shoulders, guide prongs extending from the box carrier ,through said openingrand adapted toextend throughr an opening in the outlet b ox, a box fastener adahtedjtoft over said guide prongs and the periphery ofthe opening in said boxV and thereby hold the box firmly` between said members and said box fastener, an externally threaded `stud extending from said box fastener for: supporting fixtures and means to secure the box fastener tothe box carrier.
In ahanger bar ,for electric outlet boxes, said bar having a pair of hollow elongated telescopic members equipped attheir opposed ends with means for securing the members to building joists or studs, improved means for seciirinfg anV outlet box to the bar, said means comprising an elongated slotin each member said slots being aligned with each other so as to provide an elongated opening'into the ,interior of the members, shoulders fiornedby the opposed sides of said opening, a box carrier adapted to 'tin'saidhme'mbers' and retained therein bygsaid Shoulders and having a centrally positioned e'aded bore,V guide prongs extending from thel box rter through saidv opening and adapted to extend ofughin OPi-vl'ng'in the outlet box,y aAbox fastener havig acavty adapted to fit over said guide prongs and said "spaanse s f" ,a I
centrally positioned threaded bore, said box fastener being ofA suicient size to extend overk the periphery of the equipped at their opposed ends with means `for Securing the members to building joists or studs, improved means for securing an outlet box to the bar, saidv means comprising an elongated slotin each member said slots being aligned with each other so as to provide an elongated opening into the interior of the members, shoulders formed by the opposed sides of said opening, a box carrier adapted V,tor fit infsaid members ,and retained `therein by Vsaid shouldersV andV having va. threaded bore, guide prongs extending from the box carrier Vthrough said openfv ing and adapted to extend through an opening Vin ythe ontletV box, the opposed vfaces of said guide prongs. being angled tovvard the bore in the box carrier, a box fastener provided with a bore adapted tofit over saidy guide prongs and the periphery ofthe 'opening in the box andtlereby hold the box firmly betweensaid members and said box fastener, and a screw adaptedv to engage said bores to se'f cure the box fastener to the box carrier, said screw being directed toward the bore in the box carrier by the angled faces of the guide prongs.
References Cited in the file of this patent UNITED STATES PATENTS
US705025A 1957-12-24 1957-12-24 Hanger bars for electric outlet boxes Expired - Lifetime US2925236A (en)

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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4039135A (en) * 1976-01-19 1977-08-02 Dzus Fastener Co., Inc. Coupling device
US4244501A (en) * 1979-01-18 1981-01-13 Four Star Corporation Slidable bracket for luggage rack
US5085393A (en) * 1990-07-24 1992-02-04 Ryan Patrick V Hanger assembly method and apparatus
US5934631A (en) * 1996-08-19 1999-08-10 Thomas & Betts Corporation Hanger bar assembly
US6098945A (en) * 1998-03-19 2000-08-08 Hubbell Incorporated Mounting bracket and supporting brace
US6461016B1 (en) 2000-10-25 2002-10-08 Hubbell Incorporated Adjustable recessed downlight
US6519791B2 (en) 2001-07-03 2003-02-18 Securus, Inc. Stub-out bar
US6653562B2 (en) 2001-10-18 2003-11-25 Pent Products, Inc. Portable electrical unit
US6784364B2 (en) 2001-10-18 2004-08-31 Pent Technologies, Inc. Portable office storage unit
US6889943B2 (en) 2001-07-06 2005-05-10 Thomas & Betts International, Inc. Hanger bar assembly
US20060261225A1 (en) * 2005-05-23 2006-11-23 Dore Kevin P Mount for attaching a portable fan to a recreational vehicle awning
US20080179481A1 (en) * 2007-01-31 2008-07-31 Thomas & Betts International, Inc. Adjustable electrical box hanger bar assembly

Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1646431A (en) * 1921-09-10 1927-10-25 John Edward Ogden Bolt anchor
US2260829A (en) * 1939-11-30 1941-10-28 Gen Electric Box supporting device
US2729414A (en) * 1952-10-28 1956-01-03 Gen Electric Bar hanger fixture for outlet boxes
US2788188A (en) * 1948-07-07 1957-04-09 Maier William Electrical outlet fixtures

Patent Citations (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1646431A (en) * 1921-09-10 1927-10-25 John Edward Ogden Bolt anchor
US2260829A (en) * 1939-11-30 1941-10-28 Gen Electric Box supporting device
US2788188A (en) * 1948-07-07 1957-04-09 Maier William Electrical outlet fixtures
US2729414A (en) * 1952-10-28 1956-01-03 Gen Electric Bar hanger fixture for outlet boxes

Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US4039135A (en) * 1976-01-19 1977-08-02 Dzus Fastener Co., Inc. Coupling device
US4244501A (en) * 1979-01-18 1981-01-13 Four Star Corporation Slidable bracket for luggage rack
US5085393A (en) * 1990-07-24 1992-02-04 Ryan Patrick V Hanger assembly method and apparatus
US5934631A (en) * 1996-08-19 1999-08-10 Thomas & Betts Corporation Hanger bar assembly
US6098945A (en) * 1998-03-19 2000-08-08 Hubbell Incorporated Mounting bracket and supporting brace
US6332597B1 (en) 1998-03-19 2001-12-25 Hubbell Incorporated Mounting bracket and supporting brace
US6461016B1 (en) 2000-10-25 2002-10-08 Hubbell Incorporated Adjustable recessed downlight
US6519791B2 (en) 2001-07-03 2003-02-18 Securus, Inc. Stub-out bar
US6889943B2 (en) 2001-07-06 2005-05-10 Thomas & Betts International, Inc. Hanger bar assembly
US6653562B2 (en) 2001-10-18 2003-11-25 Pent Products, Inc. Portable electrical unit
US6784364B2 (en) 2001-10-18 2004-08-31 Pent Technologies, Inc. Portable office storage unit
US20060261225A1 (en) * 2005-05-23 2006-11-23 Dore Kevin P Mount for attaching a portable fan to a recreational vehicle awning
US20080179481A1 (en) * 2007-01-31 2008-07-31 Thomas & Betts International, Inc. Adjustable electrical box hanger bar assembly
US7857275B2 (en) 2007-01-31 2010-12-28 Thomas & Betts International, Inc. Adjustable electrical box hanger bar assembly

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