US2763578A - Process of finishing cellulosic fabric and product resulting therefrom - Google Patents
Process of finishing cellulosic fabric and product resulting therefrom Download PDFInfo
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- US2763578A US2763578A US418462A US41846254A US2763578A US 2763578 A US2763578 A US 2763578A US 418462 A US418462 A US 418462A US 41846254 A US41846254 A US 41846254A US 2763578 A US2763578 A US 2763578A
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- fabric
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- 238000000034 method Methods 0.000 title claims description 17
- 230000008569 process Effects 0.000 title claims description 10
- 239000004744 fabric Substances 0.000 title description 51
- NIXOWILDQLNWCW-UHFFFAOYSA-N Acrylic acid Chemical compound OC(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-N 0.000 claims description 18
- XTXRWKRVRITETP-UHFFFAOYSA-N Vinyl acetate Chemical compound CC(=O)OC=C XTXRWKRVRITETP-UHFFFAOYSA-N 0.000 claims description 16
- 229920002301 cellulose acetate Polymers 0.000 claims description 9
- 239000004627 regenerated cellulose Substances 0.000 claims description 8
- 239000000839 emulsion Substances 0.000 description 26
- SMZOUWXMTYCWNB-UHFFFAOYSA-N 2-(2-methoxy-5-methylphenyl)ethanamine Chemical compound COC1=CC=C(C)C=C1CCN SMZOUWXMTYCWNB-UHFFFAOYSA-N 0.000 description 16
- BAPJBEWLBFYGME-UHFFFAOYSA-N Methyl acrylate Chemical compound COC(=O)C=C BAPJBEWLBFYGME-UHFFFAOYSA-N 0.000 description 16
- 239000000047 product Substances 0.000 description 16
- QGZKDVFQNNGYKY-UHFFFAOYSA-N Ammonia Chemical compound N QGZKDVFQNNGYKY-UHFFFAOYSA-N 0.000 description 14
- 239000000243 solution Substances 0.000 description 14
- 239000000178 monomer Substances 0.000 description 13
- 229920005989 resin Polymers 0.000 description 12
- 239000011347 resin Substances 0.000 description 12
- 239000000203 mixture Substances 0.000 description 10
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 10
- 229920000642 polymer Polymers 0.000 description 9
- 229910021529 ammonia Inorganic materials 0.000 description 7
- 230000000694 effects Effects 0.000 description 7
- JIGUQPWFLRLWPJ-UHFFFAOYSA-N Ethyl acrylate Chemical compound CCOC(=O)C=C JIGUQPWFLRLWPJ-UHFFFAOYSA-N 0.000 description 6
- CERQOIWHTDAKMF-UHFFFAOYSA-N Methacrylic acid Chemical compound CC(=C)C(O)=O CERQOIWHTDAKMF-UHFFFAOYSA-N 0.000 description 6
- 238000001035 drying Methods 0.000 description 6
- PNJWIWWMYCMZRO-UHFFFAOYSA-N pent‐4‐en‐2‐one Natural products CC(=O)CC=C PNJWIWWMYCMZRO-UHFFFAOYSA-N 0.000 description 6
- VVQNEPGJFQJSBK-UHFFFAOYSA-N Methyl methacrylate Chemical compound COC(=O)C(C)=C VVQNEPGJFQJSBK-UHFFFAOYSA-N 0.000 description 5
- 239000002253 acid Substances 0.000 description 5
- 125000002496 methyl group Chemical group [H]C([H])([H])* 0.000 description 5
- QTBSBXVTEAMEQO-UHFFFAOYSA-M Acetate Chemical compound CC([O-])=O QTBSBXVTEAMEQO-UHFFFAOYSA-M 0.000 description 4
- 239000003513 alkali Substances 0.000 description 4
- 150000002148 esters Chemical class 0.000 description 4
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 3
- 238000003490 calendering Methods 0.000 description 3
- 239000003054 catalyst Substances 0.000 description 3
- 238000006243 chemical reaction Methods 0.000 description 3
- 239000003995 emulsifying agent Substances 0.000 description 3
- 238000006116 polymerization reaction Methods 0.000 description 3
- 238000010992 reflux Methods 0.000 description 3
- 150000003839 salts Chemical class 0.000 description 3
- 238000007127 saponification reaction Methods 0.000 description 3
- 239000007787 solid Substances 0.000 description 3
- 239000003381 stabilizer Substances 0.000 description 3
- 238000003860 storage Methods 0.000 description 3
- 229920002554 vinyl polymer Polymers 0.000 description 3
- DNIAPMSPPWPWGF-GSVOUGTGSA-N (R)-(-)-Propylene glycol Chemical compound C[C@@H](O)CO DNIAPMSPPWPWGF-GSVOUGTGSA-N 0.000 description 2
- PPBRXRYQALVLMV-UHFFFAOYSA-N Styrene Chemical compound C=CC1=CC=CC=C1 PPBRXRYQALVLMV-UHFFFAOYSA-N 0.000 description 2
- 229920000180 alkyd Polymers 0.000 description 2
- 235000011114 ammonium hydroxide Nutrition 0.000 description 2
- 239000007864 aqueous solution Substances 0.000 description 2
- 125000004432 carbon atom Chemical group C* 0.000 description 2
- 238000010276 construction Methods 0.000 description 2
- 229920001577 copolymer Polymers 0.000 description 2
- 239000000835 fiber Substances 0.000 description 2
- 238000009472 formulation Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 239000000463 material Substances 0.000 description 2
- JRKICGRDRMAZLK-UHFFFAOYSA-L peroxydisulfate Chemical compound [O-]S(=O)(=O)OOS([O-])(=O)=O JRKICGRDRMAZLK-UHFFFAOYSA-L 0.000 description 2
- XNGIFLGASWRNHJ-UHFFFAOYSA-N phthalic acid Chemical compound OC(=O)C1=CC=CC=C1C(O)=O XNGIFLGASWRNHJ-UHFFFAOYSA-N 0.000 description 2
- 229920002451 polyvinyl alcohol Polymers 0.000 description 2
- 239000012262 resinous product Substances 0.000 description 2
- 229920001897 terpolymer Polymers 0.000 description 2
- 239000004753 textile Substances 0.000 description 2
- 125000000391 vinyl group Chemical group [H]C([*])=C([H])[H] 0.000 description 2
- 125000004066 1-hydroxyethyl group Chemical group [H]OC([H])([*])C([H])([H])[H] 0.000 description 1
- PYSRRFNXTXNWCD-UHFFFAOYSA-N 3-(2-phenylethenyl)furan-2,5-dione Chemical compound O=C1OC(=O)C(C=CC=2C=CC=CC=2)=C1 PYSRRFNXTXNWCD-UHFFFAOYSA-N 0.000 description 1
- NIXOWILDQLNWCW-UHFFFAOYSA-M Acrylate Chemical compound [O-]C(=O)C=C NIXOWILDQLNWCW-UHFFFAOYSA-M 0.000 description 1
- KCXVZYZYPLLWCC-UHFFFAOYSA-N EDTA Chemical compound OC(=O)CN(CC(O)=O)CCN(CC(O)=O)CC(O)=O KCXVZYZYPLLWCC-UHFFFAOYSA-N 0.000 description 1
- IMROMDMJAWUWLK-UHFFFAOYSA-N Ethenol Chemical compound OC=C IMROMDMJAWUWLK-UHFFFAOYSA-N 0.000 description 1
- 239000004354 Hydroxyethyl cellulose Substances 0.000 description 1
- 229920000663 Hydroxyethyl cellulose Polymers 0.000 description 1
- 241001072332 Monia Species 0.000 description 1
- 239000002202 Polyethylene glycol Substances 0.000 description 1
- 239000004721 Polyphenylene oxide Substances 0.000 description 1
- 239000004372 Polyvinyl alcohol Substances 0.000 description 1
- OFOBLEOULBTSOW-UHFFFAOYSA-N Propanedioic acid Natural products OC(=O)CC(O)=O OFOBLEOULBTSOW-UHFFFAOYSA-N 0.000 description 1
- 229920000297 Rayon Polymers 0.000 description 1
- 229920000147 Styrene maleic anhydride Polymers 0.000 description 1
- UCTLHLZWKJIXJI-LXIBVNSESA-N [(3s,8r,9s,10r,13s,14s)-17-chloro-16-formyl-10,13-dimethyl-2,3,4,7,8,9,11,12,14,15-decahydro-1h-cyclopenta[a]phenanthren-3-yl] acetate Chemical compound C([C@@H]12)C[C@]3(C)C(Cl)=C(C=O)C[C@H]3[C@@H]1CC=C1[C@]2(C)CC[C@H](OC(=O)C)C1 UCTLHLZWKJIXJI-LXIBVNSESA-N 0.000 description 1
- 150000007513 acids Chemical class 0.000 description 1
- 125000005396 acrylic acid ester group Chemical group 0.000 description 1
- 230000009471 action Effects 0.000 description 1
- 230000002411 adverse Effects 0.000 description 1
- 230000032683 aging Effects 0.000 description 1
- 125000001931 aliphatic group Chemical group 0.000 description 1
- 239000012670 alkaline solution Substances 0.000 description 1
- 125000002877 alkyl aryl group Chemical group 0.000 description 1
- 150000005215 alkyl ethers Chemical class 0.000 description 1
- ROOXNKNUYICQNP-UHFFFAOYSA-N ammonium peroxydisulfate Substances [NH4+].[NH4+].[O-]S(=O)(=O)OOS([O-])(=O)=O ROOXNKNUYICQNP-UHFFFAOYSA-N 0.000 description 1
- VAZSKTXWXKYQJF-UHFFFAOYSA-N ammonium persulfate Chemical compound [NH4+].[NH4+].[O-]S(=O)OOS([O-])=O VAZSKTXWXKYQJF-UHFFFAOYSA-N 0.000 description 1
- 229910001870 ammonium persulfate Inorganic materials 0.000 description 1
- 150000008064 anhydrides Chemical class 0.000 description 1
- 239000012736 aqueous medium Substances 0.000 description 1
- 239000002585 base Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 125000000484 butyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003795 chemical substances by application Substances 0.000 description 1
- 238000006482 condensation reaction Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000001419 dependent effect Effects 0.000 description 1
- 230000006866 deterioration Effects 0.000 description 1
- 230000001627 detrimental effect Effects 0.000 description 1
- 238000007865 diluting Methods 0.000 description 1
- 238000005108 dry cleaning Methods 0.000 description 1
- 238000010410 dusting Methods 0.000 description 1
- 229960001484 edetic acid Drugs 0.000 description 1
- 238000007720 emulsion polymerization reaction Methods 0.000 description 1
- KRWWZDVIEFSIOT-UHFFFAOYSA-N ethenyl acetate;furan-2,5-dione Chemical compound CC(=O)OC=C.O=C1OC(=O)C=C1 KRWWZDVIEFSIOT-UHFFFAOYSA-N 0.000 description 1
- UIWXSTHGICQLQT-UHFFFAOYSA-N ethenyl propanoate Chemical compound CCC(=O)OC=C UIWXSTHGICQLQT-UHFFFAOYSA-N 0.000 description 1
- 125000001495 ethyl group Chemical group [H]C([H])([H])C([H])([H])* 0.000 description 1
- 239000003063 flame retardant Substances 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 235000019447 hydroxyethyl cellulose Nutrition 0.000 description 1
- 238000004900 laundering Methods 0.000 description 1
- VZCYOOQTPOCHFL-UPHRSURJSA-N maleic acid Chemical compound OC(=O)\C=C/C(O)=O VZCYOOQTPOCHFL-UPHRSURJSA-N 0.000 description 1
- 239000011976 maleic acid Substances 0.000 description 1
- 125000005395 methacrylic acid group Chemical group 0.000 description 1
- IWVKTOUOPHGZRX-UHFFFAOYSA-N methyl 2-methylprop-2-enoate;2-methylprop-2-enoic acid Chemical compound CC(=C)C(O)=O.COC(=O)C(C)=C IWVKTOUOPHGZRX-UHFFFAOYSA-N 0.000 description 1
- -1 methyl vinyl Chemical group 0.000 description 1
- XJRBAMWJDBPFIM-UHFFFAOYSA-N methyl vinyl ether Chemical compound COC=C XJRBAMWJDBPFIM-UHFFFAOYSA-N 0.000 description 1
- SNVLJLYUUXKWOJ-UHFFFAOYSA-N methylidenecarbene Chemical compound C=[C] SNVLJLYUUXKWOJ-UHFFFAOYSA-N 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 125000000896 monocarboxylic acid group Chemical group 0.000 description 1
- 230000003472 neutralizing effect Effects 0.000 description 1
- 230000001151 other effect Effects 0.000 description 1
- 150000002978 peroxides Chemical class 0.000 description 1
- 229920003023 plastic Polymers 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 229920000570 polyether Polymers 0.000 description 1
- 229920001223 polyethylene glycol Polymers 0.000 description 1
- 230000000379 polymerizing effect Effects 0.000 description 1
- 150000007519 polyprotic acids Polymers 0.000 description 1
- USHAGKDGDHPEEY-UHFFFAOYSA-L potassium persulfate Chemical compound [K+].[K+].[O-]S(=O)(=O)OOS([O-])(=O)=O USHAGKDGDHPEEY-UHFFFAOYSA-L 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 125000001436 propyl group Chemical group [H]C([*])([H])C([H])([H])C([H])([H])[H] 0.000 description 1
- 238000012797 qualification Methods 0.000 description 1
- 239000005871 repellent Substances 0.000 description 1
- 229910052708 sodium Inorganic materials 0.000 description 1
- 239000011734 sodium Substances 0.000 description 1
- 159000000000 sodium salts Chemical class 0.000 description 1
- 239000000126 substance Substances 0.000 description 1
- KDYFGRWQOYBRFD-UHFFFAOYSA-N succinic acid Chemical compound OC(=O)CCC(O)=O KDYFGRWQOYBRFD-UHFFFAOYSA-N 0.000 description 1
- 150000005846 sugar alcohols Polymers 0.000 description 1
- 230000002110 toxicologic effect Effects 0.000 description 1
- 231100000027 toxicology Toxicity 0.000 description 1
- VZCYOOQTPOCHFL-UHFFFAOYSA-N trans-butenedioic acid Natural products OC(=O)C=CC(O)=O VZCYOOQTPOCHFL-UHFFFAOYSA-N 0.000 description 1
Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06M—TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- D06M15/00—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment
- D06M15/19—Treating fibres, threads, yarns, fabrics, or fibrous goods made from such materials, with macromolecular compounds; Such treatment combined with mechanical treatment with synthetic macromolecular compounds
- D06M15/21—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06M15/263—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof
- D06M15/267—Macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds of unsaturated carboxylic acids; Salts or esters thereof of unsaturated carboxylic esters having amino or quaternary ammonium groups
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31—Surface property or characteristic of web, sheet or block
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T442/00—Fabric [woven, knitted, or nonwoven textile or cloth, etc.]
- Y10T442/20—Coated or impregnated woven, knit, or nonwoven fabric which is not [a] associated with another preformed layer or fiber layer or, [b] with respect to woven and knit, characterized, respectively, by a particular or differential weave or knit, wherein the coating or impregnation is neither a foamed material nor a free metal or alloy layer
- Y10T442/2402—Coating or impregnation specified as a size
Definitions
- This invention relates to the finishing of fabrics in order to obtain special effects.
- This invention relates to the application of polymeric products to impart various finishes, such as a taffeta finish, for example, to fabrics made of cellulose acetate and regenerated cellulose, such as cuprammoniu-m and viscose rayon.
- Fabrics constructed completely or partly of these fibers made be soft and limp or stiff and firm depending on their construction.
- the crispness, stiffness, and scroop associated with taffeta-s may be imparted to a cellulose acetate fabric lacking these characteristics by the application of a taffeta finish.
- Even more stiffness and paperiness are demanded for utilization of the fabric as ribbon; this may be accomplished by applying a ribbon finish.
- a ribbon or taffeta finish to be acceptable must impart to the fabric other properties besides crispness, stiffness, paperiness, or scroop.
- the finish must have such adhesion to the fiber that it does not show mark-off or dusting. It must undergo calendering, hot or cold, with no undesirable eifects on the hand of the fabric. It must not interfere with the cutting of the fabric by means of a hot knife or wire. It must withstand laundering and dry cleaning. It must impart a certain desirable gloss or sheen to the fabric and, obviously, it must not have adverse toxicological or dermatological effects.
- Such finishes have in the past been provided by the application of resinous products of the alkyd type made by the condensation reaction of a polybasic acid, such as phthalic acid and polyhydric alcohols, such as glycerol.
- resinous products of the alkyd type made by the condensation reaction of a polybasic acid, such as phthalic acid and polyhydric alcohols, such as glycerol.
- These resins are supplied and stored in very viscous alkaline solutions. Because of gradual saponification and other detrimental reactions which occur on storage/ these products deteriorate with aging and, therefore, the effects produced by these resins change with their age. In fact, upon prolonged storage, they lose their water solubility and become useless.
- An object of the present invention is to provide a means of finishing cellulose acetate and other cellulosic fabrics with resins having much improved storage stability. These resins are addition polymers which are quite resistant to saponification and cannot undergo a gradual deterioration of the kind which takes place with alkyd type materials. Another object is to provide a means of finishing fabrics with polymers which are easily handled as low viscosity emulsions. A further object is to provide a finish with superior qualities in color, mark off, hand and permanence to atmospheric conditions.
- a resinous product should possess certain qualifications to be useful for finishing fabrics. It is preferable to apply such resins from an aqueous solution whose viscosity must be low enough to allow for correct mechanical action of the fabric and the finishing machinery. Very few of the known resins which can be dissolved in aqueous media are suitable.
- Vinyl acetate may be used with methyl acrylate or ethyl acrylate, for example, in the proportions by weight of mol percent vinyl acetate, 10 mol percent of methyl or ethyl acrylate and 10 mol percent acrylic acid.
- the vinyl acetate content in such terpolymers may vary, but should preferably not be less than 50% mol by Weight of the total polymer.
- the proportion of acrylic acid ester which is incorporated into these resins also may be Widely varied. Values of 5 to 20 mol percent by weight of the total monomer present have been found satisfactory. Seven to ten mol percent are the preferred values.
- Interpolymers from acrylic acid or methacrylic acid and a polymerizable monomer are well known. Certain of these products, e. g., methacrylic acid-methyl methacrylate interpolymers, have been suggested for application to textiles as a size, more particularly as a warp size. These products are not suitable for taffeta or ribbon finish because their solutions, at concentrations low enough to give workable viscosities in the bath do not give the desired effects on the fabric. On the other hand, interpoly- Iners of vinyl acetate with acrylic acid have been found to lack sufficient crispness and stiffness when applied as a taffeta finish.
- the diluted emulsion is applied without adjusting the pH to the alkaline side, using the usual methods of padding, nipping, drying, and calenderand the lower aliphatic esters of acrylic or methacrylic iiig. acid.
- methyl or ethyl acrylate or methyl The following examples are given for illustrative purmethacrylate may be incorporated in terpolymcrs which poses and are not to limit the invention. yield satisfactory finishes.
- the propyl or butyl esters may be used.
- Example 1 desirable third COmPOBEPt is eithfaf methyl acrylate Q
- This example illustrates the use of varying amounts of ethyl acl'ylate- For a Tlbbon fimsh mfithyl acrylata 1s methyl methacrylate and vinyl acetate with a constant p percentage of acrylic acid in the preparation of emulsions
- the polymers of this invention are prepared by means f the resins of this invention of the emulsion technique because of the advantages which result from its use, viz., the product is obtained in a finely di id d form which readily reacts with ammonia solutions Emulslon N0 1 2 3 4 5 to form clear or slightly hazy solutions.
- the emulsion I I 1 itself is of low viscosity and may be handled as a homog f fif composmonofmonomer geneous liquid.
- a part c. g.
- the emulsifier and the persulfate is possible to use well-known emulsifiers and emulsion catalyst were dissolved in the necessary amount of water. stabilizers. Suitable catalysts may be used, for example,
- the mixture was placed in a glass reaction vessel, fitted peroxides and persulfates.
- water-soluble catawith a reflux condenser, and stirred mechanically while lysts are preferred.
- Heat was those skilled in the art.
- KOH, NHrOH produces clear or slightly
- the products of this example were diluted by the addihazy, colorless solutions of the corresponding salts of the tion of water to a solids content of 78% by weight. Dicopolymers. The viscosity of the solution of any one lute ammonia was added until the pH was 8.0. Colorless, polymer salt depends on the concentration and the pH. clear to hazy solutions were formed in which pieces of The application to a fabric may be made from an aquecellulose acetate satin were immersed. The wetted cloths ous solution obtained by first diluting the emulsion with were passed between rubber faced rolls to squeeze out water. A thirty percent by weight solids emulsion (1 excess liquid, leaving about 100% wet pick up.
- the clutch is dried and may or may not be further proc- Emulsions were P p y the general Prowdllfe essed by calendering, etc., depending on the hand which s ri d in Example 1, using by weight 14 mol per cent is desired.
- the amount of the copolymer apethyl acrylate and 76 mol per cent vinyl acetate with 10 plied to the f b i is held at as low a quantity as ill mol per cent of acrylic acid in the following formulations.
- This usually ranges from about The products of this example illustrate'the use of different 6 to about 20% by weight of the fabric weight. 0 emulsifiers, emulsion stabilizers and catalysts.
- Example 3 The formulations in this example were polymerized by the procedure described in Example 1.
- Emulsion No These products applied to acetate fabrics produced a stiffer finish than those in Example 2.
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
Description
United States Patent r 2,763,578 PROCESS OF FINISHING CELLULOSIC FABRIC AND PRODUCT RESULTING THEREFROM John Kenson Simons, Norristown, Pa., assignor to Quaker Chemical Products Corporation, Conshohocken, Pa., a corporation of Pennsylvania No Drawing. Application March 24, 1954, Serial No. 418,462 6 Claims. (Cl. 117145) This invention relates to the finishing of fabrics in order to obtain special effects. In particular it relates to the application of polymeric products to impart various finishes, such as a taffeta finish, for example, to fabrics made of cellulose acetate and regenerated cellulose, such as cuprammoniu-m and viscose rayon.
Fabrics constructed completely or partly of these fibers made be soft and limp or stiff and firm depending on their construction. In order to obtain fabrics with increased stiffness and crispness from the softer construction, it is necessary to apply some kind of finish. For example, the crispness, stiffness, and scroop associated with taffeta-s may be imparted to a cellulose acetate fabric lacking these characteristics by the application of a taffeta finish. Even more stiffness and paperiness are demanded for utilization of the fabric as ribbon; this may be accomplished by applying a ribbon finish.
A ribbon or taffeta finish to be acceptable must impart to the fabric other properties besides crispness, stiffness, paperiness, or scroop. The finish must have such adhesion to the fiber that it does not show mark-off or dusting. It must undergo calendering, hot or cold, with no undesirable eifects on the hand of the fabric. It must not interfere with the cutting of the fabric by means of a hot knife or wire. It must withstand laundering and dry cleaning. It must impart a certain desirable gloss or sheen to the fabric and, obviously, it must not have adverse toxicological or dermatological effects.
Such finishes have in the past been provided by the application of resinous products of the alkyd type made by the condensation reaction of a polybasic acid, such as phthalic acid and polyhydric alcohols, such as glycerol. These resins are supplied and stored in very viscous alkaline solutions. Because of gradual saponification and other detrimental reactions which occur on storage/ these products deteriorate with aging and, therefore, the effects produced by these resins change with their age. In fact, upon prolonged storage, they lose their water solubility and become useless.
An object of the present invention is to provide a means of finishing cellulose acetate and other cellulosic fabrics with resins having much improved storage stability. These resins are addition polymers which are quite resistant to saponification and cannot undergo a gradual deterioration of the kind which takes place with alkyd type materials. Another object is to provide a means of finishing fabrics with polymers which are easily handled as low viscosity emulsions. A further object is to provide a finish with superior qualities in color, mark off, hand and permanence to atmospheric conditions.
A resinous product should possess certain qualifications to be useful for finishing fabrics. It is preferable to apply such resins from an aqueous solution whose viscosity must be low enough to allow for correct mechanical action of the fabric and the finishing machinery. Very few of the known resins which can be dissolved in aqueous media are suitable.
Interpolymers from various polymerizable monomers and polymerizable or unsaturated acids are well known.
Such products as the copolymers of styrene and maleic acid, vinyl methyl ether and ma-leic acid, methyl methacrylate and methacrylic acid have been described and 2,763,578 Patented Sept. 18, 1956 many of them have applications in the textile fields. But although these products have sufficient stability toward saponification, they have disadvantages which have prevented their utilization in certain finishing operations; viz., their solutions at concentrations low enough to give workable viscosities in the bath do not give the desired effect on the fabric and, vice versa, when the bath is made up to a concentration which would probably give the desired effects the viscosity is so high that the fabric cannot be run through it satisfactorily. A further disadvantage of using these products is that they are usually provided as granular or powdery solids which dissolve with difficulty in dilute ammonia or alkalies.
It has been found that finishes of exceptionally fine color and clarity, preserving the fine-st sheen or gloss of an acetate fabric and yielding fabrics with hand characteristics ranging through a heavy fullness: to a thin, crisp paperiness may be obtained by the processes of this invention. Such results are produced by employing an emulsion of an interpolymer of acrylic or methacrylic acid and at least two monomers selected from the group consisting of vinyl acetate, methyl methacrylate, methyl acrylate and ethyl acrylate. These interpolymers are composed of at least three components, e. g., vinyl acetate, an acrylic acid of the formula CH2=C(R)COOH wherein R is H or CH3, or mixtures thereof, together with an ester of such an acid and a lower aliphatic alcohol containing not more than 4 carbon atoms. The proportions of each may be varied within limits hereinafter described. In order that these resins may be applied from alkaline or ammoniacal aqueous solution a certain minimum amount of acrylic acid is desirable. It has been found that at least five mol percent based on the total monomer is necessary. The maximum amount that is desirable is dependent on the Water solubility of the resulting polymer. A maximum percentage which it is undesirable to exceed is 30 mol percent by Weight. The amount of acrylic acid ranges between 5 and 20 mol percent by Weight for satis factory results. Values of 7-10 mol percent by Weight are preferred. i
The choice of other monomers copolymerized with the acrylic acid and the proportions thereof depends upon the quality of the hand desired of the fabric. Vinyl acetate may be used with methyl acrylate or ethyl acrylate, for example, in the proportions by weight of mol percent vinyl acetate, 10 mol percent of methyl or ethyl acrylate and 10 mol percent acrylic acid. The vinyl acetate content in such terpolymers may vary, but should preferably not be less than 50% mol by Weight of the total polymer. The proportion of acrylic acid ester which is incorporated into these resins also may be Widely varied. Values of 5 to 20 mol percent by weight of the total monomer present have been found satisfactory. Seven to ten mol percent are the preferred values.
Interpolymers from acrylic acid or methacrylic acid and a polymerizable monomer are well known. Certain of these products, e. g., methacrylic acid-methyl methacrylate interpolymers, have been suggested for application to textiles as a size, more particularly as a warp size. These products are not suitable for taffeta or ribbon finish because their solutions, at concentrations low enough to give workable viscosities in the bath do not give the desired effects on the fabric. On the other hand, interpoly- Iners of vinyl acetate with acrylic acid have been found to lack sufficient crispness and stiffness when applied as a taffeta finish. Other polymers of various types which have been found to be unsatisfactory for these reasons are: vinyl acetate-maleic anhydride, methyl vinyl ether-maleic 'anhydride, styrene maleic anhydride, vinyl acetate-methyl from vinyl acetate, acrylic acid and vinyl propionate or vinyl Z-ethyl hexoate were found to yield finishes lacking in crispness and paperiness. Satisfactory terpolymers are obtained using vinyl acetate, acrylic or methacrylic acid Alternatively, the resin may be applied to fabrics without forming a solution. The diluted emulsion is applied without adjusting the pH to the alkaline side, using the usual methods of padding, nipping, drying, and calenderand the lower aliphatic esters of acrylic or methacrylic iiig. acid. For example, methyl or ethyl acrylate or methyl The following examples are given for illustrative purmethacrylate may be incorporated in terpolymcrs which poses and are not to limit the invention. yield satisfactory finishes. For specific effects the propyl or butyl esters may be used. For taffeta finishes the most Example 1 desirable third COmPOBEPt is eithfaf methyl acrylate Q This example illustrates the use of varying amounts of ethyl acl'ylate- For a Tlbbon fimsh mfithyl acrylata 1s methyl methacrylate and vinyl acetate with a constant p percentage of acrylic acid in the preparation of emulsions The polymers of this invention are prepared by means f the resins of this invention of the emulsion technique because of the advantages which result from its use, viz., the product is obtained in a finely di id d form which readily reacts with ammonia solutions Emulslon N0 1 2 3 4 5 to form clear or slightly hazy solutions. The emulsion I I 1 itself is of low viscosity and may be handled as a homog f fif composmonofmonomer geneous liquid. V yl acetate 80 80 75 70 60 In carrying out the emulsion polymerization it is posfii3ig3gf{ f{ fi-;; sible to charge all of the components at the start, but it Emulsion formula, percent by weight: has been found that a better product results when a dripg ggl g fg ffi i i f s 1 1 l 1 1 in procedure is used. By this procedure a part (c. g. gogium c iioetyi i l to succinat 1 i 1 1 10%) of the monomer mixture is charged at the start of z gf g g i i; 3' the polymerization and the balance of the monomer to be Monomer mixturc. 28.0 28.0 28.0 23.0 28.0 charged is added gradually to the polymerizing mixture Water as the reaction proceeds. In this way polymers which are completely soluble in ammoniacal solutions are obtained. In preparing the emulsions in this example the follow- Other variations common in the emulsion technique of ing procedure was used: The emulsion stabilizer previemulsion polymerization are possible. For example, it ously dissolved in water, the emulsifier and the persulfate is possible to use well-known emulsifiers and emulsion catalyst were dissolved in the necessary amount of water. stabilizers. Suitable catalysts may be used, for example, The mixture was placed in a glass reaction vessel, fitted peroxides and persulfates. In general, water-soluble catawith a reflux condenser, and stirred mechanically while lysts are preferred. Such variations will be obvious to one tenth of the monomer mixture was added. Heat was those skilled in the art. applied and when refluxing had been well established the The polymeric products above described are obtained balance of the monomer mixture was added over a period as white emulsions with Brookfield viscosities less than 500 of 2 to 5 hours. When all monomer had been added and cp. Addition of ammonia or alkali to the undiluted no further refluxing occurred at a temperature in the emulsion results in the formation of a thick, very viscous emulsion of 95 C. the polymerization was considered solution. If the emulsion is diluted first, addition of difinished. lute alkalies, e. g. KOH, NHrOH, produces clear or slightly The products of this example were diluted by the addihazy, colorless solutions of the corresponding salts of the tion of water to a solids content of 78% by weight. Dicopolymers. The viscosity of the solution of any one lute ammonia was added until the pH was 8.0. Colorless, polymer salt depends on the concentration and the pH. clear to hazy solutions were formed in which pieces of The application to a fabric may be made from an aquecellulose acetate satin were immersed. The wetted cloths ous solution obtained by first diluting the emulsion with were passed between rubber faced rolls to squeeze out water. A thirty percent by weight solids emulsion (1 excess liquid, leaving about 100% wet pick up. These part) may be diluted with 4 parts of water. Dilute amcloths were dried on frames at 250 F. for five minutes. monia is added until the pH rises to 8. The amount of The resulting materials had stiffness, fullness, scroop, and ammonia required will depend on the amount of acrylic the fine sheen required of a affeta finish. By calendering acid which has been incorporated with the resin. The by means of hot rolls the stiifness and paperiness were inaddition of ammonia converts the milky emulsion to a creased. clear or slightly opaque solution. This solution is padded Example 2 on the fabric, the excess removed by passage between rolls. The clutch is dried and may or may not be further proc- Emulsions were P p y the general Prowdllfe essed by calendering, etc., depending on the hand which s ri d in Example 1, using by weight 14 mol per cent is desired. In general, the amount of the copolymer apethyl acrylate and 76 mol per cent vinyl acetate with 10 plied to the f b i is held at as low a quantity as ill mol per cent of acrylic acid in the following formulations. duce the desired hand. This usually ranges from about The products of this example illustrate'the use of different 6 to about 20% by weight of the fabric weight. 0 emulsifiers, emulsion stabilizers and catalysts.
Emulsion N0 6 7 8 9 10 11 12 13 Emulsion Formula, Percent by Weight:
Polyvinyl alchol ("Elvanol 5H2) 1 Polyvinyl alcohol (ElvanoP' 5%22). 1 Hydroxyethyl cellulose (Ccllosize WPHS 0. 0.95 0.95 0. 95 0. 95 0. 95 Alkyl ether of polyethylene glycol Briy 35) 0. 95 0. 95 0.95 Sodium dioctyl suliosuccinate 2.0 1. 0 2, 0
Sodium salt of alkylaryl polyether sultonate ("Trlton" X-200 [28% Potassium persulfate Ammonium persulfate Chelatlng agent (Ethylene diamine tetra acetic acid type). Monomer mix Water Acetate satin treated with these products had the hand of a taffeta fabric.
Example 3 The formulations in this example were polymerized by the procedure described in Example 1.
Emulsion No These products applied to acetate fabrics produced a stiffer finish than those in Example 2. Application of the ammoniacal solution of emulsion No. 15 to regenerated cellulose taffeta ribbon likewise imparted a stiff finish.
Persons skilled in the art of finishing fabrics will appreciate the usefulness and versatility of this invention. It has already been shown how these polymers may be applied to fabric from an emulsion or from a solution formed by addition of ammonia. Other effects are possible by only partly neutralizing the emulsion, or by application with water-repellent compositions, softeners or fire retardant. The use of ammonia solutions results in the application of a resin finish which probably undergoes important changes on curing due to liberation of ammonia. The use of fixed alkalies or the addition of polyvalent salts or bases will give different results: the finish may be made permanently insoluble in Water or it may be given other permanent modifications.
I claim:
1. The process of imparting ribbon and taffeta finishes to a fabric selected from the group consisting of cellulose acetate and regenerated cellulose which comprises impregnating the fabric in a bath containing an interpolymer composed of at least three components consisting by weight of 50-90 mol per cent vinyl acetate, 530 mol per cent of an acrylic acid of the formula wherein R is selected from the group consisting of H and CH3, and 5-20 mol per cent of an ester of said acrylic acid and a lower aliphatic alcohol containing not more than 4 carbon atoms, removing excess of said bath from the fabric and drying the fabric.
2. The process of imparting ribbon and taffeta finishes to a fabric selected from the group consisting of cellulose acetate and regenerated cellulose which comprises impregnating the fabric in a bath containing an interpolymer composed of at least three components consisting by weight of -85 mol per cent vinyl acetate, 7l0 mol per cent of acrylic acid and 7-10 mol per cent of an ester selected from the group consisting of methyl acrylate, ethyl acrylate and methyl methacrylate, removing excess of said bath from the fabric and drying the fabric.
3. The process of imparting ribbon and taffeta finishes to a fabric selected from the group consisting of cellulose acetate and regenerated cellulose which comprises impregnating the fabric in a bath containing an interpolymer composed of at least three components consisting by weight of 80-85 mol per cent vinyl acetate, 7-10 11101 per cent of methacrylic acid and 7l0 mol per cent of an ester selected from the group consisting of methyl acrylate, ethyl acrylate, and methyl methacrylate, removing excess of said bath from the fabric and drying the fabric.
4. The process of imparting ribbon and taffeta finishes to a fabric selected from the group consisting of cellulose acetate and regenerated cellulose which comprises impregnating the fabric in a bath containing an interpolymer composed of at least three components consisting by weight of 80-85 mol per cent vinyl acetate, 7-10 mol per cent of acrylic acid and 7-10 mol per cent of methyl acrylate, removing excess of said bath from the fabric and drying the fabric.
5. The process of imparting ribbon and taffeta finishes to a fabric selected from the group consisting of cellulose acetate and regenerated cellulose which comprises impregnating the fabric in a bath containing an interpolymer composed of at least three components consisting by weight of 80-85 mol per cent vinyl acetate, 7-10 mol per cent methacrylic acid and 710 mol per cent of methyl acrylate, removing excess of said bath from the fabric and drying the fabric.
6. A cellulosic fabric finished in accordance with the process of claim 1.
References Cited in the file of this patent UNITED STATES PATENTS 2,332,896 DAlelio Oct. 26, 1943 2,481,388 Bryant Sept. 6, 1949 2,562,853 Baer July 31, 1951 OTHER REFERENCES Modern Plastics, pages 128 and 129, September 1947. Serial No. 397,138, Fikentscher et al. (A. P. C.), pub-- lished May 11, 1943.
Claims (1)
1. THE PROCESS OF IMPARTING RIBBON AND TAFFETA FINISHES TO A FABRIC SELECTED FROM THE GROUP CONSISTING OF CELLULOSE ACETATE AND REGENERATED CELLULOSE WHICH COMPRISES IMPREGNATING THE FABRIC IN A BATH CONTAINING AN INTERPOLYMER COMPOSED OF AT LEAST THREE COMPONENTS CONSISTING BY WEIGHT OF 50-90 MOL PER CENT VINYL ACETATE, 5-30 MOL PER CENT OF AN ACRYLIC ACID OF THE FORMULA
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US418462A US2763578A (en) | 1954-03-24 | 1954-03-24 | Process of finishing cellulosic fabric and product resulting therefrom |
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US418462A US2763578A (en) | 1954-03-24 | 1954-03-24 | Process of finishing cellulosic fabric and product resulting therefrom |
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Cited By (15)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US2939270A (en) * | 1956-04-03 | 1960-06-07 | Celanese Corp | Spindle tapes |
US2956331A (en) * | 1955-10-24 | 1960-10-18 | Celanese Corp | Narrow fabrics |
US3003987A (en) * | 1957-11-14 | 1961-10-10 | Alco Oil & Chemical Corp | Copolymer of acrylic acid ester, method of making, and use of said polymer to coat textile fabrics |
US3010929A (en) * | 1954-10-20 | 1961-11-28 | Celanese Corp | Emulsion polymerization of vinyl acetate in the presence of additives |
US3066043A (en) * | 1958-04-10 | 1962-11-27 | Kimberly Clark Co | Cellulosic product comprising saturated fibrous web having a coating comprising vinyl resin and alkyl acrylate-carboxylic acid plasticizer |
US3070561A (en) * | 1957-11-14 | 1962-12-25 | Alco Chemical Corp | Acrylic tetrapolymer and textiles coated with same |
US3081197A (en) * | 1959-09-10 | 1963-03-12 | Du Pont | Nonwoven fabrics bonded with interpolymer and process of preparing same |
US3150110A (en) * | 1958-02-14 | 1964-09-22 | Celanese Corp | High gloss latex paints |
US3206312A (en) * | 1962-06-12 | 1965-09-14 | Eastman Kodak Co | Photographic film having antistatic agent therein |
US3262807A (en) * | 1962-06-12 | 1966-07-26 | Eastman Kodak Co | Articles resistant to static buildup |
US3394028A (en) * | 1964-02-07 | 1968-07-23 | Ciba Ltd | Process for coating porous or non-porous substrates |
US3515630A (en) * | 1965-08-04 | 1970-06-02 | Borden Inc | Resin adhesive composition and laminated structure utilizing the same |
US3687884A (en) * | 1970-08-03 | 1972-08-29 | Westvaco Corp | Alkali-swellable polyvinyl acetate grafted latexes comprising vinyl acetate, an aliphatic ester of an unsaturated monocarboxylic acid styrene, and an unsaturated monocarboxylic acid |
FR2428058A1 (en) * | 1978-06-08 | 1980-01-04 | Nl Industries Inc | POLYMERIC PRODUCT BASED ON METHACRYLIC ACID, PROCESS FOR OBTAINING AND APPLICATION AS A THICKENER FOR COATING COMPOSITIONS |
CN104558378A (en) * | 2015-01-21 | 2015-04-29 | 三峡大学 | Novel sediment solidifying agent and preparation method thereof |
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US2332896A (en) * | 1940-05-29 | 1943-10-26 | Gen Electric | Synthetic composition comprising hydrolyzed acetalized copolymers of vinyl esters and unsaturated organic esters |
US2481388A (en) * | 1945-08-24 | 1949-09-06 | Du Pont | Hydrolysis of polyvinyl esters |
US2562853A (en) * | 1948-08-14 | 1951-07-31 | Monsanto Chemicals | Insolubilization of water-soluble copolymers |
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US2332896A (en) * | 1940-05-29 | 1943-10-26 | Gen Electric | Synthetic composition comprising hydrolyzed acetalized copolymers of vinyl esters and unsaturated organic esters |
US2481388A (en) * | 1945-08-24 | 1949-09-06 | Du Pont | Hydrolysis of polyvinyl esters |
US2562853A (en) * | 1948-08-14 | 1951-07-31 | Monsanto Chemicals | Insolubilization of water-soluble copolymers |
Cited By (17)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US3010929A (en) * | 1954-10-20 | 1961-11-28 | Celanese Corp | Emulsion polymerization of vinyl acetate in the presence of additives |
US2956331A (en) * | 1955-10-24 | 1960-10-18 | Celanese Corp | Narrow fabrics |
US2939270A (en) * | 1956-04-03 | 1960-06-07 | Celanese Corp | Spindle tapes |
US3003987A (en) * | 1957-11-14 | 1961-10-10 | Alco Oil & Chemical Corp | Copolymer of acrylic acid ester, method of making, and use of said polymer to coat textile fabrics |
US3070561A (en) * | 1957-11-14 | 1962-12-25 | Alco Chemical Corp | Acrylic tetrapolymer and textiles coated with same |
US3150110A (en) * | 1958-02-14 | 1964-09-22 | Celanese Corp | High gloss latex paints |
US3066043A (en) * | 1958-04-10 | 1962-11-27 | Kimberly Clark Co | Cellulosic product comprising saturated fibrous web having a coating comprising vinyl resin and alkyl acrylate-carboxylic acid plasticizer |
US3081197A (en) * | 1959-09-10 | 1963-03-12 | Du Pont | Nonwoven fabrics bonded with interpolymer and process of preparing same |
US3206312A (en) * | 1962-06-12 | 1965-09-14 | Eastman Kodak Co | Photographic film having antistatic agent therein |
US3262807A (en) * | 1962-06-12 | 1966-07-26 | Eastman Kodak Co | Articles resistant to static buildup |
US3394028A (en) * | 1964-02-07 | 1968-07-23 | Ciba Ltd | Process for coating porous or non-porous substrates |
US3515630A (en) * | 1965-08-04 | 1970-06-02 | Borden Inc | Resin adhesive composition and laminated structure utilizing the same |
US3687884A (en) * | 1970-08-03 | 1972-08-29 | Westvaco Corp | Alkali-swellable polyvinyl acetate grafted latexes comprising vinyl acetate, an aliphatic ester of an unsaturated monocarboxylic acid styrene, and an unsaturated monocarboxylic acid |
FR2428058A1 (en) * | 1978-06-08 | 1980-01-04 | Nl Industries Inc | POLYMERIC PRODUCT BASED ON METHACRYLIC ACID, PROCESS FOR OBTAINING AND APPLICATION AS A THICKENER FOR COATING COMPOSITIONS |
US4226754A (en) * | 1978-06-08 | 1980-10-07 | Nl Industries, Inc. | Synthetic polymer |
CN104558378A (en) * | 2015-01-21 | 2015-04-29 | 三峡大学 | Novel sediment solidifying agent and preparation method thereof |
CN104558378B (en) * | 2015-01-21 | 2017-01-25 | 三峡大学 | Novel sediment solidifying agent and preparation method thereof |
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