US2782610A - Valve construction for reverse cycle system - Google Patents

Valve construction for reverse cycle system Download PDF

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Publication number
US2782610A
US2782610A US48353755A US2782610A US 2782610 A US2782610 A US 2782610A US 48353755 A US48353755 A US 48353755A US 2782610 A US2782610 A US 2782610A
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Prior art keywords
valve
valve body
casing
pair
seats
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Frank J Martin
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SEAL O MATIC Inc
SEAL-O-MATIC Inc
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SEAL O MATIC Inc
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    • FMECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
    • F25REFRIGERATION OR COOLING; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS; MANUFACTURE OR STORAGE OF ICE; LIQUEFACTION SOLIDIFICATION OF GASES
    • F25BREFRIGERATION MACHINES, PLANTS OR SYSTEMS; COMBINED HEATING AND REFRIGERATION SYSTEMS; HEAT PUMP SYSTEMS
    • F25B41/00Fluid-circulation arrangements
    • F25B41/20Disposition of valves, e.g. of on-off valves or flow control valves
    • F25B41/26Disposition of valves, e.g. of on-off valves or flow control valves of fluid flow reversing valves
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/87265Dividing into parallel flow paths with recombining
    • Y10T137/87507Electrical actuator
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/87265Dividing into parallel flow paths with recombining
    • Y10T137/87555Having direct response valve [e.g., check valve, etc.]
    • Y10T137/87563With reverse flow direction
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/877With flow control means for branched passages
    • Y10T137/87708With common valve operator
    • Y10T137/87716For valve having a flexible diaphragm valving member
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T137/00Fluid handling
    • Y10T137/8593Systems
    • Y10T137/877With flow control means for branched passages
    • Y10T137/87708With common valve operator
    • Y10T137/87772With electrical actuation

Definitions

  • ail-conditioning apparatus for cooling the air spaces of homes, office-buildings, etc., particularly in those regions having a hot climate.
  • Such apparatus has been both of the individual room type, which is commonly mounted adjacent awindow opening, and of the centralsystem type including ducts for carrying the cooled air from a central refrigerating plant to a number of rooms;
  • the refrigeration system typically comprises a closed circuit including aV compressor and two series-connected coils.
  • the high pressure fluid delivered by the compressor rst enters a condenser coil, where it is condensed into liquid form to give off heat, then passes through a line restrictor ⁇ to an evaporator coil, where the liquid is evaporated to absorb heat and cool the surrounding spaces, and finally returns from the evaporator coil back to the low pressure side of the compressor to repeat the cycle.
  • valve arrangements previously used for this purpose have been unsatisfactory in many respects. For example, whether manually-operated or power-driven, they typically have been complex and cumbersome, and have been costly to produce particularly because of the need for precision manufacturing techniques. Consequently, the overall cost of air-conditioningl apparatus utilizing such reversing valve constructions has been so high as to unduly restrict commercial acceptance of the combined heating and cooling units.
  • the compressorto permit the system pressures to.l equalize. before shifting the valve.
  • the system pressures typically do not equalize suciently to permit operationV of the valve until at least three or four minutes after the compressor has been turned off, and this long waiting period between turning off theV compressor and@ reversing the valve hasin the past represented a serious commerciall problem.
  • valves having any elongated casing and a valve body movable therein, there has been along standing problem of securing and sealing the required valve seats in their proper positionwithin the casing, i., e.- in a blind location.
  • Various attempts have been ⁇ made in the past to solve-this problem, but none of these has provided a valve construction of the requisite simplicity and low cost.
  • a reversing valve assembly in which all of the movable valve elements are contained within an integral elongated casing, formed of readily available copper tube stock, and the side wall of which isl arranged with a series of openings for connection to the duid-carrying conduits leading to the compressor andy to the evaporator and condenser coils.
  • the valve Internally, the valve includes a master Valve body which is controlled by a magnetic solenoid for movement into either of two alternate positions to engage one or the other of a first pair of valve seats, and a slave valve body which is movable into either one of two alternate positions by the system pressure, in accordance with the selected positioning of the master valve body, to engage one or the other of a second pair of valve seats.
  • the system pressure forces the slave valve body to ⁇ a corresponding position, and the passages within the valve are thereby arranged to deliver uid from the compressor through the series-connected coils in a given direction.
  • the system pressure correspondingly moves the slave valve body to its other position, and the internal valve passages are thereby rearranged to deliver fluid from the compressor through the coils in a reverse direction.
  • valve seats engaged by the two movable valve bodies are held securely in position and sealed to prevent the passage of gases or fluids by a novel crimping arrangement 'to be described.
  • the slave valve body is arranged so as to produce a small spring-back torque tending-to tip the valve head away from its seat, to break the system pressure shortly after the compressor has been turned oif and thus permit a rapid equalization of the pressures within the valve.
  • Figure l is a vertical section of a reversing valve adapted for use with areverse-cycle heating and cooling system
  • Figure 2 is a sectional View along line 2-2 of Figure l, particularly showing the manner in which the blind valve seats are sealed in place;
  • FIG. 3 is an enlarged detail View taken along line 3 3 of Figure 2;
  • Figure 4 shows a slave valve body having a slightly bent shaft
  • Figure shows the valve body of Figure 4 with one valve head pressed against a corresponding seat
  • Figure 6 shows one head of a slave valve provided with a separate spring-back arrangement.
  • the movable valve elements are all enclosed within an elongated cylindrical casing 10 formed, in the preferred embodiment, of hard drawn copper tube.
  • This casing is provided with six spacedapart openings arranged in a line along one side.
  • the middle four openings communicate, respectively, with four parallel conduits 12, 14, 16 and 18 leading to other portions of the system (not shown) to be controlled by the valve operation.
  • the two openings at extreme opposite ends of the casing are connected together by a curved tube which passes beneath the four conduits.
  • the upper conduit 12 is connected to the high-pressure outlet of the uid compressor, the next lower conduit 14 is connected to the evaporator coil, the next lower conduit 16 is connected to the low-pressure compressor inlet, and the lowest conduit 18 is connected to the condenser coil.
  • the openings in the casing 10 may readily be formed by first placing tube stock in a suitable die having, for example, properly dimensioned depressions opposite the places where the openings are to be made, and then forcing fluid under pressure into the interior of the casing to bulge the tube wall outwards into the die depressions. The tips of the bulges may then be removed to leave circular rims around which the conduits and the tube may be positioned and brazed or soldered securely into place.
  • the casing 10 has an outer diameter of 5%".
  • the upper and lower conduits 12 and 18 have an outer diameter of 5%"
  • the inner conduits 14 and 16 have an outer diameter of 1/2.
  • valve body Positioned within an upper portion of the casing 10 is a valve body, generally indicated at 22, and including a valve shaft 24 and a valve head 26 at the lower end thereof.
  • the valve shaft and head are formed of nylon, and preferably are cast as an integral unit.
  • the valve body 22 is arranged for sliding movement within the casing 10, and the valve head 26 is alternately engageable with either one of a pair of opposing valve seats 28 and 30.
  • valve shaft 24 is frictionally secured within the longitudinal bore of a cylindrical core 32 formed of magnetic material.
  • This core 32 is slidable within a non-magnetic sleeve 34 centrally mounted within a solenoid casing 36.
  • a coil 38 Surrounding the sleeve 34 and within the housing 36 is a coil 38 which is adapted to be connected to the usual 110 volt, 60 C. P. S. power line through an on-off control switch (not shown). When the coil is energized, the resulting magnetic llux in the interior of the coil pulls the core 32 up in the usual manner, and forces the valve head 26 against the sealing surfaces of the upper valve seat 28.
  • valve When the valve is mounted vertically (as shown), deenergization of the coil 38 permits the core 32 to drop down under the force of gravity to bring the valve head 26 into engagement with the lower valve seat 30. If the valve is to be mounted in other than a vertical position, other known means may be used to positively force the valve head against the lower seat; for example, an additional solenoid coil may be employed for this purpose.
  • the valve seats 28 and 30 are annular-shaped and formed of brass. As shown more clearly in Figures 2 and 3, these seats are provided with a groove 40, extending around the outer periphery of each seat, and in which is positioned a at ring 42 formed of a resilient material such as rubber.
  • the side wall of the casing 10 is displaced inwardly adjacent the groove 40, so that the wall penetrates the at ring 42 circumferentially around the valve seat. This serves to seal the valve seat against the casing wall, and also to hold the valve seat firmly in its proper position.
  • valve seats can, in general, be formed of any metal, plastic or composition material by turning, molding, forging or die casting as desired.
  • these seats have an outside diameter of 0.66, an inside diameter of 1%2, a groove depth of 0.085 and a groove with of 0.082.
  • valve seat construction is economy in production costs.
  • the seats may very simply be placed in their blind locations by pushing them into the valve casing with a tool of predetermined length, and, after the seats are so positioned, the casing wall may be crimped inwardly for example by a pair of rolling Wheels or by a forming die operated by an air vise.
  • the resilient material in the groove may, to meet certain specific valve requirements, be formed of a relatively soft metal or plastic composition adapted to provide, in combination with the inwardly displaced casing wall, a positive seal against the passage of gases or uids between the valve seat and the inner wall of the casing.
  • valve bodies are highly resistant to the chemical action of corrosive uids, thus giving a long, trouble-free operational life, and provide a particularly tight seal when pressed against the valve seat.
  • valve bodies produce essentially no noise when they are shifted from one position to the other, and are inexpensive to manufacture since they may readily be formed in a simple die-casting operation.
  • valve head 26 has also been found to be especially desirable for efficient valve operation.
  • the relatively thick conical portion 44 in the central region and the raised portion 46 in the peripheral region, provide structural strength where such strength is particularly needed.
  • the remaining portion 48 of the head is relatively thin to provide exibility and a desirable cushioning elect when the head strikes the valve seat.
  • a second or slave valve body comprising a nylon shaft 52 having at each end a vnylon valve head 54 and 56, is positioned in the lower region of the casing 10 and is arranged for sliding movement therein.
  • An elongated valve seat 58 having outwardly facing seating surfaces at opposite ends thereof is secured Within the casing, ⁇ between the valve heads 54 and 56, by a crimping arrangement similar to that described above.
  • the valve seat 58 is provided with a pair of annular grooves 60 and 62, one at each end of the seat, and in each of which is positioned a rubber at ring 64 and 66.
  • the casing wall is displaced inwardly adjacent each of these grooves 60 and 62 to penetrate the corresponding ilat ring, and to firmly grip and seal the valve seat 58 in place.
  • the nylon valve shaft 52 and upper valve head 54 are cast as an integral unit.
  • the lower valve head 56 is formed with a central bore, perpendicular to its seating surfaces, having a diameter to form a tight press fit with the valve shaft S2.
  • the end of the valve shaft 52 is coated with a substance adhesiv'eto nylon before being1 pressed into the bore ofthe ⁇ 4 valye head 56g-so that whenthe adhesiveflrardens the head will tightly grip the shaft.
  • a small coil spring 51 (e. g. having a force of about 6 ounces) is positioned between the valve head 56 and thek lower end plug 53 ofthe casing 10,- to apply an upward force against the valve body 50.
  • This spring serves to prevent any oscillations of the valve bodies, for example such as might Vbe due to small leakage past one of the valve bodiesA that has not been fully closed at the time high pressure fluid is initially introduced into the valve assembly.
  • the operation yis generally as follows: Considering iirst the cooling cycle, the solenoid coil 38 will be deenergized, and the val-ve body 22 will be in itsllower position with its valve head 26f engaging the llower valve seat 3i) (as shown in Figure 1') ⁇ . Fluid at a relatively high pressure from the refrigerant compressor enters the casing 10 through the upper conduit l2, turns upwardly in the casing, and passes into the curved connecting tube 20 through which it travels to the lower end of the casing.
  • valve head 26 prevents this low pressure Huid from owing upwards in the casing 10 into the upper valve chamber, the d'luid vturns downwardly and enters the lower valve chamber, trom which it again leaves the casing 16 through the conduit 16 to return to the inlet side of the compressor.
  • zlt may be noted that both the upper valve body 22 and the ylower valve body 50 are forced against their corresponding seats by the relatively high pressure huid delivered by the compressor. The tiuid pressure tending to unseat these valve bodies is at a lower pressure, since it has passed through the condenser and evaporator coils.
  • the solenoid coil 38 When the valve assembly is to be shifted to its heat position, the solenoid coil 38 is energized, ⁇ and the upper valve b'ody 22 is moved up to seating engagement with its upper valve seat 2S.
  • the high pressure iluid. from the compressor entering the casing 10 through the conduit 12 turns downwardly,- and passes through thelower valve seat 3b to force the lower valve body 50 to its-I lowermost position in sealing engagement with the valve eat 5S.
  • the iiuid delivered by the compressor Imig-ht be under a pressure of about 300 p. s.i., while vthe fluid at the return side of the compressor might have a pressure of approximately 75 p. s. i.
  • if it is desired ⁇ to switch the reversing valve from itsy cooling to its heating position while the system is irr operation, it would be necessary to move the upper valve body 22 against a ⁇ pressure differential of some 225 p. s; i. holding it again'stits lower valve seat 30.
  • a slave valve body a is provided similar ⁇ in most respects to the slave valve body 50 described above.
  • the valve shaft 52a comprises ay hollow tube :of nylon in which is insertedk ametal rod 7? extending the full length of the shaft.
  • This metal rod which may for example be for-med of spring steel, is given a slight permanent bend (e. g. 6 degrees, but shown exaggerated in the drawing) approximately midway between its ends.
  • valve heads 54a and 56a are tipped at a slight angle withv respect toY the sealing surfaces of the valve seat 58a when the valve body is allowed to assume its free space position within the valve casing 10a.
  • the side walls of the two valve heads 54a and 56a are tapered, at approximately 121/2 degrees, to permit the heads to tip without interference from the inner wall of the valve casing.
  • FIG. 5 shows the valve body 50a with one of its heads 56a forced against the valve seat 58a by the system pressure, as when the reversing valve is set for operating an lair-conditioning system in its cooling cycle.
  • Somewhat the same eitect can be achieved by canting one of the slave valve heads at a slight angle, e. g. 121/2 degrees, with respect to the valve shaft, and omitting the metal rod.
  • FIG. 6 A different arrangement for achieving a springback force, and having certain practical advantages, is shown in Figure 6.
  • two loosely tting coil springs 72 .and 74 are positioned around the valve shaft 52b, Also surrounding this valve shaft, and be tween the coil springs, is a thin metal stop plate 76, the left hand edge of which extends into a transverse slot in the wall of the valve seat 58h, midway between the ends of the seat, where itis rml'y heldvfiniplaee;
  • stop plate 76 is apertured to permit the valve shaft 5211 to pass freely therethrough; this aperture, however, is smaller than the diameter of the coil springs 72 and 'Tft so that these springs, when compressed, bear against the stop plate.
  • the length of each of the coil springs is slightly greater than the distan-ce between the -stop plate 76 and the corresponding end of the valve seat. Consequently, each of the valve heads S4b and 56b will cornpress the corresponding spring 72 and 74 a moderate amount when the head is pressed against the sealing surface of the valve seat SSb by the system pressure, and the compressed spring yaccordingly will apply a counterforce to such valve head (e. g. head 56b as shown in Figure 6) tending to unseat it.
  • the pressure differential across the seated valve head has dropped to a sufficienti low value, the valve cracks open slightly due to the counterforce of the compressed spring, and the system pressures rapidly equalize as described before.
  • a reversing valve assembly comprising, in cornbination, an integral tubular member having a plurality of openings in the side wall thereof through which fluid may enter or leave said member, two of said openings being adapted for connection to the outlet and inlet respectively, of a source of uid pressure, two other of said openings being adapted for connection to a load element, a first valve body including a valve head slidable within said member, a first pair of valve seats secured within said member and associated with said first valve body, control means for moving -said rst valve body to either of two positions to engage one or the other of said pair of valve seats, a second valve body slidable within said member, a second pair of valve seats secured within said member, said second valve body being movable to either one of two positions by fluid pressures within said member in accordance with the selected positioning of said first valve body, to engage one or the other of said second pair of valve seats, said openings being arranged with respect to said valve bodies and seats so that when said valve bodies are moved from
  • Reversing valve structure comprising, in combination, an elongated tubular casing having a plurality of openings formed in the side wall thereof, two of said openings being adapted for connection to the outlet and inlet, respectively, of a source of fluid pressure, two other of said openings being adapted for connection to a load element through which it is desired to pass uid under pressure alternately in opposite directions, a first valve body slidable longitudinally within said casing, a
  • first pair of valve seats secured within said casing and associated with said first valve body
  • control means operable externally of said casing to position said first valve body selectively in seating engagement with one or the other of said first pair of valve seats to control the direction of uid ow through a portion of said casing
  • a second valveY body slidable longitudinally within said casing
  • a second pair of valve seats secured Within said casing and associa-ted with said second valve body
  • said second valve body being movable to either of two positions by fluid pressures within said casing in accordance with the selected positioning of said first valve body' to eng-age one or the other of said second pair of valve seats
  • said valve bodies and associated seats being arranged with respect to said openings such that a reversal in positioning of said valve bodies produces a corresponding reversal in direction of flow from said source of fluid pressure through said load element.
  • a reversing valve structure comprising, in combination. an integral tubular member having a plurality of spaced-apart openings arranged in a straight line along the side wall thereof and through which uid may enter or leave said member, a first pair of said openings being adapted for connection to the outlet and inlet respectively, of a source of liuid pressure, a second pair of said openings being adapted for connection to a load element, a first valve body including a valve head slidable within said member, a first pair of valve seats secured within said member and associated with said first valve body, a solenoid having a core connected to said first valve body for moving said first valve body to either of two positions to engage one or the other of said pair of valve seats, a second valve body slidable within said member, a second pair of valve seats secured within said member and associated with said second valve body, said second valve body being movable to either of two positions by fluid pressures within said member in accordance with the selected positioning of said first valve body to engage one or
  • a reversing valve assembly comprising, in combination, an integral tubular member having a plurality of openings in the side wall thereof through which uid may enter or leave said member, two of said openings being adapted for connection yto -the outlet and inlet respectively, of a source of uid pressure, two other of said openings being adapted for connection to the input and output, respectively, of a load element, a rst valve body including a valve ⁇ head slidable longitudinally within said member, a first pair of valve seats within said member and associated with said first valve body, control means for moving said first valve body to either of two positions to engage one or the other of said pair of valve seats, a second valve body slidable longitudinally within said member, the axis of motion of said second valve body being in line with the axis of motion of said first valve body, a second pair of valve seats within said member, said second valve body being movable to either of two positions by fiuid pressures within said member in accordance with the
  • a reversing valve assembly comprising, in combination, an elongated casing having a plurality of openings formed in the side wall thereof, two of said openings being adapted for connection to the' outlet and inlet, respectively, of a source of fluid pressure, two other of said openings being adapted for connection to a load element through which it is desired to pass fluid under pressure -alternately in opposite directions, a first valve body slidable longitudinally within said casing, a first pair of valve seats secured within said casing and associated with saidirstvalve'body, control'means'operable externally of said casing to position said'rst valve body selectively in seat.
  • valve bodies having valve heads formedl of nylon andV being movable on a common axis, a second pair ofl valve seats secured within said casingl'andV associated with said' secondv valve body, andpmeansA to apply uid pressure within said casing to said second valve body in such a way that said second valve body .is moved in accordance with' the selected positioning of said first valve body into seatingV engagement with one or the other of said second pair of Valve seats, said valve bodies and associated seats being arranged with respect'to said openings such that a reversal in positioning of said Valve bodies produces a corresponding reversal in ⁇ direction of flow from said source of' fluid pressure through said loadV element.
  • a reversing valve assembly comprising, in combination, an elongated tubular casing having a plurality of openings formed in the side wail thereof, two of said openings being Vadapted for connection to the outlet and inlet, respectively, of a source of fluid pressure, two other of said openings being adapted for connectionto a load element through whichV it is'desired to pass liuid under pressure alternately inV opposite directions, a first valve body slidable longitudinally vwithin said casing, a first pair of valve seats secured within said casing and associated with said first valve body, control means operable externally of said casing to position said first valve body selectively in seating engagement withone or the other of said first pair of valve seats to control the direction of ⁇ fluid ow through a portion of said casing, a second valve body slidable longitudinally within said casing, a second pair of valve seats secured within said casing and associated with said second valve body, at least oneV of said pairs of valve seats being formed with a.
  • a reversing valvel assembly comprising, in combination, an integral tubular member having a plurality of ⁇ openings in the side wall thereof through which fluid may enter or leave said member, two of said openings being adapted for connection to the outlet and inletl respectively, of a'source of fluid pressure, two other' of said openings being adapted for connection to the input and output, respectively, of a load' element, a first valve body including a valve headv slidable within said member, a first pair of valve seats secured within said member and associated with said first valve body, control means for moving said first valve body to either of two positionsY to engage' one or the other' ofy s aid'pair of valve seats, ⁇ a second valve body slidable within said member, a'secondv pair of valve seats secured' within said member, said second valve body being movable to either of two positions by fluid pressures' withinl said member -to engage one or the other of said second pair of valve seats in accordance with the selected positioning of saidfirst valve body, and spring means urging
  • a reversing valveiassembly comprising, in combina tion, anv elongated tubular casing having a plurality of openingsformcd inthe side wall thereof, two of said openings being'adapted for connection to the outlet and inlet, respectively, of aV source ofV fiuid pressure, two other of said openings being adapted for connection to a load element through which it is desired to pass fluid under pressure alternately in opposite directions, a first valve body having a valve head at one end thereof and slidable'longitudinally within said casing, first and second opposing valve seats secured within said casing and positioned on opposite sides of the valve head on said-first valve body, control means operable externally of said casing to position said first valve body selectively in seating engagement with one or the other ofA said first pair of valveseatsto control the direction of fluid ow through a portion of said casing, a second valve body slidable'longitudinally within said casing ⁇ and including a valve shaft having a
  • a valve structure comprising, in combination, an elongated ytubular memberfor carrying fluid, the side WallY of said member being sufficiently thin to permit pressure deformation thereof, a valve seat' positioned Within the interior of said tubular member in a blind location remote from the ends of said member, said valve seat being formed with a groove extending around the outer periphery thereof adjacent the inner wall of said tubular member, and a mass of resilientV material positioned in said groove, the wall of said tubular member being displaced inwardly adjacent said groove so that a portion of the Wall extends into and makes intimate contact with said resilient material, whereby said valve seat is tightly sealed ⁇ and firmly held in position within said tubular member.
  • a valve structure comprising, in combination, an elongated tubular portion for carrying uid, said portion having a side wall that is sufiiciently thin to permit pressure deformation thereof, at least one valve seat positioned within the interior of said tubular portion in a blind location remote fromV the ends of said portion, said valve seat being formed with a groove extending around the outer periphery of said seat adjacent the inner wall of said tubular portion', and a resilient ring positioned in said groove, the wall of ⁇ said tubular portion being displaced inwardly adjacent said groove to form an annular depression extendingl into andk making intimate contact with said resilient ⁇ ring, whereby said valve seat is tightly sealed and tirmly held in position within said tubular portion.
  • Avalve ⁇ structure comprising, in combination, an elongated' tubular fluid-carrying casing, the wall of said casing being adapted to accommodate pressure deformation thereof, a valve seat positioned within the interior ofs'aid" casing i'n a* blind ⁇ location remote from the ends of said-casing, said valve seat being formed with a groove extending around the outer periphery thereof in a plane parallel to a sealing surface of said seat and adjacent the inner wall of said' casing, and a mass of resilient material positioned in said groove', the wail of said casing being displaced inwardly adjacent said groove so that ⁇ a portion of the wall extends into and makes intimate contact with said resilient material, whereby said valve seat is tightly sealed and firmly held in position within said casing.
  • a valve structure comprising, in combination, an elongated cylindrical casing for carrying uid, the wall of said casing being adapted to accommodate pressure deformation thereof, atleast one valve seat positioned within the interior of said casing in a blind location remote from the ends of said casing, said valve seat being formed with a groove extending around the outer periphery thereof in a plane parallel to a sealing surface of said valve seatadjacent the inner wall of said casing, said groove having a rectangular cross-section, and a tight-tting fiat ring formed of rubber positioned in said groove, the wall of said casing being displaced inwardly adjacent said groove so that a portion of the wall extends into and makes intimate contact with said fiat ring, whereby said valve seat is tightly sealed and firmly held in position within said casing.
  • Reversing valve structure for use with combined cooling and heating systems comprising, in combination, a first valve body movable within a corresponding valve chamber, a first pair of valve seats selectively engageable by said first valve body, control means for moving said first valve body, a second valve body mechanically independent of said first valve body and movable within a corresponding valve chamber, a second pair of valve seats selectively engageable by said second valve body, a rst pair of conduits adapted to be connected respectively to the outlet and inlet of a compressor unit, a second pair of conduits adapted to be connected to a load element, said valve chambers and said conduits being interconnected in such a manner that the system pressure moves said second valve body from engagement with one to the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said rst pair of valve seats, said conduits also being arranged with respect to said valve chambers such that the corresponding movement of said valve bodies from one position to the other reverses the direction of fiu
  • Valve structure for use with a reverse-cycle heating-cooling system wherein a compressor delivers fluid under pressure in either direction through an arrangement of coils comprising, in combination, a master valve body movable within a first valve chamber, control means for moving said master valve body, a rst pair of valve seats alternately engageable by said master valve body in accordance with the setting of said control means, a slave valve body movable within a second valve chamber, a second pair of valve seats alternately engageable by said slave valve body, a first pair of conduits each connected to one of said valve chambers and adapted to be connected at their remote ends to the inlet and outlet, respectively, of said compressor, a second pair of conduits associated with said valve chambers and adapted to be connected at their remote ends to respective opposite ends of said arrangement of coils, said conduits being so arranged with respect to said valve chambers that said slave valve body is moved from one to the other of said second pair of valve seats by fiuid pressure when said master valve body is moved from one to the other of
  • a reversing valve assembly for use with combined cooling and heating systems comprising, in combination, a valve casing, a first valve body movable within said casing, a first pair of valve seats selectively engageable by said first valve body, control means for changing the positioning of' said first valve body, a second valve ybody movable within said casing, a second pair of valve seats selectively engageable by said second valve body, a first pair of openings in said casing adapted to be connected, respectively, to the outlet and inlet of a compressor unit, a second pair of openings in said casing adapted to be connected to a load element, said openings being located with respect to said valve bodies such that the system pressure moves said second valve body to engage one or the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said first pair of valve seats, said openings also being arranged such that the movement of said valve bodies from one position to the other reverses the direction of tiuid liow through said load
  • a reversing valve assembly for use with combined cooling and heating systems comprising, in combination, a first valve body movable within a corresponding valve chamber, a first pair of valve seats selectively engageable by said first valve body, control means for moving said rst valve body, a second valve body mechanically independent of said first valve body and movable within a corresponding valve chamber, a second pair of valve seats selectively engageable by said second valve body, a first pair of conduits adapted to be connected respectively to the outlet and inlet of a compressor unit, a second pair of conduits adapted to be connected to a load element, said valve chambers and said conduits being interconnected in such a manner that the system pressure moves said second valve body from engagement with one to the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said first pair of valve seats, said conduits also being arranged with respect to said valve chambers such that the corresponding movement of said.
  • valve bodies from one position to the other reverses the direction of fluid flow through said load element, spring means associated with said second valve body and arranged to apply a force to urge said body away from engagement with a corresponding valve seat, said force/being sufficient to move the valve body slightly away from its seat shortly after the compressor unit has been cut ofi to permit the system pressures rapidly to equalize, whereby the first valve body may readily be moved by said control means from one position to its other position.
  • Reversing valve structure for use with combined cooling and heating systems comprising, in combination, a first valve body movable within a corresponding valve chamber, a rst pair of valve .seats selectively engageable by said rst valve body, control means for moving said rst valve body, a second valve body movable within a corresponding valve chamber, and cornprising a valve shaft having a valve head at each end thereof, said valve shaft including a slightly bent metal rod integral therewith, a second pair of valve seats selectively engageable by the heads of said second valve body, a first pair of conduits adapted to be connected respectively to the outlet and inlet of a compressor unit, a second pair of conduits adapted to be connected to a load element, said valve chambers and said conduits being interconnected in such a manner that the system pressure moves said second valve body from engagement with one to the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said first pair of valve seats, said conduits

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  • Engineering & Computer Science (AREA)
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Description

Feb. 26, 1957 F. J. MARTIN 2,782,610
VALVE CONSTRUCTION FOR REVERSE CYCLE SYSTEM Filed Jan. 24, 1955 T1 4.. 1:1.. 54a 54a Z E2 T2 /Z /4 48: 44 u n" llll 46 [0a Q9- /l/ 30 25 [0i 54 /4 Z ll /0 l T 64 f Il' 52a QN 60 /6 l In' E [l ,l 58* f 8&5? "t f 2i nel 5% l t \l\\ i '1E .L l SQ l 2% f8@ s:
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s/ 58h INVENTOR 76 'ranc J Maarln 74 BY f/f I,
United States Patent Cfice 2,782,616 VALVE CONSTRUCTION' FOR REVERSE CYCLE SYSTEM Frank J. Martin, Miami, Fla., assigner to Seal-U-Matic, Inc., Coral` Gables, Fla., a corporation of Florida Application January 24, 1955, Serial' No. 483,537 17 Claims. (Cl. 621'1`5) This invention relates to valves for controlling the ow of fluid, and more particularly to' a valve construction that is especially adapted for` use in reversing the. iiow of refrigerant in a combined heating and, cooling system. WithL respect to certain features, the invention described herein is an improvement over the valve construction disclosed and claimed in the copending application of Frank J. Martin, Serial Number 382,615 and tiled on September 28, 1.953.
For many years now there has been'a continual growth in the use of ail-conditioning apparatus for cooling the air spaces of homes, office-buildings, etc., particularly in those regions having a hot climate. Such apparatus has been both of the individual room type, which is commonly mounted adjacent awindow opening, and of the centralsystem type including ducts for carrying the cooled air from a central refrigerating plant to a number of rooms; With either type, however, the refrigeration system typically comprises a closed circuit including aV compressor and two series-connected coils. The high pressure fluid delivered by the compressor rst enters a condenser coil, where it is condensed into liquid form to give off heat, then passes through a line restrictor` to an evaporator coil, where the liquid is evaporated to absorb heat and cool the surrounding spaces, and finally returns from the evaporator coil back to the low pressure side of the compressor to repeat the cycle.
It has been known for some time that such air-conditioning systems may be operated interchangeably as cooling units or heating units, depending upon the direction of refrigerant uid flow through the two series-connected coils. For example, many room air-conditioners, particularly those sold for use in regions where houses are often not equipped with central heating equipment, have been provided with externally-controllable valve arrangements for reversing the direction of refrigerant ilow, so that during the cooler seasons the air-conditioner may be operated as an auxiliary heating unit.
The valve arrangements previously used for this purpose, however, have been unsatisfactory in many respects. For example, whether manually-operated or power-driven, they typically have been complex and cumbersome, and have been costly to produce particularly because of the need for precision manufacturing techniques. Consequently, the overall cost of air-conditioningl apparatus utilizing such reversing valve constructions has been so high as to unduly restrict commercial acceptance of the combined heating and cooling units.
Also, for those reversing valves which use the pressure of the refrigerant to aid in holding a movable valve body against a corresponding valve seat, the relatively large pressure diEerentials existing in the typical air-conditioning system (e. g. 200 to 250 p. s. i.) during operation has made it impractical to reverse the valve without first deenergizing the compressor and waiting an excessively long time until the system pressures have become equalized. That is, the pressure holding the valve against its seat when the compressor'is operating is too great to be over- 2,782,610 Patented Feb. 26, 1957 come by the usual valve-operating arrangements, whether manually controlled or power-driven. Thus, it has been necessaryv to irst turn ofi? the compressorto permit the system pressures to.l equalize. before shifting the valve. However, the system pressures typically do not equalize suciently to permit operationV of the valve until at least three or four minutes after the compressor has been turned off, and this long waiting period between turning off theV compressor and@ reversing the valve hasin the past represented a serious commerciall problem. l
Additionally, with valves having any elongated casing and a valve body movable therein, there has been along standing problem of securing and sealing the required valve seats in their proper positionwithin the casing, i., e.- in a blind location. Various attempts have been` made in the past to solve-this problem, but none of these has provided a valve construction of the requisite simplicity and low cost.
Accordingly, it is an. object of the present invention to provide valve arrangements that are superior to those used heretofore. It is a further object of this invention to provide a reversing valve that is reliable in operation, rugged, and inexpensive to manufacture.
In a preferred embodiment of the invention, to be described hereinbelow in more detail, a reversing valve assembly is provided in which all of the movable valve elements are contained within an integral elongated casing, formed of readily available copper tube stock, and the side wall of which isl arranged with a series of openings for connection to the duid-carrying conduits leading to the compressor andy to the evaporator and condenser coils. Internally, the valve includes a master Valve body which is controlled by a magnetic solenoid for movement into either of two alternate positions to engage one or the other of a first pair of valve seats, and a slave valve body which is movable into either one of two alternate positions by the system pressure, in accordance with the selected positioning of the master valve body, to engage one or the other of a second pair of valve seats. When the master valve body has been moved to one of its two positions, the system pressure forces the slave valve body to` a corresponding position, and the passages within the valve are thereby arranged to deliver uid from the compressor through the series-connected coils in a given direction. However, when the master valve body is moved to lits other position, the system pressure correspondingly moves the slave valve body to its other position, and the internal valve passages are thereby rearranged to deliver fluid from the compressor through the coils in a reverse direction.
The valve seats engaged by the two movable valve bodies are held securely in position and sealed to prevent the passage of gases or fluids by a novel crimping arrangement 'to be described. In addition, the slave valve body is arranged so as to produce a small spring-back torque tending-to tip the valve head away from its seat, to break the system pressure shortly after the compressor has been turned oif and thus permit a rapid equalization of the pressures within the valve.
Other objects, aspects and advantages of the present invention will be pointed. out in, or apparent from, the following description considered together with the accompanying drawings, in which:
Figure l is a vertical section of a reversing valve adapted for use with areverse-cycle heating and cooling system;
Figure 2 is a sectional View along line 2-2 of Figure l, particularly showing the manner in which the blind valve seats are sealed in place;
Figure 3 is an enlarged detail View taken along line 3 3 of Figure 2;
Figure 4 shows a slave valve body having a slightly bent shaft;
Figure shows the valve body of Figure 4 with one valve head pressed against a corresponding seat; and
Figure 6 shows one head of a slave valve provided with a separate spring-back arrangement.
Referring now to Figure 1, the movable valve elements are all enclosed within an elongated cylindrical casing 10 formed, in the preferred embodiment, of hard drawn copper tube. This casing is provided with six spacedapart openings arranged in a line along one side. The middle four openings communicate, respectively, with four parallel conduits 12, 14, 16 and 18 leading to other portions of the system (not shown) to be controlled by the valve operation. The two openings at extreme opposite ends of the casing are connected together by a curved tube which passes beneath the four conduits. When the Valve is used as part of a reverse-cycle, heating and cooling system (such as described in the abovementioned copending application), the upper conduit 12 is connected to the high-pressure outlet of the uid compressor, the next lower conduit 14 is connected to the evaporator coil, the next lower conduit 16 is connected to the low-pressure compressor inlet, and the lowest conduit 18 is connected to the condenser coil.
The openings in the casing 10 may readily be formed by first placing tube stock in a suitable die having, for example, properly dimensioned depressions opposite the places where the openings are to be made, and then forcing fluid under pressure into the interior of the casing to bulge the tube wall outwards into the die depressions. The tips of the bulges may then be removed to leave circular rims around which the conduits and the tube may be positioned and brazed or soldered securely into place. In the embodiment shown herein,'the casing 10 has an outer diameter of 5%". The upper and lower conduits 12 and 18 have an outer diameter of 5%", While the inner conduits 14 and 16 have an outer diameter of 1/2.
Positioned within an upper portion of the casing 10 is a valve body, generally indicated at 22, and including a valve shaft 24 and a valve head 26 at the lower end thereof. The valve shaft and head are formed of nylon, and preferably are cast as an integral unit. The valve body 22 is arranged for sliding movement within the casing 10, and the valve head 26 is alternately engageable with either one of a pair of opposing valve seats 28 and 30.
The upper end of the valve shaft 24 is frictionally secured Within the longitudinal bore of a cylindrical core 32 formed of magnetic material. This core 32 is slidable within a non-magnetic sleeve 34 centrally mounted within a solenoid casing 36. Surrounding the sleeve 34 and within the housing 36 is a coil 38 which is adapted to be connected to the usual 110 volt, 60 C. P. S. power line through an on-off control switch (not shown). When the coil is energized, the resulting magnetic llux in the interior of the coil pulls the core 32 up in the usual manner, and forces the valve head 26 against the sealing surfaces of the upper valve seat 28. When the valve is mounted vertically (as shown), deenergization of the coil 38 permits the core 32 to drop down under the force of gravity to bring the valve head 26 into engagement with the lower valve seat 30. If the valve is to be mounted in other than a vertical position, other known means may be used to positively force the valve head against the lower seat; for example, an additional solenoid coil may be employed for this purpose.
Experience has shown that the core in the typical commercially available solenoids tend to vibrate excessively, under the inuence of the rapidly alternating flux, and to produce undesirable noise as it vibrates. It has been found that this difliculty may be eliminated by sheathing the core with a nylon tube (not shoWn)-of sufficient thickness that the natural resilience of the nylon absorbs the impact shock of the core as it vibrates' within the solenoid. To firmly secure such a tube in place, it may for example first be soaked in water, then slipped overV the core and allowed to dry; as the moisture evaporates, the nylon will shrink down onto the core in a tight gripping engagement.
The valve seats 28 and 30 are annular-shaped and formed of brass. As shown more clearly in Figures 2 and 3, these seats are provided with a groove 40, extending around the outer periphery of each seat, and in which is positioned a at ring 42 formed of a resilient material such as rubber. The side wall of the casing 10 is displaced inwardly adjacent the groove 40, so that the wall penetrates the at ring 42 circumferentially around the valve seat. This serves to seal the valve seat against the casing wall, and also to hold the valve seat firmly in its proper position.
Such valve seats can, in general, be formed of any metal, plastic or composition material by turning, molding, forging or die casting as desired. In the preferred embodiment, these seats have an outside diameter of 0.66, an inside diameter of 1%2, a groove depth of 0.085 and a groove with of 0.082.
One special advantage of such a valve seat construction is economy in production costs. Thus, the seats may very simply be placed in their blind locations by pushing them into the valve casing with a tool of predetermined length, and, after the seats are so positioned, the casing wall may be crimped inwardly for example by a pair of rolling Wheels or by a forming die operated by an air vise. The resilient material in the groove may, to meet certain specific valve requirements, be formed of a relatively soft metal or plastic composition adapted to provide, in combination with the inwardly displaced casing wall, a positive seal against the passage of gases or uids between the valve seat and the inner wall of the casing.
It has been found especially advantageous to form the valve'bodies of nylon. For example, such valve bodies are highly resistant to the chemical action of corrosive uids, thus giving a long, trouble-free operational life, and provide a particularly tight seal when pressed against the valve seat. In addition, such valve bodies produce essentially no noise when they are shifted from one position to the other, and are inexpensive to manufacture since they may readily be formed in a simple die-casting operation.
The configuration of the valve head 26, as shown in Figure l, has also been found to be especially desirable for efficient valve operation. The relatively thick conical portion 44 in the central region and the raised portion 46 in the peripheral region, provide structural strength where such strength is particularly needed. The remaining portion 48 of the head is relatively thin to provide exibility and a desirable cushioning elect when the head strikes the valve seat.
A second or slave valve body, generally indicated at 50, comprising a nylon shaft 52 having at each end a vnylon valve head 54 and 56, is positioned in the lower region of the casing 10 and is arranged for sliding movement therein. An elongated valve seat 58 having outwardly facing seating surfaces at opposite ends thereof is secured Within the casing, `between the valve heads 54 and 56, by a crimping arrangement similar to that described above. For this purpose, the valve seat 58 is provided with a pair of annular grooves 60 and 62, one at each end of the seat, and in each of which is positioned a rubber at ring 64 and 66. The casing wall is displaced inwardly adjacent each of these grooves 60 and 62 to penetrate the corresponding ilat ring, and to firmly grip and seal the valve seat 58 in place.
In this embodiment, the nylon valve shaft 52 and upper valve head 54 are cast as an integral unit. The lower valve head 56 is formed with a central bore, perpendicular to its seating surfaces, having a diameter to form a tight press fit with the valve shaft S2. Preferably,I the end of the valve shaft 52 is coated with a substance adhesiv'eto nylon before being1 pressed into the bore ofthe`4 valye head 56g-so that whenthe adhesiveflrardens the head will tightly grip the shaft.
A small coil spring 51 (e. g. having a force of about 6 ounces) ispositioned between the valve head 56 and thek lower end plug 53 ofthe casing 10,- to apply an upward force against the valve body 50. This spring serves to prevent any oscillations of the valve bodies, for example such as might Vbe due to small leakage past one of the valve bodiesA that has not been fully closed at the time high pressure fluid is initially introduced into the valve assembly.
When the valve assembly is connected as part of a reverse-cycle heating and cooling system, such as described in the'above-mentioned copending application, the operation yis generally as follows: Considering iirst the cooling cycle, the solenoid coil 38 will be deenergized, and the val-ve body 22 will be in itsllower position with its valve head 26f engaging the llower valve seat 3i) (as shown in Figure 1')`. Fluid at a relatively high pressure from the refrigerant compressor enters the casing 10 through the upper conduit l2, turns upwardly in the casing, and passes into the curved connecting tube 20 through which it travels to the lower end of the casing. The pressure of this fluid forces the lower valve lbody 50 upwards against the valve seat Y5S, thus closing off the passage into the lower valve chamber. With that passage blocked, the fluid is yforced to pass out of the casing through the lower conduit 18 to the condenser and the evaporator coil, from which the iiuid (now at a lower pressure) reenters the casing 10 through the conduit 14.
Since the valve head 26 prevents this low pressure Huid from owing upwards in the casing 10 into the upper valve chamber, the d'luid vturns downwardly and enters the lower valve chamber, trom which it again leaves the casing 16 through the conduit 16 to return to the inlet side of the compressor. zlt may be noted that both the upper valve body 22 and the ylower valve body 50 are forced against their corresponding seats by the relatively high pressure huid delivered by the compressor. The tiuid pressure tending to unseat these valve bodies is at a lower pressure, since it has passed through the condenser and evaporator coils. y
When the valve assembly is to be shifted to its heat position, the solenoid coil 38 is energized, `and the upper valve b'ody 22 is moved up to seating engagement with its upper valve seat 2S. Thus, the high pressure iluid. from the compressor entering the casing 10 through the conduit 12 turns downwardly,- and passes through thelower valve seat 3b to force the lower valve body 50 to its-I lowermost position in sealing engagement with the valve eat 5S. The high pressure huid lconsequently how-s out of the casing 1G through` the conduit 14, vfrom which it passes through the evaporator and the condenser coil, and reenters the casing through the lower conduit 18 Since flow through the connecting tube 20 and into the upper valve chamber is blocked off by the upper valve body 22, lthe low pressure fluid from the condenser coil turns upwardly -in the casing and passes into the lower valve chamber, 4from which it ows through the conduit 16 back-tto the inlet side of the compressor. Again, it mayv be noted that both valve bodies are seated 'against their corresponding valve seats by the high pressure iluid from the compressor;
In a typical refrigeration system, the iiuid delivered by the compressor Imig-ht be under a pressure of about 300 p. s.i., while vthe fluid at the return side of the compressor might have a pressure of approximately 75 p. s. i. Thus,` if it is desired `to switch the reversing valve from itsy cooling to its heating position while the system is irr operation, it would be necessary to move the upper valve body 22 against a` pressure differential of some 225 p. s; i. holding it again'stits lower valve seat 30. Sincethisvpressure differenti-al is too great to be overcome by ordinary mechanicai or electrical means,- the practice has been to t'urnoithe compressor when it= isidesi'redtomvitchr from cooling to heatingand Waity untilf the system. pressures have become effectively equalize'd (typically a1:A approximately 13G-160 p. s. i.) before shifting the valve. However, the disadvantage lwith such an arrangement is that it `commonly is necessary to wait three or four minutes before the system pressures have become suiciently equalized to shift the valve.
It has been found that this diculty may be alleviated by special construction of the slave valve designed to break the system pressure before it has become` fully equalized. Referring now to Figure 4, a slave valve body a is provided similar `in most respects to the slave valve body 50 described above. However, the valve shaft 52a comprises ay hollow tube :of nylon in which is insertedk ametal rod 7? extending the full length of the shaft. This metal rod, which may for example be for-med of spring steel, is given a slight permanent bend (e. g. 6 degrees, but shown exaggerated in the drawing) approximately midway between its ends. Thus, the valve heads 54a and 56a are tipped at a slight angle withv respect toY the sealing surfaces of the valve seat 58a when the valve body is allowed to assume its free space position within the valve casing 10a. The side walls of the two valve heads 54a and 56a are tapered, at approximately 121/2 degrees, to permit the heads to tip without interference from the inner wall of the valve casing.
Figure 5 shows the valve body 50a with one of its heads 56a forced against the valve seat 58a by the system pressure, as when the reversing valve is set for operating an lair-conditioning system in its cooling cycle. t can be seen that, by forcing the head 56a into alignment with the end surfaces of the valve seat 58a, a torque is applied to the bent rod tending to swing it laterally within the casing 10a. However, since the valve head 54a at the other end of the shaft is con-A strained by the inner wall of the valve casing, this torque effects essentially only a partial straightening of the rod 7?, and the rod, because of its natural springiness, resists this straightening and consequently applies a countertorque to the valve head 56a.
When it is desired to switch the airconditioning system to its heating cycle, the compressor is turned off and the pressure differential between opposite sides of the valve head 56a rapidly decreases to a value such that the countertorque produced by the bent rod 70 is suicient to crack the valve head slightly away from the seating surfaces. When the head has been tipped suciently to create a small opening, the higher pressure fluid quickly flows through to the low pressure side and the pressures within all spaces of the valve are almost instantaneously equalized. When equalization has thus been obtained, the upper valve body 22 (referring now to Figure l) is free to be moved by the Isolenoid to its other position to start the heating cycle.
It has been found that the arrangement described immediately above is capable of breaking the system pressure when the pressure differential across the valve head has been reduced to approximately 10 to 15 p. s. i., a condition which, in the typical air-conditioning system, occurs relatively soon after the compressor has been turned off.
Somewhat the same eitect can be achieved by canting one of the slave valve heads at a slight angle, e. g. 121/2 degrees, with respect to the valve shaft, and omitting the metal rod.
A different arrangement for achieving a springback force, and having certain practical advantages, is shown in Figure 6. In this construction, two loosely tting coil springs 72 .and 74 are positioned around the valve shaft 52b, Also surrounding this valve shaft, and be tween the coil springs, is a thin metal stop plate 76, the left hand edge of which extends into a transverse slot in the wall of the valve seat 58h, midway between the ends of the seat, where itis rml'y heldvfiniplaee; The
stop plate 76 is apertured to permit the valve shaft 5211 to pass freely therethrough; this aperture, however, is smaller than the diameter of the coil springs 72 and 'Tft so that these springs, when compressed, bear against the stop plate. The length of each of the coil springs is slightly greater than the distan-ce between the -stop plate 76 and the corresponding end of the valve seat. Consequently, each of the valve heads S4b and 56b will cornpress the corresponding spring 72 and 74 a moderate amount when the head is pressed against the sealing surface of the valve seat SSb by the system pressure, and the compressed spring yaccordingly will apply a counterforce to such valve head (e. g. head 56b as shown in Figure 6) tending to unseat it. When, after the fluid compressor has been turned off, the pressure differential across the seated valve head has dropped to a sufficienti low value, the valve cracks open slightly due to the counterforce of the compressed spring, and the system pressures rapidly equalize as described before.
It has been found especially desirable to use such a spring-back arrangement on the lower valve body (i. e. the slave valve) rather than on the upper valve body (i. e. the master valve). The valve operation is thereby made highly reliable, and malfunctioning is virtually eliminated.
Although specific preferred embodiments of the invention have been set forth in detail, it is desired to emphasize that these are not intended to be exhaustive or necessarily limitative; on the contrary, the showing herein is for the purpose of illustrating one form of the invention and thus to enable others skilled in the art to adapt the invention in such ways as to meet the requirements of particular applications, it being understood that various modifications may be made without departing from the scope of the invention as limited by the prior art.
I claim:
1. A reversing valve assembly comprising, in cornbination, an integral tubular member having a plurality of openings in the side wall thereof through which fluid may enter or leave said member, two of said openings being adapted for connection to the outlet and inlet respectively, of a source of uid pressure, two other of said openings being adapted for connection to a load element, a first valve body including a valve head slidable within said member, a first pair of valve seats secured within said member and associated with said first valve body, control means for moving -said rst valve body to either of two positions to engage one or the other of said pair of valve seats, a second valve body slidable within said member, a second pair of valve seats secured within said member, said second valve body being movable to either one of two positions by fluid pressures within said member in accordance with the selected positioning of said first valve body, to engage one or the other of said second pair of valve seats, said openings being arranged with respect to said valve bodies and seats so that when said valve bodies are moved from one of their corresponding positions to the other of their corresponding positions, the direction of fluid ow through said load element is reversed.
2. Reversing valve structure comprising, in combination, an elongated tubular casing having a plurality of openings formed in the side wall thereof, two of said openings being adapted for connection to the outlet and inlet, respectively, of a source of fluid pressure, two other of said openings being adapted for connection to a load element through which it is desired to pass uid under pressure alternately in opposite directions, a first valve body slidable longitudinally within said casing, a
first pair of valve seats secured within said casing and associated with said first valve body, control means operable externally of said casing to position said first valve body selectively in seating engagement with one or the other of said first pair of valve seats to control the direction of uid ow through a portion of said casing, a second valveY body slidable longitudinally within said casing, a second pair of valve seats secured Within said casing and associa-ted with said second valve body, said second valve body being movable to either of two positions by fluid pressures within said casing in accordance with the selected positioning of said first valve body' to eng-age one or the other of said second pair of valve seats, said valve bodies and associated seats being arranged with respect to said openings such that a reversal in positioning of said valve bodies produces a corresponding reversal in direction of flow from said source of fluid pressure through said load element.
3. A reversing valve structure comprising, in combination. an integral tubular member having a plurality of spaced-apart openings arranged in a straight line along the side wall thereof and through which uid may enter or leave said member, a first pair of said openings being adapted for connection to the outlet and inlet respectively, of a source of liuid pressure, a second pair of said openings being adapted for connection to a load element, a first valve body including a valve head slidable within said member, a first pair of valve seats secured within said member and associated with said first valve body, a solenoid having a core connected to said first valve body for moving said first valve body to either of two positions to engage one or the other of said pair of valve seats, a second valve body slidable within said member, a second pair of valve seats secured within said member and associated with said second valve body, said second valve body being movable to either of two positions by fluid pressures within said member in accordance with the selected positioning of said first valve body to engage one or the other of said second pair of valve seats, said openings being arranged with respect to said valve bodies and seats such that when said valve bodies are moved from one of their corresponding positions to the other of their corresponding positions, the direction of uid flow through said load element is reversed.
' 4. A reversing valve assembly comprising, in combination, an integral tubular member having a plurality of openings in the side wall thereof through which uid may enter or leave said member, two of said openings being adapted for connection yto -the outlet and inlet respectively, of a source of uid pressure, two other of said openings being adapted for connection to the input and output, respectively, of a load element, a rst valve body including a valve `head slidable longitudinally within said member, a first pair of valve seats within said member and associated with said first valve body, control means for moving said first valve body to either of two positions to engage one or the other of said pair of valve seats, a second valve body slidable longitudinally within said member, the axis of motion of said second valve body being in line with the axis of motion of said first valve body, a second pair of valve seats within said member, said second valve body being movable to either of two positions by fiuid pressures within said member in accordance with the selected positioning of said first valve body to engage one or the other of said second pair of valve seats, said openings being arranged with respect to said valve bodies and seats such that when said valve bodies are moved from one of their corresponding positions to the other of their corresponding positions, the direction of uid flow through said load element is reversed.
5. A reversing valve assembly comprising, in combination, an elongated casing having a plurality of openings formed in the side wall thereof, two of said openings being adapted for connection to the' outlet and inlet, respectively, of a source of fluid pressure, two other of said openings being adapted for connection to a load element through which it is desired to pass fluid under pressure -alternately in opposite directions, a first valve body slidable longitudinally within said casing, a first pair of valve seats secured within said casing and associated with saidirstvalve'body, control'means'operable externally of said casing to position said'rst valve body selectively in seat.
valve bodies having valve heads formedl of nylon andV being movable on a common axis, a second pair ofl valve seats secured within said casingl'andV associated with said' secondv valve body, andpmeansA to apply uid pressure within said casing to said second valve body in such a way that said second valve body .is moved in accordance with' the selected positioning of said first valve body into seatingV engagement with one or the other of said second pair of Valve seats, said valve bodies and associated seats being arranged with respect'to said openings such that a reversal in positioning of said Valve bodies produces a corresponding reversal in `direction of flow from said source of' fluid pressure through said loadV element.
6. A reversing valve assembly comprising, in combination, an elongated tubular casing having a plurality of openings formed in the side wail thereof, two of said openings being Vadapted for connection to the outlet and inlet, respectively, of a source of fluid pressure, two other of said openings being adapted for connectionto a load element through whichV it is'desired to pass liuid under pressure alternately inV opposite directions, a first valve body slidable longitudinally vwithin said casing, a first pair of valve seats secured within said casing and associated with said first valve body, control means operable externally of said casing to position said first valve body selectively in seating engagement withone or the other of said first pair of valve seats to control the direction of` fluid ow through a portion of said casing, a second valve body slidable longitudinally within said casing, a second pair of valve seats secured within said casing and associated with said second valve body, at least oneV of said pairs of valve seats being formed with a. depression around the periphery thereof, a mass of' resilient material positioned iri'said depression, the side wall of said casing being displacedinwardly adjacent said depression to engage said resilient material and seal said one valve seat firmly in position, said second valve body being movable to either of two positions by fiuid pressures within said casing in accordance with the selectedV positioning of said first valve'body to engage one or the other of said second pair of valve seats, said valve bodies and associated seats being arrangedv with respect to said openings such that a reversal in positioning of said valve bodies producesv a corresponding' reversalin direction of flow from said source of fluid pressure through saidload element;
7. A reversing valvel assembly comprising, in combination, an integral tubular member having a plurality of` openings in the side wall thereof through which fluid may enter or leave said member, two of said openings being adapted for connection to the outlet and inletl respectively, of a'source of fluid pressure, two other' of said openings being adapted for connection to the input and output, respectively, of a load' element, a first valve body including a valve headv slidable within said member, a first pair of valve seats secured within said member and associated with said first valve body, control means for moving said first valve body to either of two positionsY to engage' one or the other' ofy s aid'pair of valve seats,` a second valve body slidable within said member, a'secondv pair of valve seats secured' within said member, said second valve body being movable to either of two positions by fluid pressures' withinl said member -to engage one or the other of said second pair of valve seats in accordance with the selected positioning of saidfirst valve body, and spring means urging said second valve body into engagement with one of said second pair of valve seats to minimizev the possibility of oscillation of said valve' bodies, said 4openings being arranged withr'espect to' said valve bodies and seats sucli'that, ,w said' valve bodies arev moved from? onelo'f their corresponding positionst'o' 1i() the other of their correspondingI positions, the direction' of fluid iiow through said load-'element is reversed..
8. A reversing valveiassembly comprising, in combina tion, anv elongated tubular casing having a plurality of openingsformcd inthe side wall thereof, two of said openings being'adapted for connection to the outlet and inlet, respectively, of aV source ofV fiuid pressure, two other of said openings being adapted for connection to a load element through which it is desired to pass fluid under pressure alternately in opposite directions, a first valve body having a valve head at one end thereof and slidable'longitudinally within said casing, first and second opposing valve seats secured within said casing and positioned on opposite sides of the valve head on said-first valve body, control means operable externally of said casing to position said first valve body selectively in seating engagement with one or the other ofA said first pair of valveseatsto control the direction of fluid ow through a portion of said casing, a second valve body slidable'longitudinally within said casing `and including a valve shaft having a valve head on ea-ch end thereof, a third'v'alve'seat secured within said casing and positioned between the two heads of said second valve body, said -third valve seat having sealing surfaces at each end thereof engageable, respectively, with' said two valve heads, and means to apply uid'pressure withinsaid casing to said second valve body in such .a way that said one or the other of said two Valve heads is moved into seating engagement with one or the other of said two sealing-surfaces in yaccordance with the selected positioning of said first valve body, said valve bodies and associated seats being arranged with respectV to said openings such that `a reversal in positioning of said valve bodies produces a corresponding reversal in direction of flow from said source or" fluid pressure through said load element.
9. A valve structure comprising, in combination, an elongated ytubular memberfor carrying fluid, the side WallY of said member being sufficiently thin to permit pressure deformation thereof, a valve seat' positioned Within the interior of said tubular member in a blind location remote from the ends of said member, said valve seat being formed with a groove extending around the outer periphery thereof adjacent the inner wall of said tubular member, and a mass of resilientV material positioned in said groove, the wall of said tubular member being displaced inwardly adjacent said groove so that a portion of the Wall extends into and makes intimate contact with said resilient material, whereby said valve seat is tightly sealed `and firmly held in position within said tubular member.
10. A valve structure comprising, in combination, an elongated tubular portion for carrying uid, said portion having a side wall that is sufiiciently thin to permit pressure deformation thereof, at least one valve seat positioned within the interior of said tubular portion in a blind location remote fromV the ends of said portion, said valve seat being formed with a groove extending around the outer periphery of said seat adjacent the inner wall of said tubular portion', and a resilient ring positioned in said groove, the wall of` said tubular portion being displaced inwardly adjacent said groove to form an annular depression extendingl into andk making intimate contact with said resilient` ring, whereby said valve seat is tightly sealed and tirmly held in position within said tubular portion.
ll. Avalve` structure comprising, in combination, an elongated' tubular fluid-carrying casing, the wall of said casing being adapted to accommodate pressure deformation thereof, a valve seat positioned within the interior ofs'aid" casing i'n a* blind` location remote from the ends of said-casing, said valve seat being formed with a groove extending around the outer periphery thereof in a plane parallel to a sealing surface of said seat and adjacent the inner wall of said' casing, and a mass of resilient material positioned in said groove', the wail of said casing being displaced inwardly adjacent said groove so that` a portion of the wall extends into and makes intimate contact with said resilient material, whereby said valve seat is tightly sealed and firmly held in position within said casing.
l2. A valve structure comprising, in combination, an elongated cylindrical casing for carrying uid, the wall of said casing being adapted to accommodate pressure deformation thereof, atleast one valve seat positioned within the interior of said casing in a blind location remote from the ends of said casing, said valve seat being formed with a groove extending around the outer periphery thereof in a plane parallel to a sealing surface of said valve seatadjacent the inner wall of said casing, said groove having a rectangular cross-section, and a tight-tting fiat ring formed of rubber positioned in said groove, the wall of said casing being displaced inwardly adjacent said groove so that a portion of the wall extends into and makes intimate contact with said fiat ring, whereby said valve seat is tightly sealed and firmly held in position within said casing. f
13. Reversing valve structure for use with combined cooling and heating systems comprising, in combination, a first valve body movable within a corresponding valve chamber, a first pair of valve seats selectively engageable by said first valve body, control means for moving said first valve body, a second valve body mechanically independent of said first valve body and movable within a corresponding valve chamber, a second pair of valve seats selectively engageable by said second valve body, a rst pair of conduits adapted to be connected respectively to the outlet and inlet of a compressor unit, a second pair of conduits adapted to be connected to a load element, said valve chambers and said conduits being interconnected in such a manner that the system pressure moves said second valve body from engagement with one to the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said rst pair of valve seats, said conduits also being arranged with respect to said valve chambers such that the corresponding movement of said valve bodies from one position to the other reverses the direction of fiuid flow through said load element, spring means associated with one of said valve bodies and arranged to apply a force to said one valve body to urge said body away from engagement with a corresponding valve seat, said force being suiiicient to move the valve body slightly away from its seat shortly after the compressor unit has been cut ofi so as to permit the system pressures rapidly to equalize, whereby the first valve body may readily be moved by said control means from one position to its other position.
i4. Valve structure for use with a reverse-cycle heating-cooling system wherein a compressor delivers fluid under pressure in either direction through an arrangement of coils, comprising, in combination, a master valve body movable within a first valve chamber, control means for moving said master valve body, a rst pair of valve seats alternately engageable by said master valve body in accordance with the setting of said control means, a slave valve body movable within a second valve chamber, a second pair of valve seats alternately engageable by said slave valve body, a first pair of conduits each connected to one of said valve chambers and adapted to be connected at their remote ends to the inlet and outlet, respectively, of said compressor, a second pair of conduits associated with said valve chambers and adapted to be connected at their remote ends to respective opposite ends of said arrangement of coils, said conduits being so arranged with respect to said valve chambers that said slave valve body is moved from one to the other of said second pair of valve seats by fiuid pressure when said master valve body is moved from one to the other of said first pair of valve seats and the direction of fluid flow through said arrangement of coils correspondingly is reversed, means associated with one of said valve bodies to apply a' torque to at least one of its valve heads when said one head is seated against the corresponding valve seat, said torque being applied in a plane perpendicular to the planeA of said corresponding valve seat and in such a direction as to tip said one head away from engagement with said corresponding valve seat, whereby when the system pressures within the valve structure have become nearly equalized after cutting ofi said compressor prior to reversing the cycle, said one head breaks away from its corresponding valve seat to permit the flow of fluid therethrough to rapidly equalize the system pressures so that the master valve body may readily be shifted from one position to the other by said control means.
15. A reversing valve assembly for use with combined cooling and heating systems comprising, in combination, a valve casing, a first valve body movable within said casing, a first pair of valve seats selectively engageable by said first valve body, control means for changing the positioning of' said first valve body, a second valve ybody movable within said casing, a second pair of valve seats selectively engageable by said second valve body, a first pair of openings in said casing adapted to be connected, respectively, to the outlet and inlet of a compressor unit, a second pair of openings in said casing adapted to be connected to a load element, said openings being located with respect to said valve bodies such that the system pressure moves said second valve body to engage one or the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said first pair of valve seats, said openings also being arranged such that the movement of said valve bodies from one position to the other reverses the direction of tiuid liow through said load element, spring means associated with one of said valve bodies and arranged to apply a torque to a Valve head secured to said one valve body in a plane transverse to the plane of the seating surface of said head, said torque being sufficient to move the valve head slightly away from its corresponding seat shortly after said compressor unit has been deenergized to permit the system pressures rapidly to equalize on opposite sides of the `seated valve head, whereby the first valve body may readily be moved by said control means from one position to its other position.
16. A reversing valve assembly for use with combined cooling and heating systems comprising, in combination, a first valve body movable within a corresponding valve chamber, a first pair of valve seats selectively engageable by said first valve body, control means for moving said rst valve body, a second valve body mechanically independent of said first valve body and movable within a corresponding valve chamber, a second pair of valve seats selectively engageable by said second valve body, a first pair of conduits adapted to be connected respectively to the outlet and inlet of a compressor unit, a second pair of conduits adapted to be connected to a load element, said valve chambers and said conduits being interconnected in such a manner that the system pressure moves said second valve body from engagement with one to the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said first pair of valve seats, said conduits also being arranged with respect to said valve chambers such that the corresponding movement of said. valve bodies from one position to the other reverses the direction of fluid flow through said load element, spring means associated with said second valve body and arranged to apply a force to urge said body away from engagement with a corresponding valve seat, said force/being sufficient to move the valve body slightly away from its seat shortly after the compressor unit has been cut ofi to permit the system pressures rapidly to equalize, whereby the first valve body may readily be moved by said control means from one position to its other position.
17. Reversing valve structure for use with combined cooling and heating systems comprising, in combination, a first valve body movable within a corresponding valve chamber, a rst pair of valve .seats selectively engageable by said rst valve body, control means for moving said rst valve body, a second valve body movable within a corresponding valve chamber, and cornprising a valve shaft having a valve head at each end thereof, said valve shaft including a slightly bent metal rod integral therewith, a second pair of valve seats selectively engageable by the heads of said second valve body, a first pair of conduits adapted to be connected respectively to the outlet and inlet of a compressor unit, a second pair of conduits adapted to be connected to a load element, said valve chambers and said conduits being interconnected in such a manner that the system pressure moves said second valve body from engagement with one to the other of said second pair of valve seats when said first valve body is moved by said control means from engagement with one to the other of said first pair of valve seats, said conduits also being arranged with respect to said valve chambers such that the corresponding movement of said valve bodies from one position to the other reverses the direction of uid ow through said load element, said bent rod being arranged to apply a torque to one of said valve heads when said one head is pressed against a corresponding valve seat to urge said head away from engagement with said seat, said torque being sufiicient to tip the head slightly away from its seat shortly after the compressor unit has been cut oit so as to permit the system pressures rapidly to equalize, whereby the first valve body may readily be moved by said control means from one position to its other position.
References Cited in the tile of this patent UNITED STATES PATENTS 1,397,080 Coleman Nov. 15, 1921 1,805,868 Greer May 11, 1931 1,911,775 Smith May 30, 1933 2,175,412 Rodman Oct. 10, 1939 2,351,140 McCloy June 13, 1944 2,654,227 Muifly Oct. 6, 1953 2,704,649 Ellenberger Mar. 22, 1955 FOREIGN PATENTS 216,218 Switzerland of 1941 441,025 France of 1912
US48353755 1955-01-24 1955-01-24 Valve construction for reverse cycle system Expired - Lifetime US2782610A (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2888034A (en) * 1956-08-02 1959-05-26 Glegg Douglas One-piece double check valve
US2982303A (en) * 1957-08-26 1961-05-02 Alco Valve Co Four-way reverse cycle valve
US5047216A (en) * 1988-02-22 1991-09-10 Delta Projects Inc. Apparatus for recovering elemental sulphur
US5564458A (en) * 1992-08-11 1996-10-15 Robert Bosch Gmbh Timing valve for the discontinuous metering of a volume flow
US20070272152A1 (en) * 2004-08-25 2007-11-29 Itw Limited Air Valve for a Paint Gun

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Publication number Priority date Publication date Assignee Title
FR441025A (en) * 1912-03-06 1912-07-27 Patterson Allen Engineering C Valve refinements
US1397080A (en) * 1918-01-15 1921-11-15 Charles S Coleman Boiler-tube and end-plate connection
US1805868A (en) * 1930-02-10 1931-05-19 Tony S Greer Combination gas-tank cap and feed supply lock
US1911775A (en) * 1929-01-17 1933-05-30 Frank H Smith Method of making pipe couplings
US2175412A (en) * 1937-12-11 1939-10-10 Universal Oil Prod Co Tubular conduit
CH216218A (en) * 1939-11-25 1941-08-15 Bbc Brown Boveri & Cie Process for the solderless and thread-free connection of pipes made of plastically deformable metal.
US2351140A (en) * 1941-11-06 1944-06-13 Westinghouse Electric & Mfg Co Refrigeration apparatus
US2654227A (en) * 1948-08-20 1953-10-06 Muffly Glenn Room cooling and heating system
US2704649A (en) * 1951-08-16 1955-03-22 Gen Electric Control valve for reversible refrigerating system

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
FR441025A (en) * 1912-03-06 1912-07-27 Patterson Allen Engineering C Valve refinements
US1397080A (en) * 1918-01-15 1921-11-15 Charles S Coleman Boiler-tube and end-plate connection
US1911775A (en) * 1929-01-17 1933-05-30 Frank H Smith Method of making pipe couplings
US1805868A (en) * 1930-02-10 1931-05-19 Tony S Greer Combination gas-tank cap and feed supply lock
US2175412A (en) * 1937-12-11 1939-10-10 Universal Oil Prod Co Tubular conduit
CH216218A (en) * 1939-11-25 1941-08-15 Bbc Brown Boveri & Cie Process for the solderless and thread-free connection of pipes made of plastically deformable metal.
US2351140A (en) * 1941-11-06 1944-06-13 Westinghouse Electric & Mfg Co Refrigeration apparatus
US2654227A (en) * 1948-08-20 1953-10-06 Muffly Glenn Room cooling and heating system
US2704649A (en) * 1951-08-16 1955-03-22 Gen Electric Control valve for reversible refrigerating system

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2888034A (en) * 1956-08-02 1959-05-26 Glegg Douglas One-piece double check valve
US2982303A (en) * 1957-08-26 1961-05-02 Alco Valve Co Four-way reverse cycle valve
US5047216A (en) * 1988-02-22 1991-09-10 Delta Projects Inc. Apparatus for recovering elemental sulphur
US5564458A (en) * 1992-08-11 1996-10-15 Robert Bosch Gmbh Timing valve for the discontinuous metering of a volume flow
US20070272152A1 (en) * 2004-08-25 2007-11-29 Itw Limited Air Valve for a Paint Gun
US8235356B2 (en) * 2004-08-25 2012-08-07 Itw Limited Air valve for a paint gun

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