US2810936A - Carding machine - Google Patents

Carding machine Download PDF

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US2810936A
US2810936A US533178A US53317855A US2810936A US 2810936 A US2810936 A US 2810936A US 533178 A US533178 A US 533178A US 53317855 A US53317855 A US 53317855A US 2810936 A US2810936 A US 2810936A
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sliver
rollers
roller
thickness
speed
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US533178A
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Altenburger Wilhelm
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    • DTEXTILES; PAPER
    • D01NATURAL OR MAN-MADE THREADS OR FIBRES; SPINNING
    • D01GPRELIMINARY TREATMENT OF FIBRES, e.g. FOR SPINNING
    • D01G23/00Feeding fibres to machines; Conveying fibres between machines
    • D01G23/06Arrangements in which a machine or apparatus is regulated in response to changes in the volume or weight of fibres fed, e.g. piano motions

Definitions

  • the present invention relates to carding machines and more particularly to a device in carding machines which is adapted to permit the production of a card sliver of uniform thickness.
  • An object of the present invention is the provision of a carding machine which permits the production of a card sliver of uniform crosssection.
  • a further object of the invention is to provide a compensating device in a carding machine which automatically and continuously compensates for the unevenness of the card sliver after delivery of the web to the sliver funnel.
  • a still further object of the invention is the provision of a compensating device in a card producing textile machine which compensates for irregularities in the thickness of the card sliver by a variation of the speed of rotation of the calender roller drawing the card from the sliver funnel and delivering it to the coiler can.
  • Another object of the invention is the provision of a compensating device in a carding machine which permits the control of the speed of rotation of the coiler can dependent on the delivery of the calender rollers to ensure an even coiling of the card sliver in the can without stretching of the card.
  • the numeral 1 designates the carding machine of which only the delivery side is shown.
  • Numerals 2 and 3 designate calender rollers which are adjustable with respect to their axial distance from each other.
  • the roller 2 provided with a circumferential groove 4 is driven by the carding machine 1 by a set of wheels 5.
  • the lower roller 2 is supported on a shaft 2a journalled in bearings 2b.
  • the upper roller 3 is adjustable in radial direction with respect to the lower roller 2.
  • Shaft 6 carrying the upper roller 3 is pivotably arranged on a bolt 7 extending horizontally and at right angles with respect to the shaft 6.
  • the roller 3 on the shaft 6 is driven by a gear wheel pair 8 from the lower roller 2.
  • Plat bar 11 is with its one end pivotably arranged on a bolt 12 while its other end is provided with a pin 13 engaging a slot 14 in one arm of a two-armed lever 15 pivotably supported by a bolt 16.
  • the other arm of the two-arm lever 15 is provided at its end with a fork-shaped portion 17 engaging a belt 18 of a steplessly variable speed transmission.
  • the speed ⁇ transmission comprises two frusto-conical rollers 19 and 26 respectively, the latter roller being driven by the carding machine by gear wheels 5, shaft 2a, chain transmission 22 and shaft 21, which latter supports roller 20.
  • Roller 19 is in driving engagement with a pair of drawing rollers 23 of the drawing mechanism associated with the carding machine 1 by a shaft 27 and gear wheels 28a.
  • the other end of the shaft 27 is connected by bevel gears 29 with the driving shaft 3b of the sliver can 25.
  • Shaft 30 is provided at its one end with a gear wheel 31 engaging gear wheel 32 connected with the can 33.
  • the other end of the shaft 30 is in driving engagement with a pair of delivery rollers 34 (only one shown) by means of bevel gears 35.
  • shaft 30 carries a gear wheel 36 meshing with a rack provided at the press wheel 37.
  • the card sliver passing through the drawing rollers 28 is led to the delivery rollers 34 of the sliver can 25, which delivery rollers feed the card through a channel 38 provided in the press wheel 37 into the coiler can 33.
  • the web owing from the carding machine as indicated by lines 39 is collected by a funnel (not shown) and led to rollers 2 and 3.
  • the sliver 26 is given a predetermined uniform width.
  • the card may, however, have irregularities in thickness which will be compensated by the device according to the invention as follows:
  • roller 3 irregularities in thickness of the sliver 26 passing through the groove 4 of roller 2 will be deflected by roller 3 due to its pivoting arrangement on bolt 7 together with its associated shaft 6 in that the position of roller 3 with respect to roller 2 depends on the thickness of the material passing btween these two rollers. Consequently the roller 3 will rise a-s the thickness of the sliver increases and will be lowered i. e. approach roller 2 as the thickness decreases. Due to this substantially radial movement of roller 3 shaft 6 will be pivoted about the bolt 7 thus transmitting its movement over rod 9, bolt 10, bar 11 and pin 13 to the two-arm lever 15, which latter will be pivoted accordingly.
  • the drawing rollers 28 are driven such that also with a sliver of uniform thickness passing between rollers 3 and 4 a drawing effect will always be present.
  • a sliver of uniform thickness passing between rollers 3 and 4 a drawing effect will always be present.
  • the thickness of the sliver decreases the drawing effect of the rollers 28 will be ⁇ decreased due to the corresponding decrease in their speed of rotation caused by the detecting movement of roller 3.
  • portions of increased thickness of the sliver 26 pass between the rollers 2 and 3 the drawing effect of rollers 28 will be increased corresponding to the difference in thickness of the sliver. Therefore the thickness of the sliver 26 leaving the drawing rollers 28 will be uniform as will be easily understood.
  • the speed of rotation of the sliver can is varied in accordance with the speed of rotation of the drawing rollers 28. to ensure that no drawing .eect will be produced at the delivery rollers 34 due to undesired variations in speed of rotation with respect to the drawing roller-s 28.'V 'If thedrive of the sliver can were Vnotfcon-l trailedV accordance with the speed of rotation of thedrawin-g reliefs 2'8 i. e. if its speed would remain constant thecompensationachieved by Varying the drawing elect between rollers 2, 3 and V2S according to the thickness would be nullied. The shown arrangement insures, how-V ever, that a sliver of uniform thickness wili be depositedin can 33 thus permitting to Yobtain a thread or yarn of high quality with respect'to mechanical properties.
  • V4Thus it would be possible to control the transmission 19, 20 instead of' by purely ⁇ mechanical means Y said sliver forming means and said -sliver'can comprising sliver thickness measuring means arranged in front of said drawing means, steplessly variable speedV transmission means driven-by said web delivery means and driving said drawing means, control means for said speed transmission means and movement transmission means conasmae t U nesting said thickness measuring means with said.
  • said thickness measuring means being adapted to influence said movement transmission means in accordance with variations in thickness of said sliver and to Vary the speed of rotation of said drawing means and of said sliver can by actuating said control means to adjust said speed transmission meanSL.
  • a sliver producing textile machine as claimed in claim 2 comprising a pivotably supported shaft and links and rods and wherein said movable roller is arranged on said ⁇ pivotably supported shaft transmitting movements of said roller over said links and rods to said control means.

Description

CARDING MACHINE Filed Sept. 8, 1955 Patented Oct. 29, 1957 lice CARDING MACHINE Wilhelm Altenburger, Turbenthal, Switzerland Application September 8, 1955, Serial No. 533,178
3 Claims. (Cl. 19-70) The present invention relates to carding machines and more particularly to a device in carding machines which is adapted to permit the production of a card sliver of uniform thickness.
It is well known, -that in order to produce a high quality thread or yarn with respect to its mechanical properties it is a necessity that the card sliver have a minimum of irregularities in its cross-section. Numerous devices have bene provided to permit the production of such a card sliver i. e. to equalize the thickness of the card sliver and to compensate for differences which are due to irregularities in the web delivered to the sliver funnel.
An object of the present invention is the provision of a carding machine which permits the production of a card sliver of uniform crosssection. A further object of the invention is to provide a compensating device in a carding machine which automatically and continuously compensates for the unevenness of the card sliver after delivery of the web to the sliver funnel. A still further object of the invention is the provision of a compensating device in a card producing textile machine which compensates for irregularities in the thickness of the card sliver by a variation of the speed of rotation of the calender roller drawing the card from the sliver funnel and delivering it to the coiler can.
Another object of the invention is the provision of a compensating device in a carding machine which permits the control of the speed of rotation of the coiler can dependent on the delivery of the calender rollers to ensure an even coiling of the card sliver in the can without stretching of the card.
In order that the invention may be better understood and put into practice one embodiment thereof is hereinafter described by way of example and with reference to the accompanying drawing showing in schematical representation the compensating device according to the invention arranged at the delivery side of the carding machine.
ln the drawing the numeral 1 designates the carding machine of which only the delivery side is shown. Numerals 2 and 3 designate calender rollers which are adjustable with respect to their axial distance from each other. The roller 2 provided with a circumferential groove 4 is driven by the carding machine 1 by a set of wheels 5. The lower roller 2 is supported on a shaft 2a journalled in bearings 2b. The upper roller 3 is adjustable in radial direction with respect to the lower roller 2. Shaft 6 carrying the upper roller 3 is pivotably arranged on a bolt 7 extending horizontally and at right angles with respect to the shaft 6. The roller 3 on the shaft 6 is driven by a gear wheel pair 8 from the lower roller 2. The end of the shaft 6 facing away from the pivot 7 is connected to a rod 9 which latter is in hinged engagement with a ilat bar 11 by means of a bolt 10. Plat bar 11 is with its one end pivotably arranged on a bolt 12 while its other end is provided with a pin 13 engaging a slot 14 in one arm of a two-armed lever 15 pivotably supported by a bolt 16. The other arm of the two-arm lever 15 is provided at its end with a fork-shaped portion 17 engaging a belt 18 of a steplessly variable speed transmission. The speed `transmission comprises two frusto- conical rollers 19 and 26 respectively, the latter roller being driven by the carding machine by gear wheels 5, shaft 2a, chain transmission 22 and shaft 21, which latter supports roller 20. Roller 19 is in driving engagement with a pair of drawing rollers 23 of the drawing mechanism associated with the carding machine 1 by a shaft 27 and gear wheels 28a. The other end of the shaft 27 is connected by bevel gears 29 with the driving shaft 3b of the sliver can 25. Shaft 30 is provided at its one end with a gear wheel 31 engaging gear wheel 32 connected with the can 33. The other end of the shaft 30 is in driving engagement with a pair of delivery rollers 34 (only one shown) by means of bevel gears 35. In addition shaft 30 carries a gear wheel 36 meshing with a rack provided at the press wheel 37. The card sliver passing through the drawing rollers 28 is led to the delivery rollers 34 of the sliver can 25, which delivery rollers feed the card through a channel 38 provided in the press wheel 37 into the coiler can 33.
In the operation of the carding machine the web owing from the carding machine as indicated by lines 39 is collected by a funnel (not shown) and led to rollers 2 and 3. By passing thruogh the circumferential groove 4 of roller 2 the sliver 26 is given a predetermined uniform width. The card may, however, have irregularities in thickness which will be compensated by the device according to the invention as follows:
irregularities in thickness of the sliver 26 passing through the groove 4 of roller 2 will be deflected by roller 3 due to its pivoting arrangement on bolt 7 together with its associated shaft 6 in that the position of roller 3 with respect to roller 2 depends on the thickness of the material passing btween these two rollers. Consequently the roller 3 will rise a-s the thickness of the sliver increases and will be lowered i. e. approach roller 2 as the thickness decreases. Due to this substantially radial movement of roller 3 shaft 6 will be pivoted about the bolt 7 thus transmitting its movement over rod 9, bolt 10, bar 11 and pin 13 to the two-arm lever 15, which latter will be pivoted accordingly. Due to this pivoting movement of lever 15 the belt 18 will be displaced on the transmission rollers 19 and 2t) by the fork-shaped portion 17, causing a corresponding adjustment of the speed of rotation of roller 19. Consequently, also the speed of rotation of the drawing rollers 28 and of the rotating members of the sliver can 25 will be adjusted accordingly. Since the speed of delivery of the sliver 26 from the carding machine 1 and the speed of rotation of the rollers 2, 3 will always remain constant a variation of the speed of rotation of the drawing rollers 28 will cause a drawing effect at the sliver between rollers 2, 3 and drawing rollers 28 corresponding to the movement of roller 3, as described above. The drawing rollers 28 are driven such that also with a sliver of uniform thickness passing between rollers 3 and 4 a drawing effect will always be present. Thus if the thickness of the sliver decreases the drawing effect of the rollers 28 will be `decreased due to the corresponding decrease in their speed of rotation caused by the detecting movement of roller 3. If on the other hand portions of increased thickness of the sliver 26 pass between the rollers 2 and 3 the drawing effect of rollers 28 will be increased corresponding to the difference in thickness of the sliver. Therefore the thickness of the sliver 26 leaving the drawing rollers 28 will be uniform as will be easily understood.
It will be noted that the speed of rotation of the sliver can is varied in accordance with the speed of rotation of the drawing rollers 28. to ensure that no drawing .eect will be produced at the delivery rollers 34 due to undesired variations in speed of rotation with respect to the drawing roller-s 28.'V 'If thedrive of the sliver can were Vnotfcon-l trailedV accordance with the speed of rotation of thedrawin-g reliefs 2'8 i. e. if its speed would remain constant thecompensationachieved by Varying the drawing elect between rollers 2, 3 and V2S according to the thickness would be nullied. The shown arrangement insures, how-V ever, that a sliver of uniform thickness wili be depositedin can 33 thus permitting to Yobtain a thread or yarn of high quality with respect'to mechanical properties.
Manywideiy diierent embodiments of this invention may bernade Without departing from-the spirit and scope thereof. V4Thus it would be possible to control the transmission 19, 20 instead of' by purely` mechanical means Y said sliver forming means and said -sliver'can comprising sliver thickness measuring means arranged in front of said drawing means, steplessly variable speedV transmission means driven-by said web delivery means and driving said drawing means, control means for said speed transmission means and movement transmission means conasmae t U nesting said thickness measuring means with said. control means, said thickness measuring means being adapted to influence said movement transmission means in accordance with variations in thickness of said sliver and to Vary the speed of rotation of said drawing means and of said sliver can by actuating said control means to adjust said speed transmission meanSL..
2. A sliver producing textile machine as claimed in Y claim 1, wherein said thickness measuring means consists of two rollers, one of 'said roilers being adapted for radial movement with respect to said yother roller in accordance K s with the-thickness of the sliver passing between said rollers.
3. A sliver producing textile machine as claimed in claim 2, comprising a pivotably supported shaft and links and rods and wherein said movable roller is arranged on said `pivotably supported shaft transmitting movements of said roller over said links and rods to said control means.
References Cited in the iile of this patent UNITED STATES PATENTS kFrance Oct. 28, 1953
US533178A 1955-09-08 1955-09-08 Carding machine Expired - Lifetime US2810936A (en)

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US533178A US2810936A (en) 1955-09-08 1955-09-08 Carding machine
FR1130894D FR1130894A (en) 1955-09-08 1955-09-09 Carding improvements

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Cited By (14)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2964803A (en) * 1956-07-18 1960-12-20 Stanley Whitaker Jackson Treatment of textile fibers
US2978753A (en) * 1957-04-15 1961-04-11 Mackie & Sons Ltd J Textile drafting apparatus
US3073139A (en) * 1960-05-23 1963-01-15 Herbert G Post Controlled feed mechanism for yarn
US3402433A (en) * 1965-09-22 1968-09-24 Benjamin Booth Company Method and apparatus for drafting and coiling sliver
US4493132A (en) * 1981-11-05 1985-01-15 F. Lli Marzoli & C. S.P.A. Device for condensing the fleece emerging from a carding engine
US4691414A (en) * 1985-07-10 1987-09-08 Trutzschler Gmbh & Co. Kg Sliver coiler drive
US4862741A (en) * 1986-11-07 1989-09-05 Zellweger Uster Ag Textile strand tester
EP0354653A2 (en) * 1988-08-09 1990-02-14 John D. Hollingsworth On Wheels Inc. Drafting apparatus with autolevelling
US5313689A (en) * 1989-10-17 1994-05-24 Schubert & Salzer Maschinenfabrik Aktiengesellschaft Sliver drawing rollers driven by belts including belt cleaners
US5339495A (en) * 1991-11-26 1994-08-23 Hollingsworth (U.K.) Ltd. Coiler and autoleveller
US5452626A (en) * 1993-03-12 1995-09-26 Rieter Ingolstadt Spinnereimaschinenbau Ag Process and device for the automatic adjustment of rotational speed ratios between operating elements of a draw frame
US5463556A (en) * 1992-06-17 1995-10-31 Rieter Ingolstadt Spinnereimaschinenbau Ag Process and device for control of an autoleveling draw frame
US5583781A (en) * 1991-06-04 1996-12-10 Rieter Ingolstadt Spinnereimaschinenbau Ag Process and device to correct the regulation onset point and the intensity of regulation
US5619773A (en) * 1993-01-25 1997-04-15 Rieter Ingolstadt Spinnereimaschinenbau Ag Draw frame

Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US874715A (en) * 1906-11-14 1907-12-24 Valorus S Westcott Wool evening and drawing machine.
US1098438A (en) * 1909-07-20 1914-06-02 Empire Duplex Gin Company Apparatus for preparing cotton fibers.
US2141003A (en) * 1936-03-16 1938-12-20 King Card sliver control
CH221905A (en) * 1940-05-25 1942-06-30 Elmer Walter Process for the pre-spinning of fibers and machine for carrying out the process.
US2426312A (en) * 1945-07-20 1947-08-26 Us Rubber Co Carding machine attachment for controlling the web weight
FR1057159A (en) * 1952-04-16 1954-03-05 Movable hat card for cotton and other similar fibers, with increased carding area

Patent Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US874715A (en) * 1906-11-14 1907-12-24 Valorus S Westcott Wool evening and drawing machine.
US1098438A (en) * 1909-07-20 1914-06-02 Empire Duplex Gin Company Apparatus for preparing cotton fibers.
US2141003A (en) * 1936-03-16 1938-12-20 King Card sliver control
CH221905A (en) * 1940-05-25 1942-06-30 Elmer Walter Process for the pre-spinning of fibers and machine for carrying out the process.
US2426312A (en) * 1945-07-20 1947-08-26 Us Rubber Co Carding machine attachment for controlling the web weight
FR1057159A (en) * 1952-04-16 1954-03-05 Movable hat card for cotton and other similar fibers, with increased carding area

Cited By (16)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2964803A (en) * 1956-07-18 1960-12-20 Stanley Whitaker Jackson Treatment of textile fibers
US2978753A (en) * 1957-04-15 1961-04-11 Mackie & Sons Ltd J Textile drafting apparatus
US3073139A (en) * 1960-05-23 1963-01-15 Herbert G Post Controlled feed mechanism for yarn
US3402433A (en) * 1965-09-22 1968-09-24 Benjamin Booth Company Method and apparatus for drafting and coiling sliver
US4493132A (en) * 1981-11-05 1985-01-15 F. Lli Marzoli & C. S.P.A. Device for condensing the fleece emerging from a carding engine
US4691414A (en) * 1985-07-10 1987-09-08 Trutzschler Gmbh & Co. Kg Sliver coiler drive
US4862741A (en) * 1986-11-07 1989-09-05 Zellweger Uster Ag Textile strand tester
US5018248A (en) * 1988-08-09 1991-05-28 Hollingsworth (U.K.) Limited Drafting apparatus with autolevelling
EP0354653A2 (en) * 1988-08-09 1990-02-14 John D. Hollingsworth On Wheels Inc. Drafting apparatus with autolevelling
EP0354653A3 (en) * 1988-08-09 1991-12-27 John D. Hollingsworth On Wheels Inc. Drafting apparatus with autolevelling
US5313689A (en) * 1989-10-17 1994-05-24 Schubert & Salzer Maschinenfabrik Aktiengesellschaft Sliver drawing rollers driven by belts including belt cleaners
US5583781A (en) * 1991-06-04 1996-12-10 Rieter Ingolstadt Spinnereimaschinenbau Ag Process and device to correct the regulation onset point and the intensity of regulation
US5339495A (en) * 1991-11-26 1994-08-23 Hollingsworth (U.K.) Ltd. Coiler and autoleveller
US5463556A (en) * 1992-06-17 1995-10-31 Rieter Ingolstadt Spinnereimaschinenbau Ag Process and device for control of an autoleveling draw frame
US5619773A (en) * 1993-01-25 1997-04-15 Rieter Ingolstadt Spinnereimaschinenbau Ag Draw frame
US5452626A (en) * 1993-03-12 1995-09-26 Rieter Ingolstadt Spinnereimaschinenbau Ag Process and device for the automatic adjustment of rotational speed ratios between operating elements of a draw frame

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FR1130894A (en) 1957-02-13

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