US2848198A - Fluid joint and processed material discharge assembly for rotary processing vessels - Google Patents

Fluid joint and processed material discharge assembly for rotary processing vessels Download PDF

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Publication number
US2848198A
US2848198A US636610A US63661057A US2848198A US 2848198 A US2848198 A US 2848198A US 636610 A US636610 A US 636610A US 63661057 A US63661057 A US 63661057A US 2848198 A US2848198 A US 2848198A
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Prior art keywords
vessel
sleeve
screw
rotation
sleeve unit
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US636610A
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Clifford E Bill
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General American Transportation Corp
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General American Transportation Corp
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Priority to FR1176841D priority patent/FR1176841A/en
Priority to GB26094/57A priority patent/GB864242A/en
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F27FURNACES; KILNS; OVENS; RETORTS
    • F27BFURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
    • F27B7/00Rotary-drum furnaces, i.e. horizontal or slightly inclined
    • F27B7/20Details, accessories, or equipment peculiar to rotary-drum furnaces
    • F27B7/22Rotary drums; Supports therefor
    • F27B7/24Seals between rotary and stationary parts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J19/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J19/28Moving reactors, e.g. rotary drums
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J6/00Heat treatments such as Calcining; Fusing ; Pyrolysis
    • B01J6/001Calcining
    • B01J6/002Calcining using rotating drums
    • CCHEMISTRY; METALLURGY
    • C01INORGANIC CHEMISTRY
    • C01DCOMPOUNDS OF ALKALI METALS, i.e. LITHIUM, SODIUM, POTASSIUM, RUBIDIUM, CAESIUM, OR FRANCIUM
    • C01D7/00Carbonates of sodium, potassium or alkali metals in general
    • C01D7/12Preparation of carbonates from bicarbonates or bicarbonate-containing product
    • C01D7/123Preparation of carbonates from bicarbonates or bicarbonate-containing product by thermal decomposition of solids in the absence of a liquid medium
    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F26DRYING
    • F26BDRYING SOLID MATERIALS OR OBJECTS BY REMOVING LIQUID THEREFROM
    • F26B11/00Machines or apparatus for drying solid materials or objects with movement which is non-progressive
    • F26B11/02Machines or apparatus for drying solid materials or objects with movement which is non-progressive in moving drums or other mainly-closed receptacles
    • F26B11/026Arrangements for charging or discharging the materials to be dried, e.g. discharging by reversing drum rotation, using spiral-type inserts
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00076Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements inside the reactor
    • B01J2219/00081Tubes
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00076Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements inside the reactor
    • B01J2219/00083Coils
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/00049Controlling or regulating processes
    • B01J2219/00051Controlling the temperature
    • B01J2219/00074Controlling the temperature by indirect heating or cooling employing heat exchange fluids
    • B01J2219/00076Controlling the temperature by indirect heating or cooling employing heat exchange fluids with heat exchange elements inside the reactor
    • B01J2219/00085Plates; Jackets; Cylinders
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B01PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
    • B01JCHEMICAL OR PHYSICAL PROCESSES, e.g. CATALYSIS OR COLLOID CHEMISTRY; THEIR RELEVANT APPARATUS
    • B01J2219/00Chemical, physical or physico-chemical processes in general; Their relevant apparatus
    • B01J2219/18Details relating to the spatial orientation of the reactor
    • B01J2219/187Details relating to the spatial orientation of the reactor inclined at an angle to the horizontal or to the vertical plane
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10STECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10S165/00Heat exchange
    • Y10S165/135Movable heat exchanger
    • Y10S165/139Fully rotatable
    • Y10S165/14Rotating heat exchanger having rotating flow confining structures or chambers for two separate heat exchange fluids

Definitions

  • This invention relates to improvements in rotary processing vessels of a type for heating or cooling or otherwise processing materials that are fed into the vessel and, more particularly, the present invention pertains to an improved apparatus for supplying heating or cooling fluids and/or special atmospheres to said vessels, and for constantly removing processed materials therefrom, all while the vessel is being rotated.
  • Processing vessels of the type just referred to may be'rotary driers, rotary calciners, or rotary reaction vessels of various kinds in which materials to be processed are more or less continuously introduced at one end of the vessel and are removed from the other end thereof after having undergone the particular treatment or reaction desired within the vessel.
  • the reaction or treatment contemplated by the present invention may be plain drying, in which case the interior of the vessel will be provided with steam coils or the like over which the material to be dried is passed, or the treatment may comprise cooling of the material, or chemically reacting the same within the vessel as the result of the heating or cooling and/ or as the result of subjecting the material to a special atmosphere Within the vessel.
  • Rotary processing vessels of the general type first above referred to are well known and have found wide use in treating or drying various materials while maintaining the interiors of the vessels at about atmospheric pressure.
  • Such vessels for the most part, have been generally cylindrical in form and have been rotated about axes that are slightly tilted from the horizontal, so that materials to be treated introduced at one end of a vessel of this type will be moved slowly toward the other end while being tumbled over and over in contact with heat transfer coils or the like inside the vessel as the vessel is rotated.
  • the material being treated By the time the material being treated has reached the lower end of the cylindrical vessel, it will be dry or otherwise treated and will be ready to be discharged.
  • the treated material has been discharged from the lower end portion of these slightly tilted cylindrical vessels through a plurality of openings provided in the side wall of the vessel adjacent the lower end wall, the treated material being caught in a hopper or the like disposed below these openings, and then transported away from the vicinity of the vessel in any suitable desired manner.
  • One of the principal objects of the present invention is to provide a highly improved combination fluid joint and processed material discharge apparatus for a hermetically sealed rotatable treating vessel, operative for con tinuously supplying hot or cold fluids to heat transfer coils in the vessel and for continuously removing proc-* essed material from the vessel while the vessel is being rotated and while being operated under either internal pressure or internal vacuum or while containing 'a gaseous reaction atmosphere or gaseous reaction products.
  • Another object of the invention is to provide a combina-' tion fluid joint and processed material discharge apparatus ofthe character just stated, whereby the processed ma terial may be removed from the rotating vessel at sub-' stantially any reasonable rate desired without the escape of substantial amounts of gas from the interior of the vessel or leakage of air into the vessel.
  • This characteristic of the present apparatus renders a properly constructed vessel with which the apparatus is used, to be employed in a great variety of heating and drying and reaction processes where the maintenance of a given positive or negative pressure within the vessel is important, and where the recovery of gaseous products or the maintenance of a gaseous reaction atmosphere is desired.
  • carbon dioxide reaction product may be recovered from" the operation and be fed back for re-use in an earlier step in the overall Solvay process. That the present apparatus is ideally adapted for carrying out a processof this kind, as well as a great variety of similar processes; will be readily apparent to those skilled 'in theart'.
  • Another object of the present invention includes the pro vision of means by which the processed material may bei removed from the vessel along a path coincident with the axis of rotation of the vessel, while at the same” time supplying heating or cooling fluid to heat transfer coilssin the continuously rotating vessel and, when steam isusedas the heating fluid, draining condensate from the steam.
  • Yet another object of the invention is to: provide screw type conveyor means for removing the processed material from the rotating vessel, and the proheating coils.
  • Still another object of the invention is the prm vision of the conveyor screw as an integral part of the fluid joint assembly. Yet another object isthe provision of novel means for introducing the treated material with-' in the vessel to the screw for transportation to the exterior of the vessel.
  • Still another object of the invention is to provide in the screw and fluid joint assembly means by which a reaction fluid may continuously be introduced into the interior of the vessel or by which carbonate After sodium bicarbonate has- It is necessary, however, for commercial reasons, that this process be'carried on in a continuous operation-that is, that the sodium carbonate be discharged from the sealed ves'- sel without loss of moderate pressure, sothat the gaseous' gaseous reaction products or volatile solvents stripped from the material undergoing treatment may be withdrawn from the vessel.
  • Fig. 1 is an elevational view of a cylindrical, rotary drier or calciner incorporating one form of the fluid joint and processed material discharge apparatus of the present invention
  • Fig. 2 is an enlarged vertical cross-sectional view taken through the drier vessel substantially along the line 2-2 in Fig. 1, showing the interior of the drier at its dried material discharge end, and showing a hopper within the drier into which the dried material is tumbled as the vessel is rotated and from which the material is fed to a conveyor screw for movement in an axial direction out of the drier;
  • Fig. 3 is a further enlarged vertical axial cross-section taken substantially along the line 3--3 in Fig. 2, showing the dried material discharge end of the drier and showing the details of construction of the combination fluid joint and processed material discharge assembly;
  • Fig. 4 is a fragmentary cross-section taken substantially along the line 44 in Fig. 3 at right angles to the axis of rotation of the drier and looking toward the dried material discharge end of the drier vessel;
  • Fig. 5 is a view similar to Fig. 4, but taken substantially along the line 55 in Fig. 3 and looking in the opposite direction;
  • Fig. 6 is a fragmentary axial cross-section taken through that portion of the drier vessel immediately adjacent its dried material discharge end, showing a modification of the sleeve structure and arrangement within which the conveyor screw rotates, and showing a modified means for introducing the dried or processed material to the conveyor screw;
  • Fig. 7 is a cross-sectional view taken substantially along the line 77 in Fig. 6 in order to bring out the spiral shape of scoop elements for directing dried material to the conveyor screw.
  • the fluid joint and processed material discharge assembly of the present invention is shown in the drawings and described below as being incorporated, by way of example, in a rotary drier or calciner.
  • the details of the construction of the drier vessel may be varied greatly, depending upon the nature of the treatment to be given to the material to be processed therein.
  • the vessel will be referred to as a drier vessel, but it will be appreciated by those skilled in the art that the vessel and the apparatus of the present invention are not limited to use in a simple drying operation.
  • the vessel may be a reaction vessel in which a chemical reaction is caused to take place in the presence of heat, or the reaction may be one of an exothermic. character, in which case heat will be carried away from the vessel, as explained hereinafter.
  • the treatment of the material within the vessel may take place in an atmosphere of air or other gas, and also at atmospheric pressure or at positive or negative pressures, as the case may be.
  • gas may be constantly supplied to the interior of the vessel if the gaseous atmosphere therein requires replenishment, or gases of the reaction may be constantly recovered from the vesselagain as the necessities of the treating process may require.
  • the rotary dryer there shown comprises a long, axially ex tending, hermetically sealed, cylindrical vessel 10 having a cylindrical side wall 11 with annular steel tires 12 and 13 mounted thereon.
  • the tires 12 and 13 are utilized for rotatably supporting the vessel in a generally horizontal attitude, but with the axis of the vessel tilted slightly with respect to the horizontal, as illustrated in Fig. 1.
  • the tire 12 rides upon a pair of trunnion rollers 14 mounted in suitable bearing blocks 15 supported on a foundation block 16 resting upon a floor 17 or other supporting structure.
  • the tire 13 rotatably rides upon a pair of spaced trunnion rollers 18 that are respectively rotatably mounted in bearing blocks 19 that rest on a foundation block 20.
  • Rotation of the cylindrical drying vessel upon the tires 12 and 13, and upon the rollers 14 and 18, is accomplished by means of an electric motor 21 that drives a pinion gear 22 through a speed reducing unit 23, the pinion gear meshing with a large ring or girth gear 23 fixedly mounted upon and encompassing the cylindrical wall 11 of the vessel.
  • wet materials to be dried in the cylindrical dryer are fed downwardly through a pipe 24 and into a casing 25, the upper portion of which is hermetically sealed to the pipe 24 at a joint 26.
  • the forward end of the casing 25, in turn, is hermetically joined at 27 to an intermediate casing 28 of generally cylindrical form, the forward end of which is rotatably and hermetically joined in any suitable well known manner to an end wall 29 of the drying vessel about a large axial opening therein.
  • the intermediate casing 28 is supported independently of the dryer vessel upon upwardly extending struts 30 mounted upon a supporting block 31, and the rear casing 25 may be similarly supported by a plurality of struts 32.
  • a helical feed screw 33 is provided in the casing 25 and extends forwardly therefrom through the hermetic joint 27 and through the lower portion of the casing 28, into the interior of the dryer vessel through the previously mentioned axial opening provided in the wall 29 thereof.
  • the feed screw 33 includes an axial shaft 34 having a pulley or sprocket 35 fixed upon an external end thereof that extends from a hermetic seal in the end wall 25a of the casing 25, a belt or chain 36 being arranged to drive the pulley or sprocket 35, and thus the screw 33, by means of an electric motor 37 and a gear reducing unit 38. Wet materials moving or dropping downwardly through the pipe 24 fall into the casing 25 where they are picked up by the feed screw 33 and carried forwardly through the lower portion of the intermediate casing 28 and into the interior of the drying vessel 10.
  • the interior of the vessel 10 is lined with a plurality of longitudinally extending steam pipes 40 and 41, as shown in Fig. 2, the larger of these pipes 40 being located next adjacent the shell 11 of the vessel.
  • the longitudinal central portions of the pairs of steam pipes may be joined by longitudinally extending Webs 42 and 43, and the ends of the pipes adjacent the feed screw 33 are supported in any suitable fashion upon the inner side of the end wall 29 of the drying vessel, or upon the closure structure of which the wall 29 is a part.
  • the supporting relationship between the ends of the steam pipes and the wall 29 is such that the ends of the pipes may move or slide in an axial direction upon their supports with respect to the wall so as to accommodate any slight increase or decrease that may occur in the lengths of the pipes due to temperature changes therein.
  • the forward ends of the steam pipes 40 and 41 are open and are supportably mounted in an inner wall 44 of a circular steam manifold 45 that is welded or otherwise fixed in the forward end of the drier vessel to close the dried material exit end thereof.
  • This manifold 45 may be provided internally with three peripheral steam chambers 46 and a corresponding number of radial spokes 47, as shown.
  • Each of the spokes constitutes a radially extended web having its rear edge welded or otherwise joined to the rear wall 44 of the manifold 45 and its outermost edge similarly joined to the inner surface of the peripheral wall 48 of'the manifold.
  • each of the spokes 47 is welded to the inner surface of a drum-like forward wall 49 of the manifold 45 that is provided with a plurality of plugs 50 located opposite the ends of the steam pipes 40 and 41, as best shown in Fig. 3.
  • the interior of the steam pipes, and the pipes themselves, are thus accessible through the three peripheral manifold chambers 46 upon removal of the plugs 50.
  • the inner wall, radially speaking, of each of the chambers 46 of the steam manifold 45 comprises an arcuate shaped member 51, the forward and rear edges of which are respectively welded or otherwise joined at 52 (Fig. 3) to the forward and rear walls of the manifold.
  • each of the arcuate members 51 are respectively joined with radially extending walls 53 and 54 which are similarly welded to the forward and rearward walls of the manifold.
  • Each wall 54 extends radiallyinwardly parallel to an adjacent spoke 47 but spaced therefrom to provide a steam passage 55 therebetween, the radial inner end of the wall 54 being joined to one end of an arcuate shaped wall 56.
  • the opposite end of each wall 56 is joined to one of the walls 53, the latter of each of which extends radially inwardly beyond the arc of the Wall 56, where it is joined by an element 57 to the innermost end of one of the spokes 47.
  • each wall 53 is spaced from the adjacent spoke 47 so as to provide a condensate drain passage 58 therebetween. It will also be observed from Fig. 5 that the inner arcuate walls 56 are symmetrically located about the axis of the drying vessel so that they define an inner steam chamber 59 that is joined to each of the three peripheral chambers 46 by the respective steam passages 55.
  • the inner wall 44 of the manifold 45 has an axial opening therein in which there is located an axially arranged, forwardly extending cylindrical sleeve 65 having an annular flange 66 formed or .welded upon its inner end, this flange in turn being welded or otherwise hermetically secured to the inner surface of the manifold wall 44 about the opening.
  • the sleeve 65 which rotates with the drying vessel, extends well forwardly of the steam manifold 45 and has an outwardly extending annular flange 67 welded or otherwise formed upon its forward end (see Fig. 3).
  • This flange in turn, has secured thereto, as by bolts 68, an overlapping annular flange 69 welded or formed upon an outer axially disposed sleeve 70 which extends rearwardly therefrom.
  • An annular, built-up collar 71 is welded or otherwise formed about the rear or inner end of the outer sleeve 70 and this latter collar is secured, as by a plurality of bolts 72, to another collar 73 that is welded, or secured by extensions of the bolts 72, about an axial opening in the forward wall 49 of the steam manifold 45 at the forward end of the drying vessel.
  • a further sleeve 74 is tightly fitted within the outer sleeve 70 adjacent its rear portion, with the rear end of the sleeve 74 abutting the forward face of the collar 73 and with the inner peripheral surface of the sleeve 74 being spaced from the outer peripheral surface of the previously mentioned sleeve 65 so as to provide a longitudinally extending, cylindrically shaped, steam passage 75 therebetween.
  • the forward end of the sleeve 74 terminates well short of the forward ends of the sleeves 65 and '70 so as to provide a steam receiving area 75a therebetween 6 that is connected to the steam passage 75, the inner end of the steam passage 75 being in open communication with the inner chamber 59 of the manifold 45 of the drier vessel, as best shown in Fig. 3.
  • a stationary cylindrical steam manifold designated generally by the numeral 76 rotatably encompasses and rides upon the outer sleeve 70, with cylindrical bushings 77 therebetween, it being understood that the cylindrical sleeve assembly, comprising the sleeves 65, 70 and 74, rotates within the stationary manifold when the drier is rotated.
  • Amiular packing spaces are provided at opposite ends of the stationary manifold 76 for retaining packing elements or rings 78 held in place by packing glands 79 adjustably secured to the ends of the manifold as by bolts 80.
  • the cylindrical interior surface of the manifold 76 is provided with an annular groove 81 which is in open communication with a steam neck 82 formed upon the upper side of the manifold 76 and joined to a steam pipe 83 that is connected to a suitable source of steam.
  • the groove 81 is in constant communication with the steam receiving area 75a within the outer sleeve 70 by means of a plurality of circumferentially spaced openings 84 provided in the sleeve 70 opposite the groove 81.
  • the condensate that forms in the steam pipes 40 and 41 constantly drains toward the peripheral steam chambers 46 in the manifold 45 due to the slope of the axis of the drying vessel.
  • This condensate collects in the peripheral chambers and, as previously indicated, it is drained therefrom into the condensate passages 58 as the drying vessel is rotated. From the passages 58 the condensate enters the pipes 60 that extend through the collar 73 secured to the forward wall 49 of the manifold 45, which pipes are respectively connected, by interior passages 71a formed in the collar 71, to three longitudinally extending grooves 85 provided in the outer surface of the sleeve 74. As shown in Fig.
  • the underside of the stationary steam manifold 76 is provided with a condensate discharge neck 86 that communicates with an annular groove 87 formed in the inner cylindrical surface of the stationary manifold.
  • This latter circular groove is in constant communication with the condensate passages 85 in the sleeve 74 through a plurality of circumferentially arranged openings 88 provided in the outer sleeve 70 opposite the outer ends of the passages 85.
  • the condensate collected in each of the peripheral steam chambers 46 is drained downwardly through the respective condensate passages 58 aseach passage is carried toward a vertical position.
  • the condensate then passes through the pipes 60 into the condensate passage grooves 85 in the sleeve 74, in the direction shown by the arrows in Fig. 3, and thence through the openings 88 in the outer sleeve 70 into the annular groove 87 in the stationary steam manifold 76, and then through the drain neck 86 downwardly into a drain pipe 89 containing an ordinary steam trap 90 for preventing the steam pressure within the system from blowing out through the pipe 89.
  • the bushing 91 provides a hermetic seal between the inner sleeve 92 and the sleeve 65, packing 93 being provided at the innermost and outermost ends of the bushing, if desired, with an adjustable packing gland 94 adjustably secured to the flange 66 by means of bolts 95 at the inner end of the bushing, and a similar packing gland 94a provided at the outer end of the bushing and adjustably secured to the annular flange 69 by means of bolts
  • the innermost end of the stationary inner sleeve 92 extends well into the interior of the drier vessel, a large opening 92a being provided in the upper Wall of the inwardly projecting portion of the sleeve: 92.
  • a hopper 96 is mounted upon the casing 92 about this opening and is adapted to receive dried materials that have reached the dried state during their progressive axial movement through the drying vessel.
  • the tumbling of the material within the drying vessel greatly increases the speed with which the material is dried, so that when the material reaches the exit end of the vessel it is ready to be removed. This removal is accomplished, in the embodiment of the invention shown in Figs. 2 to 5, by tumbling the dried material into the hopper 96, the material being carried upwardly into the hopper by the steam pipes 40 and 41 and the webs 42 and 43 located about the peripheral interior of the vessel, as shown in Fig. 2.
  • the vessel rotating for example, in the direction shown in Fig. 2 by the arrow 61a, it will readily be understood that the dried material will be carried upwardly by the steam pipes and by the webs 42 and 43 at the left side of the view, dropping the material into the hopper as they reach their uppermost positions.
  • a helical feed screw designated generally by the numeral 97, is rotatably mounted within the inner sleeve 92 for receiving the dried material from the hopper 96 and propelling it forwardly through the inner sleeve 92 to the exterior of the drying vessel.
  • This helical screw is provided with a hollow shaft 98 and with helical flights 99 having a diameter only slightly less than the inner diameter of the sleeve 92, the inner end 100 of the shaft being rotatably supported in a bearing 101 mounted upon a rear wall 102 that closes the innermost end of the sleeve 92.
  • the forward end 103 of the shaft 98 extends forwardly well beyond the outermost end of the stationary sleeve 92 and is rotatably supported in a hermetically sealed bearing 104 formed on a wall 105 of an elbow 106 which may be bolted or otherwise secured to the forward extremity of the stationary sleeve 92.
  • This outer end of the shaft 98 has a sprocket 107 fixed thereto which may be driven by an electric motor 103 (Fig. l) and by means of a chain 109 in order to turn the shaft independently of the rotation of the drying vessel.
  • Rotation of the shaft 98 of the helical screw 97 causes the dried material introduced into the hopper 96 to be carried forwardly through the inner sleeve 92 and into the elbow 106.
  • the dried material itself completely fills, or tends completely to fill, the spaces between the flights 99 of the screw 97, thus tending to seal the sleeve 92 against the passage of gas therethrough.
  • the sleeve 92 extends well forwardly of the outer end of the screw 97 so as to provide a longitudinally extending hollow space 921) therein which joins the hollow interior of the elbow 106.
  • This hollow space 92b and the interior of the elbow forms an intermediate receptacle for the dried material discharged by the screw into which the dried material is packed by the screw against the wall 105 of the elbow, thereby forming a plug of the material.
  • This plug of material definitely seals the sleeve 92 against passage of gas out of the vessel when the pressure therein is greater than atmospheric pressure, and against passage of gas into the vessel when the pressure therein is less than atmospheric pressure.
  • Intermittent or continuous slow rotation of the valve member is made in the present instance at regular intervals in order to dump the dried material that has collected in the star valve and in the lower leg 110 in the elbow 106, the dried material being dumped from the valve into a conduit 113, the interior of which may be at atmospheric pressure.
  • This conduit or its equivalent, transports the dried material away from the vicinity of the drier vessel.
  • star valve 111 in the manner described above is not necessarily required in those instances where the dried material is of a fine nature such that it packs easily and completely fills the spaces between the flights 99 of the helical discharge screw 97 within the stationary inner sleeve 92 or forms a tight plug of material in the space 92b at the outer end of the sleeve 92 and in the elbow 106.
  • the presence of material of this character within the screw and that forming the plug will adequately seal the drying vessel and prevent the passage of gases into or out of the same through the sleeve 92, particularly when the pressure to be maintained within the drying vessel does not difier greatly positively or negatively from atmospheric pressure.
  • the star valve 111 may be employed in the manner shown in Fig. 3 and described above, so as to help insure against the passage of gases into or out of the drying vessel through the inner sleeve 92.
  • the shaft 98 of the helical screw 97 is hollow.
  • the hollow interior of the shaft forms a passage 98a which extends throughout the length of the shaft and provides a conduit through which gases may be introduced into the dryer vessel through the open inner end of the shaft when the drying operation is to take place in a special atmosphere or when the material in the vessel is to be reacted with a special atmosphere. Similarly gases from within the vessel may be removed therefrom through the hollow shaft, if desired.
  • the outer end of the shaft extends beyond the sprocket 107 and has a fluid joint rotatably and hermetically secured thereon in any suitable fashion such that the shaft rotates within the joint and gases may be introduced from the joint through the inner passage 98a in the shaft and into the interior of the vessel, or gases may be withdrawn from the vessel through the passage 98a and the joint without leakage at the outer end of the shaft.
  • the joint 150 may be in communication with a pipe 151 having a valve 152 therein to control the flow of gas through the passage 98a in the shaft 98.
  • the combination fluid joint and processed material discharge assembly of the present invention provides a means not only for continuously introducing steam into the steam pipes or heat exchange coils of the rotating processing vessel and for continuously draining condensate therefrom, but it also provides means for hermetically sealing the discharge end of the vessel and for removing processed material therefrom in an axial forwardly directed path.
  • This characteristic of the present invention renders the vessel ideally suitable for use in substantially any commercial drying or reacting operation, including those first mentioned above, wherein the interior of the vessel must be maintained at a substantially constant pressure that is either greater or less than atmospheric pressure.
  • the mechanism also renders the vessel useful in processes that require drying or heating to take place in special atmospheres, such as in atmospheres of'carbon dioxide or hydrogen, and it also renders the vessel readily useable in processes in which gaseous products must be recovered.
  • atmospheres of'carbon dioxide or hydrogen special atmospheres
  • it has previously been mentioned that it is of commercial importance in the Solvay process to recover the carbon dioxide that is produced during the formation of the dried soda ash, the latter of which, in the present instance, is removed from the drying vessel by the helical screw 97.
  • the carbon dioxide may be recovered and removed from the drying vessel through the passage 98a in the screw shaft 98 or through the intermediate casing 28 and through a conduit 114 joined thereto, the interior of the drying vessel at all times being maintained in a pressurized condition when the wet products are introduced to the vessel through the pipe 24 under pressure and when the gases to be recovered are similarly removed under pressure through the pipe 114.
  • the vessel 10 has been hereinbefore referred to as a drying vessel, it will be appreciated that it may be used in many applications other than drying. It may be employed as a reaction vessel in which various types of reactions may be commercially carried out, the above mentioned reaction of the Solvay process being only one of these reactions.
  • the reactions may be either endothermic, in which case steam or other hot fluids may be introduced into the heat exchange pipes 40 and 41 through the stationary steam manifold 76, as described above, or they may be exothermic, in which case cold water may be introduced into the system of pipes 40 and 41 through the steam neck 83 of the stationary manifold 76.
  • the condensate drain pipe 89' will be closed by a suitable valve and the warm water from the pipes 40 and 41 will be discharged therefrom at their rear ends through suitable passages through the end wall 29 of the vessel and into a trough or any suitable device for catching the water, it being understood, of course, that the water discharge passages through the wall 29 must not interfere with the hermetic nature of the closure for the vessel provided by that wall or the closure of which it is a part.
  • the reactions carried out inthe vessel may be made under pressure or under a vacuum or in special gaseous atmospheres which may be replenished as required through the fluid joint 150 and through the passage 98a in the hollow shaft 98.
  • FIG. 6 and 7 A modification of a portion of the structure of Figs. 1 to 5 is shown in Figs. 6 and 7 where, among other things, the vessel 10 is provided with a plurality of heat exchange pipes 120, 121 and 122 arranged in groups of three, rather than in groups of two as previously described.
  • the forward ends of these pipes like those discussed earlier, pass through the rear wall 44 of the manifold 45 that is hermetically secured to the forward end of the cylindrical wall 11 of the vessel, and those pipes are adapted to receive steam or other heat exchange fluid from the chambers 46 of the manifold in the same manner as in the embodiment described hereinbefore.
  • the central portion of the inner wall 44 of the manifold 45 is recessed in the modification, as at 123, to receive an annular flange 124 that is welded or otherwise fixed about the periphery of a sleeve 125 that corresponds in every respect to the sleeve 65 of the previously described structure except that the wall of the sleeve 125, in the present instance, is shown to be thicker than the corresponding sleeve 65, and the flange 66 is secured 10 to the sleeve 65 at the extreme inner end thereof, whereas the innermost end of the sleeve extends inwardly from the corresponding flange 124 in the modificationand terminates in the plane of the inner surface of the inner wall 44 of the manifold 45.
  • the flange 124 similarly to the corresponding flange 66 in Fig. 3, is weldedor otherwise secured to the recessed portion 123:: of the wall 44 about an axial opening provided therein for the sleeve 125.
  • the wall 44 of the manifold 45 in the modification, has a spiral cage structure secured thereto, as by bolts 126, so that the cage structure will rotate with the drying vessel 10.
  • This cage structure -comprisesan inner circular head or drum 127 and a corresponding outer drum or head 128, the latter ofwhich lies flush against the inner surface of the wall 44 of the steam manifold 45 and is secured thereto by the previously mentioned bolts 126.
  • the diameter of the heads- 127 and 123 is somewhat less than the diametric distance between the oppositely disposed steam pipes 122, as
  • the head 127 is supported by and joined to the head 128 by a plurality of involuted sheet metal scoops 129, each of which has an outermost portion 130 (Fig. 7) which may be welded or otherwise secured to the interior of the cylindrical wall.
  • 111 of the vessel and which extends radially inwardly therefrom to a position inside the innermost pipes of the adjacent clusters of pipes 120, 121 and 122. From this point, each of the scoops involutes about the axis of rotation ofthe vessel and radially inwardly along a progressively sharper curved:
  • feed screw comprises a hollow shaft 132 having arear vided with a collar 136 that is secured thereto by a setscrew 137 so as to prevent axial, longitudinal movement.
  • the shaft 132 of the helical screw extends completely through the sleeve- 125 (which in this instance rotates with the drier vessel) and may be suitably journalled forwardly of the forward. end of the sleeve 125 in, for example, an elbow like the elbow 106 shown in Fig. 3 which may be joined to the forward end of the sleeve 125 in any suitable manner permitting rotation of the sleeve with the drying vessel and with respect to the elbow.
  • the shaft 132 also is'provided with a drive sprocket, similar to the previously mentioned sprocket 107, by means of whichthe shaft 132 may be rotated independently of the rotation of the drying vessel, and the shaft has a passage 132a therethrough that opens at its inner end into the interior of the vessel 10 and communicates at its forward end with the fluid joint 150 in the same manner as that described above with respect to the inner passage 98a of the shaft 98.
  • the inner end portion of the shaft 132 is provided with a double set of helical flights 138 and 139 within the area defined by the innermost ends of the scoops 129.
  • the flight 139 terminates at 139a just inside the inner end portion of the sleeve 126;
  • flight 138 merges with a single flight 140 that extends in a helical fashion forwardly through. the sleeve 125, the flights 140 having a lesser pitch than the flights 138 and 139.
  • the flight 140 of the helical screw thereupon carries the dried material forwardly through the sleeve 125 to discharge the material into the forward end of the sleeve, which may have an open space therein like the space 92b in the sleeve 92, and into the elbow 106 or its equivalent where the material packs to form a plug and progressively drops to the star valve 111, as previously described. Due to the fact that the double flights 138 and 139 pack the dried material into the flights 140 of the feed screw 131, this material along with the plug formed at the forward end of the sleeve 125 and in the elbow 106, serves to seal the interior of the sleeve 125 against passage of gas into or out of the drying vessel through the sleeve.
  • the modified form of the present invention permits the interior of the vessel to be maintained at any pressure desired commensurate with the needs of the particular drying operation or reaction process being carried out.
  • the modified form of the invention like the form shown in Figs. 2 to 5, provides for continuous axial discharge of the dried or treated material while permitting heating or cooling fluid to be introduced into the heat exchange pipes as the vessel is being rotated.
  • the several sleeves 65, 70, 74 and 92 comprise a compound sleeve unit hermetically sealed in the end of the drier vessel containing a helical discharge screw, whereas in the embodiment shown in Figs.
  • the sleeves 125, 70 and 74 comprise a corresponding compound sleeve unit. Furthermore, viewed in a slightly difierent way, it will be observed that in the form of the invention illustrated in Figs. 2 to 5, the sleeves 65, 70 and 74 comprise a compound sleeve unit that rotates with the drier vessel around the stationary inner sleeve 92 that contains the helical discharge screw.
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end is exposed to the interior of said vessel and its outer end is
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a.
  • a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, said screw and said sleeve unit being constructed and arranged in a manner such that the inner end of said screw is exposed to the interior of said vessel and the outer end of said screw terminates within said sleeve unit short of the outer end thereof, thereby providing a longitudinally extending space within said sleeve unit in the outer end portion thereof unoccupied by said screw, a fluid manifold encompassing and riding upon the exterior of said sleeve unit exteriorly of said vessel, said manifold and said sleeve unit having internal interconnected passages therein in communication with said heat exchange coils of said vessel for conducting heat exchange fluid thereto during the rotation of said vessel, means within the interior of said vessel for feeding the processed material to the inner end of said screw during said rotation of said vessel, means for rotating said screw independently of the rotation of said vessel progressively to carry processed material forwardly in said sle
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, said screw and said sleeve unit being constructed and arranged in a manner such that the inner end of said screw is exposed to the interior of said vessel and the outer end of said screw terminates within said sleeve unit short of the outer end thereof, thereby
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end Wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, said screw and said sleeve unit being so constructed and arranged that the inner end of said screw is exposed to the interior of said vessel, a fluid manifold encompassing and riding upon the exterior of said sleeve unit exteriorly of said vessel, said
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw-extending axially in said sleeve unit and mounted for rotation therein, said screw of said sleeve unit being so constructed and arranged that the inner end of said screw is exposed to the interior of said vessel, a fluid manifold encompassing and riding upon the exterior of said sleeve unit exteriorly of said vessel, said
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end is exposed to the interior of said vessel and its outer end is located
  • an assembly for introducing heat exchange fluid to said coils and for continuously removing treated material from said vessel comprising a cylindrical axially extending sleeve unit mounted in an opening in the end wall of said vessel at the treated material discharge end thereof and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to the adjacent end wall of said vessel and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw
  • an assembly for introducing heat exchange fluid to said coils and for continuously removing the treated material from said vessel during the rotation thereof comprising a cylindrical sleeve unit mounted in an opening in the end wall of said vessel at its discharge end and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to the adjacent end wall of said vessel and a cooperating stationary part hermetically sealed to said rotatable part, a conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the length of said screw being such that its inner end is exposed to the interior of said vessel and its outer end is located exteriorly of said vessel, a manifold encompassing and riding upon a portion of said vessel
  • said means for feeding treated material into contact with the inner end of said screw includes a hopper disposed within said vessel and supported upon the inner end of said sleeve unit.
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so 'as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer
  • a processed material discharge assembly comprising a cylindrical longitudinally extend iug sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel; said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly thereof, the flights on the inner end portion of said screw having a greater pitch than the
  • a processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel; said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly thereof, the flights on the inner end portion of said screw having a greater pitch than the flights on the
  • a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, in a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is
  • a processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part,
  • a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly of the vessel, means including a plurality of involuted members fixed to the interior of said vessel radially opposite said inner end portion of said screw for feeding processed material thereto during rotation of said vessel, each of said members terminating at its inner radial end immediately adjacent to the periphery of said inner end portion of said screw, and means for rotating said screw independently of the rotation of said vessel to carry processed material in an axial discharging direction through said sleeve unit and to the exterior of said vessel during the rotation of said vessel.
  • each of said members is curved toward its inner radial end in a direction generally opposite the direction of rotation of said vessel.
  • a fluid joint and processed material discharge assembly comprising an outwardly axially extending first sleeve hermetically and fixedly joined at its inner end to said wall about said opening so as to rotate with said vessel, a stationary second sleeve extending axially through said first sleeve and through said opening into the interior of said vessel, means for preventing the escape of gases from said vessel between the inner surface of said rotatable first sleeve and the outer surface of said stationary second sleeve, a helical conveyor screw extending axially in said stationary second sleeve and mounted for rotation therein, the diameter of the flights of said screw being 19 feeding processed material to the inner end of said screw during rotation of
  • said means for feeding processed material to the inner end of said screw includes a hopper disposed within said vessel and supported upon the inner end of said stationary second sleeve.
  • a fluid joint and processed material discharge assembly comprising an outwardly extending sleeve hermetically and fixedly joined at its inner end to said wall about said opening so as to rotate with said vessel, a helical conveyor screw extending axiallythrough said sleeve and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end 20 portion extends well into the interior of said vessel, a stationary fluid manifold encompassing and riding upon said sleeve exteriorly of said vessel and hermetically sealed to said sleeve, said sleeve having fluid passage
  • said means for feeding processed material to said inner end portion of said screw includes a plurality of involuted members fixed to the interior of said vessel radially opposite said end portion of said screw, each of said members terminating at its inner radial end immediately adjacent the periphery of said screw.

Description

Aug. 19, 1958 2,848,198
C. E. BILL FLUID JOINT AND PROCESSED MATERIAL DISCHARGE ASSEMBLY FOR ROTARY PROCESSING VESSELS Filed Jan. 28, 1957 4 Sheets-Sheet 1 INVEN TOR.
CZz ffa rd 115 Aug. 19, 1958 c. E. BILL FLUID JOINT AND PROCESSED MATERIAL DISCHARGE ASSEMBLY FOR ROTARY PROCESSING VESSELS 4 Sheets-Sheet 2 Filed Jan. 28, 1957 ll w r I llllllllll llllllllllllllll I A 11 -\MM\b .lllfI/lllfll I W A A IIIIIIIIIIII III YIIIIIIIIIII Aug. 19, 1958 c. E. BILL 2,848,198
FLUID JOINT AND PROCESSED MATERIAL DISCHARGE ASSEMBLY FOR ROTARY PROCESSING VESSELS 4 Sheets-Sheet 3 Filed Jan. 28, 1957 u a 0 a I l 0 I a l {a I I of z I I I I I u n I 1 93 I INVENTOR. CZL'ffm'dl I'BLZL, BY
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Aug, 19, 1958 C. E. BIL FLUID JOINT AND PROCESSED ERIAL DISCHARGE ASSEMBLY FOR ROTARY PROCESSING VESSEL-S Flled Jan. 28, 1957 4 Sheets-Sheet 4 INVENTOR.
glffa rdZ Z'BLZZ, M film Na /7% United States Patent FLUID JOINT AND PROCESSED MATERIAL DIS- CHARGE ASSEMBLY FOR ROTARY PROCESS- ING VESSELS Cliiford E. Bill, Louisville, Ky., assiguor to General American Transportation Corporation, Chicago, 111., a corporation of New York Application January 28, 1957, Serial No. 636,610
27 Claims. (Cl. 257-92) This invention relates to improvements in rotary processing vessels of a type for heating or cooling or otherwise processing materials that are fed into the vessel and, more particularly, the present invention pertains to an improved apparatus for supplying heating or cooling fluids and/or special atmospheres to said vessels, and for constantly removing processed materials therefrom, all while the vessel is being rotated.
Processing vessels of the type just referred to may be'rotary driers, rotary calciners, or rotary reaction vessels of various kinds in which materials to be processed are more or less continuously introduced at one end of the vessel and are removed from the other end thereof after having undergone the particular treatment or reaction desired within the vessel. The reaction or treatment contemplated by the present invention may be plain drying, in which case the interior of the vessel will be provided with steam coils or the like over which the material to be dried is passed, or the treatment may comprise cooling of the material, or chemically reacting the same within the vessel as the result of the heating or cooling and/ or as the result of subjecting the material to a special atmosphere Within the vessel.
Rotary processing vessels of the general type first above referred to are well known and have found wide use in treating or drying various materials while maintaining the interiors of the vessels at about atmospheric pressure. Such vessels, for the most part, have been generally cylindrical in form and have been rotated about axes that are slightly tilted from the horizontal, so that materials to be treated introduced at one end of a vessel of this type will be moved slowly toward the other end while being tumbled over and over in contact with heat transfer coils or the like inside the vessel as the vessel is rotated. By the time the material being treated has reached the lower end of the cylindrical vessel, it will be dry or otherwise treated and will be ready to be discharged. Heretofore, the treated material has been discharged from the lower end portion of these slightly tilted cylindrical vessels through a plurality of openings provided in the side wall of the vessel adjacent the lower end wall, the treated material being caught in a hopper or the like disposed below these openings, and then transported away from the vicinity of the vessel in any suitable desired manner.
While treating vessels of the kind just described have been suitable for many uses, it has been found to be extremely difiicult to operate such vessels under special conditions requiring the treatment to take place under substantial pressure, or in a vacuum, or in special atmospheres of hydrogen, carbon dioxide or the like, as so often required by commercial chemical processes. Due to the fact that severe gas leakage around the peripheral discharge openings for the treated material has seemingly been unavoidable, commercial vessels of this general type have heretofore found little use in special treating or reacting processes such as those just mentioned, or in special processes where a high percentage of recovery of solvents or gaseous reaction products or other volatile materials is required. One of the principal objects of the present invention is to provide a highly improved combination fluid joint and processed material discharge apparatus for a hermetically sealed rotatable treating vessel, operative for con tinuously supplying hot or cold fluids to heat transfer coils in the vessel and for continuously removing proc-* essed material from the vessel while the vessel is being rotated and while being operated under either internal pressure or internal vacuum or while containing 'a gaseous reaction atmosphere or gaseous reaction products. Another object of the invention is to provide a combina-' tion fluid joint and processed material discharge apparatus ofthe character just stated, whereby the processed ma terial may be removed from the rotating vessel at sub-' stantially any reasonable rate desired without the escape of substantial amounts of gas from the interior of the vessel or leakage of air into the vessel. This characteristic of the present apparatus, it will be understood, renders a properly constructed vessel with which the apparatus is used, to be employed in a great variety of heating and drying and reaction processes where the maintenance of a given positive or negative pressure within the vessel is important, and where the recovery of gaseous products or the maintenance of a gaseous reaction atmosphere is desired.
An example of one such heating and reaction'prdcess,
for which the apparatus of the present invention is ideally suited, is encountered in one of the steps of the so-called preferably under moderatepressure and temperature, to"
cause the following reaction to take place:
2NaHCO, thereby providing the desired end product.
carbon dioxide reaction product may be recovered from" the operation and be fed back for re-use in an earlier step in the overall Solvay process. That the present apparatus is ideally adapted for carrying out a processof this kind, as well as a great variety of similar processes; will be readily apparent to those skilled 'in theart'.
Other objects of the present invention include the pro vision of means by which the processed material may bei removed from the vessel along a path coincident with the axis of rotation of the vessel, while at the same" time supplying heating or cooling fluid to heat transfer coilssin the continuously rotating vessel and, when steam isusedas the heating fluid, draining condensate from the steam. Yet another object of the invention is to: provide screw type conveyor means for removing the processed material from the rotating vessel, and the proheating coils.
vision of means in conjunction with the screw for pre-' venting the leakage of gases past the screw during opera= tion. Still another object of the invention is the prm vision of the conveyor screw as an integral part of the fluid joint assembly. Yet another object isthe provision of novel means for introducing the treated material with-' in the vessel to the screw for transportation to the exterior of the vessel. Still another object of the invention is to provide in the screw and fluid joint assembly means by which a reaction fluid may continuously be introduced into the interior of the vessel or by which carbonate After sodium bicarbonate has- It is necessary, however, for commercial reasons, that this process be'carried on in a continuous operation-that is, that the sodium carbonate be discharged from the sealed ves'- sel without loss of moderate pressure, sothat the gaseous' gaseous reaction products or volatile solvents stripped from the material undergoing treatment may be withdrawn from the vessel.
These and other objects and advantages of the invention will be apparent from the following description of a preferred embodiment, as well as a modification, of the invention, taken with the accompanying drawings in which:
Fig. 1 is an elevational view of a cylindrical, rotary drier or calciner incorporating one form of the fluid joint and processed material discharge apparatus of the present invention;
Fig. 2 is an enlarged vertical cross-sectional view taken through the drier vessel substantially along the line 2-2 in Fig. 1, showing the interior of the drier at its dried material discharge end, and showing a hopper within the drier into which the dried material is tumbled as the vessel is rotated and from which the material is fed to a conveyor screw for movement in an axial direction out of the drier;
Fig. 3 is a further enlarged vertical axial cross-section taken substantially along the line 3--3 in Fig. 2, showing the dried material discharge end of the drier and showing the details of construction of the combination fluid joint and processed material discharge assembly;
Fig. 4 is a fragmentary cross-section taken substantially along the line 44 in Fig. 3 at right angles to the axis of rotation of the drier and looking toward the dried material discharge end of the drier vessel;
Fig. 5 is a view similar to Fig. 4, but taken substantially along the line 55 in Fig. 3 and looking in the opposite direction;
Fig. 6 is a fragmentary axial cross-section taken through that portion of the drier vessel immediately adjacent its dried material discharge end, showing a modification of the sleeve structure and arrangement within which the conveyor screw rotates, and showing a modified means for introducing the dried or processed material to the conveyor screw; and
Fig. 7 is a cross-sectional view taken substantially along the line 77 in Fig. 6 in order to bring out the spiral shape of scoop elements for directing dried material to the conveyor screw.
The fluid joint and processed material discharge assembly of the present invention is shown in the drawings and described below as being incorporated, by way of example, in a rotary drier or calciner. The details of the construction of the drier vessel, however, may be varied greatly, depending upon the nature of the treatment to be given to the material to be processed therein. During the course of the description, again by way of example, the vessel will be referred to as a drier vessel, but it will be appreciated by those skilled in the art that the vessel and the apparatus of the present invention are not limited to use in a simple drying operation. Instead, it will be apparent, as the description proceeds, that the vessel may be a reaction vessel in which a chemical reaction is caused to take place in the presence of heat, or the reaction may be one of an exothermic. character, in which case heat will be carried away from the vessel, as explained hereinafter. Furthermore, it will be apparent that the treatment of the material within the vessel may take place in an atmosphere of air or other gas, and also at atmospheric pressure or at positive or negative pressures, as the case may be. It will also be seen that, as the treatment of the material in the vessel takes place, gas may be constantly supplied to the interior of the vessel if the gaseous atmosphere therein requires replenishment, or gases of the reaction may be constantly recovered from the vesselagain as the necessities of the treating process may require.
Referring to the drawings, and first to Fig. 1, the rotary dryer there shown comprises a long, axially ex tending, hermetically sealed, cylindrical vessel 10 having a cylindrical side wall 11 with annular steel tires 12 and 13 mounted thereon. The tires 12 and 13 are utilized for rotatably supporting the vessel in a generally horizontal attitude, but with the axis of the vessel tilted slightly with respect to the horizontal, as illustrated in Fig. 1. The tire 12 rides upon a pair of trunnion rollers 14 mounted in suitable bearing blocks 15 supported on a foundation block 16 resting upon a floor 17 or other supporting structure. Similarly, the tire 13 rotatably rides upon a pair of spaced trunnion rollers 18 that are respectively rotatably mounted in bearing blocks 19 that rest on a foundation block 20. Rotation of the cylindrical drying vessel upon the tires 12 and 13, and upon the rollers 14 and 18, is accomplished by means of an electric motor 21 that drives a pinion gear 22 through a speed reducing unit 23, the pinion gear meshing with a large ring or girth gear 23 fixedly mounted upon and encompassing the cylindrical wall 11 of the vessel.
In the presently illustrated arrangement, wet materials to be dried in the cylindrical dryer are fed downwardly through a pipe 24 and into a casing 25, the upper portion of which is hermetically sealed to the pipe 24 at a joint 26. The forward end of the casing 25, in turn, is hermetically joined at 27 to an intermediate casing 28 of generally cylindrical form, the forward end of which is rotatably and hermetically joined in any suitable well known manner to an end wall 29 of the drying vessel about a large axial opening therein. The intermediate casing 28 is supported independently of the dryer vessel upon upwardly extending struts 30 mounted upon a supporting block 31, and the rear casing 25 may be similarly supported by a plurality of struts 32. A helical feed screw 33 is provided in the casing 25 and extends forwardly therefrom through the hermetic joint 27 and through the lower portion of the casing 28, into the interior of the dryer vessel through the previously mentioned axial opening provided in the wall 29 thereof. The feed screw 33 includes an axial shaft 34 having a pulley or sprocket 35 fixed upon an external end thereof that extends from a hermetic seal in the end wall 25a of the casing 25, a belt or chain 36 being arranged to drive the pulley or sprocket 35, and thus the screw 33, by means of an electric motor 37 and a gear reducing unit 38. Wet materials moving or dropping downwardly through the pipe 24 fall into the casing 25 where they are picked up by the feed screw 33 and carried forwardly through the lower portion of the intermediate casing 28 and into the interior of the drying vessel 10.
The interior of the vessel 10 is lined with a plurality of longitudinally extending steam pipes 40 and 41, as shown in Fig. 2, the larger of these pipes 40 being located next adjacent the shell 11 of the vessel. The longitudinal central portions of the pairs of steam pipes may be joined by longitudinally extending Webs 42 and 43, and the ends of the pipes adjacent the feed screw 33 are supported in any suitable fashion upon the inner side of the end wall 29 of the drying vessel, or upon the closure structure of which the wall 29 is a part. Preferably, the supporting relationship between the ends of the steam pipes and the wall 29 is such that the ends of the pipes may move or slide in an axial direction upon their supports with respect to the wall so as to accommodate any slight increase or decrease that may occur in the lengths of the pipes due to temperature changes therein.
The forward ends of the steam pipes 40 and 41 are open and are supportably mounted in an inner wall 44 of a circular steam manifold 45 that is welded or otherwise fixed in the forward end of the drier vessel to close the dried material exit end thereof. This manifold 45, as perhaps best shown in Figs. 3 and 5, may be provided internally with three peripheral steam chambers 46 and a corresponding number of radial spokes 47, as shown. Each of the spokes constitutes a radially extended web having its rear edge welded or otherwise joined to the rear wall 44 of the manifold 45 and its outermost edge similarly joined to the inner surface of the peripheral wall 48 of'the manifold. The forward edge of each of the spokes 47 is welded to the inner surface of a drum-like forward wall 49 of the manifold 45 that is provided with a plurality of plugs 50 located opposite the ends of the steam pipes 40 and 41, as best shown in Fig. 3. The interior of the steam pipes, and the pipes themselves, are thus accessible through the three peripheral manifold chambers 46 upon removal of the plugs 50. The inner wall, radially speaking, of each of the chambers 46 of the steam manifold 45 comprises an arcuate shaped member 51, the forward and rear edges of which are respectively welded or otherwise joined at 52 (Fig. 3) to the forward and rear walls of the manifold. The opposite ends of each of the arcuate members 51 are respectively joined with radially extending walls 53 and 54 which are similarly welded to the forward and rearward walls of the manifold. Each wall 54, as best seen in Fig. 5, extends radiallyinwardly parallel to an adjacent spoke 47 but spaced therefrom to provide a steam passage 55 therebetween, the radial inner end of the wall 54 being joined to one end of an arcuate shaped wall 56. The opposite end of each wall 56 is joined to one of the walls 53, the latter of each of which extends radially inwardly beyond the arc of the Wall 56, where it is joined by an element 57 to the innermost end of one of the spokes 47. As best seen in Fig. 5, each wall 53 is spaced from the adjacent spoke 47 so as to provide a condensate drain passage 58 therebetween. It will also be observed from Fig. 5 that the inner arcuate walls 56 are symmetrically located about the axis of the drying vessel so that they define an inner steam chamber 59 that is joined to each of the three peripheral chambers 46 by the respective steam passages 55.
Steam is introduced into the inner steam chamber 59'of the manifold 45, and thus is supplied to the peripheral chambers 46 and to the steam pipes 40 and 41, by means of the novel steam neck and dried material discharge assembly about to be described. Furthermore, the condensate fromthe steam pipes and from the peripheral chambers 46 is drained through the condensate passages 58 to forwardly extending pipes 60as the vessel is rotated in the direction shown by the arrow 61 in Fig. 5, the condensate being led through the pipes 60 and thence through the steam neck assembly and to the exterior thereof in a manner to be hereinafter described.
The inner wall 44 of the manifold 45 has an axial opening therein in which there is located an axially arranged, forwardly extending cylindrical sleeve 65 having an annular flange 66 formed or .welded upon its inner end, this flange in turn being welded or otherwise hermetically secured to the inner surface of the manifold wall 44 about the opening. The sleeve 65, which rotates with the drying vessel, extends well forwardly of the steam manifold 45 and has an outwardly extending annular flange 67 welded or otherwise formed upon its forward end (see Fig. 3). This flange, in turn, has secured thereto, as by bolts 68, an overlapping annular flange 69 welded or formed upon an outer axially disposed sleeve 70 which extends rearwardly therefrom. An annular, built-up collar 71 is welded or otherwise formed about the rear or inner end of the outer sleeve 70 and this latter collar is secured, as by a plurality of bolts 72, to another collar 73 that is welded, or secured by extensions of the bolts 72, about an axial opening in the forward wall 49 of the steam manifold 45 at the forward end of the drying vessel. A further sleeve 74 is tightly fitted within the outer sleeve 70 adjacent its rear portion, with the rear end of the sleeve 74 abutting the forward face of the collar 73 and with the inner peripheral surface of the sleeve 74 being spaced from the outer peripheral surface of the previously mentioned sleeve 65 so as to provide a longitudinally extending, cylindrically shaped, steam passage 75 therebetween. The forward end of the sleeve 74 terminates well short of the forward ends of the sleeves 65 and '70 so as to provide a steam receiving area 75a therebetween 6 that is connected to the steam passage 75, the inner end of the steam passage 75 being in open communication with the inner chamber 59 of the manifold 45 of the drier vessel, as best shown in Fig. 3.
A stationary cylindrical steam manifold, designated generally by the numeral 76 rotatably encompasses and rides upon the outer sleeve 70, with cylindrical bushings 77 therebetween, it being understood that the cylindrical sleeve assembly, comprising the sleeves 65, 70 and 74, rotates within the stationary manifold when the drier is rotated. Amiular packing spaces are provided at opposite ends of the stationary manifold 76 for retaining packing elements or rings 78 held in place by packing glands 79 adjustably secured to the ends of the manifold as by bolts 80. The cylindrical interior surface of the manifold 76 is provided with an annular groove 81 which is in open communication with a steam neck 82 formed upon the upper side of the manifold 76 and joined to a steam pipe 83 that is connected to a suitable source of steam. The groove 81 is in constant communication with the steam receiving area 75a within the outer sleeve 70 by means of a plurality of circumferentially spaced openings 84 provided in the sleeve 70 opposite the groove 81. As the drying vessel and its steam manifold 45 are rotated, it will be observed that the two sleeves 65 and 70 of the steam neck assembly likewise rotate as a unit, the manifold 76 riding in a stationary manner upon the bushings 77 encompassing the sleeve 70. Thus, it will be understood that during the rotation of the drier vessel, steam is constantly admitted to the steam pipes 40 and 41 thereof through the steam neck 82 of the manifold 76 andinto the annular groove 81 therein, and thence through the openings 84 in the sleeve 70 into the steam receiving area 75a, and from that area through the cylindrical steam passage 75 into the inner steam chamber 59 of the manifold 45 and thence through the steam passages 55 to the three peripheral steam chambers 46 of the manifold 45.
The condensate that forms in the steam pipes 40 and 41 constantly drains toward the peripheral steam chambers 46 in the manifold 45 due to the slope of the axis of the drying vessel. This condensate collects in the peripheral chambers and, as previously indicated, it is drained therefrom into the condensate passages 58 as the drying vessel is rotated. From the passages 58 the condensate enters the pipes 60 that extend through the collar 73 secured to the forward wall 49 of the manifold 45, which pipes are respectively connected, by interior passages 71a formed in the collar 71, to three longitudinally extending grooves 85 provided in the outer surface of the sleeve 74. As shown in Fig. 3, the underside of the stationary steam manifold 76 is provided with a condensate discharge neck 86 that communicates with an annular groove 87 formed in the inner cylindrical surface of the stationary manifold. This latter circular groove is in constant communication with the condensate passages 85 in the sleeve 74 through a plurality of circumferentially arranged openings 88 provided in the outer sleeve 70 opposite the outer ends of the passages 85.
Thus, as the steam manifold 45 is rotated with the drying I vessel, the condensate collected in each of the peripheral steam chambers 46 is drained downwardly through the respective condensate passages 58 aseach passage is carried toward a vertical position. The condensate then passes through the pipes 60 into the condensate passage grooves 85 in the sleeve 74, in the direction shown by the arrows in Fig. 3, and thence through the openings 88 in the outer sleeve 70 into the annular groove 87 in the stationary steam manifold 76, and then through the drain neck 86 downwardly into a drain pipe 89 containing an ordinary steam trap 90 for preventing the steam pressure within the system from blowing out through the pipe 89.
A long, cylindrical bushing 91, of bronze or the like, is fitted within the sleeve 65, as shown in Fig. 3, and a stationary, fixed inner sleeve 92 is provided within the bushing 91 so that the bushing, together with the sleeve and its related parts, will rotate about the inner sleeve 92 when the drier vessel is rotated. The bushing 91 provides a hermetic seal between the inner sleeve 92 and the sleeve 65, packing 93 being provided at the innermost and outermost ends of the bushing, if desired, with an adjustable packing gland 94 adjustably secured to the flange 66 by means of bolts 95 at the inner end of the bushing, and a similar packing gland 94a provided at the outer end of the bushing and adjustably secured to the annular flange 69 by means of bolts The innermost end of the stationary inner sleeve 92 extends well into the interior of the drier vessel, a large opening 92a being provided in the upper Wall of the inwardly projecting portion of the sleeve: 92. A hopper 96 is mounted upon the casing 92 about this opening and is adapted to receive dried materials that have reached the dried state during their progressive axial movement through the drying vessel. The tumbling of the material within the drying vessel greatly increases the speed with which the material is dried, so that when the material reaches the exit end of the vessel it is ready to be removed. This removal is accomplished, in the embodiment of the invention shown in Figs. 2 to 5, by tumbling the dried material into the hopper 96, the material being carried upwardly into the hopper by the steam pipes 40 and 41 and the webs 42 and 43 located about the peripheral interior of the vessel, as shown in Fig. 2. With the vessel rotating, for example, in the direction shown in Fig. 2 by the arrow 61a, it will readily be understood that the dried material will be carried upwardly by the steam pipes and by the webs 42 and 43 at the left side of the view, dropping the material into the hopper as they reach their uppermost positions.
A helical feed screw, designated generally by the numeral 97, is rotatably mounted within the inner sleeve 92 for receiving the dried material from the hopper 96 and propelling it forwardly through the inner sleeve 92 to the exterior of the drying vessel. This helical screw is provided with a hollow shaft 98 and with helical flights 99 having a diameter only slightly less than the inner diameter of the sleeve 92, the inner end 100 of the shaft being rotatably supported in a bearing 101 mounted upon a rear wall 102 that closes the innermost end of the sleeve 92. The forward end 103 of the shaft 98 extends forwardly well beyond the outermost end of the stationary sleeve 92 and is rotatably supported in a hermetically sealed bearing 104 formed on a wall 105 of an elbow 106 which may be bolted or otherwise secured to the forward extremity of the stationary sleeve 92. This outer end of the shaft 98 has a sprocket 107 fixed thereto which may be driven by an electric motor 103 (Fig. l) and by means of a chain 109 in order to turn the shaft independently of the rotation of the drying vessel. Rotation of the shaft 98 of the helical screw 97 causes the dried material introduced into the hopper 96 to be carried forwardly through the inner sleeve 92 and into the elbow 106. During this forward propulsion of the dried material, the dried material itself completely fills, or tends completely to fill, the spaces between the flights 99 of the screw 97, thus tending to seal the sleeve 92 against the passage of gas therethrough. More importantly, however, it will be observed that the sleeve 92 extends well forwardly of the outer end of the screw 97 so as to provide a longitudinally extending hollow space 921) therein which joins the hollow interior of the elbow 106. This hollow space 92b and the interior of the elbow forms an intermediate receptacle for the dried material discharged by the screw into which the dried material is packed by the screw against the wall 105 of the elbow, thereby forming a plug of the material. This plug of material definitely seals the sleeve 92 against passage of gas out of the vessel when the pressure therein is greater than atmospheric pressure, and against passage of gas into the vessel when the pressure therein is less than atmospheric pressure.
As the dried material is pushed forwardly by the screw 97 into the elbow 106, portions of the plug of material pass downwardly through a downwardly directed arm 110 of the elbow into the chamber of a large star valve 111 that is hermetically secured to the underside of the elbow 106 in the manner shown in Fig. 3, the star valve having a rotatable valve member therein that is shown schematically at 112. Star valves of this type are well known and the details thereof need not be given here, it being sufiicient to say that the rotatable valve member 112 of the valve prevents the passage of gases therethrough. Intermittent or continuous slow rotation of the valve member is made in the present instance at regular intervals in order to dump the dried material that has collected in the star valve and in the lower leg 110 in the elbow 106, the dried material being dumped from the valve into a conduit 113, the interior of which may be at atmospheric pressure. This conduit, or its equivalent, transports the dried material away from the vicinity of the drier vessel.
Use of the star valve 111 in the manner described above is not necessarily required in those instances where the dried material is of a fine nature such that it packs easily and completely fills the spaces between the flights 99 of the helical discharge screw 97 within the stationary inner sleeve 92 or forms a tight plug of material in the space 92b at the outer end of the sleeve 92 and in the elbow 106. The presence of material of this character within the screw and that forming the plug will adequately seal the drying vessel and prevent the passage of gases into or out of the same through the sleeve 92, particularly when the pressure to be maintained within the drying vessel does not difier greatly positively or negatively from atmospheric pressure. However, when the dried material is of a more granular character, or of a character that does not pack closely between the flights 99 of the screw 97 or does not tend to form a tight plug, and particularly when the differential between atmospheric pressure and the pressure to be maintained within the vessel is great, the star valve 111 may be employed in the manner shown in Fig. 3 and described above, so as to help insure against the passage of gases into or out of the drying vessel through the inner sleeve 92.
As previously stated, the shaft 98 of the helical screw 97 is hollow. The hollow interior of the shaft forms a passage 98a which extends throughout the length of the shaft and provides a conduit through which gases may be introduced into the dryer vessel through the open inner end of the shaft when the drying operation is to take place in a special atmosphere or when the material in the vessel is to be reacted with a special atmosphere. Similarly gases from within the vessel may be removed therefrom through the hollow shaft, if desired. The outer end of the shaft extends beyond the sprocket 107 and has a fluid joint rotatably and hermetically secured thereon in any suitable fashion such that the shaft rotates within the joint and gases may be introduced from the joint through the inner passage 98a in the shaft and into the interior of the vessel, or gases may be withdrawn from the vessel through the passage 98a and the joint without leakage at the outer end of the shaft. The joint 150 may be in communication with a pipe 151 having a valve 152 therein to control the flow of gas through the passage 98a in the shaft 98.
From the foregoing description it will be appreciated that the combination fluid joint and processed material discharge assembly of the present invention provides a means not only for continuously introducing steam into the steam pipes or heat exchange coils of the rotating processing vessel and for continuously draining condensate therefrom, but it also provides means for hermetically sealing the discharge end of the vessel and for removing processed material therefrom in an axial forwardly directed path. This characteristic of the present invention renders the vessel ideally suitable for use in substantially any commercial drying or reacting operation, including those first mentioned above, wherein the interior of the vessel must be maintained at a substantially constant pressure that is either greater or less than atmospheric pressure. The mechanism, as suggested in the early part of this specification, also renders the vessel useful in processes that require drying or heating to take place in special atmospheres, such as in atmospheres of'carbon dioxide or hydrogen, and it also renders the vessel readily useable in processes in which gaseous products must be recovered. For example, it has previously been mentioned that it is of commercial importance in the Solvay process to recover the carbon dioxide that is produced during the formation of the dried soda ash, the latter of which, in the present instance, is removed from the drying vessel by the helical screw 97. The carbon dioxide, in turn, may be recovered and removed from the drying vessel through the passage 98a in the screw shaft 98 or through the intermediate casing 28 and through a conduit 114 joined thereto, the interior of the drying vessel at all times being maintained in a pressurized condition when the wet products are introduced to the vessel through the pipe 24 under pressure and when the gases to be recovered are similarly removed under pressure through the pipe 114.
Again, while the vessel 10 has been hereinbefore referred to as a drying vessel, it will be appreciated that it may be used in many applications other than drying. It may be employed as a reaction vessel in which various types of reactions may be commercially carried out, the above mentioned reaction of the Solvay process being only one of these reactions. The reactions may be either endothermic, in which case steam or other hot fluids may be introduced into the heat exchange pipes 40 and 41 through the stationary steam manifold 76, as described above, or they may be exothermic, in which case cold water may be introduced into the system of pipes 40 and 41 through the steam neck 83 of the stationary manifold 76. In the latter case, the condensate drain pipe 89' will be closed by a suitable valve and the warm water from the pipes 40 and 41 will be discharged therefrom at their rear ends through suitable passages through the end wall 29 of the vessel and into a trough or any suitable device for catching the water, it being understood, of course, that the water discharge passages through the wall 29 must not interfere with the hermetic nature of the closure for the vessel provided by that wall or the closure of which it is a part. Furthermore, the reactions carried out inthe vessel may be made under pressure or under a vacuum or in special gaseous atmospheres which may be replenished as required through the fluid joint 150 and through the passage 98a in the hollow shaft 98.
A modification of a portion of the structure of Figs. 1 to 5 is shown in Figs. 6 and 7 where, among other things, the vessel 10 is provided with a plurality of heat exchange pipes 120, 121 and 122 arranged in groups of three, rather than in groups of two as previously described. The forward ends of these pipes, like those discussed earlier, pass through the rear wall 44 of the manifold 45 that is hermetically secured to the forward end of the cylindrical wall 11 of the vessel, and those pipes are adapted to receive steam or other heat exchange fluid from the chambers 46 of the manifold in the same manner as in the embodiment described hereinbefore. The central portion of the inner wall 44 of the manifold 45, however, is recessed in the modification, as at 123, to receive an annular flange 124 that is welded or otherwise fixed about the periphery of a sleeve 125 that corresponds in every respect to the sleeve 65 of the previously described structure except that the wall of the sleeve 125, in the present instance, is shown to be thicker than the corresponding sleeve 65, and the flange 66 is secured 10 to the sleeve 65 at the extreme inner end thereof, whereas the innermost end of the sleeve extends inwardly from the corresponding flange 124 in the modificationand terminates in the plane of the inner surface of the inner wall 44 of the manifold 45. The flange 124, similarly to the corresponding flange 66 in Fig. 3, is weldedor otherwise secured to the recessed portion 123:: of the wall 44 about an axial opening provided therein for the sleeve 125. The wall 44 of the manifold 45, in the modification, has a spiral cage structure secured thereto, as by bolts 126, so that the cage structure will rotate with the drying vessel 10. This cage structure-comprisesan inner circular head or drum 127 and a corresponding outer drum or head 128, the latter ofwhich lies flush against the inner surface of the wall 44 of the steam manifold 45 and is secured thereto by the previously mentioned bolts 126. The diameter of the heads- 127 and 123 is somewhat less than the diametric distance between the oppositely disposed steam pipes 122, as
shown in Fig. 6. The head 127 is supported by and joined to the head 128 by a plurality of involuted sheet metal scoops 129, each of which has an outermost portion 130 (Fig. 7) which may be welded or otherwise secured to the interior of the cylindrical wall. 111 of the vessel and which extends radially inwardly therefrom to a position inside the innermost pipes of the adjacent clusters of pipes 120, 121 and 122. From this point, each of the scoops involutes about the axis of rotation ofthe vessel and radially inwardly along a progressively sharper curved:
path, the innermost ends of each of the scoops 129:ter-
minating immediately adjacent the periphery of the flightsof the inner end portion of a helical feed screw 131 having an axis of rotation coincident with the axis of rotation of the vessel and coincident with the center of curvature of the scoops 129. As shown in Fig. 6, this, feed screw comprises a hollow shaft 132 having arear vided with a collar 136 that is secured thereto by a setscrew 137 so as to prevent axial, longitudinal movement.
of the shaft 132 in a forward direction. The shaft 132 of the helical screw extends completely through the sleeve- 125 (which in this instance rotates with the drier vessel) and may be suitably journalled forwardly of the forward. end of the sleeve 125 in, for example, an elbow like the elbow 106 shown in Fig. 3 which may be joined to the forward end of the sleeve 125 in any suitable manner permitting rotation of the sleeve with the drying vessel and with respect to the elbow. The shaft 132 also is'provided with a drive sprocket, similar to the previously mentioned sprocket 107, by means of whichthe shaft 132 may be rotated independently of the rotation of the drying vessel, and the shaft has a passage 132a therethrough that opens at its inner end into the interior of the vessel 10 and communicates at its forward end with the fluid joint 150 in the same manner as that described above with respect to the inner passage 98a of the shaft 98. The inner end portion of the shaft 132 is provided with a double set of helical flights 138 and 139 within the area defined by the innermost ends of the scoops 129. The flight 139, however, terminates at 139a just inside the inner end portion of the sleeve 126; The
flight 138, on the other hand, merges with a single flight 140 that extends in a helical fashion forwardly through. the sleeve 125, the flights 140 having a lesser pitch than the flights 138 and 139.
It will be observed that the construction of the modi-. fied form of the present invention, shown in Figs. 6
and 7 and just described, is such that as the drying vessel:
10 is rotated in the direction shown by the arrow 141 in Fig. 7, the radially extending portions 130 and the outer portions of the curved parts of the scoops 129. will progressively pick up the dried material so as to.
carry it upwardly along the right hand side of the in: terror of the vessel, as viewed in Fig. 7. As the scoops 129a'1'e raised, the dried material collected therein slides downwardly along the surfaces of the involuted portions of the scoops and into the spaces between the double flights 138 and 139 of the helical screw 131, this radial inward movement of the dried material on the scoops being assisted by the fact that the curvature of the scoops isin a direction opposite the direction of rotation of the vessel and of the scoops themselves. The double flights of the screw pick up the material thus deposited therebetween and propel it forwardly into the sleeve 125 where the material is packed as it is received by the flight 140 of the lesser pitch. The flight 140 of the helical screw thereupon carries the dried material forwardly through the sleeve 125 to discharge the material into the forward end of the sleeve, which may have an open space therein like the space 92b in the sleeve 92, and into the elbow 106 or its equivalent where the material packs to form a plug and progressively drops to the star valve 111, as previously described. Due to the fact that the double flights 138 and 139 pack the dried material into the flights 140 of the feed screw 131, this material along with the plug formed at the forward end of the sleeve 125 and in the elbow 106, serves to seal the interior of the sleeve 125 against passage of gas into or out of the drying vessel through the sleeve. Thus, the modified form of the present invention, like the form thereof first described above, permits the interior of the vessel to be maintained at any pressure desired commensurate with the needs of the particular drying operation or reaction process being carried out. At the same time, the modified form of the invention, like the form shown in Figs. 2 to 5, provides for continuous axial discharge of the dried or treated material while permitting heating or cooling fluid to be introduced into the heat exchange pipes as the vessel is being rotated.
While the modification of the invention shown in Figs. 6 and 7 appears, at first glance, to be greatly different from that shown in Figs. 2 and 3, it must be remembered that the modification involves only changes in certain parts of the mechanism of Fig. 3. These changes reside primarily in the employment of the novel scoop cage mechanism for introducing the processed material to the discharge screw, rather than the use of the hopper 96 for that purpose; the use of double flights on the inner end of the screw, one of which is interrupted within the sleeve 125 and the other of which merges with a single flight 140 of lesser pitch than the double flights; and the elimination of the stationary inner sleeve 92 and the bushing 91 of Fig. 3, so that the discharge screw rotates directly within, and is in close fitting contact with, the sleeve 125, which is merely a modified form of the sleeve 65 of Figs. 3, 4 and 5. It will thus be understood that all of the several sleeves and parts that encompass the sleeve 65 in Figs. 3 to 5, likewise encompass the sleeve 125 exteriorly of the drier vessel, that particular portion of the structure being the same in both forms of the invention. Thus, in the embodiment of the invention shown in Figs. 3 to 5 the several sleeves 65, 70, 74 and 92 comprise a compound sleeve unit hermetically sealed in the end of the drier vessel containing a helical discharge screw, whereas in the embodiment shown in Figs. 6 and 7 the sleeves 125, 70 and 74 comprise a corresponding compound sleeve unit. Furthermore, viewed in a slightly difierent way, it will be observed that in the form of the invention illustrated in Figs. 2 to 5, the sleeves 65, 70 and 74 comprise a compound sleeve unit that rotates with the drier vessel around the stationary inner sleeve 92 that contains the helical discharge screw.
The foregoing description of both forms of the invention have been given for clearness of understanding only, and no unnecessary limitations are intended thereby, for it will be apparent to those skilled in the art that numerous variations may be made in the invention with- 12 out departing from the spirit and scope of the appended claims.
I claim:
1. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having a heat exchange conduit therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end is exposed to the interior of said vessel and its outer end is located exteriorly thereof, a manifold encompassing and riding upon a portion of said sleeve unit exteriorly of said vessel, said manifold and said sleeve unit having interconnected passages therein communicating with said heat exchange conduit in said vessel for conducting heat exchange fluid to said conduit, means within the interior of said vessel for feeding the processed material to the inner end of said screw during rotation of said vessel, and means for rotating said screw independently of the rotation of said vessel to carry the processed material in an axial discharging direction through said sleeve unit and to the exterior of said vessel during the rotation of said vessel.
2. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having heat exchange coils therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a. cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, said screw and said sleeve unit being constructed and arranged in a manner such that the inner end of said screw is exposed to the interior of said vessel and the outer end of said screw terminates within said sleeve unit short of the outer end thereof, thereby providing a longitudinally extending space within said sleeve unit in the outer end portion thereof unoccupied by said screw, a fluid manifold encompassing and riding upon the exterior of said sleeve unit exteriorly of said vessel, said manifold and said sleeve unit having internal interconnected passages therein in communication with said heat exchange coils of said vessel for conducting heat exchange fluid thereto during the rotation of said vessel, means within the interior of said vessel for feeding the processed material to the inner end of said screw during said rotation of said vessel, means for rotating said screw independently of the rotation of said vessel progressively to carry processed material forwardly in said sleeve unit and into said space in the outer end portion of said sleeve unit, means cooperating with said screw for constantly maintaining said outer end portion of said sleeve unit completely filled with the processed material to plug said sleeve unit and prevent the passage of gases therethrough 13 into or out of said vessel, said sleeve unit having an opening in said outer end portion thereof through which plugging processed material is progressively discharged.
3. The combination set forth in claim 2, wherein said means cooperating with said screw for constantly maintaining said outer end portion of said sleeve unit completely filled with processed material includes a wall for retarding the movement of processed material in an axial direction in said outer end portion of said sleeve unit.
4. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having heat exchange coils therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, said screw and said sleeve unit being constructed and arranged in a manner such that the inner end of said screw is exposed to the interior of said vessel and the outer end of said screw terminates within said sleeve unit short of the outer end thereof, thereby providing a longgitudinally extending space Within said sleeve unit in the outer end portion thereof unoccupied by said screw, a fluid manifold encompassing and riding upon the exterior of said sleeve unit exteriorly of said vessel, said manifold and said sleeve unit having internal interconnected passages therein in communication with said heat exchange coils of said vessel for conducting heat exchange fluid thereto during the rotation of said vessel, means within the interior of said vessel for feeding processed material to the inner end of said screw during rotation of said vessel, means for rotating said screw independently of the rotation of said vessel progressively to carry processed material forwardly in said sleeve unit and into said space in the outer end portion of said sleeve unit, said outer end portion of said sleeve unit having an opening through which processed material is progressively discharged therefrom, and means for constantly maintaining said outer end portion of said sleeve unit completely filled with processed material to plug said sleeve unit and thereby prevent the passage of gases therethrough into and out of said vessel.
5. The combination set forth in claim 4, wherein said last mentioned means includes means for limiting the free movement of processed material through said outer end portion of said sleeve unit.
6. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge'end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having heat exchange coils therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end Wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially in said sleeve unit and mounted for rotation therein, said screw and said sleeve unit being so constructed and arranged that the inner end of said screw is exposed to the interior of said vessel, a fluid manifold encompassing and riding upon the exterior of said sleeve unit exteriorly of said vessel, said manifold and said sleeve unit having internal interconnected passages there- 14 in in communication with said heat exchange coils of said vessel for conductingheat exchange fluid thereto during the rotation of said vessel, means within the interior of said vessel for feeding processed material to the inner end of said screw during said rotation of said vessel, means for rotating said screw independently of the rotation of said vessel progressively to carry processed material forwardly in said sleeve unit in a discharge direction, and means cooperating with said screw for constantly maintaining a plug of processed material in said sleeve unit to prevent the passage of gases through said sleeve unit and past the flights of said screw into or out of said vessel.
7. The combination set forth in claim 6, wherein said screw includes a shaft having 'a passage therethrough, and valve means at the outer end of said shaft for selectively opening and closing said passage.
8. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having heat exchange coils therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw-extending axially in said sleeve unit and mounted for rotation therein, said screw of said sleeve unit being so constructed and arranged that the inner end of said screw is exposed to the interior of said vessel, a fluid manifold encompassing and riding upon the exterior of said sleeve unit exteriorly of said vessel, said manifold and said sleeve unit having internal interconnected passages therein in communication with said heat exchange coils of said vessel for conducting heat exchange fluid thereto during the rotation of said vessel, means within the interior of said vessel for feeding processed material to the inner end of said screw during said rotation of said vessel, a processed material receiving conduit in gas-tight communication with the outer end of said sleeve unit, means for rotating said screw independently of the rotation of said vessel progressively to carry processed material forwardly in said sleeve unit and into said conduit, and substantially gas-tight valve means in said conduit for progressively expelling processed material therefrom and for preventing the flow of gases into and out of said vessel through said sleeve unit and said conduit.
9. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having a heat exchange conduit therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprisinga cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end is exposed to the interior of said vessel and its outer end is located exteriorly thereof, a manifold encompassing and riding upon a portion of said sleeve unit exteriorly of said vessel, said manifold having steam and condensate passages therethrough connected with said heat exchange conduit in said vessel for directing steam into said conduit and for draining condensate therefrom, means within the interior of said vessel for feeding processed material to the inner end of said screw during rotation of said vessel, and means for rotating said screw independently of the rotation of said vessel to carry processed materials in an axial direction through said sleeve unit and to the exterior of said vessel during rotation of the vessel, the presence of processed material between the flights of said conveyor screw in said sleeve unit tending to prevent the flow of gases into or out of said vessel through said sleeve unit. I
10. In a rotatable cylindrical processing vessel of the continuous type having heat exchange coils therein and having means for continuously introducing into one end of said vessel material that is to be progressively treated therein and progressively removed from the other end of said vessel, an assembly for introducing heat exchange fluid to said coils and for continuously removing treated material from said vessel comprising a cylindrical axially extending sleeve unit mounted in an opening in the end wall of said vessel at the treated material discharge end thereof and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to the adjacent end wall of said vessel and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end is exposed to the interior of said vessel and its outer end is located exteriorly thereof, a manifold encompassing and riding upon a portion of said sleeve unit exteriorly of said vessel, said manifold and said sleeve unit having interconnected passages therein in communication with said heat exchange coils for circulating heat exchange fluid through said coils, means within the interior of said vessel for progressively feeding treated material into direct contact with the inner end of said screw during rotation of said vessel, and means for rotating said screw independently of the rotation of said vessel to carry treated material in an axial discharging direction through said sleeve unit and to the exterior of said vessel during the rotation of said vessel.
11. In a rotatable cylindrical processing vessel of the continuous type having heat exchange coils therein and having means for continuously introducing into one end of said vessel material that is to be progressively treated therein and progressively removed from the other end of said vessel, an assembly for introducing heat exchange fluid to said coils and for continuously removing the treated material from said vessel during the rotation thereof comprising a cylindrical sleeve unit mounted in an opening in the end wall of said vessel at its discharge end and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to the adjacent end wall of said vessel and a cooperating stationary part hermetically sealed to said rotatable part, a conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the length of said screw being such that its inner end is exposed to the interior of said vessel and its outer end is located exteriorly of said vessel, a manifold encompassing and riding upon a portion of said sleeve unit exteriorly of said vessel, said manifold having passages therethrough connected to said heat exchange coils for circulating heat exchange fluid through said coils, means within the interior of said vessel for progressively feeding treated material int direct contact with the inner end of said screw during rotation of said vessel; and means for rotating said screw independently of the rotation of said vessel to carry treated material in an axial discharging direction through said sleeve unit and to the exterior of said vessel during the rotation of said vessel.
12. The combination set forth in claim 11, wherein said means for feeding treated material into contact with the inner end of said screw includes a hopper disposed within said vessel and supported upon the inner end of said sleeve unit.
13. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having a heat exchange conduit therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so 'as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly thereof, the flights on the inner end portion of said screw having a greater pitch than the flights on the remainder of said screw, a manifold encompassing and riding upon a portion of said sleeve unit exteriorly of said vessel, said manifold having fluid passages therethrough connected with said heat exchange conduit in said vessel for directing heat exchange fluid into said conduit and for draining the same therefrom, means within the interior of said vessel for feeding processed material to the inner end portion of said screw, and means for rotating said screw independently of the rotation of said vessel to carry processed material in an axial direction through said sleeve unit and to the exterior of said vessel during rotation of said vessel, the flights on the inner end portion of said screw tending to cause processed material to be packed between the flights on the remaining portion of said screw so as to prevent the flow of gases into or out of said vessel through said sleeve unit.
14. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end Wall, said vessel being mounted for rotation about the longitudinal axis thereof; a processed material discharge assembly comprising a cylindrical longitudinally extend iug sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel; said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly thereof, the flights on the inner end portion of said screw having a greater pitch than the flights on the remainder of said screw, means within the interior of said vessel for feeding the processed material to the inner end portion of said screw, and means for rotating said screw independently of the rotation of said vessel to carry processed material in an axial direction through said sleeve unit and to the exterior of said vessel during rotation of said vessel, the flights on the inner end portion of said screw tending to cause processed material 17 to be packed between the flights on the remaining portion of said screw so as to prevent the flow of gases into or out of said vessel through said sleeve unit.
15. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof; a processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel; said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly thereof, the flights on the inner end portion of said screw having a greater pitch than the flights on the re- -mainder of said screw, a material receiving conduit in gas-tight communication with the outer end of said sleeve unit, means within the interior of said vessel for feeding processed material to the inner end portion of said screw,
' means for rotating said screw independently of the rotation of said vessel to carry processed material outwardly through said sleeve unit and into said material receiving conduit, the flights on the inner end portion of said screw tending to cause processed material to be packed between the flights on the remaining portion of said screw so as to prevent the flow of gases into or out of said vessel through said sleeve unit, and substantially gas-tight valve means in said material receiving conduit for progressively effecting the discharge of processed material from said material receiving conduit and cooperating with packed processed material in said sleeve unit further to prevent the flow of gases into or out of said vessel through said sleeve unit.
16. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof and having a heat exchange conduit therein adapted to be contacted by material being processed therein; a fluid joint and processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part, in a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the diameter of said screw being only slightly less than the inner diameter of said sleeve unit so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly thereof, a manifold encompassing and riding upon a portion of said sleeve unit exteriorly of said vessel, said manifold having fluid passages therethrough connected with said heat exchange conduit in said vessel for directing heat exchange fluid into said conduit, means including a plurality of involuted members fixed to the interior of said vessel radially opposite said inner end portion of said screw for feeding processed material thereto during rotation of said vessel, each of said members terminating at its inner radial end immediately adjacent to the periphery of said inner end portion of said screw, and means for rotating said screw independently of the rotation of said vessel to carry processed material in an axial discharging direction 18 through said sleeve unit and to the exterior of said vessel during the rotation of said vessel.
17. In combination with an elongated hermetically sealed vessel for processing material and having a processed material discharge end provided with an end wall, said vessel being mounted for rotation about the longitudinal axis thereof; a processed material discharge assembly comprising a cylindrical longitudinally extending sleeve unit mounted in an opening in said end wall and with the axis of said sleeve unit coinciding with the axis of rotation of said vessel, said sleeve unit including a rotatable part hermetically sealed to said end wall and a cooperating stationary part hermetically sealed to said rotatable part,
a helical conveyor screw extending axially through said sleeve unit and mounted for rotation therein, the length of said screw being such that its inner end portion extends well into the interior of said vessel and its outer end is located exteriorly of the vessel, means including a plurality of involuted members fixed to the interior of said vessel radially opposite said inner end portion of said screw for feeding processed material thereto during rotation of said vessel, each of said members terminating at its inner radial end immediately adjacent to the periphery of said inner end portion of said screw, and means for rotating said screw independently of the rotation of said vessel to carry processed material in an axial discharging direction through said sleeve unit and to the exterior of said vessel during the rotation of said vessel.
18. The combination set forth in claim 17, wherein said members are arranged symmetrically about said inner end portion of said screw and the radius of curvature of each of said members decreases progressively toward its inner radial end.
19. The combination set forth in claim 18, wherein each of said members is involuted about said inner end portion of said screw.
20. The combination set forth in claim 18, wherein each of said members is curved toward its inner radial end in a direction generally opposite the direction of rotation of said vessel.
21. The combination set forth in claim 17, wherein the pitch of the flights on said inner end portion of said screw is greater than the pitch of the flights on the remaining portion of said screw, thereby tending to cause processed material to be packed between the latter of the flights to prevent passage of gases into or out of said vessel through the spaces between the flights.
22. In a substantially hermetically sealed material processing vessel mounted for rotation about a generally horizontal axis and having heat exchange coils therein adapted to'be contacted by material being processed therein, which material is adapted to be removed from said vessel in a processed condition through an axial opening in a wall of said vessel at one end thereof, a fluid joint and processed material discharge assembly comprising an outwardly axially extending first sleeve hermetically and fixedly joined at its inner end to said wall about said opening so as to rotate with said vessel, a stationary second sleeve extending axially through said first sleeve and through said opening into the interior of said vessel, means for preventing the escape of gases from said vessel between the inner surface of said rotatable first sleeve and the outer surface of said stationary second sleeve, a helical conveyor screw extending axially in said stationary second sleeve and mounted for rotation therein, the diameter of the flights of said screw being 19 feeding processed material to the inner end of said screw during rotation of said vessel, and means for rotating said screw independently of the rotation of said vessel to carry processed material in an axial direction through said stationary second sleeve and to the exterior of'said vessel during rotation of the vessel.
23. The combination set forth in claim 22, wherein said means for feeding processed material to the inner end of said screw includes a hopper disposed within said vessel and supported upon the inner end of said stationary second sleeve.
24. The combination set forth in claim 22, and further including a material receiving conduit in gas-tight communication with the outer end of said stationary second sleeve, and substantially gas-tight valve means in said material receiving conduit for permitting processed material to pass therethrough and for preventing substantial amounts of gas to pass from or pass into said vessel through said conduit and said stationary second sleeve.
25. In a substantially hermetically sealed material processing vessel mounted for rotation about a generally horizontal axis and having heat exchange coils therein adapted to be contacted by material being processed therein, which material is adapted to be removed from said vessel in a processed condition through an axial opening in a wall of said vessel at one end thereof, a fluid joint and processed material discharge assembly compris ing an outwardly extending sleeve hermetically and fixedly joined at its inner end to said wall about said opening so as to rotate with said vessel, a helical conveyor screw extending axiallythrough said sleeve and mounted for rotation therein, the diameter of the flights of said screw being only slightly less than the inner diameter of said sleeve so as to provide a relatively close fit therebetween, the length of said screw being such that its inner end 20 portion extends well into the interior of said vessel, a stationary fluid manifold encompassing and riding upon said sleeve exteriorly of said vessel and hermetically sealed to said sleeve, said sleeve having fluid passages therethrough interconnecting said manifold and said heat exchange coils for directing heat exchange fluid into said coils and for draining the same therefrom, means within the interior of said vessel for feeding processed material to said inner end portion of said screw during rotation of said vessel and said sleeve, and means for rotating said screw independently of the rotation of said vessel and said sleeve to carry processed material in an axial direction through said sleeve and to the exterior of said vessel.
26. The combination set forth in claim 25, wherein the flights of said conveyor screw on said inner end portion thereof are of a greater pitch than the flights on the remainder of said screw, thereby tending to pack processed material between the latter of the flights to prevent the passage of gas into or out of said vessel along said screw.
27. The combination set forth in claim 25, wherein said means for feeding processed material to said inner end portion of said screw includes a plurality of involuted members fixed to the interior of said vessel radially opposite said end portion of said screw, each of said members terminating at its inner radial end immediately adjacent the periphery of said screw.
References Cited in the tile of this patent UNITED STATES PATENTS 750,051 Geiger Jan. 19, 1904 1,489,702 Hare Apr. 8, 1924 2,625,905 Richards J an. 20, 1953
US636610A 1957-01-28 1957-01-28 Fluid joint and processed material discharge assembly for rotary processing vessels Expired - Lifetime US2848198A (en)

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US636610A US2848198A (en) 1957-01-28 1957-01-28 Fluid joint and processed material discharge assembly for rotary processing vessels
FR1176841D FR1176841A (en) 1957-01-28 1957-06-22 Fluid seal assembly with treated material discharge device for rotary process vessels
GB26094/57A GB864242A (en) 1957-01-28 1957-08-19 Fluid joint and processed material discharge assembly for an hermetically sealed processing vessel

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US4501499A (en) * 1983-09-15 1985-02-26 Purex Corporation Agglomerator
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US20070108773A1 (en) * 2003-10-14 2007-05-17 Wave Star Energy Aps Wave power apparatus comprising a plurality of arms arranged to pivot with a mutual phase shift
US20090260252A1 (en) * 2007-10-25 2009-10-22 Piovan Spa Infrared dehumidifier
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US20150300738A1 (en) * 2010-05-26 2015-10-22 Astec, Inc. Apparatus and method for tube dryer
CN105328398A (en) * 2015-11-10 2016-02-17 中信重工机械股份有限公司 Method for machining three-section barrel combined faces of large mill
CN106281381A (en) * 2016-09-12 2017-01-04 新疆广汇中化能源技术开发有限公司 Rotatable radiation bed
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Cited By (19)

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Publication number Priority date Publication date Assignee Title
US2936220A (en) * 1958-01-16 1960-05-10 Gen Am Transport Central processed material discharge assembly for rotary processing vessels
US3088711A (en) * 1959-06-10 1963-05-07 Charles E Phillips Machine for mixing particulate materials
US3054663A (en) * 1959-08-27 1962-09-18 Komline Sanderson Eng Corp Composting apparatus
US3196938A (en) * 1961-11-06 1965-07-27 Gen Am Transport Material processing vessels of the rotary type
US4501499A (en) * 1983-09-15 1985-02-26 Purex Corporation Agglomerator
US5673748A (en) * 1993-08-09 1997-10-07 Siemens Aktiengesellschaft Heating chamber for solid material
US20070108773A1 (en) * 2003-10-14 2007-05-17 Wave Star Energy Aps Wave power apparatus comprising a plurality of arms arranged to pivot with a mutual phase shift
US20090260252A1 (en) * 2007-10-25 2009-10-22 Piovan Spa Infrared dehumidifier
US20150300738A1 (en) * 2010-05-26 2015-10-22 Astec, Inc. Apparatus and method for tube dryer
US20150113856A1 (en) * 2012-02-28 2015-04-30 Satake Corporration Grain pest control apparatus and method
US9743656B2 (en) * 2012-02-28 2017-08-29 Satake Corporation Grain pest control apparatus and method
US10450523B2 (en) * 2012-05-25 2019-10-22 Airex Energie Inc. Method and apparatus for torrefaction of biomass with a cyclonic bed reactor
CN105328398A (en) * 2015-11-10 2016-02-17 中信重工机械股份有限公司 Method for machining three-section barrel combined faces of large mill
CN105328398B (en) * 2015-11-10 2017-09-26 中信重工机械股份有限公司 A kind of processing method of the valve cylinder faying face of large-sized grinder three
CN106281381A (en) * 2016-09-12 2017-01-04 新疆广汇中化能源技术开发有限公司 Rotatable radiation bed
IT201700099949A1 (en) * 2017-09-06 2019-03-06 Fater Spa STERILIZATION APPLIANCE, IN PARTICULAR FOR THE STERILIZATION OF POST-CONSUMPTION ABSORBENT SANITARY PRODUCTS
EP3453407A1 (en) * 2017-09-06 2019-03-13 Fater S.p.A. A sterilizing apparatus, in particular for sterilizing post-consumer absorbent sanitary products
US10654081B2 (en) 2017-09-06 2020-05-19 Fater S.P.A. Sterilizing apparatus, in particular for sterilizing post-consumer absorbent sanitary products
RU2767060C2 (en) * 2017-09-06 2022-03-16 Фатер С.П.А. Sterilization device, in particular for used absorbent sanitary products sterilization

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