US2816459A - Indexing mechanism - Google Patents

Indexing mechanism Download PDF

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Publication number
US2816459A
US2816459A US325910A US32591052A US2816459A US 2816459 A US2816459 A US 2816459A US 325910 A US325910 A US 325910A US 32591052 A US32591052 A US 32591052A US 2816459 A US2816459 A US 2816459A
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clutch
blank
gear
pin
rolls
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US325910A
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Badlam Stephen
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Blaw Knox Co
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Blaw Knox Co
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Priority claimed from US67527A external-priority patent/US2712250A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B21MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
    • B21HMAKING PARTICULAR METAL OBJECTS BY ROLLING, e.g. SCREWS, WHEELS, RINGS, BARRELS, BALLS
    • B21H1/00Making articles shaped as bodies of revolution
    • B21H1/02Making articles shaped as bodies of revolution discs; disc wheels
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/14Rotary member or shaft indexing, e.g., tool or work turret
    • Y10T74/1418Preselected indexed position
    • Y10T74/1424Sequential
    • Y10T74/1429Skip position
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T74/00Machine element or mechanism
    • Y10T74/14Rotary member or shaft indexing, e.g., tool or work turret
    • Y10T74/1418Preselected indexed position
    • Y10T74/1424Sequential
    • Y10T74/1441Geneva or mutilated gear drive

Definitions

  • This invention relates to an indexing mechanism for changing the position of work blanks undergoing process ing. More particularly, the invention pertains to indexing mechanism which is precise and positive and which is capable of being used with a moving table such as that illustrated In my copending United States application for Letters Patent, Serial No. 67,527, filed December 27, 1943,
  • Patent No. 2,712,250 of which the present application is a division.
  • Patent No. 1,933,593 comprises cutting a blank usually in the shape of a polygon and preferably an octagon and feeding the blank to the mill so that the dies of the gap rolls engage the blank at a predetermined distance from its center and roll it radially and outwardly.
  • the dies roll a truncated sector of the blank during each pass and the passes are effected in sequence with the blank being held at its center on a feed table during the entire operation and rotated by mechanism associated with the table to present sectors to be rolled in the order desired.
  • the sequence preferred in the Ingersoll process is eight passes along paths or radii normal to the peripheral flats of the blank followed by eight passes along paths or radii through the peripheral corners of the blank and midway between the first paths or radii. Any alternative sequence may be followed using my apparatus if so desired.
  • My invention provides an indexing means therefor by means of which tapered disks can be rolled on a gap mill according to the above cycle or any desired cycle with greatly improved results. Specifically, my invention obtains increased production and decreased scrap loss. It can operate for longer periods of time than has heretofore been possible without breakdowns or stoppages for repairs.
  • the feed table must be synchronized exactly with the gap rolls so that the blank is fed to the dies on the rolls in the proper position when the dies engage the workpiece.
  • the blank must be rotated between passes and this rotation must be done in a very short period of time and its amount must be accurately controlled to obtain precise orientation of the blank with the rolls.
  • the blank is a fiat piece which after rolling ranges from 20 to 30 inches in diameter which sometimes weighs as much as sixty to seventy pounds and therefore has a large moment of inertia. Therefore, the forces of angular acceleration and deceleration which occur tend to seriously impair the accuracy of indexing.
  • the problem of deceleration is particularly acute. In prior feed tables a large angular momentum developed, frequently caused overrunning and this in variable amount increasing as the radius of the work after rolling increases because of the increased angular momentum. Proper orientation of the blank with the rolls is important.
  • the blank If the blank is not properly oriented it will be elongated more along some paths or radii than others so that the periphery of the finished disk must be substantially trimmed or the entire disk scrapped with resultant high scrap losses. It is equally important that once oriented the blank be held in that position.
  • FIG. 1 has illustrated a present preferred embodiment of my invention, in which Figures 1 and 2 are diagrams indicating the various working parts of my invention and their relationship to each other and to the gap mill, Figure 2 being a left-hand end view of Figure 1;
  • Figure 3 is a vertical section along the lines IIIIII of Figure 5;
  • Figure 4 is a portion of Figure 3 on an enlarged scale to better illustrate the indexing means
  • Figure 5 is an end view partly broken away of my feed table
  • Figure 6 is a section along the lines VI-VI of Figure 3.
  • FIGs 7, 8 and 9 are vertical sections of gears employed in my indexing means.
  • Figures 1 and 2 show diagrammatically the rolling mill, the table for feeding blanks to the rolls and the mechanism for indexing the blanks, the purpose of these two figures being to show their relationship of all the working parts to each other.
  • the mill comprises two gap rolls R each roll having two replaceable dies D in the nature of shoes.
  • a disk blank B is shown in its forwardmost position in the mill when the dies D first engage the blank.
  • the feed table comprises a frame or support 18, a carriage or intermediate support 19 slidable on the frame or support toward and away from the mill rolls R and a workholder 20 which is slidable on the carriage 19 in the direction of movement of the carriage.
  • a pin 21 rotatably and vertically mounted in the end of the workholder 20 nearest the rolls carries the flat blank B.
  • the end of the pin 21 which extends above the workholder is square in section to key with a square hole punched in -the center of each blank so that rotation of the pin will rotate the blank.
  • a connecting rod 22 driven by a crank shaft geared to the roll drive moves the carriage 19. The carriage thus reciprocates on the table 18 with substantially simple harmonic motion in timed relationship with the rolls.
  • the latches 23 ride on to fixed cams on the frame 113 and are thereby tilted out of engagement with the fixed cams and to inoperative position (see Figure l).
  • the workholder 20 is thereafter free to move away from the rolls independently of the carriage l9 and is driven on its return stroke by action of the roll dies on the blank. Because of the peripheral speed of the roll dies the workholder returns considerably faster than the carriage.
  • the blanks are preferably in the form of octagons and that each blank is first rolled along paths from its center or radially outwardly at right angles to its peripheral flats with one pass for each peripheral fiat. Thereafter the blank is rolled along paths from its center toward its peripheral corners or radially outwardly through its peripheral corners and midway of the first paths or radii. Therefore it is necessary that the blank be rotated 45 between consecutive passes for a series of eight passes, turned 22%. and rolled for eight additional passes, the blank being again rotated 45 between consecutive passes.
  • I provide a shaft 27 journalled in the workholder 20 and geared to the pin 21 by a pair of miter gears 28 to rotate the blank as required.
  • the shaft is coupled to a square shaft 27a which fits in a square opening in an indexing gear 29.
  • the shaft 27 can slide axially through and at the same time be turned by the indexing gear.
  • Two separate drives are provided for the indexing gear 29. They are connected to the gear 29 by means of a gear 39 which has clutch teeth on both hub faces and which may be shifted along a shaft 7 6 by a clutch fork 31 actuated by a fluid cylinder 32.
  • a clutch collar 33 and a Geneva wheel 34 each having clutch teeth out in one hub face are keyed to the shaft 76 on which the gear 36) freely rotates.
  • a Geneva pin 35 driven in synchronism with the rolls R rotates the Geneva wheel 34.
  • the cylinder 32 is actuated to engage the gear 30 with the clutch collar 33 or with the Geneva wheel 34.
  • a piston rod 39 sliding in a bracket 40 of the workholder 20 and actuated by a fluid cylinder 41, and latches 43 positioned on the workholder 2t and engageable with a cross arm 42 secured to the piston rod, are provided for this purpose.
  • latches 43 when hanging freely have their forward ends tilted up.
  • the workholder 20 is free to slide away from the rolls R to the left uncontrolled by the movement of the carriage 19 by reason of the latches 23 being cammed out of engagement with the workholder to inoperative position.
  • the dies D engage the blank B as shown in Figure l and move the blank and the workholder to the left more rapidly than the carriage 19 is returned by the connecting rod 22.
  • the latches 43 are carried to the left more rapidly than the fixed cams 44 on the carriage 19 so that the latches 43 are free to slide under the cross arm 42, which is now stationary, and to assume operative position for engagement by the cross arm.
  • the Geneva wheel 34 is now actuated to turn the blank 45. While this is occurring,
  • the connecting rod 22 is returning the carriage 19 to its most retracted position.
  • the return movement of the carriage causes the cams 44 to move under the latches 43 restoring them to the inoperative position of Figure 1 clearing the cross arm 42 and thereby freeing the Workholder 20 for its forward stroke.
  • the latches 23 move under the lugs 25 and then engage them;
  • the crank for the connecting rod 22 has completed a half rotation from the position of Figure l and continued rotation returns the parts to the position of Figure 1 by advancing or moving forward the carriage 19 and the workholder 20, the latter being carried out by the latches 23 and the lugs 25.
  • the clutch 69 is uncoupled so that the work table cannot be turned while removing a finished blank from or placing an unfinished blank on the work table.
  • the rolled disk is now removed and the succeeding blank is put in place on the pin 21.
  • the clutch 69 is then coupled by manual operation of a valve to energize the cylinder 36 after which the cylinder 41 is energized and the piston rod 39 is moved to the right.
  • the cylinder 32 is energized and the gear 30 coupled with the Geneva wheel 34 thereby turning the blank and the work table 22 /z so that when it is moved to its forwardmost position for engagement by the roll dies, it will be rolled along a path or radius outwardly from its center at right angles to one of its peripheral flats.
  • valves 32a, 36a and 41a control the operation of the cylinder 32, 36 and 41 respectively in synchronism with the rolls.
  • These valves are preferably located in the housing 81 and are each connected to the opposite ends of the associated cylinder by two pipes so that the pistons within the cylinders may be moved by fluid pressure, preferably compressed air, in either direction.
  • the valves are operated by the cams 45a on the shaft 45 geared to the drive for the Geneva pin 35 (see Figure 1).
  • the cams are located in the housing 81.
  • the valve 36a is also manually operable to control the flow of liquid to the cylinder 36 to couple the clutch 69 and connect the indexing and timing mechanisms in synchro nism with the roll drive.
  • a universal shaft is connected to a crank shaft 51, driving a crank pin 51a connected to one end of connecting rod 22.
  • Crank shaft 51 is journalled in the feed table. In the present instance, the crank shaft is rotated twice for each rotation of the rolls.
  • Figure 3 shows the feed table which comprises the frame 18, the carriage l9 and the workholder 20 previously referred to and a lower frame 52 upon which the frame 18 is supported.
  • the frame 18 may he slid along the lower frame 52 to adjust the extreme forward position of the workholder 20 relative to the rolls R to change the diameter of the center unrolled portion of the blank.
  • the adjustment is made by a jack 53 shown particularly in Figure 3. Shims 54 and bolts hold the two frames in their adjusted position.
  • the carriage 19 slides on the upper frame 18 on slide ways toward and away from the rolls R.
  • the carriage 19 is moved back and forth on the frame 18 by a connecting rod 22 connected to the carriage 19 and the crank shaft 51.
  • the crank shaft 51 is journalled in bearings in the frame 18.
  • a wrist pin 58 connects the connecting rod 22 with the carriage 19.
  • the work holder 20 slides on slide ways on the carriage 19 toward and away from the rolls R.
  • the forward end of the carriage 19 carries the pin 21 which holds the disk blanks, the pin being so mounted that it can be rotated about a vertical axis in the workholder.
  • the carriage 19 drives the workholder towards the rolls, latches 23 on the carriage engaging lugs 25 on the workholder for this motion.
  • Return movement of the workholder 20 (caused by action of the rolls on the blank) is limited by the rubber pads 62 on a bracket 61 on the top of the workholder absorbing some of the force of the blow.
  • Another rubber pad 63 is preferably provided on the piston rod 39 between the bracket 40 and the cross arm 42 to cushion the carriage at the end of its forward movement.
  • the purpose of the indexing mechanism is to rotate the disk blank in time with movements of the rolls and of the feed table so that the octagonal blank may be first rolled in a radial direction perpendicular to each peripheral flat, rotated 22 /2 and thereafter rolled radially through its peripheral corners and midway of the first radii.
  • the indexing mechanism is enclosed in a box 64 carried at the rear of the frame 18 (see Figure 3) and turns the pin 21 on which the disk blanks are mounted by means of the square shaft 27a, round shaft 27 and miter gears 28.
  • the indexing mechanism is geared to the crankshaft 51 which drives the carriage 19 which in turn is geared to the roll drive.
  • a gear 65 on the crankshaft 51 drives an idler gear 66 and thereby a third gear 67 having the clutch hub 68 which coacts with the clutch 69.
  • the gear 67 and clutch hub 68 are rotatably mounted on the shaft 70 while the clutch 69 is splined to the shaft, and one face of the clutch hub 68 has one tooth which meshes with the single corresponding tooth on the clutch part 69, thereby effecting synchronized action from the very commencement of a cycle between rolls R and the indexing of the workpiece B.
  • the shaft 70 rotates one side of a flexible coupling 71 provided to compensate for any misalignment.
  • a shaft 72 driven by the other side of the coupling drives a spiral gear 73 which in turn drives a spiral gear 74 keyed to a shaft 75.
  • the Geneva pin 35 is fastened to a driver wheel 35a which is keyed to the shaft 75 and rotates the Geneva wheel 34 which latter is keyed to the shaft 76 (see Figure 6).
  • the clutch collar 33 (which is also keyed to the shaft 76) and the Geneva wheel 34 each have six clutch teeth 33a and 34a cut in.
  • the gear 30 is driven through either the teeth 33a in the clutch collar 33 or the teeth 34a in the Geneva wheel 34 by being shifted into engagement with one or the other.
  • the gear 30 drives the indexing gear 29 which rotates the square shaft 27a and thereby the disk blanks.
  • the disk blank must be rotated 45 between each of eight passes between the rolls, rotated 22 /2 and then rotated 45 between each of eight more 'the Geneva wheel 34 this same action occurs.
  • the Geneva pin 35 drives the Geneva wheel 34 by entering slots 77 in the wheel 34.
  • the wheel has only six slots and therefore the ratio between the gears 29 and 30 is eight to six in order to rotate the shaft 27 a matter of 45 for each revolution of the pin 35.
  • the gear 30 engages the Geneva wheel 34 for the first series of eight passes.
  • the gear 30 is shifted by operation of the cylinder 32 to press it against the clutch collar 33.
  • the teeth 30a on the gear and the teeth 33a on the collar do not immediately engage in their full depth because the teeth 33a are 30 out of phase with the teeth 34a on the Geneva wheel (and therefore the teeth 30a on the gear).
  • clutch teeth cut in the gear 30, clutch collar 33 and Geneva wheel 34 are designed to prevent back lash.
  • the clutches 30a, 33a and 34a each have one face inclined to the common axis of the parts having these clutch teeth and the other side parallel to the common axis.
  • the clutch teeth 30a in the gear30 are formed with the square projections 30!) at the axially outer ends and the clutch teeth 33a and 34a in the clutch collar 33 and Geneva wheel 34 are formed with the square recesses 33b and 34b respectively at the axially inner ends and engagea'ble by the square projections of the clutch teeth of the gear 30 so that the parts are held from becoming accidentally disengaged by any force tending to rotate one of them in reverse.
  • the stopping of the indexing occurs by energization of the cylinder 36 and operation of the shifter fork 38 to the right to disconnect clutch 69 from its coacting part 68.
  • a rolling cycle the cylinder 36 is energized to move the shifter rod 38 to the left to couple the clutch parts 68 and 69 after which timing of the four-way valve-s and indexing of the blank take place automatically in synchronism with the gear drive of the rolls.
  • the cylinders 32, 36 and 41 act in time with the mill. rolls and in the proper sequence.
  • Four-way valves 32a, 36a and 41a housed in a box 81 and cams 45a on the shaft-45 housed in the box 81 control the operation of the cylinders.
  • the shaft 45 is driven in synchronism with the rolls by the shaft 75 of the indexing mechanism which extends through a side of the box 64 into a second box 82 and carries a worm 83 which meshes with and drives a worm gear 84 secured to the shaft 45, the gearing ratio being 1:17 in the embodiment shown.
  • a second valve in the same line as the valve 36a is manually closed and energizes the cylinder 36 to couple the parts of the clutch 69 and thereby connect the drive for the indexing mechanism and the controller to the carriage drive.
  • the clutch 69 has only one pair of diametral teeth the indexing mechanism and controller are automatically connected in synchronism with the carriage and the rolls R so that While the clutch parts are being coupled, the carriage 19 is being moved forward toward the rolls.
  • the controller then energizes the cylinder 41 which through the piston rod 39 moves the workholder B forward by means of the cross arm 42 and the rubber pads 62 to a position where the pull back latches 43 are moved to inoperative position by the cams 44.
  • the controller energizes the cylinder 32 which moves the gear 30 to mesh with the Geneva wheel 34 so that the blank is rotated 22 /2 during the first revolution of the Geneva pin 35.
  • the carriage 19 is moved backward.
  • the indexing stops and the carriage 19 is moved forward and its pull in latches 23 engage the lugs 25 of the workholder to move the latter forward to a position where these pull in latches are disengaged by the cams 26.
  • the dies D of the rolls engage the blank and move it and the workholder backward at a faster rate than the carriage is moved backward.
  • the pin is indexed 45 after which the carriage is moved forward and moves with it the workholder, this sequence being carried out until eight passes have been made, after which the controller energizes the cylinder 32 to move the gear into engagement with the clutch collar 33 and thereby index 'the pin 21 a matter of 22 /2 after which the carriage 19 is moved forward and carries with it the workholder for another pass along a path or radius passing through a peripheral corner of the blank.
  • the workholder can be withdrawn from the rolls and held away from the rolls during loading and unloading of. blanks and disks. it can be held in this position any length of time desired and when released is automatically picked up by the carriage and moved toward the rolls in perfect synchronism with the timing of the leading edges of the roll dies.
  • the indexing mechanism rapidly and smoothly rotates the blank to proper position and locks the blank in that position.
  • the Geneva pin enters and leaves the slots in the Geneva wheel substantially radially with the wheel.
  • the Geneva wheel is at rest when the pin enters and leaves and its greatest rotational speed is when the pin is half way between these points.
  • the action of the wheel is thus a close approximation to simple harmonic motion with as much as possible of the shock of rapid acceleration and deceleration eliminated.
  • the engagement between the enlarged hub on the wheel 35a carrying the Geneva pin 35 and the teeth 78 of the Geneva wheel 34 locks the wheel against movement when it is not being turned by the Geneva pin.
  • My invention has substantial advantages.
  • the mill may be run at speeds considerably higher than those heretofore possible and with reduced scrap losses.
  • the blanks are properly indexed and therefore they are rolled uniformly along all radii. It is not necessary to trim back as much of the disks as has heretofore been necessary and therefore smaller blanks can be used, with a substantial saving in steel.
  • My machine will operate for extended periods of time without stoppages because of mechanical failure.
  • Indexing mechanism comprising, in combination, a driving clutch part, a driven clutch part, interengaging teeth on said respective clutch parts to fix the precise angular relation between said clutch parts when so engaged, a mechanical rotary motion member drive pin, means for connecting said pin in positive coupling relation with said driven clutch part, an intermittent rotary motion member adapted to be driven by said pin, a shaft keyed to said intermittent rotary motion member, a clutch face on said intermittent rotary motion member, a clutch collar keyed to said shaft, said clutch collar having a clutch face in spaced opposed angularly displaced relation to the clutch face on said intermittent rotary motion memher, a clutch member slidable on said shaft having respective means at its opposite ends in phase with each other adapted to engage said respective clutch faces in selective order and a positive manner, a gear connected to and adapted to be rotated when said clutch member rotates, and an indexing shaft rotatably but not axially connected to said gear and adapted to be rotated by said gear irrespective of the longitudinal position thereof when said
  • Indexing mechanism comprising, in combination, a gear operatively connected to a holder and having portions forming the respective driven members of a drive for said mechanism, said driven members being in phase with each other, a Geneva wheel rigidly connected to one driving member for said driven member, the peripheries of teeth of said Geneva wheel forming portions of a circle, a Geneva driver having a pin to rotate said Geneva wheel, said Geneva driver having a hub which engages said circle portions between movements of said Geneva wheel, a second driving member rigidly connected to said Geneva wheel, said second driving member being axially and angularly displaced relative to said first-named driving member, and means for selectively operatively connecting in a positive manner one of said portions of said gear with one of the driving members.
  • Indexing mechanism comprising, in combination, a gear operatively connected to a holder and having a double-faced hub with clutch teeth on both hub faces, a Geneva wheel having a hub and clutch teeth thereon engageable with the clutch teeth on one of said hub faces, a clutch collar having a set of clutch teeth engageable with the clutch teeth on the other of said hub faces, the respective clutch teeth on said Geneva wheel hub and clutch collar being in angularly displaced relation, the Geneva wheel and collar being keyed to the same shaft, a Geneva pin to rotate the Geneval wheel, and means to shift the gear to connect its respective sets of clutch teeth with the clutch collar and the Geneva wheel at different prescribed times.
  • Indexing mechanism comprising, in combination, a gear operatively connected to a holder and having a double-faced hub with respective sets of clutch teeth on both hub faces, a Geneva wheel having a hub and clutch teeth thereon engageable with one of said sets of clutch teeth, a clutch collar having clutch teeth engageable with said other set of clutch teeth, the Geneva wheel and collar being keyed to the same shaft, a Geneva pin to rotate the Geneva wheel, and means to shift the gear for connection to the clutch collar and the Geneva wheel respectively, the clutch teeth on the wheel and on the collar being set out of phase with each other to engage the respective sets of clutch teeth at different angular phases and times.
  • a synchronizing clutch in combination, a synchronizing clutch, an intermittent rotary motion mechanism connected to said clutch to be driven thereby, a collar drivably connected to a driven member of said mechanism, axially opposed sets of clutch teeth respectively rigidly connected to said member and collar, said opposed sets of clutch teeth further being relatively angularly displaced, a gear selectively movable between said opposed sets of clutch teeth, said gear being rigidly connected to further sets of clutch teeth for respective operative connection thereby with said opposed sets of clutch teeth, said further sets of clutch teeth being in phase with each other, all of said respective clutch teeth having substantially straight-sided recesses adjacent the roots thereof and substantially straight-sided projections adjacent the crests thereof to prevent disengagement of engaging clutch teeth respectively upon any reversal of rotation, an indexing member, and a shaft drivably connected to said gear and connected further to said indexing member, whereby for a given rotation of said mechanism, said indexing member will be precisely rotated through a selected angle determinable by the opposed set of clutch teeth to which said gear is
  • Indexing mechanism comprising, in combination, a gear operatively connected to a workholder and to axially facing toothed portions, said portions forming selective driven members, said driven members being in phase with each other, 9.
  • Geneva wheel a driving member for one of said portions rigidly connected to said Geneva wheel, a second driving member for the other of said portions rigidly connected to said Geneval wheel in axially spaced and angularly displaced relation to said first-named driving member, a Geneva pin to intermittently rotate said Geneva wheel, and selective means for operatively connecting in a positive manner a portion as afore-said with its respective driving member to predetermine the precise extent of movement of said workholder consequent upon rotation of said wheel.
  • Indexing mechanism comprising, in combination, a gear connected to axially outwardly facing toothed portions, said portions forming selective driven members, a Geneva wheel, a driving member for one of said portions rigidly connected to said Geneva wheel, a second driving member for the other of said portions rigidly connected to said Geneva wheel in axially spaced and angularly displaced relation to said first-named driving member, 2.
  • Geneva pin to intermittently rotate said Geneva wheel, selective means positioned between said portions for operatively connecting them respectively in a positive manner with the respective driving member therefor, said selective means being substantially in phase with each other, an indexing shaft connected to said gear to be rotated thereby while remaining free to slide axially relative to said gear, and a workholder connected to said shaft for precise indexing consequent upon rotation of said wheel.
  • Indexing mechanism comprising, in combination, a mechanical rotary motion member drive pin, means for driving said drive pin, an intermittent rotary motion member adapted to be driven by said pin, a shaft keyed to said intermittent rotary motion member, a clutch face rigidly connected to said intermittent rotary motion member, a clutch member keyed to said shaft, said clutch member having a clutch face spaced from said first-named clutch face and in opposed relation thereto, a second clutch member slidable on said shaft adapted to engage said respective clutch faces in selective order to turn said second clutch member through a respective predetermined angle, a pair of sets of driving teeth respectively on said clutch faces and a further pair of sets of driven teeth respectively on the respective ends of said second clutch member, one of said pairs of sets of teeth being in phase with each other and the other of said pairs of sets of teeth being angularly displaced relative to one another, and an indexing member connected to and adapted to be moved when said second clutch member is rotated.

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  • Mechanical Engineering (AREA)
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Description

Dec. 17, 1957 s. BADLAM INDEXING MECHANISM 5 Sheets-Sheet 1 Original Filed Dec. 2'7, 1948 WNI mm mm I QNw w g N1 0 MN. WWNN QN.
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S. BADLAM INDEXING MECHANISM Dec. 17, 1957 Original Filed Dec. 27, 1948 R Shgets-Sheet 2 Dec. 17,1957 $.BADLAM 7 2,816,459
INDEXING MECHANISM Dec. 17, 1957 s. BADLAM 2,816,459
INDEXING MECHANISM Original Filed Dec. 27. 1948 5 Sheets-Sheet 4 N F llHl I Q) E m 7 N (I I Dec. 17, 1957 s. BADLAM INDEXING MECHANISM Original File.d Dec. 27, 1948 5 Sheets-Sheet 5 NTOR fife callaw ;adlam Irau JQmMQL @444.
United States Patent Oflice 2,816,459 Patented Dec. 17, 1957 INDEXING MECHANISM Stephen Badlam, Rosslyn Farms, Pa., assignor, by mesne assignments, to Blaw-Knox Company, Pittsburgh, Pin, a corporation of Delaware Original application December 27, 1948, Serial No. 67,527, new Patent No. 2,712,25tl, dated July 5, 1955. Divided and this application December 15, 1952, Serial No. 325,910
8 Claims. (Cl. 74820) This invention relates to an indexing mechanism for changing the position of work blanks undergoing process ing. More particularly, the invention pertains to indexing mechanism which is precise and positive and which is capable of being used with a moving table such as that illustrated In my copending United States application for Letters Patent, Serial No. 67,527, filed December 27, 1943,
now Patent No. 2,712,250, of which the present application is a division.
As an illustration of one pri-or indexing means, refer ence may be made to United States Patents Nos. 1,894,689 and 1,933,593. The method of Patent No. 1,933,593 comprises cutting a blank usually in the shape of a polygon and preferably an octagon and feeding the blank to the mill so that the dies of the gap rolls engage the blank at a predetermined distance from its center and roll it radially and outwardly. The dies roll a truncated sector of the blank during each pass and the passes are effected in sequence with the blank being held at its center on a feed table during the entire operation and rotated by mechanism associated with the table to present sectors to be rolled in the order desired. The sequence preferred in the Ingersoll process is eight passes along paths or radii normal to the peripheral flats of the blank followed by eight passes along paths or radii through the peripheral corners of the blank and midway between the first paths or radii. Any alternative sequence may be followed using my apparatus if so desired.
My invention provides an indexing means therefor by means of which tapered disks can be rolled on a gap mill according to the above cycle or any desired cycle with greatly improved results. Specifically, my invention obtains increased production and decreased scrap loss. It can operate for longer periods of time than has heretofore been possible without breakdowns or stoppages for repairs.
To obtain these objectives, several difiicult problems have been overcome. A few problems are:
(1) The feed table must be synchronized exactly with the gap rolls so that the blank is fed to the dies on the rolls in the proper position when the dies engage the workpiece.
(2) The rolls must be rotated at a substantial speed to obtain good production. In actual practice the peripheral speed of the working surfaces of the dies may reach four hundred feet per minute or more. Consequently, the blank and all portions of the feed table which carry and move in unison with the blank travel at substantial rates of speed. During each pass these parts must be returned to the rolls for a subsequent pass within a very short period of time. Tremendous forces of acceleration and deceleration are encountered causing heavy shocks to the moving parts. These forces must be diminished in order to obtain uninterrupted production.
. (3) It is necessary to load a blank and unload a finished disk on and off the feed table. The portion of the table which holds the blank must be pulled away from the rolls and after the new disk is in place returned in a manner which will insure correct timing of the feed with the rolls.
(4) The blank must be rotated between passes and this rotation must be done in a very short period of time and its amount must be accurately controlled to obtain precise orientation of the blank with the rolls. The blank is a fiat piece which after rolling ranges from 20 to 30 inches in diameter which sometimes weighs as much as sixty to seventy pounds and therefore has a large moment of inertia. Therefore, the forces of angular acceleration and deceleration which occur tend to seriously impair the accuracy of indexing. The problem of deceleration is particularly acute. In prior feed tables a large angular momentum developed, frequently caused overrunning and this in variable amount increasing as the radius of the work after rolling increases because of the increased angular momentum. Proper orientation of the blank with the rolls is important. If the blank is not properly oriented it will be elongated more along some paths or radii than others so that the periphery of the finished disk must be substantially trimmed or the entire disk scrapped with resultant high scrap losses. It is equally important that once oriented the blank be held in that position.
(5) The disks are hot rolled which means that the indexing and feeding mechanism must be protected from the heat, scale, water, etc., incidental to all hot rolling operations.
As will hereinafter appear, I have invented an indexing means for a feed table which overcomes all of the fore going difiiculties and obtains the results desired; namely, high production, low scrap loss and low maintenance costs.
In the accompanying drawings 1 have illustrated a present preferred embodiment of my invention, in which Figures 1 and 2 are diagrams indicating the various working parts of my invention and their relationship to each other and to the gap mill, Figure 2 being a left-hand end view of Figure 1;
Figure 3 is a vertical section along the lines IIIIII of Figure 5;
Figure 4 is a portion of Figure 3 on an enlarged scale to better illustrate the indexing means;
Figure 5 is an end view partly broken away of my feed table;
Figure 6 is a section along the lines VI-VI of Figure 3; and
Figures 7, 8 and 9 are vertical sections of gears employed in my indexing means.
Figures 1 and 2 show diagrammatically the rolling mill, the table for feeding blanks to the rolls and the mechanism for indexing the blanks, the purpose of these two figures being to show their relationship of all the working parts to each other. The mill comprises two gap rolls R each roll having two replaceable dies D in the nature of shoes. In Figure 1 a disk blank B is shown in its forwardmost position in the mill when the dies D first engage the blank.
The feed table comprises a frame or support 18, a carriage or intermediate support 19 slidable on the frame or support toward and away from the mill rolls R and a workholder 20 which is slidable on the carriage 19 in the direction of movement of the carriage. A pin 21 rotatably and vertically mounted in the end of the workholder 20 nearest the rolls carries the flat blank B. The end of the pin 21 which extends above the workholder is square in section to key with a square hole punched in -the center of each blank so that rotation of the pin will rotate the blank. A connecting rod 22 driven by a crank shaft geared to the roll drive moves the carriage 19. The carriage thus reciprocates on the table 18 with substantially simple harmonic motion in timed relationship with the rolls.
A pair of latches 23 pivoted on pins 24 on the carriage 19 engage lugs 25 on the workholder 20 to move the workholder, forward and thereby feed the disk blank to'the rolls on forward movement of the carriage. At the extreme forward movement of the workholder the latches 23 ride on to fixed cams on the frame 113 and are thereby tilted out of engagement with the fixed cams and to inoperative position (see Figure l). The workholder 20 is thereafter free to move away from the rolls independently of the carriage l9 and is driven on its return stroke by action of the roll dies on the blank. Because of the peripheral speed of the roll dies the workholder returns considerably faster than the carriage.
It will be recalled that the blanks are preferably in the form of octagons and that each blank is first rolled along paths from its center or radially outwardly at right angles to its peripheral flats with one pass for each peripheral fiat. Thereafter the blank is rolled along paths from its center toward its peripheral corners or radially outwardly through its peripheral corners and midway of the first paths or radii. Therefore it is necessary that the blank be rotated 45 between consecutive passes for a series of eight passes, turned 22%. and rolled for eight additional passes, the blank being again rotated 45 between consecutive passes. I provide a shaft 27 journalled in the workholder 20 and geared to the pin 21 by a pair of miter gears 28 to rotate the blank as required. The shaft is coupled to a square shaft 27a which fits in a square opening in an indexing gear 29. The shaft 27:: can slide axially through and at the same time be turned by the indexing gear.
Two separate drives are provided for the indexing gear 29. They are connected to the gear 29 by means of a gear 39 which has clutch teeth on both hub faces and which may be shifted along a shaft 7 6 by a clutch fork 31 actuated by a fluid cylinder 32. A clutch collar 33 and a Geneva wheel 34 each having clutch teeth out in one hub face are keyed to the shaft 76 on which the gear 36) freely rotates. A Geneva pin 35 driven in synchronism with the rolls R rotates the Geneva wheel 34. To control the rotation of the indexing gear 29 the cylinder 32 is actuated to engage the gear 30 with the clutch collar 33 or with the Geneva wheel 34. As will be explained hereinafter, if the gear 30 is in engagement with the Geneva wheel 34 the effect of one revolution of the Geneva pin 35 is to rotate the gear 29 through 45. If the gear 33 is shifted to contact the clutch collar 33 the effect of one revolution of the pin 35 is to rotate the gear 29 22 /2". With the gear 30 in engagement with the clutch collar 33 subsequent revolutions of the pin 35 each rotate the gear 29 through 45 The drive for the pin 35 is controlled by a fluid cylinder 36 which actuates a clutch 69 by means of a clutch fork 38.
After a blank has been rolled it is necessary to withdraw the workholder 2th a sufficient distance from the rolls R to permit removal of the finished disk and then placing of the next blank on the pin 21. A piston rod 39, sliding in a bracket 40 of the workholder 20 and actuated by a fluid cylinder 41, and latches 43 positioned on the workholder 2t and engageable with a cross arm 42 secured to the piston rod, are provided for this purpose. Like latches 23, the latches 43 when hanging freely have their forward ends tilted up.
Assuming the several parts of the apparatus to be in the position shown in Figure l and with no part of the blank yet rolled, the workholder 20 is free to slide away from the rolls R to the left uncontrolled by the movement of the carriage 19 by reason of the latches 23 being cammed out of engagement with the workholder to inoperative position. The dies D engage the blank B as shown in Figure l and move the blank and the workholder to the left more rapidly than the carriage 19 is returned by the connecting rod 22. As a result the latches 43 are carried to the left more rapidly than the fixed cams 44 on the carriage 19 so that the latches 43 are free to slide under the cross arm 42, which is now stationary, and to assume operative position for engagement by the cross arm. The Geneva wheel 34 is now actuated to turn the blank 45. While this is occurring,
the connecting rod 22 is returning the carriage 19 to its most retracted position. The return movement of the carriage causes the cams 44 to move under the latches 43 restoring them to the inoperative position of Figure 1 clearing the cross arm 42 and thereby freeing the Workholder 20 for its forward stroke. Also, on the return stroke of the carriage 19, the latches 23 move under the lugs 25 and then engage them; By this time the crank for the connecting rod 22 has completed a half rotation from the position of Figure l and continued rotation returns the parts to the position of Figure 1 by advancing or moving forward the carriage 19 and the workholder 20, the latter being carried out by the latches 23 and the lugs 25. These normal movements are repeated until ei ht passes have been made, after which the blank is turned 22 /z and a pass made and then seven more passes are completed with the blank turned 45 between each of these latter passes at which time the rolled blank is ready to be removed. At this phase of the operation, with the latches 43 in operative position for engagement by the cross arm 42, the piston rod 39 is retracted to retract the workholder a greater than normal distance to the left by means of the cross arm 42 and latches 43. In this position of the workholder 20 the latches 23 cannot ride under the lugs 25 and the cams 44 cannot engage the latches 4-3 so that the workholder 20 remains stationary although the carriage whlch supports it continues to reciprocate beneath it. In this position of the workholder 2d the clutch 69 is uncoupled so that the work table cannot be turned while removing a finished blank from or placing an unfinished blank on the work table. The rolled disk is now removed and the succeeding blank is put in place on the pin 21. The clutch 69 is then coupled by manual operation of a valve to energize the cylinder 36 after which the cylinder 41 is energized and the piston rod 39 is moved to the right. Then the cylinder 32 is energized and the gear 30 coupled with the Geneva wheel 34 thereby turning the blank and the work table 22 /z so that when it is moved to its forwardmost position for engagement by the roll dies, it will be rolled along a path or radius outwardly from its center at right angles to one of its peripheral flats. It will be noted that when the cylinder 41 is energized the cross arm 42 on the piston rod 39 engages rubber pads 62 mounted on the workholder 20 and thereby moves the workholder to the right at which time the lugs 25 will engage the latches 23 on the next return stroke of the carriage 19 and the cam 44 will engage the latches 43. In consequence, the workholder will again be moved forward by the carriage 19 to the position of Figure l.
Four-way valves 32a, 36a and 41a control the operation of the cylinder 32, 36 and 41 respectively in synchronism with the rolls. These valves are preferably located in the housing 81 and are each connected to the opposite ends of the associated cylinder by two pipes so that the pistons within the cylinders may be moved by fluid pressure, preferably compressed air, in either direction. The valves are operated by the cams 45a on the shaft 45 geared to the drive for the Geneva pin 35 (see Figure 1). The cams are located in the housing 81. The valve 36a is also manually operable to control the flow of liquid to the cylinder 36 to couple the clutch 69 and connect the indexing and timing mechanisms in synchro nism with the roll drive.
A universal shaft is connected to a crank shaft 51, driving a crank pin 51a connected to one end of connecting rod 22. Crank shaft 51 is journalled in the feed table. In the present instance, the crank shaft is rotated twice for each rotation of the rolls.
Figure 3 shows the feed table which comprises the frame 18, the carriage l9 and the workholder 20 previously referred to and a lower frame 52 upon which the frame 18 is supported. The frame 18 may he slid along the lower frame 52 to adjust the extreme forward position of the workholder 20 relative to the rolls R to change the diameter of the center unrolled portion of the blank. The adjustment is made by a jack 53 shown particularly in Figure 3. Shims 54 and bolts hold the two frames in their adjusted position. The carriage 19 slides on the upper frame 18 on slide ways toward and away from the rolls R. The carriage 19 is moved back and forth on the frame 18 by a connecting rod 22 connected to the carriage 19 and the crank shaft 51. The crank shaft 51 is journalled in bearings in the frame 18. A wrist pin 58 connects the connecting rod 22 with the carriage 19. The work holder 20 slides on slide ways on the carriage 19 toward and away from the rolls R. The forward end of the carriage 19 carries the pin 21 which holds the disk blanks, the pin being so mounted that it can be rotated about a vertical axis in the workholder. As above described, the carriage 19 drives the workholder towards the rolls, latches 23 on the carriage engaging lugs 25 on the workholder for this motion. Return movement of the workholder 20 (caused by action of the rolls on the blank) is limited by the rubber pads 62 on a bracket 61 on the top of the workholder absorbing some of the force of the blow. Another rubber pad 63 is preferably provided on the piston rod 39 between the bracket 40 and the cross arm 42 to cushion the carriage at the end of its forward movement.
The purpose of the indexing mechanism is to rotate the disk blank in time with movements of the rolls and of the feed table so that the octagonal blank may be first rolled in a radial direction perpendicular to each peripheral flat, rotated 22 /2 and thereafter rolled radially through its peripheral corners and midway of the first radii. The indexing mechanism is enclosed in a box 64 carried at the rear of the frame 18 (see Figure 3) and turns the pin 21 on which the disk blanks are mounted by means of the square shaft 27a, round shaft 27 and miter gears 28.
To rotate the blank in time with movements of the reciprocating carriage 19 and workholder 20 and of the rolls, the indexing mechanism is geared to the crankshaft 51 which drives the carriage 19 which in turn is geared to the roll drive. A gear 65 on the crankshaft 51 drives an idler gear 66 and thereby a third gear 67 having the clutch hub 68 which coacts with the clutch 69. The gear 67 and clutch hub 68 are rotatably mounted on the shaft 70 while the clutch 69 is splined to the shaft, and one face of the clutch hub 68 has one tooth which meshes with the single corresponding tooth on the clutch part 69, thereby effecting synchronized action from the very commencement of a cycle between rolls R and the indexing of the workpiece B. The shaft 70 rotates one side of a flexible coupling 71 provided to compensate for any misalignment. A shaft 72 driven by the other side of the coupling drives a spiral gear 73 which in turn drives a spiral gear 74 keyed to a shaft 75. The Geneva pin 35 is fastened to a driver wheel 35a which is keyed to the shaft 75 and rotates the Geneva wheel 34 which latter is keyed to the shaft 76 (see Figure 6). The clutch collar 33 (which is also keyed to the shaft 76) and the Geneva wheel 34 each have six clutch teeth 33a and 34a cut in.
opposed hub faces as shown in Figures 9 and 7. However, the collar 33 is keyed to the shaft 76 so that the teeth on the wheel and the collar are 30 out of phase, the driving faces of the teeth on the collar being behind the driving faces of the teeth on the wheel. The gear 30 which, as stated, rotates freely on the shaft 76, has
teeth 30a cut in both hub faces, these two sets of teeth being in phase with each other. The gear 30 is driven through either the teeth 33a in the clutch collar 33 or the teeth 34a in the Geneva wheel 34 by being shifted into engagement with one or the other. The gear 30 drives the indexing gear 29 which rotates the square shaft 27a and thereby the disk blanks.
As above stated the disk blank must be rotated 45 between each of eight passes between the rolls, rotated 22 /2 and then rotated 45 between each of eight more 'the Geneva wheel 34 this same action occurs.
6 passes. As shown in Figure 6 the Geneva pin 35 drives the Geneva wheel 34 by entering slots 77 in the wheel 34. The wheel has only six slots and therefore the ratio between the gears 29 and 30 is eight to six in order to rotate the shaft 27 a matter of 45 for each revolution of the pin 35. For reasons hereafter stated, the gear 30 engages the Geneva wheel 34 for the first series of eight passes. To turn the blank 22 /2 and then 45 between eight more passes the gear 30 is shifted by operation of the cylinder 32 to press it against the clutch collar 33. The teeth 30a on the gear and the teeth 33a on the collar do not immediately engage in their full depth because the teeth 33a are 30 out of phase with the teeth 34a on the Geneva wheel (and therefore the teeth 30a on the gear). As the Geneva pin completes its next full revolution it turns the clutch collar 33 through 60 but the gear 30 does not turn until the collar has turned 30 and the teeth30a and 33a engage in their full depth. The gear 30 therefore is turned only 30 during this one revolution of the pin 35 and the shaft 27a turns only 22 /2 because of the six to eight ratio between the gears 30 and 29. Thereafter upon each subsequent full revolution of the pin 35 the gear 30 and shaft 27a will be turned 45 When the gear 30 is shifted from the collar 33 to That is, during the first revolution of the Geneva pin 35 following the shift the gear 30 is rotated only 30 and the shaft 27a is turned only 22 /2. For each subsequent revolution of the Geneva pin 35 the shaft 27a is rotated through 45 so long as the gear 30 engages the Geneva wheel 34.
It is important not only that the disk blank be properly indexed with respect to the rolls but also that it he positively held in the correct position during each press. My indexing mechanism provides a positive lock, the construction of which is best shown in Figure 6.. The ends of the teeth 78 of the Geneva wheel 34 are curved inwardly or made concave to form parts of a circle. An enlarged hub on the Geneva driver 35a has a diameter substantially equal to the diameter of the circle. portions in the ends :of the teeth 78, a portion of the hub being cut away to provide clearance for the extreme ends of the teeth 78 when the wheel 34 turns. When the Geneva pin leaves one of the slots 77 the remaining portion of the hub 35a rotates within the circle portion formed in the end of the following tooth thus preventing rotation of the wheel 34. Likewise the clutch teeth cut in the gear 30, clutch collar 33 and Geneva wheel 34 .are designed to prevent back lash. As shown in Figures 7, 8 and 9 the clutches 30a, 33a and 34a each have one face inclined to the common axis of the parts having these clutch teeth and the other side parallel to the common axis. The clutch teeth 30a in the gear30 are formed with the square projections 30!) at the axially outer ends and the clutch teeth 33a and 34a in the clutch collar 33 and Geneva wheel 34 are formed with the square recesses 33b and 34b respectively at the axially inner ends and engagea'ble by the square projections of the clutch teeth of the gear 30 so that the parts are held from becoming accidentally disengaged by any force tending to rotate one of them in reverse.
The stopping of the indexing occurs by energization of the cylinder 36 and operation of the shifter fork 38 to the right to disconnect clutch 69 from its coacting part 68. To start :a rolling cycle the cylinder 36 is energized to move the shifter rod 38 to the left to couple the clutch parts 68 and 69 after which timing of the four-way valve-s and indexing of the blank take place automatically in synchronism with the gear drive of the rolls.
As before stated the cylinders 32, 36 and 41 act in time with the mill. rolls and in the proper sequence. Four-way valves 32a, 36a and 41a housed in a box 81 and cams 45a on the shaft-45 housed in the box 81 control the operation of the cylinders. The shaft 45 is driven in synchronism with the rolls by the shaft 75 of the indexing mechanism which extends through a side of the box 64 into a second box 82 and carries a worm 83 which meshes with and drives a worm gear 84 secured to the shaft 45, the gearing ratio being 1:17 in the embodiment shown.
In describing the operation of my feed table and indexing mechanism it will be assumed that the workpiece B is in unloading and loading position and that a disk blank has been rolled, removed from the pin 21 and replaced by another blank at which time the parts of the clutch 69 are uncoupled. The pin, therefore, i oriented with respect to the rolls so that the blank placed on the pin has a radius passing through a peripheral corner at right angles to the axis of the rolls, and the blank must be turned 22 /2 to be first rolled at right angles to its peripheral flats. It will also be assumed that the rolls R are connected to the mill drive and rotating. The carriage 19 therefore is reciprocating on the frame 18.
A second valve in the same line as the valve 36a is manually closed and energizes the cylinder 36 to couple the parts of the clutch 69 and thereby connect the drive for the indexing mechanism and the controller to the carriage drive. 'Since the clutch 69 has only one pair of diametral teeth the indexing mechanism and controller are automatically connected in synchronism with the carriage and the rolls R so that While the clutch parts are being coupled, the carriage 19 is being moved forward toward the rolls. The controller then energizes the cylinder 41 which through the piston rod 39 moves the workholder B forward by means of the cross arm 42 and the rubber pads 62 to a position where the pull back latches 43 are moved to inoperative position by the cams 44. Then the controller energizes the cylinder 32 which moves the gear 30 to mesh with the Geneva wheel 34 so that the blank is rotated 22 /2 during the first revolution of the Geneva pin 35. During the operation of the cylinders 41 and 32 and the forward movement of the workholder B and its indexing through 22 /2 the carriage 19 is moved backward. The indexing then stops and the carriage 19 is moved forward and its pull in latches 23 engage the lugs 25 of the workholder to move the latter forward to a position where these pull in latches are disengaged by the cams 26. Then the dies D of the rolls engage the blank and move it and the workholder backward at a faster rate than the carriage is moved backward. Then the pin is indexed 45 after which the carriage is moved forward and moves with it the workholder, this sequence being carried out until eight passes have been made, after which the controller energizes the cylinder 32 to move the gear into engagement with the clutch collar 33 and thereby index 'the pin 21 a matter of 22 /2 after which the carriage 19 is moved forward and carries with it the workholder for another pass along a path or radius passing through a peripheral corner of the blank. Then with the same sequence of operations as occur during the first eight passes eight additional passes are made along the radii passing through the peripheral corners, after which the controller energizes the cylinder 41 which through the piston rod 39 and cross arm 42 and pull back latches 43 moves the workholder backward to its unloading and loading posit-ion at which time the controller has energized the cylinder 36 and disconnected the parts of the clutch 69. It should here be noted that while the workholder remains stationary so that blanks can be exchanged on the pin 21, the rolls are not stopped and the carriage 19 continues to reciprocate.
The foregoing description demonstrates that:
(l) The workholder can be withdrawn from the rolls and held away from the rolls during loading and unloading of. blanks and disks. it can be held in this position any length of time desired and when released is automatically picked up by the carriage and moved toward the rolls in perfect synchronism with the timing of the leading edges of the roll dies.
(2) The indexing mechanism rapidly and smoothly rotates the blank to proper position and locks the blank in that position. The Geneva pin enters and leaves the slots in the Geneva wheel substantially radially with the wheel. The Geneva wheel is at rest when the pin enters and leaves and its greatest rotational speed is when the pin is half way between these points. The action of the wheel is thus a close approximation to simple harmonic motion with as much as possible of the shock of rapid acceleration and deceleration eliminated. The engagement between the enlarged hub on the wheel 35a carrying the Geneva pin 35 and the teeth 78 of the Geneva wheel 34 locks the wheel against movement when it is not being turned by the Geneva pin.
(3) The indexing mechanism and the controller are enclosed in boxes located on the table as far as possible from the rolls. They are thus protected from the heat, scale, water, etc., incidental to all hot rolling.
My invention has substantial advantages. The mill may be run at speeds considerably higher than those heretofore possible and with reduced scrap losses. The blanks are properly indexed and therefore they are rolled uniformly along all radii. It is not necessary to trim back as much of the disks as has heretofore been necessary and therefore smaller blanks can be used, with a substantial saving in steel. My machine will operate for extended periods of time without stoppages because of mechanical failure.
I have described my invention with reference to the rolling of tapered disks on a gap roll mill. However, it may be used to advantage wherever relatively heavy blanks are rapidly fed to and withdrawn from apparatus which performs work on the blanks. The indexing mechanism which I have invented may be used independently of the feed table to orient work blanks relative to machines for performing work on the blanks.
While I have described a present preferred embodiment of my invention it is to be understood that it may be otherwise embodied within the scope of the appended claims.
I claim:
1. Indexing mechanism, comprising, in combination, a driving clutch part, a driven clutch part, interengaging teeth on said respective clutch parts to fix the precise angular relation between said clutch parts when so engaged, a mechanical rotary motion member drive pin, means for connecting said pin in positive coupling relation with said driven clutch part, an intermittent rotary motion member adapted to be driven by said pin, a shaft keyed to said intermittent rotary motion member, a clutch face on said intermittent rotary motion member, a clutch collar keyed to said shaft, said clutch collar having a clutch face in spaced opposed angularly displaced relation to the clutch face on said intermittent rotary motion memher, a clutch member slidable on said shaft having respective means at its opposite ends in phase with each other adapted to engage said respective clutch faces in selective order and a positive manner, a gear connected to and adapted to be rotated when said clutch member rotates, and an indexing shaft rotatably but not axially connected to said gear and adapted to be rotated by said gear irrespective of the longitudinal position thereof when said intermittent rotary motion member is driven.
2. Indexing mechanism, comprising, in combination, a gear operatively connected to a holder and having portions forming the respective driven members of a drive for said mechanism, said driven members being in phase with each other, a Geneva wheel rigidly connected to one driving member for said driven member, the peripheries of teeth of said Geneva wheel forming portions of a circle, a Geneva driver having a pin to rotate said Geneva wheel, said Geneva driver having a hub which engages said circle portions between movements of said Geneva wheel, a second driving member rigidly connected to said Geneva wheel, said second driving member being axially and angularly displaced relative to said first-named driving member, and means for selectively operatively connecting in a positive manner one of said portions of said gear with one of the driving members.
3. Indexing mechanism, comprising, in combination, a gear operatively connected to a holder and having a double-faced hub with clutch teeth on both hub faces, a Geneva wheel having a hub and clutch teeth thereon engageable with the clutch teeth on one of said hub faces, a clutch collar having a set of clutch teeth engageable with the clutch teeth on the other of said hub faces, the respective clutch teeth on said Geneva wheel hub and clutch collar being in angularly displaced relation, the Geneva wheel and collar being keyed to the same shaft, a Geneva pin to rotate the Geneval wheel, and means to shift the gear to connect its respective sets of clutch teeth with the clutch collar and the Geneva wheel at different prescribed times.
4. Indexing mechanism, comprising, in combination, a gear operatively connected to a holder and having a double-faced hub with respective sets of clutch teeth on both hub faces, a Geneva wheel having a hub and clutch teeth thereon engageable with one of said sets of clutch teeth, a clutch collar having clutch teeth engageable with said other set of clutch teeth, the Geneva wheel and collar being keyed to the same shaft, a Geneva pin to rotate the Geneva wheel, and means to shift the gear for connection to the clutch collar and the Geneva wheel respectively, the clutch teeth on the wheel and on the collar being set out of phase with each other to engage the respective sets of clutch teeth at different angular phases and times.
5. In an indexing device, in combination, a synchronizing clutch, an intermittent rotary motion mechanism connected to said clutch to be driven thereby, a collar drivably connected to a driven member of said mechanism, axially opposed sets of clutch teeth respectively rigidly connected to said member and collar, said opposed sets of clutch teeth further being relatively angularly displaced, a gear selectively movable between said opposed sets of clutch teeth, said gear being rigidly connected to further sets of clutch teeth for respective operative connection thereby with said opposed sets of clutch teeth, said further sets of clutch teeth being in phase with each other, all of said respective clutch teeth having substantially straight-sided recesses adjacent the roots thereof and substantially straight-sided projections adjacent the crests thereof to prevent disengagement of engaging clutch teeth respectively upon any reversal of rotation, an indexing member, and a shaft drivably connected to said gear and connected further to said indexing member, whereby for a given rotation of said mechanism, said indexing member will be precisely rotated through a selected angle determinable by the opposed set of clutch teeth to which said gear is operatively connected at the time being.
6. Indexing mechanism, comprising, in combination, a gear operatively connected to a workholder and to axially facing toothed portions, said portions forming selective driven members, said driven members being in phase with each other, 9. Geneva wheel, a driving member for one of said portions rigidly connected to said Geneva wheel, a second driving member for the other of said portions rigidly connected to said Geneval wheel in axially spaced and angularly displaced relation to said first-named driving member, a Geneva pin to intermittently rotate said Geneva wheel, and selective means for operatively connecting in a positive manner a portion as afore-said with its respective driving member to predetermine the precise extent of movement of said workholder consequent upon rotation of said wheel.
7. Indexing mechanism, comprising, in combination, a gear connected to axially outwardly facing toothed portions, said portions forming selective driven members, a Geneva wheel, a driving member for one of said portions rigidly connected to said Geneva wheel, a second driving member for the other of said portions rigidly connected to said Geneva wheel in axially spaced and angularly displaced relation to said first-named driving member, 2. Geneva pin to intermittently rotate said Geneva wheel, selective means positioned between said portions for operatively connecting them respectively in a positive manner with the respective driving member therefor, said selective means being substantially in phase with each other, an indexing shaft connected to said gear to be rotated thereby while remaining free to slide axially relative to said gear, and a workholder connected to said shaft for precise indexing consequent upon rotation of said wheel.
8. Indexing mechanism, comprising, in combination, a mechanical rotary motion member drive pin, means for driving said drive pin, an intermittent rotary motion member adapted to be driven by said pin, a shaft keyed to said intermittent rotary motion member, a clutch face rigidly connected to said intermittent rotary motion member, a clutch member keyed to said shaft, said clutch member having a clutch face spaced from said first-named clutch face and in opposed relation thereto, a second clutch member slidable on said shaft adapted to engage said respective clutch faces in selective order to turn said second clutch member through a respective predetermined angle, a pair of sets of driving teeth respectively on said clutch faces and a further pair of sets of driven teeth respectively on the respective ends of said second clutch member, one of said pairs of sets of teeth being in phase with each other and the other of said pairs of sets of teeth being angularly displaced relative to one another, and an indexing member connected to and adapted to be moved when said second clutch member is rotated.
References Cited in the file of this patent UNITED STATES PATENTS 1,352,420 Alberg Sept. 24, 1920 1,667,064 Yerkey Apr. 24, 1928 1,862,840 Bullock et a1 June 14, 1932 1,894,689 Ingersoll Jan. 17, 1933 1,933,593 Ingersoll Nov. 7, 1933 2,009,847 Kelley July 30, 1935 2,062,564 Farr Dec. 1, 1936 2,135,643 Pearson Nov. 8, 1938 2,453,120 Curtis Nov. 9, 1948 2,647,422 Horn Aug. 4, 1953 2,735,528 Dodge Feb. 21, 1956 FOREIGN PATENTS 318,293 Germany I an. 22, 1920 597,772 Germany May 30, 1934 621,205 France May 7, 1927
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