US2724097A - Separable crimped connector - Google Patents

Separable crimped connector Download PDF

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Publication number
US2724097A
US2724097A US110274A US11027449A US2724097A US 2724097 A US2724097 A US 2724097A US 110274 A US110274 A US 110274A US 11027449 A US11027449 A US 11027449A US 2724097 A US2724097 A US 2724097A
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United States
Prior art keywords
sleeve
connector
crimped
separable
connection
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Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Lifetime
Application number
US110274A
Inventor
Matthysse Irving Frederick
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FCI USA LLC
Original Assignee
Burndy Engineering Co Inc
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Publication date
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Priority to US110274A priority Critical patent/US2724097A/en
Application granted granted Critical
Publication of US2724097A publication Critical patent/US2724097A/en
Anticipated expiration legal-status Critical
Expired - Lifetime legal-status Critical Current

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    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R11/00—Individual connecting elements providing two or more spaced connecting locations for conductive members which are, or may be, thereby interconnected, e.g. end pieces for wires or cables supported by the wire or cable and having means for facilitating electrical connection to some other wire, terminal, or conductive member, blocks of binding posts
    • H01R11/11—End pieces or tapping pieces for wires, supported by the wire and for facilitating electrical connection to some other wire, terminal or conductive member
    • H01R11/12—End pieces terminating in an eye, hook, or fork
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/30—Clamped connections, spring connections utilising a screw or nut clamping member
    • H01R4/308—Conductive members located parallel to axis of screw
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/28—Clamped connections, spring connections
    • H01R4/50—Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw
    • H01R4/5016—Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw using a cone
    • H01R4/5025—Clamped connections, spring connections utilising a cam, wedge, cone or ball also combined with a screw using a cone combined with a threaded ferrule operating in a direction parallel to the conductor
    • H—ELECTRICITY
    • H01—ELECTRIC ELEMENTS
    • H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
    • H01R4/00—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation
    • H01R4/56—Electrically-conductive connections between two or more conductive members in direct contact, i.e. touching one another; Means for effecting or maintaining such contact; Electrically-conductive connections having two or more spaced connecting locations for conductors and using contact members penetrating insulation one conductor screwing into another

Definitions

  • crimped type connectors have resulted in their widespread use in fields hitherto limited to the soldered and cone-compression types.
  • a crimped connector is easier and quicker to install and is initially less expensive.
  • the crimped or indented connector has been shown to be completely reliable and it has been widely adopted in view of its many advantages and obvious savings.
  • the principal object of my invention is to provide a crimped connector that may be readily disconnected without destroying the crimped element.
  • a readily disconnectable means usually requires a threaded element, and since the indentable sleeves are made of soft malleable copper it is difficult to thread. Therefore a further feature of my invention is to provide an element in my connection that may be easily threaded. Such an element is usually made of metal less malleable and which usually results in a lower conductivity. As a consequence it is important that the portion of my separable crimped connector carrying the current shall be made only of highly conductive material to avoid loss in the electrical joint efficiency of my connection.
  • a still further object of my invention is to provide a means to retain the threaded element in the connector to facilitate shipment and loss of parts while the connector is being installed on a job; and to provide a connection that can be disassembled and assembled in a minimum of time.
  • Fig. l is a longitudinal side elevation view, partially in cross-section, of my device for use in a terminal type of connection
  • Fig. 2 is a longitudinal side elevational view, partially in cross section, of my device for use in a splicing type of connection.
  • the reference character designates a connector terminal comprising a lug 11 made of highly conductive metal, usually pure copper, and extending tubular sleeve 12,
  • the sleeve extends a sufficient length to permit insertion ,therein of a conductor 13, which may be crimped or indented thereto by applying a suitable tool to the sleeve, causing the indentation 14 to appear thereon. securing the conductor to the sleeve.
  • the indentations are suitably spaced to prevent the overlapping of indentations and to provide the minimum length sleeve for the required number of indentations.
  • knurled rings 15 encircling the sleeve to indicate the spacing between indentations.
  • the knurled rings may be formed on the sleeve at the factory during manufacture by rolling the sleeve against the knurling tool, a relatively inexpensive procedure.
  • the knurled rings may be used as a guide for the positioning of the indenting tool, thus insuring the proper spacing of the indentations.
  • One end of the lug 11 is perforated as at 16 to enable the lug to be mounted to a supporting structure, not shown.
  • the other end of the lug is illustrated as having a transversely extending tube 17 or engaging member made of the same material as the lug and terminating in a flared or female portion 18, which constitutes a contacting surface.
  • a hollow bolt 19 is positioned having a tapered cam surface 20 for engaging the outer surface of the flared portion, and an external threaded section 21 for engaging the internally threaded section 22 of a hollowed compression nut 23, which encircles the sleeve 12.
  • An inner seat 24 is formed in the nut 23 to engage the shoulder 25 of the sleeve 12.
  • the inner or male end 26 constituting a contacting surface thereof is tapered to snugly fit inside the flared end 18 of the lug tube 17.
  • nut 23 is slipped over the end of the sleeve until it abuts shoulder 25 thereof, the bolt 19 having been positioned between the terminal lug and flared end 18 of the lug tube.
  • the threads of the bolt and nut are then engaged and tightened, forcing tapered or male end 26 of the sleeve inside the flared or female portion 18 of the tube, establishing a good electrical contact between the tube and sleeve.
  • the conductor 13 is inserted in the sleeve 12 and indented to secure the conductor thereto.
  • the terminal is thereafter mounted to its supporting structure.
  • the connector may be of the so-called splicing type 29 illustrated in Fig. 2, wherein the extending tube with its flared end is formed in another sleeve.
  • a splicing type 29 illustrated in Fig. 2, wherein the extending tube with its flared end is formed in another sleeve.
  • an indenting type of sleeve 30, one end of which is flared as at 31 is provided to permit connection to the sleeve 12, similarly as is the flared tube 17 of Fig. l.
  • a hollow bolt 32 identical with bolt 19 of Fig. l is similarly employed, engaging with the nut 33, identical with nut 23. 7
  • cable stop 34 may be formed by indenting the inner end of the malleable sleeves of Figs. 1 and 2 to limit the forward movement of the conductor 13 as it is inserted into the sleeve thus insuring the proper location of the indentation with respect to the conductor.
  • stops 35 may be formed projecting from the outer surfaceof thesleeves to prevent the nuts 23 or 33 from becoming dissociated from the sleeve and lost, yet permitting the nut to be loosened for separating the connector.
  • my invention makes possible connectors having extending sleeve sections made of malleable metal suitable for indentation to electrical conductors, and capable of transmitting current efiiciently through the connector.
  • a connection may be quickly made tolthe conductor obtaining the many advantages of indented connections.
  • the connection may be broken by my separating feature for changing the type. of connector, or for replacing a portion thereof, orfor changing the connection itself.
  • a permanently indented electrical connection to a wire comprising a pair of soft malleable highly conductive metal sleeves short in length having conforming tapered contacting surfaces at one end, and pressureengaging surfaces; separate threaded means for compress: ing the pressure-engaging surfaces forcing the two contacting surfaces against each other and establishing a good electrical contact between the sleeves, at least one of said sleeves having an electricwire inside said sleeve permanently indented to said wire at the other end of the sleeve.

Description

Nov. 15, 1955 F. MATTHYSSE SEPARABLE CRIMPED CONNECTOR Filed Aug. 15, 1949 IN VEN TOR.
e m w R m m w Wh 2,724,097 "SEPARABLE CRIMPED CONNECTOR Irving Frederick Matthysse, Bronx, N. Y., assignor to Burndy Engineering Company, Inc., a corporation of New York Application August 15, 1949, Serial No. 110,274 3 Claims. (Cl. 339-468) be electrically and mechanically disconnected without destroying the crimped connection thereto.
The many advantages of crimped type connectors have resulted in their widespread use in fields hitherto limited to the soldered and cone-compression types. A crimped connector .is easier and quicker to install and is initially less expensive. The crimped or indented connector has been shown to be completely reliable and it has been widely adopted in view of its many advantages and obvious savings.
Even where crimped connectors have to be replaced the number of replacements are usually relatively few so that despite the additional costs involved in replacements in a big installation, they retain much of the original overall savings.
I have found that it is possible to reduce the cost of such replacements where crimped connectors are involved by the strategic use of a crimped connector made readily disconnectable and reusable through the adoption of a separable feature.
Accordingly the principal object of my invention is to provide a crimped connector that may be readily disconnected without destroying the crimped element.
Normally a readily disconnectable means usually requires a threaded element, and since the indentable sleeves are made of soft malleable copper it is difficult to thread. Therefore a further feature of my invention is to provide an element in my connection that may be easily threaded. Such an element is usually made of metal less malleable and which usually results in a lower conductivity. As a consequence it is important that the portion of my separable crimped connector carrying the current shall be made only of highly conductive material to avoid loss in the electrical joint efficiency of my connection.
A still further object of my invention is to provide a means to retain the threaded element in the connector to facilitate shipment and loss of parts while the connector is being installed on a job; and to provide a connection that can be disassembled and assembled in a minimum of time.
I accomplish these and other objects and obtain my new results as will be apparent from the device described in the following specification, particularly pointed out in the claims, and illustrated in the accompanying drawing, in which- Fig. l is a longitudinal side elevation view, partially in cross-section, of my device for use in a terminal type of connection, and
Fig. 2 is a longitudinal side elevational view, partially in cross section, of my device for use in a splicing type of connection.
With particular reference to Fig. l of the drawing, the reference character designates a connector terminal comprising a lug 11 made of highly conductive metal, usually pure copper, and extending tubular sleeve 12,
2,724,097 1C6 Patented Nov. 15, 1955 .2 similarly made of pure copper which is readily malleable. The sleeve extends a sufficient length to permit insertion ,therein of a conductor 13, which may be crimped or indented thereto by applying a suitable tool to the sleeve, causing the indentation 14 to appear thereon. securing the conductor to the sleeve. The indentations are suitably spaced to prevent the overlapping of indentations and to provide the minimum length sleeve for the required number of indentations.
This may be accomplished by forming knurled rings 15 encircling the sleeve to indicate the spacing between indentations. The knurled rings may be formed on the sleeve at the factory during manufacture by rolling the sleeve against the knurling tool, a relatively inexpensive procedure. When the connector is installed on the job, the knurled rings may be used as a guide for the positioning of the indenting tool, thus insuring the proper spacing of the indentations.
One end of the lug 11 is perforated as at 16 to enable the lug to be mounted to a supporting structure, not shown. The other end of the lug is illustrated as having a transversely extending tube 17 or engaging member made of the same material as the lug and terminating in a flared or female portion 18, which constitutes a contacting surface.
Between the lug and the flared portion, a hollow bolt 19 is positioned having a tapered cam surface 20 for engaging the outer surface of the flared portion, and an external threaded section 21 for engaging the internally threaded section 22 of a hollowed compression nut 23, which encircles the sleeve 12. An inner seat 24 is formed in the nut 23 to engage the shoulder 25 of the sleeve 12. The bolt and nut 19 and 23 respectively constituting compression means for the connection.
Completing the sleeve 12, the inner or male end 26 constituting a contacting surface thereof is tapered to snugly fit inside the flared end 18 of the lug tube 17. In normal operation nut 23 is slipped over the end of the sleeve until it abuts shoulder 25 thereof, the bolt 19 having been positioned between the terminal lug and flared end 18 of the lug tube. The threads of the bolt and nut are then engaged and tightened, forcing tapered or male end 26 of the sleeve inside the flared or female portion 18 of the tube, establishing a good electrical contact between the tube and sleeve. Thereafter the conductor 13 is inserted in the sleeve 12 and indented to secure the conductor thereto. The terminal is thereafter mounted to its supporting structure.
In the event it becomes necessary to separate the terminal from its secured conductor for any reason, such as changing the terminal connector or replacing the terminal connector, with a different style connector, such as that shown in Fig. 2, this can be readily done by unscrewing the nut and bolt, and removing the terminal stud with its extending tube and retained bolt, and reestablishing the connection as desired.
The connector may be of the so-called splicing type 29 illustrated in Fig. 2, wherein the extending tube with its flared end is formed in another sleeve. Thus an indenting type of sleeve 30, one end of which is flared as at 31 is provided to permit connection to the sleeve 12, similarly as is the flared tube 17 of Fig. l.
A hollow bolt 32, identical with bolt 19 of Fig. l is similarly employed, engaging with the nut 33, identical with nut 23. 7
As a matter of convenience to the workman making the installation, cable stop 34 may be formed by indenting the inner end of the malleable sleeves of Figs. 1 and 2 to limit the forward movement of the conductor 13 as it is inserted into the sleeve thus insuring the proper location of the indentation with respect to the conductor. Likewise stops 35 may be formed projecting from the outer surfaceof thesleeves to prevent the nuts 23 or 33 from becoming dissociated from the sleeve and lost, yet permitting the nut to be loosened for separating the connector.
' Thus my invention, makes possible connectors having extending sleeve sections made of malleable metal suitable for indentation to electrical conductors, and capable of transmitting current efiiciently through the connector. A connection may be quickly made tolthe conductor obtaining the many advantages of indented connections. At the same time, and without loss of electrical efliciency, the connection may be broken by my separating feature for changing the type. of connector, or for replacing a portion thereof, orfor changing the connection itself. I have thus described my invention, but I desire it understood that it is not confined to the particular forms or uses shown and described, the same being merely illustrative, and that the invention may be carried out in other; ways without departing from the spirit of my invention, and, therefore, I claim broadly the right to employ all equivalent instrumentalities coming within the scope of the appended claims, and by means of which, objects ofmy invention are attained and new results accomplished, as it is obvious that the particular embodiments herein shownand described are only some of the many that can be employed to attainthese objects and accomplish these results.
I claim:
, 1. A permanently indented electrical connection to a wire comprising a pair of soft malleable highly conductive metal sleeves short in length having conforming tapered contacting surfaces at one end, and pressureengaging surfaces; separate threaded means for compress: ing the pressure-engaging surfaces forcing the two contacting surfaces against each other and establishing a good electrical contact between the sleeves, at least one of said sleeves having an electricwire inside said sleeve permanently indented to said wire at the other end of the sleeve.
2. The permanently indented electrical connection of claim 1, wherein both sleeves are permanently indented to electric wires.
3. The permanently indented electrical connection of claim 1, wherein one of the sleeves is provided with an extending stud for attachment to a terminal post- References Cited in the file of this patent UNITED STATES PATENTS 1,317,735 Skelly Oct. 7, 1919 1,363,181 Henger Dec. 21, 1920 2,247,386 John July 1, 1941 2,294,432 Weidner Sept. 1, 1942 2,305,668 Bruno Dec. 22, 1942 2,318,822 Wantz May 11, 1943 2,329,653 Rogoflf Sept. 14, 1943 2,371,469 Rogoif Mar. 13, 1945 2,404,682 Baker July 23, 1946 2,409,650 Wiggins Oct. 22, 1946 2,446,926 Hill et al Aug. 10, 1948' 2,466,997 Morris Apr. 12, 1949 FOREIGN PATENTS 1.695 Great Britain of 1871
US110274A 1949-08-15 1949-08-15 Separable crimped connector Expired - Lifetime US2724097A (en)

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Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2843831A (en) * 1956-10-18 1958-07-15 Sperry Rand Corp Heavy duty connector
US3065438A (en) * 1960-05-25 1962-11-20 Air Reduction Terminal connector
US5228875A (en) * 1991-09-12 1993-07-20 Swenson Sr Roger M Quick connect electrical connector
US5695369A (en) * 1996-10-03 1997-12-09 Swenson, Sr.; Roger M. Quick multiple connect electrical connector
US6089930A (en) * 1997-06-03 2000-07-18 Sumitomo Wiring Systems, Ltd. Terminal assembling structure and method
US6695653B1 (en) 1999-07-23 2004-02-24 Swenco Products, Inc. No-crimp electrical connector
WO2007036205A1 (en) * 2005-09-27 2007-04-05 livetec Ingenieurbüro GmbH Electrical connection terminal for connecting electrical cables to electrical medical devices
US7901233B2 (en) 2008-02-21 2011-03-08 Melni Mark L Electrical connectors and methods of manufacturing and using same
US20110097948A1 (en) * 2008-02-21 2011-04-28 Melni Mark L Electrical connectors and methods of manufacturing and using same

Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1317735A (en) * 1919-10-07 Soldebless pepe-joiht
US1363181A (en) * 1920-06-29 1920-12-21 Chase Companies Inc One-piece wrought-metal pipe connection for bathtubs
US2247386A (en) * 1940-03-12 1941-07-01 Arthur R John Cable connector
US2294432A (en) * 1940-08-03 1942-09-01 George E Weidner Electrical connector
US2305668A (en) * 1941-12-03 1942-12-22 Bruno Patents Inc Coupling means for coaxial cables
US2318822A (en) * 1939-09-11 1943-05-11 Milwaukee Gas Specialty Co Lead connector
US2329653A (en) * 1941-10-14 1943-09-14 Burndy Engineering Co Inc Tool installed wire connector
US2371469A (en) * 1942-05-27 1945-03-13 Burndy Engineering Co Inc Tool installed cable terminal and method of making same
US2404682A (en) * 1942-08-24 1946-07-23 Lewis F Baker Plug and socket connector
US2409650A (en) * 1943-06-15 1946-10-22 Irene Lane Wiggins Coupling
US2446926A (en) * 1945-05-26 1948-08-10 Hill Walter Edward Electric socket
US2466997A (en) * 1945-05-05 1949-04-12 Garrett Corp Cable connector

Patent Citations (12)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US1317735A (en) * 1919-10-07 Soldebless pepe-joiht
US1363181A (en) * 1920-06-29 1920-12-21 Chase Companies Inc One-piece wrought-metal pipe connection for bathtubs
US2318822A (en) * 1939-09-11 1943-05-11 Milwaukee Gas Specialty Co Lead connector
US2247386A (en) * 1940-03-12 1941-07-01 Arthur R John Cable connector
US2294432A (en) * 1940-08-03 1942-09-01 George E Weidner Electrical connector
US2329653A (en) * 1941-10-14 1943-09-14 Burndy Engineering Co Inc Tool installed wire connector
US2305668A (en) * 1941-12-03 1942-12-22 Bruno Patents Inc Coupling means for coaxial cables
US2371469A (en) * 1942-05-27 1945-03-13 Burndy Engineering Co Inc Tool installed cable terminal and method of making same
US2404682A (en) * 1942-08-24 1946-07-23 Lewis F Baker Plug and socket connector
US2409650A (en) * 1943-06-15 1946-10-22 Irene Lane Wiggins Coupling
US2466997A (en) * 1945-05-05 1949-04-12 Garrett Corp Cable connector
US2446926A (en) * 1945-05-26 1948-08-10 Hill Walter Edward Electric socket

Cited By (15)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US2843831A (en) * 1956-10-18 1958-07-15 Sperry Rand Corp Heavy duty connector
US3065438A (en) * 1960-05-25 1962-11-20 Air Reduction Terminal connector
US5228875A (en) * 1991-09-12 1993-07-20 Swenson Sr Roger M Quick connect electrical connector
US5695369A (en) * 1996-10-03 1997-12-09 Swenson, Sr.; Roger M. Quick multiple connect electrical connector
CN1074590C (en) * 1996-10-03 2001-11-07 罗杰·M·史温生 Quick multiple connect electrical connector
US6089930A (en) * 1997-06-03 2000-07-18 Sumitomo Wiring Systems, Ltd. Terminal assembling structure and method
US6695653B1 (en) 1999-07-23 2004-02-24 Swenco Products, Inc. No-crimp electrical connector
WO2007036205A1 (en) * 2005-09-27 2007-04-05 livetec Ingenieurbüro GmbH Electrical connection terminal for connecting electrical cables to electrical medical devices
US7901233B2 (en) 2008-02-21 2011-03-08 Melni Mark L Electrical connectors and methods of manufacturing and using same
US20110097948A1 (en) * 2008-02-21 2011-04-28 Melni Mark L Electrical connectors and methods of manufacturing and using same
US8066525B2 (en) 2008-02-21 2011-11-29 Melni Mark L Electrical connectors and methods of manufacturing and using same
US8246370B2 (en) 2008-02-21 2012-08-21 Melni Mark L Electrical connectors and methods of manufacturing and using same
US8771000B2 (en) 2008-02-21 2014-07-08 Melni, Llc Electrical connectors and methods of manufacturing and using same
US9608346B2 (en) 2008-02-21 2017-03-28 Melni, Llc Mechanical and/or electrical connector with axial-pull apparatus and methods
US9614304B2 (en) 2008-02-21 2017-04-04 Melni, Llc Electrical connectors and methods of manufacturing and using same

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