US2722788A - Abrading or polishing machine - Google Patents

Abrading or polishing machine Download PDF

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Publication number
US2722788A
US2722788A US273188A US27318852A US2722788A US 2722788 A US2722788 A US 2722788A US 273188 A US273188 A US 273188A US 27318852 A US27318852 A US 27318852A US 2722788 A US2722788 A US 2722788A
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Prior art keywords
work
bracket
belt
work piece
head
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US273188A
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Thiel Otto
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Midwest Supply and Manufacturing Co
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Midwest Supply and Manufacturing Co
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B21/00Machines or devices using grinding or polishing belts; Accessories therefor
    • B24B21/16Machines or devices using grinding or polishing belts; Accessories therefor for grinding other surfaces of particular shape
    • B24B21/165Machines or devices using grinding or polishing belts; Accessories therefor for grinding other surfaces of particular shape for vanes or blades of turbines, propellers, impellers, compressors and the like

Definitions

  • the present invention relates to a machine for finishing the leading edge radius on jet turbine blades.
  • the machine is designed to' effect relative movement between a part such as a jet turbine blade and a moving'abrasive belt so as to blend'the generally cylindrical surface of the leading edge of the blade into the side surfaces thereof.
  • It is a further object of the present invention to provide a machine of the character described comprising means for moving a series of work pieces in a circular path, means for supporting an abrasive belt in position to intercept the path. of the work pieces, means for supporting the abrasive belt in its zone of contact with the work pieces, a support for the abrasive belt in such zone, and means automatically operated by movement of the work pieces to efiect movement of the support generally away from and toward the path of the work pieces as the work pieces move into and out of contact with the abrasive belt.
  • It is a further object of the present invention to provide a machine of-the character described comprising a support for a plurality of work pieces, means for effecting continuous rotation of the support, means for supporting and driving an abrasive belt, said last means including means for adjusting the position and path of the abrasive belt with reference to the path of movement of the work pieces.
  • Figure 1 is a sectional view through a typical work piece for which the machine is designed.
  • Figure 2 is a rear elevation of the machine.
  • Figure 3 is a side elevation of the machine.
  • Figure 4 is a plan view of the machine.
  • Figure 5 is a fragmentary side elevation with parts omitted and parts in section, showing the mechanism for supporting and driving the abrasive belt.
  • Figure 6 is a fragmentary front elevation with parts in section looking in the direction of the arrows 6-6, Figure 5.
  • Figure 7 is a fragmentary elevational view of the motor supporting mechanism shown in Figure 6.
  • Figure 8 is a sectional view on the line 8-8, Figure 5.
  • Figure 9 is a sectional view on the line 99, Figure 5.
  • Figure 10 is a sectional view on the line 10-40, Figure 5.
  • Figure 11 is a sectional view on the line 1111, Figure 5.
  • Figure 12 is a sectional view on the line 1212, Figure 6.
  • Figure 13 is a fragmentary sectional view on the line 13-43, Figure 5.
  • Figure 14 is an-elevational view with parts in section of the work supporting head.
  • Figure 1-5 is a transverse sectional view of the mechanisrn shown in Figure 14, taken on the line 15-15 therein.
  • the quadrant A-A represents a section taken on the line A-A, Figure 15;
  • the quadrant BB represents a section taken on the line BB, Figure 15;
  • the quadrant C--C represents a section taken on the line 0-6), Figure 15;
  • the quadrant DD represents a sectiontaken on the line DD, Figure 15.
  • Figure 15A is an enlargement of a portion of Figure 15.
  • Figure 16 is a fragmentary section taken on the line 1616, Figure 15.
  • Figure 17 is an enlarged elevational view with parts in section, of mechanism shown in Figure 16.
  • Figure 18 is a sectional view on the line 18-18, Fig ure 15.
  • Figure 19 is a diagrammatic view illustrating successive positions of the belt and work piece during a polishing cycle.
  • Figure 1 is a transverse sectional view through an elongated jet turbine blade A.
  • This blade hasa generally cylindrical end surface 10 the center of curvature of which is indicated at 12. It is desired to finish the surface 10 and to blend this surface into the side surfaces 14 and 16. For this purpose the machine illustrated anddescribed herein has been designed.
  • the machine comprises a work base 20 adapted to support the mechanism for mounting and rotating the work-pieces, and a belt base 22 on whichis adjustably supported mechanism for mounting and driving the abrasive belt.
  • a short pedestal 24 mounted on which is'mounted a base bracket 26 for universal adjustmentin a horizontal plane as will subsequently be described.
  • a tilt bracket 28 is pivoted to the upper end of the base bracket 26 and has a tilt plate 30 secured thereto for angular adjustment as will subsequently be described in detail.
  • the tilt plate 30 includes a column bracket 32 which has associated therewith mechanism later to be described, for clamping and supporting an elongated column member 34.
  • the column 34 is adjustable in any direction in a horizontal plane as a result of the adjustment provided between the base bracket 26 and the short pedestal 24, and is further mounted for limited but universal angular adjustment as a result of the pivot mounting of the tilt bracket 28 and the swivel mounting of the tilt plate 30 relative to the tilt bracket 28.
  • a motor 36 is carried by a motor plate 38 which in turn is carried by a motor support 40 also adjustable with the column bracket 32 to partake of the same adjustments as the column 34.
  • Mechanism for supporting the abrasive belt B is supported from the column 34.
  • this mechanism comprises a drive shaft housing 42 carried by a clamp bracket 44 secured to the upper end of the column 34.
  • a swivel bracket base 46 secured to the column 34 by a clamping sleeve 48.
  • a clamping bracket 50 which supports a special belt head indicated generally by the numeral 52 which will subsequently be described in detail.
  • the belt head 52 includes a means for supporting a pair of rollers or pulleys 54 and 56 which provide localized support for the abrasive belt B.
  • the pulleys 54 and 56 are carried by pulley brackets which are mounted for arcuate movement generally toward and away from a work supporting head indicated generally at 62, as will subsequently be described in detail.
  • the abrasive belt B is trained over a pair of angularly adjustable pulleys 64 and 66 suitably mounted on the swivel bracket 46, as will subsequently be described in detail.
  • the drive shaft housing 42 carries a drive shaft 68 which at one end is provided with a sheave 70 adapted to be connected by belting 72 to the drive pulley 74 of the motor 36.
  • the shaft 68 carries a drive pulley 76 over which the abrasive belt B is trained.
  • a tensioning pulley 78 is provided which is movable with the means supporting the pulleys 54 and 56 so as to maintain tension of the abrasive belt B approximately constant.
  • the pedestal 24 is provided at its upper surface with rectilinearly extending ways 80 ( Figure 2).
  • a bottom slide 82 is received for longitudinal adjustment.
  • Extending upwardly from the upper surface of the pedestal 24 is a stationary nut 84 in which is received an adjusting screw 86, the screw being journaled in a depending lug 88 at one side of the bottom slide 82 and retained against longitudinal movement by collars 90 and 92.
  • rotation of the screw 86 by a suitable hand tool will efiect movement of the bottom slide from front to back of the machine.
  • the bottom slide 82 is provided with rectilinear ways 94 in its top surface and in the ways is received a top slide 96.
  • the ways 94 extend at right angles to the ways 80 so that by virtue of these angularly disposed ways, movement of the top slide 96 in any direction in a horizontal plane can be obtained.
  • the top slide carries a stationary feed nut 98 in which is received an adjusting screw 100 suitably journaled in the top slide 96 and retained against longitudinal movement therein.
  • the screws 86 and 100 as
  • FIG 2 may be manipulated by a hand tool 102 to effect movement of the top slide in the ways 80 and 94 laterally of the machine.
  • the base bracket 26 Carried by the top slide 96 is the base bracket 26 which as seen in Figure 5, is bolted to the upper surface of the top slide by means of bolts 104. At its upper end the base bracket 26 has a head portion 106 apertured to receive a shaft 108 ( Figure 6) which extends through the head 106 and projects laterally therebeyond. Mounted for angular adjustment on the shaft 108 is the tilt bracket 28 previously referred to.
  • the tilt bracket 28 is provided with a threaded opening 110 through which extends an adjusting screw 112, the lower end of the adjusting screw, as indicated in Figure 5, being rounded and bearing against the upper surface of the base bracket 26 at a point laterally displaced from the axis of the shaft 108. Obviously, adjustment of the screw 112 effects rocking movement of the tilt bracket 28 about the axis of the shaft 108.
  • the motor support 40 Carried by the tilt bracket 28 is the motor support 40 including a bracket 114 having ways indicated at 116 in which is slidably secured a motor mounting plate 118.
  • the motor bracket 114 is bolted and doweled to a generally flat tilt plate 120 ( Figure 5).
  • the motor bracket 114 has projecting therefrom a cylindrical portion 122 which extends through a corresponding opening in the tilt plate 120 into a cylindrical recess 124 provided in the tilt bracket.
  • a stud 126 extends into an opening 128 in the motor bracket and through a corresponding opening 130 in the tilt bracket.
  • the stud 126 has a transverse opening therethrough for the reception of a dowel pin 132 which also extends through the cylindrical portion 122 of the motor bracket so as to retain the motor bracket and tilt plate assembled on the stud.
  • the stud 126 extends through the opening 130 in the tilt bracket and is retained in place by the nut 134.
  • the tilt plate 120 as best seen in Figure 6, includes a radially projecting ear which is received between and spaced from cars 142 and 144 on the tilt bracket 28.
  • the ears 142 and 144 are tapped to receive adjusting screws E46 and 148.
  • the tilt plate together with the motor bracket may be angularly adjusted about the axis of the stud 126 by appropriate adjustment of. the adjusting screws 146 and 148.
  • the column bracket 150 Secured to one side of the motor bracket 114 is a co: umn bracket 150 which is thereby rigidly secured to the motor bracket and is adjustable therewith.
  • the column bracket 150 includes a mounting base flange 152 bolted to the motor bracket by bolts 154.
  • the motor bracket also includes a portion surrounding three sides of the column 34, appropriately drilled to receive additional assembly bolts 156 securing the column bracket to the motor bracket.
  • a column clamp 160 is provided to close the open side of the portion of the column bracket so as to grip the column rigidly in the column bracket.
  • the column and motor bracket are adjustable as a unit as indicated below. Due to the angularly disposed horizontally extending ways 80 and 5 4 the column and the structure carried thereby may be adjusted in any direction in a horizontal plane. By adjustment of the adjusting screw 112 the column and structure carried thereby may be angularly adjusted about the axis of the shaft 108. In like manner by appropriate adjustment of the screws 146 and 148 the column 34 and structure carried thereby may be angularly adjusted about the axis of the stud 126.
  • the drive shaft housing 42 is journaled and contains bearings 200 for mounting the drive pulley shaft 68.
  • the swivel bracket base 46 is provided at its opposite ends with a fixed bracket 202 and a swivel bracket 204.
  • the swivel bracket 204 includes a sleeve portion 206 in which is journaled a cylindrical portion 208 of a pulley swivel bracket 210.
  • the pulley swivel bracket 210 includes a pair of spaced arms 212 and 214 between which is journaled a belt pulley spindle 216 carrying the pulley 66.
  • the cylindrical portion 208 of the bracket 210 is reduced and received within the apertured end 218 of the tracking lever 220, the lever being secured to the reduced portion by means of a key greases.
  • the tracking lever 2263l In its outer end the tracking lever 2263lincludes'an eye 224 in whichisswiveledam alignment screw pivot member 226 having a threaded opening 228::therethrough- Belt alignment adjusting means; are provided coop.- erating with the alignment screw pivot member 226. which is associated with the swivel bracket 204. Threaded within the openings in the screw-pivot member 226 is a threaded element slidably associated with a pulley alignment shaft 232 having a hand wheel 234 at one endand a universal connection indicated generally-at 236 at the opposite end. As best seen in- Figure 3, the universal connection 236.
  • the angularity of the pulley 66 maybe adjusted from either thefront or the back of the machine. This adjustment is-provided for the purpose of controlling belt alignment with the several pulleys over which the abrasive belt is trained.
  • a shoe-clamp -sleeve50 islsecured' to the column 34 by a column clamp piece 252;
  • the shoe clamp sleeve 50 extends generally downwardly from the column 34 and is provided with a pair of clamp sleeve spindles 254, one of which is shown in detail in Figure 11.
  • the clamp sleeve spindles 254 extend laterally from the shoe clamp sleeve 50 and receive lever devices 256 and 257.
  • the lever devices 256 and 257 include arms 258 having apertured heads 260, one of which is adapted to receive a pivot pin 262 for connection to a tension rod pivot block 264 connected to a spring tension rod 266, the latter being shown in Figure 5.
  • the lever'devices 256 and 257 include spaced webs 268 and 2.70 apertured to receive bearings 272 engaging the clampsleeve spindles 254. The outer ends of the apertures are closed by 'removable bearing covers 274 and these two bearing covers are shown in Figure 5.
  • the bearing covers 290and 292' also appear in' Figure 5, thus indicating the location of the two shoe base spindles in this view.
  • the shoe base 288 includes a head 2.9'4'to'thesides of which are secured a pair of 'shoe pulley'bracket' plates 296 and 298.
  • the plates 296'and 298 are provided with openings 3% for the reception of a pin by means of which the plates 296 and 298 may be angularly adjusted with respect to the head 294 of the shoe base 288: To'permit this adjustment plates 296 and298 are providedwith elongated slots 304 through which clamping screws 306 are extended so that when the clamping screws are loosened the plates maybe adjusted about the axis of the pin 302.
  • one of the plates as for example the plate 296 in Figure 6, is provided with a bracket 308 to which is swiveled an adjusting rod 310 passing through an opening in abracket 312carried by theshoe base 288.
  • the rod- 310 carries adjusting nuts 314 and 316 so that by loosening one not and tightening the other upper ends of the plates 296 and 298Imay' be moved forwardly or rearwardly.
  • the plates 296 and. 298 arev aperturedv to receive shoe pulley spindles 320 carrying the pulleys-54 and 56 previously described.
  • the abrasive belt B" engages the pulleys 5'4 and 56 which provide local support for the. belt in the abrading zone.
  • each of the individual work supports includes a rigid guide roller which is located beyond one end of the work piece.
  • the shoe base 288 has rigidly secured thereto a bracket 324 including a cylindrical sleeve portion 326.
  • a shoe guide bar 327 is bolted or otherwise rigidly secured to a shoe guide bracket 328-, the latter being fixed to one end of a shoe guide shaft 33il' slidably received within the sleeve portion 326 of the shoe adjustment bracket 324.
  • Key means indicated at 331 are provided to prevent rotation between the shoe guide shaft 330 and the sleeve portion 326.
  • the inner end of the shaft 330 is tapped as indicated at 334 and receives the threaded end of an adjusting. screw 336.
  • a screw bearing block 338' is bolted to the end of thesleeve portion 326 and a clamping collar 340 is provided which surrounds the screw 336, the collar being provided with a lock screw 342.
  • the screw 336 has connected thereto an adjustment sleeve 344 the outer end of which is knurled as indicated at 346' ( Figure 5). Obviously, rotation of the sleeve 344 results in rotation of the screw 336 and accordingly results inmovement of the shaft 330 and the shoe guide bar 327.
  • the spring tension rod 266 Secured to the. lower end of the forward lever 256 as previously described, is the spring tension rod 266 which extends within a. spring housing comprising the spring cover tubes 350 and 352.
  • the tension rod 266 includes a tension adjusting nut 354 to adjust the efiectiveness of spring meansv located within thespring housing.
  • the spring housing -as a unitis mounted for rocking. movement about a pin 356. ( Figure .13 so that as the lever 256 moves in an arc about theaxis of the clamp sleeve spindle 254 the spring housing rocks aboutthe axis of the pivot pin 356. It will be observed that the spring mechanism is connected only to. the lever 256,. but since the lever 257 is interconnected to the lever 256 through the shoe base 288, it willbe appreciated that the spring mechanism serves to provide a predetermined selected force tending to rock the levers 256 and 257 in a counterclockwise directionas seen. in Figure 5.
  • the guide rollers contact the shoe guide bar 327 and thus effect positive rearward movement of the shoe base 288 and hence of the pulleys 54 and 56.
  • the supporting rollers are moved to ward and from: the work piece in accordance with the arcuate path of movement of the work piece past the abrasive belt.
  • the angular position of the bracket plates 296and 298 moreover permits therelative movement between the supporting: rollers and the work piece to be variable so as to effect a desired pressure and hence a desired finishing action of the abrasive belt onparticular portions of the work piece.
  • the work piece is turned on its axis or oscillated while it is in contact with the abrasive belt and by proper setting of the angularity of the plates 296- and 298 the pressure be tween the abrasive belt and the work piece may be substantially uniform or increasing or decreasing throughout the time the belt is in contact with each particular work piece.
  • This mechanism comprises a belt tightener bracket 360' rigidly secured to the shoe base 288 and carrying at its upper end a pivot pin 362 provided with bearings 364.
  • the pivot pin 362 carries a bell crank lever 366 including a relatively long arm 368 carrying a pin 379 on which is mounted the tension roller 78.
  • the lever 366 includes a shorter arm 37?. connected to a spring tension rod 374 extending into a housing 376.
  • the spring tension rod includes a tension adjusting nut 378.
  • Means are provided for relieving the abrasive belt B of tension and this means comprises a release lever 380 pivoted to a stop plate 382 as indicated at 384 and pivoted by a pin 386 to a pivot 383 carried by the housing 376.
  • the lever 380 includes a nose 390 adapted to engage an abutment 392 in over-center relation when the spring housing has been moved to the left as seen in Figure 5, by clockwise movement of the lever 380 to the position illustrated. At this time the tension exerted by the roller 73 is deter” mined by the adjustment of the nut 378. However, when the lever 380 is swung in a counterclockwise direction all of the tension of the spring means located within the housing 376 is relieved.
  • the work supporting means comprises a rotor base 400 bolted or otherwise suitably secured to the top of the work base 20.
  • a motor 402 adapted to drive a worm shaft 404 through a belt connection driven from a pulley on the motor and connected to a pulley 406 connected to the worm shaft 404.
  • the rotor base 400 is shaped to provide housing structure indicated generally at 408 including the worm wheel 410 in mesh with a worm 411 carried by the worm shaft 404 whereby a substantial speed reduction occurs between the motor and a shaft 412, keyed or otherwise secured to the worm wheel 410.
  • a driving pinion 414 At the opposite end of the shaft 412 there is provided a driving pinion 414.
  • a cover member 416 Secured to the rotor base 400 is a cover member 416 which is of generally circular outline but as seen in Figure 14, has an offset portion 418 which houses the pinion 414.
  • the rotor base 400 includes a sleeve 420 in which is mounted a rotor stud 422. Mounted on the rotor stud 422 are suitable bearings indicated at 424 carrying a rotor base head 426.
  • the rotor base head 426 is of generally circular construction and includes a laterally extending sleeve 428 to the outer end of which is rigidly secured a rotor base tall 430.
  • the rotor base head is provided with an external gear 432, the teeth of which mesh with the teeth of the pinion 414. Accordingly, the rotor base head and tail are rotated as a unit by the pinion 414.
  • the rotor base head in general is provided with a plurality, and as illustrated herein six, of driving and work supporting assemblies.
  • a plurality of driving head chuck spindles are carried by the rotor base head and a corresponding number of rotatable tail spindles are provided in the rotor base tail.
  • Work pieces are supported between the head and tail spindles, suitable work supporting fixtures (not shown) being provided in accordance with the exact shape of the work piece.
  • the head supporting structure comprises a head bearing block 434 containing bearings 436 and 438 in which is journaled a head shaft 440.
  • the inner end of the head shaft 448 is recessed and slidably receives the inner end of the head chuck spindle 442, rotation between these parts being prevented by a key 444.
  • Secured to the head chuck spindle is a pull rod 446, the inner end of the head chuck spindle being enlarged to define with the pull rod an annular space for the reception of a compression spring 448.
  • the head shaft 440 has keyed or otherwise secured thereto a pinion 450.
  • the pinion 450 meshes with a gear segment 452 keyed to the inner end of a jack shaft 454 which extends between the rotor base head 428 and the rotor base tail 430.
  • a gear segment 452 Keyed to the gear segment 452 is an arm 456 carrying a cam follower roller 458.
  • the cam follower roller is adapted to enter into a cam track 460 defined between inner cam blocks 462 and outer cam blocks 464 carried by a cam base plate 465 which in turn is mounted on the rotor base 400.
  • the cam track 460 throughout the major portion of its circumference is at a constant radius. However, at the appropriate zone when the work piece carried by the associated head chuck spindle is in engagement with the abrasive belt, the cam track departs from its constant radius and imparts a predetermined back and forth oscillation to the work piece.
  • the opposite end of the jack shaft 454 extends through a bearing block 466 in the rotor base tail 430 and carries a gear segment 468 of similar shape to the gear segment 452.
  • the tail spindle 470 is journaled in a tail bearing block 472 and carries a pinion 474 keyed or otherwise secured thereto which is identical with the pinion 450. Accordingly, oscillation of the arm 456 by the cam follower 458 results in oscillation of the gear segments 452 and 468 which in turn results in corresponding oscillation of the head chuck spindle 442 and the tail spindle 470.
  • automatic means are provided for effecting movement of the head chuck spindle toward and away from the tail spindle at the appropriate time so as to permit ease in loading and unloading the machine.
  • the head chuck spindle retracts, thus permitting a finished work piece to be removed directly from the machine.
  • the head chuck spindle again moves toward the tail spindle so that suitable Work supporting fixtures carried by the tail spindle and the head chuck spindle may engage a work piece.
  • the pull rod 446 is provided with a thrust collar 480 to which is pivoted a yoke 482 of a lever 484, best seen in Figure 16.
  • the lever 484 is supported for rotation intermediate its ends by means of a pin 486 supported in a chuck lever bracket 488.
  • the lever 484 includes a second arm 490 carrying a roller 492 adapted to engage a circular cam track 494. As each work supporting mechanism approaches the loading zone the roller 492 rides up on an elevated portion of the cam track 494 which swings the lever 484 in the appropriate direction to move the thrust collar 480 to the left as seen in Figure 15, thus moving the work supporting fixture carried by the head chuck spindle 442 to the left and permitting ready withdrawal of a finished work piece.
  • the guide roller 498 is thereby rigidly supported coaxially with the associated work piece. It is this guide roller which engages the shoe guide bar 327 previously described, so as to effect swinging movement of the supporting rollers 54, 56 as previously described.
  • the work piece is designated as A and the line 500 represents the lineof the abrasive belt in the position in which it is closest to the axis 502: about which the work pieces revolve.
  • the work pieces A includes generally cylindrical edges which it is desired to finish with the abrasive beltand to blend these surfaces smoothly to the side surfaces 14 and 16.
  • the work supporting fixtures are arranged such that the axis 12 of the several work pieces is coincident with the axis of rotation of-the. head chuck spindle and tail spindles.
  • a work piece is illustrated in the position A1 just contacting the abrasive belt, the operating portion of which is illustrated in position B1 as determined by location of the supporting rollers54, 5.6-. It will be observed from this portion of thefigure that initial contact between the work piece A and the belt B is substantially at the junction between the side surfaces 14 and the adjacent cylindrical portion 10. As the work piece moves from the position A1 to the posit-ion A2 along an arcuate path designated generally at C, the work piece is oscillated about the axis 12. in a clockwise direction so that when it contacts the belt in. the osition B2 it is'in contact with approximately the mid-portion ofi-the cylindrical portion 10 of the work piece.
  • the pressure between the abrasive belt and the work piece may-be substantially constant throughout, or, as previously described, maybecaused to increase or decrease more or less uniformly throughout the abrading operation.
  • Apparatus of the class described comprising means for supporting and driving a continuous abrasive belt, means for effecting continuous revolution of a work piece in an arcuate path impinging the belt, means for supporting the portion of the belt engaged by the work piece comprising a pair of rollers spaced from opposite ends of the zone of impingement, means mounting said pair of rollers for movement generally toward and away from the path of movement of the work piece, and camming means including a part movable with a work piece for moving said pair of rollers in accordance with movement of the work piece to control the pressure between the belt and work piece said camming means comprising .a plate generally parallel to the line joining the axes of said pair of rollers, and a cam movable with the work piece in its arcuate travel.
  • Apparatus as defined in claim 1 comprising means for adjusting said plate relative to said pair of rollers in a direction toward and away from the axis about which the work piece revolves.
  • Apparatus as defined in claim 1 comprising means for relatively adjusting the angularity between said plate and the plane-joining the. axes of said pair of rollers.
  • An abrasive belt head comprising a movable support, a pair of rollers on said support, a belt passing over said-rollers, means mounting said support for movement generally perpendicular to, the plane containing the axes of said rollers, a plate rigidly carried by said support generally parallel to the plane containing the axes of said rollers, a work support movable in a circular path intersecting the plane of said belt intermediate said rollers, and means movable with said work support engageable with said plate to move said support in a direction generally perpendicular to the plane containing the axes of said rollers.
  • Apparatus of the class described comprising a base having horizontal ways thereon, a lower slide movable on said ways and having horizontal ways thereon extending at an angle to said first ways, an upper slide movable on said second named ways, a bracket on said upper slide, a second bracket swiveled to said first bracket for adjustment about a horizontal axis, a swivel plate carried by said second bracket for adjustment relative thereto about an axis perpendicular to said first axis, a column clamp carried by said plate, a column mounted in said column clamp, roll support brackets carried by said column adjacent opposite ends thereof, a work head carried by said base including a plurality of work supports, means for rotating said head, and means operable by rotation of said head to rotate said work supports on said head.
  • Apparatus of the class described comprising a base having horizontal ways thereon, a lower slide movable on said Ways and having horizontal ways thereon extending at an angle to said first Ways, an upper slide movable on said second named ways, a bracket on said upper slide, a second bracket swiveled to said first bracket for adjustment about a horizontal axis, a swivel plate carried by said.
  • a work supporting head a plurality of work supporting devices arranged on said head in a circular array, means for revolving said devices continuously about a central axis, and means responsive to revolution of said devices about said axis to effect individual back and forth oscillation of said devices during continued revolution thereof about axes parallel to said central axis said last means comprising a fixed cam, and a cam follower operatively connected to each of said devices.
  • Apparatus for finishing a work piece which comprises an abrasive belt, a plurality of rollers for supporting and driving said belt including a pair of parallel support rollers movable as a unit in a direction substantially perpendicular to the plane containing the axes thereof, belt tensioning means operable to maintain the portion of said belt intermediate said pair of rollers substantially in a plane, work support means comprising means for effecting continuous revolution of a work support in an arcuate path intersecting said plane and having an arc of.
  • cam means including a member movable with said work support for moving said pair of rolls away from said Work support during its arc of approach relative to said plane and toward said Work support during its arc of recession from said plane to control belt pressure on a work piece.
  • Apparatus as defined in claim 11 which comprises means for effecting both forward and backward rotation of said work support during engagement between a work piece carried thereby and said belt.
  • Apparatus of the class described comprising an abrasive belt, means for driving said belt, means for supporting said belt in a working zone comprising a pair of belt supporting rollers spaced apart to define said working zone therebetween, a work support, means for effecting continuous advance of said work support through said Working Zone with a work piece carried thereby in continuous contact with said belt, means for effecting angular movement of said work support about an axis perpendicular to its direction of advance while it remains in said zone, and means responsive to the continued movement of said work support through said zone to effect relative movement between said work support and said rollers in a direction generally perpendicular to the plane containing the axes of said rollers to control the pressure between a work piece and said belt.
  • Apparatus as defined in claim 13 which comprises a holder for said rollers, means mounting said holder for movement in a direction generally perpendicular to the plane containing the axes of said rollers, resilient means operatively connected to said holder to urge said holder toward said work support, and cam means carried by said holder and work support operable to move said holder against the force of said resilient means.
  • Apparatus as defined in claim 15 which comprises means for effecting relative angular adjustment between said cam means and said holder about an axis parallel to said plane to produce a varying pressure between a work piece and said belt as the work piece moves through said zone.
  • Apparatus of the class described comprising means for elfecting continuous movement of a work support in an arcuate path, means for supporting and driving an abrasive belt including a pair of parallel rollers supporting a section of the belt in position to be engaged by a work piece on said work support and cam means including a camming member movable with said work support in its arcuate path of travel.
  • Structure as defined in claim 17 comprising an angularly adjustable member engageable by said camming member to provide selectively uniform, increasing and decreasing belt pressure on a work piece.
  • Structure as defined in claim 20 comprising means for effecting relative adjustment between the plane joining the axes of said supporting rollers and camming surface of said plate.
  • Structure as defined in claim 20 comprising spring means opposing movement of said supporting rollers away from the path of movement of said work support.
  • Structure as defined in claim 20 comprising parallel linkage means supporting said supporting rollers for movement generally toward and away from the path of movement of said work support.

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  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)

Description

Nov. 8, 1955 o. THlEL 2,722,788
ABRADING OR POLISHING MACHINE Filed Feb. 25, 1952 9 Sheets-Sheet l ATTORNEYS Nov. 8, 1955 o. THIEL 2,722,788
ABRADING OR POLISHING MACHINE Filed Feb. 25, 1952 9 Sheets-Sheet 2 INVENTOR.
OTTO TH IEL )(Wiwu ATTORNEYS Nov. 8, 1955 o. THIEL ABRADING OR POLISHING MACHINE Filed Feb. 25, 1952 9 Sheets-Sheet 4 INVENTOR.
OTTO THIEL ATTORNEYS Nov. 8, 1955 o. THIEL ABRADING OR POLISHING MACHINE Filed Feb. 25, 1952 9 Sheets-Sheet 6 IN VEN TOR.
FIG
OTTO THIEL ATTORN EYS Nov. 8, 1955 o. THIEL ABRADING OR POLISHING MACHINE 9 Sheets-Sheet 7 III 1 i I Filed Feb. 25, 1952 wggzn ll/riff!!! NOV. 8, Q THlEL ABRADING OR POLISHING MACHINE Filed Feb. 25, 1952 9 Sheets-Sheet 8 FIG.I4.
INVENTOR.
OTTO THIEL BY 9% zr/M M ATTORNEYS Nov. 8, 1955 o. THlEL ABRADING OR POLISHING MACHINE 9 Sheets-Sheet 9 Filed Feb. 25, 1952 INVENTOR.
OTTO THI EL ATTO R N EYS United States Patent ABRADIN G OR POLISHING MACHINE Otto Thiel, Detroit, Mich., assignor to Midwest Supply and Manufacturing Company, Ferndale, Michi, a corporation of Michigan Application February 25, 1952, SerialNo. 273,188
23 Claims. (Cl; 51-145) The present invention relates to a machine for finishing the leading edge radius on jet turbine blades. The machine is designed to' effect relative movement between a part such as a jet turbine blade and a moving'abrasive belt so as to blend'the generally cylindrical surface of the leading edge of the blade into the side surfaces thereof.
It is an object of the present invention to provide a machine designed to control the pressure between the belt and the work piece during relative movement therebetween and to permit adjustment of such pressure as required;
it is a further object of the present invention to provide a machine designed to provide for the continuous finishing'of a sequence of work pieces which includes a work supportinghead including a plurality of work supporting devices, means for rotating the head, means responsive to rotation of the head to etfect clamping and unclamping of the workpiece, and means responsive to rotation of the head to effect predetermined movement of the work pieces so as to provide for a selected relative motion between the work pieces and a moving abrasive belt.
It is a further object of the present invention to provide in a machine of the character described a moving abrasive belt in combination with a head including means for mounting supporting rollers and means for effecting movement of the supporting rollers toward and away from the path of the work pieces.
More specifically, it is an object of the present invention to provide rotary work supporting means for moving a series of work pieces in a circular path, means for supporting an abrasive belt in position to be intercepted by the path of the work pieces, means for supporting the abrasive belt throughout its zone of contact with the work pieces, and means for. effecting movement of the belt supporting means in accordance with movement of the work pieces.
It is a further object of the present invention to provide a machine of the character described comprising means for moving a series of work pieces in a circular path, means for supporting an abrasive belt in position to intercept the path. of the work pieces, means for supporting the abrasive belt in its zone of contact with the work pieces, a support for the abrasive belt in such zone, and means automatically operated by movement of the work pieces to efiect movement of the support generally away from and toward the path of the work pieces as the work pieces move into and out of contact with the abrasive belt.
It is a further object of the present invention to provide a machine of-the character described comprising a support for a plurality of work pieces, means for effecting continuous rotation of the support, means for supporting and driving an abrasive belt, said last means including means for adjusting the position and path of the abrasive belt with reference to the path of movement of the work pieces.
It is a further object'of the present invention to provide a polishing machine characterized by the provision of mechanism for effecting substantially uniform adjustment between the path of the abrasive belt and the path of movement of the'work pieces so as to effect control of the pressure between the work pieces and the abrasive belt and the action of the abrasive belt on the work pieces.
Other objects and features of the invention will become apparent as the description proceeds, especially when taken in conjunction with the accompanying drawings, wherein:
Figure 1 is a sectional view through a typical work piece for which the machine is designed.
Figure 2 is a rear elevation of the machine.
Figure 3 is a side elevation of the machine.
Figure 4 is a plan view of the machine.
Figure 5 is a fragmentary side elevation with parts omitted and parts in section, showing the mechanism for supporting and driving the abrasive belt.
Figure 6 is a fragmentary front elevation with parts in section looking in the direction of the arrows 6-6, Figure 5.
Figure 7 is a fragmentary elevational view of the motor supporting mechanism shown in Figure 6.
Figure 8 is a sectional view on the line 8-8, Figure 5.
Figure 9 is a sectional view on the line 99, Figure 5.
Figure 10 is a sectional view on the line 10-40, Figure 5.
Figure 11 is a sectional view on the line 1111, Figure 5.
Figure 12 is a sectional view on the line 1212, Figure 6.
Figure 13 is a fragmentary sectional view on the line 13-43, Figure 5. t
Figure 14 is an-elevational view with parts in section of the work supporting head.
Figure 1-5 is a transverse sectional view of the mechanisrn shown in Figure 14, taken on the line 15-15 therein.
In Figure 14 the quadrant A-A represents a section taken on the line A-A, Figure 15; the quadrant BB represents a section taken on the line BB, Figure 15; the quadrant C--C represents a section taken on the line 0-6), Figure 15; and the quadrant DD represents a sectiontaken on the line DD, Figure 15.
Figure 15A is an enlargement of a portion of Figure 15.
Figure 16 is a fragmentary section taken on the line 1616, Figure 15.
Figure 17 is an enlarged elevational view with parts in section, of mechanism shown in Figure 16.
Figure 18 is a sectional view on the line 18-18, Fig ure 15.
Figure 19 is a diagrammatic view illustrating successive positions of the belt and work piece during a polishing cycle.
Referring now to the drawings, Figure 1 is a transverse sectional view through an elongated jet turbine blade A. This blade hasa generally cylindrical end surface 10 the center of curvature of which is indicated at 12. It is desired to finish the surface 10 and to blend this surface into the side surfaces 14 and 16. For this purpose the machine illustrated anddescribed herein has been designed.
Referring now to Figures 2, 3, and 4, the major components' of the machine are illustratedin the assembled relation.
The machine comprises a work base 20 adapted to support the mechanism for mounting and rotating the work-pieces, and a belt base 22 on whichis adjustably supported mechanism for mounting and driving the abrasive belt.
Mounted on the belt base 22 is a short pedestal 24 on which is'mounted a base bracket 26 for universal adjustmentin a horizontal plane as will subsequently be described. A tilt bracket 28 is pivoted to the upper end of the base bracket 26 and has a tilt plate 30 secured thereto for angular adjustment as will subsequently be described in detail.
The tilt plate 30 includes a column bracket 32 which has associated therewith mechanism later to be described, for clamping and supporting an elongated column member 34.
From the foregoing described mechanism it will be observed that the column 34 is adjustable in any direction in a horizontal plane as a result of the adjustment provided between the base bracket 26 and the short pedestal 24, and is further mounted for limited but universal angular adjustment as a result of the pivot mounting of the tilt bracket 28 and the swivel mounting of the tilt plate 30 relative to the tilt bracket 28.
A motor 36 is carried by a motor plate 38 which in turn is carried by a motor support 40 also adjustable with the column bracket 32 to partake of the same adjustments as the column 34. Mechanism for supporting the abrasive belt B is supported from the column 34. In general, this mechanism comprises a drive shaft housing 42 carried by a clamp bracket 44 secured to the upper end of the column 34. At the lower end of the column 34 is a swivel bracket base 46 secured to the column 34 by a clamping sleeve 48. Intermediate the ends of the column 34 is a clamping bracket 50 which supports a special belt head indicated generally by the numeral 52 which will subsequently be described in detail. In general however, the belt head 52 includes a means for supporting a pair of rollers or pulleys 54 and 56 which provide localized support for the abrasive belt B. The pulleys 54 and 56 are carried by pulley brackets which are mounted for arcuate movement generally toward and away from a work supporting head indicated generally at 62, as will subsequently be described in detail.
The abrasive belt B is trained over a pair of angularly adjustable pulleys 64 and 66 suitably mounted on the swivel bracket 46, as will subsequently be described in detail. The drive shaft housing 42 carries a drive shaft 68 which at one end is provided with a sheave 70 adapted to be connected by belting 72 to the drive pulley 74 of the motor 36. At its opposite end the shaft 68 carries a drive pulley 76 over which the abrasive belt B is trained. A tensioning pulley 78 is provided which is movable with the means supporting the pulleys 54 and 56 so as to maintain tension of the abrasive belt B approximately constant.
Referring now particularly to Figure 5, the pedestal 24 is provided at its upper surface with rectilinearly extending ways 80 (Figure 2). In these ways a bottom slide 82 is received for longitudinal adjustment. Extending upwardly from the upper surface of the pedestal 24 is a stationary nut 84 in which is received an adjusting screw 86, the screw being journaled in a depending lug 88 at one side of the bottom slide 82 and retained against longitudinal movement by collars 90 and 92. Obviously, rotation of the screw 86 by a suitable hand tool will efiect movement of the bottom slide from front to back of the machine. The bottom slide 82 is provided with rectilinear ways 94 in its top surface and in the ways is received a top slide 96. The ways 94 extend at right angles to the ways 80 so that by virtue of these angularly disposed ways, movement of the top slide 96 in any direction in a horizontal plane can be obtained. The top slide carries a stationary feed nut 98 in which is received an adjusting screw 100 suitably journaled in the top slide 96 and retained against longitudinal movement therein. The screws 86 and 100, as
seen in Figure 2, may be manipulated by a hand tool 102 to effect movement of the top slide in the ways 80 and 94 laterally of the machine.
Carried by the top slide 96 is the base bracket 26 which as seen in Figure 5, is bolted to the upper surface of the top slide by means of bolts 104. At its upper end the base bracket 26 has a head portion 106 apertured to receive a shaft 108 (Figure 6) which extends through the head 106 and projects laterally therebeyond. Mounted for angular adjustment on the shaft 108 is the tilt bracket 28 previously referred to. The tilt bracket 28 is provided with a threaded opening 110 through which extends an adjusting screw 112, the lower end of the adjusting screw, as indicated in Figure 5, being rounded and bearing against the upper surface of the base bracket 26 at a point laterally displaced from the axis of the shaft 108. Obviously, adjustment of the screw 112 effects rocking movement of the tilt bracket 28 about the axis of the shaft 108.
Carried by the tilt bracket 28 is the motor support 40 including a bracket 114 having ways indicated at 116 in which is slidably secured a motor mounting plate 118. The motor bracket 114 is bolted and doweled to a generally flat tilt plate 120 (Figure 5). The motor bracket 114 has projecting therefrom a cylindrical portion 122 which extends through a corresponding opening in the tilt plate 120 into a cylindrical recess 124 provided in the tilt bracket. A stud 126 extends into an opening 128 in the motor bracket and through a corresponding opening 130 in the tilt bracket. The stud 126 has a transverse opening therethrough for the reception of a dowel pin 132 which also extends through the cylindrical portion 122 of the motor bracket so as to retain the motor bracket and tilt plate assembled on the stud. The stud 126 extends through the opening 130 in the tilt bracket and is retained in place by the nut 134.
The tilt plate 120, as best seen in Figure 6, includes a radially projecting ear which is received between and spaced from cars 142 and 144 on the tilt bracket 28. The ears 142 and 144 are tapped to receive adjusting screws E46 and 148. As will be evident, the tilt plate together with the motor bracket may be angularly adjusted about the axis of the stud 126 by appropriate adjustment of. the adjusting screws 146 and 148.
Secured to one side of the motor bracket 114 is a co: umn bracket 150 which is thereby rigidly secured to the motor bracket and is adjustable therewith. The column bracket 150 includes a mounting base flange 152 bolted to the motor bracket by bolts 154. The motor bracket also includes a portion surrounding three sides of the column 34, appropriately drilled to receive additional assembly bolts 156 securing the column bracket to the motor bracket. A column clamp 160 is provided to close the open side of the portion of the column bracket so as to grip the column rigidly in the column bracket.
From the structure just described it Will be observed that the column and motor bracket are adjustable as a unit as indicated below. Due to the angularly disposed horizontally extending ways 80 and 5 4 the column and the structure carried thereby may be adjusted in any direction in a horizontal plane. By adjustment of the adjusting screw 112 the column and structure carried thereby may be angularly adjusted about the axis of the shaft 108. In like manner by appropriate adjustment of the screws 146 and 148 the column 34 and structure carried thereby may be angularly adjusted about the axis of the stud 126.
As best seen in Figure 6, the drive shaft housing 42 is journaled and contains bearings 200 for mounting the drive pulley shaft 68.
At the opposite end of the column 34 the swivel bracket base 46 is provided at its opposite ends with a fixed bracket 202 and a swivel bracket 204. As best seen in Figure 10, the swivel bracket 204 includes a sleeve portion 206 in which is journaled a cylindrical portion 208 of a pulley swivel bracket 210. The pulley swivel bracket 210 includes a pair of spaced arms 212 and 214 between which is journaled a belt pulley spindle 216 carrying the pulley 66. At its opposite end the cylindrical portion 208 of the bracket 210 is reduced and received within the apertured end 218 of the tracking lever 220, the lever being secured to the reduced portion by means of a key greases.
5 222. At its outer end the tracking lever 2263lincludes'an eye 224 in whichisswiveledam alignment screw pivot member 226 having a threaded opening 228::therethrough- Belt alignment adjusting means; are provided coop.- erating with the alignment screw pivot member 226. which is associated with the swivel bracket 204. Threaded within the openings in the screw-pivot member 226 is a threaded element slidably associated with a pulley alignment shaft 232 having a hand wheel 234 at one endand a universal connection indicated generally-at 236 at the opposite end. As best seen in-Figure 3, the universal connection 236. provides connection to a remote adjusting rod 238 extending to the front of the machine where it is provided with a hand wheel 240. Fhus, the angularity of the pulley 66 maybe adjusted from either thefront or the back of the machine. This adjustment is-provided for the purpose of controlling belt alignment with the several pulleys over which the abrasive belt is trained.
Referring now particularly toFi'gures 5, 6, l1 and 12, there is shown themechanism for supporting and-controlling the action of the portion of "theabrasive-belt'in contact with the work. A shoe-clamp -sleeve50 islsecured' to the column 34 by a column clamp piece 252; The shoe clamp sleeve 50 extends generally downwardly from the column 34 and is provided with a pair of clamp sleeve spindles 254, one of which is shown in detail in Figure 11. Referring to this figure, it will be observed that the clamp sleeve spindles 254 extend laterally from the shoe clamp sleeve 50 and receive lever devices 256 and 257. In detail, the lever devices 256 and 257 include arms 258 having apertured heads 260, one of which is adapted to receive a pivot pin 262 for connection to a tension rod pivot block 264 connected to a spring tension rod 266, the latter being shown in Figure 5. The lever'devices 256 and 257 include spaced webs 268 and 2.70 apertured to receive bearings 272 engaging the clampsleeve spindles 254. The outer ends of the apertures are closed by 'removable bearing covers 274 and these two bearing covers are shown in Figure 5.
Adjacent the upper ends of'the lever devices 256 and 257 are openings receiving shoe base'spi'ndles 276, the ends of these spindles extending laterally beyond the webs 268 and 270. The spindles are lockedin position by set screws 2'78 and at their outer ends carry bearings 280, portions of which are journaledin openings 282 formed in depending webs 284 and 286 of a shoe base 288. The shoe hase 2818is of generally U-shaped crosssection, as best seen in Figure 11, and is provided with a pair of bearing'covers 296and 292 at each'side thereof.
The bearing covers 290and 292'also appear in' Figure 5, thus indicating the location of the two shoe base spindles in this view.
The shoe base 288 includes a head 2.9'4'to'thesides of which are secured a pair of 'shoe pulley'bracket' plates 296 and 298. The plates 296'and 298are provided with openings 3% for the reception of a pin by means of which the plates 296 and 298 may be angularly adjusted with respect to the head 294 of the shoe base 288: To'permit this adjustment plates 296 and298 are providedwith elongated slots 304 through which clamping screws 306 are extended so that when the clamping screws are loosened the plates maybe adjusted about the axis of the pin 302. T effect this adjustment one of the plates, as for example the plate 296 in Figure 6, is provided with a bracket 308 to which is swiveled an adjusting rod 310 passing through an opening in abracket 312carried by theshoe base 288. The rod- 310 carries adjusting nuts 314 and 316 so that by loosening one not and tightening the other upper ends of the plates 296 and 298Imay' be moved forwardly or rearwardly. At theiropposite ends the plates 296 and. 298 arev aperturedv to receive shoe pulley spindles 320 carrying the pulleys-54 and 56 previously described. The abrasive belt B" engages the pulleys 5'4 and 56 which provide local support for the. belt in the abrading zone.
Inasmuch as the work pieces move. in. a circular are a segment'of which is intercepted by the normal position .of the abrasive belt, it will be appreciated that variable pressure between thework piece and the abrasive belt would result unless special means are provided to avoid it. The mechanism for supporting the shoe base 288 permits movement of 1 the abrasive belt in a particular manner-to produce the desired results.
As will subsequently be described, each of the individual work supports includes a rigid guide roller which is located beyond one end of the work piece. To cooperate with this guide roller the shoe base 288 has rigidly secured thereto a bracket 324 including a cylindrical sleeve portion 326. As best seen in Figure 12, a shoe guide bar 327 is bolted or otherwise rigidly secured to a shoe guide bracket 328-, the latter being fixed to one end of a shoe guide shaft 33il' slidably received within the sleeve portion 326 of the shoe adjustment bracket 324. Key means indicated at 331 are provided to prevent rotation between the shoe guide shaft 330 and the sleeve portion 326. In order to effect adjustment of the shoe guide bar 327 relative to the shoe base 288, the inner end of the shaft 330 is tapped as indicated at 334 and receives the threaded end of an adjusting. screw 336. A screw bearing block 338'is bolted to the end of thesleeve portion 326 and a clamping collar 340 is provided which surrounds the screw 336, the collar being provided with a lock screw 342. The screw 336 has connected thereto an adjustment sleeve 344 the outer end of which is knurled as indicated at 346' (Figure 5). Obviously, rotation of the sleeve 344 results in rotation of the screw 336 and accordingly results inmovement of the shaft 330 and the shoe guide bar 327.
Secured to the. lower end of the forward lever 256 as previously described, is the spring tension rod 266 which extends within a. spring housing comprising the spring cover tubes 350 and 352. The tension rod 266 includes a tension adjusting nut 354 to adjust the efiectiveness of spring meansv located within thespring housing. The spring housing-as a unitis mounted for rocking. movement about a pin 356. (Figure .13 so that as the lever 256 moves in an arc about theaxis of the clamp sleeve spindle 254 the spring housing rocks aboutthe axis of the pivot pin 356. It will be observed that the spring mechanism is connected only to. the lever 256,. but since the lever 257 is interconnected to the lever 256 through the shoe base 288, it willbe appreciated that the spring mechanism serves to provide a predetermined selected force tending to rock the levers 256 and 257 in a counterclockwise directionas seen. in Figure 5.
As. the work pieces revolve the guide rollers contact the shoe guide bar 327 and thus effect positive rearward movement of the shoe base 288 and hence of the pulleys 54 and 56. Thus the supporting rollers are moved to ward and from: the work piece in accordance with the arcuate path of movement of the work piece past the abrasive belt.
The angular position of the bracket plates 296and 298 moreover permits therelative movement between the supporting: rollers and the work piece to be variable so as to effect a desired pressure and hence a desired finishing action of the abrasive belt onparticular portions of the work piece. As will subsequently be described, the work piece is turned on its axis or oscillated while it is in contact with the abrasive belt and by proper setting of the angularity of the plates 296- and 298 the pressure be tween the abrasive belt and the work piece may be substantially uniform or increasing or decreasing throughout the time the belt is in contact with each particular work piece.
Inasmuch as movement of the shoe base 288 in response to the camming action of the guide rollers on the shoe guide bar 327'tendsto vary the overall tension of the abrasive belt B it is, necessary to provide means for controlling" this tension. This mechanism comprises a belt tightener bracket 360' rigidly secured to the shoe base 288 and carrying at its upper end a pivot pin 362 provided with bearings 364. The pivot pin 362 carries a bell crank lever 366 including a relatively long arm 368 carrying a pin 379 on which is mounted the tension roller 78. The lever 366 includes a shorter arm 37?. connected to a spring tension rod 374 extending into a housing 376. The spring tension rod includes a tension adjusting nut 378. Means are provided for relieving the abrasive belt B of tension and this means comprises a release lever 380 pivoted to a stop plate 382 as indicated at 384 and pivoted by a pin 386 to a pivot 383 carried by the housing 376. The lever 380 includes a nose 390 adapted to engage an abutment 392 in over-center relation when the spring housing has been moved to the left as seen in Figure 5, by clockwise movement of the lever 380 to the position illustrated. At this time the tension exerted by the roller 73 is deter" mined by the adjustment of the nut 378. However, when the lever 380 is swung in a counterclockwise direction all of the tension of the spring means located within the housing 376 is relieved.
Referring now more particularly to Figures l418, the work supporting means comprises a rotor base 400 bolted or otherwise suitably secured to the top of the work base 20. Mounted on the rotor base 400 is a motor 402 adapted to drive a worm shaft 404 through a belt connection driven from a pulley on the motor and connected to a pulley 406 connected to the worm shaft 404. The rotor base 400 is shaped to provide housing structure indicated generally at 408 including the worm wheel 410 in mesh with a worm 411 carried by the worm shaft 404 whereby a substantial speed reduction occurs between the motor and a shaft 412, keyed or otherwise secured to the worm wheel 410. At the opposite end of the shaft 412 there is provided a driving pinion 414. Secured to the rotor base 400 is a cover member 416 which is of generally circular outline but as seen in Figure 14, has an offset portion 418 which houses the pinion 414. The rotor base 400 includes a sleeve 420 in which is mounted a rotor stud 422. Mounted on the rotor stud 422 are suitable bearings indicated at 424 carrying a rotor base head 426. The rotor base head 426 is of generally circular construction and includes a laterally extending sleeve 428 to the outer end of which is rigidly secured a rotor base tall 430. The rotor base head is provided with an external gear 432, the teeth of which mesh with the teeth of the pinion 414. Accordingly, the rotor base head and tail are rotated as a unit by the pinion 414.
The rotor base head in general is provided with a plurality, and as illustrated herein six, of driving and work supporting assemblies. In general a plurality of driving head chuck spindles are carried by the rotor base head and a corresponding number of rotatable tail spindles are provided in the rotor base tail. Work pieces are supported between the head and tail spindles, suitable work supporting fixtures (not shown) being provided in accordance with the exact shape of the work piece.
Since the several work supporting and driving assemblies are identical only one will be described in detail. The head supporting structure comprises a head bearing block 434 containing bearings 436 and 438 in which is journaled a head shaft 440. The inner end of the head shaft 448 is recessed and slidably receives the inner end of the head chuck spindle 442, rotation between these parts being prevented by a key 444. Secured to the head chuck spindle is a pull rod 446, the inner end of the head chuck spindle being enlarged to define with the pull rod an annular space for the reception of a compression spring 448. At its outer end the head shaft 440 has keyed or otherwise secured thereto a pinion 450. As best seen in Figures 16 and 17 the pinion 450 meshes with a gear segment 452 keyed to the inner end of a jack shaft 454 which extends between the rotor base head 428 and the rotor base tail 430. Secured to the gear segment 452 is an arm 456 carrying a cam follower roller 458. The cam follower roller is adapted to enter into a cam track 460 defined between inner cam blocks 462 and outer cam blocks 464 carried by a cam base plate 465 which in turn is mounted on the rotor base 400. In general, the cam track 460 throughout the major portion of its circumference is at a constant radius. However, at the appropriate zone when the work piece carried by the associated head chuck spindle is in engagement with the abrasive belt, the cam track departs from its constant radius and imparts a predetermined back and forth oscillation to the work piece.
The opposite end of the jack shaft 454 extends through a bearing block 466 in the rotor base tail 430 and carries a gear segment 468 of similar shape to the gear segment 452. The tail spindle 470 is journaled in a tail bearing block 472 and carries a pinion 474 keyed or otherwise secured thereto which is identical with the pinion 450. Accordingly, oscillation of the arm 456 by the cam follower 458 results in oscillation of the gear segments 452 and 468 which in turn results in corresponding oscillation of the head chuck spindle 442 and the tail spindle 470.
In addition to the foregoing, automatic means are provided for effecting movement of the head chuck spindle toward and away from the tail spindle at the appropriate time so as to permit ease in loading and unloading the machine. Specifically, as a particular work supporting assembly approaches the front of the machine where the operator stands, the head chuck spindle retracts, thus permitting a finished work piece to be removed directly from the machine. After a predetermined further rotation the head chuck spindle again moves toward the tail spindle so that suitable Work supporting fixtures carried by the tail spindle and the head chuck spindle may engage a work piece. Accordingly, it is only necessary for the operator to grasp a work piece as it is released by movement of the head chuck spindle and to replace it with an unfinished work piece which will be automatically gripped by movement of the head chuck spindle toward the tail spindle. The pressure on the work piece between the tail spindle and the head chuck spindle is determined by the effectiveness of the compression spring 448.
At its outer end the pull rod 446 is provided with a thrust collar 480 to which is pivoted a yoke 482 of a lever 484, best seen in Figure 16. The lever 484 is supported for rotation intermediate its ends by means of a pin 486 supported in a chuck lever bracket 488. The lever 484 includes a second arm 490 carrying a roller 492 adapted to engage a circular cam track 494. As each work supporting mechanism approaches the loading zone the roller 492 rides up on an elevated portion of the cam track 494 which swings the lever 484 in the appropriate direction to move the thrust collar 480 to the left as seen in Figure 15, thus moving the work supporting fixture carried by the head chuck spindle 442 to the left and permitting ready withdrawal of a finished work piece. Further rotation of the rotor base mechanism causes the roller 492 eventually to ride off the elevated portion of the cam at which time the head chuck spindle 442 moves to the right under the influence of the spring 448, thereby clamping a work piece in proper position for the subsequent abrading operation.
Secured to the outer end of the head bearing block 434 is a member 495 carrying a bearing 496 on which is mounted a guide roller or bearing tire 498. The guide roller 498 is thereby rigidly supported coaxially with the associated work piece. It is this guide roller which engages the shoe guide bar 327 previously described, so as to effect swinging movement of the supporting rollers 54, 56 as previously described.
Referring now to Figure 19 there is illustrated the position of a work piece relative to the abrasive belt as it moves through the active arc of its movement. In this figure, the work piece is designated as A and the line 500 represents the lineof the abrasive belt in the position in which it is closest to the axis 502: about which the work pieces revolve. As previously described, the work pieces A includes generally cylindrical edges which it is desired to finish with the abrasive beltand to blend these surfaces smoothly to the side surfaces 14 and 16. Accordingly, the work supporting fixtures are arranged such that the axis 12 of the several work pieces is coincident with the axis of rotation of-the. head chuck spindle and tail spindles.
At 504 a work piece is illustrated in the position A1 just contacting the abrasive belt, the operating portion of which is illustrated in position B1 as determined by location of the supporting rollers54, 5.6-. It will be observed from this portion of thefigure that initial contact between the work piece A and the belt B is substantially at the junction between the side surfaces 14 and the adjacent cylindrical portion 10. As the work piece moves from the position A1 to the posit-ion A2 along an arcuate path designated generally at C, the work piece is oscillated about the axis 12. in a clockwise direction so that when it contacts the belt in. the osition B2 it is'in contact with approximately the mid-portion ofi-the cylindrical portion 10 of the work piece. When the work piece has moved to the position A3 and the abrasive-belt has been moved to the position B3 the belt is approaching contact with the portion of the cylindrical surface 10-most closely adjacent to the side surface 16,. This motion. continues to the position A4 of the work piece and a. corresponding position B4 of the belt. As the workpiece starts upon its arc of recession it movescounterclockwise to the successive positions A5, A6, A7, A8, and A9 which again causes the contact between the: beltfastrepresented in the successive positions B5, B6, B7,]B8. and B9 to move back over the cylindrical portion of the work piece substantially to the point of initial contact. In other words, the position of the work piece-andbelt at A1, B1 and A9, B9 are approximately the same and represent a back and forth oscillation of the work piece about the axis 12 of its cylindrical surface 10.
Inasmuch as the abrasive belt B has been moved by positive camming action to compensate for the arcuate path of the work piece, the pressure between the abrasive belt and the work piece may-be substantially constant throughout, or, as previously described, maybecaused to increase or decrease more or less uniformly throughout the abrading operation.
The drawings and the foregoing specification constitute a description of the improved abrading or polishing machine in such full, clear, concise and exact terms as to enable any person skilled in the art to practice the invention, the scope of which is indicated by the appended claims.
What I claim as my invention is:
1. Apparatus of the class described comprising means for supporting and driving a continuous abrasive belt, means for effecting continuous revolution of a work piece in an arcuate path impinging the belt, means for supporting the portion of the belt engaged by the work piece comprising a pair of rollers spaced from opposite ends of the zone of impingement, means mounting said pair of rollers for movement generally toward and away from the path of movement of the work piece, and camming means including a part movable with a work piece for moving said pair of rollers in accordance with movement of the work piece to control the pressure between the belt and work piece said camming means comprising .a plate generally parallel to the line joining the axes of said pair of rollers, and a cam movable with the work piece in its arcuate travel.
2. Apparatus as defined in claim 1 comprising means for adjusting said plate relative to said pair of rollers in a direction toward and away from the axis about which the work piece revolves.
3. Apparatus as defined in claim 1 comprising means for relatively adjusting the angularity between said plate and the plane-joining the. axes of said pair of rollers.
4. An abrasive belt head comprising a movable support, a pair of rollers on said support, a belt passing over said-rollers, means mounting said support for movement generally perpendicular to, the plane containing the axes of said rollers, a plate rigidly carried by said support generally parallel to the plane containing the axes of said rollers, a work support movable in a circular path intersecting the plane of said belt intermediate said rollers, and means movable with said work support engageable with said plate to move said support in a direction generally perpendicular to the plane containing the axes of said rollers.
5. Structure as defined in claim 4 in which means are provided for relatively adjusting said plate and support in a direction generally perpendicular to the plane containing the axes of said rollers.
6. Structure as defined in claim 4 in which means are provided for effecting angular adjustment between said plate and said support about an axis parallel to the plane containing the axes of said rollers.
7. Apparatus of the class described comprising a base having horizontal ways thereon, a lower slide movable on said ways and having horizontal ways thereon extending at an angle to said first ways, an upper slide movable on said second named ways, a bracket on said upper slide, a second bracket swiveled to said first bracket for adjustment about a horizontal axis, a swivel plate carried by said second bracket for adjustment relative thereto about an axis perpendicular to said first axis, a column clamp carried by said plate, a column mounted in said column clamp, roll support brackets carried by said column adjacent opposite ends thereof, a work head carried by said base including a plurality of work supports, means for rotating said head, and means operable by rotation of said head to rotate said work supports on said head.
8. Apparatus of the class described comprising a base having horizontal ways thereon, a lower slide movable on said Ways and having horizontal ways thereon extending at an angle to said first Ways, an upper slide movable on said second named ways, a bracket on said upper slide, a second bracket swiveled to said first bracket for adjustment about a horizontal axis, a swivel plate carried by said. second bracket for adjustment relative thereto about an axis perpendicular to said first axis, a column ciamp carried by said plate, a column mounted in said column clamp, roll support brackets carried by said column adjacent opposite ends thereof, a work head carried by said base including a plurality of work supports, means for rotating said head, and means operable by rotation of said head to effect gripping and releasing of work pieces by said work supports. I
' 9. In apparatus of the class described, a work supporting head, a plurality of work supporting devices arranged on said head in a circular array, means for revolving said devices continuously about a central axis, and means responsive to revolution of said devices about said axis to effect individual back and forth oscillation of said devices during continued revolution thereof about axes parallel to said central axis said last means comprising a fixed cam, and a cam follower operatively connected to each of said devices.
10. Structure as defined in claim 9 comprising gear members interconnecting said cam followers and said work supporting devices.
11. Apparatus for finishing a work piece which comprises an abrasive belt, a plurality of rollers for supporting and driving said belt including a pair of parallel support rollers movable as a unit in a direction substantially perpendicular to the plane containing the axes thereof, belt tensioning means operable to maintain the portion of said belt intermediate said pair of rollers substantially in a plane, work support means comprising means for effecting continuous revolution of a work support in an arcuate path intersecting said plane and having an arc of. approach toward and an arc of recession from said plane during which a work piece carried thereby is in contact with said belt, and cam means including a member movable with said work support for moving said pair of rolls away from said Work support during its arc of approach relative to said plane and toward said Work support during its arc of recession from said plane to control belt pressure on a work piece.
.12. Apparatus as defined in claim 11 which comprises means for effecting both forward and backward rotation of said work support during engagement between a work piece carried thereby and said belt.
13. Apparatus of the class described comprising an abrasive belt, means for driving said belt, means for supporting said belt in a working zone comprising a pair of belt supporting rollers spaced apart to define said working zone therebetween, a work support, means for effecting continuous advance of said work support through said Working Zone with a work piece carried thereby in continuous contact with said belt, means for effecting angular movement of said work support about an axis perpendicular to its direction of advance while it remains in said zone, and means responsive to the continued movement of said work support through said zone to effect relative movement between said work support and said rollers in a direction generally perpendicular to the plane containing the axes of said rollers to control the pressure between a work piece and said belt.
14. Apparatus as defined in claim 13 in which said last means comprises cam means operatively connected to said work support and rollers.
15. Apparatus as defined in claim 13 which comprises a holder for said rollers, means mounting said holder for movement in a direction generally perpendicular to the plane containing the axes of said rollers, resilient means operatively connected to said holder to urge said holder toward said work support, and cam means carried by said holder and work support operable to move said holder against the force of said resilient means.
16. Apparatus as defined in claim 15 which comprises means for effecting relative angular adjustment between said cam means and said holder about an axis parallel to said plane to produce a varying pressure between a work piece and said belt as the work piece moves through said zone.
17. Apparatus of the class described comprising means for elfecting continuous movement of a work support in an arcuate path, means for supporting and driving an abrasive belt including a pair of parallel rollers supporting a section of the belt in position to be engaged by a work piece on said work support and cam means including a camming member movable with said work support in its arcuate path of travel.
18. Structure as defined in claim 17 which comprises means for adjusting the pressure between the belt and work piece.
19. Structure as defined in claim 17 comprising an angularly adjustable member engageable by said camming member to provide selectively uniform, increasing and decreasing belt pressure on a work piece.
20. Structure as defined in claim 17 comprising a cam plate having a camming surface generally parallel to the plane joining the axes of said pair of rollers and engageable by said carnming member, said plate and rollers being movable as a unit.
21. Structure as defined in claim 20 comprising means for effecting relative adjustment between the plane joining the axes of said supporting rollers and camming surface of said plate.
22. Structure as defined in claim 20 comprising spring means opposing movement of said supporting rollers away from the path of movement of said work support.
23. Structure as defined in claim 20 comprising parallel linkage means supporting said supporting rollers for movement generally toward and away from the path of movement of said work support.
References Cited in the file of this patent UNITED STATES PATENTS 140,732 Rouse July 8, 1873 250,455 Savage Dec. 6, 1881 293,891 Lenhart Feb. 19, 1884 339,125 Allen Apr. 6, 1886 712,277 Edmond Oct. 28, 1902 845,006 Malpass Feb. 19, 1907 1,144,347 Butcher et al. June 29, 1915 1,343,981 Nash June 22, 1920 1,425,312 Antaramain Aug. 8, 1922 1,750,433 Rosche Mar. 11, 1930 2,047,872 Kelm July 14, 1936 2,312,028 Clausing Feb. 23, 1943
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Cited By (1)

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US4686796A (en) * 1986-06-20 1987-08-18 Giebmanns Karl Heinz Method and apparatus for improved polishing of turbine blades

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US140732A (en) * 1873-07-08 Improvement in spoke-polishing machines
US250455A (en) * 1881-12-06 sayag-e
US293891A (en) * 1884-02-19 Lathe for turning eccentric or polygonal forms
US339125A (en) * 1886-04-06 Spoke-polishing machine
US712277A (en) * 1901-11-30 1902-10-28 Oscar G Edmond Lathe.
US845006A (en) * 1905-10-03 1907-02-19 George Malpass Pen-grinding machine.
US1144347A (en) * 1914-09-22 1915-06-29 Hayes Wheel Company Automatic spoke-sanding machine.
US1343981A (en) * 1917-11-19 1920-06-22 John M Nash Wood sanding or polishing machine
US1425312A (en) * 1922-08-08 Striping machine
US1750433A (en) * 1926-08-07 1930-03-11 Joseph W Rosche Sanding and chamfering machine
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Publication number Priority date Publication date Assignee Title
US140732A (en) * 1873-07-08 Improvement in spoke-polishing machines
US250455A (en) * 1881-12-06 sayag-e
US293891A (en) * 1884-02-19 Lathe for turning eccentric or polygonal forms
US339125A (en) * 1886-04-06 Spoke-polishing machine
US1425312A (en) * 1922-08-08 Striping machine
US712277A (en) * 1901-11-30 1902-10-28 Oscar G Edmond Lathe.
US845006A (en) * 1905-10-03 1907-02-19 George Malpass Pen-grinding machine.
US1144347A (en) * 1914-09-22 1915-06-29 Hayes Wheel Company Automatic spoke-sanding machine.
US1343981A (en) * 1917-11-19 1920-06-22 John M Nash Wood sanding or polishing machine
US1750433A (en) * 1926-08-07 1930-03-11 Joseph W Rosche Sanding and chamfering machine
US2047872A (en) * 1933-02-25 1936-07-14 Kelm & Daniel G M B H Grinding and polishing machine
US2312028A (en) * 1940-06-22 1943-02-23 Vulcan Corp Method of smoothing surfaces

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Publication number Priority date Publication date Assignee Title
US4686796A (en) * 1986-06-20 1987-08-18 Giebmanns Karl Heinz Method and apparatus for improved polishing of turbine blades

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