US2909847A - Dryer section arrangement for paper machines - Google Patents

Dryer section arrangement for paper machines Download PDF

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US2909847A
US2909847A US540776A US54077655A US2909847A US 2909847 A US2909847 A US 2909847A US 540776 A US540776 A US 540776A US 54077655 A US54077655 A US 54077655A US 2909847 A US2909847 A US 2909847A
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roll
hood
rolls
dryer
air
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US540776A
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Hornbostel Lloyd
Edgar J Justus
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Beloit Iron Works Inc
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Beloit Iron Works Inc
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    • DTEXTILES; PAPER
    • D21PAPER-MAKING; PRODUCTION OF CELLULOSE
    • D21FPAPER-MAKING MACHINES; METHODS OF PRODUCING PAPER THEREON
    • D21F5/00Dryer section of machines for making continuous webs of paper
    • D21F5/02Drying on cylinders

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  • This invention relates to a dryer section arrangement for paper machines, and more particularly, an improved air flow control arrangement for paper machine dryer sections.
  • a plurality of tiers of paper dryer rolls there are provided a plurality of tiers of paper dryer rolls. Ordinarily only an upper tier and a lower tier are provided with a plurality of parallelly aligned rolls in each tier.
  • the rolls or drums provide a shell which is heated internally with steam and which is freely rotatable.
  • the paper weaves a serpentine path through the dryer passing beneath a first roll in the lower tier and then over a first roll in the upper tier and then back down beneath the second roll in the lower tier, etc.
  • an upper traveling looped felt passes over the top of each of the rolls in the upper tier so as to engage the paper web during most of its travel on such rolls and thus control and assist in the removal of moisture from the web, and the felt is trained over a separate dryer drum which is mounted just above the upper tier in order to assist in drying the felt .when it is not in. contact with the paper web on the dryer drums.
  • a traveling looped lower felt trained over the bottoms of the rolls in the lower tier so as to cover the paper web during most of its travel on the rolls of the lower tier, and the lower felt is also trained over or laps a lower felt dryer roll or drum mounted just below the lower tier.
  • a large hood is inounted to extend over the tops of the superimposed rolls (and the upper felt and its dryer roll) and downwardly along the ends of the rolls although not quite reaching the floor level which is just beneath the axes of the drums in the lower tier.
  • air may be drawn up from the atmosphere in the room upwardly along the ends of the rolls and out the top of the hood through suitable vent means.
  • the lower felt and its dryer drum or roll are mounted generally just below the floor level in the basement of the plant and air may be drawn freely from the basement along both ends of the lower felt dryer drum and along the sides of the lower felt up into the hood.
  • hot air has been forced beneath the hood through the space between the hood and the floor and this air, of course, is drawn upwardly through a top central vent in the hood.
  • the instant invention not only is based on the discovery of defective air travel in the dryer but also on a discovery of a dryer arrangement for avoiding such defective air flow and obtaining paper webs of better quality. It is not desired to limit the invention to any particular theory concerning the air flow, but it should be pointed out that the instant dryer arrangement was based on the theory herein set forth and is used to obtain improved quality of dried paper web.
  • FIGS. 1a, 1b and 10 show essentially diagrammatically successive portions of a dryer section with different hood arrangements embodying the invention shown in each of the views;
  • FIG 2 is an elevational view, with parts shown in section, taken substantially along the line IIII of Figure 1a;
  • Figures 3a and 3b are elevational viewsof the rear and front sides, respectively, of a portion of the machine.
  • the dryer section 10 comprises a plurality of tiers of paper dryer rolls, in this case an upper tier A containing rolls 11, 12, 13, 14 and 15, and a lower tier B containing rolls 16, 17, 18, 19, 20 and 21.
  • Each of the rolls or drums 11, 12, etc. has the typical dryer drum construction of a hollow shell rotatable about its axis with suitable means (not shown) for feeding steam into the hollow drum 11 and suitable means (not shown) for removing condensate therefrom.
  • the rolls in the upper tier A and the lower tier B are generally parallelly aligned and in close running relation so that the paper web W may weave a generally serpentine path beneath the first roll 16 in the bottom tier B and then around and over the first roll 11 in the top tier A and then down and around the bottom of the second roll 17 of the bottom tier B, etc.
  • a traveling looped upper felt 22 is guided by a plurality of guide rolls x, x, etc. so as to be trained over the tops of each of therolls 11, 12, etc. in the upper tier A and the felt 22 thus is urged against the web W during most of its travel over the top of the rolls 11, 12, etc. in the upper tier A so as to control the removal of moisture from the web W at these locations.
  • An upper felt dryer roll 23 is lapped by the upper felt 22 and mounted above the upper tier A just between the rolls 11 and 1 2.
  • the felt dryer roll 23 has substantially the same construction as the paper dryer rolls 11, 12,
  • this roll serves to remove moisture which the felt 22 has picked up during its engagement with the web W traveling over the rolls in the top tier A.
  • a traveling looped lower felt 24 is mounted on a plureality of guide rolls y, y, etc. and trained over the bottoms of the rolls 16, 17, etc. inthe lower tier B so as to function in' a manner substantially similar to the function of the upper felt 22 in controlling the drying out of the web ⁇ V during most of the time that the web W is engaging the bottom of each of the lower rolls 16, 17, etc.
  • a lower felt dryer roll 25 is lapped by the lower felt 24 and mounted below the lower tier B of dryer rolls for the purpose of drying out the felt 24 when it is not engaged with the web W.
  • the floor level P passes just beneath the axes of the rolls in the lower tier B and posts P, P mounted at ground level G support the floor F.
  • the lower felt 24 and its dryer roll 25 are thus mounted essentially below the floor level P in the basement of the plant in the usual arrangement. This permits an updraft of drying air from the basement up past the sides of the felt 24 and past the ends of the lower felt dryer drum 25 and the rolls in the tiers A and B.
  • the dryer section 10 with a main hood 26 to control generally the drawoff of hot moist air from the dryer section 18.
  • the hood 26 is provided with vent means or a vent duct 27 at the top thereof for drawing air upwardly and out of the room wherein the dryer section 18 is located.
  • the hood 26 may be formed of suitable metal sheeting for air ducts and the like and the hood 26 extends over the top of the upper dryer roll 23, the upper felt 22 and each of the rolls 11, 12, 13, etc. of the upper tier A; and the hood 26 extends down along the ends of the upper felt dryer roll and the paper dryer rolls in the tiers A and B.
  • the hood preferably extends down approximately to the region between the axes of the rolls in the upper tier A and the axes of the rolls in the lower tier B (nearer to the axes of the upper tier A) so as to leave an appreciable amount of space between the bottom 26a of the hood and the floor level P to permit air to be drawn therebetween up into the hood 26.
  • the hood 26 also extends downwardly at the front end of the dryer section at 26b and at the back end of the dryer section 260 to the bottom level 26a.
  • a secondary hood 28 may be provided as shown in Figure la and in Figure 2 positioned within the main hood 26 and extending in close relationship over the top of the top roll, or the upper felt dryer roll 23 and down along the end of the upper felt dryer roll 23.
  • the bearing mounted ends of the upper felt dryer rolls 23 at 23a and 23b are suitably mounted on supporting frame work 29 which in turn is mounted on the floor F.
  • the secondary hood 28 extends across the top of the roll 23 and down at 28a and 281) along the ends 23a and 23b respectively of the roll 23.
  • the lowermost portions 280 and 28d of the secondary hood 28 are turned inwardly so as to function directly as bafiles interfering with flow of air in a directly vertical manner past the bearing mounted ends 23a, 23b of the roll 23 as Well as the bearing mounted ends 11a, 11b
  • the individual baffle members 280 and 28d are thus positioned at an angle to the vertical planes containing the roll ends or bearings 11a, 17a, 23a and the roll ends or bearings 11b, 17b and 23b to divert flow of air away from such planes, or actually to divert flow of air outwardly and upwardly away from such planes.
  • the secondary hood 28 extends downwardly at least about to the axle of the top roll 23, and preferably to at least the bottom of the roll 23.
  • the baffies 28c and 28d, which need not be a part of the hood 28 and can be used separately are preferably positioned intermediate the axes of the top two rolls, in this case the rolls 23 and 11.
  • a conduit 30 connected to a suitable source of hot air is connected to the second hood 28 for introducing hot air under the second hood 28.
  • the conduit 30 may have a sparger arrangement 30a whereby the hot air is fed beneath the hood 28 through a plurality of fine holes in a header extending across the top of the roll 23 and aifixed to the roof of the hood 28 as here shown.
  • Other air distributing devices may, of course, be used in place of the sparger 30a.
  • the effect of the sparger 30a is to force ai-r downwardly over the roll 23 covered by the felt 22 and then outwardly beneath the side walls 28a and 28b of the hood, or beneath the baffles 280 and 28d, if suchv are mounted as here shown as a part of the hood.
  • This free flow of air has been a major cause of channeling of the air flow directly past the roll ends and premature drying of. the web and/or felt at these locations.
  • This chamber is defined by the ground G and the floor F plus the depending. floor portions 31 and the partition walls 32a and 32b so as to substantially preclude upward flow of air from the general atmosphere in the basement through the opening in the floor F provided for the dryer section 10.
  • This chamber will, of course, extend the full length of travel for the bottom felt 24 as indicated at 32a in Figures 1a, 1b and 1c and end walls can be provided (not shown) to close in and completely control the air supplied to this chamber.
  • the air from the basement created a relative humidity of perhaps as low as 30 or 40% in the area around the bottom roll 25 and with the resultant channeling of this air along opposite edges of the felt 24, the drying difliculties hereinbefore described were encountered.
  • the closed chamber should be operated so as to maintain just enough air therein to keep a very high relative humidity of from at least about 70% to just less than 100% (to prevent condensation).
  • a second conduit 33 connected to a source of air or hot air under slight pressure (not shown) which is connected to and feeds into the chamber to introduce hot air therein at a controlled rate beneath the bottom roll 25 (or in the atmosphere surrounding the bottom roll 25).
  • the conduit 33' is mounted on the partition wall 32a passing therethrough and presenting a sparger portion 33a extending the length of the roll 25 with suitable apertures therein to flow air underneath the roll '25.
  • the hot air thus flowed into the chamber beneath the roll 25 serves, to maintain the desired relative humidity of 70-100% in this chamber and permit the constant flow of moist air outwardly past the floor level F as indicated by the arrows and upwardly between the hoods 26 and 28.
  • the instant invention contemplates maintaining a space between the bottoms of the hoods 26 and 28 and the floor level F (or as shown in Figures 3a and 3b) so that a certain amount of fresh air may enter from the operating room.
  • the amount of fresh air that does enter is controlled to some extent by the rate at which air is passed through the system through the conduits 30 and 33 and drawn off through the vent 27 and, the I, hood 26 could be lengthened to extend to the floor P so that additional air conduit means could be provided to control precisely the amount of air entering in this region. It has been found, however, that satisfactory results can be obtained without making this change so that an additional control feature is not necessary, merely by adequately controlling the air entering the conduits and 33.
  • the hood 28 passes over the top of the top roll 23' and then slopes downwardly slightly at 28e to follow generally the top portion of the felt 22 in relatively close relationship.
  • Another sparger 30a may be mounted on the roof of the downwardly positioned portion 28:: of the hood 28 in order to supply additional hot air beneath the hood I 28 close to the felt 22.
  • the secondary hood 28 is mounted primarily to protect the top felt F22 and to drive hot air back over the top felt 22 and downwardly against the air tending to flow upwardly over the ends of the roll 12, for example.
  • a third hood membe 34 is mounted in close relationship over the tops and down along the ends of the uppermost rolls 13 and 14 of the superimposed rolls provided by the tiers A and B.
  • Suitable spargers 35 are provided in the roof portions.
  • the hood 34 functions in substantially the same manner that the hood 28 functions, only the hood 34 operates in connection with the rolls 13 and'14, whereas the hood28 operates in connection with the roll 23.
  • the functions of the hoods 28 and 34 are substantially identical; but the cooperation between the hood 34 and the secondary hood portion 28e shown in Figure 1b results in a still greater improvement in the drying operation. In other.
  • the instant invention permits the use of a plurality of secondary hoods nested within each other which successively prevent the tendency for air to channel up past the side edges of the felt 22 and/ or the ends of the rolls.
  • Each of such hoods 28a and 34 also is 'preferably used alone, as shown'in Figure 1a, or it may be used in conjunction with a thirdthood 34, as shown in Figure lb; or the third hood 34 may be used alone, as shown in Figure -lc.
  • the showing of the hood 34 and 'air sparger 35 in Figure 1c shows still another embodiment of the instant invention wherein the hood 34 is mounted over the top roll 15, but not over the top'felt 22.
  • hood 28 may be used only in connection with the upper 'roll 23 or it may be used with the' lowered portion 28e for the entire paper machine section 10, or the remainder of the paper machine section 10, such as the rolls 13, 14 and 15 may be covered by a third hood 34 as shown. 1
  • FIGs 3a' and- 3b show essentially diagrammatically the rear and front sides of a portion of the dryersection, as here indicated including dryer rolls 11, 16 and 17, with felts, felt guide rolls, etc. omitted for the purpose of simplifying these views.
  • the rear main hood portion 26c extends downwardly below the axis of the roll 11 (to a bottom-edge 26a).
  • the difference between the front and rear sides of the paper machine with respect to mounting of the rolls is not brought out for the purpose of'simplifying the showing in Figure 2; but from Figure 3a it will be seen that the rear bearing 40 for the roll 11 is carried in a generally cylindrical housing 41 supported on a heavy upright pedestal 42.
  • the housing 41 and pedestal 42 cooperate to support steam inlet and condensate exit lines (not shown) and are thus built of substantial size so' as to cover an appreciable portion of the end of the roll 11.
  • a comparable relatively heavy supporting housing 43 mounts the bearing 44- for the rear end of the roll 16, and a similar heavy housing 45 mounts the bearing 46 carrying the rear end of the roll 17 just above the level of the floor F.
  • the heavy housing members 43 and 45 extend upwardly from the floor to above the axes of the rolls 16 and 17 but below the tops thereof. The heavy housings.
  • the front end of the roll 11 is supported on a bearing 50 carried in a framework 51 defined by a pedestal 52 mounted on the floor having spaced upright arms 52a and 52b with a cross arm- 52c mounted therebetween and supporting frombeneath the bearing 50.
  • This lighter type offra'mework 51 is all that is required for the front end of the roll 11a, because the various auxiliary pieces of equipment such as the steam inlet lines, etc. are not mounted at the front end.
  • the hood 26 extends downwardly to beneath the axis of the roll 11 so that air, in passing through the framework 51, must pass beneath the bottom edge 26a of the hood 26.
  • the front bearing 53 for the roll 16 is mounted on a relatively small pedestal extending upwardly from the floor and the bearing 55 for the front end of the roll 17 is similarly mounted on a small pedestal 56 extending upwardly from the floor.
  • the pedestals 54 and 56 are required for the bearings 53 and 55 at the front end of the: rolls 16 and 17.
  • bafile members or walls 57 and 5:8- are provided for the ends of the rolls 16 and 17, respectively.
  • the baffles 57 and 58 extend upwardly from the floor F to approximately the same height as the heavy housings 43 and- 45' extend at the rear of the machine.
  • the baffles or walls 57 and 58 are suitably secured to the sides of the pedestal. 52 so as to close off flow of air toward the dryer drums beneath the top levels of the walls 57 and 5%. Inthis way the air flowing into the hood 26 must flow between the space defined from the top edges of the walls 57 and 58 and the bottom edge 26a of the head 26.
  • This space is, in accordance with the teachings of the instant invention, substantially the same as the space between the bottom edge of the bafile 26a and the top edges of the heavy housing members 43 and 45 at the rear of the machine. It has been found that this uniformity of spacing is of particular importance in removing certain defects in the drying procedure.
  • the: closed chamber (with an open top) which receives the lower roll members in the instant dryer now preferably extends not merely from the basement to the floor level but toapproximately of the height of a dryer roll above the floor level (or to above the axes of the tier of rolls mounted at thefioor level).
  • aplurality of tiers of paper dryer rolls including an upper tier and a lower tier having, a traveling paper web trained therethrough, a traveling looped upper felt trained over the tops of the rolls inthe upper tier, an upper felt dryer roll. lapped by the upper felt above said upper tier, a first hood extending over the top of the upper felt dryer roll and down along the ends of said upper felt dryer roll and said paper dryer rolls, a second hood positioned within saidfirst hood and extending in close relationship over the top and down along each of the ends of said upper felt. dryer roll, a conduit connected to said second hood introducing hot air under the second hood, and vent means at the top of said first hood drawing air upwardly along the roll ends and thenbetween said hoods.
  • a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending over the tops and down along the ends of the upper tier of the superimposed rolls, a second hood positioned within the first hood and closely spaced therefrom and extending in close relationship over the top and down along each of the ends of the top of said upper tier of superimposed rolls, vent means at thetop of the first hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, and baffle means closely spaced from the roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls.
  • a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending. over the tops and down along the ends of the upper tier of the superimposed rolls, a secondhood positioned. within the first hood and closely spaced therefrom and extending in close relationship over the topand down along; each of the ends of the top of said upper tier of superimposedv rolls, a conduit connected to said second hood introducing hot air under the second hood, vent means at the topof thefirst hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, and baflie means closely spaced from the roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls.
  • a paper machine dryer section a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending over the tops and down along the ends of the upper tier of the superimposed rolls, a second hood positioned within the first hood and closely spaced therefrom and extending in close relationship over the top and down along each of the ends of the top of said upper tier of superimposed rolls, vent means at the top of the first hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, baffle means closely spaced fromthe roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls, a traveling looped lower felt trained over the bottoms of the rolls in the lower tier, a lower felt dryer roll lapped by the lower felt below said lower tier, walls defining an open topped. chamber in close relationship under the bottom and up along the ends of the bottom of said lower felt dryer roll but spaced from said first and second hoods, and a conduit connected to
  • a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending over the tops and down along the ends of the upper tier of the superimposed rolls, a second hood positioned within the first hood and closely spaced therefrom and extending in close relationship over the top and down along each of the ends of the top of said upper tier of superimposed rolls, vent means at the top of the first hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, bafile means closely spaced from the roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls, a traveling looped lower felt trained over the bottoms of the rolls in the lower tier, a lower felt dryer roll lapped by the lower felt below said lower tier, and walls defining an open topped chamber in close relationship under the bottom and up along the ends of the bottom of said lower felt dryer roll but spaced from said first and second hoods.

Description

Oct. 27, 1959 L. HORNBOSTEL ETAL 2,909,847
DRYER SECTION ARRANGEMENT FOR PAPER MACHINES Filed Oct. 17, 1955 3 Sheets-Sheet 1 W u /IIIIIIIIIIIIIIIIIIIIIIIII N\ F i g 0 u \9 N 4 ZYVEHZ EF LLOYD HORNBOSTEL EDGAR J. JusTus Oct. 27, 1959 L. HORNBOSTEL ETAL DRYER SECTION ARRANGEMENT FOR PAPER MACHINES Filed Oct. 17, 1955 3 Sheets-Sheet 2 557:2 27 [F5 16 5 J K O i Z 500. 1! 3 x, llll llllllll lllll|||lllllllllllll lllll lll v 1 Z5 251 N 25b a/ lllllll|||llllllllllllllllllllllllllllllll fhZ EJVZZYFE LLOYD HORNBOSTEL EDGAR J. Jus'rus 2,909,847 DRYER SECTiON ARRANGEMENT FOR PAPER MACHINES Filed Oct. 17, 1955 Oct. 27, 1959 L. HORNBOSTEL ETAL 3 Sheets-Sheet 3 ZWZ ETYZZIPE .LLoyo HORNBOSTEL EDGAR J. Jus-rus v y 4/64 fi FZ/gz.
United States Patent DRYER SECTION ARRANGEMENT FOR PAPER MACHINES Lloyd Hornbostel and Edgar J. Justus, 'Beloit, Wis., assignors to Beloit Iron Works, Beloit, Wis., a corporation of Wisconsin Application October 17, 1955, Serial No. 540,776
5 Claims. (Cl. 34-111) This invention relates to a dryer section arrangement for paper machines, and more particularly, an improved air flow control arrangement for paper machine dryer sections.
i In the usual paper machine dryer section, there are provided a plurality of tiers of paper dryer rolls. Ordinarily only an upper tier and a lower tier are provided with a plurality of parallelly aligned rolls in each tier. The rolls or drums provide a shell which is heated internally with steam and which is freely rotatable. The paper weaves a serpentine path through the dryer passing beneath a first roll in the lower tier and then over a first roll in the upper tier and then back down beneath the second roll in the lower tier, etc. Ordinarily an upper traveling looped felt passes over the top of each of the rolls in the upper tier so as to engage the paper web during most of its travel on such rolls and thus control and assist in the removal of moisture from the web, and the felt is trained over a separate dryer drum which is mounted just above the upper tier in order to assist in drying the felt .when it is not in. contact with the paper web on the dryer drums. There is usually also provided a traveling looped lower felt trained over the bottoms of the rolls in the lower tier so as to cover the paper web during most of its travel on the rolls of the lower tier, and the lower felt is also trained over or laps a lower felt dryer roll or drum mounted just below the lower tier. A large hood is inounted to extend over the tops of the superimposed rolls (and the upper felt and its dryer roll) and downwardly along the ends of the rolls although not quite reaching the floor level which is just beneath the axes of the drums in the lower tier.
This way air may be drawn up from the atmosphere in the room upwardly along the ends of the rolls and out the top of the hood through suitable vent means. The lower felt and its dryer drum or roll are mounted generally just below the floor level in the basement of the plant and air may be drawn freely from the basement along both ends of the lower felt dryer drum and along the sides of the lower felt up into the hood. To assist in drying of the web and the felts, hot air has been forced beneath the hood through the space between the hood and the floor and this air, of course, is drawn upwardly through a top central vent in the hood.
The foregoing has been a more or less standard dryer arrangement for some time in paper machines, butthis arrangement leaves something to be desired in certain respects. In particular, it is believed that recent efiorts to speed up paper machines have brought out the general inflexibility of this arrangement, because of the tendency to cause defects in the web. One defect in particular in the web is manifested by imperfect edges in the web. In studying these defects, certain discoveries have been made, one of which is that the operation of paper machines at high production rates results in the driving off of such a substantial amount of moist air that this flow of moist air from the central portion of the dryer section toward the roll ends, coupled with channeling of air upwardly along the roll ends has resulted in a slower drying of the web and felts in the middle or central portion. The edges of the felts and/or webs tend to dry more quickly because of this arrangement and the net result is defective edge portions on the finally dried web.
The instant invention not only is based on the discovery of defective air travel in the dryer but also on a discovery of a dryer arrangement for avoiding such defective air flow and obtaining paper webs of better quality. It is not desired to limit the invention to any particular theory concerning the air flow, but it should be pointed out that the instant dryer arrangement was based on the theory herein set forth and is used to obtain improved quality of dried paper web.
It is, therefore, an important object of the instant invention to provide an improved paper machine dryer section arrangement.
It is a further object of the instant invention to provide an improved paper machine arrangement for better controlling drying air drafts about the rolls and felts.
It is a further object of the instant invention to provide an improved arrangement whereby flow of drying air is reversed at certain portions of the dryer section in order to obtain more uniform drying of the web and felts across the width of the rolls. 7
Other and further objects, features and advantages of the present invention will become apparent to those skilled in the art from the following detailed disclosure thereof and the drawings attached hereto and made a part hereof.
On the drawings:
Figures 1a, 1b and 10 show essentially diagrammatically successive portions of a dryer section with different hood arrangements embodying the invention shown in each of the views;
Figure 2 is an elevational view, with parts shown in section, taken substantially along the line IIII of Figure 1a; and
Figures 3a and 3b are elevational viewsof the rear and front sides, respectively, of a portion of the machine.
As shown on the drawings:
Referring to Figures la, lb and 1c first as a unitary figure to show the conventional features of the dryer section, indicated generally by the reference numeral 10, in a paper machine, it will be seen that the dryer section 10 comprises a plurality of tiers of paper dryer rolls, in this case an upper tier A containing rolls 11, 12, 13, 14 and 15, and a lower tier B containing rolls 16, 17, 18, 19, 20 and 21. Each of the rolls or drums 11, 12, etc. has the typical dryer drum construction of a hollow shell rotatable about its axis with suitable means (not shown) for feeding steam into the hollow drum 11 and suitable means (not shown) for removing condensate therefrom. The rolls in the upper tier A and the lower tier B are generally parallelly aligned and in close running relation so that the paper web W may weave a generally serpentine path beneath the first roll 16 in the bottom tier B and then around and over the first roll 11 in the top tier A and then down and around the bottom of the second roll 17 of the bottom tier B, etc.
A traveling looped upper felt 22 is guided by a plurality of guide rolls x, x, etc. so as to be trained over the tops of each of therolls 11, 12, etc. in the upper tier A and the felt 22 thus is urged against the web W during most of its travel over the top of the rolls 11, 12, etc. in the upper tier A so as to control the removal of moisture from the web W at these locations. An upper felt dryer roll 23 is lapped by the upper felt 22 and mounted above the upper tier A just between the rolls 11 and 1 2. The felt dryer roll 23 has substantially the same construction as the paper dryer rolls 11, 12,
etc. and this roll serves to remove moisture which the felt 22 has picked up during its engagement with the web W traveling over the rolls in the top tier A.
A traveling looped lower felt 24 is mounted on a plureality of guide rolls y, y, etc. and trained over the bottoms of the rolls 16, 17, etc. inthe lower tier B so as to function in' a manner substantially similar to the function of the upper felt 22 in controlling the drying out of the web \V during most of the time that the web W is engaging the bottom of each of the lower rolls 16, 17, etc. A lower felt dryer roll 25 is lapped by the lower felt 24 and mounted below the lower tier B of dryer rolls for the purpose of drying out the felt 24 when it is not engaged with the web W.
As will be noted the floor level P passes just beneath the axes of the rolls in the lower tier B and posts P, P mounted at ground level G support the floor F. The lower felt 24 and its dryer roll 25 are thus mounted essentially below the floor level P in the basement of the plant in the usual arrangement. This permits an updraft of drying air from the basement up past the sides of the felt 24 and past the ends of the lower felt dryer drum 25 and the rolls in the tiers A and B.
Also, it is conventional to provide the dryer section 10 with a main hood 26 to control generally the drawoff of hot moist air from the dryer section 18. The hood 26 is provided with vent means or a vent duct 27 at the top thereof for drawing air upwardly and out of the room wherein the dryer section 18 is located. The hood 26 may be formed of suitable metal sheeting for air ducts and the like and the hood 26 extends over the top of the upper dryer roll 23, the upper felt 22 and each of the rolls 11, 12, 13, etc. of the upper tier A; and the hood 26 extends down along the ends of the upper felt dryer roll and the paper dryer rolls in the tiers A and B. Actually, the hood preferably extends down approximately to the region between the axes of the rolls in the upper tier A and the axes of the rolls in the lower tier B (nearer to the axes of the upper tier A) so as to leave an appreciable amount of space between the bottom 26a of the hood and the floor level P to permit air to be drawn therebetween up into the hood 26. The hood 26 also extends downwardly at the front end of the dryer section at 26b and at the back end of the dryer section 260 to the bottom level 26a.
The foregoing describes generally the conventional arrangement for a paper machine dryer section 10. In such arrangement hot air would often be fed in beneath the bottom level 26a of the hood 26 and above the floor F to assist in removing the moist air beneath the hood 26. As previously mentioned, however, at higher paper machine operating speeds the conventional arrangement often resulted in defects in the paper, particularly defects along the edges of the paper; and it is believed that such defects were caused by premature drying of the edges of the paper and/or felts because of a tendency for the drying air to channel along the ends of the dryer drums. In the instant invention, however, a secondary hood 28 may be provided as shown in Figure la and in Figure 2 positioned within the main hood 26 and extending in close relationship over the top of the top roll, or the upper felt dryer roll 23 and down along the end of the upper felt dryer roll 23. As indicated in Figure 2, the bearing mounted ends of the upper felt dryer rolls 23 at 23a and 23b are suitably mounted on supporting frame work 29 which in turn is mounted on the floor F. The secondary hood 28 extends across the top of the roll 23 and down at 28a and 281) along the ends 23a and 23b respectively of the roll 23. Preferably, the lowermost portions 280 and 28d of the secondary hood 28 are turned inwardly so as to function directly as bafiles interfering with flow of air in a directly vertical manner past the bearing mounted ends 23a, 23b of the roll 23 as Well as the bearing mounted ends 11a, 11b
4. of the roll 11 and 17a, 17b of the roll 17. The individual baffle members 280 and 28d are thus positioned at an angle to the vertical planes containing the roll ends or bearings 11a, 17a, 23a and the roll ends or bearings 11b, 17b and 23b to divert flow of air away from such planes, or actually to divert flow of air outwardly and upwardly away from such planes. (In Figure 1, the bearings are not shown and the tiers A and B are spaced apart to simplify the drawings; whereas Figure 2 more accurately shows the usual spacing of the rolls). The secondary hood 28 extends downwardly at least about to the axle of the top roll 23, and preferably to at least the bottom of the roll 23. The baffies 28c and 28d, which need not be a part of the hood 28 and can be used separately are preferably positioned intermediate the axes of the top two rolls, in this case the rolls 23 and 11.
Preferably, a conduit 30 connected to a suitable source of hot air (not shown) is connected to the second hood 28 for introducing hot air under the second hood 28. The conduit 30 may have a sparger arrangement 30a whereby the hot air is fed beneath the hood 28 through a plurality of fine holes in a header extending across the top of the roll 23 and aifixed to the roof of the hood 28 as here shown. Other air distributing devices may, of course, be used in place of the sparger 30a. The effect of the sparger 30a is to force ai-r downwardly over the roll 23 covered by the felt 22 and then outwardly beneath the side walls 28a and 28b of the hood, or beneath the baffles 280 and 28d, if suchv are mounted as here shown as a part of the hood. This results actually ina flow opposite to that heretofore employed with respect to the top roll 23, but it also results in interference with the previously employed channeling of air up past the roll ends and it results in flow of the air generally away from the roll ends and up between the main hood 26 and the secondary 28, as indicated by the arrows shown in Figure 2.
Referring now to the lower felt dryer roll 25 with the felt 24- trained thereover, as shown in Figure 2, it will be seen that the bearing mounted ends 25a and 25b of the roll 25 are supported by the floor F on a downwardly projecting portion 31 thereof. The portion 31 does not extend downwardly to the ground level G and heretofore the space between the depending portion 31 on the ground level G was substantial in the basement of 'the paper machine plant so that a very substantial amount of air from the basement could pass therebetween and upwardly past the ends 25a and 25b of the roll 25.. In the instant invention partitions 32a and 3212' are provided to close this space off between the depending portions 31 and the ground level G so as to preclude the free flow of air from the basement up beneath the dryer section 10. It is now believed that this free flow of air has been a major cause of channeling of the air flow directly past the roll ends and premature drying of. the web and/or felt at these locations. By closing the partition walls 32a and 32b it is possible to provide what amounts to an open topped chamber in close relationship with the bottom and up along the ends 25a and 25b of the bottom roll 25. This chamber is defined by the ground G and the floor F plus the depending. floor portions 31 and the partition walls 32a and 32b so as to substantially preclude upward flow of air from the general atmosphere in the basement through the opening in the floor F provided for the dryer section 10. This chamber will, of course, extend the full length of travel for the bottom felt 24 as indicated at 32a in Figures 1a, 1b and 1c and end walls can be provided (not shown) to close in and completely control the air supplied to this chamber.
In the absence of the partition walls 32a and 32b and associated elements forming a chamber closed except for its top in the manner here described, the air from the basement created a relative humidity of perhaps as low as 30 or 40% in the area around the bottom roll 25 and with the resultant channeling of this air along opposite edges of the felt 24, the drying difliculties hereinbefore described were encountered. In contrast now it has been found that the closed chamber should be operated so as to maintain just enough air therein to keep a very high relative humidity of from at least about 70% to just less than 100% (to prevent condensation). This is accomplished, preferably, by the use of a second conduit 33 connected to a source of air or hot air under slight pressure (not shown) which is connected to and feeds into the chamber to introduce hot air therein at a controlled rate beneath the bottom roll 25 (or in the atmosphere surrounding the bottom roll 25). As here shown the conduit 33' is mounted on the partition wall 32a passing therethrough and presenting a sparger portion 33a extending the length of the roll 25 with suitable apertures therein to flow air underneath the roll '25. The hot air thus flowed into the chamber beneath the roll 25 serves, to maintain the desired relative humidity of 70-100% in this chamber and permit the constant flow of moist air outwardly past the floor level F as indicated by the arrows and upwardly between the hoods 26 and 28. As will be appreciated, the instant invention contemplates maintaining a space between the bottoms of the hoods 26 and 28 and the floor level F (or as shown in Figures 3a and 3b) so that a certain amount of fresh air may enter from the operating room. The amount of fresh air that does enter is controlled to some extent by the rate at which air is passed through the system through the conduits 30 and 33 and drawn off through the vent 27 and, the I, hood 26 could be lengthened to extend to the floor P so that additional air conduit means could be provided to control precisely the amount of air entering in this region. It has been found, however, that satisfactory results can be obtained without making this change so that an additional control feature is not necessary, merely by adequately controlling the air entering the conduits and 33.
Referring again to Figure 1a, it will be noted that the hood 28 passes over the top of the top roll 23' and then slopes downwardly slightly at 28e to follow generally the top portion of the felt 22 in relatively close relationship. Another sparger 30a may be mounted on the roof of the downwardly positioned portion 28:: of the hood 28 in order to supply additional hot air beneath the hood I 28 close to the felt 22. In this arrangement the secondary hood 28 is mounted primarily to protect the top felt F22 and to drive hot air back over the top felt 22 and downwardly against the air tending to flow upwardly over the ends of the roll 12, for example.
In Figure lb it will be noted that a third hood membe 34 is mounted in close relationship over the tops and down along the ends of the uppermost rolls 13 and 14 of the superimposed rolls provided by the tiers A and B.
Suitable spargers 35 are provided in the roof portions.
of the third hood 34 to introduce hot air therebeneath in the manner hereinbefore described. The hood 34 functions in substantially the same manner that the hood 28 functions, only the hood 34 operates in connection with the rolls 13 and'14, whereas the hood28 operates in connection with the roll 23. In other respects, the functions of the hoods 28 and 34 are substantially identical; but the cooperation between the hood 34 and the secondary hood portion 28e shown in Figure 1b results in a still greater improvement in the drying operation. In other.
words, the instant invention permits the use of a plurality of secondary hoods nested within each other which successively prevent the tendency for air to channel up past the side edges of the felt 22 and/ or the ends of the rolls. Each of such hoods 28a and 34 also is 'preferably used alone, as shown'in Figure 1a, or it may be used in conjunction with a thirdthood 34, as shown in Figure lb; or the third hood 34 may be used alone, as shown in Figure -lc. 'It will be appreciated that the showing of the hood 34 and 'air sparger 35 in Figure 1c shows still another embodiment of the instant invention wherein the hood 34 is mounted over the top roll 15, but not over the top'felt 22. Here again the function is similar in that channeling along the edges of the web and the ends of the rolls :15, 20 and 21 is prevented. It will further be appreciated that the hood 28 may be used only in connection with the upper 'roll 23 or it may be used with the' lowered portion 28e for the entire paper machine section 10, or the remainder of the paper machine section 10, such as the rolls 13, 14 and 15 may be covered by a third hood 34 as shown. 1
Referring now to Figures 3a' and- 3b, which show essentially diagrammatically the rear and front sides of a portion of the dryersection, as here indicated including dryer rolls 11, 16 and 17, with felts, felt guide rolls, etc. omitted for the purpose of simplifying these views. As shown in Figure 3a, the rear main hood portion 26c extends downwardly below the axis of the roll 11 (to a bottom-edge 26a). In Figure 2, the difference between the front and rear sides of the paper machine with respect to mounting of the rolls is not brought out for the purpose of'simplifying the showing in Figure 2; but from Figure 3a it will be seen that the rear bearing 40 for the roll 11 is carried in a generally cylindrical housing 41 supported on a heavy upright pedestal 42. The housing 41 and pedestal 42 cooperate to support steam inlet and condensate exit lines (not shown) and are thus built of substantial size so' as to cover an appreciable portion of the end of the roll 11. A comparable relatively heavy supporting housing 43 mounts the bearing 44- for the rear end of the roll 16, and a similar heavy housing 45 mounts the bearing 46 carrying the rear end of the roll 17 just above the level of the floor F. The heavy housing members 43 and 45 extend upwardly from the floor to above the axes of the rolls 16 and 17 but below the tops thereof. The heavy housings. 43 and 45 are substantial in size and sturdy in structure so as tov support the various steam inlet and condensateexit lines (not shown) for the rolls 16 and 17; and these housing elements 43 and 45 merge with the base of the pedestal 42 extending'therebetween so as toclose off therear side of the paper machine from-the floor level F to approximately of the height of the lower tier of rolls (i.e. rolls 16 and 17).'- I
The foregoing describes the prior art arrangement for mounting dryer rolls. In this arrangement air cannot pass dirertly from the floor level beneath the hood 26, but must pass over the tops of the housing portions 43 and '45 (and around the pedestal 42) in order to flow beneath the hood 26.
In contrast, as shown in Figure 3b, in the front side of the paper machine the front end of the roll 11 is supported on a bearing 50 carried in a framework 51 defined by a pedestal 52 mounted on the floor having spaced upright arms 52a and 52b with a cross arm- 52c mounted therebetween and supporting frombeneath the bearing 50. This lighter type offra'mework 51 is all that is required for the front end of the roll 11a, because the various auxiliary pieces of equipment such as the steam inlet lines, etc. are not mounted at the front end. As indicated, the hood 26 extends downwardly to beneath the axis of the roll 11 so that air, in passing through the framework 51, must pass beneath the bottom edge 26a of the hood 26.
ln the prior art arrangements, the front bearing 53 for the roll 16 is mounted on a relatively small pedestal extending upwardly from the floor and the bearing 55 for the front end of the roll 17 is similarly mounted on a small pedestal 56 extending upwardly from the floor. Again, only light supports such as the pedestals 54 and 56 are required for the bearings 53 and 55 at the front end of the: rolls 16 and 17. It has now been found, however, that the prior art mountings for the front and rear ends of. dryer rolls have resulted-in an irregularity in air flow in: the dryerswhich was not heretofore appreciated. Apparently substantially more air is permitted toflow beneath' thehoo'd 26 on the front side of the machine. This produces an. additional undesired drying effect along the edges of the front side: and the instant invention affords a; method: of curing this 1 deficiency,
In the instant invention bafile members or walls 57 and 5:8- are provided for the ends of the rolls 16 and 17, respectively. The baffles 57 and 58 extend upwardly from the floor F to approximately the same height as the heavy housings 43 and- 45' extend at the rear of the machine. The baffles or walls 57 and 58 are suitably secured to the sides of the pedestal. 52 so as to close off flow of air toward the dryer drums beneath the top levels of the walls 57 and 5%. Inthis way the air flowing into the hood 26 must flow between the space defined from the top edges of the walls 57 and 58 and the bottom edge 26a of the head 26. This space is, in accordance with the teachings of the instant invention, substantially the same as the space between the bottom edge of the bafile 26a and the top edges of the heavy housing members 43 and 45 at the rear of the machine. It has been found that this uniformity of spacing is of particular importance in removing certain defects in the drying procedure. In this way, the: closed chamber (with an open top) which receives the lower roll members in the instant dryer now preferably extends not merely from the basement to the floor level but toapproximately of the height of a dryer roll above the floor level (or to above the axes of the tier of rolls mounted at thefioor level).
It will be understood that modifications and. variations may be effected without departing from the spirit and scope of the novel concepts of the present invention.
We claim as our invention:
1. In a paper machine dryer section, aplurality of tiers of paper dryer rolls including an upper tier and a lower tier having, a traveling paper web trained therethrough, a traveling looped upper felt trained over the tops of the rolls inthe upper tier, an upper felt dryer roll. lapped by the upper felt above said upper tier, a first hood extending over the top of the upper felt dryer roll and down along the ends of said upper felt dryer roll and said paper dryer rolls, a second hood positioned within saidfirst hood and extending in close relationship over the top and down along each of the ends of said upper felt. dryer roll, a conduit connected to said second hood introducing hot air under the second hood, and vent means at the top of said first hood drawing air upwardly along the roll ends and thenbetween said hoods.
2. In a paper machine dryer section, a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending over the tops and down along the ends of the upper tier of the superimposed rolls, a second hood positioned within the first hood and closely spaced therefrom and extending in close relationship over the top and down along each of the ends of the top of said upper tier of superimposed rolls, vent means at thetop of the first hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, and baffle means closely spaced from the roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls.
3. In a paper machine dryer section, a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending. over the tops and down along the ends of the upper tier of the superimposed rolls, a secondhood positioned. within the first hood and closely spaced therefrom and extending in close relationship over the topand down along; each of the ends of the top of said upper tier of superimposedv rolls, a conduit connected to said second hood introducing hot air under the second hood, vent means at the topof thefirst hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, and baflie means closely spaced from the roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls.
4. In a paper machine dryer section, a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending over the tops and down along the ends of the upper tier of the superimposed rolls, a second hood positioned within the first hood and closely spaced therefrom and extending in close relationship over the top and down along each of the ends of the top of said upper tier of superimposed rolls, vent means at the top of the first hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, baffle means closely spaced fromthe roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls, a traveling looped lower felt trained over the bottoms of the rolls in the lower tier, a lower felt dryer roll lapped by the lower felt below said lower tier, walls defining an open topped. chamber in close relationship under the bottom and up along the ends of the bottom of said lower felt dryer roll but spaced from said first and second hoods, and a conduit connected to said chamber introducing hot air under said lower felt dryer roll.
5. In a paper machine dryer section, a plurality of superimposed dryer rolls arranged in upper and lower tiers, a first hood extending over the tops and down along the ends of the upper tier of the superimposed rolls, a second hood positioned within the first hood and closely spaced therefrom and extending in close relationship over the top and down along each of the ends of the top of said upper tier of superimposed rolls, vent means at the top of the first hood drawing substantially equal quantities of gases upwardly along opposite roll ends and between the hoods, bafile means closely spaced from the roll ends and spaced from the hoods to provide openings allowing substantially equal access to ambient atmosphere at opposite ends of the rolls, a traveling looped lower felt trained over the bottoms of the rolls in the lower tier, a lower felt dryer roll lapped by the lower felt below said lower tier, and walls defining an open topped chamber in close relationship under the bottom and up along the ends of the bottom of said lower felt dryer roll but spaced from said first and second hoods.
References Cited in the file of this patent UNITED STATES PATENTS 1,199,394 Liebeck Sept. 26, 1916 1,524,507 Christie et al. Jan. 27, 1925 1,582,892 Beadle May 4, 1926 1,830,287 Ohlin Nov. 3, 1931 1,838,943 Huxford Dec. 29, 1931 1,890,832 Von Hoessle et al Dec. 13, 1932 1,920,870 Lancaster Aug. 1, 1933 2,000,546 Woodsome May 7, 1935 2,019,649 Berry Nov. 5, 1935 2,318,511 McAllister May 4, 1943 2,433,122 Hornbostel Dec. 23, 1947 2,437,254 Hill Mar. 9, 1948
US540776A 1955-10-17 1955-10-17 Dryer section arrangement for paper machines Expired - Lifetime US2909847A (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3134653A (en) * 1961-02-01 1964-05-26 Beloit Corp Web drying apparatus
US3206869A (en) * 1961-12-01 1965-09-21 Beloit Iron Works Apparatus for applying a gloss to paper in drying thereof
US3443325A (en) * 1966-04-29 1969-05-13 Aer Corp Exhaust control system for dryer hood
US3452446A (en) * 1966-06-14 1969-07-01 Svenska Flaektfabriken Ab Apparatus for the ventilation of a paper machine

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US1199394A (en) * 1915-04-28 1916-09-26 Scott Paper Co Means for drying paper.
US1524507A (en) * 1922-10-02 1925-01-27 Christie Charles Stuart Apparatus for drying paper
US1582892A (en) * 1924-05-19 1926-05-04 Beloit Iron Works Fan for paper driers
US1830287A (en) * 1927-02-26 1931-11-03 Ohlin Erik Alexander Method of drying paper in the form of a continuous web
US1838943A (en) * 1928-04-19 1931-12-29 George T Huxford Apparatus for drying, specifically ironing
US1890832A (en) * 1932-12-13 Method for drying thin cellulose sheets
US1920870A (en) * 1931-07-22 1933-08-01 Lancaster Claude Slasher hood
US2000546A (en) * 1931-04-18 1935-05-07 John O Woodsome Paper drying process and apparatus
US2019649A (en) * 1933-06-09 1935-11-05 Beloit Iron Works Vertical drier for web material
US2318511A (en) * 1942-05-02 1943-05-04 Clifton E Mcallister Yarn drying apparatus
US2433122A (en) * 1944-03-20 1947-12-23 Beloit Iron Works Felt and drum assembly for drying webs
US2437254A (en) * 1943-07-30 1948-03-09 Masonite Corp Drum drier for sheet material

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1890832A (en) * 1932-12-13 Method for drying thin cellulose sheets
US1199394A (en) * 1915-04-28 1916-09-26 Scott Paper Co Means for drying paper.
US1524507A (en) * 1922-10-02 1925-01-27 Christie Charles Stuart Apparatus for drying paper
US1582892A (en) * 1924-05-19 1926-05-04 Beloit Iron Works Fan for paper driers
US1830287A (en) * 1927-02-26 1931-11-03 Ohlin Erik Alexander Method of drying paper in the form of a continuous web
US1838943A (en) * 1928-04-19 1931-12-29 George T Huxford Apparatus for drying, specifically ironing
US2000546A (en) * 1931-04-18 1935-05-07 John O Woodsome Paper drying process and apparatus
US1920870A (en) * 1931-07-22 1933-08-01 Lancaster Claude Slasher hood
US2019649A (en) * 1933-06-09 1935-11-05 Beloit Iron Works Vertical drier for web material
US2318511A (en) * 1942-05-02 1943-05-04 Clifton E Mcallister Yarn drying apparatus
US2437254A (en) * 1943-07-30 1948-03-09 Masonite Corp Drum drier for sheet material
US2433122A (en) * 1944-03-20 1947-12-23 Beloit Iron Works Felt and drum assembly for drying webs

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3134653A (en) * 1961-02-01 1964-05-26 Beloit Corp Web drying apparatus
US3206869A (en) * 1961-12-01 1965-09-21 Beloit Iron Works Apparatus for applying a gloss to paper in drying thereof
US3443325A (en) * 1966-04-29 1969-05-13 Aer Corp Exhaust control system for dryer hood
US3452446A (en) * 1966-06-14 1969-07-01 Svenska Flaektfabriken Ab Apparatus for the ventilation of a paper machine

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