US2916448A - Oxidation inhibitor-detergent material - Google Patents

Oxidation inhibitor-detergent material Download PDF

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US2916448A
US2916448A US662593A US66259357A US2916448A US 2916448 A US2916448 A US 2916448A US 662593 A US662593 A US 662593A US 66259357 A US66259357 A US 66259357A US 2916448 A US2916448 A US 2916448A
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dithiophosphate
metal
oil
sulfonate
diester
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Guy M Verley
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Sinclair Refining Co
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    • CCHEMISTRY; METALLURGY
    • C07ORGANIC CHEMISTRY
    • C07FACYCLIC, CARBOCYCLIC OR HETEROCYCLIC COMPOUNDS CONTAINING ELEMENTS OTHER THAN CARBON, HYDROGEN, HALOGEN, OXYGEN, NITROGEN, SULFUR, SELENIUM OR TELLURIUM
    • C07F9/00Compounds containing elements of Groups 5 or 15 of the Periodic Table
    • C07F9/02Phosphorus compounds

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  • This invention relates to the improvement of lubricating oil compositions and, more particularly, to the improvement of lubricating oil compositions by the inclusion of a new and effective oxidation inhibitor and detergent. Specifically, this invention relates to the improvement of lubricating oil compositions by affording therein an oil-soluble product obtained by reacting an oil-soluble metal diester dithiophosphate with an oilsoluble basic alkaline earth metal petroleum sulfonate.
  • my invention I have discovered a new additive which effectively inhibits or retards the tendency of mineral lubricating oils to undergo oxidation.
  • the type of agent contemplated by my invention is' characterized as a reaction product of an oil-soluble metal diester dithiophosphate and an oil-soluble basic alkaline earth metal petroleum sulfonate.
  • the protection against oxidation is substantially greater than that resulting from the addition of the separate reactants to the base oil providing, however, that the metal of the diester is zinc, cadmium or barium.
  • the new additive agents and the improved lubricating oils of my invention can be prepared by adding to all or a portion of the mineral oil base of the final composition the oil-soluble metal salt of a diester dithiophosphoric acid and an oil-soluble basic barium petroleum sulfonate in such proportions that the molar equivalent ratios of the metal of the sulfonate to the phosphorus of the dithiophosphate is about 2 to 10:1, preferably about 2 to 5:1, and thereafter heating the mixture to the decomposition temperature of the metal diester dithiophosphate.
  • the additive as being prepared in-situ that is, by reacting the two constituents, the dithiophosphate and the sulfonate, directly in the mineral oil base.
  • this reaction product can also be prepared separately by reacting the dithiophosphate and the sulfonate under the stated conditions in an inert hydrocarbon solvent to form a rein the case of metal 2,916,448 Patented Dec. 8, 1959 ice action product concentrate and thereafter blending the concentrate in the desired proportion with the mineral oil base.
  • the solvent is the petroleum hydrocarbon employed to prepare the sulfonate as the sulfonate is available in solution in this hydrocarbon.
  • the sulfonate is less than 25% of its solution in the hydrocarbon and usually is in the range of about 10 to 20%.
  • Such concentrates provide sufficient solvent for my reaction.
  • the solvent is not more than about weight percent of the reaction mixture.
  • the solvent usually boils above about 400 F. to avoid the use of superatmospheric pressures.
  • the reaction product is prepared the final lubricating oil.
  • composition should contain a sufiicient amount of this additive to impart the desired antioxidant and detergency properties to the oil.
  • the final composition should contain about 2 to 10 percent, and preferably about 3 to 6 percent on a dry soap basis of the reaction product.
  • the oxidation inhibiting properties of the reaction product are gradually improved by this heat treatment until a certain stage of decomposition has been attained and thereafter if the thermal decomposition is allowed to proceed further the antioxidant properties will decline.
  • the most advantageous stage of decomposition is attained when between about 0.45 to 1.75, preferably about 1 to 1.2, alcohol groups per atom of phosphorus of the metal diester dithiophosphate have been removed as measured by recovering and analyzing the overhead.
  • the length of time that the blend is to be heated in order to attain the optimum oxidation properties can depend upon the type of organic alcohol radical present in the diester dithiophosphate and the temperature to which the dithiophosphate mixture is heated.
  • the desired antioxidation characteristics can be obtained by heating a secondary alcohol diester dithiophosphate to about C. for five hours or to about 220 C. for five minutes while a primary alcohol diester dithiophosphate requires a slightly higher temperature to reach the same stage of decomposition, that is, a temperature of about 200 C. for five hours or a temperature of about 250 C. for five minutes.
  • the important point for optimum efficiency is that the conditions of time and temperature be chosen to ob tain the splitting off of about 0.45 to 1.75, preferably about 1 to 1.2, alcohol radicals from the dithiophosphate While in the presence of the basic alkaline earth metal petroleum sulfonate.
  • the temperature can range from about 170 C. up to about 300 C. or more, preferably about 180 to 225 C., with the time of heating being varied to yield the above-noted state of decomposition.
  • the period of heating will be from about five minutes to ten hours.
  • the oil soluble diester of the dithiophosphoric acids used in preparing the metal diester dithiophosphates of my invention can be of a large variety prepared by any of the conventional methods, for example, by reacting a sulfide of phosphorus, such as phosphorus pentasulfide, with an alcohol.
  • the organic groups-in the acid esters can be alkyl radicals containing from about 4 to 20 carbon atoms, preferably about 6 to 12 carbon atoms.
  • Suitable alcohols which may be employed in preparing the acid esters include oxo-alcohols, primary and secondary alcohols such as heptanol, hexanol, 2-ethylhexanol, 4-methylpentanol-l, octadecanol-l, mixtures of alcohols such as those of high and low molecular weights, etc. which can be substituted as with chlorine or which contain an ether oxygen atom.
  • the salts of the above diester dithiophosphoric acids may also be prepared by any of the conventional methods such as by reacting a metal oxide or hydroxide with the above described thiophosphoric acid-esters. to yield the desired organic substituted thiophosphate.
  • a metal oxide or hydroxide with the above described thiophosphoric acid-esters.
  • the desired benefits will most advantageously be obtained if the metal is selected from the group consisting of zinc, cadmium and barium.
  • the sulfonates employed in my invention are the basic alkaline earth metal salts obtained from the oil-soluble sulfonic acids produced in the treatment of petroleum hydrocarbons, usually boiling primarily in the range from about 600 to 1000 F., with a sulfonating agent such as sulfuric acid, oleum or sulfur trioxide. It is preferred that these sulfonic acids have a molecular weight of about 400 to 600.
  • the sulfonic acids show a titratable acidity and can be converted into the basic metal salts by neutralization with an excess of a basic inorganic metal compound to obtain a basic sulfonate of higher metal content than the normal salt.
  • the metal compound Generally, at least, about 1.5, and preferably at least about 2.0, equivalents of the metal compound are reacted; however, in the case of the calcium sulfonate as little as about 1.1 equivalents may be employed. Usually little is gained by using more than about 4 equivalents of the inorganic compound.
  • the high base strength of the basic sulfonates can be decreased by further reacting with CO without decreasing the neutralizing power for strong acids.
  • the inorganic metal compounds to be used in neutralizing the sulfonic acids may be any of the alkaline earth metal oxides, hydroxides or carbonates such as calcium, strontium or barium.
  • a suitable basic barium sulfonate can be prepared by sulfonating a sweet West Texas gas-oil of 150 SUS at 100 F. viscosity and an average molecular weight of 450 with three 50 pounds per barrel oleum dumps.
  • the oil solution is decanted from the insoluble slude and the clear oil solution of sulfonic acids is neutralized by adding about 2.5 equivalents of barium oxide dissolved in twice its weight of water.
  • the water is topped off and the product filtered clear to obtain a basic barium sulfonate concentrate in gas-oil containing 3.6% of barium.
  • the base mineral oil used in the preparation of the lubricating composition will ordinarily be a mineral oil of lubricating viscosity, its characteristics depending upon the purpose for which the composition is intended and its service application. It is preferred, however, that the mineral oil have a viscosity of from about 50 SUS at 100 F. to 500 SUS at 100 F.
  • Sample (1) was blended with a Mid-Continent solvent treated neutral mineral oil having a viscosity of 160 SUS at 100 F. and a viscosity index of 98 in an amount to give a .9% barium and a .095 phosphorus content to the finished blend.
  • This blend was not subjected to the heat treatment in accordance with my invention and was used as a reference blend.
  • Sample (2) is the reference blend, subjected to the heat treatments as recorded in the following tables.
  • Sample (3) is the mixture of concentrated additives in the proportions used to make the reference blend, subjected to preheat treatment as recorded in the following 4 tables and subsequently blended with the same mineral oil and in the same proportions as that of the reference blend.
  • Table I shows the physical characteristics of the blends under the conditions stated.
  • the sulfur loss is evaluated by measuring the olefin and mercaptan recovery.
  • the following table shows that the sulfur loss is small until about one alcohol group per phosphorus atom has been removed from the dithiophosphate. This requires prolonged heating at 200 C. for a secondary alcohol and prolonged heating at 250 C. for a primary alcohol dithiophosphate.
  • the blends subjected to this treatment were prepared substantially as described for the reference blend of Table I.
  • Table IV shows the results of the oxidation test using a 3 taining the maximum oxidation resistance since the tazinc heptanol special dithiophosphate as the source of ble shows that a short time at high temperature or a phosphorus and a basic barium sulfonate. as the source longer time at lower temperatures will give the same apof barium.
  • the blends for this test were prepared in the proximate results. for the same dithiophosphate. This same manner and in the same proportions and are corwould indicate that the heat and time elements are not respondingly designated as those compounded for the independent controlling factors in providing the improved physical characteristics test of Table I.
  • oxidation resistance of the additive but rather that it is the extent of thermal decomposition of the dithiophos- Table IV phate and possibly with its subsequent reaction with the basic sulfonate which produces the improved oxidation Time of heating, h at qualities.
  • the time and temperature conditions may be 5 0 0 1 0 25 1 3 adjusted to the thermal stability of the particular dithioample 1 2 3 3 3 phosphate utlhzed.
  • Ramoadofloxidafiontest A 10 W-3 0 mOllOI OII WQS blended and sub ected to Agni number at 144 9 the same series of oxidation tests.
  • the condition of the flask is considered to reflect the detergent characteristics of the oxidized blend.
  • Table V shows the results of the oxidation test using Table VI shows the improved oxidation resistance char-' acteristics of this blend heated in accordance with my invention in comparison to a similar non-heated blend. Little if any effect was noticed in the physical characteristics of the heated blend.
  • the metal of the'dithiophosphate from the group consisting of barium, zinc and cadmium several metal di-(Z-ethylhexyl) dithio- 8 said diester dithiophosphate'being selected from the group consisting of zinc, cadmium and barium, said sulfonate and dithioph'osphate being present in an amount to give a molar equivalent ratio of the metal from the said sulfonate 25512 ⁇ ???
  • a lubricating oil composition consisting essentially the preferred metals, e.g. ban'um, zinc and cadmium show 65 of a major portion of a mineral 011 base of lubricatlng a sharp reduction in acid number, substantially less oxygen viscosity and having added thereto a minor portion of the absorption over the time period, a marked decrease in material of claim 1 efiective to mhlbit oxidation. pentane insolubles, and a substantial reduction in catalyst 5.
  • a lubricating oil composition consisting essentially hydrocarbon solvent a basic alkaline earth metal petroof a major portion of a mineral oil base of lubricating leum sulfonate with a metal diester dithiophosphate, the viscosity and having added thereto a minor portion of the organic groups in said diester being alkyl and containing material of claim 2 effective to inhibit oxidation.
  • a lubricating oil composition consisting essentially 9 of a major portion of a mineral oil base of lubricating 2,369,632 viscosity and having added thereto a minor portion of the 2,501,732 material of claim 3 effective to inhibit oxidation.
  • a lubricating oil composition consisting essentially 2,723,236 of a major portion of a mineral oil base of lubricating 5 2,762,774 viscosity and having added thereto a minor portion of the 2,767,164 material of claim 4 efiective to inhibit oxidation.

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
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Description

United States Patent 2,916,448 OXIDATION INHIBITOR-DETERGENT MATERIAL Guy M. Verley, Harvey, Ill., assignor to Sinclair Refining Company, New York, N.Y., a corporation of Maine No Drawing. Application May 31, 1957 Serial No. 662,593 8 Claims. (Cl. 252-323) This invention relates to the improvement of lubricating oil compositions and, more particularly, to the improvement of lubricating oil compositions by the inclusion of a new and effective oxidation inhibitor and detergent. Specifically, this invention relates to the improvement of lubricating oil compositions by affording therein an oil-soluble product obtained by reacting an oil-soluble metal diester dithiophosphate with an oilsoluble basic alkaline earth metal petroleum sulfonate.
In the development of lubricating oils, a great variety of additive agents have heretofore been suggested for use in the base oil for the protection of metallic surfaces which come in contact therewith, particularly internal combustion engines or the like, wherein oxidation of the base oil, corrosion and varnish and sludge formations are encountered. Generally, these deficiencies have been overcome by admixing with the base oil various detergents such as metal sulfonates and various oxidation inhibiting compounds such as the metal salts of the organic substituted dithiophosphoric acids and other inhibiting agents. Previously, these antioxidants, detergents, etc. have been incorporated in the lubricating oil base by mixing minor amounts of the additives in the oil without heating or while heating only slightly to decrease the viscosity of the base oil and obtain faster distribution of components. This practice was followed since it was believed that excessive heating of the antioxidants would result in the decomposition and consequent weakening of its oxidation inhibiting properties and diester dithiophosphates, the formation of oil-insoluble degradation products.
In accordance with my invention, I have discovered a new additive which effectively inhibits or retards the tendency of mineral lubricating oils to undergo oxidation. The type of agent contemplated by my invention is' characterized as a reaction product of an oil-soluble metal diester dithiophosphate and an oil-soluble basic alkaline earth metal petroleum sulfonate. The protection against oxidation is substantially greater than that resulting from the addition of the separate reactants to the base oil providing, however, that the metal of the diester is zinc, cadmium or barium.
The new additive agents and the improved lubricating oils of my invention can be prepared by adding to all or a portion of the mineral oil base of the final composition the oil-soluble metal salt of a diester dithiophosphoric acid and an oil-soluble basic barium petroleum sulfonate in such proportions that the molar equivalent ratios of the metal of the sulfonate to the phosphorus of the dithiophosphate is about 2 to 10:1, preferably about 2 to 5:1, and thereafter heating the mixture to the decomposition temperature of the metal diester dithiophosphate. It is believed that this thermal decomposition of the dithiophosphate produces mercaptans, olefins, hydrogen sulfide and acidic residue, the last-named being neutralized by the basic sulfonate to give the improved oxidation inhibiting reaction product.
I have described the additive as being prepared in-situ that is, by reacting the two constituents, the dithiophosphate and the sulfonate, directly in the mineral oil base. However, it is to be understood that this reaction product can also be prepared separately by reacting the dithiophosphate and the sulfonate under the stated conditions in an inert hydrocarbon solvent to form a rein the case of metal 2,916,448 Patented Dec. 8, 1959 ice action product concentrate and thereafter blending the concentrate in the desired proportion with the mineral oil base. Conveniently the solvent is the petroleum hydrocarbon employed to prepare the sulfonate as the sulfonate is available in solution in this hydrocarbon. Frequently, the sulfonate is less than 25% of its solution in the hydrocarbon and usually is in the range of about 10 to 20%. Such concentrates provide sufficient solvent for my reaction. Preferably, the solvent is not more than about weight percent of the reaction mixture. The solvent usually boils above about 400 F. to avoid the use of superatmospheric pressures. No matter by which of the above methods the reaction product is prepared the final lubricating oil. composition should contain a sufiicient amount of this additive to impart the desired antioxidant and detergency properties to the oil. Generally, the final composition should contain about 2 to 10 percent, and preferably about 3 to 6 percent on a dry soap basis of the reaction product. Although the, above product is referred to as a reaction product, I do not intend to be bound by this explanation since, in fact, it is entirely possible that no reaction takes place between the constituents.
I have found that the oxidation inhibiting properties of the reaction product are gradually improved by this heat treatment until a certain stage of decomposition has been attained and thereafter if the thermal decomposition is allowed to proceed further the antioxidant properties will decline. The most advantageous stage of decomposition is attained when between about 0.45 to 1.75, preferably about 1 to 1.2, alcohol groups per atom of phosphorus of the metal diester dithiophosphate have been removed as measured by recovering and analyzing the overhead. The length of time that the blend is to be heated in order to attain the optimum oxidation properties can depend upon the type of organic alcohol radical present in the diester dithiophosphate and the temperature to which the dithiophosphate mixture is heated. I have found that the desired antioxidation characteristics can be obtained by heating a secondary alcohol diester dithiophosphate to about C. for five hours or to about 220 C. for five minutes while a primary alcohol diester dithiophosphate requires a slightly higher temperature to reach the same stage of decomposition, that is, a temperature of about 200 C. for five hours or a temperature of about 250 C. for five minutes. The important point for optimum efficiency, however, is that the conditions of time and temperature be chosen to ob tain the splitting off of about 0.45 to 1.75, preferably about 1 to 1.2, alcohol radicals from the dithiophosphate While in the presence of the basic alkaline earth metal petroleum sulfonate. Generally, the temperature can range from about 170 C. up to about 300 C. or more, preferably about 180 to 225 C., with the time of heating being varied to yield the above-noted state of decomposition. Usually the period of heating will be from about five minutes to ten hours.
The oil soluble diester of the dithiophosphoric acids used in preparing the metal diester dithiophosphates of my invention can be of a large variety prepared by any of the conventional methods, for example, by reacting a sulfide of phosphorus, such as phosphorus pentasulfide, with an alcohol. .The organic groups-in the acid esters can be alkyl radicals containing from about 4 to 20 carbon atoms, preferably about 6 to 12 carbon atoms. Suitable alcohols which may be employed in preparing the acid esters include oxo-alcohols, primary and secondary alcohols such as heptanol, hexanol, 2-ethylhexanol, 4-methylpentanol-l, octadecanol-l, mixtures of alcohols such as those of high and low molecular weights, etc. which can be substituted as with chlorine or which contain an ether oxygen atom.
The salts of the above diester dithiophosphoric acids may also be prepared by any of the conventional methods such as by reacting a metal oxide or hydroxide with the above described thiophosphoric acid-esters. to yield the desired organic substituted thiophosphate. In forming the salts of the above sulfur-containing, organic substituted, phosphoric acid-esters, I have found that the desired benefits will most advantageously be obtained if the metal is selected from the group consisting of zinc, cadmium and barium.
The sulfonates employed in my invention are the basic alkaline earth metal salts obtained from the oil-soluble sulfonic acids produced in the treatment of petroleum hydrocarbons, usually boiling primarily in the range from about 600 to 1000 F., with a sulfonating agent such as sulfuric acid, oleum or sulfur trioxide. It is preferred that these sulfonic acids have a molecular weight of about 400 to 600. The sulfonic acids show a titratable acidity and can be converted into the basic metal salts by neutralization with an excess of a basic inorganic metal compound to obtain a basic sulfonate of higher metal content than the normal salt. Generally, at least, about 1.5, and preferably at least about 2.0, equivalents of the metal compound are reacted; however, in the case of the calcium sulfonate as little as about 1.1 equivalents may be employed. Usually little is gained by using more than about 4 equivalents of the inorganic compound. When desired, the high base strength of the basic sulfonates can be decreased by further reacting with CO without decreasing the neutralizing power for strong acids. The inorganic metal compounds to be used in neutralizing the sulfonic acids may be any of the alkaline earth metal oxides, hydroxides or carbonates such as calcium, strontium or barium. More specifically, a suitable basic barium sulfonate can be prepared by sulfonating a sweet West Texas gas-oil of 150 SUS at 100 F. viscosity and an average molecular weight of 450 with three 50 pounds per barrel oleum dumps. The oil solution is decanted from the insoluble slude and the clear oil solution of sulfonic acids is neutralized by adding about 2.5 equivalents of barium oxide dissolved in twice its weight of water. The water is topped off and the product filtered clear to obtain a basic barium sulfonate concentrate in gas-oil containing 3.6% of barium.
The base mineral oil used in the preparation of the lubricating composition will ordinarily be a mineral oil of lubricating viscosity, its characteristics depending upon the purpose for which the composition is intended and its service application. It is preferred, however, that the mineral oil have a viscosity of from about 50 SUS at 100 F. to 500 SUS at 100 F.
In order to illustrate the characteristics of the lubricating oil prepared in accordance with my invention, the following blends were compounded. Basic barium sulfonate prepared substantially as described above was blended with a mixture of dithiophasphates which consisted of about 70% zinc di-(4-methylpentyl) dithiophosphate and about 30% zinc diheptyl dithiophosphate (hereinafter referred to as heptanol special) diluted with about 50 percent of Mid-Continent neutral oil of about 200 SUS at 100 F., in amounts to give a molar equivalent ratio of barium of the sulfonate to the phosphorus of the dithiophosphates of 5 to 1. This mixture was divided into three samples. Sample (1) was blended with a Mid-Continent solvent treated neutral mineral oil having a viscosity of 160 SUS at 100 F. and a viscosity index of 98 in an amount to give a .9% barium and a .095 phosphorus content to the finished blend. This blend was not subjected to the heat treatment in accordance with my invention and was used as a reference blend. Sample (2) is the reference blend, subjected to the heat treatments as recorded in the following tables. Sample (3) is the mixture of concentrated additives in the proportions used to make the reference blend, subjected to preheat treatment as recorded in the following 4 tables and subsequently blended with the same mineral oil and in the same proportions as that of the reference blend.
Table I shows the physical characteristics of the blends under the conditions stated.
An inspection of Table I will reveal that the physical characteristics of the finished oil blend are not substantially changed due to the treatment in accordance with my invention.
In determining the extent of decomposition of the dithiophosphate the sulfur loss is evaluated by measuring the olefin and mercaptan recovery. The following table shows that the sulfur loss is small until about one alcohol group per phosphorus atom has been removed from the dithiophosphate. This requires prolonged heating at 200 C. for a secondary alcohol and prolonged heating at 250 C. for a primary alcohol dithiophosphate. The blends subjected to this treatment were prepared substantially as described for the reference blend of Table I.
Table 11 Heating Type of Dithiophosphate in Oil Conditions R0 Loss Atoms'ot Blend per P Slost per Atom P Atom 0 0. Hrs.
As can be seen from this table when the dithiophosphate is decomposed within the preferred limits the amount of mercaptan formation will be small.
The extent of neutralization of the basic barium sulfonate by the thermal decomposition products of the dithiophosphate was measured by potentiometric titration of the residues. Table III shows the corresponding base number loss of these residues.
Table III Type of Zinc Di- Heating Moles thiophosphate Conditions Base Loss of ofAcid Present in Oil pH of No. at Base Neu- Blentls Blend pH 4 N0. at tralized Tune Temp., pH 4 per 1? by- 0. Atom 50 10.7 3.52 0.00 0.00 Heptanol special di 0.25 200 8. 2 2. 20 1. 32 0.77 thl0ph0sphate. 1 200 7.1 0.94 2.58 1.51 3 200 6.4 0.52 3.00 1.76 50 10. 6 3. 25 O. 00 0. 00 0.5 200 10.4 2.9 .35 0.21 2 200 9. 8 2. 68 57 0. 33 a. as a a 833 pmspha 2 220 8.7 2. 03 1.22 0. 71 5 220 8. l l. 14 2. ll 1. 81 0. 1 250 8. 3 1.57 1. 68 0.98 1.75 250 7. l 0.62 2.63 1.54 5 250 7. 0 0. 54 2. 71 l. 59
' The oxidation characteristics of the heated lubricating oil blends were compared with the oxidation characteristics of fresh or non-heated blends of the same lubricating oils by the following test.
6 a zinc di-(2-ethylhexyl) dithiophosphate rather than a zinc heptanol special dithiophosphate as the source of phosphorus and a basic barium sulfonate as the source of barium. In all other respects, the blends were the [1] (Railroad oil oxidation test) A low temperature, 5 same as those utilized in the previous test.
Table V Preheat Temperature 200 0. 220 0. 250 0.
Preheat Time, hrs 0.5 2.0 5.0 0.5 2.0 5.0 0.1 1.75 5.0 Sample Number. 1 2 2 2 2 2 2 2 2 2 Railroad oil oxidation test:
Acid number at 144 hrs 13.88 11.86 8.76 1.50 10.11 1.48 1.35 1.35 1.50 1.79 C lnsolubles 144 hrs 12.7 5.35 5.12 .01 0.2 0. 49 0.04 0.03 0.03 0.008 Catalyst loss. mg. 144 hrs -927 632 -515 4 -466 +0.1 +18.6 +1.4 +3.9 +1.2 Silver corrosion EMD 325 F 35 30 -34.7 -26 -21.2 30.7 -24.1 -37.8 69.7 39.3 Oxygen absorption test:
Time. minutes 75 135 152 220 144 240 300 238 300 270 Average ml. O /mi /100 29.2 10.3 14.6 10.0 15.2 9.1 0.0 8.8 3.1 8.1 Acid number (5 hrs.) 12.2 12.0 10.3 6.8 12.5 0.5 3.50 5.20 3. 48 4.95 C insolubles (5 hrs.) 2.70 2.51 2. 34 1.38 2.45 2.0 0.009 2.94 0.01 0.095 Catalyst loss (5 hrs.) 19 17.0 16.3 11 -5 4.6 -0.6 4.0 +.5 5.2 Alcohol groups removed per P atom during preheat 0 0.21 0.88 0. 49 0.4 .071 1.24 0.98 1.54 1.09
long duration test consisting of passing 5 liters of oxygen The tests referred to in Tables IV and V show a major per hour into 300 ml. of blend at 285 F. for 144 hours improvement of the oxidation resistance of the heated with 50 ml. makeup at 48 and 96 hours in the presence blends, lower acid number, absence of insolubles and a of 1" x 3" steel back copper-lead catalyst. lack of corrosiveness toward the copper-lead catalyst in [2] (Oxygen absorption test) A high temperature, comparison with the non-heated or reference blend. The short duration test consisting ofv recirculating 3200 ml. condition of the flask in Table IV reflects the detergent of purified oxygen in a closed system through 75 g. of characteristics of the oil blends. As can be seen the blend at 360 F. in the presence of the copper-lead cattreatment in accordance with my invention had a substanalyst until 2200 ml. of oxygen has been absorbed per 100 tial improvement on the cleanness of the flask. Inspecg. of blend or until 5 hours of exposure has been reached, tion of Table V will further reveal that the temperature whichever occurs first. and time factors are not independent variables for ob- Table IV shows the results of the oxidation test using a 3 taining the maximum oxidation resistance since the tazinc heptanol special dithiophosphate as the source of ble shows that a short time at high temperature or a phosphorus and a basic barium sulfonate. as the source longer time at lower temperatures will give the same apof barium. The blends for this test were prepared in the proximate results. for the same dithiophosphate. This same manner and in the same proportions and are corwould indicate that the heat and time elements are not respondingly designated as those compounded for the independent controlling factors in providing the improved physical characteristics test of Table I. oxidation resistance of the additive but rather that it is the extent of thermal decomposition of the dithiophos- Table IV phate and possibly with its subsequent reaction with the basic sulfonate which produces the improved oxidation Time of heating, h at qualities. The time and temperature conditions may be 5 0 0 1 0 25 1 3 adjusted to the thermal stability of the particular dithioample 1 2 3 3 3 phosphate utlhzed. Ramoadofloxidafiontest: A 10 W-3 0 mOllOI OII WQS blended and sub ected to Agni number at 144 9 the same series of oxidation tests. The blend conslsted ours 5.82 2.50 3.78 3.12 2.0 0;;insolublesat144hrs.-. 3.056 0.018 0.027 0.025 0.023 foilowmg components a major Proportion a Catalyst loss, mgs. at 144 Mld-Conttnent neutral solvent-treated mlneral oil having lg s -474.s +0.8 0.0 +3.0 a viscosity of 160 SUS at 100 F. and a viscosity index Xime, minutes 1 -.b 204 300 300 300 300 of 95, baslc banum petroleum sulfonate to give a barlum g f f g gmgga fa 1M M 5'4 1.84 2.1 content to 35%, zinc heptanol spec1al d1th1ophosphate Ati ni lmber 5 hrs a 4 3 2 3 7 3 5 2 2 to give a phosphorus content to .06%, mckel d1-(2-ethylemsor'sraiaseo rj: 1. 15 0.503 0.5%) 0.590 0.531 hexyl) dlthlovhosphate arm-Wear 8 to r a p k Oatal yst loss 5 hrs. at content of .05 5.3% of polymethacrylate v1scos1ty 1ng fz zz: & "(g 5& '23' 2 3 dex improver and 0.0005% of a Dow-Corning polymethyl silicone antifoam agent.
1 EV. tarnish.
7 Clean. v
The condition of the flask is considered to reflect the detergent characteristics of the oxidized blend.
Table V shows the results of the oxidation test using Table VI shows the improved oxidation resistance char-' acteristics of this blend heated in accordance with my invention in comparison to a similar non-heated blend. Little if any effect was noticed in the physical characteristics of the heated blend.
Table VI Railroad Oxidation Oxygen Absorption Acid Vis./ Catalyst Pentane Avg. Catalyst Acid Pentane Num- Increase, Losses, 111501., Time Rate, Loss, Num- 5 ber Percent mg. Percent cc./min. mg. ber Percent No.1: Not heated 7.38 22 17 4.381 278 7.90 0.8 5.9 5.05 No. 2: Heated 1 hr. at 200 C 4.0 6 0 0.007 300 4. 91 1.6 4. 9 2.60
In order to illustrate more fully the advantage to be gained in the present invention by selecting the metal of the'dithiophosphate from the group consisting of barium, zinc and cadmium several metal di-(Z-ethylhexyl) dithio- 8 said diester dithiophosphate'being selected from the group consisting of zinc, cadmium and barium, said sulfonate and dithioph'osphate being present in an amount to give a molar equivalent ratio of the metal from the said sulfonate 25512}??? tvlvere preptared anidbletllnded Wit a lubncatzing to the phosphorus from the side dithiophosphate of about scribed in i gg i gg g fi ,3 ga g T a 2 to 10: 1, said heating being carried out at a temperature J e e of at least the decomposition temperature of the dithiofor this series of tests were magnesium, calcium, iron, hos hate 3 d 0 a d f m t t rt ff lead, copper, nickel, lithium, potassium and the three 6 Peru) 0 g SP1 0 preferred metals barium, zinc and cadmium. These 10 o a co 0 groups per atom p 05p orus' blends, prepared with the eleven diiferent metals were' An 011891111316 matrlal a m t i w.1th Subjected to the railroad oxidation and oxygen absorption clalm 1 wherein the heating of the said material l s carried tests both before heating and after heating at 250 C. out at a temperatur? of at least the decompofmon f The results of these tests are compared in Table VII below. P ature 0f the dlthlophosphate and for a Period of tlme Runs noted A are the non-heated reference blend and 15 81133016111 t0 Split 01f t0 alcohol groups P atom the runs noted B are the blends heated in accordance of p p with the above conditions. 3. An oil soluble material prepared in accordance with Table VII Metal Lithium Potassium Copper Nickel Heat Treatment A B A B A B A B Railroad Oxidation: Acid No. D974 18.38 14.28 15.60 5.28 13.50. 5.93 3.80 8.65 9.42 8.23 7.86 3.70 0.25 0.025 482.5 571 3825 -65 13 23 39.2 Silver loss, mg. (EMD 25 17.2 30.4 24.1 4 8. 5 12.0 10.6 Oxygen absorption:
Time of absorption, mins 92 131 94 142 72 151 135 Avg. absorption rate per mlnu 23.8 16.8 33.8 23.4 15.5 30.2 14.5 16.2 (2) Acid D974 (5 hrs.) 14.3 11.0 15.5 14.7 11.1 18.1 10.8 12.4 (2) Pentane insolubles (5 hrs.) 0.09 .051 0.34 0.000 0.386 .075 0.754 0.070 (2) Catalyst change (5 hrs.) 17.2 9.4 20.8 +5.1 6.8 1.3 21.0 43.5
Iron Lead Barium Zinc Metal Heat Treatment A B A B A B A B Railroad oxidation:
Acid No. D974 15.07 9.11 5.06 2.43 13.02 3.28 7.43 1.53
Pentaneinsolubles, p 11.0 8.46 3.71 0.02 7.50 0.01 4.92 0.011
Catalyst change, mg 467 32 73 -10.8 279 5.2 688 +1.1 Silver loss, mg. (EMD test at 9.8 36.7 21.5 21.5 54 44.3 15.0 15.7 Oxygen absorption:
Time of absorption, mins 75 175 192 94 213 127 264 Avg. absorption rate per minute. 27. 4 28. 2 12. 6 11.5 23. 4 10. 3 17. 2 8. 4 (2) Acid D974 (5 hrs.) 19.1 18.2 10.0 7.1 17.2 8.1 13.7 2.85 (2) Pentane insolubles (5 hrs)- 3.70 0.000 3.04 0.007 0.268 2.56 0.088 0. 000 (2) Catalyst change (5 hrs.) 3.7 3.6 29.4 23 31.6 O.1 32.6 1.1
Metal Cadmium Magnesium Calcium Heat Treatment A B A B A B Railroad oxidation:
Acid No. D974 7. 94 1. 34 17.13 22. 16. 23 6. 5
Pentane insolubles. percent 4. 39 0. 02 6.04 14. 03 8.681 5. 51
Catalystehaneemg 157.3 +1.2 286 981 448 207.3 Silver loss mg. (EMD test at; 325 26. 2 30.1 7.1 7. 5 37. 6 26. 8 Oxygen Absorption:
Time of absorption, mins 111 300 81 117 112 Avg. absorption rate per minute 19. 8 4. 7 27. 1 19. 8 19.0 18.0 (2) Acid D974 (5 hrs.) 16.8 4.29 14.0 8.6 13.2 11.6 (2) Pentane insolubles (5 his). 5.6 0.018 .110 .059 0. 065 0.03 (2) Catalyst change (5 hrs.) 21.4 9. 6 --19.8 5.8 3.1 3.2
As evidenced from an examination of this table much claim 1 wherein the said heating is carried out at a temis to be gained by the proper selection of the metal for perature of about to 225 C. the dithiophosphate. For example, all of the blends using 4. A lubricating oil composition consisting essentially the preferred metals, e.g. ban'um, zinc and cadmium show 65 of a major portion of a mineral 011 base of lubricatlng a sharp reduction in acid number, substantially less oxygen viscosity and having added thereto a minor portion of the absorption over the time period, a marked decrease in material of claim 1 efiective to mhlbit oxidation. pentane insolubles, and a substantial reduction in catalyst 5. An oil soluble material prepared in accordance with change over those blends prepared with the other metals. claim 2 wherein the said heating is carried out at a tem- It is claimed: 70 perature of about 180 to 225 C.
1. An oil soluble material obtained by heating in a 6. A lubricating oil composition consisting essentially hydrocarbon solvent a basic alkaline earth metal petroof a major portion of a mineral oil base of lubricating leum sulfonate with a metal diester dithiophosphate, the viscosity and having added thereto a minor portion of the organic groups in said diester being alkyl and containing material of claim 2 effective to inhibit oxidation. from 4 to 20 carbon atoms in the molecule, said metal of 75 7, A lubricating oil composition consisting essentially 9 of a major portion of a mineral oil base of lubricating 2,369,632 viscosity and having added thereto a minor portion of the 2,501,732 material of claim 3 effective to inhibit oxidation. 2,616,911 8. A lubricating oil composition consisting essentially 2,723,236 of a major portion of a mineral oil base of lubricating 5 2,762,774 viscosity and having added thereto a minor portion of the 2,767,164 material of claim 4 efiective to inhibit oxidation.
References Cited in the file of this patent 464 702 UNITED STATES PATENTS 1O 5g: 3 2,344,392 Cook et al. Mar. 14, 1944 10 Cook et al. Feb. 13, 1945 Mertes Mar. 28, 1950 Assefi et al. Nov. 4, 1952 Assefi et a1. Nov. 8, 1955 Popkin Sept. 11, 1956 AssefE et al. Oct. 16, 1956 FOREIGN PATENTS Canada Apr. 25, 1950 Great Britain Oct. 3, 1951 UNITED STATES PATENT OFFICE CERTIFICATE OF CORRECTION Patent No 2,9l6 448 December 8,, 1959 Guy M Ve-rley It is hereby certified that error appears in the-printed specification of the above numbered patent requiring correction and that the said Letters Patent should read as corrected below.
Column 3 line 39 for "slude" read sludge line 56, for "dithiophasphates" read dithiophosphates columns 5 and 6 Table V seventh column thereof, last item, for ".071" read 0971 column 9 line 7 for the claim reference numeral "4" read 5 Signed and sealed this 9th day of August 1960 (SEAL) Attest:
ROBERT C. WATSON KARL Ho AXLINE Attesting Officer Commissioner of Patents

Claims (1)

1. AN OIL SOLUBLE MATERIAL OBTAINED BY HEATING IN A HYDROCARBON SOLVENT A BASIC ALKALIN E EARTH METAL PETROLEUM SULFONATE WITH A METAL DIESTER DITHIOPHOSPHATE, THE ORGANIC GROUPS IN SAID DIESTER BEING ALKYL AND CONTAINING FROM 4 TO 20 CARBON ATOMS IN THE MOLECULE, SAID METAL OF SAID DIESTER DITHIOPHOSPHATE BEING SELECTED FROM THE GROUP CONSISTING OF ZINC, CADMIUM AND BARIUM, SAID SULFONATE AND DITHIOPHOSPHATE BEING PRESENT IN AN AMOUNT TO GIVE A MOLAR EQUIVALENT RATIO OF THE METAL FROM THE SAID SULFONATE TO THE PHOSPHORUS FROM THE SIDE DITHIOPHOSPHATE OF ABOUT 2 TO 10:1, SAID HEATING BEING CARRIED OUT AT A TEMPERATURE OF AT LEAST THE DECOMPOSITION TEMPERATURE OF THE DITHIOPHOSPHATE AND FOR A PERIOD OF TIME SUFFICIENT TO SPLIT OFF 0.45 TO 1.75 ALCOHOL GROUPS PER ATOM OF PHOSPHORUS.
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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2344392A (en) * 1941-11-08 1944-03-14 American Cyanamid Co Crankcase lubricant and chemical compound therefor
US2369632A (en) * 1941-11-13 1945-02-13 American Cyanamid Co Lubricating oils
US2501732A (en) * 1946-10-14 1950-03-28 Union Oil Co Modified lubricating oil
CA464702A (en) * 1950-04-25 Sinclair Refining Company Chemical manufacture
GB658182A (en) * 1947-12-09 1951-10-03 Wakefield & Co Ltd C C Improvements in or relating to lubricating compositions and the preparation of additives therefor
US2616911A (en) * 1951-03-16 1952-11-04 Lubrizol Corp Organic alkaline earth metal complexes formed by use of sulfonic promoters
US2723236A (en) * 1952-11-03 1955-11-08 Lubrizol Corp Lubricants
US2762774A (en) * 1953-04-21 1956-09-11 Exxon Research Engineering Co Pour depressant-detergent additive combination
US2767164A (en) * 1952-11-03 1956-10-16 Lubrizol Corp Complexes containing phosporus and sulphur and methods of making same

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CA464702A (en) * 1950-04-25 Sinclair Refining Company Chemical manufacture
US2344392A (en) * 1941-11-08 1944-03-14 American Cyanamid Co Crankcase lubricant and chemical compound therefor
US2369632A (en) * 1941-11-13 1945-02-13 American Cyanamid Co Lubricating oils
US2501732A (en) * 1946-10-14 1950-03-28 Union Oil Co Modified lubricating oil
GB658182A (en) * 1947-12-09 1951-10-03 Wakefield & Co Ltd C C Improvements in or relating to lubricating compositions and the preparation of additives therefor
US2616911A (en) * 1951-03-16 1952-11-04 Lubrizol Corp Organic alkaline earth metal complexes formed by use of sulfonic promoters
US2723236A (en) * 1952-11-03 1955-11-08 Lubrizol Corp Lubricants
US2767164A (en) * 1952-11-03 1956-10-16 Lubrizol Corp Complexes containing phosporus and sulphur and methods of making same
US2762774A (en) * 1953-04-21 1956-09-11 Exxon Research Engineering Co Pour depressant-detergent additive combination

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