US2829164A - Method of making pentachloroaniline and certain new n-substituted pentachloroanilines and alkyl tetrachloro analogs - Google Patents

Method of making pentachloroaniline and certain new n-substituted pentachloroanilines and alkyl tetrachloro analogs Download PDF

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US2829164A
US2829164A US534154A US53415455A US2829164A US 2829164 A US2829164 A US 2829164A US 534154 A US534154 A US 534154A US 53415455 A US53415455 A US 53415455A US 2829164 A US2829164 A US 2829164A
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    • CCHEMISTRY; METALLURGY
    • C10PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10MLUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M133/00Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen
    • C10M133/02Lubricating compositions characterised by the additive being an organic non-macromolecular compound containing nitrogen having a carbon chain of less than 30 atoms
    • C10M133/04Amines, e.g. polyalkylene polyamines; Quaternary amines
    • C10M133/12Amines, e.g. polyalkylene polyamines; Quaternary amines having amino groups bound to a carbon atom of a six-membered aromatic ring
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K5/00Use of organic ingredients
    • C08K5/16Nitrogen-containing compounds
    • C08K5/17Amines; Quaternary ammonium compounds
    • C08K5/18Amines; Quaternary ammonium compounds with aromatically bound amino groups

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  • This invention relates to a method of making pentav chloroanil-ine and certain new N-subs'tituted pentachloroanilines from hexachlorobenzene, and of ;making-alkyl tetrachloroan-ilines from alkyl pentachlorobenzenes, in
  • polychloroaromatic Compounds are useful, including, for example, the field of plasticizers for polyvinyl chloride, the field of fire-retardant coatings, and the field of weather resistant wood impregnants.
  • a polychloroaromatic nucleus would be a desirable adjunct to amino compounds used to cure poly epoxideresins, or .as hydrogen chloride absorbing stabilizers and plasticizers of polyvinyl chloride or polyvinylidene chloride, because of the increased compatibility and better light stability which the polychloroaromatic group can contribute to such amino compounds.
  • the optimum chlorine content for such an amine is the maximum amount capable of being substituted on the benezene ring.
  • aniline and N-substituted anilines this is :a pentachloroderivative, .while in the case of anilines having an alkyl group attached tothe benzene ring, it is a tetrachloro derivative.
  • pentachloroaniline The prior methods for making pentachloroaniline have involved either the chlorination of aniline, to form a'crude mixture at best, or the reduction of pentachloronitrobenzene, or'the reaction between alcoholic anhydrous ammonia and hexachlorobenzene at temperatures above 220 C. and at pressures of the order of 100 atmospheres. Each of these procedures is difiicult enough for preparing pentachloroaniline, and is impossible for the preparation of many desirable N-substituted pentachloroanilines.
  • hydroxyalkyl, aminoalkyl and related derivatives may be made readily, at moderate pressures often as low as atmospheric and at reaction temperatures in the range
  • the method of the invention is applicable to the preparation of 2,3,4,5,6-pentachloroaniline and such N-substituted anilines' as the N-pentachlorophenyl' monoand dialkylamines .
  • the alkyl 'groups' have from 1 to :Scarhon atoms, N-pentachlorophenyl allylamine, N'-p'ent-a- United States Patent .0
  • Example 1 To 800 ml. of boiling ethylene diamine (117 C.) was added over the course of 30 minutes grams of hexachlorobenzene. The resulting solution was boiled-for l5 minutes longer and then cooled to room temperature and diluted to a volume of 3 liters with water. A heavy white precipitate appeared which was recovered by filtration, washed with water, and dried. Its dry weight was 103.7 grams, representing a yield of 96 percent of white crystalline N-pentachlorophenyl ethylene diamine, melt.- ing at 9193' C. Titration of an aqueous methanol solution with acid showed the product to have an equivalent weight of about 312, compared to the theoretical value of 308.4.
  • Example 3 Hexachlorobenzene was dissolved in and reacted with boiling benzyl-amine (3.). A white crystalline N-pentachlorophenyl benzlyarnine'was obtained in nearly theoretical yield, melting at 68 C. Carbon and chlorine analyses agreed with theoretical values.
  • Example 5 solid was dissolved in hot methanol, decolorized with activated charcoal, and recrystallized after filtering off the. charcoal.
  • the crystals were dissolved in isobutyl alcohol and, on recrystallization, had a melting point of l-l0l C.
  • Their analysis agreed closely with that for C CI NHCH The yield was over 60 percent.
  • Example 6 One hundred and fifty grams of hexachlorobenzene was mixed with 200 ml. of n-octylamine, and the mixture was heated to the boiling point (initially about 180 C.) at atmospheric pressure. After boiling for one hour, the boiling point of the mixture had increased to 241 C. The mixture was cooled and diluted with water. The organic layer was separated and washed repeatedly with water. Residual water and 10.5 grams of unreacted hexachlorobenzene were removed by distillation. The remaining amine melted at 75 C. and distilled at 180 C. at 0.6 mm. The product, weighing 179.3 grams, represented a yield of 96 percent based on the unrecovered hexachlorobenzcnc. The product is a secondary amine, and analysis showed it to be N-pentachlorophenyl n-octylamine. t
  • N-pentachlorophenyl allylamine melted at 68'69 C. Analysis showed it to be a secondary amine and to contain 35.5 percent carbon and 58.9 percent chlorine. The theoretical values are 35.4 and 58.04 percent, respectively.
  • Example 8 N-pentachlorophenyl N'-hydroxyethyl ethylene diamine was prepared by heating 25 grams of hexachlorobenzene and 100 grams of N-(mono-hydroxyethyl)"ethylene diamine at 190 C. for 15 minutes. A clear, amber liquid was formed. The liquid was cooled, washed twice with water and then with a hydrochloric acid-sodium The mixture was diluted with water and was filtered. The
  • Example 9 About 240 grams of hexamethyl'ene diamine was preheated to 120-130 C. and 50 grams of hexachlorobenzene was added. Solution occurred in about 10 minutes, and the solution was held near 125 C. for 15 minutes thereafter. The solution was cooled and diluted to a volume of 400 ml. with water. An organic layer separated, consisting of a viscous liquid and unreacted hexachlorobenzene. The liquid was taken up in methanol and was then purified by distillation at 194 C. at 0.4 mm. The distillate crystallized and the crystalline product melted at 58-61 C.
  • Example 10 The reagents identified in Example 9 were employed, this time in equimolar proportions of 6.57 grams of the diamine and 16.08 grams of the hexachlorobenzene. To the mixture was added 5.0 grams of sodium hydroxide. The mixture was heated in a closed vessel to C. over the course of an hour and held at that temperature for 2.5 hours. On cooling and dilution with water, the solid organic phase was melted and washed twice with hot water. The solid was dissolved in hot xylene, filtered, cooled, and the filtered solution was treated with gaseous hydrogen chloride. This caused the formation of a xylene-insoluble phase which was separated and discarded. On standing overnight, a solid suspension appeared in the xylene liquor.
  • N-pentachlorophenyl dimethylamine was prepared by heating 50 grams of hexachlorobenzene and 250 ml. of dimethylamine in a glass-lined pressure vessel at C. for about 2 hours. The vessel was cooled and the solid product was washed with dilute hydrochloric acid and with water. It melted in contact with hot water. On recrystallization from methanol, a 69 percent yield of N-pentachlorophenyl dimethylamine was obtained, melting at 54-55 C.
  • Example 12 Fifty grams of hexachlorobenzene was heated for 18 hours with 100 ml. of diamylamine at temperatures from C. to the boiling point (about 205 C.) of the amine at atmospheric pressure. The mixture was cooled and extracted with acetone, to I r "benzene undissolved. The extract was freedfrom acetone and .extracted again with n-propanol. The amine product leave .unreacted hexachlororecovered from the propanol solution was a liquid having the following analysis
  • Pentachloroaniline was prepared by heating 100 grams hexachlorobenzene and 350 ml. of liquid ammonia to 200 C. in a stainless steel pressure vessel for one, hour.
  • Example 14 One hundred sixty-four grams of hexachlorobenzene, 4515 ml. of mixed xylenes and 455 ml. of 28 percent aqueous ammonia were heated in a closed vessel with agitation at a temperature of 215 C. for a period of 24 hours. After cooling to room temperature, the contents of the vessel were removed and filtered. The aqueous filtrate was discarded and the solid residue and Xylene phase were taken up in 1100 ml. of boiling perchloroethylene. The hot solution was decolorized with charcoal which was then removedby' filtration and washed with 100- ml. of hot perchloroethylene. The filtrate and washing were combined and when cooled and partially evaporated, yielded 128 grams of crystalline pentachloroaniline, free from unreacted hexachlorobenzene.
  • Example 15 Five grams of hexachlorobenzene and 20 ml. of 2-phen ylethylamine were heated to 185 C., slightly below the boiling point (195 C.) of the amine, for about 2 hours. After dilution with water, washing with acid, extraction with methylene chloride and neutralization with alkali, a
  • Example l4'the reagent was supplied as aqueous ammonia and the reaction took place in an inert hydrocarbon.
  • the lowest temperatureat which the most reactive amines react significantly with hexachlorobenzene is about 75 C. Temperatures much above 250 C. should not be maintained for any prolonged period, as they lead to thermal decomposition of reagents or products.
  • the process is carried out most conveniently at atmospheric pressure when using amines having boiling points above 100 C., and at the autogenous superatmospheric pressure of the mixture when the reagents boil below a reaction temperature.
  • the rate of reaction' is increased materially by carrying out the reaction in the presence of catalytic amounts of iron or copper salts.
  • the valence state of the iron or copper salt employed is unimportant. It is preferred to employ the chlorides of iron or copper, to avoid contamination or solubility problems due to other anions, since the reaction normally produces hydrogen chloride as a by-product.
  • alkaline materials may be used for the is exfollowing the reaction with concentrated sulfuric acid either at ambient or elevated temperatures.
  • the unreacted hexachlorobenzene, if any be present, does not dissolve and is readily removed by filtration.
  • the pentachloroaniline can then be precipitated simply by dilution with water, although neutralization is equally as effective, and when separated by filtration is found to be of very high purity.
  • amines, including aniline are soluble in dilute sulfuric acid, it is surprising that pentachloroaniline is not.
  • a resin .formed by the 1 alkali-catalysed. reaction between 4,4'-dihydroxy diphenyl dimethylmethane and epichlorohydrin can be converted to an infusible, insoluble product I by mixing. with it from 0.5 to 2 percent of one of the primaryor secondary amines and heating the mixture, .suitablyin a mold, to a temperature, of the order of 50 to 150 .C. for a period correspondinglyfrom 4 hours to .15 minutes.
  • the new, N-substituted pentachloroanilines and ringsubstituted alkyl tetrachloroanilines, except for the mono- .N-methyl pentachloro compound, are compatible with and ,serve as stabilizers for polyvinyl chloride and polyvinylidene chloride compositions. For this purpose, small it amounts, of the order of 0.5 to 5 percent of the weight of polymer, aresufiicient.
  • the method which comprises heating to a reaction temperature in the range from 75 C. to 25 0 C. a mixture consisting essentially of a polychlorohydrocarbon compound from the group consisting of hexachlorobenzene and ,monoalkyl.
  • the alkyl group contains from 1 to .8 carbon atoms, and at least an'equirnolar amountof a nitrogen compound from the group consisting of ammonia, monoand dialkylamines 1 having from 1 to 8 carbon atoms in each alkyl group, -allylamine, monoand dialkanolamines having from 2 to 3 carbon atoms in each alkanol group, alkanolamino- 1 alkylamines having from 2 to .3 carbon atoms in the alkanol: group and from 2 to 3 carbon atoms .in.the
  • alkylamine group polymethylene diamines having from ,2 to 6 carbon atoms, benzylamine and phenethylamines,
  • reaction being carried out at a pressure sutficient to prevent loss by vaporization of the nitrogen compound while maintaining va reaction temperature in said range until a signficant conversion of the polychlorohydrocarbon to a polychloro-arylamine compound occurs, substantially U freeing the reaction mixture from unchanged reagents, and
  • the method which comprises heating to a reaction temperature in the range from 75 C. to 250 C. a mixture consisting essentially of hexachlorobenzene and at least M an equimolar amount of a nitrogen compound item the group consisting of ammonia, monoand dialkylamines having from 1 to 8 carbon atoms in each alkyl group, allylamine, monoand dialkanolamines having from 2 to 3 carbon atoms in each alkanol group, alkanolaminoalkylarnines having from 2 to 3 carbon atoms in the alkanol group and from 2 to 3 carbon atoms in the alkylamine group. polymethylene diamines having from 2 to 6 carbon atoms, benzylarnine and phenethylamines,
  • reaction being carried out at a pressure sufficient to prevent loss by vaporization of the nitrogen compound while maintaining a reaction temperature in said range until a significant conversion of hexachlorobenzene to N-pentachlorophenyl amine compound occurs, substantially freeing the reaction mixture from unchanged reagents, and recovering the N-pentachlorophenyl amine compound.
  • the reagent nitrogen compound is one having a boiling point at atmos I pheric pressure of from 100 to 200 C., and the reaction 12.
  • the reagent nitrogen compound is ammonia and the product is pentachloroaniline.
  • N-pentachlorophenyl monoand dialkylamines in which each alkyl group contains from 1 to 8 carbon atoms and there are at least 2 alkyl carbon atoms in the compound, N-pentachlorophenyl allylamine,
  • N-pentachlorophenyl monoand dialkanolamines in which each alkanol group has from 2 to 3 carbon atoms
  • N- pentachlorophenyl alkanolaminoalkylamines in which each alkanol group has from 2 to 3 carbon atoms and each alkylamine group has from 2 to 3 carbon atoms
  • mono-N- pentachlorophenyl polymethylene diamines in which the polymethylene group has from 2to 6 carbon atoms
  • pentachlorophenyl phenethylamines and the corresponding monoalkyl tetrachlorophenyl amine compounds in which the alkyl group is attached to the benzene ring and contains from 1 to 8 carbon atoms.
  • N-pentachlorophcnyl ethylene diamine 16. N-pentachlorophenyl allylamine.
  • N-pentachlorophenyl monoethanolamine 17.
  • N-pentachlorophenyl n-octylamine 18.

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Description

Albert L. Rocklin, Concord, Calif., asslgnor to been unsatisfactory.
F PENTACHLOROANILINE I AND CERTAIN NEW N-SUBSTITUTED PENTA- ILINES AND ALKYL TETRACHLORO Chemical Company, Midland, Mich., a, corporation of Delaware -Applicatiou.Septemher 13, 1955 Serial No. 534,154
18 Claims. (Cl. 260-5705) No Drawing.
This invention relates to a method of making pentav chloroanil-ine and certain new N-subs'tituted pentachloroanilines from hexachlorobenzene, and of ;making-alkyl tetrachloroan-ilines from alkyl pentachlorobenzenes, in
which the allzyl group has from 1 to 8 carbon atoms, and
I v "to the new compounds so produced.
There are many fields in which polychloroaromatic Compounds are useful, including, for example, the field of plasticizers for polyvinyl chloride, the field of fire-retardant coatings, and the field of weather resistant wood impregnants. In addition, a polychloroaromatic nucleus would be a desirable adjunct to amino compounds used to cure poly epoxideresins, or .as hydrogen chloride absorbing stabilizers and plasticizers of polyvinyl chloride or polyvinylidene chloride, because of the increased compatibility and better light stability which the polychloroaromatic group can contribute to such amino compounds.
The optimum chlorine content for such an amine is the maximum amount capable of being substituted on the benezene ring. In the case of aniline and N-substituted anilines, this is :a pentachloroderivative, .while in the case of anilines having an alkyl group attached tothe benzene ring, it is a tetrachloro derivative.
The prior methods for making pentachloroaniline have These have involved either the chlorination of aniline, to form a'crude mixture at best, or the reduction of pentachloronitrobenzene, or'the reaction between alcoholic anhydrous ammonia and hexachlorobenzene at temperatures above 220 C. and at pressures of the order of 100 atmospheres. Each of these procedures is difiicult enough for preparing pentachloroaniline, and is impossible for the preparation of many desirable N-substituted pentachloroanilines. A better and more convenient method for making pentachloroaniline isdesired, and especially such a-methodwhich .isapplicableaswell to-the productionof new N-sub- .stituted pentachloroanilines, such as the secondary and tertiary pentachlorophenyl alkyl, alkenyl, hydroxyallcyl and amino-alkyl amines. It is the object ofthis invention to provide such an improved method, and to produce new compounds of the types just named. I
According to the method of the present invention,
pentachloroaniline and its N-su bstituted alkyl, :alkenyl,
hydroxyalkyl, aminoalkyl and related derivatives may be made readily, at moderate pressures often as low as atmospheric and at reaction temperatures in the range The method of the invention, is applicable to the preparation of 2,3,4,5,6-pentachloroaniline and such N-substituted anilines' as the N-pentachlorophenyl' monoand dialkylamines .wherein the alkyl 'groups'have from 1 to :Scarhon atoms, N-pentachlorophenyl allylamine, N'-p'ent-a- United States Patent .0
The Dow ice 2 chlorophenyl monoand dialkanolamines wherein the alkanol groups have from2 to 3 carbon atoms, N-pentachlorophenyl :alkanolaminoalkyl amines in which each alkanol and alkylamine group contains from 2 to 3 carbon atoms, mono-N-pentachlorophenyl polymethylene diamines in which the polymethylene group has from2 to 6 carbon atoms, bis-(N-pentachlorophenyl) polymethylene diamines in which the polymethylene group contains from 3 to 6 carbon atoms, and N-pentachlorophenyl benzyl and phenethyl amines. It is applicable as well to the preparation of the corresponding alkyl tetrachloroaniline compounds from the alkyl pentachlorobenzenes in which the alkyl group contains from 1 to 8 carbon atoms. Allof the primary and secondary amine'prodnets of the new process are useful as curing agents for epoxy resins-the resinous reaction products of polyhydric alcohols ori-polyhydric phenols with such haloepoxides as epichlorohydrin. Those compounds which have two or more carbon atoms in a group or groups attached to the nitrogen atom of pentachloro-aniline, i. e., all of the compounds listed above except pentachloroaniline itself and its mono-N-methyl substitution product, are compatible with polyvinyl chloride and with vinylidene chloride-vinyl chloride copolymers, in concentrations sufficient to serve as hydrogen chloride absorbing stabilizers for the polymers, and some of them are addition-ally useful as plasticizers for such polymers.
The following examples illustrate the method of the invention, and describe numerous new compounds produced by that'method.
Example 1 To 800 ml. of boiling ethylene diamine (117 C.) was added over the course of 30 minutes grams of hexachlorobenzene. The resulting solution was boiled-for l5 minutes longer and then cooled to room temperature and diluted to a volume of 3 liters with water. A heavy white precipitate appeared which was recovered by filtration, washed with water, and dried. Its dry weight was 103.7 grams, representing a yield of 96 percent of white crystalline N-pentachlorophenyl ethylene diamine, melt.- ing at 9193' C. Titration of an aqueous methanol solution with acid showed the product to have an equivalent weight of about 312, compared to the theoretical value of 308.4.
Example 2 Percent Percent Percent Percent Determined 31.0 1. 9 54. 7 4. 9 Theoretical 31. 0 1. 95 57. 3 ,4 52
Example 3 Hexachlorobenzene was dissolved in and reacted with boiling benzyl-amine (3.). A white crystalline N-pentachlorophenyl benzlyarnine'was obtained in nearly theoretical yield, melting at 68 C. Carbon and chlorine analyses agreed with theoretical values.
(167 10?) and hexa'chlorobenzene was added, 'with stirring. When solution was complete, he'ating'was con! 'tinuedfor 30 minutes. The solution was cooled and diluted with water. A pale yellow oil separated, and this was purified by vacuum distillation. The N-pentachlorophenyl 2-ethylhexylamine distilled at 168 C.-l72
C. at 0.4 millimeter. It is an oily liquid whose analysis corresponds to that for C Cl Nl-ICH(C H )C H This compound is especially good as a plasticizer for polyvinyl chloride.
Example 5 solid was dissolved in hot methanol, decolorized with activated charcoal, and recrystallized after filtering off the. charcoal. The crystals were dissolved in isobutyl alcohol and, on recrystallization, had a melting point of l-l0l C. Their analysis agreed closely with that for C CI NHCH The yield was over 60 percent.
Example 6 One hundred and fifty grams of hexachlorobenzene was mixed with 200 ml. of n-octylamine, and the mixture was heated to the boiling point (initially about 180 C.) at atmospheric pressure. After boiling for one hour, the boiling point of the mixture had increased to 241 C. The mixture was cooled and diluted with water. The organic layer was separated and washed repeatedly with water. Residual water and 10.5 grams of unreacted hexachlorobenzene were removed by distillation. The remaining amine melted at 75 C. and distilled at 180 C. at 0.6 mm. The product, weighing 179.3 grams, represented a yield of 96 percent based on the unrecovered hexachlorobenzcnc. The product is a secondary amine, and analysis showed it to be N-pentachlorophenyl n-octylamine. t
Calculated Found Percent Example 7 Five grams of hexachlorobenzene and 25 ml. of allylamine (B. P. 53 C.) were sealed in a glass-lined pressure vessel and heated in the course of 30 minutes to 150 C. The temperature was held in the range from 150 to 175 C. for two hours and then the vessel was cooled to room temperature in the course of 30 minutes. The reaction mixture was a clear, amber liquid from which an organic liquid phase separated upon dilution with water. The organic phase solidified when cold. It was melted, washed with water, with dilute hydrochloric acid and with more water. The remaining product was crystallized from methanol and recrystallized from aqueous methanol. The N-pentachlorophenyl allylamine melted at 68'69 C. Analysis showed it to be a secondary amine and to contain 35.5 percent carbon and 58.9 percent chlorine. The theoretical values are 35.4 and 58.04 percent, respectively.
Example 8 N-pentachlorophenyl N'-hydroxyethyl ethylene diamine was prepared by heating 25 grams of hexachlorobenzene and 100 grams of N-(mono-hydroxyethyl)"ethylene diamine at 190 C. for 15 minutes. A clear, amber liquid was formed. The liquid was cooled, washed twice with water and then with a hydrochloric acid-sodium The mixture was diluted with water and was filtered. The
chloride solution, whereupon a granular by-product was precipitated. This was removed by filtration and the filtrate was neutralized with sodium hydroxide, resulting in precipitation of an impure product. The product was crystallized successively from methanol, water and perchloroethylene, with small amounts of by-product separating and being ejected each time. After decolorizing its perchloroethylene solution with charcoal, the crystalline product was recrystallized from 65 percent methanol--35 percent water. The crystalsmelt in the range from 85 to 89 C. The product was found to contain 34 percent carbon and 51 percent chlorine.
Example 9 About 240 grams of hexamethyl'ene diamine was preheated to 120-130 C. and 50 grams of hexachlorobenzene was added. Solution occurred in about 10 minutes, and the solution was held near 125 C. for 15 minutes thereafter. The solution was cooled and diluted to a volume of 400 ml. with water. An organic layer separated, consisting of a viscous liquid and unreacted hexachlorobenzene. The liquid was taken up in methanol and was then purified by distillation at 194 C. at 0.4 mm. The distillate crystallized and the crystalline product melted at 58-61 C. It has an equivalent weight, determined by acid titration, of 375 whereas the theoretical value for mono-(N-pentachlorophenyl) hexamethylene diamine is 365. Analysis showed it to contain 39.6 percent carbon and 47.8 percent chlorine, with the theoretical values being 39.5 and 48.6 percent respectively.
Example 10 The reagents identified in Example 9 were employed, this time in equimolar proportions of 6.57 grams of the diamine and 16.08 grams of the hexachlorobenzene. To the mixture was added 5.0 grams of sodium hydroxide. The mixture was heated in a closed vessel to C. over the course of an hour and held at that temperature for 2.5 hours. On cooling and dilution with water, the solid organic phase was melted and washed twice with hot water. The solid was dissolved in hot xylene, filtered, cooled, and the filtered solution was treated with gaseous hydrogen chloride. This caused the formation of a xylene-insoluble phase which was separated and discarded. On standing overnight, a solid suspension appeared in the xylene liquor. More hydrogen chloride was passed into the liquor, and the solid which separated was washed with pentane and dissolved in methylene chloride. The resulting solution was neutralized with aqueous sodium hydroxide. The solvent was evaporated from the product, and the latter was recrystallized from dimethyl formamide and then from isobutyl alcohol. It melted at 123.5 to 125 C. Ultimate analysis showed it to be a secondary diamine, free from primary amine groups, and to conform to the formula C Cl NH(CH NHC,Cl or bis-(N-pentachlorophenyl) hexamethylene diamine.
Example 11 N-pentachlorophenyl dimethylamine was prepared by heating 50 grams of hexachlorobenzene and 250 ml. of dimethylamine in a glass-lined pressure vessel at C. for about 2 hours. The vessel was cooled and the solid product was washed with dilute hydrochloric acid and with water. It melted in contact with hot water. On recrystallization from methanol, a 69 percent yield of N-pentachlorophenyl dimethylamine was obtained, melting at 54-55 C.
Example 12 Fifty grams of hexachlorobenzene was heated for 18 hours with 100 ml. of diamylamine at temperatures from C. to the boiling point (about 205 C.) of the amine at atmospheric pressure. The mixture was cooled and extracted with acetone, to I r "benzene undissolved. The extract was freedfrom acetone and .extracted again with n-propanol. The amine product leave .unreacted hexachlororecovered from the propanol solution was a liquid having the following analysis Example 13 Pentachloroaniline was prepared by heating 100 grams hexachlorobenzene and 350 ml. of liquid ammonia to 200 C. in a stainless steel pressure vessel for one, hour.
Theexcess ammonia was then vented and the solid product was treated with 600 ml. of'hot concentrated sulfuric acid, cooled, filtered to remove unreacted hexachlorobenzene, and diluted to 3 liters with water. The
so precipitatedpentachloroaniline' was washed withwater,
dried and recrystallized from acetone. Its properties agreed with those recorded in the literature. The product weighed 47.7 grams, representing a conversion of 51 percent of the original charge of hexachlorobenzene. The yield, aftercrediting recovered hexachlorobenzene, was
nearly theoretical. In a series of runs of shorter duration, the proportion of hexachlorobenzene converted to pentae chloroaniline varied in the following manner. Each run was made for 20 minutes at 200 C. One run was uncatalyzed, while one used 0.9 percent ferric chloride and one used 1 per cent cuprous chloride, based on the weight of' hexachlorobenzene.
Percent conversion Catalyst: in 20 minutes None 19.4 Ferric chloride 33.5
Cuprous chloride 47.8
Example 14 One hundred sixty-four grams of hexachlorobenzene, 4515 ml. of mixed xylenes and 455 ml. of 28 percent aqueous ammonia were heated in a closed vessel with agitation at a temperature of 215 C. for a period of 24 hours. After cooling to room temperature, the contents of the vessel were removed and filtered. The aqueous filtrate was discarded and the solid residue and Xylene phase were taken up in 1100 ml. of boiling perchloroethylene. The hot solution was decolorized with charcoal which was then removedby' filtration and washed with 100- ml. of hot perchloroethylene. The filtrate and washing were combined and when cooled and partially evaporated, yielded 128 grams of crystalline pentachloroaniline, free from unreacted hexachlorobenzene.
Example 15 Example 16 Five grams of hexachlorobenzene and 20 ml. of 2-phen ylethylamine were heated to 185 C., slightly below the boiling point (195 C.) of the amine, for about 2 hours. After dilution with water, washing with acid, extraction with methylene chloride and neutralization with alkali, a
clear amber liquid was obtained which gave the reacti'o'ns of a secondary amine. There'was too little-remaining liquid for an accurate boiling point determination. The
yield was estimated at about 50 percent. The preparations reported in the several example (except'Example 14) were allmade in substantially anhydrous media, and such operation is preferred. In most cases, the medium was an excess of the amine reagent.
In Example l4'the reagent was supplied as aqueous ammonia and the reaction took place in an inert hydrocarbon.
It is not essential to use an anhydrous reagent or an organic solvent as it has been found that aqueous solutions of ammonia or the various water-soluble amines react with 'hexachlorobenzene to form the described products, but that longer reaction times, or slightly higher reaction temperatures, or both, are needed to give good yields. Thus, for the same conversion in equivalent time, aqua ammonia requires a reaction temperature near 250 C. as compared with the 200 C. used in Example 13. When ethylene diamine and hexamethylene diamine were used in 70 percent aqueous solution, temperatures-of 150-190 C. were found more desirable than the120 130 C. temperatures shown to be satisfactory in Examples 1, 9 and 10. Inert media which may be "used include benzene series hydrocarbons and perchloroethylene. 1
The lowest temperatureat which the most reactive amines react significantly with hexachlorobenzene is about 75 C. Temperatures much above 250 C. should not be maintained for any prolonged period, as they lead to thermal decomposition of reagents or products. The process is carried out most conveniently at atmospheric pressure when using amines having boiling points above 100 C., and at the autogenous superatmospheric pressure of the mixture when the reagents boil below a reaction temperature.
As was shown in Example 13, the rate of reaction'is increased materially by carrying out the reaction in the presence of catalytic amounts of iron or copper salts. The valence state of the iron or copper salt employed is unimportant. It is preferred to employ the chlorides of iron or copper, to avoid contamination or solubility problems due to other anions, since the reaction normally produces hydrogen chloride as a by-product.
Because of the formation of hydrogen chloride during the reaction, and because it is desirable to convert the hexachlorobenzene as fully as possible to the pentachloroaniline product, it is most convenient to use a-significant molecular excess of the amine, to absorb hydrogen chloride and. to drive the reaction toward completion. If
desired, other alkaline materials may be used for the is exfollowing the reaction with concentrated sulfuric acid either at ambient or elevated temperatures. The unreacted hexachlorobenzene, if any be present, does not dissolve and is readily removed by filtration. The pentachloroaniline can then be precipitated simply by dilution with water, although neutralization is equally as effective, and when separated by filtration is found to be of very high purity. In view of the fact that amines, including aniline, are soluble in dilute sulfuric acid, it is surprising that pentachloroaniline is not.
The reactions described herein are surprising in view of the general inertness of hexachlorobenzene which does not react with fused caustic alkalies even after several hours of contact, and is slow to react with hydrogen and oxygen at elevated temperatures.
The primary and secondary amine compounds described herein, including the previously known pentachloroaniline,
. are efieetive curing agentsr for epoxide resins. Thus, a resin .formed by the 1 alkali-catalysed. reaction between 4,4'-dihydroxy diphenyl dimethylmethane and epichlorohydrin can be converted to an infusible, insoluble product I by mixing. with it from 0.5 to 2 percent of one of the primaryor secondary amines and heating the mixture, .suitablyin a mold, to a temperature, of the order of 50 to 150 .C. for a period correspondinglyfrom 4 hours to .15 minutes.
The new, N-substituted pentachloroanilines and ringsubstituted alkyl tetrachloroanilines, except for the mono- .N-methyl pentachloro compound, are compatible with and ,serve as stabilizers for polyvinyl chloride and polyvinylidene chloride compositions. For this purpose, small it amounts, of the order of 0.5 to 5 percent of the weight of polymer, aresufiicient.
,ill-etr'ects on the polymeric compositions, and several of ,the new compounds have a plasticizing efiect. These include, as preferred examples, N-pentachlorophenyl n- Larger proportions have no octylamine and N-pentachlorophcnyl (Z-ethyDhexylamine.
I claim:
1. The method which comprises heating to a reaction temperature in the range from 75 C. to 25 0 C. a mixture consisting essentially of a polychlorohydrocarbon compound from the group consisting of hexachlorobenzene and ,monoalkyl. pentachlorobenzenes wherein, the alkyl group contains from 1 to .8 carbon atoms, and at least an'equirnolar amountof a nitrogen compound from the group consisting of ammonia, monoand dialkylamines 1 having from 1 to 8 carbon atoms in each alkyl group, -allylamine, monoand dialkanolamines having from 2 to 3 carbon atoms in each alkanol group, alkanolamino- 1 alkylamines having from 2 to .3 carbon atoms in the alkanol: group and from 2 to 3 carbon atoms .in.the
alkylamine group, polymethylene diamines having from ,2 to 6 carbon atoms, benzylamine and phenethylamines,
, the reaction being carried out at a pressure sutficient to prevent loss by vaporization of the nitrogen compound while maintaining va reaction temperature in said range until a signficant conversion of the polychlorohydrocarbon to a polychloro-arylamine compound occurs, substantially U freeing the reaction mixture from unchanged reagents, and
recovering the polychloro-arylamine compound.
2. The method which comprises heating to a reaction temperature in the range from 75 C. to 250 C. a mixture consisting essentially of hexachlorobenzene and at least M an equimolar amount of a nitrogen compound item the group consisting of ammonia, monoand dialkylamines having from 1 to 8 carbon atoms in each alkyl group, allylamine, monoand dialkanolamines having from 2 to 3 carbon atoms in each alkanol group, alkanolaminoalkylarnines having from 2 to 3 carbon atoms in the alkanol group and from 2 to 3 carbon atoms in the alkylamine group. polymethylene diamines having from 2 to 6 carbon atoms, benzylarnine and phenethylamines,
the reaction being carried out at a pressure sufficient to prevent loss by vaporization of the nitrogen compound while maintaining a reaction temperature in said range until a significant conversion of hexachlorobenzene to N-pentachlorophenyl amine compound occurs, substantially freeing the reaction mixture from unchanged reagents, and recovering the N-pentachlorophenyl amine compound.
3. The method claimed in claim 2, wherein the nitrogen compound is employed as an anhydrous reagent.
: A "4. The method claimed in claim 2, wherein the reaction is effected in an inert liquid medium.
5. The method claimed in claim 2, wherein the reagent nitrogen compound is employed as a water solution.
6. The method claimed in claim 2, wherein the reaction is carried out in contact with a catalyst from the group consisting of the chlorides of iron and copper.
7. The method claimed in claim 2, wherein the reagent nitrogen compound is one having a boiling point at atmos I pheric pressure of from 100 to 200 C., and the reaction 12. The method claimed in claim 2, wherein the reagent nitrogen compound is ammonia and the product is pentachloroaniline.
13. The method claimed in claim 2, wherein the reagent nitrogen compound is ammonia, the product is pentachloroaniline, and the pentachloroaniline is purified by dissolving the crude reaction mixture in concentrated sulfuric acid, filtering to remove unchanged hexachlorobenzene, and recovering the pentachloroaniline from the acid filtrate by reducing the acid concentration thereof.
14. As a new chemical compound, a member of the group consisting of N-pentachlorophenyl monoand dialkylamines in which each alkyl group contains from 1 to 8 carbon atoms and there are at least 2 alkyl carbon atoms in the compound, N-pentachlorophenyl allylamine,
1 N-pentachlorophenyl monoand dialkanolamines in which each alkanol group has from 2 to 3 carbon atoms, N- pentachlorophenyl alkanolaminoalkylamines in which each alkanol group has from 2 to 3 carbon atoms and each alkylamine group has from 2 to 3 carbon atoms, mono-N- pentachlorophenyl polymethylene diamines in which the polymethylene group has from 2to 6 carbon atoms,
bis(N-pentachlorophenyl) polymethylene diamines in which the polymethylene group contains from 3 to 6 carbon atoms, N-pentachlorophenyl benzylamine, N-
pentachlorophenyl phenethylamines, and the corresponding monoalkyl tetrachlorophenyl amine compounds in which the alkyl group is attached to the benzene ring and contains from 1 to 8 carbon atoms.
15. N-pentachlorophcnyl ethylene diamine. 16. N-pentachlorophenyl allylamine.
17. N-pentachlorophenyl monoethanolamine. 18. N-pentachlorophenyl n-octylamine.
References Cited in the file of this patent UNITED STATES PATENTS Hale et al. Apr. 23, 1929 Hale et al. Oct. 1, 1929 Williams et al. Dec. 16, 1947 OTHER REFERENCES Berichte, 72: 298-304 (1939). Chem. Soc. J. (1943): 372-3.

Claims (2)

1. THE METHOD WHICH COMPRISES HEATING TO A REACTION TEMPERATURE IN THE RANGE FROM 75*C. TO 250*C. A MIXTURE CONSISTING ESSENTIALLY OF A POLYCHLOROHYDROCARBON COMPOUND FROM THE GROUP CONSISTING OF HEXACHLOROBENZENE AND MONOALKYL PENTACHLOROBENZENES WHEREIN THE ALKYL GROUP CONTAINS FROM 1 TO 8 CARBON ATOMS, AND AT LEAST AN EQUIMOLAR AMOUNT OF A NITROGEN COMPOUND FROM THE GROUP CONSISTING OF AMMONIA, MONO- AND DIALKYLAMINES HAVING FROM 1 TO 8 CARBON ATOMS IN EACH ALKYL GROUP, ALLYLAMINE, MONO- AND DIALKANOLAMINES HAVING FROM 2 TO 3 CARBON ATOMS IN EACH ALKANOL GROUP, ALKANOLAMINOALKYLAMINES HAVING FROM 2 TO 3 CARBON ATOMS IN THE ALKANOL GROUP AND FROM 2 TO 3 CARBON ATOMS IN THE ALKYLAMINE GOUP, PLYMETHYLENE DIAMMINES HAVING FROM 2 TO 6 CARBON ATOMS, BENZYLAMINE AND PHENETHYLAMINES, THE REACTION BEING CARRIED OUT AT A PRESSURE SUFFICIENT TO PREVENT LOSS BY VAPORIZATION OF THE NITROGEN COMPOUND WHILE MAINTAINING A REACTION TEMPERATURE IN SAID RANGE UNTIL A SIGNIFICANT CONVERSION OF THE POLYCHLOROHYDROCARBON TO A POLYCHLORO-ARYLAMINE COMPOUND OCCURS, SUBSTANTIALLY FREEING THE REACTION MIXTURE FROM UNCHANGED REAGENTS, AND RECOVERING THE POLYCHLORO-ARYLAMINE COMPOUND.
14. AS A NEW CHEMICAL COMPOUND, A MEMBER OF THE GROUP CONSISTING OF N-PENTACHLOROPHENYL MONO- AND DIALKYLAMINES IN WHICH EACH ALKYL GROUP CONTAINS FROM 1 TO 8 CARBON ATOMS AND THERE ARE AT LEAST 2 ALKYL CARBON ATOMS IN THE COMPOUND, N-PENTACHLOROPHENYL ALLYLAMINE, N-PENTACHLOROPHENYL MONO- AND DIALKANOLAMINES IN WHICH EACH ALKANOL GROUP HAS FROM 2 TO 3 CARBON ATOMS, NPENTACHLOROPHENYL ALKANOLAMINOALKYLAMINES IN WHICH EACH ALKANOL GROUP HAS FROM 2 TO 3 CARBON ATOMS AND EACH ALKYLAMINE GROUPS HAS FROM 2 TO 3 CARBON ATOMS, MONO-NPENTACHLOROPHENYL POLYMETHYLENE DIAMINES IN WHICH THE POLYMETHYLENE GROUP HAS FROM 2 TO 6 CARBON ATOMS, BIS(N-PENTACHLOROPHENYL) POLYMETHYLENE DIAMINES IN WHICH THE POLYMETHYLENE GROUP CONTAINS FROM 3 TO 6 CARBON ATOMS, N-PENTACHLOROPHENYL BENZYLAMINE, NPENTACHLOROPHENYL PHENETHYLAMINES, AND THE CORRESPONDING MONOALKYL TETRACHLOROPHENYL AMINE COMPOUNDS IN WHICH THE ALKYL GROUP IS ATTACHED TO THE BENZENE RING AND CONTAINS FROM 1 TO 8 CARBON ATOMS.
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Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2953490A (en) * 1957-03-14 1960-09-20 Monsanto Chemicals Propylamine fungicides
US2989502A (en) * 1958-11-10 1961-06-20 Dow Chemical Co Flame resistant epoxy resins
US3297519A (en) * 1964-04-13 1967-01-10 Minnesota Mining & Mfg Water dispersible glycidyl ether of poly (bisphenol a) ether of polyethylene glycol
US3308158A (en) * 1962-06-07 1967-03-07 Electro Chimie Soc D Diamino-polychlorodiphenyl compounds
US3320209A (en) * 1962-10-11 1967-05-16 Dow Chemical Co Epoxy resins
US3376345A (en) * 1963-09-19 1968-04-02 Ici Ltd Process for preparing poly fluoro anilines and phenols
US3480673A (en) * 1964-06-01 1969-11-25 Olin Mathieson Polyhalodiphenyl monoamines
US3501341A (en) * 1964-08-07 1970-03-17 Boehme Chem Fab Kg Method of permanently sterilizing textiles with a solution of at least one n - pentachlorophenylamine compound
US3645715A (en) * 1967-12-27 1972-02-29 Bayer Ag Algicidal agents
US3897472A (en) * 1970-02-24 1975-07-29 Ugine Kuhlmann Polyhalogenated polyisocyanates
US3996261A (en) * 1975-11-06 1976-12-07 Texaco Development Corporation Cyanopolyhaloanilines
FR2389596A1 (en) * 1977-05-06 1978-12-01 Basf Ag

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE17280E (en) * 1929-04-23 of midland
US1729775A (en) * 1926-08-23 1929-10-01 Dow Chemical Co Process for making halogenated anilines
US2432551A (en) * 1942-03-04 1947-12-16 Dow Chemical Co Production of aromatic amines

Patent Citations (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
USRE17280E (en) * 1929-04-23 of midland
US1729775A (en) * 1926-08-23 1929-10-01 Dow Chemical Co Process for making halogenated anilines
US2432551A (en) * 1942-03-04 1947-12-16 Dow Chemical Co Production of aromatic amines

Cited By (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2953490A (en) * 1957-03-14 1960-09-20 Monsanto Chemicals Propylamine fungicides
US2989502A (en) * 1958-11-10 1961-06-20 Dow Chemical Co Flame resistant epoxy resins
US3308158A (en) * 1962-06-07 1967-03-07 Electro Chimie Soc D Diamino-polychlorodiphenyl compounds
US3320209A (en) * 1962-10-11 1967-05-16 Dow Chemical Co Epoxy resins
US3376345A (en) * 1963-09-19 1968-04-02 Ici Ltd Process for preparing poly fluoro anilines and phenols
US3297519A (en) * 1964-04-13 1967-01-10 Minnesota Mining & Mfg Water dispersible glycidyl ether of poly (bisphenol a) ether of polyethylene glycol
US3480673A (en) * 1964-06-01 1969-11-25 Olin Mathieson Polyhalodiphenyl monoamines
US3501341A (en) * 1964-08-07 1970-03-17 Boehme Chem Fab Kg Method of permanently sterilizing textiles with a solution of at least one n - pentachlorophenylamine compound
US3645715A (en) * 1967-12-27 1972-02-29 Bayer Ag Algicidal agents
US3897472A (en) * 1970-02-24 1975-07-29 Ugine Kuhlmann Polyhalogenated polyisocyanates
US3996261A (en) * 1975-11-06 1976-12-07 Texaco Development Corporation Cyanopolyhaloanilines
FR2389596A1 (en) * 1977-05-06 1978-12-01 Basf Ag

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