US2743228A - Electrolytic cells - Google Patents

Electrolytic cells Download PDF

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US2743228A
US2743228A US532162A US53216244A US2743228A US 2743228 A US2743228 A US 2743228A US 532162 A US532162 A US 532162A US 53216244 A US53216244 A US 53216244A US 2743228 A US2743228 A US 2743228A
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cathode
electrolyte
compartments
anode
electrolytic cell
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US532162A
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Robert Q Boyer
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Priority to US615467A priority patent/US2775552A/en
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25CPROCESSES FOR THE ELECTROLYTIC PRODUCTION, RECOVERY OR REFINING OF METALS; APPARATUS THEREFOR
    • C25C7/00Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells
    • C25C7/007Constructional parts, or assemblies thereof, of cells; Servicing or operating of cells of cells comprising at least a movable electrode
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22BPRODUCTION AND REFINING OF METALS; PRETREATMENT OF RAW MATERIALS
    • C22B60/00Obtaining metals of atomic number 87 or higher, i.e. radioactive metals
    • C22B60/02Obtaining thorium, uranium, or other actinides
    • C22B60/0204Obtaining thorium, uranium, or other actinides obtaining uranium
    • C22B60/0217Obtaining thorium, uranium, or other actinides obtaining uranium by wet processes
    • C22B60/0252Obtaining thorium, uranium, or other actinides obtaining uranium by wet processes treatment or purification of solutions or of liquors or of slurries

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  • the present invention relates to electrolytic cells and more particularly to improved electrolytic cells that are especially adapted for use in conjunction with the reduction and purification of wash solutions derived from calutrons employed in the calutron method of producing uranium enriched with U In the copending application of Ernest 0. Lawrence, Serial No. 557,784, filed October 9, 1944, and now Patent No.
  • a calutron a machine designed to separate the constituent isotopes of an element and more particularly to increase the proportion of a selected isotope in an element containing several isotopes, in order to produce the element enriched with the selected isotope. More specifically, the calutron mentioned is especially designed to produce uranium enriched with the thermal-neutron fissionable isotope U
  • James M. Carter and Martin D. Kamen Serial No. 532,159, filed April 21, 1944
  • an improved process of producing uranium enriched with U employing the calutron method and comprising first-stage and second-stage calutrons.
  • uranium of natural or normal isotopic composition is treated in a firststage calutron in order to produce as a product uranium singly enriched with U which uranium singly enriched with U is treated in a second-stage calutron in order to produce as a product uranium doubly enriched with U which uranium doubly enriched with U may be used commercially.
  • the compound U014 is treated, whereby a residue of the UCL; is deposited on the parts of the calutron disposed in the source region thereof, metallic uranium enriched with U is deposited in the first pocket of the collector of the calutron, and metallic uranium impoverished with respect to U is deposited in the second pocket of the collector of the calutron.
  • the difierent deposits of UCli are separately recovered by a water wash step; the different deposits of metallic uranium are separately recovered by an acid wash step; three composite solutions are produced of the separate washes in accordance with their isotopic composition; and the three composite solutions are separately purified to produce first, second and third separate batches of a standard compound of uranium.
  • the first, second and third batches of this uranium compound respectively comprise uranium of natural or normal composition with respect to U uranium singly enriched with U and uranium doubly enriched with U
  • the first and second batches of the uranium compound are then converted back to UCla. for re-treatment in the first-stage and second-stage calutrons, respectively; while the third batch of the uranium compound is available for commercial use.
  • an object of the invention to provide an improved electrolytic cell that is especially designed to reduce a wash solution of the character and composition mentioned, whereby uranyl and ferric ions are respectively reduced to uranous and ferrous ions.
  • Another object of the invention is to provide an electrolytic cell of improved construction and arrangement, that is compact and efiicient in operation.
  • Another object of the invention is to provide in an electrolytic cell improved cathode structure, that is arranged to sustain efiiciency during continuous operation of the cell.
  • FIG. 1 is a fragmentary plan view of an electrolytic cell embodying the present invention
  • Fig. 2 is a fragmentary longitudinal sectional view of the electrolytic cell taken along the line 2-2 in Fig. 1
  • Fig. 3 is a transverse sectional view of the electrolytic cell taken along the line 33 in Fig. 2
  • Fig. 4 is a transverse sectional view of the electrolytic cell taken along the line 44 in Fig. 2
  • Fig. 5 is a diagrammatic illustration of a solution treatment system in which the electrolytic cell is incorporated.
  • an electrolytic cell 10 that embodies the features of the present invention and comprises a lower casing section 11 and an upper casing section 12.
  • the lower casing section 11 is substantially rectangular in plan, including a flat bottom wall 13, upstanding side walls 14 and upstanding end walls 15, secured together in liquid-tight relation, the
  • the lower casing section 11 includes a rectangular outwardly extending flange 16 disposed about the upper open end thereof and rigidly secured to the adjacent outer surfaces of the side walls 14 and the end walls 15.
  • the upper casing section 32 is substantially rectangular in plan, including a fiat bottom Wall 17, upstanding side walls 18 and upstanding end walls 19, secured together in liquid-tight relation, the lower edges of the side walls 18 and the end walls 19 being received in a rectangular groove formed in the upper surface of the bottom wall 17, and disposed inwardly from the perimeter thereof.
  • the bottom wall 1.7 of the upper casing section 12 extends outwardly from the side walls 18 and the end walls 19 in order to define in effect a rectangular outwardly extending flange 20, disposed about the lower closed end of the upper casing section 12.
  • the flanges Hand 20 are removably secured together in liquid-tight relation by a series .of bolts 22, extending through aligned openings formedltherein, the ends'of the bolts 22 receiving nuts. 23. Washers 24 and 25 surround the shanks of. the bolts 22 andare respectively disposed between the heads of the .bolts 22 and the uppersurfaee of the flange 20, andv between the nuts 23 and the lower surface of the flange 16, Further, a drain pipe.
  • drain pipe 26 is threaded in an opening formed inthe bottom wall 13 adjacent the left-hand end wall 15,; which drain pipe communicates with the interior of the lower casing section 11.
  • the end of the. drain pipe 26. terminates in a petcock 27, whereby the drain pipe 26 may beselectively opened or closed.
  • Av number of laterally extending and longitudinally spaced apart slots 17a are provided through the bottom wall 17 within the area bounded'by the side walls 18 and theend walls 19; and a correspondingplurality of up:
  • each upstanding partition element 28 is retained in place by a pair of aligned upstanding slotslSa, formed in the inner surfaces of the side walls,18, and an aligned laterally extendingrecess 17b, formed in the upper surface of .the bottom wall 17 adjacent a slot 1711.
  • each partition element 28 is retained in placein upstanding position by a substantially U-shaped composite groove comprising a pair of upstanding slots 18a formed in the inner surfaces of the side walls 18 and a cooperating laterally extending recess 17b formed in the upper surface of the bottom wall 17.
  • an upstanding laterally extending partitionfelemen t 29 is carried .by the upper'surface of the bottom wall 17, the partition element 29. beingspaced longitudinally and to the right-hand side of the partition element 28 disposed most remote from the left-hand end wall 19. Also, the upstanding partition element 29 is retained in place by a pair of upstanding cooperating slots formedin the inner surfaces of the side walls 18 and an aligned laterally extending recess formed in the upper surface of the bottom wall 17, in a manner identical to that previously explained in conjunction with each partition element 28.
  • the various partition elements 28 and the partition element 29 comprise rectangular plates formed of a porous semipermeable insulating material of the ceramic type, such as alundum or sintered Pyrex glass.
  • the pairs of partition elements 28 and the partition element 29 constitute partition structure defining a plurality of interposed anode and cathode compartments 30 and 31, respectively, in the upper casing section 12. More particularly, the two partition elements 28 of each pair cooperate with each other and with the portions of the side walls 18 disposed therebetween to define a cathode compartment 31 having an open lower end formed by a cooperating slot 17a.
  • each left-hand partition element 28 of a pair cooperates with the adjacent righthand partition element 28 of a pair and with the portions of the side walls 18 and the bottom wall 17,, disposed therebetween to define an anode compartment 30 having a closed lower end.
  • the left-handpartition element 28 of the pair disposed adjacent theleft-hand end wall 19 cooperates therewith and with the portions of the side walls 18 and the bottom wall 17 disposedtherebetween to define the anode compartment 30 disposed immediately,adjacent..the..left:l1and end .wall.19.i Finally,.
  • a pair of conductors in the form of busbars 32 are secured to the upper edges of the side walls 18 by a number of screws 33.
  • the left-hand ends of the 'busb'ars 32 are secured togetheryby a conducting strap 34 by screws 35; and a conducting terminal 36 is secured to the mid-portion of the strap 34 by a screw 37.
  • a plurality of anode elements 38 is carried by the busbars 32 and arranged in the respective anode compartments 30.
  • Each of the anode elements 38 comprises a substantially rectangular plate provided at its upper end with laterally and oppositely extending lugs 38a which overhang the respective; b usbars 32.
  • the anode elements 38 are formed of a conducting material resistant to chlorine and hydrochloric acid solutions, such as graphite, and are electrically connected to the busbars 32 by terminal structure including screws 39 and flexible conductors 40. More particularlyythe flexible conductors 40 are of the braid or pigtail type, one end of each pigtail 40 being brazed or soldered to the adjacent busbar 32, and the other end of the pigtail'40 being provided with an eyelet through which the associated screw 39 extends, the
  • the terminal 36 isconnected by low resistance paths to each of the anode elements 38 in multiple, whereby collectively the anode elements 38 constitute an anode.
  • a longitudinally extending shaft 41 is rotatably mounted in two bearingbrackets .42 and 43, secured to the lower surface of the bottom wall 17 by screws 44 and 45, respectively.
  • the bearing brackets 42 and 43 I are aligned"substantially along the longitudinal centerline of thebottom wall 17 and consequently of the electrolytic cell 10,-the bearing bracket 42 being disposed adjacent the vleft-h'and'end 'wall 15, and the bearing bracket 43 being disposed. remotev from the-left-hand end wall 15 and spaced someldistancefrom. the right-hand end wall 15.
  • the vbearingbrackets42 and 43 may suitably comprise complementary sections formed of stainless steel and securedtogether and to .the bottom wall 17 by the screws 44 and 45, 'as-previouslynoted.
  • the shaft 41 carries a plurality ofv longitudinally spaced apart cathode members 46in the form of .disks.
  • Each of the cathode members 46 isrigidly. securedv to the shaft 41, so that it is rotatable therewith, and extends downwardly into the lower casing. section .11. and;.upw-ardly. through a cooperating one of the slotsp17a intoav cooperating one of .the cath-,
  • the bevel gear 47 is provided with a collar 48 which is secured to the righthand end of the shaft 41 by a setscrew 49 and carries a flange 50 engaging the right-hand side of the bearing bracket 43 to provide a thrust bearing for the shaft 41.
  • the bevel gear 47 meshes with a bevel gear 51 rigidly secured to an upstanding operating shaft 52 adjacent the lower end thereof.
  • the extreme lower end of the operating shaft 52 is supported in a thrust bearing 53 carried by a bearing bracket 54; and the upper end of the operating shaft 52 is supported by a guide bearing 55 carried by a bearing strap 56.
  • the bearing bracket 54 comprises two laterally upwardly and outwardly extending legs 57, which are secured by screws 58 to the lower surface of the bottom wall 17, and a longitudinally upwardly and outwardly extending leg 59, which is secured by the screw 45 to the bearing bracket 43.
  • the thrust bearing 53 comprises a threaded step 60 accommodating adjustment of the operating shaft 52 in the vertical direction, and consequently proper mesh between the bevel gear 51 carried thereby and the bevel gear 47 carried by the shaft 41.
  • the bearing strip 56 extends laterally -across the upper casing section 12, and the opposite ends thereof are suitably anchored to the upper edges of theside walls 18 by screws 61.
  • a pool of mercury 62 is arranged in the lower casing section 11, the mass of the mercury pool being such that columns of mercury rise in the slots 17a into the cathode compartments 31.
  • the columns of mercury rise into the cathode compartments 31 a slight distance above the upper surface of the bottom wall 17, whereby the shaft 41 and the lower segments of the cathode members 46 are immersed in the mercury pool 62.
  • An upstanding cathode plate 63 extends through the upper casing section 12 downwardly through the opening 17c and terminates in the lower casing section 11, whereby the lower end of the cathode plate 63 is immersed in the mercury pool 62.
  • a substantially U-shaped clip 64 is rigidly secured to the cathode plate 63 and is adapted to overhang the adjacent upper edge of the right-hand end wall 19, thereby securely to retain the cathode plate 63 in position.
  • a body of electrolyte 65 is arranged in the upper casing section 12 as a head upon the mercury pool 62, the body of electrolyte 65 filling the various anode and cathode compartments 30 31, respectively, andelectrically communicating through the porous partition structure including the partition elements 28 and 29, the mass of the body of electrolyte 65 being such that the upper segments of the cathode members 46 are completely immersed therein.
  • the cathode compartments 31 in the upper casing section 12 are arranged in groups, each group containing several adjacent individual cathode compartments, the individual cathode compartments in each group being connected in series relation by a conduit system, and the different groups of cathode compartments being connected in parallel relation by the conduit system.
  • the partition structure comprises nine pairs of partition elements 28, whereby nine individual cathode compartments 31 are formed in the upper casing section 12 and arranged in longitudinally spaced apart relation, each of the cathode compartments 31 communicating through the associated slot 17a with the lower casing section 11.
  • the rotatably mounted shaft 41 carries nine longitudinally spaced apart cathode members 46 which extend through the respective slots 17a into the respective cathode compartments 31.
  • the partition structure comprising the nine pairs of partition elements 28 and the partition element 29 forms ten individual anode compartments 30 in the upper casing section 12, arranged in longitudinally spaced apart relation and in interposed relation with respect to the cathode compartments 31.
  • each cathode compartment 31 is positioned on either side of each cathode compartment 31.
  • the nine cathode compartments 31 are arranged in three groups of three individual cathode compartments each; the three groups of cathode compartments 31 are connected in multiple by the conduit system mentioned; and the three individual cathode compartments 31 in each group are connected in series by the conduit system mentioned. 7
  • the conduit system mentioned comprises three inlet pipes 101, respectively serving the three groups of cathode compartments 31 and respectively communicating with the first, fourth and seventh individual cathode compartments 31; positioned from the top of the electrolytic cell 10 toward the bottom thereof, as viewed in Fig. 5, and from the right-hand side of the electrolytic cell 10 toward the lefthand side thereof, as viewed in Fig. 1. Also, the conduit system mentioned comprises three outlet pipes 102, respectively serving the three groups of cathode compartments 31 and respectively communicating with the third, sixth and ninth individual cathode compartments 31.
  • the adjacent right-hand ends of the first and intermediate individual cathode compartments 31 in each group are connected together by U-shaped header pipes 103, the adjacent right-hand ends of the first, second and fourth, fifth and seventh, eighth individual cathode compartments 31 in the electrolytic cell 10 being so connected by the header pipes 103.
  • the adjacent left-hand ends of the intermediate and last cathode compartments 31 in each group are connected together by U-shaped header pipes 104, the adjacent left-hand ends of the second, third and fifth, sixth and eighth, ninth individual cathode compartments 31 in the electrolytic cell 10 being so connected by the header pipes 104.
  • a series of aligned openings 18 are formed in the side walls 18 and communicate with the cathode comparaments 31 in order to receive the various pipes 101, 102, 103 and 104, the openings 18b being disposed above the cathode members 46 so that the upper segments of the cathode members are completely immersed in the body of electrolyte 65.
  • a first stream of electrolyte may be conducted from a first of the inlet pipes 101 through the first cathode compartment, via a first of the header pipes 103, through the second cathode compartment, via a first of the header pipes 104, and through the third cathode compartment to a first of the outlet pipes 102.
  • a second stream of electrolyte may be conducted from a second of the inlet pipes 101 through the fourth cathode compartment, via a second of the header pipes 103, through the fifth cathode compartment, via a second of the header pipes 104, and through the sixth cathode compartment to a second of the outlet pipes 102.
  • a third stream of electrolyte may be conducted from a third of the inlet pipes 101 through the seventh cathode compartment, via a third of the header pipes 103, through the eighth cathode compartment, via a third of the header pipes 104, .and through the ninth cathode compartment to a third of the outlet pipes 102.
  • the conduit system connects the individual cathode compartments 31 in the electrolytic cell 10 in parallel series relation.
  • the operating shaft 52 is suitably connected to a motor 105, which is preferably of the electric type; the cathode plate 63 is connected to the negative terminal of a source of direct current supply; and the terminal 36 is connected to the positive terminal of the source of direct current supply.
  • the motor 105 is operated, the operating shaft 52 is rotated, causing the bevel gear 51 to drlve the bevel gear 47 in order to rotate the shaft 41.
  • the cathode members 46 are rotated, whereby repeatedly the lower segment of each of the cathode members or disks 46 is removed from the mercury sagas theassoelate fftli'e" 'athodefcomp'aitm theupper'sgment thereof I is'removedfrom the body of electrolyte 65 in'itheasso'ci'ated one'of the cathode cornpartment'sf31iand'immer'sed in themercury pool 62.
  • I v v I w Each of 'th'e'inlet pipes 101 terminates in a funnel 1.06; and'each .of the outletpipes 1 02 terminates in' an outlet header'107.
  • the conduit system comprises an inlet header 108 provided with three branches 109, which r spectivelyfeed the three funnels 106 respectively termihating the three inlet pipes 101.
  • each of the branches 109 is provided with an adjustable petcock 1 10, whereby th'e'flow of electrolyte therefrom into the associated funnel106 may be selectively controlled.
  • the conduit system comprises a supply receptacle 111, a storage receptacle 112, a'pressure regulator 113,
  • the pressure conduit 114 is connected to a source of air under pressure, not shown; and the other end of the pressure conduit 114 terminates in the supply receptacle 111. Also, the mid-section of the pressure conduit 114 is connected to an upstanding tube 115 extending into the pressure regulator 113. More particularly, the pressure regulator 113 comprises a vessel 116 containing a column of mercury 117, into which the upstanding tube 115 extends, the lower end of the upstanding tube 115 being submerged the requireddepth in the column of mercury 117 in order to establish. a corresponding pre-determinedv blow;out pressure in the vessel 116.
  • the upper end of the vessel 116 is closed by a stopper 118, through'which a vent pipe 119extends.
  • the pressure regulator 113 maintains the previously mentioned pressure in the end of the pressure conduit 114 extending into. the supply receptacle 111.
  • the pressure in the pressure conduit 114 exceeds the predetermined pressure mentioned, ,air is blown through the upstanding tube 115 against the pre-determined column of mercury 117 into the upper portion of the vessel 116, and vented to the atmosphere via the vent pipe 119,'whereby the air pressure in the pressure conduit 114 is maintained at the required value.
  • the supply receptacle 111 is in the form of a bottle, the throat of which is closed by a stopper 120 through which the pressure conduit 114 extends, the lower end of the pressure conduit 114terminating adjacent the top of the 7 supply receptacle .111. Also, the supply receptacle 111 contains aquantity of electrolyte 121 which is to be conducted through the electrolytic cell to the storage 'receptacle 112. A conduit 122 extends through the stopper120and connects the supply receptacle 111 to the inlet" header 108, one end of the conduit 122 being connected to the inlet header 108 and the other end of the conduit 122 terminating in the supply receptacle 111 adjacent the bottom thereof.
  • the outlet header 1.07 is connected by a conduit 123 to the storage receptacle 112, one end of the conduit 123 being connected to the outlet header 107 and the other end of the conduit 123 terminating in the storage receptacle 112adjacent the top thereof.
  • the storage receptacle 112 is, in the form of a bottle, the throat of which is closed by a stopper 124 throughwhich the conduit 123 extends.
  • a vent pipe 125 extends through the stopper 124; andthe storage receptacle 112 is adapted. to receive and store a quantity of electrolyte 126 which has been conducted throughtheelectrolytic cell 10.
  • the petcocks 110 are appropriatelyadjusted, whereby three streams of electrolyte are delivered into the three associated funnels 106, causing the required static head of electrolyte to be maintained in the three inlet pipes 101.
  • the electrolyte flows from the three inlet pipes 101 through the three groups of cathode compartments 31, in parallel series relation in' the electrolytic cell 10, into the outlet pipes 102, in the manner previously explained.
  • the electrolyte then flows from the outlet pipes 102 into the outlet header 107, and therefrom through theconduit 123 into the storage receptacle 112.
  • As the electrolyte 126 is delivered to'the storage receptacle 112, air therein is vented through the vent. pipe 125 to the atmosphere.
  • each of the disks 46 has a diameter approximately 12 cm. and approximately and of its area are respectively immersed in the body of electrolyte and in the mercury pool 62. Thus, about cm. of the area 'of each of the disks 46 is immersed in the body of electrolyte 65, whereby the total area of the cathode immersed in the body of electrolyte 65 is approximately 720 cm.
  • electrolytic currents within the range to amperes have been obtained, whereby the electrolytic current was approximately 0.2 ampere per cm. of area of the cathode, which value is wellwithin the usual operating limits, 0.1 to 0.3 ampere per cm. at the cathode, for electrolytic cells.
  • the electrolytic current mentioned was obtained when several volts, about four, direct current was applied between the cathode plate 63 and the anode terminal 36. Under the operating conditions mentioned, it was found that three streams of electrolyte conducted through the three groups of cathode compartments 31 of reasonable volume permitted operation without undue heating of either the electrolytic cell 10 or the electrolyte.
  • each of the three streams of electrolyte comprised a flow of approximately 50 cc. per minute, the temperature rise of the electrolyte being of the order of 55 C.
  • 150 cc. of electrolyte per minute were conducted through the cell, experiencing a temperature rise from l5 20 C. to 70-75 C.
  • the; anode and cathode compartments 30 and 31 are initially filled'with a body of electrolyte 65 comprising about 3N HQ; then the solution to be treated is conductedfrom thesupply receptacle 111 through the. cathode compartments 31 operating under the conditions specified; whereby the initial body of electrolyte 65 in the cathode compartments 31 is at least partially displaced bythe solution which then becomes part of the electrolyte in the cathode compartments 31.
  • the solution which is conducted from the supply receptacle 111 is about 3N HCl and contains UO2++, Fe+++, Cu++, Ni++ and Cr+++ ions.
  • This hydrochloric acid solution is prepared in the'mann'er disclosed in the previously mentioned copending application of Kamen'and de aa which acid solution comprises a wash solution produced in the manner disclosed in the previously mentioned, 'co'pending application of Carter and Kamen; which wash solution is derived from a calutr'on' of the r character of that disclosed in the previously mentioned application of Lawrence.
  • the solution is reduced in the electrolytic cell 10 and is conducted into the storage receptacle 112, the solution conducted into the storage receptacle 112 comprising U++++, Cu++, Ni++, Fe' and Cr+++ ions. More particularly, the established rate of flow of the solution through the electrolytic cell 10, under the operating conditions specified, is such that the uranyl ion, UO2++, and the ferric ion, Fe.+++, are respectively reduced by the electrolyticicurrent to the uranous ion, N++++, and the ferrous ion, Fe++.
  • the copper, chromium and nickel impurities readily amalgamate with the mercury pool 62, whereas the iron impurity is trapped therein.
  • the uranous ion, U++++ is completely reduced to the metal state, U, due to the fact that it inherently possesses a high over-voltage.
  • the rotation of the disks 46 is efiective not only to carry the metal impurities from the body of electrolyte 65 into the mercury pool 62 in the manner previously explained, but it also agitates the body of electrolyte 65 and the mercury pool 62 in order to facilitate the electrolysis.
  • the constant rotation of the disks 46 causes a freshly amalgamated surface thereof to be presented from the mercury pool 62 to the body of electrolyte 65, thereby maintaining substantially constant the internal resistance of the electrolytic cell and consequently the electrolytic current theretbrough. Under the operating conditions specified the electrolytic cell 10 requires no separate cooling system.
  • some of this chlorine gas is trapped in the electrolyte disposed in the anode compartment 30; however, substantially none of it migrates through the porous partition elements 28 into the electrolyte disposed in the cathode compartment 31, due to the character of the porous partition elements 28, the porosity of the partition elements 28 accommodating conduction of the electrolyte and consequently the electrolytic current therethrough, but substantially preventing the migration of the chlorine therethrough whether in the vapor phase or in solution in the electrolyte.
  • the electrolytic cell 10 operates efiiciently substantially entirely to reduce the uranyl and ferric ions to the uranous and compartments 31 in the upper casing section 12 to bedrained therefrom and conserved.
  • the body of electrolyte 65 remaining in the anode compartments 30 in the upper casing section 12 may be drained therefrom in any suitable manner and discarded; for example, such electrolyte may be siphoned out of the anode compartments 30.
  • the conserved electrolyte is then returned to the supply receptacle 111 to be treated subsequently, and the mercury is reconditioned in order to eliminate the amalgamated and trapped metal impurities.
  • the other component parts of the electrolytic cell 10 may be cleaned, thereby reconditioning the cell for further use. Thereafter, the required amount of fresh mercury is poured back into the lower casing section 11 through the opening formed in the bottom wall 17, in order to form a new mercury pool 62 of the character specified.
  • a quantity of electrolyte, 3N HCl, is poured ino the upper casing section 12 through the open top in order to form a body of electrolyte 65 as a head on the mercury pool 62 and to fill the anode and cathode compartments 30 and 31, respectively, in the manner previously explained.
  • the electrolytic cell 10 is conditioned for subsequent operation in the manner previously noted.
  • the quantity of chloride solution 126 contained in the storage receptacle 112 which has been treated or reduced in the electrolytic cell 10 is subsequently subjected to a suitable purification treatment in order to recover the contained uranium, such, for example, as that disclosed in the previously mentioned copending application of Kamen and De Haan.
  • uranium is employed in the present specifi-- cation in a generic sense, without reference to whetherit is present in the free or combined states, unless indi-- cated otherwise by the context.
  • An electrolytic cell having a casing comprising an upper casing portion removably secured to a lower casing portion, a plurality of alternately disposed anode and cathode compartments separately enclosed within said upper casing portion and adapted respectively to contain a first body of electrolyte and a second body of circulating electrolyte mixed with a solution to be treated, porous partition members separating adjoining compartments and forming the walls thereof, an anode for each anode compartment, a movable cathode for each cathode compartment, a pool of mercury disposed in the lower portion of said casing and the upper surface thereof contacting said partition members to form a closure for each of said cathode compartments, means for moving said cathode thereby to immerse a given portion thereof successively in the mercury pool, in the circulating body of electrolyte 111. and imtlie mercurypool, means continuously supplying a solution to be treated to the'cathod'e-compartmentsand means continuously removing treated solution
  • A- cell asset forth in claim 1,v wherein said means 10 for moving the cathode comprises a rotatable shaft immersed in said pool of mercury.

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Description

April 24, 1956 R. Q. BOYER ELECTROLYTIC CELLS Filed April 21, 1944 3 Sheets-Sheet 1 4 INVENTOR. Poberf Q. Boyer @441 4 M ATTORNEY.
April 24, 1956 R. Q. BOYER ELECTROLYTIC CELLS '3 Sheets-Sheet 3 Filed April 21, 1944 HH I11 E m9 owl g 2 mm m: g ms 5 m: a: L Q ma 1 m9 m9 h MQ INVENTOR. Robsrf' Q. Boyer Ma W- ATTORNEY.
United States atent ELECTROLYTIC cums Robert Q. Boyer, Berkeley, Calif., assignor to the United States of America as represented by the United States Atomic Energy Commission Application April 21, 1944, Serial No. 532,162 3 Claims. or. 204-215 The present invention relates to electrolytic cells and more particularly to improved electrolytic cells that are especially adapted for use in conjunction with the reduction and purification of wash solutions derived from calutrons employed in the calutron method of producing uranium enriched with U In the copending application of Ernest 0. Lawrence, Serial No. 557,784, filed October 9, 1944, and now Patent No. 2,709,222 granted May 24, 1955, there is disclosed a calutron, a machine designed to separate the constituent isotopes of an element and more particularly to increase the proportion of a selected isotope in an element containing several isotopes, in order to produce the element enriched with the selected isotope. More specifically, the calutron mentioned is especially designed to produce uranium enriched with the thermal-neutron fissionable isotope U In the copending application of James M. Carter and Martin D. Kamen, Serial No. 532,159, filed April 21, 1944, there is disclosed an improved process of producing uranium enriched with U employing the calutron method and comprising first-stage and second-stage calutrons. In accordance with this process, uranium of natural or normal isotopic composition is treated in a firststage calutron in order to produce as a product uranium singly enriched with U which uranium singly enriched with U is treated in a second-stage calutron in order to produce as a product uranium doubly enriched with U which uranium doubly enriched with U may be used commercially. In the operation of either a firststage calutron or a second-stage calutron, the compound U014 is treated, whereby a residue of the UCL; is deposited on the parts of the calutron disposed in the source region thereof, metallic uranium enriched with U is deposited in the first pocket of the collector of the calutron, and metallic uranium impoverished with respect to U is deposited in the second pocket of the collector of the calutron. Further, the difierent deposits of UCli are separately recovered by a water wash step; the different deposits of metallic uranium are separately recovered by an acid wash step; three composite solutions are produced of the separate washes in accordance with their isotopic composition; and the three composite solutions are separately purified to produce first, second and third separate batches of a standard compound of uranium. The first, second and third batches of this uranium compound respectively comprise uranium of natural or normal composition with respect to U uranium singly enriched with U and uranium doubly enriched with U The first and second batches of the uranium compound are then converted back to UCla. for re-treatment in the first-stage and second-stage calutrons, respectively; while the third batch of the uranium compound is available for commercial use.
In the copending application of Martin D. Kamen and Abel De Haan, Serial No. 542,378, filed June 27, 1944, there is disclosed an improved process of purifying a composite solution of the character mentioned in order to separate uranium from metal impurities in the solution. In accordance with this process, a composite solution comprising UO2++, Cu++, Ni Fe+++ and Cr+++ ions is first acidified with HCl and then reduced electrolytically, whereby the uranyl ion, UOz++, and the ferric ion, Fe+++, are respectively reduced to the uranous ion, U++++, and the ferrous ion, Fe++. Thus the reduced solution contains U++++, Cu++, Ni++, Fe++ and Cr+++ ions. To the reduced solution there is added oxalic acid, whereby the uranium is precipitated as U(CzO4)z-6H2O away from the metal impurities in the solution. The solution is then filtered in order to obtain the uranous oxalate precipitate, leaving the metal ions mentioned in the filtrate; which standard compound of uranium is subjected to further treatment or is available for commercial use, as previously explained.
Accordingly, it is an object of the invention to provide an improved electrolytic cell that is especially designed to reduce a wash solution of the character and composition mentioned, whereby uranyl and ferric ions are respectively reduced to uranous and ferrous ions.
Another object of the invention is to provide an electrolytic cell of improved construction and arrangement, that is compact and efiicient in operation.
Another object of the invention is to provide in an electrolytic cell improved cathode structure, that is arranged to sustain efiiciency during continuous operation of the cell.
The invention both as to its organization and method of operation together with further objects and advantages thereof, will best be understood by reference to the following specification taken in connection with the accompanying drawings in which Figure 1 is a fragmentary plan view of an electrolytic cell embodying the present invention; Fig. 2 is a fragmentary longitudinal sectional view of the electrolytic cell taken along the line 2-2 in Fig. 1; Fig. 3 is a transverse sectional view of the electrolytic cell taken along the line 33 in Fig. 2; Fig. 4 is a transverse sectional view of the electrolytic cell taken along the line 44 in Fig. 2; and Fig. 5 is a diagrammatic illustration of a solution treatment system in which the electrolytic cell is incorporated.
Referring now more particularly to Figs. 1 to 4, inclusive, of the drawings, there is illustrated an electrolytic cell 10 that embodies the features of the present invention and comprises a lower casing section 11 and an upper casing section 12. The lower casing section 11 is substantially rectangular in plan, including a flat bottom wall 13, upstanding side walls 14 and upstanding end walls 15, secured together in liquid-tight relation, the
"perimeter of the bottom wall 13 being received in interior grooves formed in the side walls 14 and in the end walls 15 adjacent the lower edges thereof. Further, the lower casing section 11 includes a rectangular outwardly extending flange 16 disposed about the upper open end thereof and rigidly secured to the adjacent outer surfaces of the side walls 14 and the end walls 15. Similarly, the upper casing section 32 is substantially rectangular in plan, including a fiat bottom Wall 17, upstanding side walls 18 and upstanding end walls 19, secured together in liquid-tight relation, the lower edges of the side walls 18 and the end walls 19 being received in a rectangular groove formed in the upper surface of the bottom wall 17, and disposed inwardly from the perimeter thereof. Accordingly, the bottom wall 1.7 of the upper casing section 12 extends outwardly from the side walls 18 and the end walls 19 in order to define in effect a rectangular outwardly extending flange 20, disposed about the lower closed end of the upper casing section 12. Preferably,
the parts of the lower casing section 11 and the upper ej ienzs being congruent. Also, a sealing gasket 21, formed of rubber or the like, is arranged between the lower surface.
of the bottom wall 17 and the upper edge of the side walls .14 and the end walls 15, and extending between the flanges 20 and 16. Finally, the flanges Hand 20 are removably secured together in liquid-tight relation by a series .of bolts 22, extending through aligned openings formedltherein, the ends'of the bolts 22 receiving nuts. 23. Washers 24 and 25 surround the shanks of. the bolts 22 andare respectively disposed between the heads of the .bolts 22 and the uppersurfaee of the flange 20, andv between the nuts 23 and the lower surface of the flange 16, Further, a drain pipe. 26 .is threaded in an opening formed inthe bottom wall 13 adjacent the left-hand end wall 15,; which drain pipe communicates with the interior of the lower casing section 11. The end of the. drain pipe 26. terminates in a petcock 27, whereby the drain pipe 26 may beselectively opened or closed.
Av number of laterally extending and longitudinally spaced apart slots 17a are provided through the bottom wall 17 within the area bounded'by the side walls 18 and theend walls 19; and a correspondingplurality of up:
standing laterally extending and longitudinally spaced.
apart pairs of partition elements 28 are carried by the upper surface of the bottom wall 17, the individual partition elements 28 ofv each pair being disposed on the opposite side of a slot 17a. More particularly, each upstanding partition element 28 is retained in place by a pair of aligned upstanding slotslSa, formed in the inner surfaces of the side walls,18, and an aligned laterally extendingrecess 17b, formed in the upper surface of .the bottom wall 17 adjacent a slot 1711. Thus, each partition element 28 is retained in placein upstanding position by a substantially U-shaped composite groove comprising a pair of upstanding slots 18a formed in the inner surfaces of the side walls 18 and a cooperating laterally extending recess 17b formed in the upper surface of the bottom wall 17. Finally,: an upstanding laterally extending partitionfelemen t 29 is carried .by the upper'surface of the bottom wall 17, the partition element 29. beingspaced longitudinally and to the right-hand side of the partition element 28 disposed most remote from the left-hand end wall 19. Also, the upstanding partition element 29 is retained in place by a pair of upstanding cooperating slots formedin the inner surfaces of the side walls 18 and an aligned laterally extending recess formed in the upper surface of the bottom wall 17, in a manner identical to that previously explained in conjunction with each partition element 28.
The various partition elements 28 and the partition element 29 comprise rectangular plates formed of a porous semipermeable insulating material of the ceramic type, such as alundum or sintered Pyrex glass. Collectively, the pairs of partition elements 28 and the partition element 29 constitute partition structure defining a plurality of interposed anode and cathode compartments 30 and 31, respectively, in the upper casing section 12. More particularly, the two partition elements 28 of each pair cooperate with each other and with the portions of the side walls 18 disposed therebetween to define a cathode compartment 31 having an open lower end formed by a cooperating slot 17a. Similarly, each left-hand partition element 28 of a pair cooperates with the adjacent righthand partition element 28 of a pair and with the portions of the side walls 18 and the bottom wall 17,, disposed therebetween to define an anode compartment 30 having a closed lower end. Further, the left-handpartition element 28 of the pair disposed adjacent theleft-hand end wall 19 cooperates therewith and with the portions of the side walls 18 and the bottom wall 17 disposedtherebetween to define the anode compartment 30 disposed immediately,adjacent..the..left:l1and end .wall.19.i Finally,.
the right-hand partition element 28 of the pair disposed adjacent the partition element 29 cooperates therewith and with the portions of the side walls 18 and the bottom wall 17 disposed therebetween to define the anode compartment disposed most remote from the left-hand end wall19. p U H v The upper edges ofthevarious pairs of partition elements 28 and the partition element 29. aredisposed substan'tially flush with the upperedges of the side walls 18,
and the upper edges of the side walls 18 are substantially flush with the upper edges of the end walls 19; whereby the upper edge of the upper casing section 12 is substantially flat and parallel to the bottom wall 13 of the lower casing section 11. Further, a pair of conductors in the form of busbars 32, formed of copper or the like, are secured to the upper edges of the side walls 18 by a number of screws 33. The left-hand ends of the 'busb'ars 32 are secured togetheryby a conducting strap 34 by screws 35; and a conducting terminal 36 is secured to the mid-portion of the strap 34 by a screw 37. A plurality of anode elements 38 is carried by the busbars 32 and arranged in the respective anode compartments 30. Each of the anode elements 38 comprises a substantially rectangular plate provided at its upper end with laterally and oppositely extending lugs 38a which overhang the respective; b usbars 32. The anode elements 38 are formed of a conducting material resistant to chlorine and hydrochloric acid solutions, such as graphite, and are electrically connected to the busbars 32 by terminal structure including screws 39 and flexible conductors 40. More particularlyythe flexible conductors 40 are of the braid or pigtail type, one end of each pigtail 40 being brazed or soldered to the adjacent busbar 32, and the other end of the pigtail'40 being provided with an eyelet through which the associated screw 39 extends, the
screw 39 extending through the adjacent lug 38a formed on the'cooperating anode element 38. Thus, the terminal 36 isconnected by low resistance paths to each of the anode elements 38 in multiple, whereby collectively the anode elements 38 constitute an anode. I
A longitudinally extending shaft 41 is rotatably mounted in two bearingbrackets .42 and 43, secured to the lower surface of the bottom wall 17 by screws 44 and 45, respectively. The bearing brackets 42 and 43 I are aligned"substantially along the longitudinal centerline of thebottom wall 17 and consequently of the electrolytic cell 10,-the bearing bracket 42 being disposed adjacent the vleft-h'and'end 'wall 15, and the bearing bracket 43 being disposed. remotev from the-left-hand end wall 15 and spaced someldistancefrom. the right-hand end wall 15. The vbearingbrackets42 and 43 may suitably comprise complementary sections formed of stainless steel and securedtogether and to .the bottom wall 17 by the screws 44 and 45, 'as-previouslynoted. The shaft 41 carries a plurality ofv longitudinally spaced apart cathode members 46in the form of .disks. Each of the cathode members 46 isrigidly. securedv to the shaft 41, so that it is rotatable therewith, and extends downwardly into the lower casing. section .11. and;.upw-ardly. through a cooperating one of the slotsp17a intoav cooperating one of .the cath-,
and a bevel gear 47 is rigidly secured to the right-hand.
e the sha t. 41, wh re yt enn por i n of th bevel gear 47 extends upwardly through. the opening 17c into the;. upper casingsection 1 2, and the lower. portion of the bevel gear 47 extends downwardly into the lower casing section 11. More particularly, the bevel gear 47 is provided with a collar 48 which is secured to the righthand end of the shaft 41 by a setscrew 49 and carries a flange 50 engaging the right-hand side of the bearing bracket 43 to provide a thrust bearing for the shaft 41.
The bevel gear 47 meshes with a bevel gear 51 rigidly secured to an upstanding operating shaft 52 adjacent the lower end thereof. The extreme lower end of the operating shaft 52 is supported in a thrust bearing 53 carried by a bearing bracket 54; and the upper end of the operating shaft 52 is supported by a guide bearing 55 carried by a bearing strap 56. More particularly, the bearing bracket 54 comprises two laterally upwardly and outwardly extending legs 57, which are secured by screws 58 to the lower surface of the bottom wall 17, and a longitudinally upwardly and outwardly extending leg 59, which is secured by the screw 45 to the bearing bracket 43. The thrust bearing 53 comprises a threaded step 60 accommodating adjustment of the operating shaft 52 in the vertical direction, and consequently proper mesh between the bevel gear 51 carried thereby and the bevel gear 47 carried by the shaft 41. The bearing strip 56 extends laterally -across the upper casing section 12, and the opposite ends thereof are suitably anchored to the upper edges of theside walls 18 by screws 61.
A pool of mercury 62 is arranged in the lower casing section 11, the mass of the mercury pool being such that columns of mercury rise in the slots 17a into the cathode compartments 31. Preferably, the columns of mercury rise into the cathode compartments 31 a slight distance above the upper surface of the bottom wall 17, whereby the shaft 41 and the lower segments of the cathode members 46 are immersed in the mercury pool 62. An upstanding cathode plate 63 extends through the upper casing section 12 downwardly through the opening 17c and terminates in the lower casing section 11, whereby the lower end of the cathode plate 63 is immersed in the mercury pool 62. A substantially U-shaped clip 64 is rigidly secured to the cathode plate 63 and is adapted to overhang the adjacent upper edge of the right-hand end wall 19, thereby securely to retain the cathode plate 63 in position.
Further, a body of electrolyte 65 is arranged in the upper casing section 12 as a head upon the mercury pool 62, the body of electrolyte 65 filling the various anode and cathode compartments 30 31, respectively, andelectrically communicating through the porous partition structure including the partition elements 28 and 29, the mass of the body of electrolyte 65 being such that the upper segments of the cathode members 46 are completely immersed therein. The cathode compartments 31 in the upper casing section 12 are arranged in groups, each group containing several adjacent individual cathode compartments, the individual cathode compartments in each group being connected in series relation by a conduit system, and the different groups of cathode compartments being connected in parallel relation by the conduit system.
Considering now the illustrated embodiment of the electrolytic cell in greater detail, the partition structure comprises nine pairs of partition elements 28, whereby nine individual cathode compartments 31 are formed in the upper casing section 12 and arranged in longitudinally spaced apart relation, each of the cathode compartments 31 communicating through the associated slot 17a with the lower casing section 11. Also, the rotatably mounted shaft 41 carries nine longitudinally spaced apart cathode members 46 which extend through the respective slots 17a into the respective cathode compartments 31. Further, the partition structure comprising the nine pairs of partition elements 28 and the partition element 29 forms ten individual anode compartments 30 in the upper casing section 12, arranged in longitudinally spaced apart relation and in interposed relation with respect to the cathode compartments 31. Thus, in the partition structure and anode compartment 30 is positioned on either side of each cathode compartment 31. The nine cathode compartments 31 are arranged in three groups of three individual cathode compartments each; the three groups of cathode compartments 31 are connected in multiple by the conduit system mentioned; and the three individual cathode compartments 31 in each group are connected in series by the conduit system mentioned. 7
Referring now more particularly to Figs. 1, 2 and 5, the conduit system mentioned comprises three inlet pipes 101, respectively serving the three groups of cathode compartments 31 and respectively communicating with the first, fourth and seventh individual cathode compartments 31; positioned from the top of the electrolytic cell 10 toward the bottom thereof, as viewed in Fig. 5, and from the right-hand side of the electrolytic cell 10 toward the lefthand side thereof, as viewed in Fig. 1. Also, the conduit system mentioned comprises three outlet pipes 102, respectively serving the three groups of cathode compartments 31 and respectively communicating with the third, sixth and ninth individual cathode compartments 31. The adjacent right-hand ends of the first and intermediate individual cathode compartments 31 in each group are connected together by U-shaped header pipes 103, the adjacent right-hand ends of the first, second and fourth, fifth and seventh, eighth individual cathode compartments 31 in the electrolytic cell 10 being so connected by the header pipes 103. The adjacent left-hand ends of the intermediate and last cathode compartments 31 in each group are connected together by U-shaped header pipes 104, the adjacent left-hand ends of the second, third and fifth, sixth and eighth, ninth individual cathode compartments 31 in the electrolytic cell 10 being so connected by the header pipes 104. In conjunction with the conduit system, it is noted that a series of aligned openings 18 are formed in the side walls 18 and communicate with the cathode comparaments 31 in order to receive the various pipes 101, 102, 103 and 104, the openings 18b being disposed above the cathode members 46 so that the upper segments of the cathode members are completely immersed in the body of electrolyte 65.
Accordingly, it will be understood that a first stream of electrolyte may be conducted from a first of the inlet pipes 101 through the first cathode compartment, via a first of the header pipes 103, through the second cathode compartment, via a first of the header pipes 104, and through the third cathode compartment to a first of the outlet pipes 102. Similarly, a second stream of electrolyte may be conducted from a second of the inlet pipes 101 through the fourth cathode compartment, via a second of the header pipes 103, through the fifth cathode compartment, via a second of the header pipes 104, and through the sixth cathode compartment to a second of the outlet pipes 102. Finally, a third stream of electrolyte may be conducted from a third of the inlet pipes 101 through the seventh cathode compartment, via a third of the header pipes 103, through the eighth cathode compartment, via a third of the header pipes 104, .and through the ninth cathode compartment to a third of the outlet pipes 102. Thus, the conduit system connects the individual cathode compartments 31 in the electrolytic cell 10 in parallel series relation.
Considering now the arrangement of the solution treatment system in greater detail, reference is made to Fig. 5. The operating shaft 52 is suitably connected to a motor 105, which is preferably of the electric type; the cathode plate 63 is connected to the negative terminal of a source of direct current supply; and the terminal 36 is connected to the positive terminal of the source of direct current supply. Thus, when the motor 105 is operated, the operating shaft 52 is rotated, causing the bevel gear 51 to drlve the bevel gear 47 in order to rotate the shaft 41. As the shaft 41 is rotated, the cathode members 46 are rotated, whereby repeatedly the lower segment of each of the cathode members or disks 46 is removed from the mercury sagas theassoelate fftli'e" 'athodefcomp'aitm theupper'sgment thereof I is'removedfrom the body of electrolyte 65 in'itheasso'ci'ated one'of the cathode cornpartment'sf31iand'immer'sed in themercury pool 62. The motor 1 05Qisiop'eratedat a suitable speed in view of the gear reduction'ratiobetween the bevel g'ear'51'and the bevel gear 47, so that the shaft 41 and consequently the disks 46 rotate at the required speed, as explained more fully hereinafter. I v v I w Each of 'th'e'inlet pipes 101 terminates in a funnel 1.06; and'each .of the outletpipes 1 02 terminates in' an outlet header'107. Also, the conduit system comprises an inlet header 108 provided with three branches 109, which r spectivelyfeed the three funnels 106 respectively termihating the three inlet pipes 101. More particularly, each of the branches 109 is provided with an adjustable petcock 1 10, whereby th'e'flow of electrolyte therefrom into the associated funnel106 may be selectively controlled. Finally, the conduit system comprises a supply receptacle 111, a storage receptacle 112, a'pressure regulator 113,
and a pressure conduit 114. One end of the pressure conduit114 is connected to a source of air under pressure, not shown; and the other end of the pressure conduit 114 terminates in the supply receptacle 111. Also, the mid-section of the pressure conduit 114 is connected to an upstanding tube 115 extending into the pressure regulator 113. More particularly, the pressure regulator 113 comprises a vessel 116 containing a column of mercury 117, into which the upstanding tube 115 extends, the lower end of the upstanding tube 115 being submerged the requireddepth in the column of mercury 117 in order to establish. a corresponding pre-determinedv blow;out pressure in the vessel 116. The upper end of the vessel 116, is closed by a stopper 118, through'which a vent pipe 119extends. It will be understood that the pressure regulator 113 maintains the previously mentioned pressure in the end of the pressure conduit 114 extending into. the supply receptacle 111. In the event the pressure in the pressure conduit 114 exceeds the predetermined pressure mentioned, ,air is blown through the upstanding tube 115 against the pre-determined column of mercury 117 into the upper portion of the vessel 116, and vented to the atmosphere via the vent pipe 119,'whereby the air pressure in the pressure conduit 114 is maintained at the required value.
The supply receptacle 111 is in the form of a bottle, the throat of which is closed by a stopper 120 through which the pressure conduit 114 extends, the lower end of the pressure conduit 114terminating adjacent the top of the 7 supply receptacle .111. Also, the supply receptacle 111 contains aquantity of electrolyte 121 which is to be conducted through the electrolytic cell to the storage 'receptacle 112. A conduit 122 extends through the stopper120and connects the supply receptacle 111 to the inlet" header 108, one end of the conduit 122 being connected to the inlet header 108 and the other end of the conduit 122 terminating in the supply receptacle 111 adjacent the bottom thereof. Finally, the outlet header 1.07 is connected by a conduit 123 to the storage receptacle 112, one end of the conduit 123 being connected to the outlet header 107 and the other end of the conduit 123 terminating in the storage receptacle 112adjacent the top thereof. The storage receptacle 112 is, in the form of a bottle, the throat of which is closed by a stopper 124 throughwhich the conduit 123 extends. Also, a vent pipe 125 extends through the stopper 124; andthe storage receptacle 112 is adapted. to receive and store a quantity of electrolyte 126 which has been conducted throughtheelectrolytic cell 10. v H V,
Considering now the flow of the electrolyte in the conduit system through .the electrolytic cell 10, it will be understood that apre-determinejd.regulated pressure is maintained .by .the pressure regulator'113 inth'e pressure conduit 114, whereby the regulated pressure is main- 8? tainediin ejuppfpo'rtion of the supply receptacle" 1-11. Thejpressurejmaintainedin the'upper portion ofthe' supply receptacle 111 as a head over the quantity of electrolyte 121 therein, forces the electrolyte through the conduit 122 into the inlet header 108, and consequently into the three branches 109. 'The petcocks 110 are appropriatelyadjusted, whereby three streams of electrolyte are delivered into the three associated funnels 106, causing the required static head of electrolyte to be maintained in the three inlet pipes 101. The electrolyte flows from the three inlet pipes 101 through the three groups of cathode compartments 31, in parallel series relation in' the electrolytic cell 10, into the outlet pipes 102, in the manner previously explained. The electrolyte then flows from the outlet pipes 102 into the outlet header 107, and therefrom through theconduit 123 into the storage receptacle 112. As the electrolyte 126 is delivered to'the storage receptacle 112, air therein is vented through the vent. pipe 125 to the atmosphere.
Considering now the construction and arrangement of the component elements of the electrolytic cell 10 in greater detail, reference is again made to Figs. 1 to 4, inclusive, and it is noted that in the specific embodiment of the electrolytic cell 10 illustrated, each of the disks 46 has a diameter approximately 12 cm. and approximately and of its area are respectively immersed in the body of electrolyte and in the mercury pool 62. Thus, about cm. of the area 'of each of the disks 46 is immersed in the body of electrolyte 65, whereby the total area of the cathode immersed in the body of electrolyte 65 is approximately 720 cm. Employing an electrolyte constituting a hydrochloric acid solution, electrolytic currents within the range to amperes have been obtained, whereby the electrolytic current was approximately 0.2 ampere per cm. of area of the cathode, which value is wellwithin the usual operating limits, 0.1 to 0.3 ampere per cm. at the cathode, for electrolytic cells. The electrolytic current mentioned was obtained when several volts, about four, direct current was applied between the cathode plate 63 and the anode terminal 36. Under the operating conditions mentioned, it was found that three streams of electrolyte conducted through the three groups of cathode compartments 31 of reasonable volume permitted operation without undue heating of either the electrolytic cell 10 or the electrolyte. More particularly, each of the three streams of electrolyte comprised a flow of approximately 50 cc. per minute, the temperature rise of the electrolyte being of the order of 55 C. Specifically, 150 cc. of electrolyte per minute were conducted through the cell, experiencing a temperature rise from l5 20 C. to 70-75 C. When the electrolyte was conducted through the electrolytic cell 10 at the rate and under the operating conditions mentioned, there, was no undue heating of the component parts of the electrolytic cell. a
Now considering the operation of the electrolytic cell 10 in conjunction with the solution treatment system, it is noted that the; anode and cathode compartments 30 and 31 are initially filled'with a body of electrolyte 65 comprising about 3N HQ; then the solution to be treated is conductedfrom thesupply receptacle 111 through the. cathode compartments 31 operating under the conditions specified; whereby the initial body of electrolyte 65 in the cathode compartments 31 is at least partially displaced bythe solution which then becomes part of the electrolyte in the cathode compartments 31. Specifically, the solution which is conducted from the supply receptacle 111 is about 3N HCl and contains UO2++, Fe+++, Cu++, Ni++ and Cr+++ ions. This hydrochloric acid solution is prepared in the'mann'er disclosed in the previously mentioned copending application of Kamen'and de aa which acid solution comprises a wash solution produced in the manner disclosed in the previously mentioned, 'co'pending application of Carter and Kamen; which wash solution is derived from a calutr'on' of the r character of that disclosed in the previously mentioned application of Lawrence.
The solution is reduced in the electrolytic cell 10 and is conducted into the storage receptacle 112, the solution conducted into the storage receptacle 112 comprising U++++, Cu++, Ni++, Fe' and Cr+++ ions. More particularly, the established rate of flow of the solution through the electrolytic cell 10, under the operating conditions specified, is such that the uranyl ion, UO2++, and the ferric ion, Fe.+++, are respectively reduced by the electrolyticicurrent to the uranous ion, N++++, and the ferrous ion, Fe++. Of course it will be understood that a small amount of the ions Cu Ni++, Fe and Cr are completely reduced to the metal states Cu", Ni Fe and Cr by the electrolytic current, which metal impurities in the body of electrolyte 65 are carried by the rotating disks 46 into the mercury pool 62. It will be understood that by suitably altering the operating conditions, such as by reducing the rate of flow of electrolyte through the cell and/or by increasing the current density, the reduction of ions other than U++++ to the metal state may be made substantially complete, if desired. The metal impurities carried into the mercury pool 62 by the rotating disks 46 are either trapped therein or amalgamated therewith, whereby the body of electrolyte 65 is kept free of metal impurities liberated therein incident to the electrolysis. Specifically, the copper, chromium and nickel impurities readily amalgamate with the mercury pool 62, whereas the iron impurity is trapped therein. On the other hand, none of the uranous ion, U++++, is completely reduced to the metal state, U, due to the fact that it inherently possesses a high over-voltage.
Further, it will be understood that the rotation of the disks 46 is efiective not only to carry the metal impurities from the body of electrolyte 65 into the mercury pool 62 in the manner previously explained, but it also agitates the body of electrolyte 65 and the mercury pool 62 in order to facilitate the electrolysis. Finally, the constant rotation of the disks 46 causes a freshly amalgamated surface thereof to be presented from the mercury pool 62 to the body of electrolyte 65, thereby maintaining substantially constant the internal resistance of the electrolytic cell and consequently the electrolytic current theretbrough. Under the operating conditions specified the electrolytic cell 10 requires no separate cooling system.
Incident to operation of the electrolytic cell 10, the anion Clmigrates through the partition elements 28 to the anode elements 38 disposed in the anode compartments 30, whereby some C12 gas is liberated and escapes from the anode compartments 30 to the atmosphere. Of course some of this chlorine gas is trapped in the electrolyte disposed in the anode compartment 30; however, substantially none of it migrates through the porous partition elements 28 into the electrolyte disposed in the cathode compartment 31, due to the character of the porous partition elements 28, the porosity of the partition elements 28 accommodating conduction of the electrolyte and consequently the electrolytic current therethrough, but substantially preventing the migration of the chlorine therethrough whether in the vapor phase or in solution in the electrolyte. This arrangement is very advantageous, in view of the fact that the chlorine does not contaminate the electrolyte disposed in the cathode compartments 31, whereby the oxidizing effect of chlorine on the ions in the cathode compartments 31 is eliminated. Of course it will be understood that chlorine gas possesses a high oxidizing potential and is capable readily of oxidizing the uranous ion, U++++, back to the uranyl ion, UO2++, as well as Fe++ back to Fe+++, thereby preventing efficient operation of the electrolytic cell 10. However, this difiiculty is overcome due to the construction of the partition structure mentioned, whereby the electrolytic cell 10 operates efiiciently substantially entirely to reduce the uranyl and ferric ions to the uranous and compartments 31 in the upper casing section 12 to bedrained therefrom and conserved. The body of electrolyte 65 remaining in the anode compartments 30 in the upper casing section 12 may be drained therefrom in any suitable manner and discarded; for example, such electrolyte may be siphoned out of the anode compartments 30. The conserved electrolyte is then returned to the supply receptacle 111 to be treated subsequently, and the mercury is reconditioned in order to eliminate the amalgamated and trapped metal impurities. Also, at this time the other component parts of the electrolytic cell 10 may be cleaned, thereby reconditioning the cell for further use. Thereafter, the required amount of fresh mercury is poured back into the lower casing section 11 through the opening formed in the bottom wall 17, in order to form a new mercury pool 62 of the character specified. A quantity of electrolyte, 3N HCl, is poured ino the upper casing section 12 through the open top in order to form a body of electrolyte 65 as a head on the mercury pool 62 and to fill the anode and cathode compartments 30 and 31, respectively, in the manner previously explained. At this time, the electrolytic cell 10 is conditioned for subsequent operation in the manner previously noted.
It is pointed out that the quantity of chloride solution 126 contained in the storage receptacle 112 which has been treated or reduced in the electrolytic cell 10 is subsequently subjected to a suitable purification treatment in order to recover the contained uranium, such, for example, as that disclosed in the previously mentioned copending application of Kamen and De Haan.
The term uranium is employed in the present specifi-- cation in a generic sense, without reference to whetherit is present in the free or combined states, unless indi-- cated otherwise by the context.
In view of the foregoing, it will be apparent that there has been provided an electrolytic cell of improved construction and arrangement, which is especially adapted for use in conjunction with the reduction and purification of wash solutions derived from calutrons employed in the calutron method of producing uranium enriched with 2s5 While there has been described what is at present considered to be the preferred embodiment of the invention, it will be understood that various modifications may be made therein and it is intended to cover in the appended claims all such modifications as fall within the true spirit and scope of the invention.
What is claimed is:
1. An electrolytic cell having a casing comprising an upper casing portion removably secured to a lower casing portion, a plurality of alternately disposed anode and cathode compartments separately enclosed within said upper casing portion and adapted respectively to contain a first body of electrolyte and a second body of circulating electrolyte mixed with a solution to be treated, porous partition members separating adjoining compartments and forming the walls thereof, an anode for each anode compartment, a movable cathode for each cathode compartment, a pool of mercury disposed in the lower portion of said casing and the upper surface thereof contacting said partition members to form a closure for each of said cathode compartments, means for moving said cathode thereby to immerse a given portion thereof successively in the mercury pool, in the circulating body of electrolyte 111. and imtlie mercurypool, means continuously supplying a solution to be treated to the'cathod'e-compartmentsand means continuously removing treated solution from the cathode compartments.
2; A cell as set forth in claim 1 wherein a plurality of said separately contained cathode compartments are connected in series By means of conduits disposed above the pool of mercury.
3. A- cell asset forth in claim 1,v wherein said means 10 for moving the cathode comprises a rotatable shaft immersed in said pool of mercury.
R'eferencesCitedin the tile of this patent UNITED STATES PATENTS

Claims (1)

1. AN ELECTROLYTIC CELL HAVING A CASING COMPRISING AN UPPER CASING PORTION REMOVABLY SECURED TO A LOWER CASING PORTION, A PLURALITY OF ALTERNATELY DISPOSED ANODE AND CATHODE COMPARTMENTS SEPARATELY ENCLOSED WITHIN SAID UPPER CASING PORTION AND ADAPTED RESPECTIVELY TO CONTAIN A FIRST BODY OF ELECTROLYTE AND A SECOND BODY OF CIRCULAING ELECTROLYTE MIXED WITH A SOLUTION TO BE TREATED, POROUS PARTITION MEMBERS SEPARATING ADJOINING COMPARTMENTS AND FORMING THE WALLS THEREOF, AN ANODE FOR EACH ANODE COMPARTMENT, A MOVABLE CATHODE FOR EACH CATHODE COMPARTMENT, A POOL OF MERCURY DISPOSED IN THE LOWER PORTION OF SAID CASING AND THE UPPER SURFACE THEREOF CONTACTING SAID PARTITION MEMBERS TO FORM A CLOSURE FOR EACH OF SAID CATHODE COMPARTMENTS, MEANS FOR MOVING SAID CATHODE THEREBY TO IMMERSE A GIVEN PORTION THEREOF SUCCESSIVELY IN THE MERCURY POOL, IN THE CIRCULATING BODY OF ELECTROLYTE AND IN THE MERCURY POOL, MEANS CONTINUOUSLY SUPPLYING A SOLUTION TO BE TREATED TO THE CATHODE COMPARTMENTS AND MEANS CONTINUOUSLY REMOVING TREATED SOLUTION FROM THE CATHODE COMPARTMENTS.
US532162A 1944-04-21 1944-04-21 Electrolytic cells Expired - Lifetime US2743228A (en)

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US532162A US2743228A (en) 1944-04-21 1944-04-21 Electrolytic cells
GB9085/45A GB843482A (en) 1944-04-21 1945-04-11 Electrolytic cells for reclaiming uranium from solutions
US615467A US2775552A (en) 1944-04-21 1945-09-10 Continuous electrolytic process for reducing uranium in solution

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2805985A (en) * 1945-11-29 1957-09-10 Frederick J Wolter Electrodeposition of plutonium
US2923670A (en) * 1958-04-04 1960-02-02 Carl W Bjorklund Method and means for electrolytic purification of plutonium

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US592973A (en) * 1897-11-02 Electrolytic apparatus
US699415A (en) * 1901-08-01 1902-05-06 Charles J Reed Electrolytic apparatus.
US1115513A (en) * 1913-09-18 1914-11-03 Louis M Dennis Method of separating the rare earths, together with thorium, cerium, and zirconium, by electrolysis.
US1117879A (en) * 1914-04-20 1914-11-17 Frank Mcdonald Electrolytic cell.
US1187903A (en) * 1913-06-30 1916-06-20 William E Greenawalt Electrolytic apparatus.
US1287156A (en) * 1915-06-22 1918-12-10 Robert L Whitehead Electrolytic apparatus.
US1334419A (en) * 1918-11-05 1920-03-23 Tainton Urlyn Clifton Electrolytic cell
US1336281A (en) * 1919-05-12 1920-04-06 Cataldi Beniamino Process and apparatus for the electrolytic decomposition of chlorids
US1900996A (en) * 1928-08-28 1933-03-14 Palmaer Knut Wilhelm Method of removing one or more of the metals of the iron group from solutions containing salts of one or more of the said metals
US2316750A (en) * 1939-02-11 1943-04-20 Chicago Dev Co Purification of manganese electrolyte solutions

Patent Citations (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US592973A (en) * 1897-11-02 Electrolytic apparatus
US699415A (en) * 1901-08-01 1902-05-06 Charles J Reed Electrolytic apparatus.
US1187903A (en) * 1913-06-30 1916-06-20 William E Greenawalt Electrolytic apparatus.
US1115513A (en) * 1913-09-18 1914-11-03 Louis M Dennis Method of separating the rare earths, together with thorium, cerium, and zirconium, by electrolysis.
US1117879A (en) * 1914-04-20 1914-11-17 Frank Mcdonald Electrolytic cell.
US1287156A (en) * 1915-06-22 1918-12-10 Robert L Whitehead Electrolytic apparatus.
US1334419A (en) * 1918-11-05 1920-03-23 Tainton Urlyn Clifton Electrolytic cell
US1336281A (en) * 1919-05-12 1920-04-06 Cataldi Beniamino Process and apparatus for the electrolytic decomposition of chlorids
US1900996A (en) * 1928-08-28 1933-03-14 Palmaer Knut Wilhelm Method of removing one or more of the metals of the iron group from solutions containing salts of one or more of the said metals
US2316750A (en) * 1939-02-11 1943-04-20 Chicago Dev Co Purification of manganese electrolyte solutions

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2805985A (en) * 1945-11-29 1957-09-10 Frederick J Wolter Electrodeposition of plutonium
US2923670A (en) * 1958-04-04 1960-02-02 Carl W Bjorklund Method and means for electrolytic purification of plutonium

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