US2905852A - Electron discharge device - Google Patents

Electron discharge device Download PDF

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US2905852A
US2905852A US436802A US43680254A US2905852A US 2905852 A US2905852 A US 2905852A US 436802 A US436802 A US 436802A US 43680254 A US43680254 A US 43680254A US 2905852 A US2905852 A US 2905852A
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cathode
coating
core
discharge device
grid
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George H Robertson
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AT&T Corp
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J21/00Vacuum tubes
    • H01J21/02Tubes with a single discharge path

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  • FIG. 2 o wv L CATHODE SURFACE '9 W INTERFACE8 COATING RES.
  • FIG. 5 CATHODE use GRID PLATE
  • This invention relates to electron discharge devices and more particularly to the activation of oxide coated cathodes in discharge devices wherein the control grid laterals are in direct contact with the cathode coating.
  • cathodes for space discharge devices frequently are prepared by coating the metallic base or core element with an emissive layer of one or more of the alkaline earth metal compounds as, for example, the carbonates of barium, strontium and calcium, which are then heated to be broken down to the oxides.
  • the oxide coatings are activated by reduction as reducing agents in the cathode core metal diffuse or migrate up to the emissive coating on the core and react with the oxides to produce the free metal, such as barium and the like, necessary for desirable cathode emission.
  • the oxygen set free from the oxides as a result of this reaction combines with the reducing agents and forms a cathode interface layer at the boundary between the coating and the core.
  • this interface sometimes results in a number of disadvantages in the operation of space dis charge devices.
  • the interface layers occuring between the oxide coating and the core metal may make further reduction of the emissive layer metal oxide to free metal more and more difficult by hindering the migration therethrough of the reducing agents in the cathode base.
  • the interface layer can be further detrimental because the electrical resistance of the layer may be much higher than that of the oxide coating itself.
  • the interface can impose severe limitations on low frequency signals in the signal path.
  • the core metal-interface layer-oxide coating system may act like a rectifier due to the fact that it can be, in essence, a layer of metal and a semi-conductor having between them a layer of high resistance. Electrons in such a system preferably pass in the direction from semiconductor to metal, for the resistance to electrons from the core to the coating is several times higher than that to electrons in the opposite direction.
  • the interface resistance renders passage of electrons from the core metal to the coating more difficult the drawing of high emission currents from the cathode may be greatly inhibited. In those cases where the cathode has to supply high peak currents, it becomes especially important to avoid as much as possible the formation of the interface layer.
  • a still additional disadvantage of the interface can be that it is incapable of combining with the emissive coating material and a consequent inadhesion of the coating with respect to the core may occur. This could cause a partial, or possibly a complete, separation of the emissive coating and the cathode core with a resultant disruption in the operation of the discharge device.
  • the principal objects of the present invention are to overcome the aforementioned difiiculties resulting from 2,905,852 Patented Sept. 22, 1958 the cathode interface layer and to provide a reliable and efiicient method of supplying the emissive cathode coating with the necessary reducing agents while substantially eliminating the cathode interface.
  • Ele'c tron tubes of the type disclosed in the Wittwer application comprise a cathode having a metal core, a layer of electron emissive material upon a surface of the metal core and a control electrode in intimate contact with the emissive layer whereby a high value of transconductance is obtained due to the zero spaced relationship of the control grid and the cathode coating.
  • Signals applied between the grid and cathode core are supported by the bulk resistivity or resistance of the coating.
  • the resistance between the grid wires and the metallic cathode is in the region of the coating adjacent the grid wires in these devices, a predominant portion of the input signal is developed between this region and the coating spaces between grid wires, thus enabling grid control of the space current.
  • reducing agents are supplied by the grid wires rather than by the metallic core of the cathode.
  • the cathode core to be constructed of a high purity metal, which advantageously may be nickel, and substantially eliminates the cathode interface, thereby resulting in the core having a low resistance contact with the coating in place of the prior objectionable high resistance cathode interface layer.
  • the resistance between the grid wires, which advantageously may also consist of nickel but having therein a high proportion of reducing impurities, and the cathode is greater than that of other tubes having the control grid in contact with the cathode coating due to the grid interface layer created by the migration of the reducing impurities to the cathode. This is especially so since the rectifying barrier so formed offers maximum resistance when the grid is slightly negative with respect to the cathode as in normal use it would be.
  • the cathode emissive coating of a discharge device is activated by reducing agents contained in the control electrode of the device.
  • control electrode in a discharge device having its cathode and control electrode in direct contact with each other, consists of metal conductors having a high proportion of reducing impurities therein, which impurities migrate to the cathode to activate the emissive coating thereon.
  • a further feature of this invention pertains to a discharge device in which the cathode coating is activated by impurities contained in the control electrode rather than the cathode core, permitting the core to consist of relatively pure metal thereby eliminating difficulties of the type introduced by the creation of a cathode interface layer.
  • Fig. 1 is a side view of one specific illustrative embodiment of a zero spaced discharge device in accordance with the instant invention, a portion of the envelope having been broken away;
  • Fig. 2 is a circuit representation of a space discharge device illustrating the effect of the cathode interface and coating resistance of prior art devices
  • Fig.4 is .a circuit representation of a space discharge device in accordance with the embodiment of the present invention.
  • Fig. 5 is a diagram depicting .the equivalentcircuit for thesstructure QfFig. 4.
  • the specific illustrative embodiment ofthis invention depictedin Fig. 1 comprises adischarge device including an :envelope 14, a heater element -15,*a.cathodehavingametal coreor base .10 and u layer of electron emissive material 11 upon a surfaceof the metal-core 10, a controlelectrode comprising a pluralityof metallic conductors or grid laterals 12 in intimate contact with the layer-of emissive material 11 andan anode 13.
  • the metallic core may advantageously consist of highpurity nickel such as that having ofthe order'of .01 percent total impurity or less; the Grade A nickel employed by many manfacturers has approximately onepercent total impurities and is not sufiiciently pure to eliminatesat-isfactorily undesirable cathode interface effects.
  • the cathode is advantageously held in .positionby supports substantially free of reduction impurities; such supports may be of very pure nickel, ceramics, molybdenum and the like, so that reducing agents cannotditiuse .or migrate from the cathode supports into the cathode base metal and contaminate the same.
  • the .electron emissive layer 11, which includes a reducible electron-producing metal compound, may be applied to the surface of the metallic base 10 in any known manner as by spraying or dipping and may advantageously comprise one of the alkaline earth metal compounds such as the oxides of barium, strontium or calcium, or a mix ture of two or more of the same.
  • the activatingagents for these oxides are contained in the control electrode conductors 12 which may advantageously consist of fine nickel wires made from nickel-having a high proportion of such reducing agents therein.
  • This method may have up to the order of one percent or more impurities, of-which about a half are reducing agents, depending on the operating conditions of the tube, particularly the temperature of the cathode.
  • These reducing agents may be silicon, carbon, magnesium, aluminum and .other metals of the type which will react with the oxides of the emissive coatingtoprovide the free barium .or other oxide metals contained in the coating.
  • the reducing agents migrate through the electrode conductors .12on heating of the cathode coating by the heater element .1-5 or in other ways known in the art, to attain thermionic emission from the coating.
  • the anode 13 is conventional and may be constructed in any manner known in the art. Manifestly, the principles of the instant invention are not limited in their application to particular electron tube configurations andmay advantageously be utilized in a wide variety of multielectrode tubes such as .tetrodes, pentodes, and the like.
  • Figs. 2 and 3 are the schematic diagram and the equivalent circuit respectively of a discharge device of the type wherein the reducing agents are supplied by the cathode base, in accordance with the prior art, and illustrate the efiect of the cathode interface layer.
  • V is the input signal voltage applied between the ,grid and ground and V is the voltage drop across the combined resistance of the cathode interface layer and the emissive coating, which may be referred to as the feedback voltage.
  • the voltage drop V across the combined resistance will be equal 'to the plate signal current i times the combined cathode resisted? Rc+ b written as: v
  • the grid interface resistance is now in the input circuit, and as long as it is substantially greater than, i.e., in the order of ten times or rnore, the loading resistance on the input circuit it will have no deleterious effect on the operation of the discharge device.
  • impurities such as silicon and the like, which are known .to form high resistance interfaces between the wires and the cathode coating.
  • the fact that the area of contact between the grid wires and the cathode coating is small compared with the area of the cathode helps 'to provide the desired high ratio of interface to cathode coating resistance.
  • a still further means of keeping this ratio high is to provide a low value of cathode coating resistance such as by operating with an excess of free barium .in the coating. This will have the additional advantage of keeping the feedback voltage -V .to a'small value.
  • An-electron discharge device comprising a cathode, an anode, and.a control electrode for controlling-electron emission from saidzcathode in response to applied signals,-said cathode'comprising a core, an emissive layer on. said Jcore including as an element thereof a reducible electron producing metal compound, said COlIltIOlBi6C- trode being in direct contact with said emissive layer, said core having an .insuflicient amount of reducing agents therein toreduce said compound appreciably, and means for activating :said emissive layer comprisinga plurality of reducing agents in the material .of said control electrode.
  • An electron discharge 'device comprising a cathode, an anode, and a control electrode for controlling electron emission from said cathode in response to applied signals, said'cathodecomprisingacore o'fa sub- Stantially pure refractory metal and a layer of electron emissive material thereon, said control electrode being in direct contact with said emissive layer, and means for activating said emissive layer comprising a plurality of reducing agents in the material of said control electrode.
  • control electrode comprises relatively impure nickel having a plurality of reducing agents therein.

Description

P 1959 e. H. ROBERTSON 2,905,852
ELECTRON DISCHARGE DEVICE I Filed June 15, 1954 l I r a 9 A57;- 5 g I I I FIG. I \1 3...,
-%t 7, I I l0 l 15 I l amp.1 -PL)ATE FIG. 2 o wv L CATHODE SURFACE '9 W INTERFACE8 COATING RES.
0010 FIG. 3
LEA/(AGE as. CATHODE szgmacs ;m TERFA CE a: C can mvs RES. mm C Pl. r5 FIG. 4 A
mas? l2 y T T em uva RES.
CATHODE use GRID PLATE FIG. 5
CA THODE PLATE RES.
Ma /2; SURFACE /N V9 0U T M ICOATI/VG RES.(R) A C T INVENTOR GEORGE H. ROBERTSON ATTORNEY.
ELECTRON DISCHARGE DEVICE George H. Robertson, New Providence, N.J., assignor to Bell Telephone Laboratories, Incorporated, New York, N.Y., a corporation of New York Application June 15, 1954, Serial No. 436,802
'5 Claims. (Cl. 313-346) This invention relates to electron discharge devices and more particularly to the activation of oxide coated cathodes in discharge devices wherein the control grid laterals are in direct contact with the cathode coating.
in accordance with conventional practices, cathodes for space discharge devices frequently are prepared by coating the metallic base or core element with an emissive layer of one or more of the alkaline earth metal compounds as, for example, the carbonates of barium, strontium and calcium, which are then heated to be broken down to the oxides. During the operation of the discharge devices, the oxide coatings are activated by reduction as reducing agents in the cathode core metal diffuse or migrate up to the emissive coating on the core and react with the oxides to produce the free metal, such as barium and the like, necessary for desirable cathode emission. The oxygen set free from the oxides as a result of this reaction combines with the reducing agents and forms a cathode interface layer at the boundary between the coating and the core.
The existence of this interface sometimes results in a number of disadvantages in the operation of space dis charge devices. For example, the interface layers occuring between the oxide coating and the core metal may make further reduction of the emissive layer metal oxide to free metal more and more difficult by hindering the migration therethrough of the reducing agents in the cathode base. In addition to impairing the emissivity of the cathode, the interface layer can be further detrimental because the electrical resistance of the layer may be much higher than that of the oxide coating itself. Thus, the interface can impose severe limitations on low frequency signals in the signal path.
Further, the core metal-interface layer-oxide coating system may act like a rectifier due to the fact that it can be, in essence, a layer of metal and a semi-conductor having between them a layer of high resistance. Electrons in such a system preferably pass in the direction from semiconductor to metal, for the resistance to electrons from the core to the coating is several times higher than that to electrons in the opposite direction. Thus, as the interface resistance renders passage of electrons from the core metal to the coating more difficult the drawing of high emission currents from the cathode may be greatly inhibited. In those cases where the cathode has to supply high peak currents, it becomes especially important to avoid as much as possible the formation of the interface layer.
A still additional disadvantage of the interface can be that it is incapable of combining with the emissive coating material and a consequent inadhesion of the coating with respect to the core may occur. This could cause a partial, or possibly a complete, separation of the emissive coating and the cathode core with a resultant disruption in the operation of the discharge device.
The principal objects of the present invention are to overcome the aforementioned difiiculties resulting from 2,905,852 Patented Sept. 22, 1959 the cathode interface layer and to provide a reliable and efiicient method of supplying the emissive cathode coating with the necessary reducing agents while substantially eliminating the cathode interface.
These and other objects of this invention are attained in accordance with one illustrative embodiment comprising an electron discharge device wherein the grid electrode contains a high proportion of reducing impurities and the cathode core consists of substantially pure metal, the grid laterals being in direct contact with the emissive coating as disclosed in application Serial No. 436,767, filed June 15, 1954, now abandoned, by N. C. Wittwer. Ele'c tron tubes of the type disclosed in the Wittwer application comprise a cathode having a metal core, a layer of electron emissive material upon a surface of the metal core and a control electrode in intimate contact with the emissive layer whereby a high value of transconductance is obtained due to the zero spaced relationship of the control grid and the cathode coating. Signals applied between the grid and cathode core are supported by the bulk resistivity or resistance of the coating. As most of the resistance between the grid wires and the metallic cathode is in the region of the coating adjacent the grid wires in these devices, a predominant portion of the input signal is developed between this region and the coating spaces between grid wires, thus enabling grid control of the space current.
In accordance with aspects of this invention, reducing agents are supplied by the grid wires rather than by the metallic core of the cathode. This permits the cathode core to be constructed of a high purity metal, which advantageously may be nickel, and substantially eliminates the cathode interface, thereby resulting in the core having a low resistance contact with the coating in place of the prior objectionable high resistance cathode interface layer. The resistance between the grid wires, which advantageously may also consist of nickel but having therein a high proportion of reducing impurities, and the cathode is greater than that of other tubes having the control grid in contact with the cathode coating due to the grid interface layer created by the migration of the reducing impurities to the cathode. This is especially so since the rectifying barrier so formed offers maximum resistance when the grid is slightly negative with respect to the cathode as in normal use it would be.
In accordance with one feature of this invention, the cathode emissive coating of a discharge device is activated by reducing agents contained in the control electrode of the device.
More specifically, in accordance with a feature of this invention the control electrode, in a discharge device having its cathode and control electrode in direct contact with each other, consists of metal conductors having a high proportion of reducing impurities therein, which impurities migrate to the cathode to activate the emissive coating thereon.
A further feature of this invention pertains to a discharge device in which the cathode coating is activated by impurities contained in the control electrode rather than the cathode core, permitting the core to consist of relatively pure metal thereby eliminating difficulties of the type introduced by the creation of a cathode interface layer.
A complete understanding of these and other various features of this invention may be gained from a consideration of the following detailed description and the accompanying drawing in which:
Fig. 1 is a side view of one specific illustrative embodiment of a zero spaced discharge device in accordance with the instant invention, a portion of the envelope having been broken away; V
Fig. 2 is a circuit representation of a space discharge device illustrating the effect of the cathode interface and coating resistance of prior art devices;
.-Fig. 3-isl-a diagram depicting the equivalent circuit for the-structureof-Fig. 2;
Fig.4 is .a circuit representation of a space discharge device in accordance with the embodiment of the present invention; and
;Fig. 5 is a diagram depicting .the equivalentcircuit for thesstructure QfFig. 4.
JReferringmow to the drawing, the specific illustrative embodiment ofthis invention depictedin Fig. 1 comprises adischarge device including an :envelope 14, a heater element -15,*a.cathodehavingametal coreor base .10 and u layer of electron emissive material 11 upon a surfaceof the metal-core 10, a controlelectrode comprising a pluralityof metallic conductors or grid laterals 12 in intimate contact with the layer-of emissive material 11 andan anode 13. The metallic core may advantageously consist of highpurity nickel such as that having ofthe order'of .01 percent total impurity or less; the Grade A nickel employed by many manfacturers has approximately onepercent total impurities and is not sufiiciently pure to eliminatesat-isfactorily undesirable cathode interface effects. Further, the cathode is advantageously held in .positionby supports substantially free of reduction impurities; such supports may be of very pure nickel, ceramics, molybdenum and the like, so that reducing agents cannotditiuse .or migrate from the cathode supports into the cathode base metal and contaminate the same.
The .electron emissive layer 11, which includes a reducible electron-producing metal compound, may be applied to the surface of the metallic base 10 in any known manner as by spraying or dipping and may advantageously comprise one of the alkaline earth metal compounds such as the oxides of barium, strontium or calcium, or a mix ture of two or more of the same.
.In accordance with an aspect of this invention the activatingagents for these oxides are contained in the control electrode conductors 12 which may advantageously consist of fine nickel wires made from nickel-having a high proportion of such reducing agents therein. This method may have up to the order of one percent or more impurities, of-which about a half are reducing agents, depending on the operating conditions of the tube, particularly the temperature of the cathode. These reducing agents may be silicon, carbon, magnesium, aluminum and .other metals of the type which will react with the oxides of the emissive coatingtoprovide the free barium .or other oxide metals contained in the coating. The reducing agents migrate through the electrode conductors .12on heating of the cathode coating by the heater element .1-5 or in other ways known in the art, to attain thermionic emission from the coating. The anode 13 is conventional and may be constructed in any manner known in the art. Manifestly, the principles of the instant invention are not limited in their application to particular electron tube configurations andmay advantageously be utilized in a wide variety of multielectrode tubes such as .tetrodes, pentodes, and the like.
Figs. 2 and 3 are the schematic diagram and the equivalent circuit respectively of a discharge device of the type wherein the reducing agents are supplied by the cathode base, in accordance with the prior art, and illustrate the efiect of the cathode interface layer.
In Fig. 2, V is the input signal voltage applied between the ,grid and ground and V is the voltage drop across the combined resistance of the cathode interface layer and the emissive coating, which may be referred to as the feedback voltage. As can be seenfrom the equivalent circuit depicted in Fig. 3, the voltage drop V across the combined resistance will be equal 'to the plate signal current i times the combined cathode resisted? Rc+ b written as: v
4 k= p( i+ c) (1) This means that if the interface resistance R, is high, not only is a large proportion of the output signal voltage dissipated across the interface layer and thus not available to the output load circuit, but the value of the output generator electromotive force'is greatly reduced by the component i R, of the feedback voltage V However,-in a-discharge'device in accordance with the present-.invention,.as .shown schematically in Fig. 4 and inequivzilentcircuit formin Fig. 15, the interface layer is built up at the boundary of'the-cathode surface and the control grid and is not therefore in the output signal path. As shown in Figs. 4 and *5, the output signal voltage drop V racross thecathode-isthe product of the plate current i and only the coating resistance R which voltage may be written as:
The grid interface resistance is now in the input circuit, and as long as it is substantially greater than, i.e., in the order of ten times or rnore, the loading resistance on the input circuit it will have no deleterious effect on the operation of the discharge device.
It is desirable that the ratio of the grid interface resistance R, I to the cathode coating resistance R, .be relatively high in order that most of the-input voltage V appear between the grid and cathode surface. Advantageously,.this can be done by including in the grid wires impurities, such as silicon and the like, which are known .to form high resistance interfaces between the wires and the cathode coating. In addition, the fact that the area of contact between the grid wires and the cathode coating is small compared with the area of the cathode helps 'to provide the desired high ratio of interface to cathode coating resistance. A still further means of keeping this ratio high is to provide a low value of cathode coating resistance such as by operating with an excess of free barium .in the coating. This will have the additional advantage of keeping the feedback voltage -V .to a'small value.
The advantages of the instant invention are then manifest because in addition to the elimination of the difficulties recited heretofore, the equivalent circuits of :Figs. 3 and 5 and the'Equations land Zmake it clear that in order to ;get the same output voltage across a given load a higher value of input signal voltage V is needed 'for the tube with :cathode interface than'for the tubezin which this has been eliminated.
Thus, I have shownand described a specific illustrative embodiment of a high transconductance zero spaced discharge device in which the reducing agents for the emissive .coating of the cathode :areobtained from the grid electrode rather-than from the "cathode base metal. It is to be understood that the above-described arrangements are but illustrative of the application of the principles of this invention'and' that other arrangements may be made by'those skilled the :art without'departing from the spirit and .scope :of this.invention.
What isclaimedis:
1. An-electron discharge device comprising a cathode, an anode, and.a control electrode for controlling-electron emission from saidzcathode in response to applied signals,-said cathode'comprising a core, an emissive layer on. said Jcore including as an element thereof a reducible electron producing metal compound, said COlIltIOlBi6C- trode being in direct contact with said emissive layer, said core having an .insuflicient amount of reducing agents therein toreduce said compound appreciably, and means for activating :said emissive layer comprisinga plurality of reducing agents in the material .of said control electrode.
2. An electron discharge 'device comprising a cathode, an anode, and a control electrode for controlling electron emission from said cathode in response to applied signals, said'cathodecomprisingacore o'fa sub- Stantially pure refractory metal and a layer of electron emissive material thereon, said control electrode being in direct contact with said emissive layer, and means for activating said emissive layer comprising a plurality of reducing agents in the material of said control electrode.
'3. An electron discharge device in accordance with claim 2 in which said cathode core is comprised of nickel.
4. An electron discharge device in accordance with claim 2 in which said control electrode comprises relatively impure nickel having a plurality of reducing agents therein.
5. An electron discharge device in accordance with claim 1 in which said layer comprises at least one of the alkaline earth metal oxides.
References Cited in the file of this patent UNITED STATES PATENTS Hartmann et a1. Apr. 9,
Slepian Ian. 5,
Widell Dec. 22,
Spencer Nov. 4,
Jacobs June 17,
FOREIGN PATENTS Great Britain May 21,
Germany Oct. 7,
US436802A 1954-06-15 1954-06-15 Electron discharge device Expired - Lifetime US2905852A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3255068A (en) * 1960-11-01 1966-06-07 Ici Ltd Laminated article bonded by a curable polyurethane elastomer and an organic polyisocyanate and process of manufacture
US3259784A (en) * 1963-12-23 1966-07-05 Varian Associates Non-inductive wire configurations

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GB115700A (en) *
DE310034C (en) *
US1708571A (en) * 1925-02-21 1929-04-09 Carborundum Co Rectifying element
US1839899A (en) * 1923-10-15 1932-01-05 Westinghouse Electric & Mfg Co Space current device
US2306290A (en) * 1941-10-03 1942-12-22 Rca Corp Cathode alloy
US2430309A (en) * 1941-09-30 1947-11-04 Raytheon Mfg Co Electronic discharge device
US2601024A (en) * 1949-07-26 1952-06-17 Sylvania Electric Prod Electrode structure for electron discharge devices

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB115700A (en) *
DE310034C (en) *
US1839899A (en) * 1923-10-15 1932-01-05 Westinghouse Electric & Mfg Co Space current device
US1708571A (en) * 1925-02-21 1929-04-09 Carborundum Co Rectifying element
US2430309A (en) * 1941-09-30 1947-11-04 Raytheon Mfg Co Electronic discharge device
US2306290A (en) * 1941-10-03 1942-12-22 Rca Corp Cathode alloy
US2601024A (en) * 1949-07-26 1952-06-17 Sylvania Electric Prod Electrode structure for electron discharge devices

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3255068A (en) * 1960-11-01 1966-06-07 Ici Ltd Laminated article bonded by a curable polyurethane elastomer and an organic polyisocyanate and process of manufacture
US3259784A (en) * 1963-12-23 1966-07-05 Varian Associates Non-inductive wire configurations

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