US2888961A - Valve bag packing machine - Google Patents

Valve bag packing machine Download PDF

Info

Publication number
US2888961A
US2888961A US446744A US44674454A US2888961A US 2888961 A US2888961 A US 2888961A US 446744 A US446744 A US 446744A US 44674454 A US44674454 A US 44674454A US 2888961 A US2888961 A US 2888961A
Authority
US
United States
Prior art keywords
sack
filling
bag
machine
saddle
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US446744A
Inventor
Haver Fritz
Bruder Alfred
Bahr Willy
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Individual
Original Assignee
Individual
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Individual filed Critical Individual
Application granted granted Critical
Publication of US2888961A publication Critical patent/US2888961A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

Links

Images

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B1/00Packaging fluent solid material, e.g. powders, granular or loose fibrous material, loose masses of small articles, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B1/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B1/18Methods of, or means for, filling the material into the containers or receptacles for filling valve-bags

Definitions

  • This invention relates to a valve bag packing machine for packaging cement, flour, corn flour and similar products wherein the bag is filled with the product to a predetermined weight and thereafter automatically removed from the machine.
  • An object of the invention is to provide a packaging machine wherein the product is preliminarily compressed in order to remove air pockets therefrom before the product is poured into the bag thereby making such product completely compact and without any danger of subsequent loosening thereof.
  • a further object is to compress the product being packed by removing therefrom any air which may have become intermingled with the product due to pneumatic feeding thereof or for any other reason before being poured into the bag so that the packed product will occupy a minimum volume.
  • a further object is to provide a construction whereby a completely compactly filled bag or sack is obtained thereby resulting, as compared with an incompletely filled bag or sack having the same weight, in a substantial saving in the material from which the bag or sack may be manufactured and also rendering the bag or sack less liable to wear and tear.
  • a further object is to provide means whereby as the bag or sack approaches its predetermined weight the feeding of the product thereinto is diminished so that sufficient time is allowed in which any overpressure of the product may be dissipated from the interior of the bag or sack.
  • a further object of the invention is to provide a construction wherein the filled sack or bag is discharged from the machine in such a way that the reinforced bottom thereof may strike a conveyor belt for leading the bag or sack away from such machine.
  • a further object is to provide a construction wherein after the bag or sack has attained its predetermined weight an automatic control comes into operation to discharge the bag or sack from the machine.
  • An additional object of the invention is to provide a construction wherein electrical control means are provided with can be timed either manually or automatically for carrying out the various operations of feeding, weighing and discharging the bags or sacks.
  • Fig. 1 is a side view with some parts shown in crose section of one form of the invention.
  • Fig. 2 is a front elevational view with parts broken away of the machine shown in Fig. 1.
  • Fig. 3 is an enlarged cross-sectional view of the upper portion of the machine particularly showing the filling and compressing means.
  • Fig. 4 is a side view of another modification of the compressing means.
  • l ig. 5 is a top view of the compressing means shown in Fig. 4.
  • Fig. 6 is a top plan view of a third modification of the compressing means.
  • Pig. 7 is a top plan view illustrating a fourth embodiment of the compressing means.
  • Fig. 8 is a top plan view of a fifth embodiment of such compressing means.
  • Fig. 9 is a cross-sectional view taken on the sectio line A-B of Fig. 10 illustrating a sixth modification of the compressing means.
  • Fig. 10 is a side View of the compressing means shown in Fig. 9.
  • Fig. 11 is a top plan view of the modification shown in Fig. 9.
  • Fig. 12 is a side View of the upper portion of the machine with parts shown in cross-section.
  • Fig. 13 is an enlarged side view with parts shown in cross-section of the saddle for the bag or sack and the oil damper therefor.
  • Fig. 14 is a front elevational view of the elements shown in Fig. 13 with parts shown in cross-section.
  • Fig. 15 is a partial side view of the lower front portion of the machine.
  • Fig. 16 is a cross-sectional view with parts in elevation of the rear end of the machine illustrating particularly the parts which cooperate with the rear end of the balance beam.
  • Fig. 17 is a general overall side view illustrating particularly the various switching devices.
  • Fig. 18 is a diagrammatic view of the electrical circuits for manually and automatically controlling the timing of the various operations of the machine.
  • the filling or bulk material to be packaged or packed coming from a container is directed by a special chute or the like to the hopper 1 of the packing machine as seen in Fig. 3.
  • the filling of the hopper with the bulk material C takes place until the upper half of the gauge control indicated generally at D is reached when further filling is cut off.
  • a cover 4 together with a packing ring 3 protects the container 2 of the control D from dust.
  • a bar 7 extends into a bore in the bottom 6 of the container 2 and is secured at one end to a rubber membrane 5 which is clamped between the bottom of the container 2 and the wall 262 of the hopper. The other end of the bar 7 actuates a relay 8. Also a weight 9 acts upon this end to adjust the rubber membrane 5 to the cambered position at the interior as shown in Fig. 3.
  • a relay 8 which closes a circuit controlling means of any desired type which interrupt the conveyance or feeding of material to hopper 1. This interruption can be indicated visually by a control light and/or audibly by a horn.
  • the filling material to be packaged generally flows in loose condition and with a certain degree of aeration into the hopper 1.
  • the material is vibrated by a magnetic vibrator 10 fixed to the hopper 1 of the machine.
  • the shaft 11 of a honeycomb type of construction indicated generally at E extends into the magnetic vibrator 10 and is secured at such end to a support 12. Spaced plates 20% are mounted upon the shaft 11.
  • the spring plates 13 and 14 serve as limits for the pressure springs 15.
  • a middle spring plate 16 is connected firmly to the support 12.
  • the spring plates 16 are arranged upon a threaded shaft 17 which by means of the nut 18 can be adjusted so as to adjust the spring tension.
  • the magnetic'vibrations which take place are reinforced by the springs and are then submitted to the shaft 11 secured to the support 12'.
  • the shaft 11' is mounted a rubber bearing 19 whose rubber rings 20 are held firmly about the end of the shaft by the cap 21.
  • the rubber rings 2% due to their elasticity also promote the vibrations of the honeycomb E. in addition such rings prevent any undesired noise.
  • the shaft 11 is a second shaft 11 to which are secured also the spaced plates 2% and'the shaft 11 at its right hand end as seen in Fig. 3 is mounted in the rubber bearing 19 comprising rubber rings 2%) which are held firmly in place by means of the lid or cover 21'.
  • the stream of material flowing into hopper 1 is separated by the partition Walls 290 and the vibrations affect the individual streams. Thereby, each stream of material is itself vibrated. On account of the subdivision, the vibrating power tends to always affect each individual particle so that each particle endeavors to come into contact as quickly and closely as possible with a neighborin'g'particle and to eliminate any existing hollow spaces as far as possible. The air released thereby escapes upwardly.
  • the vibrations are transmitted by means of shafts 22, 23 and 220 via bars 23 and 29 to honeycomb chamber 203 which divides the material by the walls 24 and 25 into streams.
  • honeycomb chamber 203 which divides the material by the walls 24 and 25 into streams.
  • the chamber is subjected to vigorous'vibrations transverse to the direction of flow of the material.
  • the compressingor compacting chamber can be constructed in different ways. According to the embodiment of Fig. 3 the stream of material is separated by simple chamber walls 260. According to the embodiment of Figs. 4 and 5 the different streams of material are separated from each other in such a way that the shaking or vibrating power is effective diagonally.
  • the chambers are formed as squares or rectangles and the vibratory power is effective transversely to the walls 26, 27 and 28.
  • tubes 39 are used as separating and vibratory conduits.
  • Figs. 9, 10 and 11 show a'honeycombed chamber 204 of a special form.
  • Several box-like ribs 31 having closed bottoms 205 and caps 32 are provided at the sides with perforated sheets 33 covered with a thin screen 34. These ribs 31 are secured to the pipes 35 and spaced from one another by the spacing sleeves 36.
  • the shafts 37 and 33 serve for mounting the chamber for vibration in the machine. together.
  • side walls 41 are provided for securing the ribs.
  • the air released escaping from the filling material penetrates through the thin screen 34 and the'holes 2% in the sheets 33 of the box-like ribs 31, flows through holes 42 provided in the pipes 35, passes through pipes 43 and enters the rubber bearing casings 19 on which no lids 21 are provided and from there dissipates into the" atmosphere.
  • the compression or compacting cells according to Figs. 6 and 7 are mainly used for products, the bulk weight of which is close to a specific gravity of l or higher.
  • the compression cells according to Figs. 4, 5 and 8 are provided for light-weight products of about 0.5-0.9 specific gravity, while the hollow chambers according to Figs. 9, 10 and 11 are used for very light products with a specific gravity of 0.5 and below. It has been proved that the portion of air in mechanically filled bulk products increases in inverse ratio to the specific weight. If necessary, a chamber according to Figs. 5 or 8 also can be A connecting plate 4t holds the lower pipes 4 used'for heavy bulk products when the bulk products are fed pneumatically and intermingled with air during such feeding.
  • the material precompressed and compacted by the honeycomb chamber falls to the dispensing chamber 44 (Fig. 3) provided at the lower end of hopper 1.
  • a chamber 44 is provided and in the form of machine shown in Figs. 1 and 2, two dispensing chambers are provided.
  • the dispensing chamber feeds material to the charging spouts 45 (Figs. 1 and 3).
  • a driving shaft 46 rotates with its shovels or filling knives 47.
  • the drive of the shaft 46 is accomplished by a motor via a driving pulley 48 (Fig. 2) secured to shaft 46.
  • the shaft 46 is supported in bearings 49 (Fig. 2), which are mounted on brackets 51 fastened to the side walls 59.
  • the filling shaft 46 rotates during the charging time of the machine.
  • the fillingknives or shovels 47 (Figs. l and 3) seize the material and sling it during the filling, time through the valve ring53 which is fastened to the mouthpiece 52 and is provided with a steel plate 54 not subject to easy wear into the movable filling pipe plate 55 provided before the mouthpiece. Filling pipe plate 55 is also provided with a durable plate. The material flows through the filling spout 45 into the suspended valve sack (not shown).
  • a sack holder 56 For holding the empty valve sack on the filling spout 45 a sack holder 56 is used. On a fork 57 and secured by a hexagon screw nut 58 are provided two rubber rolls 59 and 6b. The sack holding rolls can accomplish together with the sack holder 56 a vertical movement.
  • Fig. 12 shows the sack holding magnet casing 262 in cross-sectional View.
  • the sack holder 56 is connected directly with the core of the magnet 265 in casing 262.
  • a guiding flange 61 is protected by a sleeve 62 against the penetration of dust or foreign substances and is fastened to a bottom plate 63.
  • the guiding flange leads the connecting bar 64 in its bore to the magnet core 65.
  • the magnet 265 is actuated by a controlled circuit to draw the magnet core into its magnetic field.
  • the sack holder connected therewith is raised thereby so that a valve sac can be suspended to a filling spout. As described below, this operation may be accomplished either automatically or manually.
  • a switch 66 is used for manual operation.
  • the actuating bar 67 thereof is covered with a sleeve 68.
  • a circuit is closed at 70 for the hand control of the sack holder, but which operates only when the automatic control of the machine is switched oif.
  • the removal of the filled sacl can be accomplished also by hand or automatically.
  • An empty valve sack or bag suspended from the filling spout 45 is held fast after actuation of thesack holder magnet 265.
  • the sack rests with its bottom on two saddle pipes 71 whose spacing is adjustable.
  • Saddle pipes 71 and the saddle foot 72 (Figs. 13 and 14) at the rear thereof always accomplish similar movements.
  • Saddle foot 72 is mounted rotatably at the turnable joint 73.
  • Fig. 14 shows this turntable joint 73 in cross-section.
  • Two plates 74 are connected fixedly to the saddle pipes 71.
  • a connecting bar 75 which is screwed laterally to caps 76 or is pinned to the same, the saddle foot 72is rotatably mounted.
  • a return spring 77 engages at one end with a bore 78 of the joint part 79 and is kept rigid in-the saddle turning point, while the other end of the spring '77 engages a bore 80 of the joint part 81 and is connected with the fixed frame part 82.
  • the saddle foot 72 is supported by two columns 84 on a balance beam. Since various sizes of sacks are used, a row of bores 85 is provided in each column 84, in which according to the desired height a pin 86 (Fig. 13) can be inserted. This pin is supported bythe-beam 87. Each column and the beam (Fig. 14) are connected together by a screw 88.
  • the connecting beam 87 has forwardly extending ears mounted in bearings 89 of the connecting bar 91 by means of a bolt 90. By means of this hearing the whole saddle 71, 72 can be tilted towards the front.
  • the connecting bar 91 is provided on each side with a fork 92 which is supported by knife-edges 95 of a balance pendant 94, which rests on knife-edges 93 at the front part of the balance beam 96.
  • the saddle lowers together with the filling spout 45 in front of the mouth piece 52 of the dispensing chamber 44.
  • the cross section of the communicating channel between the mouth piece 52 and the filling spouts 45 decreases and accordingly the feed of material decreases so that during the last stage of the filling operation only small quantities of material are supplied until the exact and final weight is obtained.
  • the saddle return spring can be adjusted according to the weight to be handled.
  • An oil brake receives the returning saddle and diminishes the impact.
  • This oil brake is provided with a cylinder 98 connected to a fixed part of the frame.
  • a piston 99 having a piston rod 100.
  • a bore 108 is provided which extends at first axially and then radially. This bore 108 together with the nozzle interconnects the space above and below the piston 99.
  • a disc 101 rests on a shoulder provided upon the cylinder wall. On this disc is supported a pressure spring 102 which bears at its other end upon a disc 103 fastened to the piston rod 100. The disc 103 moves with the piston upwardly and downwardly while the disc 101 remains on the shoulder of the cylinder wall.
  • a lid 104 closes the cylinder. The piston rod is guided during its movement in a bore provided in the lid 104. Above the piston rod 100 is provided a cone-shaped steel head 105. By means of the rubber collar 106 the steel head 105 and the lid 104 are connected together. The collar protects the oil brake from dirt and foreign substances.
  • extension 107 fastened to the rear end of the saddle is raised upon tilting the saddle around the saddle turning point 73, the head 105 with the piston rod 100 also slides upwardly due to the pressure of the spring 102.
  • the oil present above the piston now can flow back via the bore 108 to the lower space.
  • extension 107 contacts head 105.
  • the piston 99 urged by the piston rod 100 fastened to the head 105 compresses the oil below the piston. Oil then flows through bore 108 into the space above the piston. This construction cushions and dampens the thrust of the saddle.
  • the balance beam 109 (Fig. 15) controls the predetermined weight and the balance action.
  • the knife edge 110 of the balance beam is supported upon the plate 111 which is connected with the frame 112 by means of a bracket 113.
  • the final flow regulator 114 which accomplishes the exact weighing of the amount to be filled is connected to the balance beam only indirectly and is provided with weights 115 which can be adjusted on a scale according to the desired filling weight.
  • the knife edges 116 of the final flow regulator rest on a bearing plate fastened to the angle plate 117 which in turn is secured to the bracket 113.
  • From balance beam 109 (Fig. 16) by means of a connecting bar 118 is suspended a weight box 119 with the weights 120.
  • Bearing plate 121 secured to the connecting bar 118 is suspended with the weighing box on the knife edge 122 upon the balance beam 109.
  • the latch 124 is a double armed lever rotatable on pivot 125 and the arm 126 thereof is controlled by a latch holder magnet 127.
  • the latch holder magnet 127 is mounted upon the frame of the machine.
  • the latch holder magnet 127 is held by the spacing rolls 12S and the member 129 secured thereto and draws a core within the magnetic field.
  • a rod 130 is connected with the core by means of the pivot 131. When the magnet is energized the core and the rod 130 raise the arm 126.
  • the downwardly directed latch lever 124 is oscillated and releases balance beam 109 for the next weighing.
  • the rod 130 is covered by a shield 132 secured to the magnet housing, and such housing is connected to the frame by a connecting bar 133 which can be adjusted by means of a screw 134.
  • a cylinder 140 slides piston 141 with the piston rod 142.
  • a bore 143 is provided in the lower end of the piston extending in axial and radial direction. This bore provides the connection for the space above and below the piston.
  • a disk 144 rests on a shoulder provided in the cylinder wall. On this disc is supported a pressure spring 145 whose upper end contacts a disc 146 secured on the piston rod. The disc 146 moves upwardly and downwardly with the piston while the disc 144 remains on the shoulder of the cylinder wall.
  • the cylinder is closed by a cover 147. On a cylindrical extension of the cover 147 a sleeve 148 slides which is axially removable. This possibility of movement is limited by a long slot in the sleeve 148 into which a pin 1-49 is inserted and by the extension of the cover 147 in which the pin is also held.
  • Pressure spring 150 is supported on cover 147. The pressure effect of the spring is regulated by an adjusting nut 151.
  • the adjusting nut can be screwed higher or lower on the sleeve 14-8.
  • the adjusting nut 151 has a special purpose which will be explained below.
  • the resulting hard thrust is transmitted by the steel knob 152 to the piston 141.
  • the piston presses the oil through the bore 143 into the space above the piston. Since the oil can only displace slowly, this construction has a damping effect.
  • the filling spout 45 (Fig. 3) is now exactly positioned in front of the filling mouthpiece 52.
  • the predetermined weight is not yet reached, since the spring 150, being under a pressure of 2 kg. presses piston 141 with a limited raising towards the top and thereby before reaching the predetermined weight raises the weighted side of the balance beam for about /3 of the balance play. Between filling spout and the orifice of the mouth piece'there is therefore a retention of the rest to be filled. After reaching the predetermined weight, the spring 150, being under a pressure of 2 kg. presses piston 141 with a limited raising towards the top and thereby before reaching the predetermined weight raises the weighted side of the balance beam for about /3 of the balance play. Between filling spout and the orifice of the mouth piece'there is therefore a retention of the rest to be filled. After reaching the predetermined weight, the
  • Fig. 15 shows the sack discharging magnet.
  • the sack discharging magnet which is enclosed by a casing 157 is connected to the frame by a bar 158.
  • a fork-like bent pipe or discharge fork 159 encloses the casing of the magnet.
  • This discharge fork 159 is fastened at the middle of the right half of the fork 159 to a connecting rod 168 which leads to the core of the electromagnet in the casing 157 and transmits the movement of the core to the fork 159.
  • Nuts 161 provide for an adjusting of the connecting rod in the longitudinal direction of the fork.
  • a draw spring 162 is connected at 163 with the magnet casing and at 164 with the fork. The spring draws the core after actuation of the magnet out of the magnetic field.
  • the sack discharging bar 165 is held by means of a clamping device 166 to the fork 159 and is led through the exhaust pipe 168 by a conducting bearing 167.
  • the exhaust pipe 168 is only provided for the exhaust of dust for keeping the machine clean.
  • rubber buffer 218 pushes the sack released by thev sack holder magnet 56 (Fig. 3) from filling spout 45 and at the same time tilts the tilting frame with the guiding plates 97 (Fig. 15) around its pivot 99 towards the front until it reaches contact 171.
  • the contact 171 receives the tilting frame 169 by means of the rubber buffer 170. The frame tilted this way displaces the center of gravity of the sack and drops the sack. After that the tilting frame 169 is returned to its original position by the spring 77.
  • the electrical control When using manual or automatical timing, the electrical control operates as follows:
  • the switch board (Fig. 18) is connected to the various switches and magnets indicated generally in the machine (Fig. 17) by the circuits shown.
  • the electrical distributing mains 1.72 with three phases RST leads to the connecting terminals of the three phase switch 173.
  • the current runs to the connecting terminals :1, v, w thereof for connection with the electromotor M.
  • the three alternating currents RST are connected together in such a way that for this line the voltage is reduced 1.73 times.
  • the electromotor 174 through appropriate means drives the pulley 48 and shaft 46 (Figs. 2 and 3). A short time thereafter the switch is manually operated thereby connecting the terminals x, y, z directly to the network and the motor receives the full network voltage.
  • Lines 19, 20 from terminals x, y receive first tension from the three phase switch of the motor. These lines are connected with the terminals 19 to 20 of the electrical control circuit. Terminals 19 and 29 are connected to the relay 175 for the rectifier 176 and from there to main relay 177. Relay 177 controls a circuit from the main line RST to the transformer 178.
  • the transformed current 179 leads via fuses to the vibratingmagnet 10 and from there via terminals 17 and 21 back to the switchboard. From terminal 17 the circuit extends to rectifier 176 and from there to relay 175. The circuit is thereby connected to the network by terminal 17.
  • the machine is ready for operation after connecting the terminals 1-22 of the switchboard with the corresponding terminals 1-22 of the machine shown at the left of Fig. 18.
  • control circuit described is the same for all three filling units of the machine.
  • the current for the manual switch 69 runs from the transformer 178 via fuse 181 to relay 175 and then to the selection switch 180. According to the setting thereof the current runs to switch 69.
  • the selection switch 180 is switchedfrom position III to position II, the current runs from theconnection 186 to the clock switch 187 and further to the contacts of the clock.
  • the control cam 189 rotated by the motor 188 closes at a certain position the circuit for relay 185.
  • the rotation of the motor is influenced by thepotentiometer 195.
  • the further operation is the samefor the automatical operation as for the manual operation.
  • the connector 191 leads via relay 175 and fuse 184 to the transformer 178.
  • the balance beam After the weighing of the sack by means'of the balance 109 (Fig. 15) the balance beam lowers and frees the piston 141 (Fig; 16) of the oil brake.
  • the piston 141 is urged upwardly by spring power and pushes the rammer 154 against the actuation knob of the finalv position switch 155, the circuit of which is closed through conductor 192 via terminal 13', relay 175, fuse 181, transformer 178, conductor 193 and terminal 14 to a terminal of coil 194.
  • the other terminal of the coil extends via relay 175 and fuse 181 to the transformer 178.
  • the circuit'thereby closed actuates the relay 195.
  • relay 195 To the terminal of relay 195 is secured the conductor, which extends from the transformer via fuse 184, relay 175, a switch bridge connection, and terminal 10 to the beginning of the coil of the sack holder switch 70 and the sack discharging magnet 157 (Fig. 15).
  • the two other leads to the sack holder switch and sack discharge magnet extend via terminal 9, relay 175 and fuse 181 to the transformer 178. Thereby the circuit for these two magnets is closed as Well. Accordingly, the switching operation inthe machine and in the electrical installation is completed. This operation is the same for each filling.
  • valve sack packing machine The following description of the operation of the valve sack packing machine is based on a three-spout machine (Figs. 1 and 2), the middle spout of which has been omitted.
  • the material to be filled is supplied to hopper 1, passes the precompressing or compacting honeycomb according to Fig. 4, falls into the dispensing-chamber 44 and from there through filling spout 45 into the valve sack.
  • the sack rests with its bottom on the saddle 71 and is positioned within the guiding plates 97. Sack and sack holder are carried by the balance beam 109.
  • filling nozzle or spout 45 When the balance is in fillingposition, filling nozzle or spout 45 is in front of the orifice'52, 53. 54' of the dispensing chamber. When the predetermined weight is reached, the balance beam lowers at the front and also the filling spout to the position shown in Fig. 3.
  • the automatic timing device When operating the machine manually, the automatic timing device is switched 01f.
  • the operator operates in the following way:
  • the three filling nozzles or spouts are in shut off position as in Fig. 3, i.e. the rear end of the balance beam 109 is at its top position. To every nozzle an empty valve sack is fitted. The main drive motor 174 is switched on and the filling shaft 46 and shovels 47 rotate. Now the operator pushes the switch knob 69 inwardly (Fig. 12). Through actuation of the switch knob 69 relay 185 controlling the latch lever 124 is actuated. The circuit for the latch lever magnet 127 is closed. This oscillates the latch lever 124 whose nose is displaced towards the left (Fig. 16), so that latch bolt 123 is freed and the rear part of the balance beam 109 lowers on account of the overweight.
  • All three nozzles are in shut off position.
  • the empty sacks are fitted, the motor for the filling shaft 46 is switched on and also the timing clock 187 via the selection switch 180.
  • the clock 187 according to predetermined timing releases one nozzle after the other in the following way: via latch holder relay 185 the latch holder magnet 127 is energized and the latch bolt 123 is released, so that the balance beam 109 drops at the rear and the filling spout 45 rises into filling position.
  • the circuit is opened to magnet 65 via the sack holder relay, so that the sack holder 56 lowers and the rubber discs 59 and 60 rest on the valve sack. Filling then takes place.
  • the same operation is followed according to predetermined time intervals by the middle and right nozzles.
  • the operation is the same as for manual operation, i.e. the sack holder magnet 65 is energized and the sack is released for tilting away, the sack pusher pushes the sack and the tilting frame 169 towards the front and the sack falls.
  • a freshly filled valve bag feels like a blown-up rubber ball.
  • the contents consist in fact of la cement-air mixture which floats-as it were-inside the sack. If such a sack is laid flat, it will take about 20-30 seconds until the excess air has percolated through the paper or through the valve of the bag. Beating, rocking or vibrating will be quite useless during the first 10 seconds of this period because shocks or vibrations cannot penetnate the liquid mass but are swallowed up by its elasticity.
  • the above described method and apparatus has made it possible to fill compressed cement directly from the packing machine into the valve bags in such a way that the bags are filled solid and subsequent loosening is ruled out.
  • the sack in dropping, turns forward through about 120 and comes to lie horizontally on the ground.
  • the machine attendant must therefore either stay almost one metre away from the machine or, as is generally usual, sit in front of the machine.
  • the result of operating the machine in seated position is that the reach of the hands from the same position cannot practically be exceeded, since revolving seats or seats which move backwards and forwards have a tiringeffect on prolonged use.
  • the saddle after tilting away the sack from the filling spout the saddle may be swung out into a position in which the sack on the machine can drop immediately in an upright position.
  • the sack drops in an upright position, so that the attendant can work directly in front of the machine, closely adjacent the point where the sack is dropping.
  • This retardation is used for the purpose of releasing the sack-holder with a delay and, consequently, releasing the sack after the expiration of a few seconds.
  • a bag packing machine comprising means for feeding material to be packed, a pivotally mounted support for a bag to be filled, releasable means for maintaining and supporting a portion of the weight of a bag in position to be filled, means for maintaining said support in bag supporting position, means for pivoting said support to discharge a bag when filled to a predetermined weight and supporting and braking surfaces on said support for supporting and braking a filled bag when said support is pivoted to guide said bag for vertical upright dropping.
  • a bag packing machine comprising means for feeding material to be packed, means for prccompressing said material by vibrating the same in a direction at right angles to the direction of flow, a pivotally mounted support for a bag to be filled, releasable means for maintaining and partially supporting a bag in position to be filled, means for maintaining said support in bag supporting position, means for pivoting said support to discharge a bag when filled to a predetermined weight and means on said support for guiding a filled bag when said support is pivoted to cause said bag to fall substantially vertically upright.
  • a bag packing machine comprising a hopper for receiving the material to be packed, means located within said hopper for subdividing said material and laterally vibrating the same for precompressing said material, means for feeding said precompressed material from said hopper, a pivotally mounted support for a bag to be filled, releasable means for maintaining and partially supporting a bag in position to be filled, means for maintaining said support in bag supporting position, means for pivoting said support to discharge a bag when filled to a predetermined weight and side surfaces on said support for supporting a filled bag when said support is pivoted to guide said bag for vertical upright dropping.

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Basic Packing Technique (AREA)

Description

June 2, 1959 F. HAVER ETAL VALVE BAG PACKING MACHINE.
9 Sheets-Sheet 1 Filed July 50, 1954 Inventors A7222 Veg;
FM 61 W Bflfi r fifforn gys June 2, 1959 F. HAVER ETAL VALVE BAG PACKING MACHINE Filed July 30, 1954 9 Sheets-Sheet 2 Inventor's F H62 Vr A.Bruder W .BQ/N
June 2, 1959 F. HAVER ETAL' 2,383,961
VALVE BAG PACKING MACHINE Filed July 30. 1954 9 Sheets-Sheet 3 [me/750m HQ yer June 2, 1959 F. HAVER ETAL VALVE BAG PACKING MACHINE.
9 Sheets-Sheet 4 Filed July 30. 1954 Inventors F HQVQF A, grim er W a M, 2224 M fiff'ornqys June 2, 1959 F. HAVYER ETAL VALVE BAG PACKING MACHINE 9 Sheets-Sheet 5 Filed July 30. 1954 Mar June 2, 1959 F. HAVER ETAL 2,888,961
VALVE BAG PACKING MAQHINE.
Filed July so. 1954 9 Sheets-Sheet s 'WJF Inventors I 7: Ha ver A. Brae El f VM%I '3- June 2, 1959 F. HAVER ETAL 2,888,961
VALVE BAG PACKING MACHINE Filed July so. 1954 9Sheets-Sheet'7 [vi enters 7: Ha yer A Brae/er W. 3626/ W 9*- M fifforne June 2, 1959 F. HAVER ETAL VALVE BAG PACKING MACHINE 9 Sheets-Sheet 8 Filed July 30. 1954 W Ba/u June 2, 1959 F. HAVER ETAL VALVE BAG PACKING MACHINE 9 Sheets-Sheet 9 Filed July 30. 1954 Km: g
3$s gm & a
United ttes Patent 2,888,961 VALVE BAG llACKiN G MACHINE Fritz Haver and Alfred Bruder, Oclde, and Willy Bahr, Gutersloh, Germany Application July 30, 1954, Serial No. 446,744
Claims priority, application Germany November 9, 19%
3 Claims. ((11. 141-71) This application is a continuation-in-part of Serial No. 229,012 filed May 31, 1951, now abandoned.
This invention relates to a valve bag packing machine for packaging cement, flour, corn flour and similar products wherein the bag is filled with the product to a predetermined weight and thereafter automatically removed from the machine.
An object of the invention is to provide a packaging machine wherein the product is preliminarily compressed in order to remove air pockets therefrom before the product is poured into the bag thereby making such product completely compact and without any danger of subsequent loosening thereof.
A further object is to compress the product being packed by removing therefrom any air which may have become intermingled with the product due to pneumatic feeding thereof or for any other reason before being poured into the bag so that the packed product will occupy a minimum volume.
A further object is to provide a construction whereby a completely compactly filled bag or sack is obtained thereby resulting, as compared with an incompletely filled bag or sack having the same weight, in a substantial saving in the material from which the bag or sack may be manufactured and also rendering the bag or sack less liable to wear and tear.
A further object is to provide means whereby as the bag or sack approaches its predetermined weight the feeding of the product thereinto is diminished so that sufficient time is allowed in which any overpressure of the product may be dissipated from the interior of the bag or sack.
A further object of the invention is to provide a construction wherein the filled sack or bag is discharged from the machine in such a way that the reinforced bottom thereof may strike a conveyor belt for leading the bag or sack away from such machine.
A further object is to provide a construction wherein after the bag or sack has attained its predetermined weight an automatic control comes into operation to discharge the bag or sack from the machine.
An additional object of the invention is to provide a construction wherein electrical control means are provided with can be timed either manually or automatically for carrying out the various operations of feeding, weighing and discharging the bags or sacks.
With the above and other objects in view which will become apparent from the detailed description below some preferred embodiments of the invention are shown in the drawings in which:
Fig. 1 is a side view with some parts shown in crose section of one form of the invention.
Fig. 2 is a front elevational view with parts broken away of the machine shown in Fig. 1.
Fig. 3 is an enlarged cross-sectional view of the upper portion of the machine particularly showing the filling and compressing means.
Fig. 4 is a side view of another modification of the compressing means.
l ig. 5 is a top view of the compressing means shown in Fig. 4.
Fig. 6 is a top plan view of a third modification of the compressing means.
Pig. 7 is a top plan view illustrating a fourth embodiment of the compressing means.
Fig. 8 is a top plan view of a fifth embodiment of such compressing means. i
Fig. 9 is a cross-sectional view taken on the sectio line A-B of Fig. 10 illustrating a sixth modification of the compressing means.
Fig. 10 is a side View of the compressing means shown in Fig. 9.
Fig. 11 is a top plan view of the modification shown in Fig. 9.
Fig. 12 is a side View of the upper portion of the machine with parts shown in cross-section.
Fig. 13 is an enlarged side view with parts shown in cross-section of the saddle for the bag or sack and the oil damper therefor.
Fig. 14 is a front elevational view of the elements shown in Fig. 13 with parts shown in cross-section.
Fig. 15 is a partial side view of the lower front portion of the machine.
Fig. 16 is a cross-sectional view with parts in elevation of the rear end of the machine illustrating particularly the parts which cooperate with the rear end of the balance beam.
Fig. 17 is a general overall side view illustrating particularly the various switching devices, and
Fig. 18 is a diagrammatic view of the electrical circuits for manually and automatically controlling the timing of the various operations of the machine.
in the various views similar reference characters indicate like parts.
The filling or bulk material to be packaged or packed coming from a container is directed by a special chute or the like to the hopper 1 of the packing machine as seen in Fig. 3. The filling of the hopper with the bulk material C takes place until the upper half of the gauge control indicated generally at D is reached when further filling is cut off. A cover 4 together with a packing ring 3 protects the container 2 of the control D from dust. A bar 7 extends into a bore in the bottom 6 of the container 2 and is secured at one end to a rubber membrane 5 which is clamped between the bottom of the container 2 and the wall 262 of the hopper. The other end of the bar 7 actuates a relay 8. Also a weight 9 acts upon this end to adjust the rubber membrane 5 to the cambered position at the interior as shown in Fig. 3.
When the filling material contacts the vaulted membrane 5, the membrane 5 and the bar 7 are moved towards the exterior of the hopper and such movement actuates a relay 8 which closes a circuit controlling means of any desired type which interrupt the conveyance or feeding of material to hopper 1. This interruption can be indicated visually by a control light and/or audibly by a horn.
The filling material to be packaged generally flows in loose condition and with a certain degree of aeration into the hopper 1. In order to obtain within the smallest volume the greatest weight of material, such material has to be compressed or compacted. For this purpose, the material is vibrated by a magnetic vibrator 10 fixed to the hopper 1 of the machine.
The shaft 11 of a honeycomb type of construction indicated generally at E extends into the magnetic vibrator 10 and is secured at such end to a support 12. Spaced plates 20% are mounted upon the shaft 11. The spring plates 13 and 14 serve as limits for the pressure springs 15. A middle spring plate 16 is connected firmly to the support 12. The spring plates 16 are arranged upon a threaded shaft 17 which by means of the nut 18 can be adjusted so as to adjust the spring tension. The magnetic'vibrations which take place are reinforced by the springs and are then submitted to the shaft 11 secured to the support 12'. At its other end the shaft 11' is mounted a rubber bearing 19 whose rubber rings 20 are held firmly about the end of the shaft by the cap 21. The rubber rings 2% due to their elasticity also promote the vibrations of the honeycomb E. in addition such rings prevent any undesired noise.
Above the shaft 11 is a second shaft 11 to which are secured also the spaced plates 2% and'the shaft 11 at its right hand end as seen in Fig. 3 is mounted in the rubber bearing 19 comprising rubber rings 2%) which are held firmly in place by means of the lid or cover 21'.
The stream of material flowing into hopper 1 is separated by the partition Walls 290 and the vibrations affect the individual streams. Thereby, each stream of material is itself vibrated. On account of the subdivision, the vibrating power tends to always affect each individual particle so that each particle endeavors to come into contact as quickly and closely as possible with a neighborin'g'particle and to eliminate any existing hollow spaces as far as possible. The air released thereby escapes upwardly.
In the settling or compressing chamber 293 according to Fig. 4 the vibrations are transmitted by means of shafts 22, 23 and 220 via bars 23 and 29 to honeycomb chamber 203 which divides the material by the walls 24 and 25 into streams. During the flow of the material the chamber is subjected to vigorous'vibrations transverse to the direction of flow of the material.
The compressingor compacting chamber can be constructed in different ways. According to the embodiment of Fig. 3 the stream of material is separated by simple chamber walls 260. According to the embodiment of Figs. 4 and 5 the different streams of material are separated from each other in such a way that the shaking or vibrating power is effective diagonally.
In-the embodiments of Fig. 6 and 7 the chambers are formed as squares or rectangles and the vibratory power is effective transversely to the walls 26, 27 and 28.
According to the embodiment of Fig. 8 the tubes 39 are used as separating and vibratory conduits.
Figs. 9, 10 and 11 show a'honeycombed chamber 204 of a special form. Several box-like ribs 31 having closed bottoms 205 and caps 32 are provided at the sides with perforated sheets 33 covered with a thin screen 34. These ribs 31 are secured to the pipes 35 and spaced from one another by the spacing sleeves 36. The shafts 37 and 33 serve for mounting the chamber for vibration in the machine. together. Furthermore side walls 41 are provided for securing the ribs. By means of the vibratory device acting upon a shaft 38 the chamber is vibrated. The air released escaping from the filling material penetrates through the thin screen 34 and the'holes 2% in the sheets 33 of the box-like ribs 31, flows through holes 42 provided in the pipes 35, passes through pipes 43 and enters the rubber bearing casings 19 on which no lids 21 are provided and from there dissipates into the" atmosphere.
The compression or compacting cells according to Figs. 6 and 7 are mainly used for products, the bulk weight of which is close to a specific gravity of l or higher.
The compression cells according to Figs. 4, 5 and 8 are provided for light-weight products of about 0.5-0.9 specific gravity, while the hollow chambers according to Figs. 9, 10 and 11 are used for very light products with a specific gravity of 0.5 and below. It has been proved that the portion of air in mechanically filled bulk products increases in inverse ratio to the specific weight. If necessary, a chamber according to Figs. 5 or 8 also can be A connecting plate 4t holds the lower pipes 4 used'for heavy bulk products when the bulk products are fed pneumatically and intermingled with air during such feeding.
The material precompressed and compacted by the honeycomb chamber falls to the dispensing chamber 44 (Fig. 3) provided at the lower end of hopper 1. For each filling unit a chamber 44 is provided and in the form of machine shown in Figs. 1 and 2, two dispensing chambers are provided. The dispensing chamber feeds material to the charging spouts 45 (Figs. 1 and 3). Within the dispensing chamber 44 a driving shaft 46 rotates with its shovels or filling knives 47. The drive of the shaft 46 is accomplished by a motor via a driving pulley 48 (Fig. 2) secured to shaft 46.
The shaft 46 is supported in bearings 49 (Fig. 2), which are mounted on brackets 51 fastened to the side walls 59. The filling shaft 46 rotates during the charging time of the machine.
The fillingknives or shovels 47 (Figs. l and 3) seize the material and sling it during the filling, time through the valve ring53 which is fastened to the mouthpiece 52 and is provided with a steel plate 54 not subject to easy wear into the movable filling pipe plate 55 provided before the mouthpiece. Filling pipe plate 55 is also provided with a durable plate. The material flows through the filling spout 45 into the suspended valve sack (not shown).
For holding the empty valve sack on the filling spout 45 a sack holder 56 is used. On a fork 57 and secured by a hexagon screw nut 58 are provided two rubber rolls 59 and 6b. The sack holding rolls can accomplish together with the sack holder 56 a vertical movement.
Fig. 12 shows the sack holding magnet casing 262 in cross-sectional View. The sack holder 56 is connected directly with the core of the magnet 265 in casing 262. A guiding flange 61 is protected by a sleeve 62 against the penetration of dust or foreign substances and is fastened to a bottom plate 63. The guiding flange leads the connecting bar 64 in its bore to the magnet core 65. The magnet 265 is actuated by a controlled circuit to draw the magnet core into its magnetic field. The sack holder connected therewith is raised thereby so that a valve sac can be suspended to a filling spout. As described below, this operation may be accomplished either automatically or manually.
For manual operation a switch 66 is used. The actuating bar 67 thereof is covered with a sleeve 68. By pressing the switch button 69 a circuit is closed at 70 for the hand control of the sack holder, but which operates only when the automatic control of the machine is switched oif. The removal of the filled sacl: can be accomplished also by hand or automatically. An empty valve sack or bag suspended from the filling spout 45 is held fast after actuation of thesack holder magnet 265.
The sack rests with its bottom on two saddle pipes 71 whose spacing is adjustable. Saddle pipes 71 and the saddle foot 72 (Figs. 13 and 14) at the rear thereof always accomplish similar movements. Saddle foot 72 is mounted rotatably at the turnable joint 73. Fig. 14 shows this turntable joint 73 in cross-section. Two plates 74 are connected fixedly to the saddle pipes 71. By means of a connecting bar 75 which is screwed laterally to caps 76 or is pinned to the same, the saddle foot 72is rotatably mounted. A return spring 77 engages at one end with a bore 78 of the joint part 79 and is kept rigid in-the saddle turning point, while the other end of the spring '77 engages a bore 80 of the joint part 81 and is connected with the fixed frame part 82.
By tilting the saddle foot 72 into the dotted line position shown in Fig. 13, the spring 77 is tensioned.
The saddle foot 72 is supported by two columns 84 on a balance beam. Since various sizes of sacks are used, a row of bores 85 is provided in each column 84, in which according to the desired height a pin 86 (Fig. 13) can be inserted. This pin is supported bythe-beam 87. Each column and the beam (Fig. 14) are connected together by a screw 88. The connecting beam 87 has forwardly extending ears mounted in bearings 89 of the connecting bar 91 by means of a bolt 90. By means of this hearing the whole saddle 71, 72 can be tilted towards the front.
The connecting bar 91 is provided on each side with a fork 92 which is supported by knife-edges 95 of a balance pendant 94, which rests on knife-edges 93 at the front part of the balance beam 96. By means of these wedge-shaped edges the balance beam is not connected tightly to the saddle, so that the whole saddle with the filling spout and the sack stool connected thereto can accomplish a vertical movement.
As the weight in the sack increases, the saddle lowers together with the filling spout 45 in front of the mouth piece 52 of the dispensing chamber 44. The cross section of the communicating channel between the mouth piece 52 and the filling spouts 45 (Fig. 3) decreases and accordingly the feed of material decreases so that during the last stage of the filling operation only small quantities of material are supplied until the exact and final weight is obtained.
Laterally of the saddles 71 (Fig. special guiding plates 97 are provided. These guiding plates lead the sack after it tilts away from the filling spout into the desired gliding-off direction, so that the detached sack always falls downwardly with its reinforced bottom in advance. During the filling time a part of the sack weight is carried by the filling spout 45. If the sack is tilted away from the filling spout 45 by means of a device which will be described belowafter detaching the sack holder so that its weight acts upon the free ends of the saddle pipes 71, then the spring 77 cannot support the saddle any more and the saddle pipes 71 tilt around their turning joint 73 towards the front. The stack then falls from the bottom of the plates 97.
After this throwing off the saddle 71 returns to its horizontal position under the influence of the spring 77. The saddle return spring can be adjusted according to the weight to be handled. An oil brake receives the returning saddle and diminishes the impact. This oil brake is provided with a cylinder 98 connected to a fixed part of the frame. In the cylinder 98 there is a piston 99 having a piston rod 100. In the lower end of the piston 99 a bore 108 is provided which extends at first axially and then radially. This bore 108 together with the nozzle interconnects the space above and below the piston 99.
A disc 101 rests on a shoulder provided upon the cylinder wall. On this disc is supported a pressure spring 102 which bears at its other end upon a disc 103 fastened to the piston rod 100. The disc 103 moves with the piston upwardly and downwardly while the disc 101 remains on the shoulder of the cylinder wall. A lid 104 closes the cylinder. The piston rod is guided during its movement in a bore provided in the lid 104. Above the piston rod 100 is provided a cone-shaped steel head 105. By means of the rubber collar 106 the steel head 105 and the lid 104 are connected together. The collar protects the oil brake from dirt and foreign substances.
If the extension 107 fastened to the rear end of the saddle is raised upon tilting the saddle around the saddle turning point 73, the head 105 with the piston rod 100 also slides upwardly due to the pressure of the spring 102. The oil present above the piston now can flow back via the bore 108 to the lower space. If the saddle, tilted by the sack weight and being in dotted position 83, snaps back after its discharge by means of the pressure spring 77 into the original saddle position, then extension 107 contacts head 105. The piston 99 urged by the piston rod 100 fastened to the head 105 compresses the oil below the piston. Oil then flows through bore 108 into the space above the piston. This construction cushions and dampens the thrust of the saddle.
The balance beam 109 (Fig. 15) controls the predetermined weight and the balance action. The knife edge 110 of the balance beam is supported upon the plate 111 which is connected with the frame 112 by means of a bracket 113. The final flow regulator 114 which accomplishes the exact weighing of the amount to be filled is connected to the balance beam only indirectly and is provided with weights 115 which can be adjusted on a scale according to the desired filling weight. The knife edges 116 of the final flow regulator rest on a bearing plate fastened to the angle plate 117 which in turn is secured to the bracket 113. From balance beam 109 (Fig. 16) by means of a connecting bar 118 is suspended a weight box 119 with the weights 120. Bearing plate 121 secured to the connecting bar 118 is suspended with the weighing box on the knife edge 122 upon the balance beam 109.
On the balance beam 109 there is secured a latch plate 123 which after the filling weight has been obtained secures the balance beam by means of the latch 124. The latch 124 is a double armed lever rotatable on pivot 125 and the arm 126 thereof is controlled by a latch holder magnet 127. The latch holder magnet 127 is mounted upon the frame of the machine. The latch holder magnet 127 is held by the spacing rolls 12S and the member 129 secured thereto and draws a core within the magnetic field. A rod 130 is connected with the core by means of the pivot 131. When the magnet is energized the core and the rod 130 raise the arm 126. The downwardly directed latch lever 124 is oscillated and releases balance beam 109 for the next weighing.
The rod 130 is covered by a shield 132 secured to the magnet housing, and such housing is connected to the frame by a connecting bar 133 which can be adjusted by means of a screw 134.
The cam 135 located at the end of the balance beam 109 upon raising the rear end of the balance beam 109 presses the holding rod 136 to the side about a pivot 138 from the holding part 137 of the oil brake 139. Upon turning the holding rod 136 the oil brake 139 connected to the frame is freed. In a cylinder 140 slides piston 141 with the piston rod 142. In the lower end of the piston a bore 143 is provided extending in axial and radial direction. This bore provides the connection for the space above and below the piston.
A disk 144 rests on a shoulder provided in the cylinder wall. On this disc is supported a pressure spring 145 whose upper end contacts a disc 146 secured on the piston rod. The disc 146 moves upwardly and downwardly with the piston while the disc 144 remains on the shoulder of the cylinder wall. The cylinder is closed by a cover 147. On a cylindrical extension of the cover 147 a sleeve 148 slides which is axially removable. This possibility of movement is limited by a long slot in the sleeve 148 into which a pin 1-49 is inserted and by the extension of the cover 147 in which the pin is also held. Pressure spring 150 is supported on cover 147. The pressure effect of the spring is regulated by an adjusting nut 151. The adjusting nut can be screwed higher or lower on the sleeve 14-8. The adjusting nut 151 has a special purpose which will be explained below. On account of the overweight of the balance beam 109 carrying the weights 120 the balance beam lowers suddenly when relieved of weight. The resulting hard thrust is transmitted by the steel knob 152 to the piston 141. The piston presses the oil through the bore 143 into the space above the piston. Since the oil can only displace slowly, this construction has a damping effect.
The filling spout 45 (Fig. 3) is now exactly positioned in front of the filling mouthpiece 52.
The predetermined weight is not yet reached, since the spring 150, being under a pressure of 2 kg. presses piston 141 with a limited raising towards the top and thereby before reaching the predetermined weight raises the weighted side of the balance beam for about /3 of the balance play. Between filling spout and the orifice of the mouth piece'there is therefore a retention of the rest to be filled. After reaching the predetermined weight, the
weighted side lowers until complete settlement. At this moment the rammer 154 is released for the actuation of the final position switch 155 by the release cam which turns and draws away the holding rod 136 about the pivot 138 from the holding part 137. Rammer 154 presses on the actuation knob 156 of the final position switch.
In the final position switch contact pieces are pressed to a contact bridge and thereby the circuit for the actuation of the hand switch and sack discharging magnet is closed. The final position switch is connected to the frame.
Fig. 15 shows the sack discharging magnet. The sack discharging magnet which is enclosed by a casing 157 is connected to the frame by a bar 158. A fork-like bent pipe or discharge fork 159 encloses the casing of the magnet. This discharge fork 159 is fastened at the middle of the right half of the fork 159 to a connecting rod 168 which leads to the core of the electromagnet in the casing 157 and transmits the movement of the core to the fork 159.
Nuts 161 provide for an adjusting of the connecting rod in the longitudinal direction of the fork. A draw spring 162 is connected at 163 with the magnet casing and at 164 with the fork. The spring draws the core after actuation of the magnet out of the magnetic field.
The sack discharging bar 165 is held by means of a clamping device 166 to the fork 159 and is led through the exhaust pipe 168 by a conducting bearing 167.
The exhaust pipe 168 is only provided for the exhaust of dust for keeping the machine clean.
If a circuit is closed for the magnet 157 by the final position switch 155, the fork connected to the core is urged in the direction of the tilting frame 169. The
rubber buffer 218 pushes the sack released by thev sack holder magnet 56 (Fig. 3) from filling spout 45 and at the same time tilts the tilting frame with the guiding plates 97 (Fig. 15) around its pivot 99 towards the front until it reaches contact 171. The contact 171 receives the tilting frame 169 by means of the rubber buffer 170. The frame tilted this way displaces the center of gravity of the sack and drops the sack. After that the tilting frame 169 is returned to its original position by the spring 77.
Then the machine is ready for the next filling operation.
When using manual or automatical timing, the electrical control operates as follows:
The switch board (Fig. 18) is connected to the various switches and magnets indicated generally in the machine (Fig. 17) by the circuits shown.
The electrical distributing mains 1.72 with three phases RST leads to the connecting terminals of the three phase switch 173. In one position of the switch the current runs to the connecting terminals :1, v, w thereof for connection with the electromotor M. The three alternating currents RST are connected together in such a way that for this line the voltage is reduced 1.73 times. The electromotor 174 through appropriate means drives the pulley 48 and shaft 46 (Figs. 2 and 3). A short time thereafter the switch is manually operated thereby connecting the terminals x, y, z directly to the network and the motor receives the full network voltage.
Lines 19, 20 from terminals x, y receive first tension from the three phase switch of the motor. These lines are connected with the terminals 19 to 20 of the electrical control circuit. Terminals 19 and 29 are connected to the relay 175 for the rectifier 176 and from there to main relay 177. Relay 177 controls a circuit from the main line RST to the transformer 178.
The transformed current 179 leads via fuses to the vibratingmagnet 10 and from there via terminals 17 and 21 back to the switchboard. From terminal 17 the circuit extends to rectifier 176 and from there to relay 175. The circuit is thereby connected to the network by terminal 17.
If the selection switch 180-for manual and automatic timing is placed at position III, the machine is ready for operation after connecting the terminals 1-22 of the switchboard with the corresponding terminals 1-22 of the machine shown at the left of Fig. 18.
The control circuit described is the same for all three filling units of the machine.
The current for the manual switch 69 runs from the transformer 178 via fuse 181 to relay 175 and then to the selection switch 180. According to the setting thereof the current runs to switch 69.
When the operator of the machine slides an empty valve sack on to the filling spout 45-, after actuation of the manual switch 69 the current runs via conductor 182 to the terminal of the coil of the relay 185. Since the other terminal of the coil (with a shunt to the connection 183) is connected via fuse 184 with transformer 178, the switch 69 thereby closes a circuit to the relay 185. Relay 185 is actuated. Current now flows from connection 183 via fuse 184 and terminal 2 to the latch holder magnet 127, which now attracts the latch lever 124 and thereby releases the balance 189 for the filling position. The other end of the magnetic coil 127 is connected via terminal 1 with relay 175 and transformer 178. The circuit is closed thereby.
For automatically timed operation the. electrical control operates as follows:
If the selection switch 180 is switchedfrom position III to position II, the current runs from theconnection 186 to the clock switch 187 and further to the contacts of the clock. The control cam 189 rotated by the motor 188 closes at a certain position the circuit for relay 185. The rotation of the motor is influenced by thepotentiometer 195. The further operation is the samefor the automatical operation as for the manual operation.
The connector 191 leads via relay 175 and fuse 184 to the transformer 178.
After the weighing of the sack by means'of the balance 109 (Fig. 15) the balance beam lowers and frees the piston 141 (Fig; 16) of the oil brake. The piston 141 is urged upwardly by spring power and pushes the rammer 154 against the actuation knob of the finalv position switch 155, the circuit of which is closed through conductor 192 via terminal 13', relay 175, fuse 181, transformer 178, conductor 193 and terminal 14 to a terminal of coil 194. The other terminal of the coil extends via relay 175 and fuse 181 to the transformer 178. The circuit'thereby closed actuates the relay 195.
To the terminal of relay 195 is secured the conductor, which extends from the transformer via fuse 184, relay 175, a switch bridge connection, and terminal 10 to the beginning of the coil of the sack holder switch 70 and the sack discharging magnet 157 (Fig. 15). The two other leads to the sack holder switch and sack discharge magnet extend via terminal 9, relay 175 and fuse 181 to the transformer 178. Thereby the circuit for these two magnets is closed as Well. Accordingly, the switching operation inthe machine and in the electrical installation is completed. This operation is the same for each filling.
The following description of the operation of the valve sack packing machine is based on a three-spout machine (Figs. 1 and 2), the middle spout of which has been omitted. The material to be filled is supplied to hopper 1, passes the precompressing or compacting honeycomb according to Fig. 4, falls into the dispensing-chamber 44 and from there through filling spout 45 into the valve sack. The sack rests with its bottom on the saddle 71 and is positioned within the guiding plates 97. Sack and sack holder are carried by the balance beam 109.
When the balance is in fillingposition, filling nozzle or spout 45 is in front of the orifice'52, 53. 54' of the dispensing chamber. When the predetermined weight is reached, the balance beam lowers at the front and also the filling spout to the position shown in Fig. 3.
When operating the machine manually, the automatic timing device is switched 01f. The operator operates in the following way:
The three filling nozzles or spouts are in shut off position as in Fig. 3, i.e. the rear end of the balance beam 109 is at its top position. To every nozzle an empty valve sack is fitted. The main drive motor 174 is switched on and the filling shaft 46 and shovels 47 rotate. Now the operator pushes the switch knob 69 inwardly (Fig. 12). Through actuation of the switch knob 69 relay 185 controlling the latch lever 124 is actuated. The circuit for the latch lever magnet 127 is closed. This oscillates the latch lever 124 whose nose is displaced towards the left (Fig. 16), so that latch bolt 123 is freed and the rear part of the balance beam 109 lowers on account of the overweight. The thrust thereof is damped by the brake 139. At the same time the circuit is opened to the magnet 65 via relay 194, so that bar 56 may drop and the rubber rolls 59 and 60 hold the sack. When the filling is accomplished, the balance and the sack stool drop at the front and the balance beam 109 is lifted at the rear. Latch lever 124 snaps into latch bolt 123. The cam 135 slides the supporting part 136 laterally and thereby releases rammer 154. Rammer 154 moves slowly towards the top, presses knob 156 of the final position switch 155 and closes the circuit of the magnet 65 (Fig. 12) via relay 175, and at the same time to the sack discharge magnet 157 (Fig. which by means of the sack discharge bar 165 tilts the whole sack stool towards the front. After the sack is released from filling spout 45, it can drop vertically. A new empty sack is fitted and the knob 69 actuated again. This operation is accomplished at the left, middle and right filling nozzles or spouts.
The automatical timing operation of the machine takes place as follows. 7
All three nozzles are in shut off position. The empty sacks are fitted, the motor for the filling shaft 46 is switched on and also the timing clock 187 via the selection switch 180. The clock 187 according to predetermined timing releases one nozzle after the other in the following way: via latch holder relay 185 the latch holder magnet 127 is energized and the latch bolt 123 is released, so that the balance beam 109 drops at the rear and the filling spout 45 rises into filling position. Simultaneously the circuit is opened to magnet 65 via the sack holder relay, so that the sack holder 56 lowers and the rubber discs 59 and 60 rest on the valve sack. Filling then takes place. The same operation is followed according to predetermined time intervals by the middle and right nozzles. After reaching the sack weight, the operation is the same as for manual operation, i.e. the sack holder magnet 65 is energized and the sack is released for tilting away, the sack pusher pushes the sack and the tilting frame 169 towards the front and the sack falls.
The above described method and apparatus is of particular interest in the cement industry although not restricted thereto.
When delivering cement into silos or hoppers by means of worm conveyors, elevator and similar apparatus there is always a degree of aeration which affects and increases the volume. This applies particularly and seriously when cement is handled by pneumatic conveyors.
It is necessary therefore to allow time for at least part of the entrained air to escape from the cement before filling into sacks.
When the use of valve bags was introduced, difiiculties Of a serious nature were experienced. The importance of the porosity of the paper used for cement sacks had not then been appreciated. It was proved very soon, however, that it was possible to fill a sack within remarkably short periods provided that the air swept forward by the charging impeller and entrained in the cement 16 could escape with reasonable speed through the pores of the paper.
Nevertheless, even today, this problem has never been completely solved as may be seen on any cement sack immediately after filling on a valve bag packing machine. A good deal of air remains trapped in the bag, escaping gradually when stored and finally showing the sack larger than the contents actually require.
It became the practice even to fill fully aenated cement into valve bags because other advantages inherent in the use of valve bag packing machines were held more important than the possible saving of paper which might have been obtained with mechanical bag filling.
The cost of paper bags is nevertheless a large item in the cost sheet of cement. There is a strong tendency to reduce the strength and numbers of ply of cement sacks.
Many attempts have been made to allow the use of smaller or thinner sacks. Bags which had been or were being filled were beaten, rocked or vibrated and various other ideas and proposals were investigated. But all these methods proved unsatisfactory insofar as actual results are concerned. This type of manipulation requires more time than is available with fast valve bag packers. It takes half a minute to achieve any elfect on a full 112, lb. sack.
The reason is fairly simple. A freshly filled valve bag feels like a blown-up rubber ball. The contents consist in fact of la cement-air mixture which floats-as it were-inside the sack. If such a sack is laid flat, it will take about 20-30 seconds until the excess air has percolated through the paper or through the valve of the bag. Beating, rocking or vibrating will be quite useless during the first 10 seconds of this period because shocks or vibrations cannot penetnate the liquid mass but are swallowed up by its elasticity.
Attempts to vibrate the cement before filling into sacks were made only by external vibration of the silo or hopper with the object of ensuring a steady flow. Compacting could not be achieved in this manner.
The above described method and apparatus has made it possible to fill compressed cement directly from the packing machine into the valve bags in such a way that the bags are filled solid and subsequent loosening is ruled out.
The principles used are very interesting. Since experience had shown that it is not feasible to compact, quickly enough, any larger volume of fine cement, trials were made with relatively small quantities. Vigorous shaking of much smaller quantities suificed to show remarkable promise. It was concluded that the volume of cement subjected to vibration, beating or rocking must be small enough to allow absorption by the whole of the material.
With the above described method this is achieved by dividing the cement into separate streams passing through a system of honeycomb cells, the latter being vigorously vibrated in such a way that the vibrating impulses pass laterally through the separate streams of cement. Vibration thus becomes effective over the whole flow section and compacting is achieved very quickly. Every particle of cement endeavors to make close contact with its neighbors, cavities are rapidly filled, the whole process resulting in the formation of an almost solid mass.
The compacting of the cement is so effective that it is difiicult to eject through the charging tube by means of standard centrifuge equipment such as used with valve bag packing machines. I
In order to secure the best possible results, it is necessary to synchronize and coordinate the pie-compacting vibration with the speed and velocity of the charging turbine impeller.
As a result of the above arrangement, shorter bags may be used to contain the same weight of cement and also the strength of the paper may be safely reduced. This results in a substantial saving in costs.
In various known machines, the sack, in dropping, turns forward through about 120 and comes to lie horizontally on the ground. The machine attendant must therefore either stay almost one metre away from the machine or, as is generally usual, sit in front of the machine. The result of operating the machine in seated position is that the reach of the hands from the same position cannot practically be exceeded, since revolving seats or seats which move backwards and forwards have a tiringeffect on prolonged use.
With such a method of operation, the output is limited. Consequently, in order to render greater outputs possible, rotating packing machines have been employed, in which the operator stands in one place and fits the sacks on and the filling positions travel on in a circle, the filled sack being thrown off at the end. However, in this method it is necessary to work with very complicated connections which all tend to produce disturbances, especially with a large number of weighing devices, which may be as many as fourteen, each of which has, in many cases, to be adjusted daily.
In the invention, above set forth, after tilting away the sack from the filling spout the saddle may be swung out into a position in which the sack on the machine can drop immediately in an upright position.
By means of the invention the sack drops in an upright position, so that the attendant can work directly in front of the machine, closely adjacent the point where the sack is dropping.
While previous stationary valve-sack filling machines have been constructed with, at most, four filling positions, in the machine according to the invention, six or more filling positions can be attended to by one man. The latter must, since the machines are wider, be free to walk to and fro in order to attend to all the filling positions.
For the filling of a valve-sack in a packing machine, a definite, fixed time is required. On the other hand, the fitting of an empty sack on the filling spout and the actions performed for this purpose by the attendant require a definit standard time which the attendant is capable of maintaining and which can be ascertained by usual methods. According to the invention, these two factors are employed to determine the construction of the timing device, by means of which the present output per hour of usual machines for filling with cement and other bulk materials of about 1,000 hundredweight sacks per operator is considerably increased and improved.
The filling of cement and other bulk materials into these self-closing valvesacks according to the invention now proceeds at great speed and 50 kgs. of this filling material is frequently hurled into the sack in less than 8 seconds, which, for reasons of economy, is only as large as is necessary to receive the filling within it. At the instant at which the standard weight is reached, there is present, in the sack, a great excess of pressure which, however, will have abated in a few seconds. In this time, the material becomes stabilized and the excess of air escapes through the pores in the walls of the sack and sack-valve.
The excess of pressure present at the time when the filling is concluded has a disadvantageous effect, since, owing to the descent of the balance, the filling material is released, so that the filling material can again flow out of the sack easily and thus influence the exact weight. in addition, the sack which tilts away from the filling spout is frequently soiled by the issuing filling material.
These disadvantages should be obviated, since the purchaser requires a correct weight and also attaches great importance to clean packing. The defects are obviated if the sack remains at rest for a few seconds after it has been completely filled, so that the material with which 12; the sack is filled can stabilize itself and the excess of air can escape. There must therefore bea delay between the terminated movement of thev balance beam' andthe removal of the sack-holder, the sack-holder first remaining on the sack and then being removed by a controlling operation.
The violent rising of the balance weight, after removing the filled sack, is prevented by the damping device. When the sack is then lowered on being filled, the weightend of the balance beam, beneath which the damping device is located, rises. However, the damping device. does not follow as rapidly as the balance beam rises, but it follows with retardation.
This retardation is used for the purpose of releasing the sack-holder with a delay and, consequently, releasing the sack after the expiration of a few seconds.
It is thought that the invention and its advantages will be understood from the foregoing description and it is apparent that various changes may be made in the process, form, construction and arrangement of the parts without departing from the spirit and scope of the invention or sacrificing its material advantages, the forms hereinbefore described and illustrated in the drawings being merely preferred embodiments thereof.
We claim:
1. A bag packing machine comprising means for feeding material to be packed, a pivotally mounted support for a bag to be filled, releasable means for maintaining and supporting a portion of the weight of a bag in position to be filled, means for maintaining said support in bag supporting position, means for pivoting said support to discharge a bag when filled to a predetermined weight and supporting and braking surfaces on said support for supporting and braking a filled bag when said support is pivoted to guide said bag for vertical upright dropping.
2. A bag packing machine comprising means for feeding material to be packed, means for prccompressing said material by vibrating the same in a direction at right angles to the direction of flow, a pivotally mounted support for a bag to be filled, releasable means for maintaining and partially supporting a bag in position to be filled, means for maintaining said support in bag supporting position, means for pivoting said support to discharge a bag when filled to a predetermined weight and means on said support for guiding a filled bag when said support is pivoted to cause said bag to fall substantially vertically upright.
3. A bag packing machine comprising a hopper for receiving the material to be packed, means located within said hopper for subdividing said material and laterally vibrating the same for precompressing said material, means for feeding said precompressed material from said hopper, a pivotally mounted support for a bag to be filled, releasable means for maintaining and partially supporting a bag in position to be filled, means for maintaining said support in bag supporting position, means for pivoting said support to discharge a bag when filled to a predetermined weight and side surfaces on said support for supporting a filled bag when said support is pivoted to guide said bag for vertical upright dropping.
References Cited in the file of this patent UNITED STATES PATENTS 1,158,623 Brantingham Nov. 2, 1915 1,204,163 Kusebauch Nov. 7, l9l6 2,052,996 Witte Sept. 1, 1936 2,232,437 Bushman Feb. 18, 1941 2,293,518 Moyle Aug. 18, 1942 2,350,529 Peterson June 6, 1944 2,548,075 Stoker Apr. 10, 1951
US446744A 1950-11-09 1954-07-30 Valve bag packing machine Expired - Lifetime US2888961A (en)

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
DE2888961X 1950-11-09

Publications (1)

Publication Number Publication Date
US2888961A true US2888961A (en) 1959-06-02

Family

ID=8000520

Family Applications (1)

Application Number Title Priority Date Filing Date
US446744A Expired - Lifetime US2888961A (en) 1950-11-09 1954-07-30 Valve bag packing machine

Country Status (1)

Country Link
US (1) US2888961A (en)

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3040826A (en) * 1958-08-28 1962-06-26 Fmc Corp Container filling apparatus
US3225514A (en) * 1960-11-15 1965-12-28 Inglett & Company Inc Automatic bag-hanging and bag-filling apparatus
US20160122042A1 (en) * 2013-06-17 2016-05-05 Haver & Boecker Ohg Packaging machine and method

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1158623A (en) * 1913-09-03 1915-11-02 C G Hammond Grain-heater controller.
US1204163A (en) * 1916-07-10 1916-11-07 Anton K Kusebauch Powder-blending machine.
US2052996A (en) * 1931-01-27 1936-09-01 Gustav A Witte Bag filling machine
US2232437A (en) * 1940-03-07 1941-02-18 Modern Valve Bag Company Bag filling and weighing machine
US2293518A (en) * 1937-02-25 1942-08-18 Jr Richard Moyle Bag filling apparatus
US2350529A (en) * 1940-10-17 1944-06-06 St Regis Paper Co Bag-filling apparatus with power discharge
US2548075A (en) * 1946-11-09 1951-04-10 Henry L Stoker Bag packer

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1158623A (en) * 1913-09-03 1915-11-02 C G Hammond Grain-heater controller.
US1204163A (en) * 1916-07-10 1916-11-07 Anton K Kusebauch Powder-blending machine.
US2052996A (en) * 1931-01-27 1936-09-01 Gustav A Witte Bag filling machine
US2293518A (en) * 1937-02-25 1942-08-18 Jr Richard Moyle Bag filling apparatus
US2232437A (en) * 1940-03-07 1941-02-18 Modern Valve Bag Company Bag filling and weighing machine
US2350529A (en) * 1940-10-17 1944-06-06 St Regis Paper Co Bag-filling apparatus with power discharge
US2548075A (en) * 1946-11-09 1951-04-10 Henry L Stoker Bag packer

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US3040826A (en) * 1958-08-28 1962-06-26 Fmc Corp Container filling apparatus
US3225514A (en) * 1960-11-15 1965-12-28 Inglett & Company Inc Automatic bag-hanging and bag-filling apparatus
US20160122042A1 (en) * 2013-06-17 2016-05-05 Haver & Boecker Ohg Packaging machine and method
US10173794B2 (en) * 2013-06-17 2019-01-08 Haver & Boecker Ohg Packaging machine and method

Similar Documents

Publication Publication Date Title
US11937627B2 (en) Cone loading, weighing, filling, and twisting apparatus and method for mass production of smokable cannabis or hemp products
US3712019A (en) Apparatus and process for dispensing icy material
US2352114A (en) Automatic weighing device
US2266906A (en) Automatic feed control for weighing and packaging machines
US2101561A (en) Automatic weighing and packaging machine
US2888961A (en) Valve bag packing machine
US3805905A (en) Vibratory means for a receptacle weighing apparatus
US2258182A (en) Automatic weighing machine
US2116934A (en) Weighing and packaging machine
US2939494A (en) Method of treating filling material and an apparatus for carrying out this method
US3094182A (en) Material feeding and weighing apparatus
US4781308A (en) Product feeding device
JP4129997B2 (en) Product supply equipment for product preparation and supply system
US2638305A (en) Weight proportioning means and method
EP0107626A1 (en) Device for dosing granular products, particularly food-stuffs
US2004593A (en) Filling machine
US3710980A (en) Rotary volumetric dispensing apparatus
US3814196A (en) Two station receptacle and weighing apparatus
JPH08271328A (en) Combination weighing and counting system
US2795389A (en) Apparatus for filling powdered materials into containers
US7048018B2 (en) Head and a process for filling containers with powder material
US2402217A (en) Net and gross weigher
US2110687A (en) Bagging device
US3995408A (en) Process and apparatus for filling foldable or rigid packages
EP0043875A1 (en) Packaging machine